Philips VL440 Spot, VL770 Spot, VL880 Spot, VARI-LITE 400 Series, VARI-LITE 700 Series User Manual

All other brand or product names which may be mentioned in this manual are trademarks or registered trademarks of their respective companies or
organizations.

The information furnished in this manual is for informational use only and is subject to change without notice. Please check www.vari-lite.com for latest
version. Vari-Lite assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual. All information and graphics are
property of Philips Vari-Lite, a Philips group company, 10911 Petal Street Dallas, Texas 75238 USA.

Version as of: 26 July 2011

Part number: 02.9687.0001 0

VL440 / VL770 / VL880 Luminaire User’s Manual

©2011 Philips Vari-Lite, a Philips group company. All Rights Reserved.

How To Obtain Warranty Service

A copy of the Vari-Lite Limited Warranty was included in the shipping package for this VARI❋LITE
product.

To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548),
[phone], or [email protected] and request a Return Material Authorization
(RMA) for warranty service. You will need to provide the model and serial number of the item being
returned, a description of the problem or failure and the name of the registered user or organization. If
available, you should have your sales invoice to establish the date of sale as the beginning of the
warranty period.

Once you obtain the RMA, pack the unit in a secure shipping container or in its original packing box.
Go to the Vari-Lite web site www.vari-lite.com, click on the Support link, and download the RMA
form. Put the completed RMA form in shipping container along with a copy of your invoice (if
available). Write the RMA number legibly on or near the shipping address label and return the unit,
freight prepaid to:

Vari-Lite
Attention: Warranty Service (RMA#___________)
10911 Petal Street
Dallas, Texas 75238 USA

FOREWORD

As stated in the warranty, it is required that the shipment be insured and FOB our service center.

02.9687.0001 0 26 July 2011 i

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Compliance Notice

FCC

This equipment has been tested and found to comply with the limits for a Class A digital device
pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when this equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with Vari-Lite system, service, and safety guidelines, may cause harmful interference to radio
communications.

As tested under this standard:

FCC 47CFR 15B clA*CEI

Issued:2009/10/01 Title 47 CFR Part 15 Subpart B Unintentional Radiators Class A

Operation of this equipment in a residential area is likely to cause harmful interference, in which case
the user will be required to correct the interference at his/her own expense.

Declaration of Conformity

We declare and certify, under our sole responsibility, that this product complies with the relevant
clauses of the following standards and harmonized documents for Safety and Emissions:

CENELEC EN 55022

Issued: 2006/09/01 Information Technology Equipment - Radio Disturbance Characteristics - Limits
and Methods of Measurement Includes - Incorporates A1:10/2007

CENELEC EN 55024

Issue: 09/01/1998 Information Technology Equipment - Immunity Characteristics Limits and Methods
of Measurement - Amendment A1: 01/2001 - +A2: 01/2003 -+ISI:2007

ii 26 July 2011 02.9687.0001 0

Safety Notice

It is extremely important to read ALL safety information and instructions provided in this manual and
any accompanying documentation before installing and operating the products described herein. Heed
all cautions and warnings during installation and use of this product.

Safety symbols used throughout this manual are as follows:

GENERAL INFORMATION PERTAINING TO PROTECTION AGAINST ELECTRICAL SHOCK,
FIRE, EXPOSURE TO EXCESSIVE UV RADIATION, AND INJURY TO PERSONS CAN BE
FOUND BELOW.

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE

1. VARI❋LITE luminaires have been designed for use with specific lamp types. The VL440 /
VL770 / VL880 luminaire requires a certain type of lamp (see “Replacement Items/Accessories”

on page 9 for all lamp types). Installing another type or unapproved lamp may be hazardous.

2. Luminaires may be mounted on any type of surface as long as mounting instructions are followed.
See instructions detailed in this manual.

3. Note distance requirement from combustible materials or illuminated objects for VARI❋LITE
luminaires.

FOREWORD

CAUTION advising of potential damage to product.

WARNING advising of potential injury or death to persons.

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK

1. VARI❋LITE luminaire s are designed for dry locations only. Exposure to rain or moisture may
damage luminaire.

2. Disconnect power before servicing any VARI❋LITE equipment.

3. Servicing to be performed by qualified personnel only.

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VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE
TO UV RADIATION

1. Many VARI❋LITE lumi naires use a lamp that produces UV radiation. DO NOT look directly at
lamp.

2. It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screens
shall be changed if they have become visibly damaged to such an extent that their effectiveness is
impaired. For example, by cracks or deep scratches.

WARNING:
INSTRUCTIONS FOR PROTECTION AGAINST INJURY TO PERSONS

1. Exterior surfaces of the luminaire will be hot during operation. Use appropriate safety equipment
(gloves, eye protection, etc.) when handling and adjusting hot equipment and components.

2. Luminaires will have a hot lamp when operating. Disconnect power and allow lamp to cool before
replacing.

3. Arc lamps emit ultraviolet radiation which can cause serious skin burn and eye inflammation.
Additionally, arc lamps operate under high pressure at very high temperatures. Should the lamp
break, there can exist a danger of personal injury and/or fire from broken lamp particles being
discharged.

4. Wear eye protection when relamping.

5. Appropriate safety equipment (gloves, eye protection) should be used when handling damaged
lamps.

6. If lamp is touched with bare hands, clean lamp with denatured alcohol and wipe with lint-free
cloth before installing or powering up the luminaire.

7. The lamp shall be changed if it has become damaged or thermally deformed.

WARNING:
RF INTERFERENCE

1. This is a Class A product. In a domestic environment this product may cause radio interference, in
which case, the user may be required to take adequate measures.

iv 26 July 2011 02.9 687.0001 0

Sicherheitshinweise

Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dem
beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installieren
bzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise und
Vorsichtsmaßnahmen ein.

Folgende Sicherheitssymbole werden in diesem Handbuch verwendet:

VORSICHT - weist auf möglichen Produktschaden hin.

WARNUNG - weist auf mögliche Körperverletzung und Lebensbedrohung hin.

NACHSTEHEND FINDEN SIE ALLGEMEINE HINWEISE ÜBER
SICHERHEITSVORKEHRUNGEN GEGEN ELEKTROSCHOCK, FEUER, ÜBERHÖHTE UV­STRAHLUNG UND KÖRPERVERLETZUNGEN.

WARNUNG:
HINWEISE ZUM FEUERSCHUTZ

1. VARI❋LITE-Scheinwerfer sind ausschließlich für den Einsatz mit bestimmten Lampentyps.
Achten Sie auf den Lampentyp, bevor Sie die jeweiligen Lampen ersetzen. Die Installation eines
anderen Lampentyps kann gefährlich sein.

2. Scheinwerfer können auf jeder beliebigen Oberfläche montiert werden, solange Sie die
Montageanweisungen befolgen. Detaillierte Hinweise finden Sie in diesem Handbuch.

3. Beachten Sie die Einhaltung des erforderlichen Sicherheitsabstandes der VARI❋LITE-
Scheinwerfer von brennbarem Material oder beleuchteten Objekten.

FOREWORD

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN ELEKTROSCHOCK

1. VARI❋LITE-Scheinwerfer eignen sich ausschließlich für trockene Standorte. Regen oder
Feuchtigkeit können die Scheinwerfer beschädigen.

2. Unterbrechen Sie die Stromzufuhr, bevor Sie mit der Arbeit an VARI❋LITE-Geräten beginnen.

3. Die Geräte sollten nur von qualifiziertem Personal gewartet werden.

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VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG

1. Viele VARI❋LITE-Scheinwerfer verwenden die Lampentyp, der UV-Strahlen abgibt. SCHAUEN
SIE NICHT direkt in die Lampe.

2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linse n oder
Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare
Beschädigung (z. B. Sprünge oder Schrammen) eingeschränkt ist.

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN KÖRPERVERLETZUNGEN

1. Bei Betrieb sind die Außenflächen der Scheinwerfer heiß. Verwenden Sie bei der Bedienung von
aufgeheizter Apparatur die jeweils geeignete Sicherheitsausrüstung (Handschuhe, Augenschutz
etc.).

2. Bei Betrieb der Scheinwerfer ist die Lampe heiß. Unterbrechen Sie die Stromzufuhr und lassen Sie
die Lampe abkühlen, wenn Sie diese austauschen.

3. Bogenlampen senden ultraviolette Strahlen aus, die Hautverbrennungen und Augenentzündungen
verursachen können. Der Betrieb von Bogenlampen erfolgt unter Hochdruck und bei hohen
Temperaturen. Sollte die Lampe zerbrechen, besteht die Gefahr von Körperverletzung bzw. von
Feuer, das von Lampenteilen ausgelöst werden kann.

4. Tragen Sie beim Austausch der Lampen einen Augenschutz.

5. Die geeignete Sicherheitsausrüstung (Handschuhe, Augenschutz) sollte beim Umgang mit
beschädigten Lampen verwendet werden.

6. Wenn die Lampe mit bloßen Händen berührt wird , reinigen Sie sie mit denaturi ertem Alkohol und
einem flusenfreien Tuch, bevor Sie die Scheinwerfer installieren oder in Betrieb nehmen.

7. Wenn die Lampe beschädigt oder durch Hitzeeinwirkung deformiert ist, muß diese ausgetauscht
werden.

WARNUNG:
HF-INTERFERENZ

1. Es handelt sich um ein Produkt der Klasse A. In einer Wohnumgebung kann das Produkt Hochfre­quenzstörungen verursachen. In diesem Fall müssen eventuell geeignete Maßnahmen getroffen
werden.

vi 26 July 2011 02.9 687.0001 0

Notes de sécurité

Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est
extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité
contenues dans ce guide ainsi que toute documentatio n jointe. Tenir compte de tous les avertissements
et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.

Les symboles de sécurité utilisés dans ce guide sont les suivants :

ATTENTION Ce symbole annonce que l’appareil risque d’être endommagé.

AVERTISSEMENT Ce symbole annonce qu’il y a risque d’accident grave ou même fatal.

CETTE SECTION CONTIENT DES INFORMATIONS GÉNÉRALES POUR SE PROTÉGER
CONTRE LES DÉCHARGES ÉLECTRIQUES , LES INCENDIES, L’EXPOSITION EXCESSIVE
AUX RAYONS UV ET TOUT AUTRE ACCIDENT POUVANT ENTRAÎNER DES BLESSURES.

FOREWORD

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES INCENDIES

1. Les luminaires VARI❋LITE ont été conçus pour être utilisés uniquement avec certaines type de
lampes. Vérifier le type de lampe avant de remplacer les lampes. L’installation d’un autre type de
lampe peut poser un danger.

2. Les luminaires peuvent être fixés sur tout type de surface tant que les directives de montage sont
respectées. Voir les explications détaillées dans ce guide.

3. Vérifier la distance à respecter entre les matériaux combustibles ou les objets illuminés et les
luminaires VARI❋LITE.

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES DÉCHARGES ÉLECTRIQUES

1. Les luminaires VARI❋LITE sont conçus pour une utilisation au sec uniquement. Une exposition à
la pluie et à l’humidité risque d’endommager le luminaire.

2. Débrancher l’appareil avant de procéder à la révision de tout matériel VARI❋LITE.

3. Les révisions doivent être effectuées uniquement par des personnes qualifiées.

02.9687.0001 0 26 July 2011 vii

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX
RAYONS UV

1. Plusieurs luminaires VARI ❋LITE utilisent une lampe qui produit des rayons UV. NE PAS fixer
son regard sur la lampe.

2. L’utilisation des luminaires sans lentille ou blindage pose des risques. Tous blindages, lentilles ou
écrans ultraviolet visiblement endommagés au point que leur efficacité en est affectée doivent être
remplacés, par exemple s’il y a des fissures ou de profondes rayures.

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES ACCIDENTS POUVANT ENTRAÎNER
DES BLESSURES

1. Les surfaces externes du luminaire deviennent brûlantes quand l’appareil est en marche. Pour
manœuvrer ou ajuster des appareils brûlants et leurs composants, se protéger suffisamment (gants,
protection pour les yeux, etc.).

2. La lampe du luminaire est brûlante lorqu’il est en marche. Débrancher le courant et attendre que la
lampe ait refroidi avant de la remplacer.

3. Les lampes à arc émettent des rayons ultraviolets pouvant causer de graves brûlures sur la peau et
une inflammation des yeux. De plus, les lampes à arc fonctionnent sous haute tension à de très
hautes températures. Si la lampe se casse, les particules de la lampe cassée peuvent causer
blessures et/ou incendie en s’éparpillant.

4. Se protéger les yeux pour remplacer la lampe.

5. Utiliser des appareils de protection appropriés (gants, protection des yeux) pour manier des lampes
endommagées.

6. Si la lampe a été touchée avec des mains nues, la nettoyer avec de l’alcool dénaturé et l’essuyer
avec un chiffon non-pelucheux avant d’installer ou de brancher le luminaire.

7. Si la lampe a été endommagée ou a reçu une déformation thermique, elle doit être remplacée.

AVERTISSEMENT:
INTERFÉRENCE RF

1. Cet appareil est de Classe A. Dans un environnement domestique, cet appareil peut causer des
interférences radio, et si c’est le cas, l’utilisateur peut avoir à prendre des mesures adéquates.

viii 26 July 2011 02.9687.0001 0

Aviso sobre Seguridad

Es muy importante leer TODA la in formación e instrucciones sobre seguridad que se indica en este
manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se
debe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto.

Los símbolos de seguridad usados en este manual son los siguientes:

CUIDADO, indica posibles daños al producto.

ADVERTENCIA, indica posibles lesiones o muerte a las personas.

LA INFORMACIÓN GENERAL RELACIONADA A LA PROTECCIÓN CONTRAGOLPES DE
CORRIENTE ELÉCTRICA, INCENDIO, EXPOSICIÓN EXCESIVA A RADIACIÓN ULTRA
VIOLETA Y LESIONES A LAS PERSONAS SE PUEDE ENCONTRAR SEGUIDAMENTE:

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA INCENDIO

1. Las luminarias VARI❋LITE han sido diseñadas para ser usadas solamente con algunas lámparas.
T ome nota del tipo de lámpara antes de reemplazarla. Instalación de otro tipo de lámpara puede ser
peligroso.

2. Las luminarias se pueden instalar en cualquier tipo de superficie siempre que se sigan las
instrucciones de instalación. Vea las instrucciones detalladas en este manual.

3. Tome nota de los requerimientos de distancia de materiales combustibles u objetos iluminados
para las luminarias VARI❋LITE.

FOREWORD

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA CHOQUE ELÉCTRICO

1. Las luminarias VARI❋LITE están diseñadas solamente para lugares secos. La exposición a la
lluvia o humedad pueden dañar la luminaria.

2. Desconecte la energía antes de dar servicio a cualquier equipo de VARI❋LITE.

3. El servicio debe ser realizado solamente por personal calificado .

02.9687.0001 0 26 July 2011 ix

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN
EXCESIVA DE RADIACIÓN ULTRA VIOLETA

1. Muchas luminarias VARI❋LITE usan un tipo de lámpara que produce radiación UV. NO mire
directamente a la lámpara.

2. Es peligroso operar luminarias sin lentes o protectores. Debe cambiar los protectores, lentes o
pantallas ultravioletas si se aprecia que han sido dañadas, y que su efectividad pudiera estar
deteriorada. Por ejemplo, si tuvieran rajaduras o raspaduras profundas.

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTRA LESIONES DE PERSONAS

1. Las superficies exteriores de las luminarias están calientes durante su operación. Use un equipo de
seguridad apropiado (guantes, protección para los ojos, etc.) cuando haga ajustes en el equipo y
componentes que están calientes.

2. Cuando las luminarias están en operación la lámpara estará muy caliente. Desconecte la energía y
deje que la lámpara se enfríe antes de reemplazarla.

3. Las lámparas de arco emiten radiaciones ultravioletas que pueden ocasionar serias quemaduras a la
piel e inflamación a los ojos. Además, las lámparas de arco operan a alta presión y muy alta
temperatura. Si la lámpara se rompe, puede existir el peligro de lesiones al personal o un incendio
ocasionado por las partículas de la lámpara rota que se caen.

4. Use protección para los ojos cuando vuelve a colocar una lámpara nueva.

5. Use un equipo de seguridad apropiado (guantes, protección para los ojos, etc.) cuando trabaje con
lámparas dañadas.

6. Si toca la lámpara con las manos, limpie la lámpara con alcohol desnaturalizado y con tela sin
pelusas antes de instalar o volver a conectar la luminaria.

7. Cambie la lámpara si está dañada o deformada termicamente.

ADVERTENCIA:
INTERFERENCIA RF

1. Este es un producto de Clase A. En el ambiente de la casa este producto puede ocasionar
radiointerferencia, en cuyo caso, el usuario debe tomar las medidas adecuadas.

x 26 July 2011 02.9687.0001 0

FOREWORD

02.9687.0001 0 26 July 2011 xi

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

xii 26 July 2011 02.9687.0001 0

Table of Contents

Introduction

About This Manual ...................................................................................................... 1

Additional Documentation........................................................................................... 2

Text Conventions ....................................................................... .... .............................. 2

Customer Service......................................................................................................... 3

Chapter 1. Description

Features

Overview...................................................................................................................... 6

Components

Included Items.................................................................................................. ..... .... ... 8

Replacement Items/Accessories................................................................................... 9

Luminaire Components.............................................................................................. 10

TABLE OF CONTENTS

Chapter 2. Installation

Power and Data Cabling Requirements

Power ......................................................................................................................... 12

Current vs. Voltage.............................................................................................. 14

Data Cables.................................................................................... ............................ 16

Recommended Cable Types/Manufacturers........................................................ 17

Termination Connector........................................................................................ 17

Installation Procedures

Installing Lamp....................................................................................... ................... 18

Align Lamp For Maximum Beam Irradiance ............................................................ 20

Hanging the Luminaire .............................................................................................. 21

Floor Mounting the Luminaire................................................................................... 24

Connecting Data and Power....................................................................................... 25

Powering Up

Power-Up Procedure.................................................................................................. 26

Addressing

Program Starting Address.......................................................................................... 27

Program Starting Address Without Calibrating Luminaire........................................ 27

Transporting

Overview.................................................................................................................... 28

Transportation and Shipping Case Requirements...................................................... 28

Chapter 3. Operation

Color Control & Gobos

VL440 Spot Luminaire .............................................................................................. 30

Color Mixing....................................................................................................... 30

Gobos................................................................................................................... 31

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VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

VL770 Spot Luminaire .............................................................................................. 33

Color Mixing....................................................................................................... 33

Gobos................................................................................................................... 34

VL880 Spot Luminaire .............................................................................................. 36

Color Mixing....................................................................................................... 36

Gobos................................................................................................................... 37

DMX Operation

VL440 Spot Channel Mapping.................................................................................. 39

VL770 Spot Channel Mapping.................................................................................. 42

VL880 Spot Channel Mapping.................................................................................. 45

Luminaire Timing

Luminaire Timing Channel Information.................................................................... 48

Control Channel Functions........................................................................................ 55

VL440 Spot Control Channel Functions............................................................ . 56

VL770 Spot Control Channel Functions............................................................ . 57

VL880 Spot Control Channel Functions............................................................ . 58

Updating Software

USB Download and Programming ............................................................................ 59

Transferring Software From Luminaire to Luminaire ............................................... 60

Chapter 4. Menu System

Menu Operation

What Is the Menu System? ........................................................................................ 64

Controls Operation..................................................................................................... 64

Using the Menu System....................................................................................... 66

Default State........................................................................................................ 66

Menu System Overview............................................................................................. 67

Menu System Functions............................................................................................. 68

Function Definitions .................................................................................................. 73

Self Tests

Running Parameter Tests ........................................................................................... 76

Diagnostic Tests......................................................................................................... 78

Test Descriptions................................................................................................. 78

Appendix A. Maintenance

Equipment Handling

Locations/Use............................................................................................................. 80

Lamps......................................................................................................................... 80

Servicing .............................................................................................................. 80

Heat...................................................................................................................... 80

Lamp Life............................................................................................................ 80

Solid State Electronics............................................................................................... 81

Electrostatic Discharge (ESD)............................................................................. 81

Printed Circuit Boards (PCBs) ............................................................................ 81

Troubleshooting

Error Messages........................................................................................................... 82

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Troubleshooting Guide............................................................................................... 83

Routine Maintenance

Lamp Removal and Installation................................................................................. 84

Fixed Color Wheel Filter Removal and Installation.................................................. 86

Rotating Gobo Removal and Installation................................................................... 88

Fixed Gobo Removal and Installation ....................................................................... 90

Cleaning Optical Lenses and Filters .......................................................................... 92

Appendix B. Technical Specifications

Mechanical................................................................................................................. 93

Optical........................................................................................................................ 94

Operational................................................................................................................. 95

Photometric................................................................................................................ 96

TABLE OF CONTENTS

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VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Notes

4 26 July 2011 02.9687.0001 0

Introduction

About This Manual

This manual provides necessary information regarding safety, installation, operation and routine
maintenance for VARI❋LITE VL440 / VL770 / VL880 Luminaires. Familiarizing yourself with this
information will help you to get the most out of your product.

WARNING: It is important to read ALL accompanying safety and installation instructions to avoid
damage to the product and potential injury to yourself or others.

This manual covers the following models:

INTRODUCTION : ABOUT THIS MANUAL

Model Part Number Lamp Type

VL440 Spot 20.9687.0002

VL440 Spot 20.9687.0002.02

VL770 Spot 20.9687.0003

VL770 Spot 20.9687.0003.02

VL880 Spot 20.9687.0004

VL880 Spot 20.9687.0004.02

400W MSR Gold 400

MiniFastFit Lamp

400W MSR Gold 400

MiniFastFit Lamp

700W MSR Gold 700

MiniFastFit Lamp

700W MSR Gold 700

MiniFastFit Lamp

800W MSR Platinum

35 Lamp

800W MSR Platinum

35 Lamp

Color Mixing

System

CYM /

8 Filters

CYM /

8 Filters

CYM /

8 Filters

CYM /

8 Filters

CYM /

8 Filters

CYM /

8 Filters

Dimmer

Glass Dimmer

Wheel

Glass Dimmer

Wheel

Glass Dimmer

Wheel

Glass Dimmer

Wheel

Glass Dimmer

Wheel

Glass Dimmer

Wheel

Gobo

Positions

7 Rotating /
10 Fixed

7 Rotating /
10 Fixed

7 Rotating /
10 Fixed

7 Rotating /
10 Fixed

7 Rotating /
10 Fixed

7 Rotating /
10 Fixed

Notes:

• For each model’s power requirements, refer to “Current vs. Voltage” on page 14.

• (1) = Luminaire accepts metal and glass gobos.

• (2) = Luminaire accepts glass gobos only.

(1)

(1)

(2)

(2)

(2)

(2)

Luminaire

Body Color

Black

White

Black

White

Black

White

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VARI❋LITE® - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Additional Documentation

Note: Performing maintenance procedures may void the product warranty. Refer to the Vari-Lite
Limited Warranty card included in the product shipping package for more information.

For more information regarding DMX512 systems, refer to the following document available from
United States Institute for Theatre Technology, Inc. (USITT): Digital Data Transmission Standard for
Dimmers & Controllers plus AMX 192 Analog Multiplex Data Transmission Standard for Dimmers &
Controllers. (A copy of Recommended Practice for DMX512 is included.)

USITT
315 South Crouse Avenue, Suite 200
Syracuse, New York 13210-1844 USA
Phone: [phone] or [phone]
Fax: [phone] or [phone]
Web Site: www.usitt.org

Text Conventions

The following styles and meanings are used throughout this manual:

Style Meaning

[Button] Front panel button. Example: Press [Menu].

[Up] / [Down] arrows Press either [Up] or [Down] arrow button at Menu Display.

MENU

LCD Menu Display read-out. Example: Press [Up] / [Down] arrows until
LAMP appears.

2 26 July 2011 02.9687.0001 0

INTRODUCTION : CUSTOMER SERVICE

Customer Service

Our Goal

At Vari-Lite, we are committed to providing you the highest quality in customer service. Our
comprehensive resources are available to help your business succeed and ensure you get the full
benefit of being a Vari-Lite customer. Whether your needs are telephone troubleshooting assistance,
product training or technical service, our full-time staff of experienced professionals are on-hand to
provide support.

How to Reach Us

For assistance in your area, call the dealer from which your product was purchased.

or Contact an Authorized Service Center
or Contact the Vari-Lite Customer Service Department, 7am - 6pm CST Monday throug h Friday , at the

following:

phone: 1-877-VARI-LITE (1-877-827-4548) or [phone]

e-mail: [email protected]

Additional Resources

For additional resources and documentation, please visit our website at www.vari-lite.com and follow
the Support link.

02.9687.0001 0 26 July 2011 3

VARI❋LITE® - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Notes

4 26 July 2011 02.9687.0001 0

CHAPTER 1.

Description

This chapter contains descriptions of luminaire features and components, along with a list of
accessories which are available.

• Features

• Components

02.9687.0001 0 26 July 2011 5

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Features

Overview

VL440 / VL770 / VL880 Luminaire feature highlights:

• Color Mixing System:

• VL440, VL770, and VL880 Spot: A three filter CYM cross-

fading mechanism plus a fixed color wheel with 8
interchangeable color filters and 1 open space. Fixed wheel is
capable of continuous rotation for additional effects.

• Zoom Optics / Control:

• All models feature a high-speed, precision zoom optical system

with continuously variable field angle from approximately 15°
to 36°; programmable over a timed range of 1.5 seconds to 20
minutes.

• Varia ble beam focus to soften edges of gobos or spots.

• Gobo Wheels:

• All models feature one rotating gobo wheel with seven rotatable, indexable gobo positions and

one open position. One fixed gobo wheel with 10 easily loaded patterns and one open position.
Fixed gobo wheel is capable of continuous rotation for additional effects. 17 total gobos
positions.

• VL440 Spot accepts both metal and glass gobos.

• VL770 & VL880 Spot accept glass gobos only.

• Frost and Prism Capability: Independent, drop-in armature with frost glass. Second, independent,
drop-in armature with rotating and indexable four facet prism. Both the frost and prism pieces are
interchangeable.

• Intensity Control:

• All models have a coated glass dimmer wheel provides full-field dimming designed for smooth

timed fades. These models also feature a high-performance dual blade strobe system capable of
ultra-fast operation.

• Source:

• VL440 Spot: 400W MSR Gold 400 MiniFastFit Lamp.

• VL770 Spot: 700W MSR Gold 700 MiniFastFit Lamp.

• VL880 Spot: 800W MSR Platinum 35 Lamp.

• Pan/Tilt: Smooth, time-controlled continuous motion by way of a high-power, three-phase stepper
motor system.

• Range: Pan - 540°, Tilt - 260°.

• Pan/Tilt Accuracy: 0.3° resolution.

6 26 July 2011 02.9687.0001 0

DESCRIPTION : FEATURES

•Weights:

• VL440 Spot: 56 lbs. (25.5 kg)

• VL770 Spot: 56 lbs. (25.5 kg)

• VL880 Spot: 56 lbs. (25.5 kg)

• Spacing: All models hang on 23 inch (58.5 cm) centers.

• Operational Temperature: -20° to +122° F (-29° to +50° C)

• Control by DMX512 protocol.

• Power Requirements:

• VL440 Spot: Standard AC power distribution from 100 - 240VAC, 50/60 Hz. The unit requires

up to 6.6A (at 100V) depending on the AC supply voltage.*

• VL770 Spot: Standard AC power distribution from 100 - 240VAC, 50/60 Hz. The unit requires

up to 10.2A (at 100V) depending on the AC supply voltage.*

• VL880 Spot: Standard AC power distribution from 100 - 240VAC, 50/60 Hz. The unit requires

up to 12.0A (at 100V) depending on the AC supply voltage.*

1

Note: *For a breakdown of total luminaire current draw at dif ferent voltages for all models covered in
this manual, see “Current vs. Voltage” on page 14.

02.9687.0001 0 26 July 2011 7

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Components

Included Items

The following illustration shows all items included with the luminaire:

Included Items

Unpack & Quick

Start Guide

VL440 / VL770 / VL880 CD ROM

(user’s manual)

400W MSR Gold MiniFastFit Lamp (VL440 only) or
700W MSR Gold MiniFastFit Lamp (VL770 only) or

800W MSR Platinum 35 Lamp (VL880 only)

Warranty Card

Product Support

Sheet

Product

Registration

Neutrik PowerCon®
AC Input Connector

Truss Hook Brackets

(truss hooks sold separately)

Figure 1-1: VL440 / VL770 / VL880 Luminaire Included Items

8 26 July 2011 02.9687.0001 0

VL440 / VL770 / VL880 Spot Luminaire

DESCRIPTION : COMPONENTS

Replacement Items/Accessories

The following optional and/or replacement items can be ordered directly from your Authorized
VARI❋LITE Dealer or Vari-Lite. When ordering, please order by the Vari-Lite part number.

1

Vari-Lite
Part No.

PC1BE AC Input Cable, PowerCon with Bare End (no connector), 1 Meter 1
PC1GP AC Input Cable, PowerCon with Stage Pin (Male), 1 Meter 1

PC1GTL AC Input Cable, PowerCon with Twist Lock (Male), 1 Meter 1

PC1GR AC Input Cable, PowerCon with Edison (Male), 1 Meter 1

22.9620.0194 Safety Cable Assembly 1

25.9661.0057 DMX Termination Connector Assembly 1

28.8550.0054 USB Luminaire Programming Kit 1

55.6840.0001 Truss Hook, Mega-Clamp, Round and Square 1

55.6841.0001 Truss Hook, Mega-Claw for 2” Round Tube 1

71.9687.0400 400W MSR Gold 400 MiniFastFit Replacement Lamp 2, 5

71.9687.0700 700W MSR Gold 700 MiniFastFit Replacement Lamp 3, 5

71.9687.0800 800W MSR Platinum 35 Replacement Lamp 4, 5

Accessory Notes

Replacement Items and Accessories Notes:

1. For use with any model in this manual.

2. For use with VL440 models only.

3. For use with VL770 models only.

4. For use with VL880 models only.

5. For approved lamp types, see the latest version of Vari-Lite technical notice TN-248 in the product
downloads section on the Vari-Lite web site, www.vari-lite.com.

02.9687.0001 0 26 July 2011 9

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Luminaire Components

Below is a brief description of the major assemblies of the VL440 / VL770 / VL880 Luminaires.

Luminaire Head Assembly - Houses color
system, gobos, lenses, filters, reflector, and lamp.

Enclosure Assembly ­Houses ballast, menu system,
pan motor, and AC input
connection, and DMX512
connections.

Yoke Assembly ­Houses tilt motor and
routes cables to / from
head and enclosure
assemblies.

10 26 July 2011 02.9 687.0001 0

CHAPTER 2.

Installation

This chapter contains instructions for installation of the luminaire. It includes connecting power
and data, along with instructions for powering up the luminaire for the first time and addressing
it within your system.

• Power and Data Cabling Requirements

• Installation Procedures

• Powering Up

• Addressing

• Transporting

02.9687.0001 0 26 July 2011 11

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Power and Data Cabling Requirements

Power

The luminaire requires standard AC power distribution from 100-240 VAC, 50/60 Hz. Current
required depends on the AC supply voltage and product model. Refer to “Current vs. Voltage” on

page 14 for all models covered in this manual.

Note: The mating Neutrik PowerCon connector is supplied, however, you will need to purchase or
construct a cable appropriate for your application.

AC Power Input

3-Pole Neutrik PowerCon
Locking Connector for AC
Input Power

Neutrik PowerCon
Connector (supplied)

Figure 2-1: Power Connector

Depending on the application, the luminaire’s AC input cable may require a different connector. If
required, install a new connector meeting your requirements using the following wire color code
reference:

Wire* Connection

Green/Yellow AC Ground

Blue AC Neutral

Brown AC Line

* International (Harmonized) Standard

12 26 July 2011 02.9 687.0001 0

INSTALLATION : POWER AND DATA CABLING REQUIREMENTS

WARNING: DO NOT connect to three-phase service in countries with 240 volt power.

For single-phase power at 100 to 240 volts RMS:

Connection Pin

AC Neutral X

AC Line Y

Ground (Earth) G

For three-phase power at 208 volts RMS:

Connection Pin

Phase 1 X
Phase 2 Y

Ground (Earth) G

X

G

Y

X

G

Y

2

WARNING: It is not recommended to power any VARI❋LITE luminaire from a dimmer - even in
'NONDIM' mode. Dimmer and non-dim modules are not suitable sources of power because their
output modifies the AC wave form. This may work for a short time, but will eventually result in power
problems, luminaire mis-operation and/or failure and may void the luminaire’s warranty.

02.9687.0001 0 26 July 2011 13

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Current vs. Voltage

The following tables provide the luminaire’s current draw at specific voltages. Total Luminaire
Current is calculated with the lamp on and all motors sequencing. For specific luminaire current draw ,
refer to:

• Table 2-1, VL440 Spot Luminaire - Current vs. Voltage (400W Lamp)

• Table 2-2, VL770 Spot Luminaire - Current vs. Voltage (700W Lamp)

• Table 2-3, VL880 Spot Luminaire - Current vs. Voltage (800W Lamp)

Table 2-1: VL440 Spot Luminaire - Current vs. Voltage (400W Lamp)

AC Voltage @

60Hz

100V 6.6A
1 10V 6.0A
120V 5.5A
130V 5.1A
140V 4.7A
160V 4.1A
180V 3.7A
200V 3.3A
220V 3.0A
240V 2.8A

Total Luminaire

Current (Motor +

Lamp Current)

.

Table 2-2: VL770 Spot Luminaire - Current vs. Voltage (700W Lamp)

AC Voltage @

60Hz

100V 10.2A
1 10V 9.3A
120V 8.5A
130V 7.8A
140V 7.3A
160V 6.4A
180V 5.7A
200V 5.1A
220V 4.6A
240V 4.3A

Total Luminaire

Current (Motor +

Lamp Current)

14 26 July 2011 02.9 687.0001 0

INSTALLATION : POWER AND DATA CABLING REQUIREMENTS

2

.

Table 2-3: VL880 Spot Luminaire - Current vs. Voltage (800W Lamp)

AC Voltage @

60Hz

100V 12.0A
110V 10.9A
120V 10.0A
130V 9.2A
140V 8.6A
160V 7.5A
180V 6.7A
200V 6.0A
220V 5.5A
240V 5.0A

Total Luminaire

Current (Motor +

Lamp Current)

WARNING: It is not recommended to power any VARI❋LITE luminaire from a dimmer - even in
'NONDIM' mode. Dimmer and non-dim modules are not suitable sources of power because their
output modifies the AC wave form. This may work for a short time, but will eventually result in power
problems, luminaire mis-operation and/or failure and may void the luminaire’s warranty.

02.9687.0001 0 26 July 2011 15

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Data Cables

The luminaire is equipped with two, 5-pin XLR connectors for DATA IN and DATA THRU (out)
applications. DATA IN requires a 5-pin, female XLR connector and DATA THRU requires a 5-pin,
male XLR connector. When purchasing or constructing data cables, it is important that not only the
correct cable type be used, but also quality cable to ensure a reliable DMX512 system. Your cabling
should meet the following USITT DMX specification requirements:

• Suitable for use with EIA485 (RS485) operation at 250k baud.

• Characteristic impedance 85-150 ohms, nominally 120 ohms.

• Low capacitance.

• Two twisted pairs.

• Foil and braid shielded.

• 24 AWG min. gauge for runs up to 1000 feet (300m).

• 22 AWG min. gauge for runs up to 1640 feet (500m).

Note: Microphone type cables and other general purpose, two-core audio or signal cables are not
suitable for use with DMX512.

Refer to the USITT Recommended Practice for DMX512 guide for additional information regarding
DMX512 systems. How to obtain a copy is detailed in “Additional Documentation” on page 2.

The XLR 5-pin connectors should be wired as follows:

Pin/Wire Code to XLR Connectors

Data Thru

Cable Pinout

1

2

Male Conn.

4

3

Pin 1

Foil &

Braided

Shield

5

Pin 2

1st

conductor

of 1st

twisted

pair

Data (-)

Pin 3

2nd

conductor

of 1st

twisted

pair

Data (+)

Pin 4

1st

conductor

of 2nd

twisted

pair

Data (-)

Pin 5

2nd

conductor

of 2nd

twisted

pair

Data (+)

Data In

Cable Pinout

5

4

Female Conn.

2

3

1

16 26 July 2011 02.9 687.0001 0

INSTALLATION : POWER AND DATA CABLING REQUIREMENTS

2

Recommended Cable Types/Manufacturers

These are only a few of the suitable cable types. Any quality EIA485, twisted pair, 120 ohm, shielded
cable will also work.

Type Pairs

1215A 2 150 PVC 26 IBM Type 6 Office cable 75
1269A 2 100 PTFE 22 (Solid) High Temp, Plenum cable 200

8102 2 100 PVC 24 UL2919 80
8132 2 120 PVC 28 UL2919 80

8162 2 100 PVC 24 UL2493 60
82729 2 100 PTFE 24 High Temp, Plenum cable 200
88102 2 100 PTFE 24 High Temp, Plenum cable 200
89696 2 100 PTFE 22 High Temp, Plenum cable 200
89729 2 100 PTFE 24 High Temp, Plenum cable 200
89855 2 100 PTFE 22 High Temp, Plenum cable 200

9729 2 100 PVC 24 UL2493 60

9804 2 100 PVC 28 UL2960 60

9829 2 100 PVC 24 UL2919 80

9842 2 120 PVC 24 UL2919 80

PC224P 2 110 Polyure-

PC224T 2 110 PVC 22 UL2464 105
PC226T 3 110 PVC 22 UL2464

ZΩ

∗

Jacket AWG Use Temp (F)

Belden Cables

Proplex Cables

22 Heavy Duty and Portable 105

thane

* Characteristic Impedance

Termination Connector

A XLR termination connector is required at the last luminaire (or "far end of
the line") to prevent signal reflections. Signal reflections may cancel out the
signal at certain line lengths, resulting in errors. The terminator is also
necessary for software downloads and running tests on multiple luminaires.
To construct your own connector, you will need the following components:

• 5-pin, male XLR connector.

• Two 1/4W 5% 120 ohm resistors.

Note: A male termination connector is available as an accessory from Vari-Lite. See “Replacement

Items/Accessories” on page 9.

02.9687.0001 0 26 July 2011 17

1

2

Solder resistors across
pins 2 & 3, and 4 & 5

5

4

3

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Installation Procedures

Installing Lamp

In the event the lamp was packed separately during shipment, it will be necessary to install in the
luminaire before use.

WARNING: Ensure that power is completely removed from luminaire when installing lamp.

CAUTION: Wear cotton gloves or other covering while installing lamp. Touching lamp glass with

bare fingers will leave oil and may cause the lamp to explode or reduce lamp life. If touched, use
isopropyl alcohol and cotton cloth to thoroughly clean glass portion of lamp.

To install lamp (if applicable):

Step 1. Ensure power is completely removed from luminaire.
Step 2. Remove lamp from shipping box.
Step 3. Set the luminaire head horizontally.
Step 4. Engage service tilt lock to secure luminaire head in position.
Step 5. At back of luminaire, using #2 Phillips screwdriver, remove lamp socket cover by loosening

the two quarter-turn captive screws. Note: lamp socket cover is connected with a safety
tether.

Lamp Socket

Lamp

Lamp Socket
Cover

18 26 July 2011 02.9 687.0001 0

Quarter-Turn
Screws

Figure 2-2: Lamp Socket Cover Removal

INSTALLATION : INSTALLATION PROCEDURES

Step 6. As shown in Figure 2-3, align lamp tabs with lamp socket.

Align tabs of lamp with
socket when installing

Lamp*

2

NOTE: * "Bow" of
lamp must be oriented
with "Slot" in reflector.

Bow

Lamp Socket Cover

Figure 2-3: Lamp Installation

Step 7. Install lamp fully into lamp socket, taking care not to touch lamp glass.
Step 8. Turn lamp clockwise to seat lamp into socket. Lamp base should be aligned as illustrated in

Figure 2-4.

Lamp

Note alignment of fully seated lamp

Ensure lamp is completely
seated before reinstalling lamp
socket cover.

Step 9. Reinstall lamp socket cover. Make sure safety tether is completely encapsulated within lamp

socket cover.
Step 10. Disengage service tilt lock to allow luminaire head to move freely.
Step 11. Align lamp as described in “Align Lamp For Maximum Beam Irradiance” on page 20.

02.9687.0001 0 26 July 2011 19

Figure 2-4: Installed Lamp

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Align Lamp For Maximum Beam Irradiance

After a new lamp is installed in the luminaire, it will be necessary to align the lamp to optimize the
beam.

WARNING: Backcap and alignment screws will be HOT during lamp operation. Wear gloves and/or
use tools to prevent burns.

To align lamp:

Step 1. Set intensity to 100%.
Step 2. Position beam on a white wall at a distance of 10 to 20 feet.
Step 3. Using console or internal luminaire menu controls, set zoom to zero and focus to a hard

edge. Be sure that beam-size iris is completely opened.

Step 4. Using three alignment screws (as indicated with Red Arrows in Figure 2-5) adjust hot spot

to center of beam.

Step 5. Check color uniformity as follows:

a. Position one of the color (cyan or magenta works best) at 30% of maximum.
b. Verify that beam color is uniform (if lamp is misaligned, color will be concentrated to

one side of beam). If color is not uniform, readjust lamp using lamp alignment screws
until color is uniform across entire beam field.

Lamp (Beam)
Alignment Screws*

Rear of Luminaire

Do not loosen or use these
screws for adjustment.

20 26 July 2011 02.9 687.0001 0

NOTE: *Lamp Socket Cover removed for clarity. It is not necessary

to remove Lamp Socket Cover to align lamp.

Figure 2-5: Lamp Alignment Screws

INSTALLATION : INSTALLATION PROCEDURES

2

Hanging the Luminaire

The VL440 / VL770 / VL880 Luminaire can be hung horizontally or vertically from any structure
designed to work with the type of load created by this moving luminaire. Two mounting truss hooks o r
other mounting hardware are required. Many compatible truss hooks are available from different
manufacturers for your particular needs.

A minimum of two hooks per luminaire is required. If mounting method does not use truss hooks, two
attachment points, per luminaire, are required.

Install mounting hardware and brackets:

Step 1. Install truss hooks on two provided truss hook brackets as required.

Mega Claw Truss Hook
(not provided)

Bracket

Example Truss
Hook Installation

Truss Hook Hardware
(not provided)

Figure 2-6: Installing Truss Hooks

Note: Various types of truss hooks can be used. The Mega Claw truss hook (as shown in the example

above) as well as many other standard hooks, can be ordered separately.

Step 2. Determine required configuration of bracket installation. Brackets may be installed in either

orientation as shown.

Brackets

Figure 2-7: Bracket Orientation Options

Step 3. While pulling up on locking mechanism release, fit keyed holes onto raised mounting

buttons at bottom of enclosure. Slide forward and release locking mechanism to lock in

place. Ensure brackets are locked securely. (Always face brackets in same direction as

shown.)

Brackets

02.9687.0001 0 26 July 2011 21

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

WARNING: Ensure that the bracket locking mechanism is fully seated after the bracket is installed
on the luminaire.

Example Truss Hook
and Mounting Hardware
(not included)

Mount Bracket

n

i

s

t

e

k

c

a

r

b

e

c

a

F

r

i

d

e

m

a

s

i

f

n

o

c

l

l

a

r

o

f

n

o

i

t

c

e

s

n

o

i

t

a

r

u

g

Locking Mechanism

Raised Mounting
Buttons (4 each)

Locking
Mechanism

Keyed Hole

F

i

t

o

v

e

r

s

l

i

d

e

f

o

r

w

b

u

t

t

o

n

s

a

n

a

d

r

d

t

o

l

o

c

k

Press up to
install or release

Figure 2-8: Installing Brackets on Luminaire Enclosure

Step 4. After installing truss hooks, the hooks should be oriented as shown in Figure 2-8 and Figure

2-9.

22 26 July 2011 02.9 687.0001 0

Locked

INSTALLATION : INSTALLATION PROCEDURES

2

Installing in Truss:

Step 1. Using two people, lift luminaire into mounting position.
Step 2. Secure in place with truss hook. Ensure truss hook hardware that locks hook in place (e.g.

wing bolt) is properly tightened and that luminaire is fully supported.
Step 3. Attach safety cable (as required) as follows (refer to Figure 2-9):

a. Connect one end of cable to luminaire enclosure handle.

b. Loop at least once around truss/pipe and attach other end of cable to other enclosure

handle.

Safety Cable:

Recommended for hanging installations.
May be required by local codes. Safety
cable is sold separately.

Enclosure can be oriented in either
direction. See

Figure 2-7 for details.

Enclosure Handles

(see note)

NOTE: The enclosure handles
were tested and are in compliance
(for safety cable anchor points) of
the following safety standards:

- IEC / EN 60598-2-17.6.6

- UL1573

Figure 2-9: Safety Cable Installation

Step 4. Make sure service tilt and pan locks are disengaged so luminaire moves freely.
Step 5. Connect power and data cables according to procedure given in “Connecting Data and

Power” on page 25.

02.9687.0001 0 26 July 2011 23

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

23.00 in

584.2 mm

24.26 in

616.2 mm

18.88 in

479.5 mm

Safety Cable:

Recommended for hanging installations.
May be required by local codes. Safety
cable is sold separately.

22.25 in

565.2 mm

Figure 2-10: Hanging Dimensions and Clearances

Floor Mounting the Luminaire

All luminaires included in this manual are designed to sit directly on its base in a floor installation
application. When used in this type of application, be sure to leave enough space around th e luminaire
to allow proper, uninterrupted airflow for cooling and movement.

24 26 July 2011 02.9 687.0001 0

INSTALLATION : INSTALLATION PROCEDURES

2

Connecting Data and Power

A maximum of 32 luminaires may be connected in any one DMX data link.

Note: This maximum limit applies to the luminaire "daisy chain" only. Your system or console may
require fewer luminaires on a single data link path. Consult your console documentation for more
information.

To connect power and data:

Step 1. Connect data cable from console to first luminaire in chain at DATA IN connector.
Step 2. If required, connect additional data cables from DATA THRU connectors to DATA IN

connectors of remaining luminaires in link.
Step 3. At last luminaire in link, install male termination connector at DATA THRU connector.

(Luminaires and other devices on the same DMX chain may not function properly without

termination.)

AC In AC In AC In

Data In

Data Thru

VL440 / VL770 / VL880 Luminaire Channel Requirements

Model DMX512 Channels

VL440 Spot 30 Channels
VL770 Spot 30 Channels
VL880 Spot 30 Channels

Termination

Data Thru

Figure 2-11: Data Link

Step 4. Connect AC Input Cable connector to power input source.
Step 5. Dress AC input and data cables and secure them so that they will not interfere with

luminaire head and yoke movement.

02.9687.0001 0 26 July 2011 25

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Powering Up

Power-Up Procedure

All Models

When the luminaire is powered up for the first time, the default setting is enabled and the lamp will
remain off. When AC power is applied, the luminaire will immediately begin a calibration sequence
that steps it through full pan and tilt movements. The internal color and beam mechanisms will also
move through a full range of motion. After calibration, the luminaire head will either stop at its "home"
position (which positions the pan axis at mid-rotation and the head parallel to the yoke with the lens
pointing away from the luminaire enclosure) or move to its current DMX-defined position if DMX
data is present. All internal mechanisms also move to their "home" or DMX-defined positions.

CAUTION: Before applying power, be sure the luminaire is hung (or positioned), and the service tilt
and pan locks are disengaged, so that the head and yoke can move freely without restriction.

To power up:

Step 1. At each luminaire, apply power connecting the power cable to the unit.
Step 2. Luminaire will automatically step through calibration and stop at "home" position (only if

DMX is not present).

26 26 July 2011 02.9 687.0001 0

Addressing

Program Starting Address

The address setting for DMX console controlled systems is entered using the Menu Display (refer to

“Menu Operation” on page 64). The luminaire retains the DMX address even if power is removed.

Note: Refer to your console operating instructions for specific information regarding its addressing
requirements.

Program a DMX starting address:

Step 1. Press [Menu].
Step 2. Press [Up] / [Down] arrows until Address appears. Press [Enter].
Step 3. Press [Up] / [Down] arrows to scroll to starting address.
Step 4. Press [Enter] to set.

INSTALLATION : ADDRESSING

2

Program Starting Address Without Calibrating
Luminaire

It is possible to bypass the calibration sequence and go directly to the Menu Display programming in
order to pre-program an address setting.

Program starting address without calibrating luminaire:

• While powering up luminaire, press and hold [Menu].

• When display changes from "Starting" to the DMX address, program address as in Program

Starting Address above.

Note: The luminaire will require a reset to restore control.

02.9687.0001 0 26 July 2011 27

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Transporting

Overview

When shipping or transporting VARI❋LITE Luminaires, Vari-Lite recommends that the luminaire(s)
be sufficiently protected against any (including, but not limited to) shock, vibration, drops, jarring,
exposure to the environment, etc.

Failure to sufficiently protect any VARI❋LITE luminaire during shipping or transportation will result
in damage and void the luminaire’s warranty. Vari-Lite will not be responsible for any shipping
damage or breakage of any product under any circumstances. Vari-Lite will not be responsible for any
third party case manufacturer’s cases.

Note: As with all automated luminaires, proper handling and suitable protective shipping cases should
be used when transporting fixtures to reduce the risk of damage. For more information, please refer to
Vari-Lite technical notice (TN-235) "Transportation and Shipping Case Requirements" in the
"Support" area of the Vari-Lite web site.

Transportation and Shipping Case Requirements

Cases to transport VARI❋LITE luminaires should meet the following loading requirements:

• Luminaire head, yoke, and enclosure sub-assemblies shall be equally supported and constrained

where no one sub-assembly (head, yoke, or enclosure) fully supports the entire mass of the
luminaire.

• The interior of the case shall be of high quality and uniform density foam. The foam shall be of the

same type and density throughout as to equally and uniformly support loading at every contact
surface.

• The case shall, when laid on any of its six (6) surfaces, maintain the loading requirements outlined

above.

• All cases not meeting the aforementioned loading requirements, with wheels, shall have markings

on the exterior of the case that the unit is to be transported on it wheels only (e.g. "Case must be
transported and remain [at all times] on its wheels").

28 26 July 2011 02.9 687.0001 0

CHAPTER 3.

Operation

This chapter contains instructions for operating the luminaire using DMX control and for
updating the internal software.

• Color Control & Gobos

• DMX Operation

• Luminaire Timing

• Updating Software

02.9687.0001 0 26 July 2011 29

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Color Control & Gobos

Color control and gobos depends on the model purchased. The following is a brief description of each
model’s color control and gobo projection capabilities.

VL440 Spot Luminaire

Color Mixing

The VL440 Spot luminaire provides full CYM color cross-fading and one fixed color wheel with 8
fixed colors for rich color projection and snap color changes.

Table 1: VL440 Spot Color Wheel - Colors and Positions

Position Filter Color Filter Part Number

0 (Open) None None

1 Red 21.9687.0431
2 Blue 21.9687.0436
3 Kelly Green 21.9687.0434
4 Magenta 21.9687.0433
5 CTO 21.9687.0407
6 Flesh Pink 21.9687.0441
7 Dark Orange 21.9687.0439
8 Congo Blue 21.9687.0435

Dark Orange

Flesh Pink

30 26 July 2011 02.9 687.0001 0

Congo Blue

CTO

Red

Open

Blue

Kelly Green

Magenta

OPERATION : COLOR CONTROL & GOBOS

3

Gobos

The VL440 Spot Luminaire contains two gobo wheels:

• One rotating gobo wheel with seven rotatable, indexable gobo positions (refer to Table 2, “VL440

Spot Rotating Gobo Wheel - Effects and Positions,” on page 31).

• One fixed gobo wheel with ten easily loaded patterns and one open position capable of continuous

rotation for additional effects (refer to Table 3, “VL440 Spot Fixed Gobo Wheel - Effects and

Positions,” on page 32).

• VL440 spot luminaires accept glass and metal gobos. Note, VL770 and VL880 spot luminaires

accept glass gobos only.

Table 2: VL440 Spot Rotating Gobo Wheel - Effects and Positions

Position Gobo Gobo Part Number

0 (Open) None None

1 Vertical Slot 21.6004.4011
2 Alpha Rays 21.6004.7029
3 Pinwheel 2 21.6004.4322
4 Tri Cone 21.6004.6008
5 Glacier (gag) 21.9687.8002
6 Triangle 21.6004.4009
7 Shock Breakup 21.60 04.7018

Alpha Rays

Pinwheel 2

Tri Cone

Glacier

Triangle

Note: raw artwork shown for gobos
and gags is for reference only.

02.9687.0001 0 26 July 2011 31

Vertical Slot

Open

Shock Breakup

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Table 3: VL440 Spot Fixed Gobo Wheel - Effects and Positions

Position Gobo Gobo Part Number

0 (Open) None None

1 Pebbles 41.6004.7002
2 Dust Breakup 41.6004.7025
3 Medium Circle 41.6004.6001
4 Night Sky 41.6004.5011
5 Leaves 41.6004.5501
6 Horizontal Bars 41.6004.4201
7 Blo ck Breakup 41.6004.7015
8 Tribal Breakup 41.6004.5523
9 Wave 41.6004.7008

10 Bathtub Drain 41.6004.4001

Pebbles

Bathtub Drain

Wave

Tribal Break-Up

Open

Dust Break-Up

Medium Circle

Night Sky

Leaves

Horizontal Bars

Block Break-Up

Note: raw artwork shown for gobos and gags is for reference only.

32 26 July 2011 02.9 687.0001 0

OPERATION : COLOR CONTROL & GOBOS

VL770 Spot Luminaire

Color Mixing

The VL770 Spot luminaire provides full CYM color cross-fading and one fixed color wheel with 8
fixed colors for rich color projection and snap color changes.

Table 4: VL770 Spot Color Wheel - Colors and Positions

Position Filter Color Filter Part Number

0 (Open) None None

1 Red 21.9687.0431
2 Blue 21.9687.0436
3 Kelly Green 21.9687.0434
4 Magenta 21.9687.0433
5 CTO 21.9687.0407
6 Flesh Pink 21.9687.0441
7 Dark Orange 21.9687.0439
8 Congo Blue 21.9687.0435

3

Dark Orange

Flesh Pink

Congo Blue

CTO

Red

Open

Blue

Kelly Green

Magenta

02.9687.0001 0 26 July 2011 33

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Gobos

The VL770 Spot Luminaire contains two gobo wheels:

• One rotating gobo wheel with seven rotatable, indexable gobo positions (refer to Table 5, “VL770

Spot Rotating Gobo Wheel - Effects and Positions,” on page 34).

• One fixed gobo wheel with ten easily loaded patterns and one open position capable of continuous

rotation for additional effects (refer to Table 6, “VL770 Spot Fixed Gobo Wheel - Effects and

Positions,” on page 35).

CAUTION: VL770 spot luminaires accept glass gobos only. Use of metal gobos in VL770 spot
luminaires may damage gobo assembly and will void the luminaire warranty.

Table 5: VL770 Spot Rotating Gobo Wheel - Effects and Positions

Position Gobo Gobo Part Number

0 (Open) None None

1 Vertical Slot 21.6004.4011
2 Alpha Rays 21.6004.7029
3 Pinwheel 2 21.6004.4322
4 Tri Cone 21.6004.6008
5 Glacier (gag) 21.9687.8002
6 Triangle 21.6004.4009
7 Shock Breakup 21.60 04.7018

Alpha Rays

Pinwheel 2

Tri Cone

Glacier

Triangle

Note: raw artwork shown for gobos
and gags is for reference only.

34 26 July 2011 02.9 687.0001 0

Vertical Slot

Open

Shock Breakup

OPERATION : COLOR CONTROL & GOBOS

Table 6: VL770 Spot Fixed Gobo Wheel - Effects and Positions

Position Gobo Gobo Part Number

0 (Open) None None

1 Pebbles 41.6004.7002
2 Dust Breakup 41.6004.7025
3 Medium Circle 41.6004.6001
4 Night Sky 41.6004.5011
5 Leaves 41.6004.5501
6 Horizontal Bars 41.6004.4201
7 Blo ck Breakup 41.6004.7015
8 Tribal Breakup 41.6004.5523
9 Wave 41.6004.7008

10 Bathtub Drain 41.6004.4001

3

Pebbles

Bathtub Drain

Wave

Tribal Break-Up

Open

Dust Break-Up

Medium Circle

Night Sky

Leaves

Horizontal Bars

Block Break-Up

Note: raw artwork shown for gobos and gags is for reference only.

02.9687.0001 0 26 July 2011 35

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

VL880 Spot Luminaire

Color Mixing

The VL880 Spot luminaire provides full CYM color cross-fading and one fixed color wheel with 8
fixed colors for rich color projection and snap color changes.

Table 7: VL880 Spot Color Wheel - Colors and Positions

Position Filter Color Filter Part Number

0 (Open) None None

1 Red 21.9687.0431
2 Blue 21.9687.0436
3 Kelly Green 21.9687.0434
4 Magenta 21.9687.0433
5 CTO 21.9687.0407
6 Flesh Pink 21.9687.0441
7 Dark Orange 21.9687.0439
8 Congo Blue 21.9687.0435

Dark Orange

Flesh Pink

Congo Blue

CTO

Red

Open

Blue

Kelly Green

Magenta

36 26 July 2011 02.9 687.0001 0

OPERATION : COLOR CONTROL & GOBOS

3

Gobos

The VL880 Spot Luminaire contains two gobo wheels:

• One rotating gobo wheel with seven rotatable, indexable gobo positions (refer to Table 8, “VL880

Spot Rotating Gobo Wheel - Effects and Positions,” on page 37).

• One fixed gobo wheel with ten easily loaded patterns and one open position capable of continuous

rotation for additional effects (refer to Table 9, “VL880 Spot Fixed Gobo Wheel - Effects and

Positions,” on page 38).

CAUTION: VL880 spot luminaires accept glass gobos only. Use of metal gobos in VL880 spot
luminaires may damage gobo assembly and will void the luminaire warranty.

Table 8: VL880 Spot Rotating Gobo Wheel - Effects and Positions

Position Gobo Gobo Part Number

0 (Open) None None

1 Vertical Slot 21.6004.4011
2 Alpha Rays 21.6004.7029
3 Pinwheel 2 21.6004.4322
4 Tri Cone 21.6004.6008
5 Glacier (gag) 21.9687.8002
6 Triangle 21.6004.4009
7 Shock Breakup 21.60 04.7018

Alpha Rays

Pinwheel 2

Tri Cone

Glacier

Triangle

Note: raw artwork shown for gobos
and gags is for reference only.

02.9687.0001 0 26 July 2011 37

Vertical Slot

Open

Shock Breakup

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Table 9: VL880 Spot Fixed Gobo Wheel - Effects and Positions

Position Gobo Gobo Part Number

0 (Open) None None

1 Pebbles 41.6004.7002
2 Dust Breakup 41.6004.7025
3 Medium Circle 41.6004.6001
4 Night Sky 41.6004.5011
5 Leaves 41.6004.5501
6 Horizontal Bars 41.6004.4201
7 Blo ck Breakup 41.6004.7015
8 Tribal Breakup 41.6004.5523
9 Wave 41.6004.7008

10 Bathtub Drain 41.6004.4001

Pebbles

Bathtub Drain

Wave

Tribal Break-Up

Open

Dust Break-Up

Medium Circle

Night Sky

Leaves

Horizontal Bars

Block Break-Up

Note: raw artwork shown for gobos and gags is for reference only.

38 26 July 2011 02.9 687.0001 0

OPERATION : DMX OPERATION

DMX Operation

This section is contains individual DMX channel maps for each luminaire covered in this manual ­VL440 Spot, VL770 Spot, and VL880 Spot. Refer to the corresponding DMX channel map for your
fixture.

• VL440 Spot Channel Mapping

• VL770 Spot Channel Mapping

• VL880 Spot Channel Mapping

VL440 Spot Channel Mapping

These tables assume a DMX start address of 1. When a different starting address is used, this address
becomes channel 1 function and other functio ns follow in sequence.

Table 10: VL440 Spot Channel Mapping

DMX Channel Parameters Range (DMX) Range (%) Default Value* Description

1 Intensity
2 Pan Hi Byte

3 Pan Lo Byte
4 Tilt Hi Byte
5 Tilt Lo Byte
6 Edge 0 - 255 0 - 100% 0 Controls Edge lens from 0 to 255.
7 Zoom 0 - 255 0 - 100% 0 Controls zoom assy. 0 (narrow) to 255 (wide).

8 Cyan 0 - 255 0 - 100% 0

9 Yellow 0 - 255 0 - 100% 0

10 Magenta 0 - 255 0 - 100% 0

11 Color Wheel 0 - 255 0 - 100% 0

0 (closed) - 255

(open)

0 - 65535 0 - 100% 32768 16 bit control of Pan 540°of movement.

0 - 65535 0 - 100% 32768 16 bit control of Tilt 260° of movement.

0 - 100% 0

Linear Intensity control from 0 (closed) to 255
(open).

Controls Cyan color wheel as follows:
Open to Full Saturation = DMX 0 - 216

Controls Y ellow color wheel as follows:
Open to Full Saturation = DMX 0 - 216

Controls Magenta color wheel as follows:
Open to Full Saturation = DMX 0 - 216

Controls Static Color Wheel. Linear control from 0
to 216. From 217 - 255 will spin the color wheel in
either direction. Bold number indicates center
values for each color.

Open (No Color) = DMX 0 (0 - 14)
Red = DMX 24 (15 - 34)
Blue = DMX 47 (35 - 58)
Kelly Green = DMX 72 59 - 82
Magenta = DMX 95 (83 - 106)
CTO = DMX 119 (107 - 130)
Flesh Pink = DMX 143 (131 - 156)
Dark Orange = DMX 168 (157 - 179)
Congo Blue = DMX 191 (180 - 201)
Open (No Color) = DMX 202 - 216
Spin Fast to Slow = DMX 217 - 234
Stop = DMX 235 - 237
Spin Slow to Fast = DMX 238 - 255

3

02.9687.0001 0 26 July 2011 39

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Table 10: VL440 Spot Channel Mapping

DMX Channel Parameters Range (DMX) Range (%) Default Value* Description

12

13

14

15

16 Beam Iris 0 - 255 0 - 100% 0

17 Strobe 0 - 255 0 - 100% 0

18 Frost 0 - 255 0 - 100% 0

19 Prism 0 - 255 0 - 100% 0

Fixed Gobo

Wheel

Rotating Gobo

Wheel

Rotating Gobo

Index / Rotate

0 - 255 0 - 100% 0

0 - 255 0 - 100% 0

0 - 65535 0 - 100% 32768

Controls Fixed Gobo Wheel. Linear control from
Wheel 0 to 216. From 217 to 255 will give differ­ent speeds of wheel spin. Bold type below
denotes center values.(note, half gobo positioning
is not possible)

Open (No Gobo) = DMX 0 (0 - 9)
Gobo 1 = DMX 18 (10 - 27)
Gobo 2 = DMX 36 (28 - 45)
Gobo 3 = DMX 54 (46 - 63)
Gobo 4 = DMX 72 (64 - 81)
Gobo 5 = DMX 90 (82 - 99)
Gobo 6 = DMX 108 (100 - 117)
Gobo 7 = DMX 126 (118 - 135)
Gobo 8 = DMX 144 (136 - 153)
Gobo 9 = DMX 162 (154 - 171)
Gobo 10 = DMX 180 (172 - 189)
Open (No Gobo) = DMX 198 (190 - 216)
Spin Fast to Slow = DMX 217 - 234
Stop = DMX 235 - 237
Spin Slow to Fast = DMX 238 - 255

Controls Rotating Gobo Wheel using the following
(note, half gobo positioning is not possible):

Open Index (No Gobo) DMX = 0
Gobo 1 (Index) DMX = 14
Gobo 2 (Index) DMX = 28
Gobo 3 (Index) DMX = 42
Gobo 4 (Index) DMX = 56
Gobo 5 (Index) DMX = 70
Gobo 6 (Index) DMX = 84
Gobo 7 (Index) DMX = 98
Open Rotation (No Gobo) DMX = 112
Gobo 1 (Rotate) DMX = 126
Gobo 2 (Rotate) DMX = 140
Gobo 3 (Rotate) DMX = 154
Gobo 4 (Rotate) DMX = 168
Gobo 5 (Rotate) DMX = 182
Gobo 6 (Rotate) DMX = 196
Gobo 7 (Rotate) DMX = 210
Open DMX = 214

Spin Fast to Slow DMX = 217 - 234
Stop DMX = 235 - 237
Spin Slow to Fast DMX = 238 - 255

16 bit control of the Rotating Gobo Wheel's index
and rotation in either direction.

Rotate Fast to Slow << = DMX 0 - 32755
Rotate STOP = DMX 32756 - 32780
Rotate Slow to Fast >> = DMX 32781 - 65535

Controls beam size iris from 0 (open) to 255
(small).

Controls strobe operations as follows:
Open = DMX 0 - 2

Closed = DMX 3 - 5
Slow Rand = DMX 6 - 7
Med Rand = DMX 8 - 10
Fast Rand = DMX 11 - 12
Strobe Range = DMX 13 - 127 (fastest)

Controls frost mechanism. Linear control from No
Frost (0) to Full Frost (255).

Controls prism mechanism.
Prism Out = DMX 0 - 2

Prism In (Index) = DMX 3 - 127
Prism In (Rotate) = DMX 128 - 255

40 26 July 2011 02.9 687.0001 0

OPERATION : DMX OPERATION

Table 10: VL440 Spot Channel Mapping

DMX Channel Parameters Range (DMX) Range (%) Default Value* Description

20

21

22 Not Used - - - For Future Use

23 Not Used - - - For Future Use
24 Not Used - - - For Future Use
25 Not Used - - - For Future Use

26 Focus Time 0 - 255 0 - 100% 255

27 Color Time 0 - 255 0 - 100% 255

28 Beam Time 0 - 255 0 - 100% 255

29 Gobo Time 0 - 255 0 - 100% 255

30 Control 0 - 255 0 - 100% 0

Prism Rotate -

High

Prism Rotate -

Low

0 - 65535 0 - 100% 32768

16 bit control of prism index or rotation.
Rotate Fast to Slow << = DMX 0 - 32755

Rotate STOP = DMX 32756 - 32780
Rotate Slow to Fast >> = DMX 32781 - 65535

Allows for luminaire timing of pan and tilt. Profile
should default to DMX 255 for smoothest console
timing.

Allows for luminaire timing of color wheel func­tions. Profile should default to DMX 255 for
smoothest console timing.

Allows for luminaire timing of beam functions.
Profile should default to DMX 255 for smoothest
console timing.

Allows for luminaire timing of gobo wheel func­tions. Profile should default to DMX 255 for
smoothest console timing.

Used to strike/douse the lamp, set lamp levels,
and other various functions, as well as resetting
the luminaire via the console. DMX values are:

Default Console Value (Idle) = DMX 0
Display-Menu Settings/Off = DMX 3 - 4
Reset Fixture to Defaults = DMX 5 - 7
Fans Constant = DMX 11 - 13
Fans Auto = DMX 14 - 16
Full Luminaire Recal = DMX 81 - 87
ReCal Color = DMX 100 - 104
ReCal Gobo = DMX 112 - 116
ReCal Beam = DMX 126 - 130
ReCal Dim/Strobe = DMX 138 - 142
Lamp OFF = DMX 165 - 171
Lamp @ Stand-by (Quiet) = DMX 176 - 181
Lamp @ Full = DMX 199 - 204
Lamp Strike = DMX 249 - 255

When resetting fixtures to Defaults, settings in
Bold will be activated.

3

Notes

:
Default Values: *Denotes recommended console default settings.
Use of Timing Channels: The default value setting in the profile should be 255 (proportional control) to allow smooth

movement when using console timing. The Timing channel data should change as a snap. A zero value will give the
fastest move but without any smoothing, this can look steppy in console-timed moves.

To use a timing channel instead of console timing it is necessary to set the timing channel to th e desired value and set cue
and/or parameter time to zero. A combination of time controls can produce unexpected results. Refer to “Luminaire

Timing” on page 48 for more information.

Timing Channel Control: The luminaire uses the timing cha nnel value t o calculat e a smooth continu ous movement for a
given time and transition.

02.9687.0001 0 26 July 2011 41

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

VL770 Spot Channel Mapping

These tables assume a DMX start address of 1. When a different starting address is used, this address
becomes channel 1 function and other functio ns follow in sequence.

Table 11: VL770 Spot Channel Mapping

DMX Channel Parameters Range (DMX) Range (%) Default Value* Description

1 Intensity
2 Pan Hi Byte

3 Pan Lo Byte
4 Tilt Hi Byte
5 Tilt Lo Byte
6 Edge 0 - 255 0 - 100% 0 Controls Edge lens from 0 to 255.
7 Zoom 0 - 255 0 - 100% 0 Controls zoom assy. 0 (narrow) to 255 (wide).

8 Cyan 0 - 255 0 - 100% 0

9 Yellow 0 - 255 0 - 100% 0

10 Magenta 0 - 255 0 - 100% 0

11 Color Wheel 0 - 255 0 - 100% 0

12

Fixed Gobo

Wheel

0 (closed) - 255

(open)

0 - 65535 0 - 100% 32768 16 bit control of Pan 540°of movement.

0 - 65535 0 - 100% 32768 16 bit control of Tilt 260° of movement.

0 - 255 0 - 100% 0

0 - 100% 0

Linear Intensity control from 0 (closed) to 255
(open).

Controls Cyan color wheel as follows:
Open to Full Saturation = DMX 0 - 216

Controls Y ellow color wheel as follows:
Open to Full Saturation = DMX 0 - 216

Controls Magenta color wheel as follows:
Open to Full Saturation = DMX 0 - 216

Controls Static Color Wheel. Linear control from 0
to 216. From 217 - 255 will spin the color wheel in
either direction. Bold number indicates center
values for each color.

Open (No Color) = DMX 0 (0 - 14)
Red = DMX 24 (15 - 34)
Blue = DMX 47 (35 - 58)
Kelly Green = DMX 72 59 - 82
Magenta = DMX 95 (83 - 106)
CTO = DMX 119 (107 - 130)
Flesh Pink = DMX 143 (131 - 156)
Dark Orange = DMX 168 (157 - 179)
Congo Blue = DMX 191 (180 - 201)
Open (No Color) = DMX 202 - 216
Spin Fast to Slow = DMX 217 - 234
Stop = DMX 235 - 237
Spin Slow to Fast = DMX 238 - 255

Controls Fixed Gobo Wheel. Linear control from
Wheel 0 to 216. From 217 to 255 will give differ­ent speeds of wheel spin. Bold type below
denotes center values.(note, half gobo positioning
is not possible)

Open (No Gobo) = DMX 0 (0 - 9)
Gobo 1 = DMX 18 (10 - 27)
Gobo 2 = DMX 36 (28 - 45)
Gobo 3 = DMX 54 (46 - 63)
Gobo 4 = DMX 72 (64 - 81)
Gobo 5 = DMX 90 (82 - 99)
Gobo 6 = DMX 108 (100 - 117)
Gobo 7 = DMX 126 (118 - 135)
Gobo 8 = DMX 144 (136 - 153)
Gobo 9 = DMX 162 (154 - 171)
Gobo 10 = DMX 180 (172 - 189)
Open (No Gobo) = DMX 198 (190 - 216)
Spin Fast to Slow = DMX 217 - 234
Stop = DMX 235 - 237
Spin Slow to Fast = DMX 238 - 255

42 26 July 2011 02.9 687.0001 0

OPERATION : DMX OPERATION

Table 11: VL770 Spot Channel Mapping

DMX Channel Parameters Range (DMX) Range (%) Default Value* Description

Controls Rotating Gobo Wheel using the following
(note, half gobo positioning is not possible):

Open Index (No Gobo) DMX = 0
Gobo 1 (Index) DMX = 14
Gobo 2 (Index) DMX = 28
Gobo 3 (Index) DMX = 42
Gobo 4 (Index) DMX = 56
Gobo 5 (Index) DMX = 70
Gobo 6 (Index) DMX = 84

13

14

15

16 Beam Iris 0 - 255 0 - 100% 0

17 Strobe 0 - 255 0 - 100% 0

18 Frost 0 - 255 0 - 100% 0

19 Prism 0 - 255 0 - 100% 0

20

21

22 Not Used - - - For Future Use

23 Not Used - - - For Future Use
24 Not Used - - - For Future Use
25 Not Used - - - For Future Use

26 Focus Time 0 - 255 0 - 100% 255

27 Color Time 0 - 255 0 - 100% 255

28 Beam Time 0 - 255 0 - 100% 255

Rotating Gobo

Wheel

Rotating Gobo

Index / Rotate

Prism Rotate -

High

Prism Rotate -

Low

0 - 255 0 - 100% 0

0 - 65535 0 - 100% 32768

0 - 65535 0 - 100% 32768

Gobo 7 (Index) DMX = 98
Open Rotation (No Gobo) DMX = 112
Gobo 1 (Rotate) DMX = 126
Gobo 2 (Rotate) DMX = 140
Gobo 3 (Rotate) DMX = 154
Gobo 4 (Rotate) DMX = 168
Gobo 5 (Rotate) DMX = 182
Gobo 6 (Rotate) DMX = 196
Gobo 7 (Rotate) DMX = 210
Open DMX = 214

Spin Fast to Slow DMX = 217 - 234
Stop DMX = 235 - 237
Spin Slow to Fast DMX = 238 - 255

16 bit control of the Rotating Gobo Wheel's index
and rotation in either direction.

Rotate Fast to Slow << = DMX 0 - 32755
Rotate STOP = DMX 32756 - 32780
Rotate Slow to Fast >> = DMX 32781 - 65535

Controls beam size iris from 0 (open) to 255
(small).

Controls strobe operations as follows:
Open = DMX 0 - 2

Closed = DMX 3 - 5
Slow Rand = DMX 6 - 7
Med Rand = DMX 8 - 10
Fast Rand = DMX 11 - 12
Strobe Range = DMX 13 - 127 (fastest)

Controls frost mechanism. Linear control from No
Frost (0) to Full Frost (255).

Controls prism mechanism.
Prism Out = DMX 0 - 2

Prism In (Index) = DMX 3 - 127
Prism In (Rotate) = DMX 128 - 255

16 bit control of prism index or rotation.
Rotate Fast to Slow << = DMX 0 - 32755

Rotate STOP = DMX 32756 - 32780
Rotate Slow to Fast >> = DMX 32781 - 65535

Allows for luminaire timing of pan and tilt. Profile
should default to DMX 255 for smoothest console
timing.

Allows for luminaire timing of color wheel func­tions. Profile should default to DMX 255 for
smoothest console timing.

Allows for luminaire timing of beam functions.
Profile should default to DMX 255 for smoothest
console timing.

3

02.9687.0001 0 26 July 2011 43

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Table 11: VL770 Spot Channel Mapping

DMX Channel Parameters Range (DMX) Range (%) Default Value* Description

29 Gobo Time 0 - 255 0 - 100% 255

30 Control 0 - 255 0 - 100% 0

Allows for luminaire timing of gobo wheel func­tions. Profile should default to DMX 255 for
smoothest console timing.

Used to strike/douse the lamp, set lamp levels,
and other various functions, as well as resetting
the luminaire via the console. DMX values are:

Default Console Value (Idle) = DMX 0
Display-Menu Settings/Off = DMX 3 - 4
Reset Fixture to Defaults = DMX 5 - 7
Fans Constant = DMX 11 - 13
Fans Auto = DMX 14 - 16
Full Luminaire Recal = DMX 81 - 87
ReCal Color = DMX 100 - 104
ReCal Gobo = DMX 112 - 116
ReCal Beam = DMX 126 - 130
ReCal Dim/Strobe = DMX 138 - 142
Lamp OFF = DMX 165 - 171
Lamp @ Stand-by (Quiet) = DMX 176 - 181
Lamp @ Full = DMX 199 - 204
Lamp Strike = DMX 249 - 255

When resetting fixtures to Defaults, settings in
Bold will be activated.

:

Notes
Default Values: *Denotes recommended console default settings.
Use of Timing Channels: The default value setting in the profile should be 255 (proportional control) to allow smooth

movement when using console timing. The Timing channel data should change as a snap. A zero value will give the
fastest move but without any smoothing, this can look steppy in console-timed moves.

To use a timing channel instead of console timing it is necessary to set the timing channel to th e desired value and set cue
and/or parameter time to zero. A combination of time controls can produce unexpected results. Refer to “Luminaire

Timing” on page 48 for more information.

Timing Channel Control: The luminaire uses the timing cha nnel value t o calculat e a smooth continu ous movement for a
given time and transition.

44 26 July 2011 02.9 687.0001 0

OPERATION : DMX OPERATION

VL880 Spot Channel Mapping

These tables assume a DMX start address of 1. When a different starting address is used, this address
becomes channel 1 function and other functio ns follow in sequence.

Table 12: VL880 Spot Channel Mapping

DMX Channel Parameters Range (DMX) Range (%) Default Value* Description

1 Intensity
2 Pan Hi Byte

3 Pan Lo Byte
4 Tilt Hi Byte
5 Tilt Lo Byte
6 Edge 0 - 255 0 - 100% 0 Controls Edge lens from 0 to 255.
7 Zoom 0 - 255 0 - 100% 0 Controls zoom assy. 0 (narrow) to 255 (wide).

8 Cyan 0 - 255 0 - 100% 0

9 Yellow 0 - 255 0 - 100% 0

10 Magenta 0 - 255 0 - 100% 0

11 Color Wheel 0 - 255 0 - 100% 0

12

Fixed Gobo

Wheel

0 (closed) - 255

(open)

0 - 65535 0 - 100% 32768 16 bit control of Pan 540°of movement.

0 - 65535 0 - 100% 32768 16 bit control of Tilt 260° of movement.

0 - 255 0 - 100% 0

0 - 100% 0

Linear Intensity control from 0 (closed) to 255
(open).

Controls Cyan color wheel as follows:
Open to Full Saturation = DMX 0 - 216

Controls Y ellow color wheel as follows:
Open to Full Saturation = DMX 0 - 216

Controls Magenta color wheel as follows:
Open to Full Saturation = DMX 0 - 216

Controls Static Color Wheel. Linear control from 0
to 216. From 217 - 255 will spin the color wheel in
either direction. Bold number indicates center
values for each color.

Open (No Color) = DMX 0 (0 - 14)
Red = DMX 24 (15 - 34)
Blue = DMX 47 (35 - 58)
Kelly Green = DMX 72 59 - 82
Magenta = DMX 95 (83 - 106)
CTO = DMX 119 (107 - 130)
Flesh Pink = DMX 143 (131 - 156)
Dark Orange = DMX 168 (157 - 179)
Congo Blue = DMX 191 (180 - 201)
Open (No Color) = DMX 202 - 216
Spin Fast to Slow = DMX 217 - 234
Stop = DMX 235 - 237
Spin Slow to Fast = DMX 238 - 255

Controls Fixed Gobo Wheel. Linear control from
Wheel 0 to 216. From 217 to 255 will give differ­ent speeds of wheel spin. Bold type below
denotes center values.(note, half gobo positioning
is not possible)

Open (No Gobo) = DMX 0 (0 - 9)
Gobo 1 = DMX 18 (10 - 27)
Gobo 2 = DMX 36 (28 - 45)
Gobo 3 = DMX 54 (46 - 63)
Gobo 4 = DMX 72 (64 - 81)
Gobo 5 = DMX 90 (82 - 99)
Gobo 6 = DMX 108 (100 - 117)
Gobo 7 = DMX 126 (118 - 135)
Gobo 8 = DMX 144 (136 - 153)
Gobo 9 = DMX 162 (154 - 171)
Gobo 10 = DMX 180 (172 - 189)
Open (No Gobo) = DMX 198 (190 - 216)
Spin Fast to Slow = DMX 217 - 234
Stop = DMX 235 - 237
Spin Slow to Fast = DMX 238 - 255

3

02.9687.0001 0 26 July 2011 45

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Table 12: VL880 Spot Channel Mapping

DMX Channel Parameters Range (DMX) Range (%) Default Value* Description

13

14

15

16 Beam Iris 0 - 255 0 - 100% 0

17 Strobe 0 - 255 0 - 100% 0

18 Frost 0 - 255 0 - 100% 0

19 Prism 0 - 255 0 - 100% 0

20

21

22 Not Used - - - For Future Use

23 Not Used - - - For Future Use
24 Not Used - - - For Future Use
25 Not Used - - - For Future Use

26 Focus Time 0 - 255 0 - 100% 255

27 Color Time 0 - 255 0 - 100% 255

28 Beam Time 0 - 255 0 - 100% 255

Rotating Gobo

Wheel

Rotating Gobo

Index / Rotate

Prism Rotate -

High

Prism Rotate -

Low

0 - 255 0 - 100% 0

0 - 65535 0 - 100% 32768

0 - 65535 0 - 100% 32768

Controls Rotating Gobo Wheel using the following
(note, half gobo positioning is not possible):

Open Index (No Gobo) DMX = 0
Gobo 1 (Index) DMX = 14
Gobo 2 (Index) DMX = 28
Gobo 3 (Index) DMX = 42
Gobo 4 (Index) DMX = 56
Gobo 5 (Index) DMX = 70
Gobo 6 (Index) DMX = 84
Gobo 7 (Index) DMX = 98
Open Rotation (No Gobo) DMX = 112
Gobo 1 (Rotate) DMX = 126
Gobo 2 (Rotate) DMX = 140
Gobo 3 (Rotate) DMX = 154
Gobo 4 (Rotate) DMX = 168
Gobo 5 (Rotate) DMX = 182
Gobo 6 (Rotate) DMX = 196
Gobo 7 (Rotate) DMX = 210
Open DMX = 214

Spin Fast to Slow DMX = 217 - 234
Stop DMX = 235 - 237
Spin Slow to Fast DMX = 238 - 255

16 bit control of the Rotating Gobo Wheel's index
and rotation in either direction.

Rotate Fast to Slow << = DMX 0 - 32755
Rotate STOP = DMX 32756 - 32780
Rotate Slow to Fast >> = DMX 32781 - 65535

Controls beam size iris from 0 (open) to 255
(small).

Controls strobe operations as follows:
Open = DMX 0 - 2

Closed = DMX 3 - 5
Slow Rand = DMX 6 - 7
Med Rand = DMX 8 - 10
Fast Rand = DMX 11 - 12
Strobe Range = DMX 13 - 127 (fastest)

Controls frost mechanism. Linear control from No
Frost (0) to Full Frost (255).

Controls prism mechanism.
Prism Out = DMX 0 - 2

Prism In (Index) = DMX 3 - 127
Prism In (Rotate) = DMX 128 - 255

16 bit control of prism index or rotation.
Rotate Fast to Slow << = DMX 0 - 32755

Rotate STOP = DMX 32756 - 32780
Rotate Slow to Fast >> = DMX 32781 - 65535

Allows for luminaire timing of pan and tilt. Profile
should default to DMX 255 for smoothest console
timing.

Allows for luminaire timing of color wheel func­tions. Profile should default to DMX 255 for
smoothest console timing.

Allows for luminaire timing of beam functions.
Profile should default to DMX 255 for smoothest
console timing.

46 26 July 2011 02.9 687.0001 0

OPERATION : DMX OPERATION

Table 12: VL880 Spot Channel Mapping

DMX Channel Parameters Range (DMX) Range (%) Default Value* Description

29 Gobo Time 0 - 255 0 - 100% 255

30 Control 0 - 255 0 - 100% 0

Allows for luminaire timing of gobo wheel func­tions. Profile should default to DMX 255 for
smoothest console timing.

Used to strike/douse the lamp, set lamp levels,
and other various functions, as well as resetting
the luminaire via the console. DMX values are:

Default Console Value (Idle) = DMX 0
Display-Menu Settings/Off = DMX 3 - 4
Reset Fixture to Defaults = DMX 5 - 7
Fans Constant = DMX 11 - 13
Fans Auto = DMX 14 - 16
Full Luminaire Recal = DMX 81 - 87
ReCal Color = DMX 100 - 104
ReCal Gobo = DMX 112 - 116
ReCal Beam = DMX 126 - 130
ReCal Dim/Strobe = DMX 138 - 142
Lamp OFF = DMX 165 - 171
Lamp @ Stand-by (Quiet) = DMX 176 - 181
Lamp @ Full = DMX 199 - 204
Lamp Strike = DMX 249 - 255

When resetting fixtures to Defaults, settings in
Bold will be activated.

3

:

Notes
Default Values: *Denotes recommended console default settings.
Use of Timing Channels: The default value setting in the profile should be 255 (proportional control) to allow smooth

movement when using console timing. The Timing channel data should change as a snap. A zero value will give the
fastest move but without any smoothing, this can look steppy in console-timed moves.

To use a timing channel instead of console timing it is necessary to set the timing channel to th e desired value and set cue
and/or parameter time to zero. A combination of time controls can produce unexpected results. Refer to “Luminaire

Timing” on page 48 for more information.

Timing Channel Control: The luminaire uses the timing cha nnel value t o calculat e a smooth continu ous movement for a
given time and transition.

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VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Luminaire Timing

Luminaire Timing Channel Information

Timing channel control improves the timed moves of certain groups of parameters. Four timing
channels are provided, one for Pan and Tilt, one for color parameters, one for beam parameters and one
for gobo/index parameters. Timing channels support time values of up to six minutes.

Table 13: Channel Function / Timing Channel Relationship

Channel Function

Focus Time Color Time Beam Time Gobo Time

Pan (Hi Byte/Lo Byte) 

Tilt (Hi Byte/Lo Byte) 

Color 
Index 

Iris 
Edge 
Zoom 

Fixed Gobo 

Rotating Gobo 

Timi ng Channel

Timing Channe l Not es:

• It is recommended that all timing channels are defaulted to a DMX value of 255 (100%). Applying
this value will initiate a smoothing algorithm while using a console fade time.

• To achieve best (smoothest) timing possible, utilize the luminaire timing channels. A luminaire
timing of DMX 0 (0%) will give the fastest response to the affected attribute. For example, this
may be desired in fast color and/or gobo changes.

• A timing value of zero is full speed. A time value of 100% (or 255 in DMX) causes the associated
parameter(s) to follow cue fade time (console time) rather than the timing channel.

Note: The particular storing syntax for your console, as well as instructions on how to write part cues,
can be found in the operation manual for that console.

To use these channels, you must:

Step 1. Create the cue, including color, beam, gobo and position as required.
Step 2. Decide which fixtures and which parameter groups will use timing channels.
Step 3. Assign a value to the particular timing channel(s) you wish to use (for timing information

see chart on next page).
Step 4. Set console timing (or cue fade time) for parameters and timing channels to zero seconds.
Step 5. Store cue.

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OPERATION : LUMINAIRE TIMING

3

Note: Avoid changing timing channel values in a fading cue. This can cause unexpected behavior in
the luminaire as the timing channel value is updated over time. Timing channel values and the final
destination of the parameters affected by the timing channel should always be sent in a zero count.

Timing channels can be set in either % or 0-255 (DMX) modes, with the following values assigned:

Table 14: Timing Channels Map

DMX % Value = Seconds

0 Full Speed

10.2

20.4

310.6

40.8
521

61.2

71.4

831.6

91.8
10 4 2
11 2.2
12 2.4
13 5 2.6
14 2.8
15 6 3
16 3.2
17 3.4
18 7 3.6
19 3.8
20 8 4
21 4.2
22 4.4
23 9 4.6
24 4.8
25 10 5
26 5.2
27 5.4
28 11 5.6
29 5.8
30 6
31 12 6.2
32 6.4
33 13 6.6
34 6.8

02.9687.0001 0 26 July 2011 49

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Table 14: Timing Channels Map (Continued)

DMX % Value = Seconds

35 7.0
36 14 7.2
37 7.4
38 15 7.6
39 7.8
40 8
41 16 8.2
42 8.4
43 17 8.6
44 8.8
45 9
46 18 9.2
47 9.4
48 19 9.6
49 9.8
50 10
51 20 10.2
52 10.4
53 10.6
54 21 11
55 11
56 22 12
57 12
58 13
59 23 13
60 14
61 24 14
62 14
63 15
64 25 15
65 16
66 26 16
67 16
68 17
69 27 17
70 18
71 28 18
72 18
73 19
74 29 19
75 20
76 30 20

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OPERATION : LUMINAIRE TIMING

Table 14: Timing Channels Map (Continued)

DMX % Value = Seconds

77 20
78 21
79 31 21
80 21
81 22
82 32 22
83 23
84 33 23
85 23
86 24
87 34 24
88 25
89 35 25
90 25
91 26
92 36 26
93 27
94 37 27
95 27
96 28
97 38 28
98 29
99 39 29

100 29
101 30
102 40 30
103 30
104 31
105 41 31
106 32
107 42 32
108 32
109 33
110 43 33
111 34
112 44 34
113 34
114 35
115 45 35
116 36
117 46 36
118 36

3

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VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Table 14: Timing Channels Map (Continued)

DMX % Value = Seconds

119 37
120 47 37
121 38
122 48 38
123 38
124 39
125 49 39
126 39
127 40
128 50 40
129 41
130 51 41
131 41
132 42
133 52 42
134 43
135 53 43
136 43
137 44
138 54 44
139 45
140 55 45
141 45
142 46
143 56 46
144 47
145 57 47
146 47
147 48
148 58 48
149 49
150 59 49
151 49
152 50
153 60 50
154 50
155 51
156 61 51
157 52
158 62 52
159 52
160 53

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OPERATION : LUMINAIRE TIMING

3

Table 14: Timing Channels Map (Continued)

DMX % Value = Seconds

161 63 53
162 54
163 64 54
164 54
165 55
166 65 55
167 56
168 66 56
169 56
170 57
171 67 57
172 58
173 68 58
174 58
175 59
176 69 59
177 59
178 60
179 70 60
180 65
181 71 65
182 65
183 70
184 72 70
185 75
186 73 75
187 75
188 80
189 74 80
190 85
191 75 85
192 85
193 90
194 76 90
195 95
196 77 95
197 95
198 100
19978100
200 110
201 79 110
202 110

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VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Table 14: Timing Channels Map (Continued)

DMX % Value = Seconds

203 120
20480120
205 120
20681130
207 130
208 140
20982140
210 140
211 150
21283150
213 160
21484160
215 160
216 170
21785170
218 180
21986180
220 180
221 190
22287190
223 200
22488200
225 200
226 210
22789210
228 210
229 220
23090220
231 230
23291230
233 230
234 240
23592240
236 250
23793250
238 250
239 260
24094260
241 270
24295270
243 270
244 280

54 26 July 2011 02.9 687.0001 0

Table 14: Timing Channels Map (Continued)

DMX % Value = Seconds

24596280
246 290
24797290
248 290
249 300
25098300
251 310
25299310
253 310
254 310
255 100 Follows Cue Data

Control Channel Functions

OPERATION : LUMINAIRE TIMING

3

The following control actions must be accomplished with zero time transition or with timing disabled.
Discrete values must be used and not manual controls such as faders or encoders.

To use control channel functions:

Step 1. Select an action to be sent.
Step 2. Set control channel value for desired action (for example, 84 for reset). Hold value for 3

seconds.

Note: A numerical keypad is required for sending values. An encoder or fader does not allow for a
“snap” value change, which is required to affect the control functions.

Step 3. Set control channel value to zero. (This must occur without any scaling values. Action will

be voided if other values are detected between action value and zero.)

The following pages contain the control channel function maps for the VL440 spot, VL770 spot, and
VL880 spot luminaires. Refer to the corresponding control channel functions table for your fixture.

Control channel information is segregated into four sections:

• “VL440 Spot Control Channel Functions” on page 56

• “VL770 Spot Control Channel Functions” on page 57

• “VL880 Spot Control Channel Functions” on page 58

02.9687.0001 0 26 July 2011 55

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

VL440 Spot Control Channel Functions

Table 15: VL440 Spot Control Channel Functions

Control Channel Function

Default Console Value (Idle) 0 0

Display - Menu Settings / Off 3 - 4 0

Reset Fixture to Defaults 5 - 7 0

Fans Constant 11 - 13 0

Fans Auto 14 - 16 0

Full Luminaire Recal 81 - 87 0

Recal Color 100 - 104 0
Recal Gobo 112 - 116 0

Recal Beam 126 - 130 0

Recal Dim / Strobe 138 - 142 0

Lamp OFF 165 171 0

Lamp @ Stand-By (Quiet) 176 - 181 0

Lamp @ Full 199 - 204 0

Lamp Strike 249 - 255 0

Control Channel Value (VL440 Spot Only)

% Value DMX Value After 3 Secs

Notes:
When resetting fixtures to Defaults, settings in Bold will be activated.
DMX values not shown are for future use.

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OPERATION : LUMINAIRE TIMING

VL770 Spot Control Channel Functions

Table 16: VL770 Spot Control Channel Functions

3

Control Channel Function

Default Console Value (Idle) 0 0

Display - Menu Settings / Off 3 - 4 0

Reset Fixture to Defaults 5 - 7 0

Fans Constant 11 - 13 0

Fans Auto 14 - 16 0

Full Luminaire Recal 81 - 87 0

Recal Color 100 - 104 0
Recal Gobo 112 - 116 0

Recal Beam 126 - 130 0

Recal Dim / Strobe 138 - 142 0

Lamp OFF 165 171 0

Lamp @ Stand-By (Quiet) 176 - 181 0

Lamp @ Full 199 - 204 0

Lamp Strike 249 - 255 0

Notes:
When resetting fixtures to Defaults, settings in Bold will be activated.
DMX values not shown are for future use.

Control Channel Value (VL770 Spot Only)

% Value DMX Value After 3 Secs

02.9687.0001 0 26 July 2011 57

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

VL880 Spot Control Channel Functions

Table 17: VL880 Spot Control Channel Functions

Control Channel Function

Default Console Value (Idle) 0 0

Display - Menu Settings / Off 3 - 4 0

Reset Fixture to Defaults 5 - 7 0

Fans Constant 11 - 13 0

Fans Auto 14 - 16 0

Full Luminaire Recal 81 - 87 0

Recal Color 100 - 104 0
Recal Gobo 112 - 116 0

Recal Beam 126 - 130 0

Recal Dim / Strobe 138 - 142 0

Lamp OFF 165 171 0

Lamp @ Stand-By (Quiet) 176 - 181 0

Lamp @ Full 199 - 204 0

Lamp Strike 249 - 255 0

Control Channel Value (VL770 Spot Only)

% Value DMX Value After 3 Secs

Notes:
When resetting fixtures to Defaults, settings in Bold will be activated.
DMX values not shown are for future use.

58 26 July 2011 02.9 687.0001 0

Updating Software

USB Download and Programming

To download files with a PC equipped with a Universal Serial Bus (USB) port, you need the
VARI❋LITE USB Luminaire Programming Kit (28.8500.0054). The USB Luminaire Programming
Kit can be ordered directly from your Authorized VARI❋LITE Dealer.

The VARI❋LITE USB Luminaire Programming Kit (28.8500.0054) includes:

•VARI❋LITE USB Upload Cable (25.9600.0001)

• USB Luminaire Programming Kit CD (87.8500.0002)

•

Instruction Sheet (02.8500.0100)

•VARI❋LITE carry bag (07.5044.0005)

Computer Requirements for the USB Luminaire Programming Kit

• PC running Windows 98, 2000, XP, or Vista. Although the USB Luminaire Programming kit
software is not directly compatible with Apple Macintosh® computers, it does run with some
Windows emulators.

OPERATION : UPDATING SOFTWARE

3

• In addition to Windows, your computer must be running IE 5.01 or later, and Microsoft.NET
Framework Version 3.5 (or later), which you can download from http://www.microsoft.com and
search for .NET Framework downloads.

• An available USB 2.0 port on the PC.

• For Windows Vista (64-Bit) and Windows 7 (64-Bit) operating systems, refer to the Vari-Lite
Technical Notice TN-309 (in the product downloads section) on the Vari-Lite web site.

USB VLDownloader PC Program and .bin Luminaire Files

The USB VLDownloader program and current .bin files are available from the Product Downloads
page at www.vari-lite.com. Instructions for installing the USB VLDownloader program on your PC
are also available on the Product Downloads page. Use the USB VLDownloader program to transfer
updated versions of the luminaire operating software (.bin files) from your PC to the luminaires.

Note: Refer to instruction sheet 02.8500.0100 for detailed programming instructions for VARI❋LITE
luminaires.

02.9687.0001 0 26 July 2011 59

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Lists specific versions of
downloaded software (on PC)

Click to download specific software
version to connected luminaire(s)

Device Connection Status and
USB Downloader Controls

Click logo to go to
Vari-Lite web site
(internet connection
required)

Download History

Will show current
progress of download

Figure 3-1: VL Download Program Window

Transferring Software From Luminaire to Luminaire

It is possible to transfer specific software versions between luminaires. As in the case of installing new
software versions, multiple luminaires can be programmed at the same time if they are data linked
together (refer to “Connecting Data and Power” on page 25), however a maximum of 32 luminaires
can be updated at once.

Hardware Requirements

Data cables used in this process must have two twisted pairs and a shield. It is also recommended that
cables meet all other USITT DMX specification requirements. Refer to “Data Cables” on page 16.

60 26 July 2011 02.9 687.0001 0

OPERATION : UPDATING SOFTWARE

3

A DMX termination connector is used in this process. Refer to page 17 for more information regarding
the construction of this connector.

Master luminaire containing
software version to download

AC In AC In AC In

Data In

Data Thru

Luminaire 1
requiring update

Luminaire 2
requiring update

Termination

Data Thru

Figure 3-2: Software Transfer Setup

Transfer Procedure

This procedure is used to transfer software versions between luminaires.
Step 1. At last luminaire, install DMX termination connector into DATA THRU XLR connector.
Step 2. At master luminaire (first in chain) Menu Display, press [Menu].
Step 3. Press [Up] / [Down] arrows until Fixture appears.
Step 4. Press [Up] / [Down] arrows until Download appears. Press [Enter].
Step 5. OK? will be displayed. Press [Enter] to accept.
Step 6. Download will proceed. (Download will take 4-5 seconds.) The number of blocks displayed

will be less in a luminaire-to-luminaire download than in a PC-to-luminaire download for
the same software version.

Step 7. Once download is complete, luminaire will automatically recalibrate. Once recalibration is

complete, reset (recalibrate again) luminaire.

Verify software version at luminaire:

Step 1. At Menu Display, press [Menu].
Step 2. Press [Up] / [Down] arrows until Fixture appears. Press [Enter].
Step 3. Press [Up] / [Down] arrows until Version appears. Press [Enter].

The first half of the version will be displayed as a date (MM/DD/YY). For example, 03/18/
03 (March 18, 2003).

Press [Enter] to display second half of version. This will be displayed as a time (HH:MM).
For example, 16.36 = 4:36 pm)

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VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Notes

62 26 July 2011 02.9 687.0001 0

CHAPTER 4.

Menu System

This chapter contains instructions for operating the luminaire using the Menu Display feature.

• Menu Operation

• Self Tests

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Menu Operation

What Is the Menu System?

The menu system is a programmable set of commands used to configure, address, operate, and test the
luminaire. The menu system is controlled at the Menu Display available at the enclosure input panel.

Luminaire
Enclosure

AC INPUT DATA THRU DATA IN

ENTER

ESC

POWER

TX

RX

ERROR

Menu DisplayEnclosure Input Panel

Figure 4-1: Menu Display Location

Controls Operation

The menu system is controlled by an ENTER, ESC (Escape), and four Arrow (YUVZ) buttons.
These buttons function are shown in Figure 4-2.

64 26 July 2011 02.9 687.0001 0

MENU SYSTEM : MENU OPERATION

Luminaire Status Indicators

(Power On, Transmitting DMX, Receiving DMX, Error in Luminaire Operation)

LCD Display - Displays all Data and Luminaire Settings

Enter Button

Arrow Keys
(Left/Right/Up/Down)

Escape (ESC)

ENTER

ESC

4

POWER

TX

RX

ERROR

Figure 4-2: VL400 / VL440 / VL770 Spot Luminaire Menu Control

Table 1: Menu Control Buttons

Button Description Action

Up Arrow Menu Navigation / Data Selection

Down Arrow Menu Navigatio n / Data Selection

Right Arrow Menu Navigation / Data Selection

Left Arrow Menu Navigation / Data Selection

Enter Button To Select or Change a Setting or Data Value

ENTER

ESC

02.9687.0001 0 26 July 2011 65

Escape Button

Used to Access Main Menu Parameters, Exit, or

Return to Previous Menu Item

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Using the Menu System

T o enter t he menu system, first press [ES C]. The functions displayed will be 1st level functions. Scroll
through the 1st level functions by pressing [Up] / [Down] arrows. Once the desired function appears in
the display, press [Enter]. You are now at the 2nd level. Once again, press the [Up] / [Down] arrows to
scroll through 2nd level functions. Press [Enter] to access 3rd level functions and so forth. When the
highest level for the function is reached, [Up] / [Down] arrows can be pressed to enter a value or select
a toggle activation such as On/Off. Press [Enter] to store the value or select an action.

For example:

1st Level

Test All Seq RUN TEST

2nd Level 3rd Level

Default State

The menu display’s default state during normal operation is to display the DMX address. After 10
seconds of inactivity at the display, it will change to the default state.

After longer periods of inactivity , th e menu display will switch to its of f state. The default state for this
feature is 5 minutes, however, different time lengths can also be programmed.

To program a different time length for menu off feature:

Step 1. Press [ESC].
Step 2. Press [Up] / [Down] arrows until Config (Configuration) appears. Press [Enter].
Step 3. Press [Up] / [Down] arrows to access Display. Press [Enter].
Step 4. Press [Up] / [Down] arrows to select either 30 Sec (30 seconds), 5 Min (5 minutes), 10

Min (10 minutes), or ON (on indefinitely). Press [Enter] to set.

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MENU SYSTEM : MENU OPERATION

Menu System Overview

The following is a graphic representation of the entire menu system.

4

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VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Menu System Functions

Table 4-1: Menu System Chart

1st Level 2nd Level 3rd Level 4th Level 5thLevel

Address

DMX Address

SetUp

Select
Luminaire Type

Config

System
Configuration

XXX

DMX Address value

Model VL400

VL440
VL770
VL880

Lamp

Lamp Options Power Lamp Power ON (default)

Power Up

Lamp Power-up State

Lamp Hours

Lamp Hours Used

Reset Hrs Reset Lamp Hour
Counter

Pan/Tilt

Pan and Tilt Options Movement Position

Display Illumination Off Time ON

Display

CMD Lock

Command Lock

ChgLumID

Change Lum ID

Reset Default

Reset luminaire to default
settings?

Recovery

Display Enabled On

On
Off
###

Set Luminaire ID Number

OK?

OFF
Lamp ON

(default)

Lamp OFF Lamp

Off
XXXX Cumulative #

of Operation Hours

(Not editable)

OK?

Enable
Disable

ON indefinitely

30sec

OFF in 30 seconds

5Min

OFF in 5 minutes

(default)

10Min

OFF in 10 minutes

Off

Lamp On

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- Continued Next Page -

MENU SYSTEM : MENU OPERATION

Table 4-1: Menu System Chart (Continued)

1st Level 2nd Level 3rd Level 4th Level 5thLevel

4

DMX

DMX Data and
Pan/Tilt Mode

Fixture

Displays fixture
information,
condition or
downloads new
software

DATA

Note: Channel and Dimmer
information displayed
simultaneously

Pan/Tilt Options Swap

Pan/Tilt

Status

Status/Error Display

Re-Cal

Recalibrate

LumId

Luminaire ID

Version

Software Version

Fixt Hrs

Fixture Hours On (powered)

Download

Download Program to
Luminaires

Channel XXX

DMX Channel

Dimmer XXX

Swap Pan & Tilt

Inv Pan

Invert Pan

Inv Tilt

Invert Tilt

Scrolls error messages or
displays

"No Errors"

OK?

XXXX

Luminaire ID Number

XX/XX/XX

Version Date

XXXX

Hours

OK?

XXX

ON
OFF
ON
OFF
ON
OFF

Data

Data

(default)

(default)

(default)

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VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Table 4-1: Menu System Chart (Continued)

1st Level 2nd Level 3rd Level 4th Level 5thLevel

Manual

Manual
Commands
Note: Manual is
Disabled if
DMX512 signal
is present.

Test

System Test

Pan

Pan Motor

Tilt

Tilt Motor

Dimmer

Dimmer Wheel

Strobe

Strobe

Cyan

Cyan Color Wheel

Yellow

Yellow Color Wheel

Magenta

Magenta Color Wheel

Color Whl

Fixed Color Wheel

Rot Gobo

Rotating Gobo Select

Index

Rotating Gobo Index

Fixed Gobo

Select Fixed Gobo

Edge

Edge

Zoom

Zoom

Iris

Beam Iris

Frost

Frost

Prism

Prism

Prism Rot

Prism Rotation

ALL SEQ

Sequence Through All Tests

Pan/Tilt

Pan/Tilt

Pan

Pan

Tilt

Tilt

Dimmer

Dimmer

Strobe

Strobe

XXXXX Data

XXXXX Data

XXXXX Data

XXXXX Data

XXXXX Data

XXXXX Data

XXXXX Data

XXXXX Data

XXXXX Data

XXXXX Data

XXXXX Data

XXXXX Data

XXXXX Data

XXXXX Data

XXXXX Data

XXXXX Data

XXXXX Data

RunTest

RunTest

RunTest

RunTest

RunTest

RunTest

Press [Menu] to
stop tests

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MENU SYSTEM : MENU OPERATION

Table 4-1: Menu System Chart (Continued)

1st Level 2nd Level 3rd Level 4th Level 5thLevel

4

Test

System Test

(continued)

Cyan

Cyan Color Wheel

Yellow

Yellow Color Wheel

Magenta

Magenta Color Wheel

Color Mix

Color Wheel Color Mixing

Color Whl

Fixed Color Wheel

Rot Gobo

Rotating Gobo Wheel

Gobo Index

Rotating Gobos Indexes

Fix Gobo

Fixed Gobo Wheel

Edge

Edge

Zoom

Zoom

Iris

Beam Iris

Frost

Frost

Prism

Prism

Lamp

Lamp (Disables Pan

and Tilt for lamp adjustment)

Encoder

hand movement to check
values)

Encoder (Allows

RunTest Press [Menu] to

stop tests

RunTest

RunTest

RunTest

RunTest

RunTest

RunTest

RunTest

RunTest

RunTest

RunTest

RunTest

RunTest

RunTest

Pan Value
Tilt Value

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VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Table 4-1: Menu System Chart (Continued)

1st Level 2nd Level 3rd Level 4th Level 5thLevel

Test

System Test

(continued)

*Refer to “Diagnostic Tests” on page 78 for more information.

Sensor

Sensors Test

Temps

Luminaire operational
temperatures

Fans

Luminaire cooling fans

Tilt

EOT Sensor Sens Tst Sensor

Position Sensor Sens Tst Sensor

Dimmer

Cyan Color Wheel

Cyan

Sensor

Yellow Color Wheel

Yellow

Sensor

Magenta

Wheel Sensor

Fixed Color Wheel

Color Wheel Sensor

Rot Gobo

Sensor

Gobo Index

Sensor

Fixed Gobo Fixed Gobo
Wheel Sensor

XXXXX Data

RunTest

Magenta Color

Rotating Gobo

Fixed

Gobo Index

Test in Progress

Test in Progress

Sens Tst Sensor

Test in Progress

Sens Tst Sensor

Test in Progress

Sens Tst Sensor

Test in Progress

Sens Tst Sensor

Test in Progress

Sens Tst Sensor

Test in Progress

Sens Tst Sensor

Test in Progress

Sens Tst

Test in Progress

Press [Menu] to
stop tests

Sensor

PASS
FAIL
PASS
FAIL
PASS
FAIL
PASS
FAIL
PASS
FAIL
PASS
FAIL
PASS
FAIL
PASS
FAIL
PASS
FAIL

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MENU SYSTEM : MENU OPERATION

4

Function Definitions

Each menu item is listed in the first column by its display abbreviation. The abbreviations appear in
alphabetical order as opposed to their position in the menu display sequence for easy reference.

Table 4-2: Menu Function Definitions

Display Definition Purpose

10Min
30sec 30 Seconds Sets Menu Display to automatically shut off after 30 seconds of non-use.

5Min 5 Minutes Sets Menu Display to automatically shut off after 5 minutes of non-use.

Address Address Accesses functions for setting luminaire starting address in DMX (DMX) controlled

ALL SEQ All Sequence Performs all tests in sequential order.

Beam Iris Beam Iris Specifies beam iris function for manual control (Manual) or for testing (Test).

Cal ON On after Calibration Configures arc luminaire so that lamp will strike after calibration procedure is com-

ChgLu-

mID

Config System Configuration Accesses functions for setting lamp start up, pan/tilt, Menu Display, changing

ColorMix Crossfade Color

ColrWhl Color Wheel Specifies fixed color wheel for testing (Test).

Chan XX DMX Channel Specifies DMX channel for display of current data value.

Cyan Cyan Color Wheel Specifies Cyan color wheel for manual control (Manual) or for testing (Test).

Data DMX Data Accesses function for displaying DMX data by channel number.

Dimmer Dimmer Specifies dimmer mechanism for manual control (Manual) or for testing (Test).

Disable Disable Disables a function.
Display Display Illumination Accesses options for Menu Display on and off times.

DMX DMX Accesses functions for setting DMX Data or pan/tilt options.

Download Download Downloads program to luminaires.

Edge Edge Motor Specifies edge function for manual control (Manual) or for testing (Test).

Enable Enable Enables a function.

Encoder Encoders Accesses pan or tilt encoder for diagnostic testing (Test).

FAIL Test Fail Indicates that sensor test has failed.

FixCol-

Whl

FixGobo Fixed Gobo Specifies fixed gobo wheel for manual control (Manual) or for testing (Test).

Fixt Hrs Fixture Hours Displays total number of hours luminaire has been powered on.

Fixture Fixture Access luminaire specification information such as software version, along with sta-

10 Minutes Sets Menu Display to automatically shut off after 10 minutes of non-use.

systems.

plete.

Change the luminaire

ID number

Wheels

Fixed Color Wheel Specifies fixed color wheel for manual control (Manual).

Allows access to change or set the luminaire ID number.

luminaire ID, and resetting luminaire default values.
Specifies crossfade color wheels for testing (Test).

tus information and download function.

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VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Table 4-2: Menu Function Definitions (Continued)

Display Definition Purpose

Gobo Gobo Select Specifies rotating gobo select for manual control (Man) or gobo select EOT sensor

for testing (

GobIndx Gobo Indexes Specifies rotating gobo select sensor for testing (Test).

Index Gobo Index Specifies rotating gobo index for manual control (Manual).

InvPan Invert Pan Reverses pan action for special focus requirements.

InvTilt Invert Tilt Reverses tilt action for special focus requirements.

Lamp Lamp Options For accessing lamp options and configuration (Config) or for testing (Test) to disable

pan/tilt for lamp adjustment.

Lamp

OFF

Lamp ON Lamp On Configures arc luminaire to strike lamp at power up.

Lamp

Hour

LumId Luminaire ID Displays unique identification number for the luminaire.

Magenta Magenta Color

Manual Manual

Model Model Displays type of luminaire (Spot or Wash).
Move-

ment

NoProg No Program Indicates that there is no software present in the luminaire.

OFF Off Turns off a function.

OK Okay Indicates that luminaire is ready to accept commands.

OK? Okay? Prompt for pressing [Enter] before an action is executed.

ON On Indefinitely Sets Menu Display to stay on until programmed otherwise (Display), turns on a

Pan/Tilt Pan/Tilt Accesses pan and tilt options for DMX function, system configuration, and testing.

Pan Pan Specifies pan function for manual control (Manual) or pan encoder for testing (Test).

PASS Test Pass Indicates that sensor test has passed.

Power Lamp Power Accesses function to turn lamp on or off.

Power Up Lamp Power Up Accesses options for lamp power up: on, off, or after calibration.

Re-cal Recalibrate Recalibrates luminaire.
Reset Def Reset Default Resets default system configuration values.
Reset Hrs Reset Lamp Info Resets lamp hour and lamp strike counters. For use when new lamp is installed.

RotGobo Rotating Gobo For setting (Manual) or testing (Test) rotating gobo wheel or sensor.

RunTest Run Test Indicates that a system test is in progress.

Sensor Sensors Accesses sensor choices for diagnostic testing.

Sens Tst Sensor Test Indicates that a system sensor test is in progress.

SetUp Luminaire Set Up For selecting which (Model) of luminaire - spot or wash.

Status Status/Error Display Provides the status of the fixture (Fixture) and any error messages.

Lamp Off Configures arc luminaire to strike lamp on manual command.

Lamp Hours Displays total number of lamp operating hours.

Specifies Magenta color wheel for manual control (Manual) or for testing (Test).

Wheel

Accesses functions for controlling luminaire mechanisms and timing by entry of an

Commands

Movement Enables and disables pan and tilt movement and auto-correction.

absolute data value.

function, or turns on a menu item.

Test).

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MENU SYSTEM : MENU OPERATION

Table 4-2: Menu Function Definitions (Continued)

Display Definition Purpose

Strobe Strobe Specifies strobe function for manual control (Manual) or for testing (Test).

Swap Swap Swaps pan and tilt functions for special focus requirements such as moving mirror

mechanisms.

Test System Tests Accesses diagnostic tests for luminaire’s mechanisms.

Tilt Tilt Specifies tilt function for manual control (Manual) or tilt encoder for testing (Test).

Version Software Version Displays current software version by date (XX/XX/XX).

Yellow Yellow Color Wheel Specifies Yellow color wheel for manual control (Manual) or for testing (Test).

Zoom Zoom Specifies zoom function for manual control (Manual) or for testing (Test).

4

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VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Self Tests

Running Parameter Tests

The luminaire is capable of running self tests by using the TEST menu functions. For complete details
and values for each test refer to “Diagnostic Tests” on page 78.

When running tests on multiple luminaires, a DMX termination connector is required at the last
luminaire in the link. (Refer to page 17 for more information regarding the construction of this
connector.).

Master luminaire containing
software version to download

AC In AC In AC In

Data In

Data Thru

Luminaire 1
requiring update

Luminaire 2
requiring update

Termination

Data Thru

Figure 4-3: Test Setup

To run tests:

Step 1. Press [Menu].
Step 2. Press [Up] / [Down] arrows until Test appears. Press [Enter].
Step 3. Use [Up] / [Down] arrows to select a parameter to test. Refer to “Menu System Functions”

on page 68 for a complete list of test parameters which can be chosen.

Step 4. Press [Enter] to run test.
Step 5. Press [Menu] to stop test at any time.

Note: Connected luminaires may not respond on the first action (may delay) of the master luminaire.

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MENU SYSTEM : SELF TESTS

4

Movement Disable

The Movement option allows pan and tilt to be disabled so that the luminaire can be placed in any
position for testing without movement occurring. In order to regain full control of the luminaire,
Movement will need to be enabled after testing.

Note: When using the Movement option, pan and tilt will be disabled for all the luminaires that are
linked.

To set movement option:

Step 1. Press [Menu].
Step 2. Press [Up] / [Down] arrows until Config appears. Press [Enter].
Step 3. Press [Up] / [Down] arrows until Pan/Tilt appears. Press [Enter].
Step 4. Movement will be displayed. Press [Enter].
Step 5. Use [Up] / [Down] arrows to select Enable or Disable. Press [Enter] to select.

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VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Diagnostic Tests

The following diagnostic tests are available in the test menu.

Test Descriptions

All Seq...............Tests all functions in sequential order.

Pan/Tilt..............Tests diff erent pan and tilt movements.

Pan....................Tests different pan movements.

Tilt .....................Tests dif ferent tilt movements.

Dimmer..............Tests different dimmer operation.

Strobe................Tests strobe operation.

Cyan..................Tests Cyan color wheel movements.

Yellow................Tests Yellow color wheel movements.

Magenta............Tests Magenta color wheel movements.

Color Mix...........Tests operation of the color mixing system.

Color Wheel ......Tests fixed color wheel operation.

Rotating Gobo...Tests rotating gobo wheel operation.

Gobo Index........Tests rotating gobos movement.

FixGobo.............Tests fixed gobo wheel movement.

Edge..................Tests edge movement.

Zoom.................Tests zoom movements.

Iris .....................Tests iris movement.

Frost ................. Tests frost operation / movement.

Prism.................Tests prism operation / movement.

Lamp.................Allows user to manually put luminaire in position to align lamp.

Encoder .............Disables pan and tilt and displays encoder value.

Sensor...............Tests sensors for selected test (Tilt, Dimmer, Cyan, Yellow,

Magenta, Fixed Color Wheel, Rotating Gobos, Gobo Index, Fixed
Gobo Wheel, Edge, Zoom, Prism, or Frost).

o

Temperature......Displays LVS or MCB temperatures (in

C).

Fan....................Tests fan operation.

78 26 July 2011 02.9 687.0001 0

APPENDIX A.

Maintenance

This appendix provides instructions for performing routine maintenance which may be necessary
during the life of the luminaire.

• Equipment Handling

• Troubleshooting

• Routine Maintenance

WARNING: All maintenance procedures are to be performed with power completely removed

from the luminaire. Never remove covers or backcap assembly while lamp is in operation.

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VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Equipment Handling

Below are some basic tips and information on handling luminaires and their associated components.

Locations/Use

VARI❋LITE luminaires are designed for dry locations only. Exposure to rain or moisture (including,
but not limited to, fog machines, misters, etc.,) may damage luminaire.

Lamps

Servicing

• When handling a lamp, hold it by the ceramic base while wearing cotton gloves or finger cots. Do

not touch the glass envelope (bulb). If you touch the glass with bare fingers, immediately wipe off
any fingerprints with isopropyl alcohol.

• Use care when opening and closing the rear castings (or covers) of luminaires and cleaning

reflectors. Any jarring can undo the optical alignment of the lamp.

Heat

When lamps are lit, the interior of the luminaires becomes very hot. To aid in the airflow circulation
within the luminaires, after dousing the lamps, wait ten minutes before removing power to the
luminaires. This will provide enough time for the equipment fan to cool off the unit. Users should wait
until the unit is cool to the touch before servicing or handling.

Lamp Life

• When operating arc lamps, allow luminaires to operate for at least 3 minutes. It takes about 3

minutes for the fill components (mercury and halogen-metal compounds) in the lamp tubes to
vaporize completely. If the lamps are switched off earlier than 3 minutes, the fill components are
partially vaporized. The inadequately vaporized fill components and the electrode material
(tungsten) are deposited in the areas of the lamp tubes that have remained cool. As a result, the
lamp tubes blacken prematurely and reduce the service life of the lamps.

• If system will be unattended for more than two hours, luminaire lamps should be doused. Standby

mode should not be used for more than two hours.

• When the lamp is struck, the luminaire should be maintained in a horizontal position when not in

use.

• For arc lamp luminaires, heads should be tilted horizontal before starting lamps. Lamps generate

light by an electrical discharge arc, whereby the electrons from two electrodes excite the fill
components to give off light. Because of the alternating current “position”, the electrons are
alternately given off by the two electrodes. When a lamp is set in a vertical position, the halogen­metal compounds, which determine the color temperature of the lamp, collect at the top end of the
glass envelope. When the lamp is started, color deviations occur since the concentration of halogen

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TROUBLESHOOTING AND MAINTENANCE

A

compounds is greater around the top electrode than the bottom electrode. In addition, the fill
components that are difficult to vaporize congeal around the bottom electrode, thereby reducing
lamp life.

Solid State Electronics

Electrostatic Discharge (ESD)

Electrostatic discharge (ESD) presents a significant danger to solid state electronic components
(semiconductor devices and PC board assemblies). Static electricity can build on a variety of common
objects (including people) simply by handling or moving. ESD rarely resu lts in immediate failure of a
component, but shows up later as an intermittent problem or severely reduces the life of the
component. All VARI❋LITE equipment uses solid state electronics and appropriate precautions to
protect them should be observed when servicing.

Printed Circuit Boards (PCBs)

All PC boards should be shipped in electrostatic shielding bags. When handling PC boards or
components, devices such as conductive mats and conductive wrist straps should be used whenever
possible. If these precautionary devices are not available, handling of PC boards and components
should be avoided.

CAUTION: Black foam (used to package solid state electronics) should never be used for packing
batteries or put in contact with PC boards which contain batteries.

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VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Troubleshooting

Error Messages

If a problem occurs during luminaire calibration, at the end of the calibration sequence the Menu
Display will cycle through any applicable error message(s), one at a time until the end of the list is
reached. To review the error messages again, it will be necessary to access them using the Status
function.

Refer to next page for a list of possible causes and remedies associated with the error messages.

To access error messages:

Step 1. Press [Menu].
Step 2. Press [Up] / [Down] arrows until Fixture appears. Press [Enter].
Step 3. Press [Up]/ [Down] arrows to access Status. Press [Enter]. (Display will now scroll

through any error messages or display OK if no errors.)

Display Message

OK No Errors Found

Pan/Encoder/Fail Pan encoder failure.

Tilt/No Sens Tilt sensor not found.

Tilt/Encoder/Fail Tilt encoder failure.

Index/No Sens Gobo Index sensor not found.

RotGobo/No Sens Rotating Gobo wheel sensor not found.

FixGobo/No Sens Fixed Gobo wheel sensor not found.

Dimmer/No Sens Dimmer sensor not found.

Cyan/No Sens Cyan sensor not found.

Yellow/No Sens Yellow sensor not found.

Magenta/No Sens Magenta sensor not found.

ColWheel/No Sens Color wheel sensor not found.

Zoom/No Sens Zoom sensor not found.
Edge/No Sens Edge sensor not found.

Table A-1: Error Messages

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