15.5Curves measured in reference design
16PACKAGE OUTLINE
17SOLDERING
17.1Introduction to soldering through-hole mount
packages
17.2Soldering by dipping or by solder wave
17.3Manual soldering
17.4Suitability of through-hole mount IC packages
for dipping and wave soldering methods
18DATA SHEET STATUS
19DEFINITIONS
20DISCLAIMERS
2004 May 052
Philips SemiconductorsPreliminary specification
Power stage 2 x 10 or 1 x 20 W class-D
audio amplifier
1FEATURES
• High efficiency (> 90 %)
• Supply voltage from ±7.5 V to ±30 V
• Very low quiescent current
• High output power
• Diagnostic output
• Usable as a stereo Single-Ended (SE) amplifier
• Electrostatic discharge protection (pin to pin)
• No heatsink required.
2APPLICATIONS
• Television sets
• Home-sound sets
• Multimedia systems
• All mains fed audio systems.
TDA8928J
3GENERAL DESCRIPTION
The TDA8928J is a switching power stage for a high
efficiency class-D audio power amplifier system.
With this power stage a compact 2 × 10 W self oscillating
digital amplifier system can be built, operating with high
efficiency and very low dissipation. No heatsink is
required. Thesystem operates over a wide supply voltage
range from ±7.5 V up to ±30 V and consumes a very low
quiescent current.
4QUICK REFERENCE DATA
SYMBOLPARAMETERCONDITIONSMIN.TYP.MAX.UNIT
General
V
P
I
q(tot)
ηefficiencyPo= 10 W; RL=8Ω; VP= ±12.5 V−90−%
Stereo single-ended configuration
P
o
5ORDERING INFORMATION
TYPE
NUMBER
TDA8928JDBS17Pplastic DIL-bent-SIL power package; 17 leads (lead length 7.7 mm)SOT243-3
TDA8928STRDBS17Pplastic rectangular DIL-bent-SIL power package; 17 leads (row
supply voltage±7.5±12.5±30V
total quiescent currentno load connected; VP= ±12.5 V−2545mA
output powerRL=8Ω; THD = 10 %; VP= ±12.5 V910−W
RL=16Ω; THD = 10 %; VP= ±12.5 V −5−W
PACKAGE
NAMEDESCRIPTIONVERSION
SOT577-2
spacing 2.54 mm)
2004 May 053
Philips SemiconductorsPreliminary specification
Power stage 2 x 10 or 1 x 20 W class-D
audio amplifier
6BLOCK DIAGRAM
handbook, full pagewidth
TDA8928J
EN1
SW1
REL1
STAB
DIAG
POWERUP
EN2
SW2
REL2
4
1
2
9
3
15
14
17
16
CONTROL
AND
HANDSHAKE
temp
TEMPERATURE SENSOR
current
CURRENT PROTECTION
CONTROL
AND
HANDSHAKE
AND
DRIVER
HIGH
DRIVER
LOW
DRIVER
HIGH
DRIVER
LOW
V
DD2VDD1
13
V
V
SS1
DD2
TDA8928J
5
6
BOOT1
7
OUT1
12
BOOT2
11
OUT2
V
Fig.1 Block diagram.
810
SS1VSS2
MGX377
2004 May 054
Philips SemiconductorsPreliminary specification
Power stage 2 x 10 or 1 x 20 W class-D
audio amplifier
7PINNING
SYMBOLPINDESCRIPTION
SW11digital switch input; channel 1
REL12digital control output; channel 1
DIAG3digital open-drain output for
overtemperature and overcurrent
report
EN14digital enable input; channel 1
V
DD1
BOOT16bootstrap capacitor; channel 1
OUT17PWM output; channel 1
V
SS1
STAB9decoupling internal stabilizer for
V
SS2
OUT211PWM output; channel 2
BOOT212bootstrap capacitor; channel 2
V
DD2
EN214digital enable input; channel 2
POWERUP15enable input for switching on
REL216digital control output; channel 2
SW217digital switch input; channel 2
5positive power supply; channel 1
8negative power supply; channel 1
logic supply
10negative power supply; channel 2
13positive power supply; channel 2
internal reference sources
handbook, halfpage
POWERUP
SW1
REL1
DIAG
EN1
V
DD1
BOOT1
OUT1
V
SS1
STAB
V
SS2
OUT2
BOOT2
V
DD2
EN2
REL2
SW2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
TDA8928J
TDA8928J
MGX378
Fig.2 Pin configuration.
2004 May 055
Philips SemiconductorsPreliminary specification
Power stage 2 x 10 or 1 x 20 W class-D
audio amplifier
8FUNCTIONAL DESCRIPTION
The TDA8928J is a two-channel audio power amplifier
system using class-D technology.
The power stage TDA8928J is used for driving the
loudspeaker load. It performs a level shift from the
low-power digital PWM signal, at logic levels, to a
high-power PWM signal that switches between the main
supplylines. A 2nd-order low-pass filter convertsthePWM
signal into an analog audio signal across the loudspeaker.
8.1Power stage
The power stage contains high-power DMOS switches,
drivers, timing and handshaking between the power
switches and some control logic (see Fig.1).
The following functions are available:
• Switch (pins SW1 and SW2): digital inputs; switching
from VSSto VSS+ 12 V and driving the power DMOS
switches
• Release (pins REL1 and REL2): digital outputs;
switching from VSSto VSS+ 12 V; follow pin SW1 and
SW2 with a small delay. Note: for self oscillating
applications this pin is not used
• Power-up (pin POWERUP): must be connected to a
continuous supply voltage of at least VSS+ 5 V with
respect to V
• Enable (pins EN1 and EN2): digital inputs; at a level of
VSSthe power DMOS switches are open and the PWM
outputs are floating; at a level of VSS+ 12 V the power
stage is operational
• Diagnostics (pin DIAG): digital open-drain output; pulled
down to VSS if the maximum temperature or maximum
current is exceeded.
SS
TDA8928J
8.2Protection
Temperature and short-circuit protection sensors are
included in the TDA8928J. The diagnostic output is pulled
down to VSS in the event that the maximum current or
maximum temperature is exceeded. The system shuts
itself down when pin DIAG is connected to pins EN1 and
EN2.
8.2.1MAXIMUM TEMPERATURE
Pin DIAG becomes LOW if the junction temperature (Tj)
exceeds 150 °C. Pin DIAG becomes HIGH again if Tj is
dropped to approximately 130 °C, so there is a hysteresis
of approximately 20 °C.
8.2.2MAXIMUM CURRENT
When the loudspeaker terminals are short-circuited this
will be detected by the current protection. Pin DIAG
becomes LOW if theoutput current exceeds the maximum
outputcurrentof 2 A. Pin DIAG becomes HIGHagainifthe
output current drops below 2 A. The output current is
limited at the maximum current detection level when pin
DIAG is connected to pins EN1 and EN2.
2004 May 056
Philips SemiconductorsPreliminary specification
Power stage 2 x 10 or 1 x 20 W class-D
TDA8928J
audio amplifier
9LIMITING VALUES
In accordance with the Absolute Maximum Rate System (IEC 60134).
SYMBOLPARAMETERCONDITIONSMIN.MAX.UNIT
V
P
V
P(sc)
I
ORM
T
stg
T
amb
T
vj
V
esd(HBM)
V
esd(MM)
supply voltage−±30V
supply voltage for
−±30V
short-circuits across the load
repetitive peak current in
measured in reference design (SE application) shown in Fig.5; unless otherwise specified.
2. Indirectly measured; based on R
3. Total Harmonic Distortion (THD) is measured in a bandwidth of 22 Hz to 20 kHz (AES 17 brickwall filter). When
distortion is measured using a low-order low-pass filter a significantly higher value will be found, due to the switching
frequency outside the audio band. Measured using the typical application circuit, given in Fig.5.
4. Efficiency for power stage.
=25°C; unless otherwise specified.
amb
output powerRL=8Ω
RL=16Ω
= 310 kHz; Rs= 0.1 Ω (series resistance of filter coil); T
osc
measurement.
ds(on)
THD = 0.5 %7
THD = 10 %9
(2)
(2)
8−W
10−W
THD = 0.5 %−4−W
THD = 10 %−5−W
fi= 1 kHz−0.050.1%
fi= 10 kHz−0.2−%
=25°C;
amb
2004 May 059
Philips SemiconductorsPreliminary specification
Power stage 2 x 10 or 1 x 20 W class-D
TDA8928J
audio amplifier
14 SWITCHING CHARACTERISTICS
VP= ±12.5 V; T
SYMBOLPARAMETERCONDITIONSMIN.TYP.MAX.UNIT
PWM outputs (pins OUT1 and OUT2); see Fig.3
t
r
t
f
t
blank
t
PD
t
W(min)
R
ds(on)
=25°C; measured in Fig.4; unless otherwise specified.
amb
rise time−30−ns
fall time−30−ns
blanking time−70−ns
propagation delayfrom pin SW1 (SW2) to
−200−ns
pin OUT1 (OUT2)
minimum pulse width−220270ns
on-resistance of the output
−0.20.4Ω
transistors
handbook, full pagewidth
PWM
output
V
SW
(V)
V
REL
(V)
(V)
V
STAB
V
STAB
1/f
osc
V
DD
0 V
V
SS
t
r
t
PD
V
SS
V
SS
100 ns
t
f
t
blank
MGW145
Fig.3 Timing diagram PWM output, switch and release signals.
2004 May 0510
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2004 May 0511
12 V
12 kΩ
POWERUP
book, full pagewidth
EN1
SW1
1
REL1
STAB
DIAG
15
4
2
9
3
TDA8928J
CONTROL
AND
HANDSHAKE
temp
TEMPERATURE SENSOR
current
CURRENT PROTECTION
AND
DRIVER
HIGH
DRIVER
LOW
V
DD2VDD1
135
V
SS1
V
DD2
12
6
7
BOOT1
OUT1
BOOT2
15 nF
V
OUT1
V
2V
15 TEST AND APPLICATION INFORMATION
audio amplifier
P
Philips SemiconductorsPreliminary specification
Power stage 2 x 10 or 1 x 20 W class-D
EN2
14
100
nF
V
V
V
V
V
EN
SW1
12 V
0
V
REL1
STAB
V
V
V
DIAG
SW2
12 V
0
SW2
REL2
V
V
REL2
17
16
CONTROL
AND
HANDSHAKE
DRIVER
HIGH
DRIVER
LOW
810
V
SS1
V
11
SS2
OUT2
V
OUT2
15 nF
V
MGX379
TDA8928J
Fig.4 Test diagram.
Philips SemiconductorsPreliminary specification
Power stage 2 x 10 or 1 x 20 W class-D
audio amplifier
15.1SE application
For a SE application the application diagram as shown in Fig.5 can be used.
15.2Package ground connection
The heatsink of the TDA8928J is connected internally to VSS.
15.3Output power
The output power in SE self oscillating class-D applications can be estimated using the formula
RL= load impedance
Rs= series resistance of filter coil
P
= output power just at clipping.
o(1%)
The output power at THD = 10 %: P
2
V
×
P
=
VP[]
------------------------------------------RLR
++
ds(on)Rs
o(10%)
= 1.25 × P
o(1%)
.
TDA8928J
15.4Reference design
The reference design for a self oscillating class-D system for the TDA8928J is shown in Fig.5. The Printed-Circuit Board
(PCB) layout is shown in Figs 6, 7 and 8. The bill of materials is given in Section 15.4.2.
2004 May 0512
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2004 May 0513
L1
L2
Q1
BC856
Q2
V
DDP
V
SSP
STAB (U1,9)
R11
2 kΩ
R15
10 kΩ
V
SSP
R17
5.6 kΩ
R12
2 kΩ
STAB (U1,9)
J2
21
C37
220 pF
V
SSP
C5
C7
R24
0 Ω
V
SSP
470 µF
(35 V)
22 µF
(100 V)
SW1
REL1
POWERUP
DIAG
REL2
SW2
C6
470 µF
(35 V)
R26
0 Ω
C8
220 nF
EN1
EN2
J1
21
C10
220 nF
V
DD1VDD2
513
1
2
15
3
4
14
16
17
U1
TDA8928J
810
V
SS1VSS2
V
SSP
C11
220 nF
R19
5.6 Ω
L3
33 µH
C24
1 µF
C28
100 nF
C25
1 µF
L4
33 µH
R21
5.6 Ω
mgx380
V
V
V
V
DDP
SSP
39 kΩ
39 kΩ
DDP
SSP
C28
560 pF
C29
560 pF
C34
220 nF
R22
22 Ω
R30
C27
22 µF (100 V)
R31
C35
220 nF
R23
22 Ω
C30
560 pF
C31
560 pF
C32
470 nF
C33
470 nF
15 nF
C13
15 nF
V
DDP
V
SSP
C9
220 nF
OUT1
7
BOOT1
6
STAB
9
BOOT2
12
OUT2
11
In2
C39
2.2 nF
C40
47 nFIn1
R8
3.9 kΩ
C42
2.2 nF
R32
100 Ω
R3
1 kΩ
C19
2.2 nF
C20
2.2 nF
R5
220 kΩ
3.9 kΩ
R6
220 kΩ
C21
2.2 nF
C22
2.2 nF
R4
1 kΩ
R35
150 Ω
R7
C41
47 nF
CON1
supply
1
2
3
R1
10 kΩ
R33
3.9
kΩ
2
3
R10
0 Ω
R28
0 Ω
R29
0 Ω
5
6
R34
3.9 kΩ
R2
10 kΩ
+14.5 V
−14.5 V
V
DDP
8
4
1
J3
2
V
SSP
R9
1 kΩ
U2A
LM393
100 nF
(100 V)
U2B
LM393
1
C17
C15
22 µF
power-ON
7
C1
100 nF
C2
100 nF
C14
22 µF (100 V)
C16
100 nF
V
DDP
S1
C38
100 nF
R25
2 kΩ
DZ2
3.3 V
C3
470 µF
(35 V)
C4
470 µF
(35 V)
R14
15 kΩ
R13
15 kΩ
R16
1 kΩ
bead
bead
DZ1
36 V
BC848
C12
Philips SemiconductorsPreliminary specification
Power stage 2 x 10 or 1 x 20 W class-D
audio amplifier
LS1
8 Ω
V
DDP
V
SSP
V
DDP
LS2
8 Ω
TDA8928J
Fig.5 Single-ended self oscillating class-D system application diagram for TDA8928J.
Philips SemiconductorsPreliminary specification
Power stage 2 x 10 or 1 x 20 W class-D
TDA8928J
audio amplifier
15.4.1PRINTED-CIRCUIT BOARD
The printed-circuit board dimensions are 8.636 × 5.842 cm; single-sided copper of 35 µm; silk screen on both sides;
79 holes; 94 components (32 resistors and 41 capacitors).
handbook, full pagewidth
R23
C34
R22
C35
OUT1
C12C13
C10
C11
R29
OUT2
R24
C26
GND
R28
pin 1
R30 C28
C24
C8
C9
C1
V
R13
R14
DD
C25
R10
Q2
R31
C26
C26
C31
C31
Q1
R25
R1
R19
R19
R21
R21
R2
C30
C37R15
C37R15
R4
R9
C22
C21
R17
R6
R8
R16
IN2IN1
C38
R11
R35
R12
C16
C41
R32
C45
C36
R33
R34
U2
C40
R3
C19
C50
R7
R5
C17
R26
C2
++−−
22 V
handbook, full pagewidth
Bottom silk
MDB615
Fig.6 Printed-circuit board (bottom silk) layout for TDA8928J.
Bottom copper
Fig.7 Printed-circuit board (bottom copper) layout for TDA8928J.
2004 May 0514
MDB617
Philips SemiconductorsPreliminary specification
Power stage 2 x 10 or 1 x 20 W class-D
audio amplifier
L3
L4
C32C33
Con3
Out1Out2
C7
L2
Con2Con1
TDA8928ST
C5
J1
C27
C6
L1
C4C3
GND
V
DD
SS
Top silk
J2
V
U1
DZ1
S1
DZ2
power_on
TDA8928J
state of D art
VP typ +/- 12.5 V
2 x 10 W in 8 Ω
single layer
demo PCB v2r4
RL 1 2003
C14C15
J3
CO2CO1
In1In2
mgx381
Fig.8 Printed-circuit board (top silk) layout for TDA8928ST.
15.4.2BILL OF MATERIALS
COMPONENTDESCRIPTIONTYPECOMMENTS
U1TDA8928STPhilips Semiconductors,
SOT577-2
U2LM393ADNational, SO8alternatives: TI
semiconductors and On
semiconductors
DZ136 V Zener diodeBZX-79C36V, DO-35used as jumper
DZ23.3 V Zener diodeBZX-79C3V3, DO-35used as jumper, optional
Q1BC848 transistorNPN, SOT23
Q2BC856 transistorPNP, SOT23
L1, L2beadMurata BL01RN1-A62used as jumper
L3, L433 µH coilToko 11RHBP-330M wstotally shielded
S1power-on switchPCB switch, SACME
1. Plastic or metal protrusions of 0.25 mm maximum per side are not included.
A2bpcE
4.6
4.4
0.75
0.60
13.5
w
b
p
D
102.54
M
0510 mm
(1)
h
12.2
11.8
scale
1.27 2.54
B
E
A
QL
c
e
2
M
v
E
2
h
6
3.4
3.1
3.75
3.15
L
1
3.75
3.15
Qj
1
2.1
1.8
0.6
w
v
0.4
0.03
(1)
x
Z
2.00
1.45
OUTLINE
VERSION
SOT577-2
IEC JEDECJEITA
REFERENCES
2004 May 0520
EUROPEAN
PROJECTION
ISSUE DATE
01-01-05
03-03-12
Philips SemiconductorsPreliminary specification
Power stage 2 x 10 or 1 x 20 W class-D
audio amplifier
17 SOLDERING
17.1Introduction to soldering through-hole mount
packages
This text gives a brief insight to wave, dip and manual
soldering.Amore in-depth account of soldering ICs can be
found in our
Packages”
Wave soldering is the preferred method for mounting of
through-hole mount IC packages on a printed-circuit
board.
17.2Soldering by dipping or by solder wave
Driven by legislation and environmental forces the
worldwide use of lead-free solder pastes is increasing.
Typical dwell time of the leads in the wave ranges from
3 to 4 seconds at 250 °C or 265 °C, depending on solder
material applied, SnPb or Pb-free respectively.
“Data Handbook IC26; Integrated Circuit
(document order number 9398 652 90011).
TDA8928J
Thetotalcontacttimeofsuccessivesolderwaves must not
exceed 5 seconds.
The device may be mounted up to the seating plane, but
the temperature of the plastic body must not exceed the
specified maximum storage temperature (T
printed-circuit board has been pre-heated, forced cooling
may be necessary immediately after soldering to keep the
temperature within the permissible limit.
17.3Manual soldering
Apply the soldering iron (24 V or less) to the lead(s) of the
package, either below the seating plane or not more than
2 mm above it. If the temperature of the soldering iron bit
is less than 300 °C it may remain in contact for up to
10 seconds. If the bit temperature is between
300 and 400 °C, contact may be up to 5 seconds.
stg(max)
). If the
17.4Suitability of through-hole mount IC packages for dipping and wave soldering methods
1. For SDIP packages, the longitudinal axis must be parallel to the transport direction of the printed-circuit board.
2. For PMFP packages hot bar soldering or manual soldering is suitable.
−not suitable
DIPPINGWAVE
SOLDERING METHOD
(1)
2004 May 0521
Philips SemiconductorsPreliminary specification
Power stage 2 x 10 or 1 x 20 W class-D
TDA8928J
audio amplifier
18 DATA SHEET STATUS
LEVEL
IObjective dataDevelopmentThis data sheet contains data from the objective specification for product
IIPreliminary data QualificationThis data sheet contains data from the preliminary specification.
IIIProduct dataProductionThis data sheet contains data from the product specification. Philips
Notes
1. Please consult the most recently issued data sheet before initiating or completing a design.
2. The product status of the device(s) described in this data sheet may have changed since this data sheet was
3. For data sheets describing multiple type numbers, the highest-level product status determines the data sheet status.
DATA SHEET
STATUS
published. The latest information is available on the Internet at URL http://www.semiconductors.philips.com.
(1)
PRODUCT
STATUS
(2)(3)
development. Philips Semiconductors reserves the right to change the
specification in any manner without notice.
Supplementary data will be published at a later date. Philips
Semiconductors reserves the right to change the specification without
notice, in order to improve the design and supply the best possible
product.
Semiconductors reserves the right to make changes at any time in order
to improve the design, manufacturing and supply. Relevant changes will
be communicated via a Customer Product/Process Change Notification
(CPCN).
DEFINITION
19 DEFINITIONS
Short-form specification The data in a short-form
specification is extracted from a full data sheet with the
same type number and title. For detailed information see
the relevant data sheet or data handbook.
Limiting values definition Limiting values given are in
accordance with the Absolute Maximum Rating System
(IEC 60134). Stress above one or more of the limiting
values may cause permanent damage to the device.
These are stress ratings only and operation of the device
attheseor at any other conditions above those given inthe
Characteristics sections of the specification is not implied.
Exposure to limiting values for extended periods may
affect device reliability.
Application information Applications that are
described herein for any of these products are for
illustrative purposes only. Philips Semiconductors make
norepresentationorwarrantythatsuchapplicationswillbe
suitable for the specified use without further testing or
modification.
20 DISCLAIMERS
Life support applications These products are not
designed for use in life support appliances, devices, or
systems where malfunction of these products can
reasonably be expected toresult in personal injury. Philips
Semiconductorscustomersusingorsellingtheseproducts
for use in such applications do so at their own risk and
agree to fully indemnify Philips Semiconductors for any
damages resulting from such application.
Right to make changes Philips Semiconductors
reserves the right to make changes in the products including circuits, standard cells, and/or software described or contained herein in order to improve design
and/or performance. When the product is in full production
(status ‘Production’), relevant changes will be
communicated via a Customer Product/Process Change
Notification (CPCN). Philips Semiconductors assumes no
responsibility or liability for the use of any of these
products, conveys no licence or title under any patent,
copyright, or mask work right to these products, and
makes no representations or warranties that these
products are free from patent, copyright, or mask work
right infringement, unless otherwise specified.
2004 May 0522
Philips Semiconductors – a w orldwide compan y
Contact information
For additional information please visit http://www.semiconductors.philips.com.Fax: +31 40 27 24825
For sales offices addresses send e-mail to: sales.addresses@www.semiconductors.philips.com.
The information presented in this document does not form part of any quotation or contract, is believed to be accurate and reliable and may be changed
without notice. No liability will be accepted by the publisher for any consequence of its use. Publication thereof does not convey nor imply any license
under patent- or other industrial or intellectual property rights.
Printed in The NetherlandsR30/02/pp23 Date of release: 2004 May 05Document order number: 9397 750 13041
SCA76
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