Philips SAVVY VOGUE DUAL BAND Service Manual

Philips Consumer Communications
PHILIPS
CUSTOMER SERVICES
Author : Fabrice Tant Approval : Jean Pierre Hollande
Operational Manager
SERVICE REPAIR SUPPORT
PROCEDURE
PCC/VY/691/E/TCD188LVL2/0026/TF/MLD
Creation Date : 26/06/2000 Page : 1 of 30

Service Manual

Repair for Cellular Telephone

SAVVY VOGUE DUAL BAND

Level 1 & Level 2

- 1 - PCC/VY/691/E/TCD188LVL2/0026/TF/MLD
Philips Consumer Communications
PHILIPS
CUSTOMER SERVICES
Author : Fabrice Tant Approval : Jean Pierre Hollande
Operational Manager
SERVICE REPAIR SUPPORT
PROCEDURE
PCC/VY/691/E/TCD188LVL2/0026/TF/MLD
Creation Date : 26/06/2000 Page : 2 of 30
DATE
MODIFICATION
PAGE
27/06/2000
CREATION

Service Manual

Updated dates:

- 2 - PCC/VY/691/E/TCD188LVL2/0026/TF/MLD
Philips Consumer Communications
PHILIPS
CUSTOMER SERVICES
Author : Fabrice Tant Approval : Jean Pierre Hollande
Operational Manager
SERVICE REPAIR SUPPORT
PROCEDURE
PCC/VY/691/E/TCD188LVL2/0026/TF/MLD
Creation Date : 26/06/2000 Page : 3 of 30

CONTENTS

1.0 PURPOSE ................................................................................................................................................................... 4
2.0 SCOPE ........................................................................................................................................................................ 4
3.0 REFERENCE ............................................................................................................................................................. 4
4.0 GLOSSARY / ACRONYM LIST ............................................................................................................................. 4
5.0 TEST EQUIPMENT AND TOOLS .......................................................................................................................... 4
6.0 TEST & INSPECTION PLAN .................................................................................................................................. 5
6.1 USER INTERFACE TEST ............................................................................................................................................. 5
6.2 RF TEST .................................................................................................................................................................... 5
7.0 BEFORE YOU START ............................................................................................................................................. 6
7.1 DESCRIPTION OF THE TRANSCEIVER .................................................................................................................... 6
7.2 THE DISPLAY ....................................................................................................................................................... 7
7.3 INSERTING THE SIM CARD (MICRO). ................................................................................................................... 8
7.4 INSERTING THE BATTERY AND BATTERY COVER. ............................................................................................... 8
7.5 REMOVING THE BATTERY COVER AND BATTERY................................................................................................ 9
7.6 CHARGING THE BATTERY .................................................................................................................................... 9
8.0 TEST PROCEDURES ............................................................................................................................................. 10
8.1 INITIAL FUNCTIONAL CHECK FOR TCD168 SAVVY DUAL BAND....................................................................... 10
8.2 RF TEST ............................................................................................................................................................ 13
8.3 CHARGING IGN (IGNITION) - BATTERY ............................................................................................................ 16
9.0 ASSEMBLY / DISMANTLEMENT PROCEDURES .................................................................................... 17
9.1 DISMANTLEMENT .............................................................................................................................................. 17
9.2 ASSEMBLY ........................................................................................................................................................ 18
9.3 OVERVIEW ........................................................................................................................................................ 23
10.0 SOLUTIONS IN CASE OF PROBLEM DURING TESTS ............................................................................ 25
10.1 THE MOBILE DOES NOT SWITCH ON ................................................................................................................... 25
10.2 CHARGE DOES NOT START OR NO CHARGER DETECTION .................................................................................... 25
10.3 THE DISPLAY SHOW “NO SIM CARD. PLEASE INSERT YOUR SIM CARD.” OR “SIM FAILURE” ....................... 25
10.4 DISPLAY PROBLEMS .......................................................................................................................................... 25
10.5 BUZZER PROBLEMS ........................................................................................................................................... 26
10.6 NO SOUND IN LOUDSPEAKER ............................................................................................................................ 26
10.7 COMMUNICATIONS PROBLEMS .......................................................................................................................... 26
10.8 DEFECTIVE ANTENNA ........................................................................................................................................ 26
10.9 KEYBOARD PROBLEMS ...................................................................................................................................... 26
10.10 CANT SEND SMS MESSAGES ............................................................................................................................ 26
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Philips Consumer Communications
PHILIPS
CUSTOMER SERVICES
Author : Fabrice Tant Approval : Jean Pierre Hollande
Operational Manager
SERVICE REPAIR SUPPORT
PROCEDURE
PCC/VY/691/E/TCD188LVL2/0026/TF/MLD
Creation Date : 26/06/2000 Page : 4 of 30
Window or Bezzel
Protective plastic over the LCD display
SW
Software
PN
Hardware configuration of the Mobile
CN
Matrix for types of SW used on the different Hardware
HW
Hardware
ASC
Authorized Service Center
NSC
National Service Center
Test SIM card
Use for functionality of Philips Mobiles
Test SIM card “SP”
SIM card used to simulate user interface and allows radio tests

1.0 PURPOSE

This document establishes the functional test procedures for service repair of SAVVY VOGUE transceiver.

2.0 SCOPE

The test plan is applicable to all level of service repair of SAVVY VOGUE transceiver.

3.0 REFERENCE

4.0 GLOSSARY / ACRONYM LIST

5.0 TEST EQUIPMENT AND TOOLS

Equipment / Tools
Production Test SIM Card - Part No. : 4311 255 00781  Test SIM Card “SP” - Part No. : 4311 255 00782  RF Cable - Part No. : 941-555-1 (AMP)  Digital Multimeter - Recommended Model : Fluke
Specification with current reading in mA
- 4 - PCC/VY/691/E/TCD188LVL2/0026/TF/MLD
Philips Consumer Communications
PHILIPS
CUSTOMER SERVICES
Author : Fabrice Tant Approval : Jean Pierre Hollande
Operational Manager
SERVICE REPAIR SUPPORT
PROCEDURE
PCC/VY/691/E/TCD188LVL2/0026/TF/MLD
Creation Date : 26/06/2000 Page : 5 of 30

6.0 TEST & INSPECTION PLAN

The following test & inspection plan is derived from the Product Test Reference for SAVVY VOGUE.

6.1 User Interface Test

Using of TEST SIM Card “SP” / Production to test DUT as follow:
On/Off Button LCD Back-light Keyboard Test Buzzer Test Audio Test Antenna Test LCD IMEI E-prom Status Production Number Transceiver 12NCs & Software Version
With a fast charger connected to the PRODUCT car-kit, perform check on charging IGN (Ignition) – Battery.

6.2 RF Test

The radio test must be performed with a Digital Radio Test Set connected with the specific RF cable to the mobile RF connector.
- 5 - PCC/VY/691/E/TCD188LVL2/0026/TF/MLD
Philips Consumer Communications
PHILIPS
CUSTOMER SERVICES
Author : Fabrice Tant Approval : Jean Pierre Hollande
Operational Manager
SERVICE REPAIR SUPPORT
PROCEDURE
PCC/VY/691/E/TCD188LVL2/0026/TF/MLD
Creation Date : 26/06/2000 Page : 6 of 30

7.0 Before You Start

7.1 Description of the transceiver

- 6 - PCC/VY/691/E/TCD188LVL2/0026/TF/MLD
Philips Consumer Communications
PHILIPS
CUSTOMER SERVICES
Author : Fabrice Tant Approval : Jean Pierre Hollande
Operational Manager
SERVICE REPAIR SUPPORT
PROCEDURE
PCC/VY/691/E/TCD188LVL2/0026/TF/MLD
Creation Date : 26/06/2000 Page : 7 of 30

7.2 The display

- 7 - PCC/VY/691/E/TCD188LVL2/0026/TF/MLD
Philips Consumer Communications
PHILIPS
CUSTOMER SERVICES
Author : Fabrice Tant Approval : Jean Pierre Hollande
Operational Manager
SERVICE REPAIR SUPPORT
PROCEDURE
PCC/VY/691/E/TCD188LVL2/0026/TF/MLD
Creation Date : 26/06/2000 Page : 8 of 30

7.3 Inserting the SIM card (Micro).

7.3.1 Remove the SIM card from its support and slide the card into the appropriate slot in the battery compartment (the chip must be facing inwards and towards the bottom of the transceiver).

7.4 Inserting the Battery and Battery Cover.

7.4.1 Slide the battery onto the contact near the middle of the transceiver, and press the battery in place.

7.4.2 Hook the battery cover onto the hinges on bottom of transceiver and press forward until the latch catches.

- 8 - PCC/VY/691/E/TCD188LVL2/0026/TF/MLD
Philips Consumer Communications
PHILIPS
CUSTOMER SERVICES
Author : Fabrice Tant Approval : Jean Pierre Hollande
Operational Manager
SERVICE REPAIR SUPPORT
PROCEDURE
PCC/VY/691/E/TCD188LVL2/0026/TF/MLD
Creation Date : 26/06/2000 Page : 9 of 30
7.5 Removing the Battery Cover and Battery.

7.5.1 Press on the latch on the back of the transceiver and lift off the battery cover. Lift up on the bottom of the battery and remove from the transceiver.

7.6 Charging the battery

7.6.1 With the battery attached to the phone, plug the connector into the right socket at the base of the phone.
7.6.2 Plug the transformer unit into an AC power socket.
7.6.3 The battery icon on the transceiver’s display indicates the state of the charge process:
Bars moving - means the battery is charging.  Steady - means the battery is fully charged.
If the battery is completely discharged, the battery icon will only appear 2 to 3 minutes after
you connect the charger.
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