Philips PET-830, PET-835 Service manual

DVD Portable Player PET830/PET835
All version
Service Manual
©Copyright 2005 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may by reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronics, mechanical, photocopying, or otherwise without the prior permission of Philips
TABLE OF CONTENTS
Chapter
Technical Specification & Service Tips…………..……….. 1 Safety Instructions…………………………………………….. 2 Instruction for Use……………………………………………… 3 Mechanical Instructions………………………………………. 4 Troubleshooting …………………………………………………5 Overall Block Diagram…………………………………………. 6 Electrical Diagram……………………………………………… 7 Exploded View Diagram & Service Part List………………. 8 Revision List……………………………………………………. 9
3141 785 31575
Version 1.5
1.0 TECHNICAL SPECIFICATION
General
Dimensions (W x H x D): 255 x 170 x 31 mm Weight: 0.97kg Power supply: 100 – 240V (AC adaptor)
Power consumption: 24W Operating temp. & RH: 0 – 45 degC / 30 – 90% RH
Audio System Output voltage 1kHz: 1.2Vrms typical THD 20-20kHz (%): 0.03% typical Dynamic range: >80dB Signal/Noise ratio: >80dB Frequency response (20­20kHz): Channel Separation 1kHz >=85dB Channel Balance 1kHz 1dB
Current consumption
DC-IN SUPPLY (9V)
Standby Power off 5mA Voltage 7.4V
Capacity 2600mAH Battery playtime 3 hour Charging time <4.0 hour Standby Power off <300uA
Headphone out (headphone output load 2x16 ohm)
Maximum output power: Frequency response: SNR (A-wght): THD (0.2-20kHz): Left-Right Channel Separation: Left-Right Channel Balance:
Supported disc type
Video Playback Formats:
DC 12V (Battery)
+1dB/-0.5
BATT. SUPPLY
10mW +/-3dB >80dB
0.2% typical >55dB
<1dB
Playback disc type: DVD, Picture-CD,
Video Playback Format: DVD / VCD / JPEG /
Audio Playback Format: CD/MP3, MP3-DVD,
Disc Diameter 12cm
SVCD, Video CD, MP3­CD, CD-R/CD-RW, WMA-CD, DVD-R, DVD­RW, DVD+R, DVD+RW
MPEG4 / DIVX3,4,5,6
WMA
Pixel specification
Zero bright-dot & max. 3 dark-dots
Factory Service Mode (FSM)
To check the software version and change region code of your DVD Portable.
1. Press “
2. Press “ ” (PLAY/PAUSE) on the main se
3.
Press “1” -> “4” -> “0” -> “0” by remote control
” (STOP/EJECT) on the main set
4. The screen is under “FSM MENU”
5. Press “
” to select “VERSION”,
“REGION”, “AGING” and “FUNCTION”
6.
Refer below table for your region code setting
Audio Playback Formats:
7. Press
8.
” to save your setting
Press “SETUP” to exit
1.0 TECHNICAL SPECIFICATION
Procedure on how to upgrade the software of the DVD Portable
For the best performance of your DVD Portable. Check www.philips.com/support for latest software upgrades available.
A) PANEL firmware upgrade
1. Unzip the WDR830.ROM
2. Drag-n-drop to USB drive
3. Power on PET830 with AC/DC adaptor
4. Insert USB drive to the USB port of the main set
5. The set will detect the updated firmware
6. Press “OK” to confirm and proceed
Warning: Do not unplug the AC adaptor during firmware upgrade to prevent flash corrupt of the set!!
B) DVD firmware upgrade
7. Unzip the WDR830.ROM (different file from step 1)
8. Drag-n-drop to USB drive
9. Power on PET830 with AC/DC adaptor
10. Insert USB drive to the USB port of the main set
11. The set will detect the updated firmware
12. Press “OK” to confirm and proceed
Warning: Do not unplug the AC adaptor during firmware upgrade to prevent flash corrupt of the set!!
1.0 TECHNICAL SPECIFICATION
Symptom:
Pop up screen "FSM AGING FAIL INFO" after replacing the mainboard
Cure:
After replacing the mainboard or LCD, power on the set with below error message:
It could be resolved by the following procedure:
1. Press "SETUP" key on the remote control
2. Press "RETURN" key on the remote control to enter the FSM meun
3. Go to aging with the "NAVIGATION" key on the set ("PLAY/PAUSE" key)
4. Change FSM aging to "FINAL" and then press "OK" key to confirm phase changed
5. Exit the menu by pressing the "SETUP" key
(It could be found by S/C # PI-07/031 on service support site.)
2.0 SAFTETY INSTRUCTIONS
WARNING
GB
All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.
F
ATTENTION
Tous les IC et beaucoup d’autres semi-conducteurs sont sensibles aux décharges statiques (ESD). Leur longévité pourrait être considérablement écourtée par le fait qu’aucune précaution n’est prise à leur manipulation. Lors de réparations, s’assurer de bien être relié au même potentiel que la masse de l’appareil et enfiler le bracelet serti d’une résistance de sécurité. Veiller à ce que les composants ainsi que les outils que l’on utilise soient également à ce potentiel.
ESD
D
WARNUNG
Alle ICs und viele andere Halbleiter sind empfindlich gegenüber elektrostatischen Entladungen (ESD). Unsorgfältige Behandlung im Reparaturfall kan die Lebensdauer drastisch reduzieren. Veranlassen Sie, dass Sie im Reparaturfall über ein Pulsarmband mit Widerstand verbunden sind mit dem gleichen Potential wie die Masse des Gerätes. Bauteile und Hilfsmittel auch auf dieses gleiche Potential halten.
WAARSCHUWING
NL
Alle IC’s en vele andere halfgeleiders zijn gevoelig voor electrostatische ontladingen (ESD). Onzorgvuldig behandelen tijdens reparatie kan de levensduur drastisch doen verminderen. Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat. Houd componenten en hulpmiddelen ook op ditzelfde potentiaal.
I
AVVERTIMENTO
Tutti IC e parecchi semi-conduttori sono sensibili alle scariche statiche (ESD). La loro longevità potrebbe essere fortemente ridatta in caso di non osservazione della più grande cauzione alla loro manipolazione. Durante le riparazioni occorre quindi essere collegato allo stesso potenziale che quello della massa dell’apparecchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale.
GB
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used.
NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen, identiek aan de gespecificeerde, worden toegepast.
F
Les normes de sécurité exigent que l’appareil soit remis à l’état d’origine et que soient utiliséés les piéces de rechange identiques à celles spécifiées.
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten. Der Original zustand des Geräts darf nicht verändert werden; für Reparaturen sind Original-Ersatzteile zu verwenden.
I
Le norme di sicurezza esigono che l’apparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambio identici a quelli specificati.
“Pour votre sécurité, ces documents doivent être utilisés par des spécia­listes agréés, seuls habilités à réparer votre appareil en panne”.
CLASS 1
LASER PRODUCT
GB
Warning !
Invisible laser radiation when open. Avoid direct exposure to beam.
S
Varning !
Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad. Betrakta ej strålen.
Varoitus !
SF
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina näkymättömälle laserisäteilylle. Älä katso säteeseen!
3122 110 03420
"After servicing and before returning set to customer perform a leakage current measurement test from all exposed metal parts to earth ground to assure no shock hazard exist. The leakage current must not exceed 0.5mA."
DK Advarse !
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er ude af funktion. Undgå udsaettelse for stråling.
2.1 ESD PROTECTION
Whenthepowersupplyisbeingturnedon,youmaynotremovethislasercautionslabel.Ifitremoves,radiationoflaser
maybereceived.
PREPARATIONOFSERVICING
PickupHeadconsistsofalaserdiodethatisverysusceptibletoexternalstaticelectrocity.
Althoughitoperatesproperlyafterreplacement,ifitwassubjecttoelectrostaticdischargeduringreplacement,
itslifemightbeshortened.Whenreplacing,useaconductivemat,solderingironwithgroundwire,etc.to
protectthelaserdiodeformdamagebystaticelectricity.
Andalso,theLSIandICaresameasabove.
Groundconductive wriststrapforbody.
Solderingiron withgroundwire orceramictype
1M
Conductivemat
Thegroundresistance betweenthegroundline andthegroundislessthan10
SAFTY NOTICE
LEAKAGE CURRENT CHECK
SAFTY PRECAUTIONS
Plug the AC line cord directly into a 120V AC outlet (do
not use an isolation transformer for this check). Use an
AC voltmeter, having 5000 per volt or more sensitivity.
Connect a 1500 10W resistor,paralleled by a 0.15uF
150V AC capacitor between a knomn good earth ground
(water pipe, conduit, etc.) and all exposed metal parts of
cabinet (antennas, handle bracket, metal cabinet
screwheads, metal overlays, control shafts, etc.).
READING SHOULD NOT EXCEED 0.3V
DVD VIDEO PLAYER
Measure the AC voltage across the 1500 resistor.
The test must be conducted with the AC switch on and
then repeated with the AC switch off. The AC voltage
indicated by the meter may not exceed 0.3V.A reading
exceeding 0.3V indicates that a dangerous potential
exists, the fault must be located and corrected.
Repeat the above test with the DVD VIDEO PLAYER
power plug reversed.
NEVER RETURN A DVD VIDEO PLAYER TO THE
CUSTOMER WITHOUT TAKING NECESSARY
CORRECTIVE ACTION.
AC VOLTMETER
(5000 per volt or more sensitivity)
Good earth ground
1500 10W
such as a water pipe, conduit, etc.
AC OUTLET
0.15uF 150V AC
Test all exposed metal. Voltmeter Hook-up for Leakage Current Check
The lightning flash with arrowhead symbol, within an equilateral triangle, is intended to alert the user to the presence of uninsulated "dangerous voltage" within the product's enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons.
The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance (servicing) instructions in the literature accompanying the appliance.
3.0 INSTRUCTION FOR USE
PET830
3.0 INSTRUCTION FOR USE
PET835
4.0 MECHANICAL INSTRUCTION
Disassembly Procedure on PET830 Spare Parts
1 Remove five screws on
back cabinet to separate top cabinet and back cabinet.
2 Generally open the front
cabinet.
(5pcs)
3 Disassemble FPC from
turn board on top cabinet.
4 Disassemble connecter of
speaker from main board.
4.0 MECHANICAL INSTRUCTION
5 After 3 and 4 procedures,
we will get top cabinet assembly and back cabinet assembly.
Remove three conductive
6
fabrics.
7 Disassemble FPC of TFT-
LCD from turn board.
(3pcs)
4.0 MECHANICAL INSTRUCTION
8 Remove six screws on
turn board and jogging board. Disassemble connecter of TFT-LCD from turn board.
(6pcs)
9 Remove two screws on
eject board.
10 Remove all PCB boards
on top cabinet. Remove six screws on speaker, and then remove speaker.
(2pcs)
(6pcs)
4.0 MECHANICAL INSTRUCTION
11 Remove six screws and
sponges on TFT-LCD.
(6pcs)
12 Remove TFT-LCD and
disassembly of top cabinet is ok.
13 Remove four screws on
driver and FFC of driver from main board.
(6pcs)
(4pcs)
14 Remove top keypad
board from back cabinet, and disassemble FFC from main board.
4.0 MECHANICAL INSTRUCTION
15 Remove four screws on
main board.
(4pcs)
16 Remove six screws on
plate metal EMI.
17 Remove two screws on
PCB of battery.
(6pcs)
(2pcs)
18 Use tool to remove
battery from back cabinet.
4.0 MECHANICAL INSTRUCTION
19 Finally, we will get the
back cabinet.
5.0 TROUBLESHOOTING
SYMPTOM: BATTERY NO POWER
BATTERY CAN' T
Power ON
Start
Check Battery capacity?
Yes
Check the Power-ON button a nd cabl e OK?
NO
Replace Butt on or
Cable
Yes
no
Chec k charging
function OK?
No
Replace Main Board
Yes
No
Check adaptor
power-ON OK?
yes
SET OK?
No Defect, return
set to Customer
5.0 TROUBLESHOOTING
SYMPTOM: NO IMAGE / NO SOUND
SYMPTOM: NO IMAGE OUTPUT ( THE PANEL SHOW BLUE PICTURE)
Start
NO TE: AV Cable TYPE from out s ide to Inside L-Audio, R-Audio, Video, Ground
SYMPTOM: NO SOUND COMES FROM SPEAKER
yes
Check the external AV
Cable TYP E
conne ct i on i s O K?
Replace Main Board
yes
note
and
Start
no
no
Replace DVD DriveCheck DVD Drive work?
Exchange AV cable
Check the Connection OK? Reinsertion
yes
Check speaker OK?
yes
Replace Main Board
no
no
Change the speaker
5.0 TROUBLESHOOTING
SYMPTOM: THE DVD DRIVE DOES NOT WORK
SYMPTOM: THE DVD DRIVE DOESN'T WORK
Start
Chec k DVD- Loader
connec t i o n O K?
Yes
Check the DVD-Lo ade r
OK?
Yes
Replace main board
NO
Cable Rei nsertionNO
Replace DVD-
Loader
5.0 TROUBLESHOOTING
SYMPTOM: ADAPTOR CANNOT POWER ON
Adaptor can not Power ON
Start
Check Adaptor OK?
Yes
Check the Power-ON
button and cable OK?
NO
Replace Button or
Cable
NO
Change adaptor SET OK?
YES
Replace Main Board
OK
No
Yes
Return set to
Customer
5.0 TROUBLESHOOTING
SYMPTOM: REMOTE CONTROL CANNOT WORK
SYMPTOM: THE REMOTE CONTROL CAN NOT
WORK
Start
Check CA BLE for m
bottom board to top board
connec tion OK?
Yes
Check TOP-board OK?
Cable Re i nse rti onNO
Replace IR receiver
Replace top boardNONO
Yes
Replace main board
OK
OK
OK
Return to custormer
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