TABLE
OF
CONTENTS
№)
RESPIRONICS"
Section
About
Servicing
Service
Service
Recommended
Engineering
Equipment
Authorized
Servicing
Section
Warnings
Cautions
ESDS
Seciion
Front
Performance
Physical
Power
Output
Alerts
Front
Rear
Rear
Power
Patient
System
1.0
IntroducCtiON
this
Manual
and
Warranty
Location
and
Inspection
Service,
Change
Inspection
Service
Guidelines
2.0
Warnings
Warnings
3.0
Specifications
Panel
and
Controls
Specification
Specifications
Requirements
Signals
Panel
Visual
Panel
Visual
Panel
Alert
Alert
Alert
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Forms
Repair,
and
Test
conc
Equipment
Orders
Centers
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14
18
Section
2
4.0
Troubleshooting
Chart
Respironics®
Quantum
PSV
7700
Service
Manual,
1002917
ej
RESPIRONICS”
TABLE
OF
CONTENTS
Section
.
5.0
Operaitional
Operational
Using
an
RT-200
Visual
Inspection
AC
Line
Indicator
Diagnostic
Panel
Lock
CPAP/EPAP
IPAP
Control
Low
Pressure
High
Pressure
Risetime
BPM
%l
Bar
Mode
Pressure
CPAP
IPAP
Spontaneous
Spontaneous/Timed
Approximate
Power
Patient
System
Estimated
Communication
Analog
Analog
Control
Control
Time
Control
Graph
Selection
Verification
Pressure
Pressure
Alert
Alert
Alert
Pressure
Flow
Checks
Check
Check
Control
CPAP
Performance
CPAP
Performance
Display
Check
Parameters
Check
Check
Check
Mode
Timing
Check
Check
Port
Output
Output
Check
Check
Mode
Check
Check
Check
CheckS
Check
Check
Check
AAA
Check
Check
29
Section
Respironics?
6.0
Preventive
Mandatory
Quality
Preventive
Service
Engineering
Assurance
Quantum
Service
Procedures
Change
Checkout
PSV
7700
Orders
Procedures
Service
Manual,
(ECOs)
1002917
PEER
LEE
EEE
ERE
ELLE
EDER
LENS
ENE R ERE
40
3
TABLE
OF
CONTENTS
RESPIRONICS®
Section
Disassembly,
Case
Intake
Blower
Fan
Removal
Hour
AC
Inlet
Alarm
Controller
Encoder
Power
Front
Front
Alarm
Display
Valve
Sensor
Pressure
Solenoid
Old
Style
Noise
Final
7.0
Disassembly,
Inspection,
Removal
Baffle
Removal
Assembiy
Meter
Removal
Removal
Battery
Board
Board
Board
Removal
Panel
Removal
Pane!
Bracket
Assembly
Board
Removal
Board
Switch
Removal
Auxiliary
Unit
Reassembly
and
and
Inspection
Removal
Replacement
Removal
Removal
Removal
Removal
Removal
Removal
Removal
Valves
Inspection,
Reassembly
and
Reassembly
sonores
44
Section
Mandatory
ECO
ECO
ECO
ECO
ECO
ECO
ECO
Section
Run-In
Guidelines
8.0
ECO
ChandeS
Engineering
#:
67266670
#:
6065
Fuse
#:
5850
Valve
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#:
#:
#:
9.0
CPU
5557/5505
5465
Valve
5147
Controller
RUN-İN
Requirements
Change
U31
Relay
Drawer
Replacement
Board
Hour
Replacement
Change
Upgrade
Meter
Board
---
Orders
Replacement
Out
installation
Upgrade
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for
New
Style
Back
Panels
ERE
κκ κκλοώκοσακα
σεντ
κκ
καν ν οσο κ 22 κκ
κακκκκκὠκκλα
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58
62
4
Respironics®
Quantum
PSV
7700
Service
Manual,
1002917
RESPIRONICS*
TABLE
OF
CONTENTS
Section
Section
10.0
Calibration
Calibration
Blower/Valve/Sensor
AC
Line
indicator
Diagnostic
Mode
Pressure
CPAP
IPAP
Spontaneous
Spontaneous/Timed
Approximate
Power
Patient
.
System
Estimated
Communication
Analog
Analog
Service
Paris
Check
Selection
Verification
Pressure
Pressure
Alert
Check
Alert
Alert
Parameters
Pressure
Flow
11.0
Parts
Kits
List
Check
Check
Check
Mode
Timing
Check
Check
Port
Output
Output
List
and
Board
Check
Mode
Check
Check
Check
Check
Check
...
Testing
Calibration
Check
Section
System
Main
Physical
Power
Power
Alarm
Encoder
Display
CPU
Control
Section
12.0
Theory
Components
Unit
Internal
Board
Arrangement
Distribution
On/Off
Circuit
Board
13.0
Control
Subsystem
Board
Board
Board
SchematieS
of
Operation
Components
Subsystem
asmenennnnrenenonennnnnenenennnnnnenennnense
iii
er
80
106
Respironics®
Quantum
PSV
7700
Service
Manual,
1002917
5
SECTION
1.0
e,
RESPIRONICS"
Introduction
About
this
Manual
Servicing
Service
Service
Recommended
Engineering
Equipment
Authorized
Servicing
and
Location
and Inspection
Change
Inspection
Service
Guidelines
Warranty
Service,
Orders
Centers
Forms
Repair,
and
Test
Equipment
Section
1.0
6
Respironics®
Quantum
PSV
7700
Service
Manual,
1002917
RESPIRONICS“
About
this
Manual
W
This
manual
PSV
7700.
Sections
are
included.
familiar
functions.
change
with
The
without
is
intended
covering
Personne!
the
Quantum
information
notice.
for
use
when
servicing
troubleshooting,
servicing
PSV
contained
the
7700
Quantum
Operating
within
circuit
PSV
Manual
this
document
SECTION
Introduction
the
Respironics®
descriptions,
7700
must
and
the
is
and
be
thoroughly
ventilators
subject
1.0
Quantum
testing
to
ーー
Servicing
and
Warranty
.
W
tis
authorized
recorded
check
parts
Respironics
rial
and
unit
replacements,
to
be
the
customer
This
repaired
stability
abuse,
during
carrier
recommended
Respironics
on
the
the
performance
as
necessary.
warrants
workmanship
is
properly
defective.
warranty
or
altered
or
reliability,
or
accident.
shipping.
or
individual
that
the
Customer
hour
meter.
of
the
the
Quantum
for a period
operated, under
repairs,
The
has
does
or
defective
received
not
apply
in a way
or
which
This
warranty
If
there
is
who
delivered
issues
approval
that,
any
Quantum
Satisfaction
This
allows
unit,
check
PSV
of
one
normal
credit
unit
may
from
to
any
unit
in
Respironics'
has
been subjected
does
damage
the
PSV
7700
Center
Respironics
the
electrical
7700
to
be
year
after
conditions.
for
equipment
be
returned
Respironics
or
individual
not
cover
during
unit.
shipping,
be
serviced
every
Service
integrity,
free
from
delivery,
Respironics
prepaid
judgement,
to
damage
provided
or
parts
to
to
return
parts
which
misuse,
which
please
by
an
800
hours
Personnel
and
replace
defects
affects
in
that
makes
which
are
Respironics
the
unit.
have
the
negligence,
may
occur
contact
to
mate-
the
found
after
been
the
Respironics®
Quantum
PSV
7700
Service
Respironics
PSV
7700.
ventilators.
it
is
necessary
Respironics
unit
in-line
month-to-month
Manual,
offers a month-to-month
The
Ifa
distributor
with
1002917
maintenance
unit
is
out
of
for
the
owner
for
Respironics
maintenance
contract
warranty,
to
submit
servicing,
standards.
contract.
maintenance
covers
and a maintenance
the
unit
on a time
The
contract
all
parts, labor,
to
Respironics
and
material
unit
may
then
on
the
and
loaner
contract
or
a
basis,
be
placed
Quantum
is
desired,
to
bring
under
the
a
7
SECTION
Introduction
1.0
RESPIRONICS"
Respironics®,
product
notice.
Y
Satisfaction
9234
you.
Y
the
577-7701-00
1002917
Field
improvement
The
Quantum
for
the
BNING:
Use
the
Quantum
Comm
Center
location
Sician.
following
PSV
98-07
Inc.,
and
Respironics?
and
PSV
7700
located
of
the
Federalláw
forms
7700:
reserve
may
be
throughout
Respironics
restrict
:
and
procedures
Quantum
Quantum
Quantum
Georgia,
the
right
repaired
most
Customer
PSV
Clinical
PSV
Service
PSV
Screening
Inc.
to
alter
at
any
of
the
during
Manual
Manual
have a policy
specifications
Respironics
world.
Satisfaction
servicing
Procedure
Customer
Please
Center
or
inspection
without
of
continued
call
800/669-
nearest
of
Servicing
Service
Inspection
and
Warranty
(Continued)
Location
Service
and
Forms
Current
Respironics
revisions
of
these
Customer
Phone:
forms
and
procedures
Satisfaction
Attention:
1001
Murrysville,
1-888-276-0715 « Fax:
Center
Respironics,
Technical
Murry
Ridge
PA
or
Inc.
15668
may
be
obtained
by
contacting:
Services
Lane
1-800-422-5816
from
any
8
Respironics®
Quantum
PSV
7700
Service
Manual,
1002917
RESPIRONICS*
SECTION
Introduction
1.0
Recommended
Service,
Test
Repair,
Equipment
and
W A complete
Respironics
Part
98260
90902
90037
98559
98560
98251
98577
98144
98128
98129
98906
98537
98265
98561
98565
7700-18
TS-7700-031
TS-7700-032
06658
7703
EQUIPMENT
list
of
service
Number
kits
may
be
Description
Tie
Wrap Gun
Gate
Valve
Pressure
Allen
DriverSet
Nut
Driver
Soldering
Fluke
Meter/Ohmmeter
45or
equivalent
Solder
Wrist
Wrist
Cord,
Mat,
Shunt, 1 Meg
Pliers,
Heat
Test
Y-Tube
Restricted,
Unrestricted,
Test
Quantum
1/8” x 18”
Timeter
Wick,
Strap,
Cord,
Wrist
Table,
Snap
Gun
Kit
Lung, 1 liter
Training/Test
Mini-Phono
Torque
12”
Long
Pneumotach
found
in
Section
Assembly
Restricter,
Set
Station
110"
Antistatic
Antistatic
Strap,
Antistatic,
Ohm
Ring
Simulator
Connector,
Coupler,
Remote
long
Allen
RT-200,
OR
Lung
Model
26001)
Plug
Control
Screwdriver
#1
Phillips
Flow
11.0.
PLV
(Multimeter)
Copper
Grounding
2' x 4'
(included
Aptr
22
mm
Unit
Driver
EQUIVALENT
(Michigan
Screwdriver
Meter
Model
in
Test
Kit)
22
mm
(Test
I.D.
(Test
TEST
Instruments
Kit)
Kit)
Respironics®
Quantum
PSV
7700
Service
Miscellaneous
98573
98574
302227
Manual,
1002917
Equipment:
Wire
Cutters
Needle
Reguiar
Straight
Jewelers
Phillips
Wire
Hemostat,
Solder,
*
Magnehelic
+
Magnehelic
*
Digital
orequivalent)
+
Respironics
Flow
Nose
Pliers
Blade
Screwdriver
Head
Strippers
6"
Pure,
Pressure
Source
Pliers
Screwdriver
Set
Screwdriver
Soldering
60/40
Gauge,
Gauge,
0-20
0-150
Manometer
Digital
Manometer
(p/n
7300
or
cm
H,0
cm
HO
(Merical
equivalent)
DP2001
SECTION
Introduction
EQUIVALENT
V
Any
Quantum
are
found
ECO
PSV
in
TEST
not
7700
Section
1.0
*
May
be
EQUIPMENT
installed
unless
8.0
of
in a unit,
it
used
is
listed as
this
in
place
must
manual.
of
the
Timeter
be
installed
optional
in
during
this
RT-200,
service
service
OR
of
manual.
the
ECOS
RESPIRONICS"
Engineering
Change
Orders
w
Respironics
equipment.
Center
Certification
personneliraining
The
Service
representative
quality
Only
sold
center
Y
7715)
repairs.
those
replacement
contact
Before
and
English
German
French
Italian
Spanish
recognizes
To
ensure
and
Center
has
facilities
parts.
Technical
returning a unit
the
appropriate
577-7700-10
577-7700-34
577-7700-31
577-7700-36
577-7700-37
the
need
quality
Program
service,
consisting
certification.
Certification
at
their
disposal
which
are
authorized
For
information
Services
to
the
instruction
for
outside
Respironics
of
is
designed
the
proper
Respironics
on
at
800/669-9234,
customer,
sheet
Swedish
Dutch
Greek
Danish
Finnish
centers
has
developed a Service
two
parts;
facility
to
ensure
facilities
that a certified
Service
becoming
an
include a new
in
the
shipping
to
maintain
inspections
necessary
Centers
authorized
bacterial
box.
577-7700-40
577-7700-41
577-7700-42
577-7700-43
577-7700-44
their
own
and
service
to
complete
are
service
filter
(p/n
Authorized
Shipping
Bacteria
Service
Centers
New
Filter
10
Respironics®
Quantum
PSV
7700
Service
Manual,
1002917
RESPIRONICS*
SECTION
Introduction
1.0
Servicing
Guidelines
W
A unit
passes
operation
adjustments
cover.
If
the
Section
Sections
performed,
A
unit
installed.
Refer
guidelines.
otherthan;
unit
is
5.0
to
6.0
regardless
automatically
to
the
Operational
that
do
being
find
through
flow
chart
internal
not
require
serviced
any
other
10.0,
including
of
the
fails
operational
on
the
Checks
battery
due
to a complaint,
discrepancies
number
next
if
no
replacement,
disassembly
Preventive
of
hours
checks
page
for a further
discrepancy
or
other
of
the
unit
perform
with
unit
operation.
Service
remaining.
if
any
mandatory
description
is
discovered
minor
repairs
other
than
the top
Operational
The
MUST
aiso
be
ECO
of
servicing
in
unit
Checks
steps
is
not
or
in
in
Respironics®
Quantum
PSV
7700
Service
Manual,
1002917
11
SECTION
Introduction
1.0
RESPIRONICS"
Did
Operational
The
must
solved
the
steps
6.0
No (Service
the
unit
pass
Checks?
No
y
discrepancy
be
repaired
by
following
appropriate
in
Sections
through
10.0.
or
Reguested)
Reguest
for
Perform
discrepancies
Yes:
for
service
unit
returned
reason.
Operational
ls
the
unit
serviced
complaint?
If
unit
has
800
hours
P.M.
was
the
unit
retumed
If
the
unit
than
800
operating
last
P.M.,
must
be
required)
per
Section
received
or
any
other
Checks
with
due
the
being
to
a
to
less
than
since
last
performed,
may
be
to
the
client.
has
more
hours
time
since
then
the
unit
calibrated
and
(if
tested
10.0.
find
any
unit.
Yes
(complaint)
The
complaint
solved
appropriate
inspection,
calibration steps
Sections
addition,
P.M.
the
6.0
performed
number
Servicing
must
by
following
disassembly,
testing
described
through
the
unit
must
regardless
of
hours
last
P.M.
Guidelines
be
the
and
in
10.0.
In
have
of
since
(Continued)
12
Figure
1:
Servicing
.
Respironics®
Quantum
Guidelines
PSV
7700
Service
Manual,
1002917
SECTION
3.0
RESPIRONICS“
Specifications
and
Alerts
Specification
Front
Panel
Controls
Performance
Physical
Power
Output
Aleris
Front
Panel
Rear
Panel
Rear
Panel
Power
Patient
System
Specification
Specifications
Requirements
Signals
Visual
Visual
Alert
Alert
Alert
and
Alarms
Indicators
Indicators
Section
3.0
18
Respironics®
Quantum
PSV
7700
Service
Manual,
1002917
RESPIRONICS*
SECTION
3.0
Output
Alerts
Signals
‧
Pressure
Range
Voltage
*
Flow
Fange
Voltage
*
Power
Visual/Continuous
+
Patient
Visual/Continuous
*
System
Device
Firmware Check
Failure — Visual/Continuous
0-4
vois
0.1
V= 1 cmH2O
0—4volis
1.0 V =
60
LPM
Audible
Audible
Audible
Failure — Intermittent
Specifications
Visual/tntermittent
Audible
and
Alerts
.
Front
Panel
Indicators
Visual
*
Power
Green
Indicator
*
PressurecmH,0
Green
+
Power
Bed
+
Patient
Yellow
+
System
Red
+
CPAP
Red
*
Spontaneous
Green
*
Spontaneous/Timed
Green
*
Green
Indicator
Indicator
Indicator
Peak
Digital
Bar
Alert
Light
Alert
Indicator
Alert
Light
Mode
Light
indicator
Indicator
Flow
Estimation
Indicator
Light
Graph
Light
Mode
Light
Mode
Light
Light/Digitat
Display
Respironics®
Quantum
PSV
7700
Service
ーー
+
Minute
Green
Manual,
Volume
Indicator
1002917
~
Estimation
Light/Digital
一
Display
21
SECTION
4.0
RESPIRONICS“
Troubleshooting
8.0
Front panel
functioning.
9.0
Unit
does
not
A/C
LED
is
not
Chart
display
not
turn
on,
illuminated.
green
8.1
50-pin ribbon
board.
8.2
Defective
8.3
Main
board.
8.4
Defective
9.1
Power
attached
outlet.
92
Unit
outlet.
9.3.
The
9.4
Check
9.5
Defective
CPU
display
Power
cord
to
not
connected
fuse
is
power
power
cable
board.
board
Supply
is
not
the
unit
blown.
switch.
board.
to
CPU
or
Encoder
securely
or
wall
to a live
8.1
Check
connection.
8.2
Replace
8.3
Replace
Encoder
8.4
Replace
9.1
Check
properly
wall outlet.
9.2
Check
power.
9.3
Replace
fuses.
9.4
Replace
9.5
Check
controller
at
of
board.
50-pin
CPU
Main
board.
Power
that
the
connect
that
fuse
switch.
wiring
board.
red
and
biack
connector
ribbon
cable
board.
board
and
Supply
power
to
the
wali
outlet
with
two
harness
Check
wires
going
cord
unit
3A,
going
24
in
middle
to
control
is
and
has
250V
from
volts
10.0
Unit
does
not
turn
on,
green
A/C
LED
11.0
Unit
12.0
Incorrect
measured
26
illuminates
does
not
pressure
by
turn
off.
when
manometer.
9.6
Defective
9.7
Defective AC
10.1
Relay
11.1
Defective
board.
11.2
Defective
12.1
Solenoid
12.2
Solenoid
12.3
Unit
12.4
Defective
12.5
Blower
Respironics®
controller
failure.
relay
power
leak.
hose
out
of
calibration.
valve.
leak.
Quantum
inlet.
on
controller
switch.
leak.
PSV
board.
7700
9.6
Replace
9.7
Replace
10.1
Replace
11.1
Replace
6670
41.2
Replace
Tighten
12.1
12.2
Replace
12.3
Calibrate
12.4
Clean
12.5
Service
Replace
Manual,
controller
AC
relay
relay,
or
ECO
power
solenoid.
hose.
or
replace
blower.
1002917
inlet.
with
(FET
6726).
switch.
unit.
board.
FET
module
valve.
module.
ECO
SECTION
5.0
RESPIRONICS”
Operational
Checks
Operational
Operational
Using
the
RT-200,
Visual
Inspection
AC
Line
Indicator
Diagnostic
Panel
Lock
CPAP/EPAP
IPAP
Control
Low
Pressure
High
Pressure
BPM
Control
Yel
Time
Control
Bar
Graph
Mode
Selection
Pressure
CPAP
IPAP
Spontaneous
Spontaneous/Timed
Approximate
Power
Patient
System
Estimated
Communication
Analog
Verification
Pressure
Pressure
Alert
Alert
Alert
Parameters
Pressure
Checks
Checks
OR
EQUIVALENT
Check
Check
Control
CPAP
Performance
CPAP Performance
Display
Check
Check
Check
Gheck
Mode
Timing
Check
Check
Port
Output
Check
Check
Mode
Check
Check
Check
Check
Check
TEST
Check
Check
EQUIPMENT
.
Section
5.0
28
Respironics®
Quantum
PSV
7700
Service
Manual,
1002917