Philips TES2.0E Schematic

Colour Television Chassis
TES2.0E
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Contents Page
1. Technical Specifications, Connections, and Chassis Overview 2
2. Safety Instructions, Warnings, and Notes 5
3. Directions for Use 6
4. Mechanical Instructions 7
5. Service Modes, Error Codes, and Fault Finding 12
6. Block Diagrams, Test Point Overviews, and
Waveforms
Block Diagram Main 13 Block Diagram ASSOS Chassis 14 Block Diagram Board Location 15
7. Circuit Diagrams and PWB Layouts Diagram PWB Power Supply Panel (A)16 17 Main Board: HDMI & DVI-I Input (B1) 18 26 Main Board: DVD & DTT Input (B2) 19 26 Main Board: Scaler MST96889LD (B3) 20 26 Main Board: SCART Input (B4) 21 26 Main Board: LVDS Output (B5) 22 26 Main Board: Audio Amplifier & MUX (B6) 23 26 Main Board: Tuner & AV (B7) 24 26 Main Board: Power (B8) 25 26 Side I/O Panel (D) 27 (NA) Keyboard & Control Panel (E) 27 (NA) IR & LED Panel (J) 28 (NA)
8. Alignments 29
9. Circuit Descriptions, Abbreviation List, and IC Data Sheets 30 Abbreviation List 30 IC Data Sheets 31
10. Spare Parts List 39
11. Revision List 40
©
Copyright 2007 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by JH 0771 BU CD Customer Service Printed in the Netherlands Subject to modification EN 3122 785 17491
EN 2 TES2.0E LA1.
Technical Specifications, Connections, and Chassis Overview

1. Technical Specifications, Connections, and Chassis Overview

Index of this chapter:

1.1 Technical Specifications

1.2 Connection Overview

1.3 Chassis Overview
Notes:
Figures can deviate due to the different set executions.
Specifications are indicative (subject to change).
1.1 Technical Specifications

1.1.1 Vision

Display type : LCD Screen size : 32" (82 cm), 16 : 9
: 42" (107 cm), 16 : 9 Resolution : 1366 × 768p Viewing angle : 176 / 176 Brightness : 500 cd/m Contrast ratio : 2000 : 1 Response time : 8 ms Tuning system : PLL TV Colour systems : PAL B/G, D/K, I
: SECAM B/G, D/K, L/L’
: DVB-T Video playback : NTSC, SECAM, PAL Presets/channels : 99 presets Tuner bands : VHF
: UHF
: Hyper-band (S1-S41)

1.1.2 Sound

Sound systems : A2/NICAM/
A2+NICAM
Sound effects : SRS TrusurroundXT
®
: 3D Mono : 3D Stereo
Maximum power (W
):2 × 12
RMS

1.1.3 Miscellaneous

Power supply:
- Mains voltage (V
- Mains frequency (Hz) : 50 - 60
) : 175 - 265
AC
Ambient conditions:
2
- Temperature range (°C) : 5 to +40
- Maximum humidity : 99% R.H.
Power consumption (values are indicative):
- Normal operation (W) : 155 (32"), 229 (42")
- Stand-by (W) : < 1
Dimensions incl. stand (W × H × D, in mm):
- 32PFL2302/62 : 827 × 597 × 100
- 42PFL2302/62 : 1135 × 800 × 101
1.2 Connection Overview
Note: The following connector colour abbreviations are used
(acc. to DIN/IEC 757): Bk= Black, Bu= Blue, Gn= Green, Gy= Grey, Rd= Red, Wh= White, and Ye= Yellow.

Figure 1-1 Connection overview

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1.2.1 Side Connections

Mini Jack: Audio Head phone - Out
Bk - Head phone 32 - 600 ohm / 10 mW ot
Cinch: Video CVBS - In, Audio - In
Ye - Video CVBS 1 V Wh - Audio L 0.5 V Rd - Audio R 0.5 V
/ 75 ohm jq
PP
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS
S-Video (Hosiden): Video Y/C - In
1 -Ground Y Gnd H 2 -Ground C Gnd H 3 - Video Y 1 V 4 - Video C 0.3 V
/ 75 ohm j
PP
P / 75 ohm j
PP
Technical Specifications, Connections, and Chassis Overview
EN 3TES2.0E LA 1.

1.2.2 Rear Connections

Aerial - In
- - IEC-type Coax, 75 ohm D
EXT1: AV + RGB
21
20
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2
1
050404
Figure 1-2 SCART connector EXT1
1 - Audio R 0.5 V 2 - Audio R 0.5 V 3 - Audio L 0.5 V 4 - Ground Gnd (audio) H
/ 1 kohm k
RMS
/ 10 kohm j
RMS
/ 1 kohm k
RMS
5 - Ground Gnd H 6 - Audio L 0.5 V 7 - Video Blue 0.7 V 8 - Function Select 0 - 2 V: INT
/ 10 kohm j
RMS
/ 75 ohm j
PP
4.5 - 12 V: EXT 4:3 j
9 - Ground Gnd H 10 - Res. Clock signals 11 - Video Green 0.7 V 12 - Res. Remote control
/ 75 ohm j
PP
13 - Ground Gnd H 14 - Ground Gnd (switch RGB) H 15 - Video Red 0.7 V 16 - Switch RGB j
/ 75 ohm j
PP
17 - Ground Gnd (video) H 18 - Ground Gnd (video out) H 19 - Video out 1 V 20 - Video in 1 V 21 - Shield Gnd H
/ 75 ohm k
PP
/ 75 ohm j
PP
EXT2: AV + S-Video
1 - Audio R 0.5 V 2 - Audio R 0.5 V 3 - Audio L 0.5 V
/ 1 kohm k
RMS
/ 10 kohm j
RMS
/ 1 kohm k
RMS
4 - Ground Gnd (audio) H 5 - Ground Gnd H 6 - Audio L 0.5 V 7 - Video Blue 0.7 V 8 - Function Select 0 - 2 V: INT
/ 10 kohm j
RMS
/ 75 ohm j
PP
4.5 - 12 V: EXT 4:3 j
9 - Ground Gnd H 10 - Res. Clock signals 11 - Video Green 0.7 V
/ 75 ohm j
PP
12 - Res. Remote control 13 - Ground Gnd H 14 - Ground Gnd (switch RGB) H 15 - Video Red 0.7 V 16 - Switch RGB j
/ 75 ohm j
PP
17 - Ground Gnd (video) H 18 - Ground Gnd (video out) H 19 - Video out 1 V 20 - Video in 1 V
/ 75 ohm k
PP
/ 75 ohm j
PP
21 - Shield Gnd H
Cinch: S/PDIF - Out
Bk - Coaxial 0.4 - 0.6V
/ 75 ohm kq
PP
Cinch: Video CVBS - Out, Audio - Out
Ye - Video CVBS 1 V Wh - Audio L 0.5 V Rd - Audio R 0.5 V
/ 75 ohm kq
PP
/10 kohm kq
RMS
/ 10 kohm kq
RMS
Cinch: Video YPbPr - In, Audio - In
Gn - Video Y 1 V
/ 75 ohm jq
PP
Bu - Video Pb 0.7 V Rd - Video Pr 0.7 V Wh - Audio L 0.5 V Rd - Audio R 0.5 V
/ 75 ohm jq
PP
/ 75 ohm jq
PP
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS
HDMI: Digital Video, Digital Audio - In
19
18 2
1
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Figure 1-3 HDMI (type A) connector
1 - D2+ Data channel j 2 - Shield Gnd H 3 - D2- Data channel j 4 - D1+ Data channel j 5 - Shield Gnd H 6 - D1- Data channel j 7 - D0+ Data channel j 8 - Shield Gnd H 9 - D0- Data channel j 10 - CLK+ Data channel j 11 - Shield Gnd H 12 - CLK- Data channel j 13 - n.c. 14 - n.c. 15 - DDC_SCL DDC clock j 16 - DDC_SDA DDC data jk 17 - Ground Gnd H 18 - +5V j 19 - HPD Hot Plug Detect j 20 - Ground Gnd H
PC: Mini Jack: PC/DVI Audio - In
Wh - Audio L 0.5 V Rd - Audio R 0.5 V
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS
PC: DVI-I: Digital/Analogue Video - In
1 8 916
17
C1 C2
C5
24
C3 C4
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Figure 1-4 DVI-I connector
1-D2- j 2-D2+ j 3 - Shield Gnd H 4-D4- j 5-D4+ j 6 - DDC_SCL DDC clock k 7 - DDC_SDA DDC data jk 8 - V-sync 0 - 5 V j 9-D1- j 10 - D1+ j 11 - Shield Gnd H 12 - D3- j 13 - D3+ j 14 - +5V j 15 - Ground Gnd H 16 - HPD Hot Plug Detect j 17 - D0- j 18 - D0+ j 19 - Shield Gnd H 20 - D5- j 21 - D5+ j 22 - Shield Gnd H 23 - CLK+ j 24 - CLK- j C1 - Video Red 0.7 V C2 - Video Green 0.7 V C3 - Video Blue 0.7 V
/ 75 ohm j
PP
/ 75 ohm j
PP
/ 75 ohm j
PP
C4 - H-sync 0 - 5 V j
EN 4 TES2.0E LA1.
C5 - Ground Gnd H

1.3 Chassis Overview

Technical Specifications, Connections, and Chassis Overview
CONTROL BOARD
E
SIDE I/O PANEL
D
LED PANEL
J
MAIN BOARD
B
(incl ext. I/O)

Figure 1-5 PWB locations 32"

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POWER SUPPLY
BOARD
POWER SUPPLY
BOARD
A
A
CONTROL BOARD
E
SIDE I/O PANEL
D
LED PANEL
J
MAIN BOARD
B
(incl ext. I/O)

Figure 1-6 PWB locations 42"

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Safety Instructions, Warnings, and Notes

2. Safety Instructions, Warnings, and Notes

EN 5TES2.0E LA 2.
Index of this chapter:

2.1 Safety Instructions

2.2 Warnings

2.3 Notes

2.1 Safety Instructions
Safety regulations require the following during a repair:
Connect the set to the Mains/AC Power via an isolation transformer (> 800 VA).
Replace safety components, indicated by the symbol h, only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard.
Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points:
Route the wire trees correctly and fix them with the mounted cable clamps.
Check the insulation of the Mains/AC Power lead for external damage.
Check the strain relief of the Mains/AC Power cord for proper function.
Check the electrical DC resistance between the Mains/AC Power plug and the secondary side (only for sets that have a Mains/AC Power isolated power supply):
1. Unplug the Mains/AC Power cord and connect a wire
between the two pins of the Mains/AC Power plug.
2. Set the Mains/AC Power switch to the “on” position
(keep the Mains/AC Power cord unplugged!).
3. Measure the resistance value between the pins of the
Mains/AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be between 4.5 Mohm and 12 Mohm.
4. Switch “off” the set, and remove the wire between the
two pins of the Mains/AC Power plug.
Check the cabinet for defects, to prevent touching of any inner parts by the customer.
2.2 Warnings
All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD w). Careless handling during repair can reduce life drastically. Make sure that, during repair, you are connected with the same potential as the mass of the set by a wristband with resistance. Keep components and tools also at this same potential.
Be careful during measurements in the high voltage section.
Never replace modules or other components while the unit is switched “on”.
When you align the set, use plastic rather than metal tools. This will prevent any short circuits and the danger of a circuit becoming unstable.
2.3 Notes

2.3.1 General

Measure the voltages and waveforms with regard to the chassis (= tuner) ground (H), or hot ground (I), depending on the tested area of circuitry. The voltages and waveforms shown in the diagrams are indicative. Measure them in the Service Default Mode (see chapter 5) with a colour bar signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated otherwise) and picture carrier at 475.25 MHz for PAL, or
61.25 MHz for NTSC (channel 3).
Where necessary, measure the waveforms and voltages
with (D) and without (E) aerial signal. Measure the voltages in the power supply section both in normal operation (G) and in stand-by (F). These values are indicated by means of the appropriate symbols.
Manufactured under license from Dolby Laboratories. “Dolby”, “Pro Logic” and the “double-D symbol”, are trademarks of Dolby Laboratories.

2.3.2 Schematic Notes

All resistor values are in ohms, and the value multiplier is often used to indicate the decimal point location (e.g. 2K2 indicates 2.2 kohm).
Resistor values with no multiplier may be indicated with either an “E” or an “R” (e.g. 220E or 220R indicates 220 ohm).
All capacitor values are given in micro-farads (μ= × 10 nano-farads (n= × 10
Capacitor values may also use the value multiplier as the decimal point indication (e.g. 2p2 indicates 2.2 pF).
An “asterisk” (*) indicates component usage varies. Refer to the diversity tables for the correct values.
The correct component values are listed in the Spare Parts List. Therefore, always check this list when there is any doubt.

2.3.3 BGA (Ball Grid Array) ICs

Introduction
For more information on how to handle BGA devices, visit this URL: www.atyourservice.ce.philips.com (needs subscription, not available for all regions). After login, select “Magazine”, then go to “Repair downloads”. Here you will find Information on how to deal with BGA-ICs.
BGA Temperature Profiles
For BGA-ICs, you must use the correct temperature-profile, which is coupled to the 12NC. For an overview of these profiles, visit the website www.atyourservice.ce.philips.com (needs subscription, but is not available for all regions) You will find this and more technical information within the “Magazine”, chapter “Repair downloads”. For additional questions please contact your local repair help desk.

2.3.4 Lead-free Soldering

Due to lead-free technology some rules have to be respected by the workshop during a repair:
Use only lead-free soldering tin Philips SAC305 with order code 0622 149 00106. If lead-free solder paste is required, please contact the manufacturer of your soldering equipment. In general, use of solder paste within workshops should be avoided because paste is not easy to store and to handle.
Use only adequate solder tools applicable for lead-free soldering tin. The solder tool must be able: – To reach a solder-tip temperature of at least 400°C. – To stabilize the adjusted temperature at the solder-tip. – To exchange solder-tips for different applications.
Adjust your solder tool so that a temperature of around 360°C - 380°C is reached and stabilized at the solder joint. Heating time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C, otherwise wear-out of tips will increase drastically and flux-fluid will be destroyed. To avoid wear-out of tips, switch “off” unused equipment or reduce heat.
Mix of lead-free soldering tin/parts with leaded soldering tin/parts is possible but PHILIPS recommends strongly to
-9
), or pico-farads (p= × 10
-12
-6
),
).
EN 6 TES2.0E LA3.
Directions for Use
avoid mixed regimes. If this cannot be avoided, carefully clear the solder-joint from old tin and re-solder with new tin.

2.3.5 Alternative BOM identification

The third digit in the serial number (example: AG2B0335000001) indicates the number of the alternative B.O.M. (Bill Of Materials) that has been used for producing the specific TV set. In general, it is possible that the same TV model on the market is produced with e.g. two different types of displays, coming from two different suppliers. This will then result in sets which have the same CTN (Commercial Type Number; e.g. 28PW9515/12) but which have a different B.O.M. number. By looking at the third digit of the serial number, one can identify which B.O.M. is used for the TV set he is working with. If the third digit of the serial number contains the number “1” (example: AG1B033500001), then the TV set has been manufactured according to B.O.M. number 1. If the third digit is a “2” (example: AG2B0335000001), then the set has been produced according to B.O.M. no. 2. This is important for
ordering the correct spare parts!
For the third digit, the numbers 1...9 and the characters A...Z can be used, so in total: 9 plus 26= 35 different B.O.M.s can be indicated by the third digit of the serial number.
Identification: The bottom line of a type plate gives a 14-digit serial number. Digits 1 and 2 refer to the production center (e.g. AG is Bruges), digit 3 refers to the B.O.M. code, digit 4 refers to the Service version change code, digits 5 and 6 refer to the production year, and digits 7 and 8 refer to production week (in example below it is 2006 week 17). The 6 last digits contain the serial number.

3. Directions for Use

You can download this information from the following websites: http://www.philips.com/support http://www.p4c.philips.com
MODEL :
PROD.NO:

2.3.6 Board Level Repair (BLR) or Component Level Repair (CLR)

If a board is defective, consult your repair procedure to decide if the board has to be exchanged or if it should be repaired on component level. If your repair procedure says the board should be exchanged completely, do not solder on the defective board. Otherwise, it cannot be returned to the O.E.M. supplier for back charging!

2.3.7 Practical Service Precautions

It makes sense to avoid exposure to electrical shock.
Always respect voltages. While some may not be
32PF9968/10
AG 1A0617 000001
Figure 2-1 Serial number (example)
While some sources are expected to have a possible dangerous impact, others of quite high potential are of limited current and are sometimes held in less regard.
dangerous in themselves, they can cause unexpected reactions that are best avoided. Before reaching into a powered TV set, it is best to test the high voltage insulation. It is easy to do, and is a good service precaution.
MADE IN BELGIUM
220-240V 50/60Hz
~
VHF+S+H+UHF
BJ3.0E LA
S
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128W
130606

4. Mechanical Instructions

Index of this chapter:

4.1 Cable Dressing

4.2 Set Dis-assembly
4.3 Set Re-assembly
4.1 Cable Dressing
Mechanical Instructions
Notes:
Figures below can deviate slightly from the actual situation, due to the different set executions.
EN 7TES2.0E LA 4.

Figure 4-1 Cable Dressing 32" sets

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EN 8 TES2.0E LA4.
Mechanical Instructions

4.2 Set Dis-assembly

Following figures (“exploded view”) indicate the mechanical construction of the sets.

Figure 4-2 Cable Dressing 42" sets

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Mechanical Instructions
EN 9TES2.0E LA 4.
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Figure 4-3 Exploded View 32" sets

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Figure 4-4 Exploded View 42" sets

4.3 Set Re-assembly

Note:
While re-assembling, make sure that all cables are placed and connected in their original position. See figures “Cable dressing”.
Mechanical Instructions
EN 11TES2.0E LA 4.
EN 12 TES2.0E LA5.
Service Modes, Error Codes, and Fault Finding

5. Service Modes, Error Codes, and Fault Finding

Index of this chapter:

5.1 Service Mode

5.2 Error Codes

5.3 Fault Finding and Repair Tips

5.1 Service Mode
The Service Mode is activated by pressing ‘1923’ on the Remote Control, while the set is in the Main User Menu. The software provides menu flexibility and full control to the software. Service persons can adjust the TV in all manners. In the Service Menu (see chapter 8), you find a list of parameters.
All functions of the Service Mode, and the default parameter settings, are listed in Chapter “Alignments”.
FAULT TRACING DIAGRAM FOR POWER SUPPLY
Check 220 V AC Mains
YES
Check C 020 Voltage
NO
NO
5.2 Error Codes
These sets do not generate Error Codes.
5.3 Fault Finding and Repair Tips
Notes:
It is assumed that the components are mounted correctly with correct values and no bad solder joints.
Before any fault finding actions, check if the correct options are set.
The Service Menu (see chapter 8), contains some useful tests, that generates patterns.
Check AC Power Cable is Plugged
Check X102 Fuse
YES
Check 5VSTBY
YES
Check 5V_OFF
YES
Check 24V,33V,12V 8V
YES
Check 3.3V,2.5V and 1.8V
YES
NO
NO
NO
NO
Check T530 and Peripheral Components
Check P_CTRL Pin
LOW HIGH
StandBy Mode
Normal Mode Check Components For 5V
Check Related Components for Defective Outputs
POWER IS OK
Check Related Components

Figure 5-1 Fault finding power supply

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