Philips TUFFGUARD User Manual

Philips TuffGuard™High
Intensity Discharge

oated Lamps

C

Ideal for manufacturing and
warehouse applications

TUFFGUARD™SERIES

Outstanding performance
and reliability

Philips TuffGuard™High Intensity Discharge Coated Lamps

offer a range of switch start and high pressure sodium lamps
that provide long life, high efficiency and high lumen output.

Philips TuffGuard™coated lamps

• Contains glass fragments in the event the lamp is accidentally
dropped or broken

• Easy-to-clean non-stick coating

Coating is not designed to contain an arc-tube rupture

hilipsTuffGuard

P

™

igh Intensity Discharge

H

Coated Lamps—Metal Halide Lamps

Ordering, Electrical and Technical Data

ax.

M

ated Approx.
Product Nom. Pkg. Avg. Life Initial
Number Description Watts Volts Qty. Bulb Base (Hrs)

20211-9 MH175/U 12PKTG 175 132 12 ED-28 Mogul 10,000 14,700 Stocked
20212-7 MH250/U 12PKTG 250 133 12 ED-28 Mogul 10,000 21,250 Stocked
21147-4 MS360/BU/EW 6PKTG 360 120 6 ED-37 Mogul 20,000 36,000 Stocked
20213-5 MH400/U 6PKTG 400 135 6 ED-37 Mogul 20,000 36,000 Stocked

1) Average life under engineering data with lamps turned off and restar ted once every 12 operating hour s.

2) Protective coating may reduce actual lumens by up to 5%.

Above specifications are subject to change without notice.

WARNINGS:

• Coating can withstand bulb wall temper atures up to 500°F, subject to the following conditions:

1) Lamp must be installed and operated in ambient temperature below 150°F.

2) Lamp is not used in fixture that does not allow heat dissipation.

UV radiation emitted from metal halide lamps may deteriorate the coating over time.

•

• The coating is not designed to contain an arc-tube rupture

• Under extreme conditions glass fragments may escape the coating

• Only protective shrouded lamps are resistant to metal halide non-passive failure.

Made to order requires 3 week lead time
(No product returns on made to order lamps)

R

1

Lumens

2

Availability

RECOMMENDED WARNINGS, CAUTIONS,AND OPERATING INSTRUCTIONS
For Standard Metal Halide Lamps (Enclosed Fixtures Unless Otherwise Noted)

“WARNING:

R

radiation if outer envelope of the lamp is broken or punctured.Do not use where people will remain for
more than a few minutes unless adequate shielding or other safety precautions are used.Cer tain lamps that will
automatically extinguish when the outer envelope is broken or punctured are commercially available.”This lamp
complies with FDA radiation perfor mance standard 21 CFR subchapter J. (USA: 21CFR 1040.30
Canada:SOR/DORS/80-381)

If the outer bulb is broken or punctured, turn off at once and replace the lamp to avoid possible
injury from hazardous short wave ultraviolet radiation.Do not scratch the outer bulb or subject
it to pressure as this could cause the outer bulb to crack or shatter.A partial vacuum in the
outer bulb may cause glass to fly if the envelope is struck.

WARNING: The arc-tube of metal halide lamps are designed to operate under high pressure and at temperatures

up to 1000º C and can unexpectedly rupture due to internal or external factor s such as a ballast failure or
misapplication. If the arc-tube r uptures for any reason, the outer bulb may break and pieces of extremely hot
glass might be dischar ged into the sur rounding environment. If such a r upture were to happen,

THERE IS A RISK OF PERSONAL INJURY,PROPERTY DAMAGE,BURNS AND FIRE.

Certain lamps that will retain all the glass particles should inner arc-tube rupture occur are
commercially available from Philips Lighting Company.

RELAMP FIXTURES AT OR BEFORE THE END OF RATED LIFE.

Allowing lamps to operate until they fail is not advised and may increase the possibility of inner
arc tube rupture.

CAUTION: TO REDUCE THE RISK OF PERSONAL INJURY, PROPERTY DAMAGE, BURNS AND FIRE RE-

SULTING FROM AN ARC-TUBE RUPTURE THE FOLLOWING LAMP
OPERATING INSTRUCTIONS MUST BE FOLLOWED:

These lamps can cause serious skin burn and eye inflammation from short wave ultraviolet

LAMP OPERATING INSTRUCTIONS:

1. Turn off lamps at least once a week for at least 15 minutes in systems which are operating on a continuous basis

(24 hours/day-7days/week). FAILURE TO TURN OFF LAMPS FOR THE MINIMUM RECOMMENDED

TIME MAY INCREASE THE POSSIBILITY OFAN INNERARC-TUBE RUPTURE.

2. RELAMP FIXTURES AT OR BEFORE THE END OF RATED LIFE.Allowing lamps to oper ate until

they fail is not advised and may increase the possibility of inner arc tube r upture.

3. Before lamp installation/replacement,shut power off and allow lamp and fixture to cool to avoid electrical
shock and potential burn hazards.

4. Use only auxiliary equipment meeting Philips and/or ANSI standards. Use within voltage limits recommended
by ballast manufacturer.

A.Operate lamp only within specified limits of operation.

B. For total supply load refer to ballast manufacturers electr ical data.

5. Periodically inspect the outer envelope. Replace any lamps that show scratches, cracks or damage.

6. If a lamp bulb suppor t is used,be sure to insulate the suppor t electrically to avoid possible decomposition of
the bulb glass.

7. Protect lamp base, socket and wir ing against moisture, corrosive atmospheres and excessive heat.

8.Time should be allowed for lamps to stabilize in color when turned on for the first time .This may require

several hours of operation, with more than one star t. Lamp color is also subject to change under conditions
of excess vibration or shock and color appearance may var y between individual lamps.

9. Lamps may require 10 to 20 minutes to re-light if there is a power interruption.

10. Take care in handling and disposing of lamps. If an arc tube is broken,avoid skin contact with any of the

contents or fragments.

11. Do not use this lamp:

A. In a fixture that contains a Pulse Start metal halide ballast.

B. In a fixture that is specifically designed for use with Pulse Start metal halide lamps.Oper ation of these lamps

on Pulse Star t Metal Halide systems may increase the chance of an outer bulb rupture and pieces of
extremely hot glass might be discharged into the surrounding environment. If such a rupture were to happen,

THERE IS A RISK OF PERSONAL INJURY,PROPERTY DAMAGE,BURNS AND FIRE.

hilipsTuffGuard

P

™

igh Intensity Discharge

H
Coated Lamps—Protected Metal Halide
“O” Rated Lamps

Ordering, Electrical and Technical Data

ax.

M

ated Approx.
Product Nom. Pkg. Avg. Life Initial
Number Description Watts Volts Qty. Bulb Base (Hrs)

0214-3 MP175/BU 12PKTG 175 132 12 ED-28 Mogul 10,000 15,000 Stocked

2

0215-0 MP250/BU 12PKTG 250 133 12 ED-28 Mogul 10,000 22,000 Made to Order

2
21148-2 MP360/BU/EW 6PKTG 360 120 6 ED-37 Mogul 20,000 34,200 Stocked
20216-8 MP400/BU 6PKTG 400 135 6 ED-37 Mogul 20,000 38,000 Stocked

) Average life under engineering data with lamps turned off and restar ted once every 12 operating hour s.

1

) Protective coating may reduce actual lumens by up to 5%.

2

Above specifications are subject to change without notice.

ARNINGS:

W

• Coating can withstand bulb wall temper atures up to 500°F, subject to the following conditions:

1) Lamp must be installed and operated in ambient temperature below 150°F.

2) Lamp is not used in fixture that does not allow heat dissipation.

• UV radiation emitted from metal halide lamps may deteriorate the coating over time.

• The coating is not designed to contain an arc-tube rupture

• Under extreme conditions glass fragments may escape the coating

• Lamps must be bur ned base up only

• Only protective shrouded lamps are resistant to metal halide non-passive failure.

Made to order requires 3 week lead time
(No product returns on made to order lamps)

R

1

Lumens

2

Availability

RECOMMENDED WARNINGS, CAUTIONS,AND OPERATING INSTRUCTIONS
For Protected Metal Halide Lamps (Base Up Operation ± 15˚ Unless Noted;
Open or Enclosed Fixtures)

“WARNING:

R

radiation if outer envelope of the lamp is broken or punctured.Do not use where people will remain for
more than a few minutes unless adequate shielding or other safety precautions are used.Cer tain lamps that will
automatically extinguish when the outer envelope is broken or punctured are commercially available.”This lamp
complies with FDA radiation perfor mance standard 21 CFR subchapter J. (USA: 21CFR 1040.30 Canada:
SOR/DORS/80-381)

If the outer bulb is broken or punctured, turn off at once and replace the lamp to avoid possible
injury from hazardous short wave ultraviolet radiation.Do not scratch the outer bulb or subject
it to pressure as this could cause the outer bulb to crack or shatter.A partial vacuum in the
outer bulb may cause glass to fly if the envelope is struck.

WARNING: The arc-tube of metal halide lamps are designed to operate under high pressure and at temperatures

up to 1000º C and can unexpectedly rupture due to internal or external factor s such as a ballast failure or
misapplication. If the arc-tube r uptures for any reason, the outer bulb may break and pieces of extremely hot
glass might be dischar ged into the sur rounding environment. If such a r upture were to happen,

THERE ISA RISK OF PERSONAL INJURY, PROPERTY DAMAGE, BURNS AND FIRE.

These lamps are designed to retain all the glass particles should an arc tube rupture occur.The
following operating instructions are recommended to minimize these occurrences. RELAMP
FIXTURES AT OR BEFORETHE END OF RATED LIFE. Allowing lamps to operate until they
fail is not advised and may increase the possibility of inner arc tube rupture.

CAUTION: TO REDUCE THE RISK OF PERSONAL INJURY, PROPERTY DAMAGE, BURNS AND FIRE

RESULTING FROM AN ARC-TUBE RUPTURE THE FOLLOWING LAMP OPERATING INSTRUCTIONS
MUST BE FOLLOWED:

These lamps can cause serious skin burn and eye inflammation from short wave ultraviolet

LAMP OPERATING INSTRUCTIONS:

1. RELAMP FIXTURES AT OR BEFORE THE END OF RATED LIFE.Allowing lamps to oper ate until

they fail is not advised and may increase the possibility of inner arc tube r upture.

2. Before lamp installation/replacement,shut power off and allow lamp and fixture to cool to avoid electrical
shock and potential burn hazards.

3. Use only auxiliary equipment meeting Philips and/or ANSI standards. Use within voltage limits recommended
by ballast manufacturer.

A.Operate lamp only within specified limits of operation.

B. For total supply load refer to ballast manufacturers electr ical data.

4. Periodically inspect the outer envelope. Replace any lamps that show scratches, cracks or damage.

5. If a lamp bulb suppor t is used,be sure to insulate the suppor t electrically to avoid possible decomposition of
the bulb glass.

6. Protect lamp base, socket and wir ing against moisture, corrosive atmospheres and excessive heat.

7. Time should be allowed for lamps to stabilize in color when tur ned on for the first time .This may require
several hours of operation, with more than one star t. Lamp color is also subject to change under conditions
of excess vibration or shock and color appearance may var y between individual lamps.

8. Lamps may require 10 to 20 minutes to re-light if there is a power interruption.

9. Take care in handling and disposing of lamps. If an arc tube is broken,avoid skin contact with any of the con­tents or fragments.

10 Do not use this lamp:

A. In a fixture that contains a Pulse Start metal halide ballast.

B. In a fixture that is specifically designed for use with Pulse Start metal halide lamps.Oper ation of these lamps

on Pulse Star t Metal Halide systems may increase the chance of an outer bulb rupture and pieces of
extremely hot glass might be discharged into the surrounding environment. If such a rupture were to happen,

THERE IS A RISK OF PERSONAL INJURY,PROPERTY DAMAGE,BURNS AND FIRE.

hilipsTuffGuard

P

™

igh Intensity Discharge

H

Coated Lamps—HPS Lamps

Ordering, Electrical and Technical Data

Max.

ated Approx.
Product Nom. Pkg. Avg. Life Initial
Number Description Watts Volts Qty. Bulb Base (Hrs)

1

20218-4 C70S62 12PKTG 70 52 12 ED-23

0219-2 C100S54 12PKTG 100 55 12 ED-23

2

0220-0 C150S55 12PKTG 150 55 12 ED-23

2

0222-6 C250S50 12PKTG 250 100 12 ED-18 Mogul 24,000 27,000 Stocked

2

⁄2 Mogul 24,000 6500 Made to Order

1

⁄2 M

1

⁄2 M

ogul 24,000 9400 Made to Order
ogul 24,000 15,800 Made to Order

20458-6 C50S68/M 12PKTG 50 52 12 BF-55 Medium 24,000 4000 Made to Order
20460-2 C100S54/M 12PKTG 100 55 12 BF-55 Medium 24,000 9500 Made to Order

R

1

Lumens

2

Availability

) Average life under engineering data with lamps turned off and restar ted once every 12 operating hour s.

1

2) Protective coating may reduce actual lumens by up to 5%.

Above specifications are subject to change without notice.

WARNINGS:

• Coating can withstand bulb wall temper atures up to 500°F, subject to the following conditions:

1) Lamp must be installed and operated in ambient temperature below 150°F.

2) Lamp is not used in fixture that does not allow heat dissipation.

RECOMMENDED WARNINGS, CAUTIONS,AND OPERATING INSTRUCTIONS
For High Pressure Sodium Lamps

“WARNING:

R

lamps.The fixture wattage rating must match the wattage indicated on the outer glass bulb. Do not scratch
the outer bulb or subject it to pressure as this could cause the outer bulb to crack or shatter.A partial vacuum
in the outer bulb may cause glass to fly if the glass is struck.Operating the lamp improperly may result in

PERSONAL INJURY, PROPERTY DAMAGE,BURNS AND FIRE.

1. If the outer glass bulb is broken, shut off power immediately and remove the lamp after it has cooled.

2. Use only auxiliar y equipment meeting Philips and/or ANSI standards. Use within voltage limits recommended
by ballast manufacturer.

A.Operate lamp only within specified limits of operation.

B. For total supply load refer to ballast manufacturers electr ical data.

3. Protect lamp base, socket and wir ing against moisture, corrosive atmospheres and excessive heat.

These lamps must be oper ated in fixtures designed for use with High Pressure Sodium

Made to order requires 3 week lead time
(No product returns on made to order lamps)

4. Replace the lamp if the outer glass bulb has been scratched, cracked or damaged in any way.

5. If a lamp bulb suppor t is used,be sure to insulate the suppor t electrically so as to avoid possible decomposition
of the bulb glass.

6. Do not use this lamp in a fixture which redirects a substantial por tion of the energy toward the arc tube and
its immediate vicinity, as this may lead to very ear ly lamp failure.

7. Take care in handling and disposing of lamps. If arc tube is broken, avoid skin contact with any of the contents
or fragments.

8. The arc tube of this lamp contains sodium and mercur y. Dispose of in accordance with feder al, state and local
requirements.

© 2007 Philips Lighting Company.All rights reserved.
Printed in USA 08/07

P-5813-B

www.philips.com

Printed on chlorine free paper from Sappi Fine Paper mills, who are accredited with EMAS environmental certification.
Sappi claims that the pulp used in the manufacture of Magno Dull paper is derived from environmentally certified forests.

Philips Lighting Company
200 Franklin Square Drive
P.O. Box 6800
Somerset, NJ 08875-6800
1-800-555-0050

A Division of Philips Electronics North America Corporation

Philips Lighting
281 Hillmount Road
Markham, Ontario
Canada L6C 2S3
1-800-555-0050

A Division of Philips Electronics Ltd.