Philips SDI PDP 2K7 Training Manual
Colour Television Module
SDI PDP 2K7
S42AX-YD04 (42-inch HD, W2)
S42AX-YD08 (42-inch HD, W2 Plus)
S50HW-YD05 (50-inch HD, W2)
S50HW-YD07 (50-inch HD, W2 Plus)
Contents Page
1. Technical Specifications, Connections, and Chassis
Overview 2
2. Safety Instructions, Warnings, and Notes 9
3. Directions For Use 10
4. Mechanical Instructions 11
5. Service Modes, Error Codes, and Fault Finding 20
6. Block Diagrams, Test Point Overview, and
Waveforms 58
7. Circuit Diagrams and PWB Layouts 59
8. Alignments 60
9. Circuit Descriptions, Abbreviation List, and IC Data
Sheets 73
10. Spare Parts List 74
11. Revision List 74
©
Copyright 2007 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by MW 0770 BU CD Customer Service Printed in the Netherlands Subject to modification EN 3122 785 16872
EN 2 SDI PDP 2K71.
s
7
Technical Specifications, Connections, and Chassis Overview
1. Technical Specifications, Connections, and Chassis Overview
Index of this chapter:
1.1 PDP Overview
1.2 Serial Numbers
1.3 Chassis Overview
Notes:
• Figures can deviate due to the different model executions.
• Specifications are indicative (subject to change).
1.1 PDP Overview
Table 1-1 PDP overview
PDP Type / Version Model Name H x V Pixel
1 42” HD W2 S42AX-YD04 1024 x 768
2 42” HD W2 Plus S42AX-YD08 1024 x 768
3 50” HD W2 S50HW-YD05 1366 x 768
4 50” HD W2 Plus S50HW-YD07 1365 x 768
1.1.1 42" HD W2
Figure 1-1 Rear view of plasma panel (42” HD W2)
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Figure 1-2 Location of mounting screws (42” HD W2)
Note:
• Black dot= screw 4x12 (n= 8).
• Red dot= screw 3x10 (n= 40).
• Screw torque 9.5 ± 0.5 kgf.cm.
No Item Specification 42” HD W2
1 Pixel 1.024 (H) x 768 (V) pixels
2 Number of Cells 3072 (H) x 768 (V)
3 Pixel Pitch 0.912mm (H) x 0.693mm (V)
4 Cell Pitch R Horizontal 0.304 mm
5 Display size 933.89 (H) x 532.22 (V) mm
6 Screen size Diagonal 42" Colour Plasma Display Module
7 Screen aspect 16:9
8 Display colour 1073.7 million colours (10-bit)
9 Viewing angle Over 160 deg (angle with 50% and greater
10 Dimensions 1000 (W) x 588.3 (H) x 65.3 (D) mm
11 Weight Module 3 About 17.5 kg
12 Vertical frequency
Video/Logic Interface
(1 pixel = 1 R,G,B cells)
Vertical 0.693 mm
G Horizontal 0.304 mm
B Horizontal 0.304 mm
brightness perpendicular to PDP module)
60/50 Hz, LVDS
Vertical 0.693 mm
Vertical 0.693 mm
H_16870_002.ep
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Technical Specifications, Connections, and Chassis Overview
EN 3SDI PDP 2K7 1.
1.1.2 42" HD W2 Plus
Figure 1-3 Rear view of plasma panel (42” HD W2 Plus)
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1.1.3 50" HD W2
Figure 1-5 Rear view of plasma panel (50” HD W2)
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H_16871_002.eps
Figure 1-4 Location of mounting screws (42” HD W2 Plus)
Note:
• Blue dot= screw 4x12 (n= 8).
• Red dot= screw 3x10 (n= 38).
• Screw torque 9.5 ± 0.5 kgf.cm.
No Item Specification 42” HD W2 Plus
1 Pixel 1.024 (H) x 768 (V) pixels
2 Number of Cells 3072 (H) x 768 (V)
3 Pixel Pitch 0.912mm (H) x 0.693mm (V)
4 Cell Pitch R Horizontal 0.304 mm
5 Display size 933.89 (H) x 532.22 (V) mm
6 Screen size Diagonal 42" Colour Plasma Display Module
7 Screen aspect 16:9
8 Display colour 1073.7 million colours (10-bit)
9 Viewing angle Over 160 deg (angle with 50% and greater
10 Dimensions 1000 (W) x 588.3 (H) x 65.3 (D) mm
11 Weight Module 3 About 17.5 kg
12 Vertical frequency
Video/Logic Interface
(1 pixel = 1 R,G,B cells)
Vertical 0.693 mm
G Horizontal 0.304 mm
B Horizontal 0.304 mm
brightness perpendicular to PDP module)
60/50 Hz, LVDS
Vertical 0.693 mm
Vertical 0.693 mm
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Figure 1-6 Location of mounting screws (50” HD W2)
Note:
• Blue dot= screw 4x12 (n= 8).
• Red dot= screw 3x10 (n= 42).
• Screw torque 9.5 ± 0.5 kgf.cm.
No Item Specification 50” HD W2
1 Pixel 1366 (H) x 768 (V) pixels
2 Number of Cells 4,095 (H) x 768 (V) cells
3 Pixel Pitch 0.810 mm (H) x 0.810 mm (V)
4 Cell Pitch R Horizontal 0.270 mm
5 Display size 1105.65 mm (H) x 622.08 mm (H)
6 Screen size Diagonal 50" Colour Plasma Display Module
7 Screen aspect 16:9
8 Display colour 1073.7 million colours (10-bit)
9 Viewing angle Over 160 deg (angle with 50% and greater
10 Dimensions 1175 (W) x 682 (H) x 63.8 (D) mm
11 Weight Module 3 About 24.2 kg
12 Vertical frequency
Video/Logic Interface
(1 pixel = 1 R,G,B cells)
Vertical 0.810 mm
G Horizontal 0.270 mm
B Horizontal 0.270 mm
brightness perpendicular to PDP module)
60/50 Hz, LVDS
Vertical 0.810 mm
Vertical 0.810 mm
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EN 4 SDI PDP 2K71.
}G
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Technical Specifications, Connections, and Chassis Overview
1.1.4 50" HD W2 Plus
Figure 1-7 Rear view of plasma panel (50” HD W2 Plus)
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1.2 Serial Numbers
Figure 1-9 Location of the serial number
6 2 3 7 1 0 4 0 0 0 0 1
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Serial No : 00001~99999
Date : 01~31
Month : 1~C
(Oct -A, Nov-B, Dec-C)
Year : 0 (2000) ~ 9 (2009)
Line No : 1 ~ 9 (0 : Pilot Line)
Type : 02~68 (ex.42HD W2 : 62)
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Figure 1-8 Location of mounting screws (50” HD W2 Plus)
Note:
• Red dot= screw 3x10 (n= 43).
• Screw torque 9.5 ± 0.5 kgf.cm.
No Item Specification 50” HD W2 Plus
1 Pixel 1.365 (H) x 768 (V) pixels
2 Number of Cells 4095 (H) x 768 (V)
3 Pixel Pitch 0.810mm (H) x 0.810mm (V)
4 Cell Pitch R Horizontal 0.270 mm
5 Display size 1105.65 (H) x 622.08 (V) mm
6 Screen size Diagonal 50" Colour Plasma Display Module
7 Screen aspect 16:9
8 Display colour 549.75 billion colours (13-bit)
9 Viewing angle Over 160 deg (angle with 50% and greater
10 Dimensions 1175 (W) x 682 (H) x 63.8 (D) mm
11 Weight Module 1 About 22.3 kg
12 Vertical frequency
Video/Logic Interface
(1 pixel = 1 R,G,B cells)
Vertical 0.810 mm
G Horizontal 0.270 mm
B Horizontal 0.270 mm
brightness perpendicular to PDP module)
60/50 Hz, LVDS
Vertical 0.810 mm
Vertical 0.810 mm
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Figure 1-10 Explanation of the serial number
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Technical Specifications, Connections, and Chassis Overview
1.3 Chassis Overview
1.3.1 42” HD W2
EN 5SDI PDP 2K7 1.
Figure 1-11 PWB location (42” HD W2)
Table 1-2 PWB overview (42” HD W2)
No. Location Name
1 SMPS SMPS
2 LOGIC-MAIN Board Assy PWB LOGIC Main
3 X-MAIN Driving Board Assy PWB X Main
4 Y-MAIN Driving Board Assy PWB Y Main
5 LOGIC E BUFFER Board Assy PWB Buffer
6 LOGIC F BUFFER Board Assy PWB Buffer
7 Y-BUFFER Board Assy PWB Buffer
8 LOGIC + Y-MAIN FFC Cable-flat
9 LOGIC + X-MAIN FFC Cable-flat
10 LOGIC + LOGIC BUF(E) FFC Cable-flat
11 LOGIC + LOGIC BUF(F) FFC Cable-flat
12 LOGIC BUF(E) + LOG. BUF(F) Lead connector
13 SMPS + LOGIC BUF(E) Lead connector
14 SMPS + LOGIC MAIN Lead connector
15 SMPS + Y-MAIN Lead connector
16 SMPS + X-MAIN Lead connector
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EN 6 SDI PDP 2K71.
1.3.2 42” HD W2 Plus
Technical Specifications, Connections, and Chassis Overview
Figure 1-12 PWB location (42” HD W2 Plus)
Table 1-3 PWB overview (42” HD W2 Plus)
No. Location Name
1 SMPS SMPS
2 LOGIC-MAIN Board Assy PWB LOGIC Main
3 X-MAIN Driving Board Assy PWB X Main
4 Y-MAIN Driving Board Assy PWB Y Main
5 LOGIC E BUFFER Board Assy PWB Buffer
6 LOGIC F BUFFER Board Assy PWB Buffer
7 Y-BUFFER Board Assy PWB Buffer
8 LOGIC + Y-MAIN FFC Cable-flat
9 LOGIC + X-MAIN FFC Cable-flat
10 LOGIC + LOGIC BUF(E) FFC Cable-flat
11 LOGIC + LOGIC BUF(F) FFC Cable-flat
12 LOGIC BUF(E) + LOG. BUF(F) Lead connector
13 X-MAIN + LOGIC BUF(F) Lead connector
14 SMPS + LOGIC MAIN Lead connector
15 SMPS + Y-MAIN Lead connector
16 SMPS + X-MAIN Lead connector
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Technical Specifications, Connections, and Chassis Overview
1.3.3 50” HD W2
EN 7SDI PDP 2K7 1.
Figure 1-13 PWB location (50” HD W2)
Table 1-4 PWB overview (50” HD W2)
No. Location Name
1 SMPS SMPS
2 LOGIC-MAIN Board Assy PWB LOGIC Main
3 X-MAIN Driving Board Assy PWB X Main
4 Y-MAIN Driving Board Assy PWB Y Main
5 LOGIC E BUFFER Board Assy PWB Buffer
6 LOGIC F BUFFER Board Assy PWB Buffer
7 Y-BUFFER (Upper) Board Assy PWB Buffer
8 Y-BUFFER (Lower) Board Assy PWB Buffer
9 LOGIC + Y-MAIN FFC Cable-flat
10 LOGIC + X-MAIN FFC Cable-flat
11 LOGIC + LOGIC BUF (E) FFC Cable-flat
12 LOGIC + LOGIC BUF (F) FFC Cable-flat
13 LOGIC BUF (E) + LOG. BUF (F) Lead connector
14 SMPS + LOGIC BUF (E) Lead connector
15 SMPS + LOGIC MAIN Lead connector
16 SMPS + Y-MAIN Lead connector
17 SMPS + X-MAIN Lead connector
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EN 8 SDI PDP 2K71.
1.3.4 50” HD W2 Plus
Technical Specifications, Connections, and Chassis Overview
Figure 1-14 PWB location (50” HD W2 Plus)
Table 1-5 PWB overview (50” HD W2 Plus)
No. Location Name
1 SMPS SMPS
2 LOGIC-MAIN Board Assy PWB LOGIC Main
3 X-MAIN Driving Board Assy PWB X Main
4 Y-MAIN Driving Board Assy PWB Y Main
5 LOGIC E BUFFER Board Assy PWB Buffer
6 LOGIC F BUFFER Board Assy PWB Buffer
7 Y-BUFFER UP Board Assy PWB Buffer
8 LOGIC + Y-MAIN FFC Cable-flat
9 LOGIC + X-MAIN FFC Cable-flat
10 LOGIC + LOGIC BUF(E) FFC Cable-flat
11 LOGIC + LOGIC BUF(F) FFC Cable-flat
12 LOGIC BUF(E) + LOG. BUF(F) Lead connector
13 SMPS + LOGIC BUF(F) Lead connector
14 SMPS + LOGIC MAIN Lead connector
15 SMPS + Y-MAIN Lead connector
16 SMPS + X-MAIN Lead connector
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Safety Instructions, Warnings, and Notes
2. Safety Instructions, Warnings, and Notes
EN 9SDI PDP 2K7 2.
Index of this chapter:
2.1 Handling Precautions
2.2 Safety Precautions
2.3 Notes
Notes:
• Only authorised persons should perform servicing of this
module.
• When using/handling this unit, pay special attention to the
PDP Module: it should not be enforced into any other way
then next rules, warnings, and/or cautions.
• "Warning" indicates a hazard that may lead to death or
injury if the warning is ignored and the product is handled
incorrectly.
• "Caution" indicates a hazard that can lead to injury or
damage to property if the caution is ignored and the
product is handled incorrectly.
2.1 Handling Precautions
• The PDP module use high voltage that is dangerous to
humans. Before operating the PDP, always check for dust
to prevent short circuits. Be careful touching the circuit
device when power is “on”.
• The PDP module is sensitive to dust and humidity.
Therefore, assembling and disassembling must be done in
no dust place.
• The PDP module has a lot of electric devices. The service
engineer must wear equipment (for example, earth ring) to
prevent electric shock and working clothes to prevent
electrostatic.
• The PDP module use a fine pitch connector which is only
working by exactly connecting with flat cable. The operator
must pay attention to a complete connection when
connector is reconnected after repairing.
• The capacitor’s remaining voltage in the PDP module’s
circuit board temporarily remains after power is “off”.
Operator must wait for discharging of remaining voltage
during at least 1 minute.
2.2 Safety Precautions
2.2.1 Safety Precautions
parts and circuit board. Check the cord of AC power
preparing damage.
• Product Safety Mark: Some of electric or implement
material have special characteristics invisible that was
related on safety. In case of the parts are changed with new
one, even though the Voltage and Watt is higher than
before, the Safety and Protection function will be lost.
• The AC power always should be turned “off”, before next
repair.
• Check assembly condition of screw, parts and wire
arrangement after repairing. Check whether the material
around the parts get damaged.
2.2.2 ESD Precautions
There are parts, which are easily damaged by electrostatics
(for example Integrated Circuits, FETs, etc.) Electrostatic
damage rate of product will be reduced by the following
technics:
• Before handling semiconductor parts/assembly, must
remove positive electric by ground connection, or must
wear the antistatic wrist-belt and ring (it must be operated
after removing dust on it. It comes under precaution of
electric shock).
• After removing the assembly, lay it with the tracks on a
conductive surface to prevent charging.
• Do not use chemical stuff containing Freon. It generates
positive electric that can damage ESD sensitive devices.
• You must use a soldering device for ground-tip when
soldering or de-soldering these devices.
• You must use anti-static solder removal device. Most
removal devices do not have antistatic which can charge a
enough positive electric enough for damaging these
devices.
• Before removing the protective material from the lead of a
new device, bring the protective material into contact with
the chassis or assembly.
• When handing an unpacked device for replacement, do not
move around too much. Moving (legs on the carpet, for
example) generates enough electrostatic to damage the
device.
• Do not take a new device from the protective case until the
it is ready to be installed. Most devices have a lead, which
is easily short-circuited by conductive materials (such as
conductive foam and aluminium)
• Before replacing a board, discharge forcibly the remaining
electricity from the board.
• When connecting FFC and TCPs to the module, recheck
that they are perfectly connected.
• To prevent electrical shock, be careful not to touch leads
during circuit operations.
• To prevent the Logic circuit from being damaged due to
wrong working, do not connect/disconnect signal cables
during circuit operations.
• Do thoroughly adjustment of a voltage label and voltageinsulation.
• Before reinstalling the chassis and the chassis assembly,
be sure to use all protective stuff including a nonmetal
controlling handle and the covering of partitioning type.
• Caution for design change: Do not install any additional
devices to the module, and do not change the electrical
circuit design.
• For example: Do not insert a subsidiary audio or video
connector. If you insert It, it cause danger on safety. And, if
you change the design or insert, manufacturer guarantee
will be not effect.
• If any parts of wire is overheats of damaged, replace it with
a new specified one immediately, and identify the cause of
the problem and remove the possible dangerous factors.
• Examine carefully the cable status if it is twisted or
damaged or displaced. Do not change the space between
2.3 Notes
A glass plate is positioned before the plasma display. This
glass plate can be cleaned with a slightly humid cloth. If due to
circumstances there is some dirt between the glass plate and
the plasma display panel, it is recommended to do some
maintenance by a qualified service employee only.
2.3.1 Safe PDP Handling
• The work procedures shown with the “Note” indication are
important for ensuring the safety of the product and the
servicing work. Be sure to follow these instructions.
• Before starting the work, secure a sufficient working space.
• At all times, other than when adjusting and checking the
product, be sure to turn “off” the main POWER switch and
disconnect the power cable from the power source of the
display (jig or the display itself) during servicing.
• To prevent electric shock and breakage of PWBs, start the
servicing work at least 30 seconds after the main power
has been turned “off”. Especially when installing and
removing the Power Supply PWB and the SUS PWB in
which high voltages are applied, start servicing at least 2
minutes after the main power has been turned “off”.
EN 10 SDI PDP 2K73.
Directions For Use
• While the main power is “on”, do not touch any parts or
circuits other than the ones specified. The high voltage
Power Supply block within the PDP module has a floating
ground. If any connection other than the one specified is
made between the measuring equipment and the high
voltage power supply block, it can result in electric shock or
activation of the leakage-detection circuit breaker.
• When installing the PDP module in, and removing it from
the packing carton, be sure to have at least two persons
perform the work while being careful to ensure that the
flexible printed-circuit cable of the PDP module does not
get caught by the packing carton.
• When the surface of the panel comes into contact with the
cushioning materials, be sure to confirm that there is no
foreign matter on top of the cushioning materials before the
surface of the panel comes into contact with the cushioning
materials. Failure to observe this precaution may result in,
the surface of the panel being scratched by foreign matter.
• When handling the circuit PWB, be sure to remove static
electricity from your body before handling the circuit PWB.
• Be sure to handle the circuit PWB by holding the large parts
as the heat sink or transformer. Failure to observe this
3. Directions For Use
Not applicable.
precaution may result in the occurrence of an abnormality
in the soldered areas.
• Do not stack the circuit PWB. Failure to observe this
precaution may result in problems resulting from scratches
on the parts, the deformation of parts, and short-circuits
due to residual electric charge.
• Routing of the wires and fixing them in position must be
done in accordance with the original routing and fixing
configuration when servicing is completed. All the wires are
routed far away from the areas that become hot (such as
the heat sink). These wires are fixed in position with the
wire clamps so that the wires do not move, thereby
ensuring that they are not damaged and their materials do
not deteriorate over long periods of time. Therefore, route
the cables and fix the cables to the original position and
states using the wire clamps.
• Perform a safety check when servicing is completed. Verify
that the peripherals of the serviced points have not
undergone any deterioration during servicing. Also verify
that the screws, parts and cables removed for servicing
purposes have all been returned to their proper locations in
accordance with the original
4. Mechanical Instructions
Mechanical Instructions
EN 11SDI PDP 2K7 4.
Index of this chapter:
4.1 Dis-assembling / Re-assembling
4.1.1 Flexible Printed Circuit of Y-Buffer (Upper and Lower)
4.1.2 Flat Cable Connector of X-main Board
4.1.3 Assembling & Disassembling FFC and TCP Cables from
their Connectors
4.1.4 Exchange of LBE and LBF board - 42” HD W2
4.1.6 Exchange of LBE and LBF board - 50” HD W2
4.1.8 Exchange YB and YM board - 42” HD W2 & 42” HD W2
Plus
4.1.9 Exchange YB and YM board - 50” HD W2 & 50” HD W2
Plus
4.1 Dis-assembling / Re-assembling
4.1.1 Flexible Printed Circuit of Y-Buffer (Upper and Lower)
• Dis-assembly: Pull out the FPC from the connector by
holding the lead of the FPC with both hands.
• Re-assembly: Push the lead of the FPC with equal force on
both sides into the connector.
Note: Be careful not to damage the connector pins during
connecting.
Figure 4-1 Dis-assembly FPC of Y-buffer
Figure 4-2 Re-assembly FPC of Y-buffer
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EN 12 SDI PDP 2K74.
4.1.2 Flat Cable Connector of X-main Board
• Dis-assembly:
1. Pull out the clamp of the connector.
2. Pull the Flat cable out, while pressing it down lightly.
• Re-assembly: Insert the Flat Cable into the connector,
while pressing it down lightly until you hear a “Click“.
Mechanical Instructions
Figure 4-3 Dis-assembly FCC of X-main board
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Figure 4-4 Re-assembly FCC of X-main board
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Mechanical Instructions
EN 13SDI PDP 2K7 4.
4.1.3 Assembling & Disassembling FFC and TCP Cables from
their Connectors
• Dis-assembling of TCP:
1. Open the clamp carefully.
2. Pull the TCP out from its connector.
• Re-assembling of TCP:
1. Put the TCP into the connector carefully
Figure 4-5 Dis-assembly of TCP
2. Close the clamp completely, until you hear a “Click”.
Notes:
• Carefully check if there is no foreign material on the inside
of the connector before inserting the TCP.
• Be careful, do not damage the board by ESD during
handling of the TCP.
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Figure 4-6 Re-assembly of TCP
Figure 4-7 Mis-assembly of TCP
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Figure 4-8 Dis- and re-assembly of FFC
EN 14 SDI PDP 2K74.
Mechanical Instructions
4.1.4 Exchange of LBE and LBF board - 42” HD W2
1. Remove the screws in order of 2-3-1-4 from the heatsink
and remove the heatsink (“Photos 1 & 3”).
2. Remove the TPC, FFC, and power cable from the
connectors.
3. Remove all the screws from the defective board.
4. Remove the defective board.
5. Place the new board and then screw tightly.
Figure 4-9 Photo 1 - Heatsink 42” HD W2
6. Clean the connectors.
7. Re-connect the TCP, FFC, and power cable to the
connectors.
8. Re-assemble the TCP heat sink. Use the screw mounting
order 2-3-1-4.
Caution: If you screw too tight, it is possible to damage the
Driver IC of the TCP.
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Figure 4-10 Photo 2 - Exchange of LBE, LBF board 42” HD W2
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Figure 4-11 Photo 3 - Heat sink removal
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Mechanical Instructions
EN 15SDI PDP 2K7 4.
4.1.5 Exchange of LBE and LBF board - 42” HD W2 Plus
1. Remove the screws in order of 2-3-1-4 from the heatsink
and remove the heatsink (“Photos 1 & 3”).
2. Remove the TPC, FFC, and power cable from the
connectors.
3. Remove all the screws from the defective board.
4. Remove the defective board.
5. Place the new board and then screw tightly.
Figure 4-12 Photo 1 - Heatsink 42” HD W2 Plus
6. Clean the connectors.
7. Re-connect the TCP, FFC, and power cable to the
connectors.
8. Re-assemble the TCP heat sink. Use the screw mounting
order 2-3-1-4.
Caution: If you screw too tight, it is possible to damage the
Driver IC of the TCP.
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Figure 4-13 Photo 2 - Exchange of LBE, LBF board 42” HD W2 Plus
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Figure 4-14 Photo 3 - Heat sink removal
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EN 16 SDI PDP 2K74.
Mechanical Instructions
4.1.6 Exchange of LBE and LBF board - 50” HD W2
1. Remove the screws in order of 2-3-1-4 from the heatsink
and remove the heatsink (“Photo 1” and “Photo 3”).
2. Remove the TPC, FFC, and power cable from the
connectors.
3. Remove all the screws from the defective board.
4. Remove the defective board.
5. Replace the new board and then screw tightly.
1
Figure 4-15 Photo 1 - Heatsink 50” HD W2
6. Clean the connectors.
7. Re-connect the TCP, FFC, and power cable to the
connectors.
8. Re-assemble the TCP heat sink. Use the same screw
mounting order as described above.
Caution: If you screw too tight, it is possible to damage the
Driver IC of the TCP.
2
3
4
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Figure 4-16 Photo 2 - Exchange of LBE and LBF board 50” HD W2
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Figure 4-17 Photo 3 - Heat sink removal
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Mechanical Instructions
EN 17SDI PDP 2K7 4.
4.1.7 Exchange of LBE and LBF board - 50” HD W2 Plus
1. Remove the screws in order of 2-3-1-4 from the heatsink
and remove the heatsink (“Photos 1 & 3”).
2. Remove the TPC, FFC, and power cable from the
connectors.
3. Remove all the screws from the defective board.
4. Remove the defective board.
5. Place the new board and then screw tightly.
Figure 4-18 Photo 1 - Heatsink 50” HD W2 Plus
6. Clean the connectors.
7. Re-connect the TCP, FFC, and power cable to the
connectors.
8. Re-assemble the TCP heat sink. Use the screw mounting
order 2-3-1-4.
Caution: If you screw too tight, it is possible to damage the
Driver IC of the TCP.
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Figure 4-19 Photo 2 - Exchange of LBE, LBF board 50” HD W2 Plus
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Figure 4-20 Photo 3 - Heat sink removal
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EN 18 SDI PDP 2K74.
Mechanical Instructions
4.1.8 Exchange YB and YM board - 42” HD W2 & 42” HD W2 Plus
1. Unplug all of the FPC connectors of Y-B. See “Photo 1”.
2. Loosen all the screws of Y-Buffer and Y-Main.
3. Remove the board from the chassis.
4. Unplug connectors CN5001, CN5002, CN5006 and
CN5003 between Y-Buffer and Y-Main. See “Photo 2”.
5. Remove Y-Buffer from the Y-main.
6. Replace the defective board.
7. Re-assemble Y-Buffer to the Y-Main.
8. Plug in connectors CN5001, CN5002, CN5006 and
CN5003 between Y-Buffer and Y-Main.
9. Arrange the boards on the chassis and tighten them.
10. Connect the FPC connectors.
11. Supply the electric power to the module and then check the
waveform of the board.
12. Turn “off” the power after the waveform is adjusted.
Figure 4-21 Photo 1 and 2: Dis-assembly of YB and YM board - 42” HD W2 & 42” HD W2 Plus
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Mechanical Instructions
EN 19SDI PDP 2K7 4.
4.1.9 Exchange YB and YM board - 50” HD W2 & 50” HD W2 Plus
1. Unplug all of the FPC connectors of YB. See “Photo 1”.
2. Unplug connectors CN5600 and CN5601 between YB and
YM (“Photo 2”).
3. Loosen all the screws of YB, and Y-Main.
4. Remove the board from the chassis.
5. Remove the YB from the Y-main.
6. Replace the defective board.
7. Re-assemble the YB to the Y-Main.
8. Plug in connectors CN5600 and CN5601 between YB and
YM.
9. Arrange the board on the chassis and then screw to fix.
10. Connect the FPCs.
11. Supply the electric power to the module and then check the
waveform of the board.
12. Turn “off” the power after the waveform is adjusted.
( Photo 1 ) ( Photo 2 )
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Figure 4-22 Photo 1 and 2: Dis-assembly of YB and YM board - 50” HD W2 & 50” HD W2 Plus
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EN 20 SDI PDP 2K75.
Service Modes, Error Codes, and Fault Finding
5. Service Modes, Error Codes, and Fault Finding
Index of this chapter:
5.1 Repair Tools
5.1.1 ComPair
5.1.2 Other Service Tools
5.2 Fault Finding
5.2.1 Fault finding tree
5.2.2 Faulty Power Supply
5.2.3 No Display
5.2.4 Abnormal display
5.2.5 Horizontal line or block open (some horizontal lines do
not exist)
5.2.6 Address open (some vertical lines do not exist)
5.2.7 Address short (some vertical lines appear to be linked on
the screen)
5.2.8 Criteria for Panel Replacement, due to Defective Panel
Cells
5.2.9 Defect Overview
5.3 Defect Description Form
5.1 Repair Tools
5.1.1 ComPair
For the w2 and w2 Plus models, it will be possible to generate
test patterns with ComPair. The ComPair interface must be
connected to the Logic Board with the special interconnection
cable (see table below for the order code).
5.1.2 Other Service Tools
Table 5-1 Overview Service tools
Service Tools
ComPair / SDI interconnection cable 3122 785 90800
Foam buffers (2 pcs.) 3122 785 90581
Figure 5-1 Foam buffers
Order Code
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5.2 Fault Finding
5.2.1 Fault finding tree
Service Modes, Error Codes, and Fault Finding
First check complete TV set.
Fault Symptom?
EN 21SDI PDP 2K7 5.
No
Repair Philips application.
See chassis related Service Manuals
Figure 5-2 Fault symptom overview (complete TV set) [1/2]
Power Supply
is working ?
Check if LVDS from
First check complete TV set.
SSB board is OK.
Use LVDS Tool when possible.
Output of SSB
is OK?
SDI repair Scenario.
Fault finding: Display fault.
Fault Symptom?
No
Power supply is not working.
No voltage output.
Go to
“Power Supply Check”
& repair scenario
with Philips application
or PDP as stand alone check.
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No Voltage output
Operating Voltages don´t exist
Go to
“Powe r Supply Check”
flowchart
(version dependent)
Figure 5-3 Fault symptom overview (complete TV set) [2/2]
Operating Voltages exist,
but No Display
Go to
“No Display”
flowchart
Is related to Logic adress Buffer.
Go to
“Address Open / Short”
flowchart
Abnormal Display, not
open or short Lines
Go to the
“Abnormal Display”
flowchart
Vertical
Some horizontal or Vertical
Lines don´t exist on the
Display.
Sustain open
Horizontal or
Vertical Lines?
Is related to X-Main, Y-Main
and Y-buffer.
Go to
“Sustain Open / Short”
flowchart
Horizontal
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EN 22 SDI PDP 2K75.
g
5.2.2 Faulty Power Supply
Service Modes, Error Codes, and Fault Finding
Check CN8001/2pin
Connect [ 230Vac]
Check
LED 8001 Green
ON/OFF Relay
(RLY 8001, 8002
Acts?
SMPS
YES
NO
AC Input
YES
SMPS
YES
LED (Green)
8001 off
NO
NO
Reconnect it
SMPS Voltage check
D5V; 5V Check
Vs ; 205V Check
Va : 63V Check
Vcc: 15V Check
D3V3; 3.3V Check
5Vstandby; 5.2V Check
Fuse
8001/8002/8003/8005
Replace SMPS
Replace
SMPS
Check Protection,
LED 8001(Green)
is not blinking?
Check output voltage
Vs, Va
SMPS
YES
NO
NO
Replace SMPS
The number
of blinkin
2
Turn off Relay SW
Open these connectors
One by One
- CN8007, X-Main check
- CN8006, Y-Main check
Check output voltage
Vs, Va
Turn off Relay SW
1
Open these connectors
One by One
- CN8005 Buffer check
NO
Replace SMPS
YES
Go to “No Display”
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Figure 5-4 Power Supply Check for 42” HD W2 & 42” HD W2 Plus models
Service Modes, Error Codes, and Fault Finding
g
p
EN 23SDI PDP 2K7 5.
Check CN8001/2pin
Connect [ 230Vac]
Check
LED 8001Green
On/OFF Relay
(RLY 8001, 8002
Acts?
Check Protection,
LED 8001(Green) is
not blinkin
?
SMPS
YES
SMPS
YES
Check output voltage
Vs, Va
NO
NO
AC Input
YES
SMPS
LED (Green)
8001 off
NO
Replace SMPS
NO
NO
Replace
SMPS
The number of
blinking
2
Turn off Relay SW
Open these connectors
One by One
- CN8007, X-Main check
- CN8006, Y-Main check
Reconnect it
SMPS Voltage check
D5V; 5V Check
Vs ; 207V Check
Va : 63V Check
Vcc: 15V Check
D3V3; 3.3V Check
5Vstandby; 5.2V Check
Fuse
8001/8002/8003/8005
Replace SMPS
Turn off Relay SW
Open these connectors
1
One by One
- CN8005 Buffer check
Check output voltage
NO
Vs, Va
Re
lace SMPS
YES
Go to 4-1-2 No Display
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Figure 5-5 Power Supply Check for 50” HD W2 models
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