Philips TDA1563Q User Manual

INTEGRATED CIRCUITS
DATA SH EET
TDA1563Q
2 × 25 W high efficiency car radio power amplifier
Product specification Supersedes data of 1998 Jul 14 File under Integrated Circuits, IC01
2000 Feb 09
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier

FEATURES

Low dissipation due to switching from Single-Ended (SE) to Bridge-Tied Load (BTL) mode
Differential inputs with high Common Mode Rejection Ratio (CMRR)
Mute/standby/operating (mode select pin)
Zero crossing mute circuit
Load dump protection circuit
Short-circuit safe to ground, to supply voltage and
across load
Loudspeaker protection circuit
Device switches to SE operation at excessive junction
temperatures
Thermal protectionat high junction temperature (170°C)
Diagnostic information (clip detection and
protection/temperature)
Clipping information can be selected between THD = 2.5% or 10%
TDA1563Q

GENERAL DESCRIPTION

The TDA1563Q is a monolithic power amplifier in a 17-lead DIL-bent-SIL plastic power package. It contains two identical 25 W amplifiers. The dissipation is minimized by switching from SE to BTL mode when a higher output voltage swing is needed. The device is primarily developed for car radio applications.

QUICK REFERENCE DATA

SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT
V
P
supply voltage DC biased 6 14.4 18 V
non-operating −−30 V load dump −−45 V
I
ORM
I
q(tot)
I
stb
Z
input impedance 90 120 150 kΩ
i
P
o
G
v
CMRR common mode rejection ratio f = 1 kHz; R SVRR supply voltage ripple rejection f = 1 kHz; R
∆V
DC output offset voltage −−100 mV
O
α
cs
∆G
channel unbalance −−1dB
v
repetitive peak output current −−4A total quiescent current RL= ∞−95 150 mA standby current 150µA
output power RL=4Ω; EIAJ 38 W
=4Ω; THD = 10% 23 25 W
R
L
V
selclip
RL=4Ω; THD = 2.5% 18 20 W
closed loop voltage gain 25 26 27 dB
=0Ω−80 dB
s
=0 45 65 dB
s
channel separation Rs=0 40 70 dB

ORDERING INFORMATION

TYPE
NUMBER
NAME DESCRIPTION VERSION
PACKAGE
TDA1563Q DBS17P plastic DIL-bent-SIL power package; 17 leads (lead length 12 mm) SOT243-1
2000 Feb 09 2
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier

BLOCK DIAGRAM

handbook, full pagewidth
IN2
IN2+
IN1
IN1+
CIN
V
16
17
60 k
3
60 k
2
1
P1
V
P2
MUTE
13
SLAVE
CONTROL
5
VI
+
60 k
25 k
60 k
V
ref
V
P
+
VI
MUTE
TDA1563Q
+
10
IV
+
VI
+
− +
+
VI
+
IV
OUT2
11
OUT2+
4
CSE
7
OUT1
SLAVE
CONTROL
TDA1563Q
STANDBY
LOGIC
6121415
MODE SC DIAG CLIP
Fig.1 Block diagram.
2000 Feb 09 3
+
CLIP AND
DIAGNOSTIC
GND
9
MGR173
8
OUT1+
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier

PINNING

SYMBOL PIN DESCRIPTION
IN1+ 1 non-inverting input 1 IN1 2 inverting input 1 CIN 3 common input CSE 4 electrolytic capacitor for SE mode V
P1
MODE 6 mute/standby/operating OUT1 7 inverting output 1 OUT1+ 8 non-inverting output 1 GND 9 ground OUT2 10 inverting output 2 OUT2+ 11 non-inverting output 2 SC 12 selectable clip V
P2
DIAG 14 diagnostic: protection/temperature CLIP 15 diagnostic: clip detection IN2 16 inverting input 2 IN2+ 17 non-inverting input 2
5 supply voltage 1
13 supply voltage2
handbook, halfpage
IN1+ IN1
CIN
CSE
V
P1
MODE OUT1 OUT1+
GND OUT2 OUT2+
SC
V
P2
DIAG
CLIP
IN2 IN2+
1 2 3 4 5 6 7 8 9
TDA1563Q
10 11 12 13 14 15 16 17
TDA1563Q
MGR174
Fig.2 Pin configuration.
2000 Feb 09 4
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier

FUNCTIONAL DESCRIPTION

The TDA1563Q contains two identical amplifiers with differential inputs. At low output power (up to output amplitudes of 3 V (RMS) at VP= 14.4 V), the device operates as a normal SE amplifier. When a larger output voltage swing is needed, the circuit switches to BTL operation.
With a sine wave input signal, the dissipation of a conventionalBTL amplifier up to 2 W output power is more than twice the dissipation of the TDA1563Q (see Fig.10).
In normal use, when the amplifier is driven with music-like signals, the high (BTL) output power is only needed for a smallpercentageofthetime.Assumingthatamusicsignal has a normal (Gaussian) amplitude distribution, the dissipation of a conventional BTL amplifier with the same output power is approximately 70% higher (see Fig.11).
The heatsink has to be designed for use with music signals. With such a heatsink, the thermal protection will disable the BTL mode when the junction temperature exceeds 150 °C.In this case, the output poweris limited to 5 W per amplifier.
The gain of each amplifier is internally fixed at 26 dB. With the MODE pin, the device can be switched to the following modes:
Standby with low standby current (<50 µA)
Mute condition, DC adjusted
On, operation.
The information on pin 12 (selectable clip) determines at which distortion figures a clip detection signal will be generated at the clip output. A logic 0 applied to pin 12 will select clip detection at THD = 10%, a logic 1 selects THD = 2.5%. A logic 0 can be realised by connecting this pin to ground. A logic 1 can be realised by connecting it to V
(see Fig.7) or the pin can also be left open. Pin 12
logic
may not be connected to VP because its maximum input voltage is 18 V (VP> 18 V under load dump conditions).
The device is fully protected against a short circuit of the output pins to ground and to the supply voltage. It is also protected against a short circuit of the loudspeaker and against high junction temperatures. In the event of a permanentshortcircuittogroundorthesupplyvoltage, the output stage will be switched off, causing low dissipation. With a permanent short circuit of the loudspeaker, the output stage will be repeatedly switched on and off. In the ‘on’ condition, the duty cycle is low enough to prevent excessive dissipation.
TDA1563Q
To avoid plops during switching from ‘mute’ to ‘on’ or from ‘on’ to ‘mute/standby’ while an input signal is present, a built-in zero-crossing detector only allows switching at zero input voltage. However, when the supply voltage drops below 6 V (e.g. engine start), the circuit mutes immediately, avoiding clicks from the electronic circuit preceding the power amplifier.
The voltage of the SE electrolytic capacitor (pin 4) is kept at 0.5VP by a voltage buffer (see Fig.1). The value of this capacitor has an important influence on the output power in SE mode. Especially at low signal frequencies, a high value is recommended to minimize dissipation.
The two diagnostic outputs (clip and diag) are open-collector outputs and require a pull-up resistor.
The clip output will be LOW when the THD of the output signal is higher than the selected clip level (10% or 2.5%).
The diagnostic output gives information:
about short circuit protection: – When a short circuit (to ground or the supply voltage)
occurs at the outputs (for at least 10 µs), the output stages are switched off to prevent excessive dissipation. The outputs are switched on again approximately 50 ms after the short circuit is removed. During this short circuit condition, the protection pin is LOW.
– When a short circuit occurs across the load (for at
least 10 µs), the output stages are switched off for approximately50 ms.Afterthistime,acheckis made to see whether the short circuit is still present. The power dissipation in any short circuit condition is very low.
during startup/shutdown, when the device is internally muted.
temperaturedetection: This signal (junctiontemperature > 145°C) indicates that the temperature protection will becomeactive. The temperature detection signal can be used to reduce the input signal and thus reduce the power dissipation.
2000 Feb 09 5
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power
TDA1563Q
amplifier

LIMITING VALUES

In accordance with the Absolute Maximum Rating System (IEC 134).
SYMBOL PARAMETER CONDITIONS MIN. MAX. UNIT
V
P
V
P(sc)
V
rp
I
ORM
P
tot
T
stg
T
vj
T
amb

THERMAL CHARACTERISTICS

SYMBOL PARAMETER CONDITIONS VALUE UNIT
R
th(j-c)
R
th(j-a)
supply voltage operating 18 V
non-operating 30 V load dump; t
> 2.5 ms 45 V
r
short-circuit safe voltage 18 V reverse polarity voltage 6V repetitive peak output current 4A total power dissipation 60 W storage temperature 55 +150 °C virtual junction temperature 150 °C ambient temperature 40 −°C
thermal resistance from junction to case see note 1 1.3 K/W thermal resistance from junction to ambient 40 K/W
Note
1. The value of R
depends on the application (see Fig.3).
th(c-h)
Heatsink design
There are two parameters that determine the size of the heatsink. The first is the rating for the virtual junction temperature and the second is the ambient temperature at which the amplifier must still deliver its full power in the BTL mode.
With a conventional BTL amplifier, the maximum power dissipation with a music-like signal (at each amplifier) will be approximately two times 6.5 W.
Atavirtual junction temperature of 150 °C and a maximum ambient temperature of 65 °C, R R
= 0.2 K/W, the thermal resistance of the heatsink
th(c-h)
150 65
should be:
150 65
----------------------
---------------------­2 6.5×
2 6.5×
1.3 0.2 5 K/W=
1.3 0.2 5 K/W=
= 1.3 K/W and
th(vj-c)
Comparedto a conventional BTL amplifier, the TDA1563Q has a higher efficiency. The thermal resistance of the
145 65

heatsink should be:
1.7
----------------------

2 6.5×
1.3 0.2 9 K/W=
handbook, halfpage
OUT 1 OUT 1
3.6 K/W
0.6 K/W
virtual junction
3.6 K/W
0.1 K/W
case
OUT 2 OUT 2
3.6 K/W
0.6 K/W
3.6 K/W
MGC424
2000 Feb 09 6
Fig.3 Thermal equivalent resistance network.
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power
TDA1563Q
amplifier

DC CHARACTERISTICS

VP= 14.4 V; T
SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT Supplies
V
P
I
q(tot)
I
stb
V
C
∆V
DC output offset voltage on state −−100 mV
O
Mode select switch (see Fig.4) V
ms
I
ms
Diagnostic
V
diag
I
diag
V
SC
Protection
T
pre
T
dis(BTL)
=25°C; measured in Fig.7; unless otherwise specified.
amb
supply voltage note 1 6 14.4 18 V total quiescent current RL= ∞−95 150 mA standby current 150µA average electrolytic capacitor voltage at pin 4 7.1 V
mute state −−100 mV
voltage at mode select pin (pin 6) standby condition 0 1V
mute condition 2 3V operating condition 4 5 V
V
P
switch current through pin 6 Vms=5V 25 40 µA
output voltage at diagnostic outputs (pins 14 and
during any fault condition −−0.5 V
15): protection/temperature and detection
current through pin 14 or 15 during any fault condition 2 −−mA input voltage at selectable clip pin (pin 12) clip detect at THD = 10% −−0.5 V
clip detect at THD = 2.5% 1.5 18 V
prewarning temperature 145 −°C BTL disable temperature note 2 150 −°C
Notes
1. The circuit is DC biased at V
= 6 to 18 V and AC operating at VP=8to18V.
P
2. If the junction temperature exceeds 150 °C, the output power is limited to 5 W per channel.
2000 Feb 09 7
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier
V
18
handbook, halfpage
mode
Operating
4
3
2
1
0
Mute
Standby
MGR176
TDA1563Q
Fig.4 Switching levels of the mode select switch.
2000 Feb 09 8
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power
TDA1563Q
amplifier

AC CHARACTERISTICS

VP= 14.4 V; RL=4Ω; CSE = 1000 µF; f = 1 kHz; T
SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT
P
o
output power THD = 0.5% 15 19 W
THD total harmonic distortion P P B
f
ro(l)
f
ro(h)
G
d p
v
dissipated power see Figs 10 and 11 W power bandwidth THD= 1%; Po= 1dB
low frequency roll-off 1 dB; note 2 25 Hz high frequency roll-off 1dB 130 −−kHz closed loop voltage gain Po= 1 W 25 26 27 dB
SVRR supply voltage ripple rejection R
CMRR common mode rejection ratio R
Z
input impedance 90 120 150 k
i
∆Z
mismatch in input impedance 1 %
i
V
SE-BTL
V
o(mute)
V
n(o)
α
cs
∆G
SE to BTL switch voltage level note 3 3 V
output voltage mute (RMS value) Vi= 1 V (RMS) 100 150 µV
noise output voltage on; Rs=0Ω; note 4 100 150 µV
channel separation Rs=0Ω; Po=15W 40 70 dB
channel unbalance −− 1dB
v
=25°C; measured in Fig.7; unless otherwise specified.
amb
THD = 10% 23 25 W EIAJ 38 W V
= 13.2 V; THD = 0.5% 16 W
P
V
= 13.2 V; THD = 10% 20 W
P
= 1 W; note 1 0.1 %
o
20 to 15000 Hz
with respect to 15 W
=0Ω; V
s
ripple
= 2 V (p-p) on/mute 45 65 dB standby; f = 100 Hz to 10 kHz 80 −−dB
=0Ω−80 dB
s
on; R
=10kΩ; note 4 105 −µV
s
mute; note 5 100 150 µV
Notes
1. The distortion is measured with a bandwidth of 10 Hz to 30 kHz.
2. Frequency response externally fixed (input capacitors determine low frequency roll-off).
3. The SE to BTL switch voltage level depends on V
.
P
4. Noise output voltage measured with a bandwidth of 20 Hz to 20 kHz.
5. Noise output voltage is independent of Rs.
2000 Feb 09 9
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier
handbook, halfpage
V
o
0
CLIP
0
MGR177
t
handbook, halfpage
I
o
max
max
DIAG
0
TDA1563Q
10 µs
short circuit removed
short circuit to ground
50
ms
maximum current short circuit to supply pins
50
ms
50
ms
MGR178
t
t
Fig.5 Clip detection waveforms.
Fig.5 Clip detection waveforms. Fig.6 Protection waveforms.
2000 Feb 09 10
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier

TEST AND APPLICATION INFORMATION

handbook, full pagewidth
V
P1
5
TDA1563Q
0.5R
1 µF
0.5R
s
220 nF
s
220 nF
16IN2
17IN2+
3CIN
60k60
25 k
+
+
k
TDA1563Q
3.9
V
P
V
P2
13
10
11
V
ref
4
220 nF 2200 µF
OUT2
4
OUT2+
CSE
1000 µF
100 nF
100 nF
3.9
0.5R
0.5R
s
220 nF
s
220 nF
60k60
2IN1
k
+
1IN1+
+
ms
CLIP AND
DIAGNOSTIC
STANDBY
LOGIC
6121415 MODE SC DIAG CLIP9GND
V
2.5%
10%
R
R
7
8
pu
pu
OUT1
4
OUT1+
V
logic
MGR180
3.9
100 nF
3.9
100 nF
signal ground
power ground
Connect Boucherot filter to pin 8 or pin 10 with the shortest possible connection.
Fig.7 Application diagram.
2000 Feb 09 11
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier
handbook, full pagewidth
76.20
TDA1563Q
35.56
+
Out2
RL-98
2.5%
Dimensions in mm.
gnd
In1
+
Mode
On Off
10%
Mute
Clip
Vp
Fig.8 PCB layout (component side) for the application of Fig.7.
2000 Feb 09 12
GND
Prot
Clip
TDA1563Q
Out2
+
In2
+
gnd
MGR189
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier
handbook, full pagewidth
76.20
TDA1563Q
35.56
Dimensions in mm.
2× 25 W high efficiency
Out1
In1
MGR190
In2
Out2
220 nF
17
GND
220 nF
1
1 µF
220 nF
Vp
Fig.9 PCB layout (soldering side) for the application of Fig.7.
2000 Feb 09 13
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier
25
handbook, halfpage
P
d
(W)
20
15
10
5
0
010
Input signal 1 kHz, sinusoidal; VP= 14.4 V. (1) For a conventional BTL amplifier. (2) For TDA1563Q.
(1)
(2)
2
468
Fig.10 Dissipation; sine wave driven.
MBH692
P
(W)
o
TDA1563Q
25
handbook, halfpage
P
d
(W)
20
(1)
15
10
5
0
010
(1) For a conventional BTL amplifier. (2) For TDA1563Q.
(2)
2
468
Fig.11 Dissipation; pink noise through IEC-268
filter.
MBH693
P
o
(W)
430
input output
3.3 k
91 nF
330
Fig.12 IEC-268 filter.
2000 Feb 09 14
3.3 k
68 nF
470 nF2.2 µF 2.2 µF
10 k
MGC428
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier
handbook, full pagewidth
TDA1563Q
16IN2
220 nF
17IN2+
pink
noise
220 nF
1 µF
IEC-268
FILTER
220 nF
220 nF
3CIN
2IN1
1IN1+
60k60
60k60
k
25 k
k
TDA1563Q
3.9
3.9
V
P
P1
V
P2
13
V 5
220 nF 2200 µF
10
OUT2
100 nF
+
100 nF
4
11
OUT2+
3.9
+
V
ref
+
+
4
7
8
CSE
OUT1
4
OUT1+
1000 µF
3.9
100 nF
100 nF
STANDBY
LOGIC
6121415 MODE SC DIAG CLIP
V
ms
Fig.13 Test and application diagram for dissipation measurements with a music-like signal (pink noise).
2000 Feb 09 15
CLIP AND
DIAGNOSTIC
9 GND
R
pu
R
pu
V
signal ground
power ground
logic
MGR181
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier
Vp (V)
MDA845
2416
150
handbook, halfpage
I
q
(mA)
100
50
0
0
8
250
handbook, halfpage
I
p
(mA)
200
150
100
50
0
02
TDA1563Q
MDA844
46
V
(V)
ms
Vms= 5 V; RI= .
Fig.14 Quiescent current as a function of VP.
60
handbook, halfpage
P
o
(W)
40
20
0
818
10
12 14 16
(1)
(2)
(3)
MDA843
Vp (V)
VP= 14.4 V; Vi=25mV
Fig.15 IP as a function of Vms (pin 3).
10
handbook, halfpage
THD + N
(%)
1
1
10
2
10
2
10
MDA842
(1)
(2)
(3)
1
10
1
10
Po (W)
2
10
(1) EIAJ, 100 Hz. (2) THD = 10 %. (3) THD = 0.5 %.
Fig.16 Output power as a function of VP.
2000 Feb 09 16
(1) f = 10 kHz. (2) f = 1 kHz. (3) f = 100 Hz.
Fig.17 THD + noise as a function of Po.
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier
10
handbook, halfpage
THD + N
(%)
1
1
10
2
10
10 10
2
3
10
MDA841
(1)
(2)
f (Hz)
5
10
4
10
28
handbook, halfpage
G
v
(dB)
26
24
22
20
10 10
TDA1563Q
MDA840
2
3
10
4
10
5
10
f (Hz)
6
10
(1) Po=10W. (2) Po=1W.
Fig.18 THD + noise as a function of frequency.
10
handbook, halfpage
α
cs
(dB)
30
50
70
90
10
(1)
(2)
2
10
3
10
4
10
f (Hz)
MDA838
Vi= 100 mV.
Fig.19 Gain as a function of frequency.
MDA839
4
10
f (Hz)
5
10
SVRR
(dB)
0
handbook, halfpage
20
40
60
5
10
80 10
2
10
3
10
(1) Po=10W. (2) Po=1W.
Fig.20 Channel separation as a function of
frequency.
2000 Feb 09 17
V
ripple(p-p)
=2V.
Fig.21 SVRR as a function of frequency.
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier
0.8
handbook, halfpage
P
o
(W)
0.6
0.4
0.2
0
08
16
MDA846
V
24
(V)
p
TDA1563Q
Vi=70mV.
Fig.22 AC operating as a function of VP.
2000 Feb 09 18
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier
handbook, full pagewidth
V
load
V
P
0
TDA1563Q
MGL914
See Fig.7: V
load=V7−V8
V
master=V7
V
slave=V8
or V11− V
or V
or V
10
V
P
V
P
V
master
1/2 V
P
0
V
P
V
slave
1/2 V
P
0
0 1 2 t (ms) 3
10
11
Fig.23 Output waveforms.
2000 Feb 09 19
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier
APPLICATION NOTES Example of the TDA1563Q in a car radio system
solution
The PCB shown here is used to demonstrate an audio system solution with Philips Semiconductors devices for caraudio applications. The board includes the SAA7705H: a high-end CarDSP (Digital Signal Processor), the TDA3617J: a voltage regulator providing 9 V, 5 V and
3.3 V outputs, and two TDA1563Qs to provide four 25 W power outputs. A complete kit (application report, software and demo board) of this “car-audio chip-set demonstrator” is available.
The TDA1563Q is a state of the art device, which is different to conventional amplifiers in power dissipation because it switches between SE mode and conventional BTL mode, depending on the required output voltage swing. As a result, the PCBlayout is more critical than with conventional amplifiers.
NOTES AND LAYOUT DESIGN RECOMMENDATIONS
1. The TDA1563Q mutes automatically during switch-on and switch-off and suppresses biasing clicks coming fromthe CarDSP circuit preceding the power amplifier. Therefore, it is not necessary to use a plop reduction circuit for the CarDSP. To mute or to enlarge the mute time of the system, the voltage at the mode pin of the amplifiers should be kept between 2 V and 3 V.
2. The input reference capacitor at pin 3 is specified as 1 µF but has been increased to 10 µF to improve the switch-onplopperformance of the amplifiers. By doing this, the minimum switch-on time increases from standby,viainternalmute,tooperatingfrom150 ms to 600 ms.
3. It is important that the copper tracks to and from the electrolytic capacitors (SE capacitors and supply capacitors) are close together. Because of the switching principle, switching currents flow here. Combining electrolytic capacitors in a 4-channel application is not recommended.
4. Filters at the outputs are necessary for stability reasons. The filters at output pins 8 and 10 to ground should be connected as close as possible to the device (see layout of PCB).
TDA1563Q
5. Connect the supply decoupling capacitors of 220 nF as closely as possible to the TDA1563Qs.
6. Place the tracks of the differential inputs as close togetheras possible. If disturbances are injected at the inputs, they will be amplified 20 times. Oscillation may occur if this is not done properly.
7. The SE line output signal of the CarDSP here is offered as a quasi differential input signal to the amplifiers by splitting the 100 unbalance series resistance into two 47 balanced series resistances. Thereturntrackfrom the minus inputs of the amplifiers are not connected to ground (plane) but to the line out reference voltage of the CarDSP, VrefDA.
8. The output signal of the CarDSP needs an additional 1st order filter. This is done by the two balanced series resistances of 47 (see note 7) and a ceramic capacitor of 10 nF. The best position to place these 10 nF capacitors is directly on the input pins of the amplifiers.Now,any high frequency disturbance at the inputs of the amplifiers will be rejected.
9. Only the area underneath the CarDSP is a ground plane. A ground plane is necessary in PCB areas where high frequency digital noise occurs. The audio outputs are low frequency signals. For these outputs, itis better to use two tracks (feed and return)asclosely as possible to each other to make the disturbances common mode. The amplifiers have differential inputs with a very high common mode rejection.
10. The ground pin of the voltage regulator is the reference for the regulator outputs. This ground reference should be connected to the ground plane of the CarDSP by one single track. The ground plane of theCarDSP may not be connectedto“another” ground by a second connection.
11. Prevent power currents from flowing through the ground connection between CarDSP and voltage regulator. The currents in the ground from the amplifiers are directly returned to the ground pin of the demo board. By doing this so, no ground interference between the components will occur.
2000 Feb 09 20
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier
handbook, full pagewidth
Line-in
Left
(3)
Car-audio chip-set demonstrator
+
2.5%
10%
Car DSP
SAA7704/05/08
on bottom side
V
BATT
IO-98
+
(3)
TDA1563QTDA1563QTDA3617J
Error On
FrontRear
Diag Clip
TDA1563Q
FL
+
RL
+
10 V to 16 V
V
battery
FR
RR
+
− +
Right
PHILIPS Semiconductors
(4)
4× 25 W into 4 Ohms
(5)
Power ON Mute
2
I
C
Top copper layer
(8)
Car-audio chip-set demonstrator
Version 0.1
DSP
GND
(6)
Bottom copper layer
Fig.24 PCB layout.
2000 Feb 09 21
MGS827
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier
handbook, full pagewidth
V
LEFT
LINE
IN
RIGHT
CD-GND
I2C
SCL
SDA
MICROCONTROLLER
BATT
power
4.7 k error
mute
4.7 k
diagnostic
4.7 k
clip
1 µF
15 k
1 µF
15 k
1 µF
47 nF
PLANE
1 to 5
PLANE
6
5 V
8 7
100
100 µF
GND
3.3 V ANA
330 pF
8.2 k
330 pF
8.2 k
1 M
82 k
22 µF
4.7 k
power
on
VDACN1
PLANE
VREFAD
VDACP
CDLB
CDLI
CDRB
CDRI
CDGND
AMAFR
AMAFL TAPER TAPEL
1
2
73
72
71
70
77
78 66
67 68 69
100 nF
DDA1
V
74
4 3
AML
BLM21A10
FML
PLANE
47 µF
SSA1
V 75
61
SELFR
3.3 V DIG
PLANE
VDACN2
76
65
DD(OSC)
V
100 nF
GND
GND
TP522V
21
VOLTAGE REGULATOR
V
en1
2
V
en3
1
6
REG2
47 nF
5 V 3.3 V DIG 3.3 V ANA
22 nF
PLANE
DDD5V1
SSD5V1
V
23
63
62
OSCIN
SS(OSC)
V
X1
PLANE
18 pF
PLANE
TDA3617J
9
HOLD7V
en2
5 V
100
22 nF
PLANE
DDD5V2
SSD5V2
V
V
36
37
Car DSP
SAA7704/05/08H
42
64
OSCOUT
DSPRESET
220 nF
220
PLANE
100
18
pF
pF
PLANE
PLANE
5
22 nF
DDD5V3
V 46
57
SCL
REG3
3
8
PLANE
SSD5V3
V 47
58
SDA
220
PLANE
V
P
GND
47 µF
V
56A024
3.3 V DIG
DDD3V1
V
48
51
CD2WS
100 pF
220 nF
GND
BLM21A10
DDD3V2
DDD3V3
V 52
25
CD2DATA
PLANE GND
47 nF
100 nF
DDD3V4
SSD3V1
V
V
55
49
26
27
28
CD2CL
CD1WS
CD1DATA
PLANE
V
BATT
SSD3V2
V
V
50
53
29
CD1CL
BAS16/A6
1 M
PLANE
SSD3V3
SSD3V4
V 54
43
44
RTCB
SHTCB
DDA2
V 11
16
15
13
14
12
10
45
TSCAN
TDA1563Q
5 V
10 k
10 k
BC848B/1k
GND
3.3 V ANA
100 nF
PLANE
FLV
2.2 nF
FLI
FRV
2.2 nF
FRI
RRV
6
7
9
8
RRI
RLV
RLI
VREFDA
V
SSA2
PLANE
MGS825
2.2 nF
2.2 nF
22 µF
47
47
47
47
47
47
47
47
A
B C
D
E
F
G
H
I
J
K
Fig.25 Car-audio chip-set demonstrator (continued in Fig.26).
2000 Feb 09 22
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier
handbook, full pagewidth
A
2.5%
10%
220 nF 220 nF
220 nF 220 nF
10 µF
10 µF
220 nF 220 nF
220 nF 220 nF
GND
5 V
10 nF
10 nF
10 nF
10 nF
BATT
MODE
PGND
MODE
BATT
CLIP
DIAG
IN2+
IN2
IN1+
IN1
IN1+
IN1
IN2+
IN2
DIAG
CLIP
SC
CIN
CIN
SC
clip select
B C
D
E
F
G
H
I
J
K
V
V
P1
13
5
15 14 12
17
TDA1563Q
16
1
2
3
BATT
2200 µF
(16 V)
220 nF
V
P2
GND PGND
GND
9
CSE
46
OUT2+
11
OUT2
10
OUT1+
8
OUT1
7
100 µH/6A
PGNDV
1000 µF
3.9
3.9
(16 V)
3.9 100 nF
100 nF
100 nF
3.9
100 nF
V battery GND
PGND
PGND
2× HIGH EFFICIENCY POWER AMPLIFIER
OUT1
P1
13
V
2200 µF
(16 V)
P2
220 nF
7
OUT1+
8
OUT2
10
OUT2+
11
CSE
46
9
GND
PGNDV
3.9
3.9
1000 µF
(16 V)
3.9 100 nF
100 nF
100 nF
100 nF
3.9
PGND
PGND
3
1
2
17
TDA1563Q
16 12 14 15
5
V
OUT+
FRONT
LEFT
OUT
OUT+
FRONT
RIGHT
OUT
OUT
REAR
RIGHT
OUT+
OUT
REAR
LEFT
OUT+
MGS826
TDA1563Q
Fig.26 Car-audio chip-set demonstrator (continued from Fig.25).
2000 Feb 09 23
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier
Advantages of high efficiency
Power conversion improvement (power supply)
Usually, the fact that the reduction of dissipation is directly related to supply current reduction is neglected. One advantage is less voltage drop in the whole supply chain.Another advantage is less stress for the coil inthe supply line. Even the adapter or supply circuit remains cooler than before as a result of the reduced heat dissipation in the whole chain because more supply current will be converted to output power.
Power dissipation reduction
This is the best known advantage of high efficiency amplifiers.
Heatsink size reduction
The heatsink size of a conventional amplifier may be reduced by approximately 50% at VP= 14.4 V when the TDA1563Q is used. In this case, the maximum heatsink temperature will remain the same.
Heatsink temperature reduction
The power dissipation and the thermal resistance of the heatsinkdetermine the heatsink temperature rise. When the same heatsink size is used as in a conventional amplifier, the maximum heatsink temperature decreases and also the maximum junction temperature, which extends the life of this semiconductor device. The maximum dissipation with music-like input signals decreases by 40%.
It is clear that the use of the TDA1563Q saves a significant amount of energy. The maximum supply current decreases by approximately 32%, which reduces the dissipation in the amplifier as well in the whole supply chain. The TDA1563Q allows a heatsink size reduction of approximately 50% or a heatsink temperature decrease of 40% when the heatsink size is not changed.
TDA1563Q
handbook, halfpage
Same junction
temperature
Heatsink
size
reduction of
50%
Advantage of the concept used by the TDA1563Q
The TDA1563Q is highly efficient under all conditions, because it uses a SE capacitor to create a non-dissipating half supply voltage. Other concepts rely on both input signals being the same in amplitude and phase. With the concept of an SE capacitor, it does not matter what kind of signal processing is done on the input signals. For example, amplitude difference, phase shift or delays betweenboth input signals, or other DSP processing,have no impact on the efficiency.
VP = 14.4 V
dissipation
Supply current
reduction of
32%
choice
reduction of 40%
at Po = 1.6 W
Same heatsink
Heatsink
temperature
reduction of
40%
Fig.27 Heatsink design
Power
size
MGS824
2000 Feb 09 24
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier

INTERNAL PIN CONFIGURATIONS

PIN NAME EQUIVALENT CIRCUIT
1, 2, 16, 17 and 3
4C
IN1+, IN1, IN2, IN2+ and CIN
SE
1, 2, 16, 17
V
P1, VP2
V
P1
V
P2
V
P1, VP2
TDA1563Q
3
MGR182
6 MODE
7, 11 OUT1, OUT2+
6
V
P1, VP2
4
MGR183
MGR184
2000 Feb 09 25
7, 11
4
MGR185
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier
PIN NAME EQUIVALENT CIRCUIT
8, 10 OUT1+, OUT2
12 SC
V
P1, VP2
V
P2
12
TDA1563Q
8, 10
4
MGR186
14, 15 PROT, CLIP
MGR187
V
P2
14, 15
MGR188
2000 Feb 09 26
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier

PACKAGE OUTLINE

DBS17P: plastic DIL-bent-SIL power package; 17 leads (lead length 12 mm)
non-concave
D
d
x
E
h
D
h
view B: mounting base side
A
2
TDA1563Q

SOT243-1

117
e
Z
DIMENSIONS (mm are the original dimensions)
UNIT A e
mm
A2bpcD
17.0
4.6
4.4
0.75
0.60
15.5
0.48
0.38
1
e
(1)
deD
24.0
20.0
23.6
19.6
w M
b
p
(1)
E
h
12.2
10 2.54
11.8
0 5 10 mm
B
j
L
3
1.27
scale
1
e
5.08
L
E
2
h
6
Q
LL3m
3.4
12.4
3.1
11.0
2.4
1.6
e
4.3
m
E
A
c
2
2.1
1.8
v M
(1)
v
Qj
0.8
0.4w0.03
Z
x
2.00
1.45
Note
1. Plastic or metal protrusions of 0.25 mm maximum per side are not included.
OUTLINE VERSION
SOT243-1
IEC JEDEC EIAJ
REFERENCES
2000 Feb 09 27
EUROPEAN
PROJECTION
ISSUE DATE
97-12-16 99-12-17
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier
SOLDERING Introduction to soldering through-hole mount
packages
This text gives a brief insight to wave, dip and manual soldering.Amorein-depthaccountofsolderingICscanbe found in our
Packages”
Wave soldering is the preferred method for mounting of through-hole mount IC packages on a printed-circuit board.
Soldering by dipping or by solder wave
The maximum permissible temperature of the solder is 260 °C; solder at this temperature must not be in contact with the joints for more than 5 seconds.
Suitability of through-hole mount IC packages for dipping and wave soldering methods
DBS, DIP, HDIP, SDIP, SIL suitable suitable
“Data Handbook IC26; Integrated Circuit
(document order number 9398 652 90011).
PACKAGE
Thetotal contact time of successive solder waves must not exceed 5 seconds.
The device may be mounted up to the seating plane, but the temperature of the plastic body must not exceed the specified maximum storage temperature (T printed-circuit board has been pre-heated, forced cooling may be necessary immediately after soldering to keep the temperature within the permissible limit.
Manual soldering
Apply the soldering iron (24 V or less) to the lead(s) of the package, either below the seating plane or not more than 2 mm above it. If the temperature of the soldering iron bit is less than 300 °C it may remain in contact for up to 10 seconds. If the bit temperature is between 300 and 400 °C, contact may be up to 5 seconds.
SOLDERING METHOD
DIPPING WAVE
(1)
TDA1563Q
). If the
stg(max)
Note
1. For SDIP packages, the longitudinal axis must be parallel to the transport direction of the printed-circuit board.

DEFINITIONS

Data sheet status
Objective specification This data sheet contains target or goal specifications for product development. Preliminary specification This data sheet contains preliminary data; supplementary data may be published later. Product specification This data sheet contains final product specifications.
Limiting values
Limiting values given are in accordance with the Absolute Maximum Rating System (IEC 134). Stress above one or more of the limiting values may cause permanent damage to the device. These are stress ratings only and operation of the device at these or at any other conditions above those given in the Characteristics sections of the specification is not implied. Exposure to limiting values for extended periods may affect device reliability.
Application information
Where application information is given, it is advisory and does not form part of the specification.
LIFE SUPPORT APPLICATIONS
These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Philips customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Philips for any damages resulting from such improper use or sale.
2000 Feb 09 28
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier
NOTES
TDA1563Q
2000 Feb 09 29
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier
NOTES
TDA1563Q
2000 Feb 09 30
Philips Semiconductors Product specification
2 × 25 W high efficiency car radio power amplifier
NOTES
TDA1563Q
2000 Feb 09 31
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© Philips Electronics N.V. SCA All rights are reserved. Reproduction in whole or in part is prohibited without the prior written consent of the copyright owner.
The information presented in this document does not form part of any quotation or contract, is believed to be accurate and reliable and may be changed without notice. No liability will be accepted by the publisher for any consequence of its use. Publication thereof does not convey nor imply any license under patent- or other industrial or intellectual property rights.
2000
Internet: http://www.semiconductors.philips.com
69
Printed in The Netherlands 753503/25/02/pp32 Date of release:2000 Feb 09 Document order number: 9397 750 06309
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