7. Circuit Diagrams and PWB LayoutsDiagram PWB
Main Board Overview1520-21
Main Board Part 11620-21
Main Board Part 21720-21
Main Board Part 31820-21
Main Board Part 41820-21
Side I/O Board2222
Control Board2323
IR & LED Board2424
8. Alignments25
9. Circuit Descriptions, Abbreviation List, and IC Data
Sheets30
Abbreviation List31
IC Data Sheets32
Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by JH 0672 BG CD Customer ServicePrinted in the NetherlandsSubject to modificationEN 3122 785 16500
EN 2TEH1.0E LA1.
Technical Specifications, Connections, and Chassis Overview
1.Technical Specifications, Connections, and Chassis Overview
Index of this chapter:
1.1 Technical Specifications
1.2 Connection Overview
1.3 Chassis Overview
Notes:
•Figures can deviate due to the different set executions.
•Specifications are indicative (subject to change).
1.1Technical Specifications
1.1.1Vision
Display type: LCD
Screen size: 19.7” (50 cm), 4 : 3
Resolution: 640 x 480p
Viewing angle: 170 / 170
Brightness: 450 cd/m
Contrast ratio: 600 : 1
Response time: 20 ms
Tuning system: PLL
TV Colour systems: PAL B/G, D/K, I
Theatre / Voice
Sound effects: Spatial stereo
Maximum power (W
):2 x 2
RMS
1.1.3Miscellaneous
Power adapter:
- Mains voltage (V
): 90 - 264
AC
- Mains frequency (Hz): 47 - 63
- Output: 12 Vdc, 6.6 A
Ambient conditions:
- Temperature range (°C): -25 to +70
- Maximum humidity: 5 - 95 % R.H.
Power consumption (values are indicative):
- Normal operation (W): 75
- Stand-by (W): 1.8
Dimensions incl. stand (W x H x D, in mm):
- 26PF1000/62 : 610 x 436 x 150
Aerial - In
-- IEC-type Coax, 75 ohm D
EXT1: AV + RGB
21
20
E_06532_001.eps
2
1
050404
Figure 1-2 SCART connector EXT1
1 - Audio R 0.5 V
2 - Audio R 0.5 V
3 - Audio L 0.5 V
/ 1 kohm k
RMS
/ 10 kohm j
RMS
/ 1 kohm k
RMS
4 - Ground Gnd (audio) H
5 - Ground Gnd H
6 - Audio L 0.5 V
7 - RGB Blue 0.7 V
8 - Function Select 0 - 2 V: INT
/ 10 kohm j
RMS
/ 75 ohm j
PP
4.5 - 12 V: EXT 4:3 j
9 - Ground Gnd H
10 - Res. Clock signals
11 - RGB Green 0.7 V
/ 75 ohm j
PP
12 - Res. Remote control
13 - Ground Gnd H
14 - Ground Gnd (switch RGB) H
15 - RGB Red 0.7 V
16 - Switch RGB j
/ 75 ohm j
PP
17 - Ground Gnd (video) H
18 - Ground Gnd (video out) H
Technical Specifications, Connections, and Chassis Overview
EN 3TEH1.0E LA1.
19 - Video out 1 VPP / 75 ohm k
20 - Video in 1 V
/ 75 ohm j
PP
21 - Shield Gnd H
Cinch: Audio - In
Wh - Audio L 0.5 V
Rd - Audio R 0.5 V
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS
Cinch: Video YPbPr - In
Gn - Video Y 1 V
Bu - Video Pb 0.7 V
Rd - Video Pr 0.7 V
/ 75 ohm jq
PP
/ 75 ohm jq
PP
/ 75 ohm jq
PP
VGA: Video RGB - In
1
5
6
11
10
15
E_06532_002.eps
050404
Figure 1-3 VGA Connector
1.3Chassis Overview
1 - Video Red 0.7 V
2 - Video Green 0.7 V
3 - Video Blue 0.7 V
4 - Self test.
/ 75 ohm j
PP
/ 75 ohm j
PP
/ 75 ohm j
PP
5 - DDC return
6 - Ground Red Gnd H
7 - Ground Green Gnd H
8 - Ground Blue Gnd H
9-+5V
10 - Ground Sync Gnd H
Supply of DDC circuit j
DC
11 - GND GND H
12 - DDC_SDA DDC data j
13 - H-sync 0 - 5 V j
14 - V-sync 0 - 5 V j
15 - DDC_SCL DDC clock j
Mini Jack: PC Audio - In
Wh - Audio L 0.5 V
Rd - Audio R 0.5 V
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS
DC - In
1 - 12 V_dc / 6.6 A / 75 W jr
CONTROL BOARD
SIDE I/O BOARD
IR & LED BOARD
Figure 1-4 PWB locations
G_16500_019.eps
291106
MAIN BOARD
EN 4TEH1.0E LA2.
Safety Instructions, Warnings, and Notes
2.Safety Instructions, Warnings, and Notes
Index of this chapter:
2.1 Safety Instructions
2.2 Warnings
2.3 Notes
2.1Safety Instructions
Safety regulations require the following during a repair:
•Connect the set to the Mains/AC Power via an isolation
transformer (> 800 VA).
•Replace safety components, indicated by the symbol h,
only by components identical to the original ones. Any
other component substitution (other than original type) may
increase risk of fire or electrical shock hazard.
Safety regulations require that after a repair, the set must be
returned in its original condition. Pay in particular attention to
the following points:
•Route the wire trees correctly and fix them with the
mounted cable clamps.
•Check the insulation of the Mains/AC Power lead for
external damage.
•Check the strain relief of the Mains/AC Power cord for
proper function.
•Check the electrical DC resistance between the Mains/AC
Power plug and the secondary side (only for sets that have
a Mains/AC Power isolated power supply):
1. Unplug the Mains/AC Power cord and connect a wire
between the two pins of the Mains/AC Power plug.
2. Set the Mains/AC Power switch to the "ON" position
(keep the Mains/AC Power cord unplugged!).
3. Measure the resistance value between the pins of the
Mains/AC Power plug and the metal shielding of the
tuner or the aerial connection on the set. The reading
should be between 4.5 Mohm and 12 Mohm.
4. Switch "OFF" the set, and remove the wire between the
two pins of the Mains/AC Power plug.
•Check the cabinet for defects, to prevent touching of any
inner parts by the customer.
Service Default Mode (see chapter 5) with a colour bar
signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated
otherwise) and picture carrier at 475.25 MHz for PAL, or
61.25 MHz for NTSC (channel 3).
•Where necessary, measure the waveforms and voltages
with (D) and without (E) aerial signal. Measure the
voltages in the power supply section both in normal
operation (G) and in stand-by (F). These values are
indicated by means of the appropriate symbols.
•The semiconductors indicated in the circuit diagram and in
the parts lists, are interchangeable per position with the
semiconductors in the unit, irrespective of the type
indication on these semiconductors.
•Manufactured under license from Dolby Laboratories.
“Dolby”, “Pro Logic” and the “double-D symbol”, are
trademarks of Dolby Laboratories.
2.3.2Schematic Notes
•All resistor values are in ohms, and the value multiplier is
often used to indicate the decimal point location (e.g. 2K2
indicates 2.2 kohm).
•Resistor values with no multiplier may be indicated with
either an "E" or an "R" (e.g. 220E or 220R indicates 220
ohm).
•All capacitor values are given in micro-farads (μ= x10
nano-farads (n= x10
•Capacitor values may also use the value multiplier as the
decimal point indication (e.g. 2p2 indicates 2.2 pF).
•An "asterisk" (*) indicates component usage varies. Refer
to the diversity tables for the correct values.
•The correct component values are listed in the Spare Parts
List. Therefore, always check this list when there is any
doubt.
2.3.3Lead-free Solder
Philips CE is producing lead-free sets (PBF) from 1.1.2005
onwards.
-9
), or pico-farads (p= x10
-12
-6
),
).
2.2Warnings
•All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD w). Careless handling
during repair can reduce life drastically. Make sure that,
during repair, you are connected with the same potential as
the mass of the set by a wristband with resistance. Keep
components and tools also at this same potential. Available
ESD protection equipment:
– Complete kit ESD3 (small tablemat, wristband,
connection box, extension cable and earth cable) 4822
310 10671.
– Wristband tester 4822 344 13999.
•Be careful during measurements in the high voltage
section.
•Never replace modules or other components while the unit
is switched "ON".
•When you align the set, use plastic rather than metal tools.
This will prevent any short circuits and the danger of a
circuit becoming unstable.
2.3Notes
2.3.1 General
•Measure the voltages and waveforms with regard to the
chassis (= tuner) ground (H), or hot ground (I), depending
on the tested area of circuitry. The voltages and waveforms
shown in the diagrams are indicative. Measure them in the
Identification: The bottom line of a type plate gives a 14-digit
serial number. Digits 5 and 6 refer to the production year, digits
7 and 8 refer to production week (in example below it is 2006
week 17).
MODEL :
PROD.NO:
Regardless of the special lead-free logo (which is not always
indicated), one must treat all sets from this date onwards
according to the rules as described below.
32PF9968/10
AG 1A0617 000001
Figure 2-1 Serial number example
MADE IN BELGIUM
220-240V 50/60Hz
~
VHF+S+H+UHF
BJ3.0E LA
S
128W
E_06532_024.eps
130606
P
b
Figure 2-2 Lead-free logo
Due to lead-free technology some rules have to be respected
by the workshop during a repair:
Directions for Use
EN 5TEH1.0E LA3.
•Use only lead-free soldering tin Philips SAC305 with order
code 0622 149 00106. If lead-free solder paste is required,
please contact the manufacturer of your soldering
equipment. In general, use of solder paste within
workshops should be avoided because paste is not easy to
store and to handle.
•Use only adequate solder tools applicable for lead-free
soldering tin. The solder tool must be able:
– To reach a solder-tip temperature of at least 400°C.
– To stabilise the adjusted temperature at the solder-tip.
– To exchange solder-tips for different applications.
•Adjust your solder tool so that a temperature of around
360°C - 380°C is reached and stabilised at the solder joint.
Heating time of the solder-joint should not exceed ~ 4 sec.
Avoid temperatures above 400°C, otherwise wear-out of
tips will increase drastically and flux-fluid will be destroyed.
To avoid wear-out of tips, switch “off” unused equipment or
reduce heat.
•Mix of lead-free soldering tin/parts with leaded soldering
tin/parts is possible but PHILIPS recommends strongly to avoid mixed regimes. If this cannot be avoided, carefully
clear the solder-joint from old tin and re-solder with new tin.
•Use only original spare-parts listed in the Service-Manuals.
Not listed standard material (commodities) has to be
purchased at external companies.
•For sets produced before 1.1.2005, containing leaded
soldering tin and components, all needed spare parts will
be available till the end of the service period. For the repair
of such sets nothing changes.
In case of doubt whether the board is lead-free or not (or with
mixed technologies), you can use the following method:
•Always use the highest temperature to solder, when using
SAC305 (see also instructions below).
•De-solder thoroughly (clean solder joints to avoid mix of
two alloys).
2.3.4 Alternative BOM identification
In September 2003, Philips CE introduced a change in the way
the serial number (or production number, see Figure 2-1) is
composed. From this date on, the third digit in the serial
number (example: AG2B0335000001) indicates the number of
the alternative BOM (Bill of Materials used for producing the
specific model of TV set). It is possible that the same TV model
on the market is produced with e.g. two different types of
displays, coming from two different O.E.M.s.
By looking at the third digit of the serial number, the service
technician can see if there is more than one type of B.O.M.
used in the production of the TV set he is working with. He can
then consult the At Your Service Web site, where he can type
in the Commercial Type Version Number of the TV set (e.g.
28PW9515/12), after which a screen will appear that gives
information about the number of alternative B.O.M.s used.
If the third digit of the serial number contains the number 1
(example: AG1B033500001), then there is only one B.O.M.
version of the TV set on the market. If the third digit is a 2
(example: AG2B0335000001), then there are two different
B.O.M.s. Information about this is important for ordering the
correct spare parts!
For the third digit, the numbers 1...9 and the characters A...Z
can be used, so in total: 9 plus 26 = 35 different B.O.M.s can
be indicated by the third digit of the serial number.
2.3.5Board Level Repair (BLR) or Component Level Repair
(CLR)
If a board is defective, consult your repair procedure to decide
if the board has to be exchanged or if it should be repaired on
component level.
If your repair procedure says the board should be exchanged
completely, do not solder on the defective board. Otherwise, it
cannot be returned to the O.E.M. supplier for back charging!
2.3.6Practical Service Precautions
•It makes sense to avoid exposure to electrical shock.
While some sources are expected to have a possible
dangerous impact, others of quite high potential are of
limited current and are sometimes held in less regard.
•Always respect voltages. While some may not be
dangerous in themselves, they can cause unexpected
reactions that are best avoided. Before reaching into a
powered TV set, it is best to test the high voltage insulation.
It is easy to do, and is a good service precaution.
3.Directions for Use
You can download this information from the following websites:
•Figures below can deviate slightly from the actual situation.
•Follow the disassemble instructions in the described order.
•The presence of adhesive tape can interfere severely with
the described actions!
•The removal of adhesive aluminium tape can interfere
severely with the quality of the image!
4.2Service Position
For easy servicing of flat TV sets, we have created foam bars,
which can be used as indicated in the following drawing.
The foam bars (order code 3122 785 90580 for two pieces) can
be used for all types and sizes of Flat TVs. By putting the TV
face down on the (ESD protective) foam bars, a stable situation
is created to perform measurements and alignments.
By placing a mirror under the TV, you can monitor the screen.
Figure 4-1 Cable Dressing
Required for sets
1
42”
G_16500_009.eps
281106
1
E_06532_018.eps
171106
Figure 4-2 Foam bars
Mechanical Instructions
EN 7TEH1.0E LA4.
4.3Rear Cover Removal
1. Put the set face down on a table.
2. Remove cable cover [1].
3. Remove fixation screws [2] and the stand.
4. Remove fixation screws [3] and the rear cover.
1
Figure 4-3 Rear cover removal 1/2
G_16500_010.eps
281106
4.4Side I/O Board Removal
1. Remove the rear cover, as described earlier.
2. Unplug connectors [1].
3. Remove screws [2].
4. Remove the side I/O board.
1
22
G_16500_014.eps
281106
33
2
G_16500_011.eps
281106
Figure 4-4 Rear cover removal 2/2
Before you assemble the rear cover:
1. Place all cables in their original position (see figure “Cable
dressing”).
Figure 4-5 Side I/O board removal
4.5IR & LED / Power Switch Board Removal
1. Remove the rear cover, as described earlier.
2. De-solder wire [1].
3. Remove fixation screws [2].
4. Unplug connector [3].
5. Remove the IR & LED/ Power Switch board.
3
2
1
G_16500_013.eps
Figure 4-6 IR & LED / power switch board removal
281106
EN 8TEH1.0E LA4.
4.6Main Board Removal
1. Remove the rear cover, as described earlier.
2. Remove the subframe, as described earlier.
3. Unplug connectors [1].
4. Carefully unplug the fragile LVDS connector [2].
5. De-solder wires [3].
6. Remove fixation screws [4].
7. Remove the main board.
Mechanical Instructions
4
1
4
4.7Speaker Removal
2
Figure 4-7 Main board removal
4
1
4
3
G_16500_012.eps
011206
1. Remove the rear cover, as described earlier.
2. De-solder the wires [1] from the speaker contacts.
3. Remove screws [2].
4. Remove the speaker.
5. At installation of a new speaker, also glue a new piece of
foam [3] to the speaker.
22
3
1
Figure 4-8 Speaker removal
G_16500_015.eps
281106
Mechanical Instructions
EN 9TEH1.0E LA4.
4.8LCD Display Panel Removal
1. Remove the rear cover, as described earlier.
2. Unplug connectors [1].
3. De-solder wire [2] from the backlight inverter board.
4. Remove fixation screws [3].
1
3
5. Move the plastic subframe with the main board to the left,
just far enough to have access to connector [4]. Unplug
connector [4].
6. Remove fixation screws [5] and bracket [6]
7. Lift the display panel from the front cover, and put it on an
appropriate surface (e.g. foam bars).
3
2
1
4
Figure 4-10 Display panel removal 2/3
333
Figure 4-9 Display panel removal 1/3
5
5
G_16500_017.eps
291106
G_16500_016.eps
6
5
Figure 4-11 Display panel removal 3/3
5
011206
5
5
G_16500_018.eps
291106
4.9Set Re-assembly
To re-assemble the whole set, execute all processes in reverse
order.
Note:
•While re-assembling, make sure that all cables are placed
and connected in their original position. See figure "Cable
dressing".
•As the adhesive aluminium tape is crucial for a correct
shielding of the set, make sure it is replaced if necessary.
EN 10TEH1.0E LA5.
Service Modes, Error Codes, and Fault Finding
5.Service Modes, Error Codes, and Fault Finding
Index of this chapter:
5.1 Service Mode
5.2 Error Codes
5.3 Fault Finding and Repair Tips
5.1Service Mode
The Service Mode is activated by pressing ‘1147’ on the
Remote Control, while the set is in the Main User Menu.
The software provides menu flexibility and full control to the
software. Service persons can adjust the TV in all manners. In
the Service Menu, you find a list of parameters.
All functions of the Service Mode, and the default parameter
settings, are listed in Chapter “Alignments”.
FAULT TRACING DIAGRAM FOR POWER SUPPLY
Check 12 V DC
Adapter Out
YES
Check 12 V on s401
NO
NO
5.2Error Codes
This set does not generate Error Codes
5.3Fault Finding and Repair Tips
Notes:
•It is assumed that the components are mounted correctly
with correct values and no bad solder joints.
•Before any fault finding actions, check if the correct options
are set.