Philips MZ-5 Service Manual

Micro System
MZ-5
Handling Chip Components and Safety ..........................1 - 1
Technical Specification & Service tools...........................2 - 1
Service Measurement......................................................2 - 2
Connections and controls....................................3 - 1 to 3 - 2
Disassembly Diagram......................................................4 - 1
CD Service Test program....................................4 - 2 to 4 - 3
Block Diagram .................................................................5 - 1
Front Board
circuit diagram.........................................................6 - 1
layout diagram.........................................................6 - 2
Tuner Board (ECO6 AS)
circuit diagram (cenelec).........................................7 - 1
layout diagram (cenelec).........................................7 - 2
circuit diagram (non cenelec)..................................7 - 3
layout diagram (non cenelec)..................................7 - 4
Combi Board
circuit diagram..............................................8 -1 to 8 - 3
layout diagram.........................................................8 - 4
MAINS BOARD
circuit diagram.........................................................9 - 1
layout diagram.........................................................9 - 2
REMOTE SENSOR
circuit diagram.......................................................10 - 1
layout diagram.......................................................10 - 1
CD MODULE (ECO-SL MK3)
ECO-SL block diagram..........................................11 - 1
list of abbreviations................................................11 - 2
dismantling hints CD short loader...........11 - 2 to 11 - 3
circuit diagram.........................................11 - 4 to 11 - 5
warning..................................................................11 - 5
layout diagram.......................................................11 - 6
faultfinding Tree.....................................................11 -.7
EXPLODE VIEWS DIAGRAM
CD.........................................................................12 - 1
cabinet.....................................................12 - 2 to 12 - 3
Mechanical partslist.......................................................12 - 3
Electrical partslist ..........................................13 - 1 to 13 - 12
© 3140 785 32030
Published by LX 0218 Service Audio Printed in The Netherlands Subject to modification

TABLE OF CONTENTS

©
Copyright 2001 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
all versions
CLASS 1
LASER PRODUCT

HANDLING CHIP COMPONENTS

1 - 1
© WARNING
All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wristband with resistance. Keep components and tools at this potential.
f ATTENTION
Tous les IC et beaucoup d´autres semi-conducteurs sont sensibles aux décharges statiques (ESD). Leur longévite pourrait être considérablement écourtée par le fait qu´aucune précaution nést prise à leur manipulation. Lors de réparations, s´assurer de bien être relié au même potentiel que la masse de l´appareil et enfileer le bracelet serti d´une résistance de sécurité. Veiller à ce que les composants ainsi que les outils que l´on utilise soient également à ce potentiel.
©
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified be used. Safety components are marked by the symbol
f
Les normes de sécurité exigent que l`appareil soit remis à l`état d`origine et que soient utilisées les pièces de rechange identiques à celles spécifiées. Les composants de sécurité sont marqués
d WARNUNG
Alle ICs und viele andere Halbleiter sind empfindlich gegenüber elektrostatischen Entladungen (ESD). Unsorgfältige Behandlung im Reparaturfall kann die Lebensdauer drastisch reduzieren. Sorgen Sie dafür, daß Sie im Reparaturfall über ein Puls­armband mit Widerstand mit dem Massepotential des Gerätes verbunden sind. Halten Sie Bauteile und Hilfsmittel ebenfalls auf diesem Potential.
d
Bei jeder Reparatur sind die geltenden Sicherheitsvor­schriften zu beachten. Der Originalzustand des Gerätes darf nicht verändert werden. Für Reparaturen sind Original­ersatzteile zu verwenden. Sicherheitsbauteile sind durch das Symbol markiert.
ESD
SAFETY
ñ WAARSCHUWING
Alle IC´s en vele andere halfgeleiders zijn gevoelig voor electrostatische ontladingen (ESD). Onzorgvuldig behandelen tijdens reparatie kan de levensduur drastisch doen vermindern. Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat. Houd componenten en hulpmiddelen ook op ditzelfde potentiaal.
i AVVERTIMENTO
Tutti IC e parecchi semi-conduttori sono sensibili alle scariche statiche (ESD). La loro longevità potrebbe essere fortemente ridatta in caso di non osservazione della più grande cauzione alla loro manipolazione. Durante le riparationi occorre quindi essere collegato allo stesso potenziale che quello della massa delápparecchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale.
ñ
Veiligheidsbepalingen vereisen, dat het apparaat in zijn oorspronkeliijke toestand wordt teruggebracht en dat onderdelen, identiek aan de gespecificeerde, worden toegepast. De Veiligheidsonderdelen zijn aangeduid met het symbool
i
Le norme di sicurezza estigono che l´apparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambiago identici a quelli specificati. Componenty di sicurezza sono marcati con
©
DANGER: Invisible laser radiation when open. AVOID DIRECT EXPOSURE TO BEAM.
s Varning !
Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad. Betrakta ej strålen.
Advarsel !
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er ude af funktion. Undgå udsaettelse for stråling.
CLASS 1
LASER PRODUCT
ß Varoitus !
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina näkymättömälle laserisäteilylle. Älä katso säteeseen !
©
After servicing and before returning the set to customer perform a leakage current measurement test from all exposed metal parts to earth ground, to assure no shock hazard exists. The leakage current must not exceed 0.5mA.
f
"Pour votre sécurite, ces documents doivent être utilisés par des spécialistes agréés, seuls habilités à réparer votre appareil en panne".
2 - 1
G
A
T

TECHNICAL SPECIFICATIONS

ENERAL
Mains voltage -/21/21M : 120 / 230 V
-/22/25/30 : 230 V
-/37 : 120 V
Mains frequency -/22/25/30 : 50 Hz
-/21/21M : 50 / 60 Hz
-/37 : 60 Hz Battery remote : 3 V (R6 x 2) Power consumption : 75 W (normal)
: 5.5 W (standby)
Dimension (W x H x D) : 254 x 164 x 158 mm Weight : 6.7 Kg
MPLIFIER
Output power : 2 x 12.5 W Speaker impedance : 2 x 8 ohm Frequency response : 100 Hz - 10 kHz (±4dB)
TUNER - AM SECTION
Tuning range MW : 531 - 1602 kHz
-/37 : 530 - 1700 kHz Tuning range LW : 153 - 279 kHz IF frequency : 450 kHz ± 1 kHz Sensitivity MW :
Selectivity MW : < 22 dB IF rejection MW : < 64 dB
Spurious rejection ratio MW : < 58 dB Image rejection ratio MW : < 40 dB
3.5 mV/m at 26dB S/N
LW :
4.2 mV/m
LW : < 35 dB
LW : < 51 dB LW : < 47 dB
COMPACT DISC
Frequency response : 20Hz – 20kHz within 1.5dB S/N ratio (unw.) : 80 dB S/N ratio (A-wght.) : 86 dB (90 dB typ.) THD+N 1 kHz : 63 dB (68 dB typ.) Channel crosstalk : 40 dB Channel unbalance : < ±1 dB
UNER - FM SECTION
Tuning range : 87.5 - 108 MHz IF frequency : 10.7 MHz ± 0.02 MHz Sensitivity : 16 dBf at 26dB S/N Selectivity 300kHz : 55 dB IF suppression : 85 dB Image suppression : 40 dB Channel separation 1kHz : 28 dB

SERVICE TOOLS

Audio signal disc SBC 429.......................................................................4822 397 30184
Playability test disc SBC 444 Test disc 5 (disc without errors ) + Test disc 5A (disc with dropout errors, black spots and fingerprints)
SBC 426/426A.....................................................................4822 397 30096
Burn in test disc (65 min. 1kHz signal at -30 dB level without pause”)

AVAILABLE ESD PROTECTION EQUIPMENT

anti-static table mat
anti-static wristband connection box (3 press stud connections, 1M) 4822 320 11307 extendible cable (2m, 2M, to connect wristband to connection box) 4822 320 11305 connecting cable (3m, 2M, to connect table mat to connection box) 4822 320 11306 earth cable (1M, to connect any product to mat or to connection box) 4822 320 11308 KIT ESD3 (combining all 6 prior products - small table mat) 4822 310 10671 wristband tester 4822 344 13999
...................................................................4822 397 30245
.....4822 397 30155
large 1200x650x1.25mm 4822 466 10953
small 600x650x1.25m 4822 466 10958
4822 395 10223
2 - 2

SERVICE MEASUREMENT

Tuner SW
RF Generator
e.g. PM5326
Aerial replacement
DUT
Capacitor
Ri=50
R=50
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
S/N and distortion meter
e.g. Sound Technology ST1700B
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday«s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
Tuner AM (MW,LW)
RF Generator
e.g. PM5326
Ri=50
DUT
Frame aerial
e.g. 7122 707 89001
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
S/N and distortion meter
e.g. Sound Technology ST1700B
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday«s cage.
CD
Use Audio Signal Disc SBC429 4822 397 30184 (replaces test disc 3) L.P.F. = 13
th
order filter 4822 395 30204
DUT
L
R
Low pass filter 22kHz
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
S/N and distortion meter
e.g. Sound Technology ST1700B
3 - 1
3 - 2
4 - 14 - 1
DISASSEMBLY DIAGRAM
A. To remove Rear Cabinet B. To remove Cabinet Cover C. To remove CD Module D. To remove Front Panel E. To remove Front Board F. To remove Combi board G. To remove Bracket Shortloader
4 - 2 4 - 2

SERVICE TEST PROGRAM

To enter Service
Testprogram hold
Play & Source buttons
depressed while
power on.
OPEN button
N
pressed?
Display shows
pattern 1 and switch
all LEDs on see figure 1
N
OPEN button
pressed?
Display shows
pattern 2 and switch
all LEDs off see figure 2
STOP button
N
pressed?
DISPLAY TEST
Y
Y
Y
Display shows version number of the P - software.
S-V05
stands for Service mode
S
Slide servo, Radial servo, Focus servo, Disc motor and Laser are switched off. Mute is switched on via decoder IC.
CD TEST
N
PLAY button
pressed?
Display shows
STOP button pressed in any step returns to begin of Service Testprogram.
Y
CD
SLIDE MOTOR test
NNNN
FOCUS search
objective moves up&down disc motor for 300ms "on"
PLAY button
pressed?
Y
Display shows
FOC ERR
FOCUS found?
Y
Display shows
FOC OK
disc motor turns.
N
NEXT button
pressed?
YYY
Slide moves
outside as
button
long as
is held
depressed.
PREV. button
pressed?
Slide moves
inside as
button
long as
is held
depressed.
DISC MOTOR test
RDS button
pressed?
Display shows:
CW CCW
Disc motor turns
clockwise
as long as button
is held depressed.
PROGRAM button
pressed?
Y
Display shows:
Disc motor turns
counter clockwise
as long as button
is held depressed.
FORMAT EEPROM
NEXT button
pressed?
Y
Display shows
N
NEW
wait for 1s.
Force modules to format
N
thier EEPROM areas.
This test should be done at the
TUNER TEST
PROG button
Display shows version
of tuner board
(see table 3)
e.g.
Tuner is normal working except for the PROGRAM button.
pressed?
Y
EUR
N
end of the production process so that every set is customised before leaving factory.
POWER
switched off?
Y
N
QUARTZ TEST
SOUND button
Clock Quartz
divided 32.768kHz
Display shows
2048Hz with 50%
SOUND button
µP Quartz
divided 8MHz
Display shows
1953.125Hz with 50%
pressed?
Y
32 K
duty cycle.
pressed?
Y
8 M
duty cycle.
N
N
Exit Service Testprogram
STOP button
pressed?
N
N
NEXT button
pressed?
Y
jumps in steps of 16 tracks forward
PLAY button
pressed?
Y
Display shows
DISK OK
PLAY button
pressed?
Y
Display shows
RDL
release mute
N
PREV button
pressed?
Y
jumps in steps of
16 tracks backwards
Y
D
C
TUNER
REPEAT ALL PROGRAM SHUFFLE
DBB
EON
SLEEP
STEREO NEWS
FM MW LW AM PM
fig. 1
NN
D
C
TUNER
REPEAT ALL PROGRAM SHUFFLE
DBB
EON
STEREO
FM MW LW AM PM
fig. 2
4 - 34 - 3

SERVICE TEST PROGRAM

To enter Service
Testprogram hold
PLAY & SOURCE buttons
depressed while
power on.
Display shows version number of the P - software.
S-V05
KEY TEST
button pressed?
Display shows
N
PROGARM button
Display shows
N
button pressed?
SOURCE
Y
--
see table 1
e.g.
pressed?
Y
3
see table 1
STOP
Y
KEY CODES
KEYKEY CODE
1 2 3 4
N
5 6 7 8
9 10 11
12 13 14 15 16 17
18 19
Standby
Source Program RDS/Clockset Sound Previous Next
Stop (Exit) Play
Open/Close
CD Aux Tuner Timer On/Off CDR Sleep MuteMute
Vol Down Vol Down
REGION
PRESET
1 2 3 4 5 6 7 8
9 10 11
2)
To toggle frequency grid press PRESET DOWN key for more than 5s in normal tuner mode (not in service testmode).
Display will show either or for 2 s.
EUR
EUROPE
FM/MW/LW
/00/02/05/20/25
87,5 MHz
108 MHz
531 kHz
1602 kHz
558 kHz
1494 kHz
153 kHz 279 kHz 198 kHz
98MHz
--
9 GRID
SERVICE PRESET FREQUENCIES
EEU
East EUROPE
FM/MW/LW
/14/34 /17/37 /01/11 /13/33
65,81 MHz
108 MHz
74 MHz
87,5 MHz
531 kHz
1602 kHz
558 kHz
1494 kHz
98 MHz
70.01 MHz
--
USA OSE KOR
USA
FM/MW
87,5 MHz
108 MHz
530 kHz
1700 kHz
560 kHz
1500 kHz
98 MHz
--
--
--
--
table 3
OVERSEAS
FM/MW
1)
Grid switchable
10-100kHz/9-50kHz
87,5 MHz
108 MHz
530/531 kHz
1700/1602 kHz
560/558 kHz
1500/1494 kHz
--
--
--
--
98 MHz
10 GRID
KOREA
FM/MW-stereo
87,5 MHz
108 MHz
531 kHz
1602 kHz
558 kHz
1494 kHz
--
--
--
--
98 MHz
table 1
CD ERROR CODES
Error number Error type
E1000 Focus error
E1001 Radial error
E1002 Sledge in error
E1005 Jump error
E1006
E1007 PLL error
E1008
E1020 Focus search error
E1003
Error type:
Triggered when the focus is lost during playing the CD.
Triggered when the radial servo is off- track for a certain time during playing the CD.
The sledge did not reach its inner position (innerswitch is closed) before approximately 6 seconds have pressed by - innerswitch or sledgemotor problem.
Triggered when the jump destination could not be found within a certain time.
Subcode error
No valid subcode for a certain time during play.
The Phase-Lock-Loop could not lock within a certain time.
Turntable motor error
Generated when the CD could not reach 75% of speed during start-up within a certain time. Discmotor problem.
The focus point has not been found within a certain time.
Fatal radail error
Triggerd when the radial error happened for several times.
W = Warning
F = Fatal Error
set continues operation, message remains on the display until next error occurs or any key is pressed.
set stops operation, message remains on the display.
Error description
table 2
W
W
W
W
W
W
W
F
F
5 - 1 5 - 1

BLOCK DIAGRAM

+5V6_S
from
P
from
P
AUX IN
+5CD
5V
+CD
11V
ECO-SL MK3 CD MODULE
+12V
ECO6
TUNER MODULE
L/R
CDRW
AUX
CD
Tuner
from P
SOURCE SELECTOR
A1 A0
SHIFT REGISTER
+5V6
+VS
BUFFER STAGE
To Fan
To CD
+VC
From p
VOLUME CONTROL
To Tuner
PWM
L/R
DSC
MUTE
+12V
L/R L/R
BASS ALC
Head phone
+5CD
MUTE
+A
L/R
Class G
Standby
POWER AMP
+B
8 OHM (MZ-3) 6 OHM (MZ-33)
FTD
Front Board
F1
F2
From Tuner
+5V6_S
RDS DECODER
MICRO
PROCESSOR
+5V6
IR receiver
RC5
Key matrix
IR Board
NTC
+5V6
Stand by
PWM
+CD
Fan
OFF/
M
8V/12V
Combi Board
Fan
-30V
+12V
+5V6_S+B
Stand by
+12V
Stabilizer
-30V
Stabilizer
+A
+5V6
+
F1 F2
+5V6
Stabilizer
~
-
~
+B
Transformer
Voltage Selector /21/21M Only
Mains
NTC
Main Board
5 - 25 - 2

WIRING DIAGRAM

Remote Sensor Board
Front Board
ECO SL MK3 CD Board
Fan
ECO6 Tuner Board
Combi Board
LPS Board /22M only
ECO SL MK3 CD Drive
Mains Board
6 - 1 6 - 1

FRONT BOARD - CIRCUIT DIAGRAM

131211
+RDS
1K5
3448
3447
2430
1n
10K
3451
34561K
3461 4K7 3465
4K7
3468
470R
680K3630
3634
4R7
1K
3636 470R
+5V6
3617
1K
3622
1K 3624 470R
470R
3626
470R
3469
3628 100R
-30V
2452 470p
T414
3619
470R
3625
T427
39K3620
T419
T420
3637
1K
1K
3623
470R
T401
T402 T403 T404 T405 T406 T407
T409
T411
T412
T413
T416
T417
T418
T408
T410
T415
T442
T421
T422
T423 T424
T425
T426
T428
21 20 19 18 17 16 15 14 13 12 11 10
9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8
TO CD (1804)
TO IR RECEIVER
(1600)
T430
+C
1
T431
2
T432
3638
22K
3
4
+C
T439
131211109
6401
1N4148
TO AF (1556)
1416
FE-ST-VK-N
+RDS TU_EN/MPX TU_DATA TU_CLK TU_STEREO
STANDBY
AUX_CLK
AUX_STR
AUX_DATA
MUTE_AF MUTE_CDR
PWM D_GND
+5V6 PWRDWN
NTC
-30V F1
F2 FAN ECO
EH-S
1418
TRAY­TRAY+ OPEN/CLOSE RESET CD_DATA CD_SILD GND CD_SICL
1420
EH-B
3pin connector for non /22M 4pin connector for /22M
1K 1K
1K3409
1K
1K
1K
1K
2K7
RDS_CLK
T434
2422
100p
ROTARY1
543
1425
VFD
34731K
36021K
1K 3601
65 66 67 68 69 70 71 72 73 74 75 76 77 78 79
3
1
1K
1K
1K
3610
3615
3458
T441
RC5
PWRDWN
RDS_CLK
ROTARY
ENCODER
+C
3438
3437
22K
22K
EC161415
12
4 5
3
54321
PROGRAM REPEAT SHUFFLE
3475
1K 3474
1K
5
4
1K
1K
3459
3460
AUX_CLK
RDS_DATA
T448
2423 100p
CD
3476
3477
1K
1K
7
1K
1K
3462
3464
AUX_STR
AUX_DATA
ROTARY2
VOLUME
56789
3481
34801K
34821K
3479
34781K
1K
1K
7400 TMP87PP71F
8809
10 11 12 13 14 15 16 17 18 19220
T440
5404
10K
2415
2416
32K768
DT-38
3466
27p
27p
2413
7403
68p
BC847B
3408
470K
2414
*
10n
Frequency Shift
Provision only
*
RESET
1K 3483
3627 1K
2412
15p
3484
1K
5403
20 21 22 23 24 25 26 27 28 293 30 31 33 34 351 101112131415161718192
34851K
5051525354555657585966061626364
CST8M
2411
15p
3486 1K
1K
3453
3488
3487
1K
1K
3455 1K
ROTARY2
1K
3405
100n 2408
RDS
DBB
3489 1K
470R
3495
3498
ROTARY1
CD_SICL
RESET
+uP
3406 100K
876
TUNER
NEWSSTEREO
R
BC
I
D
E
S
OR
UR
AMLW
MWFM
3490
3491
1K
1K
21 22 23 24
1K
1K
3499
CD_SILD
CD_TRAY-
2410 10n
2409 10n
876
EI
LN
NU
D
PMSW
3492
3493
1K
1K
1K
3470 470R
3441
CD_TRAY+
CD_RESET
3494 1K
414243444546474849
40 39 38 37 36 35 34 33 32 31 30 29 28 27
26 25
Version Table
470R
3402
CD_DATA
RESET
EEPROM_CLK
3407 1K
7402 BC847B
T447
9
3472 1K
1K
3632
1K 3419
34261K
3404
1K
470R 3414
1K 3413
34111K
1K 3403
34101K
ITEM
NON MZ-33/22M MZ-33/22M
ITEM
FAN ON VOL 18 FAN ON VOL 24
+C
3416 220R
3415
4400
15K
2419 100n
4401
Grid Buffer
+uP
3496
100K
1K
3631
1K
3429
1u5
1K
5401
3430
2405 100n
3429
3631 3632
EEPROM
7405 ST24C01B6
1
E0
2
*
E1
3
E2
6
SCL
7
MODE|WC_
7423
BC847B
2470 100p
3430
VCC
-30V
3497 100K
+B
+B+B
7422
BC847B
RDS_MPX
TU_EN
2471
TU_DATA
100p
TU_CLK
F1B
TU_STEREO
+C
+uP
T438
1u5
5400
3401
2402
22K
100u
STANDBY
DOORSW
MUTE_CDR
MUTE_AF
EEPROM_DATA
3417
15K
8
5
SDA
T446
VSS
4
7401
BC557B
Key1 LED
TU_EN
FAN
LED
RC5
STANDBY
AUX_CLK AUX_STR
AUX_DATA MUTE_AF MUTE_CDR
PWM PWRDWN
+uP
680R 3629
NTC
F1A F1B FAN
2634
CD_TRAY­CD_TRAY+
DOORSW CD_RESET CD_DATA CD_SILD
CD_SICL
2444
2445
47p
100p
1u
/22M ONLY
2447 470p
2443 100p
3452
10K
2431
4n7
470p2436
3639
22K
3640
22K
2635
470p
2437
1u
2442 220p
3471
10K
2432 100p
470p2438
2451 470p
2446
2433 470p
2439 470p
10n
470R 3463
4K7 3467 2K2
470p
2468
3635
4R7
+C
3621 15K
2448
220p
7407
BC847B
7408
BC847B
3457
10K
3449
22K
3454 470R
2434 100p
3428
10n
2n2
2441
2440
2450 470p
2449 220p
21 10
A
+C
5406
2401
10n
1u5
B
C
3435
3436
3439
4K7
10K
1440
1441
1442
Clockset
Program
TimerRDS
D
Sound
2K2
1443
3434 1K8
Source
E
3424
3425
4K7
10K
14511450
F
G
H
I
T429
2428
2u2
2429
330p
2427 560p
4
8
7 5
3
+RDS
MUX
SCOUT
CIN VDDA
VREF
Open Close
3444
100R
2424 100n
7406 SAA6579T
COMPARATOR
ANTI-
ALIASING
FILTER
CLOCKED
REFERENCE
VOLTAGE
1452
Play
Stop
Preset down
Preset up
/22/22M/25 ONLY
RDS DECODER
BANDPASS
(8th ORDER)
COSTAS LOOP
VARIABLE AND
FIXED DIVIDER
VP1
REGENERATION
AND SYNC
VSSA
6
3423 2K2
57 Khz
CLOCK
3422 1K8
1453
Next
Tune up
RECONSTRUCTION
+B
T436
6400
1N4148
FILTER
3432
1K2
1444
Standby
3421
1K2
1454
Previous
Tune down
+5V6
2400
10n
+uP
3433 2K7
T443
2435 10n
3427 22K
T444
2636 10n
3420 2K7
T445
2420 10n
5405
4M332
3445
AT-51
2426 22p
TEST LOGIC AND OUTPUT
SELECTOR SWITCH
MODE
9
3446 220K
13
OSCI
OSCILLATOR
AND
DIVIDER
BIPHASE SYMBOL DECODER
2K2
14
OSCO
TEST
10
Key0
Key1
Key2
RDS_MPX
2425 33p
12
VDDD
QUALITY
BIT
GENERATOR
DIFFERENTIAL
DECODER
VSSD
11
F1A
-30V
5402
2u2
2454 100n
EEPROM_DATA EEPROM_CLK
TU_DATA TU_CLK TU_STEREO Key2
Key0 NTC
PWM
1
QUAL
3442
33K
2
RDDA
16
RDCL
3443 33K
15
T57
NON RDS
3412
22K
3613
3603
3612 3633 1K
3418
3440 3431
3450
RDS_DATA
T433
1415 I5 1416 C13 1418 F13 1420 H13 1425 A5 1440 D1 1441 D1 1442 D1 1443 D2 1444 E2 1450 F1 1451 F1 1452 F1
A
1453 F2 1454 F2 2400 B3 2401 B2 2402 D10 2405 D10 2408 I8 2409 I8 2410 I8 2411 G7 2412 G7 2413 G7 2414 G6
B
2415 F6 2416 F7 2419 I9 2420 F3 2422 I5 2423 I6 2424 G1 2425 H3 2426 H3 2427 I1 2428 I1 2429 H1 2430 C13
C
2431 D12 2432 D12 2433 D12 2434 D12 2435 D3 2436 E11 2437 E12 2438 E12 2439 E12 2440 E12 2441 E12 2442 H12
D
2443 H12 2444 H11 2445 H11 2446 H12 2447 E11 2448 H12 2449 H12 2450 F12 2451 F12 2452 F13 2454 D4 2468 E12 2470 C10
E
2471 C11 2634 F11 2635 F12 2636 E3 3401 D11 3402 F8 3403 F9 3404 E9 3405 I8 3406 I8 3407 I8 3408 G7 3409 D4
F
3410 F9 3411 E9 3412 I4 3413 E9 3414 E9 3415 I9 3416 I9 3417 I10 3418 E4 3419 E9 3420 E3 3421 F3 3422 F2
G
3423 F2 3424 F1 3425 F1 3426 E9 3427 D3 3428 D12 3429 D9 3430 D9 3431 E4 3432 D3 3433 C3 3434 D2
H
3435 D2 3436 D1 3437 I5 3438 I5 3439 D1 3440 E4 3441 F8 3442 I4 3443 I4 3444 G1 3445 H3 3446 H3 3447 B13
I
3448 B13 3449 C12 3450 F4 3451 C13 3452 B12 3453 F7 3454 C12 3455 F7 3456 C13
3457 B12 3458 F5 3459 F6 3460 F6 3461 D13 3462 F6 3463 D12 3464 F6 3465 D13 3466 F6 3467 D12 3468 D13 3469 E13 3470 F8 3471 B12 3472 C9 3473 C5 3474 C5 3475 C6 3476 C6 3477 C6 3478 C6 3479 C6 3480 C6 3481 C6 3482 C7 3483 C7 3484 C7 3485 C7 3486 C7 3487 C7 3488 C7 3489 C8 3490 C8 3491 C8 3492 C8 3493 C8 3494 C8 3495 F8 3496 A10 3497 A10 3498 F8 3499 F8 3601 C5 3602 C5 3603 D4 3610 F5 3612 E4 3613 D4 3615 F5 3617 F13 3619 G13 3620 E13 3621 F12 3622 G13 3623 G13 3624 G13 3625 G13 3626 G13 3627 F7 3628 E13 3629 E11 3630 E13 3631 C9 3632 C9 3633 E4 3634 E13 3635 F12 3636 F13 3637 F13 3638 I13 3639 I12 3640 I12 4400 I9 4401 I9 5400 D10 5401 D10 5402 C4 5403 F7 5404 F6 5405 G3 5406 B2 6400 B2 6401 B13 7400 E7 7401 D11 7402 I8 7403 G6 7405 I10 7406 H1 7407 I12 7408 I12 7422 B11 7423 B10 T401 C13 T402 C13 T403 C13 T404 C13 T405 D13 T406 D13 T407 D13 T408 D13 T409 D13 T410 D13 T411 D13 T412 E13 T413 E13 T414 E13 T415 E13 T416 E13 T417 E13 T418 E13 T419 F13 T420 F13 T421 F13 T422 G13 T423 G13 T424 G13 T425 G13 T426 G13 T427 G13 T428 H13 T429 F1 T430 H13
T431 I13 T432 I13 T433 I4 T434 I5 T436 B2 T438 D10 T439 I13 T440 F6 T441 G5 T442 F13 T443 D3 T444 E3 T445 F3 T446 I11 T447 I9 T448 I6
6 - 26 - 2

FRONT BOARD - LAYOUT DIAGRAM

A
1415 C3 1442 B1 1454 C6 3416 A6 3452 C4 3468 C5 3623 C1 3636 D4 5405 C5 9402 B4 9409 B6 9416 B5 9423 C1 1416 D6 1443 A1 2402 A1 3428 C5 3454 C6 3469 C5 3624 C1 3637 D4 5406 D4 9403 B4 9410 D2 9417 B1 9424 A2 1418 D1 1444 A1 2428 A5 3442 C4 3456 C5 3617 C1 3625 C1 5400 D2 6400 C4 9404 B4 9411 C4 9418 C1 9425 B1 1420 C3 1450 A6 2634 A5 3443 C4 3461 C5 3619 C1 3626 C2 5401 A1 6401 D6 9405 D3 9412 A6 9419 C1 9426 C2 1425 A3 1451 A6 2635 A1 3444 C6 3463 C5 3620 C4 3628 D4 5402 B4 7401 D2 9406 C3 9413 D3 9420 B4 9427 A2 1440 C1 1452 B6 3405 D2 3449 C6 3465 C5 3621 C1 3634 D5 5403 C2 7405 A6 9407 C3 9414 A1 9421 A4 9428 D2 1441 B1 1453 B6 3410 B2 3451 C6 3467 C5 3622 C1 3635 D5 5404 C2 9401 D3 9408 B1 9415 A6 9422 A2
1
2345
6
A
2400 D1 2422 C3 2437 C1 2451 C3 3409 B3 3425 A1 3440 B3 3464 B4 3482 A3 3496 A4 3631 A4 7403 C4 2401 D3 2423 C3 2438 C2 2452 D2 3411 B5 3426 A5 3441 B5 3466 B4 3483 A3 3497 A4 3632 A4 7406 B1 2405 A4 2424 B1 2439 C2 2454 B3 3412 C3 3427 A5 3445 B1 3470 B4 3484 A3 3498 B5 3633 B3 7407 D4 2408 C4 2425 C1 2440 C2 2468 C2 3413 B5 3429 A4 3446 B1 3471 C2 3485 A3 3499 B4 3638 D3 7408 C4 2409 C5 2426 C1 2441 C3 2470 A5 3414 B5 3430 A4 3447 C1 3472 A4 3486 A3 3601 B3 3639 C4 7422 A4 2410 C5 2427 B1 2442 D5 2471 A4 3415 A2 3431 C3 3448 C1 3473 B3 3487 A3 3602 B3 3640 C4 7423 A4 2411 C5 2429 C1 2443 D5 2636 A5 3417 A1 3432 A5 3450 B3 3474 B3 3488 A3 3603 B3 4400 A1 2412 C4 2430 C1 2444 D5 3401 D4 3418 C3 3433 C3 3453 B4 3475 B3 3489 A3 3610 C3 4401 A1 2413 C4 2431 C1 2445 D5 3402 B5 3419 A4 3434 A5 3455 B4 3476 A3 3490 A3 3612 B3 4402 D1 2414 C4 2432 C1 2446 D5 3403 B5 3420 C3 3435 B5 3457 C2 3477 B3 3491 A3 3613 B3 4403 A5 2415 C4 2433 C1 2447 C1 3404 A5 3421 C1 3436 B5 3458 C4 3478 A3 3492 A4 3615 C4 4404 A4 2416 C4 2434 C1 2448 D5 3406 C5 3422 C1 3437 D4 3459 C4 3479 A3 3493 A4 3627 B4 4405 C1 2419 A1 2435 B2 2449 D5 3407 C5 3423 B1 3438 D4 3460 C4 3480 A3 3494 A4 3629 C3 7400 B4 2420 B2 2436 C1 2450 D2 3408 C4 3424 B1 3439 C5 3462 C4 3481 A3 3495 B4 3630 C3 7402 C4
1
234 5
A
A
B
C
D
1
2345
6
B
C
D
B
C
D
1
B
C
D
234 5
7 - 1 7 - 1

TUNER BOARD EC06-CIRCUIT DIAGRAM

TUNER BOARD ECO6
A
A
B
C
D
E
AM FRAME AERIAL
F
1
FM 75 OHM
YKD31-
0432
1101
YKD21
1102
2
2102
P01
1103
XH-S
234567891011121314
/ SYSTEMS-CENELEC
USA
USA
2105
3
100n
1130
2
C-PAD
1
GND
23
2191
FM FRONTEND
VCC
4
6
7.2V
1.6-8V
T107
3195 100R
p
100n
2190
100u
5102
6 5
*
4102
MIXER
varicap
V
910
5
+FM
MW
78
1 2 34
7KL
0R
1
100n
1131
C-PAD
3108
2K2
LW =HIGH
MW/LW-RF
T105
2
T106
1
T102
T103
LW only
0V
0.7V
0V
4101
0R
1
ANT
0V
7104 BC337-40
*
1110
B
LW
5103
4
6
G
H
P01
P0
I
123456
3 2
10p
2109
2108
4K7
8.3V
7.5V
BC857B 7109
0V
7.4V
3180
100p
3128
2K2
10K
1
78
VDD VDD
3123
3125
8V
6.7V
10K
LW=HIGH
marked components not for LW version
0V
0.7V
FE450
IF-OUT
OSC. OUT
1
2106
BC337-40
7122
BC847C
7
8
6106
6105-1
HN1V02H
11p
20p_LW
LW only
7105
0.7V
0.1V
MW=HIGH
0V 0V
0V
0.1V
3109
2 7
P0
BAS216
4K7
3193
3194
2107
330R
2K2
1u
3132
C
3105 220R
T110
33p
2159
T111
1
6105 1 2
3
HN1V02H
AM-OSCILLATOR
5123
47R
6
8
5122
*
0R
4104
6
3190
120R 120R
3192
330R
T109
8 7 6 54
3
6
6105-2
MW
7
LW
78
5
HN1V02H
34
LW
2 1
34 2 1
2p2
18p
22p
2120
p
10p
2125
2119
*
2124
2123
390p
3n3
2122
p
2118
560p
10n
VCO
100K
3134
5
22K
T104
3142
D
BC847C
3141
56K
T112
0V
7124
VERSION PROGRAMMING COMPONENTS
AM-IF1
5111
450kHz
34
T113
2
6
T115
3191
2128
10u
7101
0.2V
2165 100n
2129
100u
VCC1
5115
46
123
BIRDY FILTER
2127 220n
0.1V
7.8V
8.2V
1.6-8V 1-8V
1.3V
0.7V
8 7
TEA5762
AM DET
2V
1
RIPPLE
0V
2
AM-RF
3
FM-GND
4
RF-GND1
5
FM-OSC
0V
6
AM-OSC
7
VCC1
I-TUNE
8
9
VCO
1V
10
AF-OUT
MPX-IN
11
1.2V
2131
RIPPLE
CHARGE
0.8V
470n
AGC
AGC
CTRL
PUMP
LPF
0.15V
3145
2132
43
42
44
NC
RF-GND2
AM-IF
AM
FRONTEND
AM
OSC
PRE-
SCALER
VSTABB
VSTABA
STABILIZER
VCC2
STEREO
DECODER
LEFT
MUTE
14
12
13
0.6V
0.8V
2K2
1u
2133
470n
RDS only
VCC1
22K
3143
3176
33K
1.3V
0.7V
BC857C 7103
33p
2149
0.7V
3137
0.1V
22K
7 8 9 1011121314
LEGEND
* ... only assembled in FM/AM-version SMD jumper
p ...for provision only USA ... for USA version only LW ... for LW version only
BUFFER AMPLIFIER
P0
MW=HIGH
3144
1K
MPX
2169
2n2
MPX
to 1120 pin 5
2134
41xx
0R
USA
18n
1
78
AM/FM
1.4V
1.4V
0.4V
40
41
AM|FM
AM-IF1-IN
AM-MIXOUT
AM
MIXER
AGC
MULTI-
PLEXER
VDD
AGC
RIGHT
IF-GND
PILOT
FILTER
16
15
1V
0.6V
1.2V
2u2
2138
5119
6
78
DISCRIMINATOR
USA
22n
22n
18n
2135
39
17
V
FM-IF1
5109
1I3
G
9V
1.4V
VSTABA
AM
IF
AGC
AM DET
FM
DET
FM-DEMOD
1V
2139
34 2 1
EVM
O
2
38
18
0V
15p
2140
2150 100n
T114
FM-IF2
5110
3
I1O
G
2
1.1V
1.4V
1.4V
0.7V
0.7V
37
FM-IF1-IN
FM IF1
FM IF2
CONTROL
AFC
AFC-
19
1.1V
T141
470n 2164
AM-IF2
AGC
AFC+
1.1V
T142
36
20
35
FM-IF2
VSTABB
CONTROL
XTAL OSC
VCC2
FIELDSTR-IND
21
2V
11V
T116
VCC2
2141
100n
34
MONO/
STEREO
VDD
22
FM-IF2-IN
AM-AFC
P1
P0
WRITE-EN
DATA
CLOCK
DIG-GND
VCC1
VCC2
2
VDD
82p
+FM
...V FM mode stereo ...V MW mode
...V LW mode
voltages measured while set is tuned to a strong transmitter
1.2V
0.7V
33
32
1.4V
31
7.5V
7.5V
30
0.1V
29
0V
28
27
26
1.4V
25
stereo 0.2V
24
mono 4.8V
23
VDD
7.8V
8.2V
8.2V
11V
8.2V
8.3V
7.5V
8.9V
0V
0V
8.2V
8.3V
7.5V
AM-IF2
5112
34 2 1
7P
AM-AFC
5114
34 2 1
7P
p
2161
100n
LW
100n
2163
2166
3169 150K
1n
5121
2167
12p
kHz
DT-381
75
2145
220p
T140
3168
120R
22n
2130
T118
3155 150R
1u
2144
450kHz
6
8
7
450kHz
6
78
P1
P0
OUTPUT PORTS
PROGRAMMABLE
2148
3167
120R
12V
7112
BC547C
8.9V
7110
BC857B
68K
8.2V
10K
3150
AM/FM
from 7101/39
Signal path
FM AM MPX (Audio Frequency) AF - left/right
VERSION
/00 /02 FM/MW/LW
/00 /02 FM/MW
/01 FM/MW
/14 FM-OIRT/MW
/17 FM/AM
VERSION DETECTION
P1
BAS216
3156
100K
0V
3157
3170
100K
100K
3160
470R
2n2
9.6V
3151
2147
22u
3172
3171
220p
from
2169
5K6
47K
2162
2146
2143
220p
3158 470R
MPX
T117
220n
6120
3161
22K
3159
470R
6107
3146
BZX284-C11
22R
3156
component mounted
0.2V
7111 BC847C
5V
0V
stereo stereomono
T123
T122
0V
T121
0V
T120
0V
ENABLE/MPX
T127
12Vtyp
(10-14V)
T126
1132
3154 330R
3153
470R
2137
220n
31576120
152kHz, 50mV
3
STEREO
CLOCK DATA
VCC RIGHT
T125
GND
LEFT
C-PAD
T124
3152
470R
2136
3170
7111
pp
stereo 0.4V mono 4.8V
1120
8 7 6 5 4 3 2 1
FE-BT-VK-N
4
220n
ECO6 Sys-Cenelec, 000907
A
B
C
D
E
to/from
F
G
H
I
1101 A2 1102 B1 1103 E2 1110 B2 1120 E14 1130 A2 1131 C2 1132 F13 2102 B1 2105 A2 2106 E3 2107 E4 2108 G3 2109 G3 2118 H6 2119 H6 2120 H6 2122 I6 2123 H6 2124 H6 2125 H6 2127 E7 2128 B8 2129 C7 2130 F11 2131 F8 2132 F8 2133 F8 2134 I8 2135 I9 2136 H14 2137 H13 2138 F9 2139 G9 2140 G9 2141 F10 2143 G12 2144 G11 2145 E11 2146 E12 2147 E12 2148 E12 2149 H7 2150 A10 2159 D5 2161 C11 2162 H12 2163 D11 2164 G10 2165 C7 2166 E11 2167 E11 2169 G8 2190 C3 2191 C3 3105 D5 3108 D2 3109 G4 3123 H3 3125 H2 3128 H3 3132 G4 3134 H6 3137 H7 3141 E7 3142 E6 3143 G7 3144 G8 3145 F8 3146 G13 3150 H12 3151 H12 3152 G14 3153 G13 3154 F13 3155 G12 3156 C12 3157 D12 3158 E13 3159 D13 3160 D13 3161 D13 3167 F12 3168 F11 3169 E11 3170 D12 3171 G12 3172 G12 3176 H7 3180 I3 3190 B6 3191 B7 3192 B6 3193 B4 3194 C4 3195 C3 4101 E2 4102 F3 4104 H5 5102 E3 5103 F2 5109 B9 5110 B10 5111 A9 5112 A11 5114 B11 5115 E7 5119 G9 5121 E11 5122 H5 5123 G5 6105-1 E4 6105-2 G6
6106 D4 6107 G13 6120 C13 7101 C8 7103 H8 7104 D2 7105 F4 7109 H3 7110 H12 7111 C13 7112 G12 7122 H4 7124 H7 T102 B2 T103 B2 T104 B6 T105 E2 T106 E2 T107 C3 T109 D5 T110 D5 T111 E5 T112 F7 T113 A9 T114 B11 T116 F10 T117 F13 T118 G11 T120 F13 T121 F13 T122 E13 T123 E13 T124 G14 T125 F14 T126 F13 T127 F13 T140 F11 T141 F10 T142 F10
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