Philips MC-M321, MC-M322, MC-M325 Service Manual

Page 1
Service
Service
Micro System
Service Manual
Service Service
Service
MC-M350/21/22/25

TABLE OF CONTENTS

Page
Preparations & Controls .............................................1-7
Disassembly Instructions............................................... 2
Set Block diagram ......................................................... 3
Set Wiring diagram ........................................................ 4
Key Board ...................................................................... 5
Power Board .................................................................. 6
Tuner Board...................................................................7
MCU & CD Board .......................................................... 8
Diode & Connection Boards...........................................9
Main Board .................................................................. 10
Set Mechanical Exploded View & Parts List ............... 11
CLASS 1
©
Copyright 2002 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by SL 0325 Service Audio Printed in The Netherlands Subject to modification
Version 1.0
LASER PRODUCT
GB
3140 785 32550
Page 2

LOCATION OF PRINTED CIRCUIT BOARDS

IN
A
M
1-2
D
IO
B
D
O
E
A
D
R
A
O
B
R
D

VERSION VARIATIONS

M
C
B
U
O
&
A
C
R
D
D
K
E
Y
B
O
A
R
D
R
E
N
TU
POWER BOARD
D
R
A
O
B
Features & Board in used
RDS function ECO Standby Aux Input Digital Coaxial Out Line Out Subwoofer Out Headphone Out AC Voltage Selector Non-Cenelec Tuner
Cenelec Tuner
Type/Versions
/21
x
x x x
/22
x x
x
x
x
MC-M350
/25
x x
x
x
x
Page 3

SPECIFICATIONS

GENERAL:
Mains voltage /21 : 120V / 230V ±15% Switchable /22/25 : 230V ±10% Mains frequency /21 : 50/60Hz /22/25 : 50Hz Power consumption /22/25 : < 1W at ECO Standby : < 9W at Standby (DEMO mode off)
: 53W at Active Clock accuracy : < 4 seconds per day Dimension centre unit : 155 x 220 x 270mm
TUNER: FM
Tuning range : 87.5-108MHz IF frequency : 10.7MHz ± 20kHz Aerial input : 75 Coaxial Sensitivity at 26dB S/N : < 22dBf Selectivity at S9/300kHz : > 33dB IF Rejection : > 60dB Image Rejection : > 20dB Distortion at RF=1mV, dev. 75kHz : < 3%
-3dB Limiting point : < 23.5dB Crosstalk at RF=1mV, dev. 40kHz : > 26dB Modulation Hum : > 45dB AM Suppression I/P: 48~82dBf : > 25dB
AM (MW)
Tuning range /21/22/25 : 531-1602kHz /21 : 530-1700kHz Grid /21 : 9kHz / 10kHz /22/25 : 9kHz IF frequency : 450kHz ± 1kHz Aerial input : Frame aerial 18.1µH Sensitivity at 26dB S/N : < 3.25mV/M Selectivity at S9/300kHz : > 15dB AGC Figure of Merit : > 25dB IF rejection : > 24dB Image rejection : > 20dB Distortion at RF=50mV, m=80% : < 5% Mudulation Hum with REC or : > 40dB Spurious Response Rejection : > 28dB
LW (Only for /22/25 )
Tuning range : 153-279kHz Grid : 3kHz IF frequency : 450kHz ± 1kHz Aerial input : Frame aerial 18.1µH
1-3
Maximum Sensitivity : < 1.5mV/M Sensitivity at 26dB S/N : < 6.0mV/M Selectivity at S9/300kHz : > 24dB IF rejection : > 26dB Image rejection : > 20dB Distortion I/P:5~50mV : < 5% Modulation Hum with REC on : > 40dB
AMPLIFIER:
Output power (6, 1kHz, 10% THD) : 30W Frequency response within -3dB : 60Hz-14kHz Digital Sound Control (DSC) : Optimal,Classic,Jazz,
Rock DBB : ON/OFF Incredible Surround (IS) : ON/OFF Input sensitivity (±3dB) for Rated Output Power at 1kHz Aux in : 500mV; Rs=600
Tuner in : FM67.5kHz, AM80%Modulation
CD in : -6dB track
Tape in : 250nWb/m
Output sensitivity
Headphone output at 32Ω : 15mW ± 2dB
CASSETTE RECORDER:
Number of track : 2 Tracks (Stereo) Tape speed : 4.76 cm/sec ± 2% Wow and flutter : < 0.4% DIN Fast-wind/Rewind time C60 : 130 sec Bias system : 78kHz ± 10kHz Rec/Pb freq. response within 8dB : 80Hz - 10kHz Signal to Noise Ratio (A-weighted) : 48dBA Distortion 250nWb/m : < 5% Channel Difference at overall : < 4dB
COMPACT DISC:
Frequency response within ± 3dB : 63Hz - 14kHz Output level (in Vrms) : 500mV, Z
= 100
out
Signal/Noise ratio (A-weighted): > 62dBA Distortion at 1kHz : < 0.02% Channel unbalance at 1kHz : 2dB Channel separation at 1kHz : > 30dB Emphasis : 15/50 µS (switched
automatically) THD Noise(1kHz) : 1.00% Outband Attenuation : > 20dB for Freq. > 40kHz
MP3 - CD :
Bit rates : 32K - 320Kps Sampling rates : 32KHz/44.1KHz/48KHz
Page 4

MEASUREMENT SETUP

Tuner FM
1-4
Bandpass
LF Voltmeter
e.g. PM2534
RF Generator
e.g. PM5326
DUT
250Hz-15kHz
e.g. 7122 707 48001
Ri=50
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Tuner AM (MW,LW)
RF Generator
e.g. PM5326
Ri=50
DUT
Frame aerial
e.g. 7122 707 89001
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
S/N and distortion meter
e.g. Sound Technology ST1700B
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
CD
Use Audio Signal Disc (replaces test disc 3)
DUT
L
R
SBC429 4822 397 30184
S/N and distortion meter
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
Recorder
Use Universal Test Cassette CrO2 SBC419 4822 397 30069
or Universal Test Cassette Fe SBC420 4822 397 30071
LF Generator
e.g. PM5110
DUT
L
R
S/N and distortion meter
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
Page 5

SERVICE AIDS

1-5
Service Tools:
Universal Torx driver holder .................................. 4822 395 91019
Torx bit T10 150mm ............................................. 4822 395 50456
Torx driver set T6 - T20......................................... 4822 395 50145
Torx driver T10 extended ...................................... 4822 395 50423
Cassette:
SBC419 Test cassette CrO2................................. 4822 397 30069
SBC420 Test cassette Fe ..................................... 4822 397 30071
MTT150 Dolby level 200nWb/M............................ 4822 397 30271
Compact Disc:
SBC426/426A Test disc 5 + 5A ............................ 4822 397 30096
SBC442 Audio Burn-in Test disc 1kHz ................. 4822 397 30155
SBC429 Audio Signals disc .................................. 4822 397 30184
Dolby Pro-logic Test Disc...................................... 4822 395 10216
HANDLING CHIP COMPONENTS
ESD Equipment: Anti-static table mat - large 1200x650x1.25mm ... 4822 466 10953
Anti-static table mat - small 600x650x1.25mm..... 4822 466 10958
Anti-static wristband .............................................. 4822 395 10223
Connector box (1M)............................................ 4822 320 11307
Extension cable
(to connect wristband to conn. box).................. 4822 320 11305
Connecting cable
(to connect table mat to conn. box) .................. 4822 320 11306
Earth cable (to connect product to mat or box) .... 4822 320 11308
Complete kit ESD3
(combining all above products)......................... 4822 320 10671
Wristband tester .................................................... 4822 344 13999
Page 6
WARNING
GB
All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.
F
ATTENTION
Tous les IC et beaucoup d’autres semi-conducteurs sont sensibles aux décharges statiques (ESD). Leur longévité pourrait être considérablement écourtée par le fait qu’aucune précaution n’est prise à leur manipulation. Lors de réparations, s’assurer de bien être relié au même potentiel que la masse de l’appareil et enfiler le bracelet serti d’une résistance de sécurité. Veiller à ce que les composants ainsi que les outils que l’on utilise soient également à ce potentiel.
1-6
ESD
D
WARNUNG
Alle ICs und viele andere Halbleiter sind empfindlich gegenüber elektrostatischen Entladungen (ESD). Unsorgfältige Behandlung im Reparaturfall kan die Lebensdauer drastisch reduzieren. Veranlassen Sie, dass Sie im Reparaturfall über ein Pulsarmband mit Widerstand verbunden sind mit dem gleichen Potential wie die Masse des Gerätes. Bauteile und Hilfsmittel auch auf dieses gleiche Potential halten.
WAARSCHUWING
NL
Alle IC’s en vele andere halfgeleiders zijn gevoelig voor electrostatische ontladingen (ESD). Onzorgvuldig behandelen tijdens reparatie kan de levensduur drastisch doen verminderen. Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat. Houd componenten en hulpmiddelen ook op ditzelfde potentiaal.
I
AVVERTIMENTO
Tutti IC e parecchi semi-conduttori sono sensibili alle scariche statiche (ESD). La loro longevità potrebbe essere fortemente ridatta in caso di non osservazione della più grande cauzione alla loro manipolazione. Durante le riparazioni occorre quindi essere collegato allo stesso potenziale che quello della massa dell’apparecchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale.
GB
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used.
NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen, identiek aan de gespecificeerde, worden toegepast.
F
Les normes de sécurité exigent que l’appareil soit remis à l’état d’origine et que soient utiliséés les piéces de rechange identiques à celles spécifiées.
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten. Der Original zustand des Geräts darf nicht verändert werden; für Reparaturen sind Original-Ersatzteile zu verwenden.
“Pour votre sécurité, ces documents doivent être utilisés par des spécia­listes agréés, seuls habilités à réparer votre appareil en panne”.
CLASS 1
LASER PRODUCT
GB
Invisible laser radiation when open. Avoid direct exposure to beam.
Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad. Betrakta ej strålen.
Warning !
S
Varning !
3122 110 03420
I
Le norme di sicurezza esigono che l’apparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambio identici a quelli specificati.
"After servicing and before returning set to customer perform a leakage current measurement test from all exposed metal parts to earth ground to assure no shock hazard exist. The leakage current must not exceed 0.5mA."
Varoitus !
SF
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina näkymättömälle laserisäteilylle. Älä katso säteeseen!
DK Advarse !
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er ude af funktion. Undgå udsaettelse for stråling.
Page 7

PREP ARATIONS AND CONTROLS

Preparations
speaker
(right)
speaker
(left)
AC power cord
AM loop 
antenna
FM wire antenna
A
B
C
Rear connections
The type plate is located at the rear of the
system.
A
Powe r
Before connecting the AC power cord to the
wall outlet, ensure that all other connections
ha
ve been made.
WARNING!
–For optimal performance, use only the
original po
wer cable.
–Never make or change any connections
with the power switched on.
To avoid overheating of the system, a safety
circuit has been built in. Therefore, your
system may switch to Standby mode
automatically under extreme conditions. If
this happens, let the system cool down
before reusing it (not available for all versions).
B
Antennas Connection
Connect the supplied AM loop antenna and FM
antenna to the respective terminals. Adjust the
position of the antenna for optimal reception.
AM Antenna
Position the antenna as far as possible from a TV,
VCR or other radiation source.
Preparations
FM Antenna
For better FM stereo reception, connect an
outdoor FM antenna to the FM AERIAL (FM
ANTENNA) terminal.
C
Speakers Connection
Front Speakers
Connect the speaker wires to the SPEAKERS
terminals, right speaker to "RIGHT" and left
speaker to "LEFT", colored (mar ked) wire to
"+" and black (unmarked) wire to "-".
Fully insert the stripped portion of the speaker
wire into the terminal as shown.
Notes:
– For optimal sound performance, use the supplied
speakers.
– Do not connect more than one speaker to any
one pair of +/- speaker terminals.
– Do not connect speakers with an impedance
lower than the speakers supplied. Please refer to
the SPECIFICATIONS section of this manual.
Optional connection
The optional equipment and connecting cords
are not supplied. Refer to the operating
instructions of the connected equipment for
details.
Connecting other equipment to your
system
Connect the audio left and right OUT terminals
of a TV, VCR, Laser Disc player, DVD player or
CD Recorder to the AUX terminals.
Note:
– If you are connecting equipment with a mono
output (a single audio out terminal), connect it to
the AUX left terminal. Alternatively, you can use a
“single to double” cinch cable (the output sound still
remain mono).
Before using the remote control
1
Pull out the plastic protective sheet.
2
Select the source you wish to control by
pressing one of the source select keys on the
remote control (for example CD, TUNER).
3
Then select the desired function (for example
,
,
).
Replacing battery (lithium
CR2025) into the remote control
1
Pull out the knob
A
slightly to the left.
2
Pull out the battery compar tment
B
.
3
Replace a new battery and fully inser t the
battery compar tment back to the original
position.
plastic
protective
sheet
CAUTION!
Batteries contain chemical substances, s o
they should be disposed off properly.
A
C
R
2
0
2
5
L
I
T
H
I
U
M
B
1-7
Page 8
PREP ARATIONS AND CONTROLS
0
!
@
9
3
*
&
^
%
5
4
6
2
#
$
2
3
1
9
6
4
5
7
8
Controls
Controls on the system and
remote control
1
Display
– shows the status of the system.
2
PROG/ REV
for CD/MP3-CD ...... programmes tracks and
reviews the programme.
for TUNER .................. programmes tuner stations
manually or automatically.
for TAPE ........................ sets tape reverse modes
3
CLOCK SET • RDS /
for CLOCK ................. set the clock function.
for CD/MP3-CD ...... star ts or interrupts CD
playback
for TAPE ........................ starts the tape playback
for TUNER .................. displays RDS information
4
Mode Selection
VOLUME (-/+)
– adjusts the volume level.
on the system only - adjusts the hour and minutes
for the clock/ timer functions.
PRESET/ TITLE/ TIMER SET
/ (on
the remote control ¡ / )
for TUNER .................. selects a preset radio station.
for CD ...........................skips to the beginning of a
current track/previous/ later
track
for MP3-CD ............... to select previous/ next title
for Timer (
only) to set timer under standby
SEARCH/ ALBUM/ TUNE
/
(on the
remote control 11 / 22)
for TUNER .................. Tune to a station
for CD ...........................to search backward or
forward.
for MP3-CD ............... select previous/ next album.
for TAPE ........................ fast rewind/ wind tape
STOP 9
........................................... stops CD/ MP3-CD
playback or erase a CD
programme.
........................................... stops tape playback/
recording.
REC ......................... starts recording.
5
SOURCE
– selects the respective sound source for CD/
TUNER/ TAPE /AUX.
– switches on the system.
6
DISPLAY-BAND (on the remote control
DISPLAY A/B)
for TUNER .................. change the tuner radio
band.(FM/ MW/ LW)
for CD/MP3-CD...... change the CD display
mode
for TAPE ........................ switches tape direction
7
iR SENSOR
–infrared sensor for remote control.
8
ECO POWER indicator
9
STANDBY ON2
– switches the system to standby.
0
PHONES – connects to headphone.
!
- open/ close the cassette door.
@
CD OPEN
– open the CD door.
#
INTERACTIVE SOUND controls:
DBB .................... (Dynamic Bass Boost) enhances
the bass.
DSC ..................... (Digital Sound Control) selects
sound characteristics: CLASSIC/
JAZZ/ ROCK/ OPTIMAL.
INCREDIBLE SURR.
(IS) ....................... creates a super-enhanced stereo
effect.
$
REPEAT
– repeats a track/ CD programme/ entire CD.
%
SHUFFLE
–plays CD tracks in random order.
^
MUTE
–interrupts and resumes sound reproduction.
&
SLEEP
activates/deactivates or selects the sleeper time.
*
TIMER ON / OFF
– activates/deactivates the timer function.
Notes for remote control:
– First select the source you wish to control
by pressing one of the source select keys on
the remote control (for example CD,
TUNER).
– Then select the desired function (for
example
,
,
).
1-8
Page 9
PREP ARATIONS AND CONTROLS
Important notes for users in the
U.K.
Mains plug
This apparatus is fitted with an approved 13
Amp plug. To change a fuse in this type of plug
proceed as follows:
1
Remove fuse cover and fuse.
2
Fix new fuse which should be a BS1362 5 Amp,
A.S.T.A. or BSI approved type.
3
Refit the fuse cover.
If the fitted plug is not suitable for your socket
outlets, it should be cut off and an appropriate
plug fitted in its place.
If the mains plug contains a fuse, this should
have a value of 5 Amp. If a plug without a fuse
is used, the fuse at the distribution board
should not be greater than 5 Amp.
Note: The severed plug must be disposed of to
avoid a possible shock hazard should it be
inserted into a 13 Amp socket elsewhere.
How to connect a plug
The wires in the mains lead are coloured with
the following code: blue = neutral (N),
brown = live (L).
As these colours may not correspond with the
colour markings identifying the terminals in
your plug, proceed as follows:
– Connect the blue wire to the terminal
marked N or coloured black.
– Connect the brown wire to the terminal
marked L or coloured red.
–Do not connect either wire to the earth
terminal in the plug, marked E (or e) or
coloured green (or green and yellow).
Before replacing the plug cover, ma ke cer tain
that the cord grip is clamped over the sheath
of the lead - not simply over the two wires.
Copyright in the U.K.
Recording and playback of material may
require consent. See Copyright Act 1956 and
The Performer’s Protection Acts 1958 to 1972.
Norge
Typeskilt finnes på apparatens underside.
Observer: Nettbryteren er sekundert
innkoplet. Den innebygde netdelen er
derfor ikke frakoplet nettet så lenge
apparatet er tilsluttet nettkontakten.
For å redusere faren for brann eller elektrisk
støt, skal apparatet ikke utsettes for regn eller
fuktighet.
Italia
DICHIARAZIONE DI CONFORMITA ’
Si dichiara che l’apparecchio MC-M350 Philips
risponde alle prescrizioni dell’ar t. 2 comma 1 del
D.M. 28 Agosto 1995 n. 548.
Fatto a Eindhoven
Philips Consumer Electronics
Philips, Glaslaan 2
5616 JB Eindhoven, The Nether lands
CAUTION
Use of controls or adjustments or
performance of procedures other than
herein may result in hazardous
radiation exposure or other unsafe
operation.
1-9
Page 10

TROUBLESHOOTING

Cleaning the Cabinet
Use a soft cloth slightly moistened with a mild
detergent solution. Do not use a solution
containing alcohol, spirits, ammonia or abrasives.
Cleaning Discs
When a disc becomes dirty,
clean it with a cleaning cloth.
Wipe the disc from the centre
out.
Do not use solvents such as
benzene, thinner, commercially
available cleaners, or antistatic
spray intended for analogue records.
Cleaning the disc lens
After prolonged use, dirt or dust may
accumulate at the disc lens. To ensure good
playback quality, clean the disc lens with Philips
CD Lens Cleaner or any commercially available
cleaner. Follow the instructions supplied with
cleaner.
Cleaning the Heads and the Ta pe Paths
To ensure good recording and playback quality,
clean the heads
A
, the capstan(s)
B
, and
pressure roller(s)
C
after every 50 hours of
tape operation.
Caution: Do not rotate the heads during
cleaning.
Use a cotton swab slightly moistened with
cleaning fluid or alcohol.
You can also clean the heads by playing a
cleaning tape once.
Demagnetising the heads
Use a demagnetising tape available at your
dealer.
Maintenance
WARNING
Under no circumstances should you try to repair the system yourself, as this will invalidate the
warranty. Do not open the system as there is a risk of electric shock.
If a fault occurs, first check the points listed below before taking the system for repair. If you
are unable to remedy a problem by following these hints, consult your dealer or service center.
Problem Solution
CD OPERATION
NO DISC is displayed. –Insert a disc.
– Check if the disc is inserted upside down.
–Wait until the moisture condensation at the lens
has cleared.
– Replace or clean the disc, see “Maintenance”.
– Use a finalised CD-RW or CD-R.
Tr oubleshooting
RADIO RECEPTION
Radio reception is poor. – If the signal is too weak, adjust the antenna or
connect an external antenna for better reception.
–Increase the distance between the Micro HiFi
System and your TV or VCR.
TAPE OPERATION / RECORDING
Recording or playback cannot be made. –Clean deck parts, see “Maintenance”.
– Use only normal (IEC I) tape for recording.
CHECK TAPE is displayed. – Apply a piece of adhesive tape over the missing
tab space.
The tape deck door cannot open. – Remove and reconnect the AC power plug and
switch on the system again.
GENERAL
The system does not react when buttons – Remove and reconnect the AC power plug and
are pressed. switch on the system again.
Sound cannot be heard or is of poor – Adjust the volume.
quality. –Disconnect the headphones.
– Check that the speakers are connected correctly.
– Check if the stripped speaker wire is clamped.
The left and right sound outputs are – Check the speaker connections and location.
reversed.
The remote control does not function – Select the source (CD or TUNER, for example)
properly. before pressing the function button (
,
,
).
– Reduce the distance between the remote control
and the system.
–Insert the batter y with its polarities
(+/– signs) aligned as indicated.
– Replace the battery.
–Point the remote control directly toward
IR sensor on the front of the system.
The timer is not working. – Set the clock correctly.
– Press TIMER ON / OFF to switch on the timer.
– If a recording is in progress, stop the recording.
The Clock/Timer setting is erased. –Power has been interrupted or the power cord
has been disconnected. Reset the clock/timer.
Tr oubleshooting
1-10
Page 11

DISASSEMBLY INSTRUCTIONS

A. To remove Brand Rim Left & Right B. To remove Top Cabinet C. To remove Bottom Cabinet D. To remove Tape Deck E. To remove Left & Right Metal Side Bars F.
To remove CD Bracket G. To remove Rear Cabinet H. To remove CD MCU Board I. To remove CD Tray Cover J. To remove Connection Board & CD Deck K. To remove CD Door & Key Board L. To remove Main Board M. To remove Power Board N. To remove Tuner Board O. To remove Diode Board
2-1
A1
2-1
B1 (x4)
B2 (x4)
D1 (x4)
G2 (x2)
G3 (x2)
E1 (x2)
G4 (x2)
K1 (x4)
I1 (x4)
J1 (x1)
F1 (x2)
H1 (x4)
L1 (x2)
C1 (x4)
L2 (x1)
F2 (x1)
G5 (x2) Only for /21
G1 (x3)
O1 (x2)
M1 (x4)
N1 (x1)
E2 (x2)
C1 (x4)
A2
Page 12
2-2
2-2
Page 13

SET BLOCK DIAGRAM

L
R
R
3-1
3-1
AM ANT
FM RF
AUX
AM
RF
AM OSC
FM
OSC
L
MCU
R SUPPLY
TO CASS DECK
TMP87EP26F
TO POWER
AM IF
IC 101
TA2149BN
TU-L
TDA T468D
TU-
FUNCTION IC
PRE-AMP
FM
IF
PLL
TC
NJM4556AM
9257F
LCD DRIVE IC
HT1622
HEADPHONE OUT
POWER
AMP
AN17830A
LCD
SPK
VCC SW
CASSETT
DECK
CD
DECK
BA316N
OSC
RF
TA2153FN
TA 8142AP
85KHZ
EPROM
27C020
DRAM
256Kx16
P/B-R P/B-L
REC-L REC-R
MPEG
ES3210FP
DSP
TC9462F
CD-
ES3207FP
VIDEO
CD-
+6V L7806
+12V KA7812
+ CD 8V
NTC
RES
D602
VOLTAGE
REGULATOR
D603
:8V
L
V
POWER
SUPPLY
STP16
N106
:16V
H
V
FAN
DRIVE IC
TA2092N
Page 14

SET WIRING DIAGRAM

4-1 4-1
Page 15
5-1

KEY BOARD

Block Diagram
O S C I
D A T A
5-1
HT1622
D i s p l a y R A M
C S
R D
W R
C o n t r o l
a n d T i m i n g C i r c u i t
L C D D r i v e r / B i a s C i r c u i t
C O M 0
C O M 7
S E G 0

TABLE OF CONTENTS

IC Block Diagram........................................................................ 8-1
Circuit Diagram...........................................................................8-2
Layout Diagram-Component ...................................................... 8-3
Layout Diagram-SMD................................................................. 8-3
Electrical parts list ...................................................................... 8-4
Pin Assignment
V D D
V S S
S E G 3 1
V L C D
B Z
B Z
C S
N C
R D
W R
D A T A
V S S
O S C I
V D D
V L C D
I R Q
B Z
N C
B Z
C O M 0
C O M 1
N C
T o n e F r e q u e n c y
T 1
T 2
T 3
G e n e r a t o r
S E G 3 0
S E G 3 1
6 3
6 4
1
2
3
4
5
6
7
8
9
1 0
1 1
1 2
1 3
1 4
1 5
1 6
1 7
1 8
2 0
2 1
1 9
S E G 2 8
S E G 2 9
6 1
6 2
2 3
2 2
W a t c h d o g T i m e r
T i m e B a s e G e n e r a t o r
S E G 2 3
S E G 2 4
S E G 2 5
S E G 2 6
S E G 2 7
5 6
5 7
5 8
5 9
6 0
0 6  $
   $ "  3 . 2
2 4
2 5
2 6
2 7
2 8
a n d
S E G 2 0
S E G 2 1
S E G 2 2
N C
5 2
5 3
5 4
5 5
5 1 5 0
4 9 4 8
4 7
4 6
4 5
4 4
4 3
4 2
4 1
4 0
3 9
3 8
3 7
3 6
3 5
2 9
3 4
3 0
3 1
3 2
3 3
I R Q
N C
N C
N C S E G 1 9
S E G 1 8
S E G 1 7
S E G 1 6
S E G 1 5
S E G 1 4
S E G 1 3
S E G 1 2
S E G 1 1
S E G 1 0
S E G 9
S E G 8
S E G 7
N C
N C
N C
C O M 5
C O M 2
C O M 3
C O M 4
C O M 6
C O M 7
S E G 0
S E G 1
S E G 2
S E G 3
S E G 4
S E G 5
S E G 6
2 January 10, 2001
Page 16

CIRCUIT DIAGRAM - FRONT BOARD

5-2
5-2
Page 17
5-3
5-3

LAYOUT DIAGRAM - FRONT BOARD COMPONENT SIDE

LAYOUT DIAGRAM - FRONT BOARD SMD SIDE

Page 18

ELECTRICAL PARTSLIST - KEY BOARD

- MISCELLANEOUS -
CN901 9965 000 18230 CONN 16P H P=1.0 LCD901 9965 000 18252 LCD MC320 LED901 9965 000 18253 LED WHITE LED902 9965 000 18253 LED WHITE LED903 9965 000 18254 LED GREEN
LED904 9965 000 18254 LED GREEN LED905 9965 000 18254 LED GREEN LED906 9965 000 18254 LED GREEN LED907 9965 000 18304 LED BT-H203D-31 RED SW901 4822 276 13775 SWITCH
SW902 4822 276 13775 SWITCH SW903 4822 276 13775 SWITCH SW904 4822 276 13775 SWITCH SW905 4822 276 13775 SWITCH SW906 4822 276 13775 SWITCH
SW907 4822 276 13775 SWITCH SW908 4822 276 13775 SWITCH SW909 4822 276 13775 SWITCH SW910 4822 276 13775 SWITCH SW911 4822 276 13775 SWITCH
5-4
5-4
SW912 4822 276 13775 SWITCH SW913 4822 276 13775 SWITCH
- DIODES -
D901 4822 130 30621 1N4148 D903 4822 130 30621 1N4148 D904 4822 130 30621 1N4148
- IC & TRANSISTORS -
IC901 9965 000 18251 IC HT1622-64-QFP IC902 9965 000 14545 SENSOR RECEIVER Q905 5322 130 60159 BC846B
Note: Only these parts mentioned in the list are
normal service parts.
Page 19
6-1

POWER BOARD

6-1

TABLE OF CONTENTS

CircuitDiagram ..............................................................6-2
PCB Layout ....................................................................6-3
Electrical PartsList..........................................................6-4
Page 20

CIRCUIT DIAGRAM

6-2 6-2
Page 21

POWER PCB LAYOUT

6-3 6-3
Page 22

ELECTRICAL PARTSLIST - POWER BOARD

- MISCELLANEOUS -
CN701 9965 000 18244 CONN BASE 10P P=2.54 F701 9965 000 18245 FUSE 1.25A TSD 250V /21
F701 9965 000 11351 FUSE 800mA 250V /22/25 F703 9965 000 18246 FUSE 125mA TAPPING F704 9965 000 18247 FUSE 6.3A TAPPING
! !
!
!
6-4 6-4
F705 9965 000 18248 FUSE 3.15A TAPPING PT701 9965 000 18302 POWER TRANS. EI-28 /22
!
!
RY701 9965 000 18303 RELAY /22/25 T701 9965 000 18249 FUSE CLAMP T702 9965 000 18249 FUSE CLAMP
!
!
T703 9965 000 18250 CONNECTOR T704 9965 000 18250 CONNECTOR
!
9965 000 11348 VOLTAGE SELECTOR 2P 5A /21
- CAPACITORS -
C701 9965 000 18300 CAP CER. 0.01MF 250V 20% /22/25
!
- COILS & FILTERS -
L701 9965 000 11379 FILTER MAINS 400µH
!
- DIODES -
D701 4822 130 30621 1N4148 /22/25 D702 4822 130 30621 1N4148 /22/25 D703 4822 130 30621 1N4148 /22/25 D704 4822 130 30621 1N4148 /22/25 D705 4822 130 30621 1N4148 /22/25
D706 4822 130 31878 1N4003G D707 4822 130 31878 1N4003G D708 4822 130 31878 1N4003G D709 4822 130 31878 1N4003G
- IC & TRANSISTORS -
IC701 9965 000 18301 TA78057S /22/25 Q701 4822 130 40981 BC337-25 /22/25
Note: Only these parts mentioned in the list are
normal service parts.
Page 23
7-1

TUNER BOARD

7-1

TABLE OF CONTENTS

IC Block Diagram............................................................. 7-2 to 7-9
Circuit Diagram_Non Cenelec.................................................. 7-10
Layout Diagram-Component_Non Cenelec............................. 7-11
Layout Diagram-SMD_Non Cenelec........................................ 7-11
Circuit Diagram_Cenelec ......................................................... 7-12
Layout Diagram-Component_Cenelec ..................................... 7-13
Layout Diagram-SMD_Cenelec ............................................... 7-13
Electrical parts list .................................................................... 7-14
Page 24
7-2 7-2

AM / FM TUNER IC TA2149BN

AM / FM TUNER IC TA2149BN

BLOCK DIAGRAM Pins Description

Page 25
7-3 7-3
AM / FM TUNER IC TA2149BN
AM / FM TUNER IC TA2149BN
Pins Description Pins Description
Page 26
7-4 7-4
AM / FM TUNER IC TA2149BN
Pins Description
AM / FM TUNER IC TA2149BN
Pins Description
Page 27
7-5 7-5

AM / FM IF + FM STEREO DETECTOR TA2099N

AM / FM IF + FM STEREO DETECTOR TA2099N

BLOCK DIAGRAM Pins Description

Page 28
7-6
7-6
AM / FM IF + FM STEREO DETECTOR TA2099N
Pins Description
AM / FM IF + FM STEREO DETECTOR TA2099N
Pins Description
Page 29
7-7
7-7
AM / FM IF + FM STEREO DETECTOR TA2099N
AM / FM IF + FM STEREO DETECTOR TA2099N
Pins Description Pins Description
Page 30
7-8 7-8

RDS/RBDS DECODER BU1924F

BLOCK DIAGRAM

2.2µF
MUX
270p
ref
V
V
DD1
1
V
SS1
1
DD2
V
2
SS2
V
100k
4
120k 100k
3
5
Analog
Power supply
6
12
Digital
Power supply
11
13
XI XO
4.332MHz
RDS/RBDS DECODER BU1924F

Pins Description

Pin No. Pin nameSymbol Functions Input/Output type
1 QUAL Demodulator quality Type CGood data: High, bad data : Low 2 RDATA Demodulator data
560p
VSS3
7
VSS3
8
CMP
8th Switched capacitor filter
anti-aliasing
filter
comparator
RCLK
16
QUAL
1
PLL
57kHz
RDS
Reference
clock
14
PLL
1187.5Hz
Bi-phase decoder
Measurement
circuit
10
Differential
BU1924/F/FS
9
decoder
RDATA
2
3Vref Reference voltage 4 MUX Input 5V 6V 7 8
9T2 10 T1 11 V 12 V 13 XI 14 XO 15 16 RCLK Demodulator clock 1187.5Hz clock (refer to the timing diagram)
DD1
Analog power supply
SS1
SS3
V
CMP Comparator input Type D
D
D2
S
S2
(N.C.)
GND
Test input Type BOpen or connected to ground
Digital power supply
Crystal oscillator Type A

Type A
10M
T2T1
Refer to output data timing 1/2 V
D
D1
(refer to input/output circuits)
Composite signal input (refer to input/output circuits)
4.5V to 5.5V
C-junction (refer to input/output circuits )
4.5V to 5.5V
Connects to 4.332MHz oscillator (refer to input/output circuits)
Type B
Type C
Type E Type D
Type C
33pF
3
33pF
3
1: VDD1 and VDD2 are separated within the IC.2: Have VDD2(digital power supply) of a sufficiently low impedance.3: Match the capacitor constants with the crystal manufacturer.
Type D
+
Type E
+
Page 31
7-9
7-9

DIGITAL TUNING IC TC9257F

DIGITAL TUNING IC TC9257F
Page 32
7-10

CIRCUIT DIAGRAM - TUNER BOARD (NON CENELEC)

7-10
Page 33
7-11
7-11

LAYOUT DIAGRAM - TUNER BOARD (NON CENELEC) COMPONENT SIDE

LAYOUT DIAGRAM - TUNER BOARD (NON CENELEC) COPPER SIDE

Page 34
7-12

CIRCUIT DIAGRAM - TUNER BOARD (CENELEC)

7-12
Page 35
7-13
7-13

LAYOUT DIAGRAM - TUNER BOARD (CENELEC) COMPONENT SIDE

LAYOUT DIAGRAM - TUNER BOARD (CENELEC) COPPER SIDE

Page 36
7-14
7-14

ELECTRICAL PARTSLIST - TUNER BOARD (NON CENENLEC)

- MISCELLANEOUS - - IC & TRANSISTORS -
CN102 9965 000 18259 AM ANT TERMINAL 2P Q120 4822 130 42804 BC817-25 CN105 9965 000 18233 CONN 13P P=1.25 V Q121 4822 130 42804 BC817-25 J101 9965 000 11365 FM ANTENNA SOCKET Q122 4822 130 42804 BC817-25
- CAPACITORS -
C142 4822 125 60101 3P0-11P N450 100V C145 4822 125 60101 3P0-11P N450 100V C147 9965 000 16264 CER TRIMMER 20P 6.15X5.9 TC102 9965 000 16264 CER TRIMMER 20P 6.15X5.9
- COILS & FILTERS -
CF101 9965 000 18257 FILTER SFE10.7MHZ CF102 4822 242 80989 SFU450B CF103 9965 000 18258 FILTER JT10.7MHZ CF104 9965 000 18257 FILTER SFE10.7MHZ L101 9965 000 18262 FIXED IND 8MH
L102 9965 000 18262 FIXED IND 8MH L103 9965 000 18263 IFT 2B L104 9965 000 18264 SPRING COIL 3.5XDIA5 L105 9965 000 18265 FM BPF DIA2.2X6.5T L107 9965 000 18266 SPRING COIL 3T5

ELECTRICAL PARTSLIST - TUNER BOARD (CENENLEC)

- MISCELLANEOUS - - IC & TRANSISTORS -
CN102 9965 000 18259 AM ANT TERMINAL 2P Q108 4822 130 42804 BC817-25 CN105 9965 000 18233 CONN 13P P=1.25 Q109 4822 130 42804 BC817-25 J101 9965 000 11365 FM ANTENNA SOCKET Q110 4822 130 42804 BC817-25
Q111 4822 130 42804 BC817-25 Q115 4822 130 42804 BC817-25
- CAPACITORS -
Q116 9965 000 18269 2SC2714O C109 9965 000 16264 CER TRIMMER 20P 6.15X5.9 Q117 4822 130 40981 BC337-25 C134 9965 000 16264 CER TRIMMER 20P 6.15X5.9 Q119 4822 130 42804 BC817-25 TC101 9965 000 18314 CER TRIMMER 50P Q120 4822 130 42804 BC817-25 TC102 9965 000 16264 CER TRIMMER 20P 6.15X5.9 Q121 4822 130 42804 BC817-25
Q122 4822 130 42804 BC817-25
- COILS & FILTERS - Q123 4822 130 42804 BC817-25
CF103 9965 000 18257 FILTER SFE10.7MHZ CF104 9965 000 18257 FILTER SFE10.7MHZ CF105 4822 242 80989 SFU450B CF106 9965 000 18258 FILTER JT10.7MHZ L101 9965 000 18268 AM RF IFT 2B/3B
L102 9965 000 18309 LW RF IFT 3B L103 9965 000 18310 BEADS CORD L108 9965 000 18267 FIXED IND 100µH L109 9965 000 18267 FIXED IND 100µH L110 9965 000 18267 FIXED IND 100µH
L108 9965 000 18267 FIXED IND 100µH L111 9965 000 18268 AM RF IFT 2B/3B T101 9965 000 18270 AM IFT 2B X101 9965 000 19728 XTAL 7.2MHZ
9965 000 19729 FERRITE BEAD 1K 100MHZ
- DIODES -
D101 4822 130 30621 1N4148 D102 4822 130 30621 1N4148 D103 4822 130 70056 1SV101 D104 4822 130 70056 1SV101 D106 4822 130 81673 1SV149
D107 4822 130 30621 1N4148 D108 4822 130 30621 1N4148 D109 4822 130 80317 MTZJ5.1B VD102 4822 130 81673 1SV149
- IC & TRANSISTORS -
IC101 9965 000 18260 TUNER IC TA2149BN IC102 9965 000 18261 IC TC9257F Q101 4822 130 42804 BC817-25 Q102 4822 130 63173 2SK192AY Q103 9965 000 18269 2SC2714O
Q104 4822 130 42804 BC817-25 Q108 4822 130 42804 BC817-25 Q114 4822 130 42804 BC817-25 Q115 4822 130 42804 BC817-25 Q117 4822 130 40981 BC337-25
Q119 4822 130 42804 BC817-25
Note: Only these parts mentioned in the list are
normal service parts.
L111 9965 000 19758 COIL CB L112 9965 000 19758 COIL CB T101 9965 000 18311 LW OSC IFT 3B T103 9965 000 18312 AM OSC IFT 3B T105 9965 000 18313 AM IFT 3B
Note: Only these parts mentioned in the list are
X101 9965 000 19728 XTAL 7.2MHZ normal service parts. X104 9965 000 19759 XTAL 4.332MHZ
- DIODES -
D101 4822 130 30621 1N4148 D102 4822 130 81673 1SV149 D103 4822 130 30621 1N4148 D104 4822 130 30621 1N4148 D107 4822 130 30621 1N4148
D108 4822 130 81673 1SV149 D109 4822 130 80317 MTZJ5.1B VD102 4822 130 81673 1SV149
- IC & TRANSISTORS -
IC101 9965 000 18307 TUNER IC TA2099N IC102 9965 000 18261 IC TC9257F IC103 9965 000 18308 CHIP IC IC104 2422 542 90071 FM FRONTEND FE450-G01 Q101 9965 000 18269 2SC2714O
Q102 4822 130 63173 2SK192AY Q103 4822 130 42804 BC817-25 Q104 4822 130 42804 BC817-25 Q106 4822 130 42804 BC817-25 Q107 4822 130 42804 BC817-25
Page 37
8-1

MCU & CD BOARD

8-1

TABLE OF CONTENTS

IC Information ................................................................ 8-2 to 8-10
Circuit Diagram......................................................................... 8-11
Layout Diagram-Component .................................................... 8-12
Layout Diagram-SMD............................................................... 8-13
Electrical parts list .................................................................... 8-14
Page 38
8-2
8-2

MICROPROCESSOR TMP87EP26F

BLOCK DIAGRAM

MICROPROCESSOR TMP87EP26F

PINS DESCRIPTION

Page 39
8-3
8-3
MICROPROCESSOR TMP87EP26F
PINS DESCRIPTION

POWER DRIVER IC TA2092N

Page 40
8-4
8-4

VIDEO CD/DVD COMPANION PROCESSOR ES3207

PINOUT

YDAC
VSSA
VSSA
VDAC
NC
VCC
AUX6
AUX5
AUX4
AUX3
XOUT
VSS
VCC
XIN
VSS
NC
VSS
VCC
PCLK
DSC_D7
HSYNC#
DSC_D6
VSYNC#
DSC_D5
YUV7 YUV6 YUV5 YUV4
VCC
VSS
YUV3
DSC_D4
YUV2
DSC_D3
YUV1
DSC_D2
YUV0
DSC_D1
VSS
PCLK2X
80
79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52
81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
1
234567891011121314151617181920212223242526272829
VSS
VSS
VCC
VCC
VCC
DSC_C
AUX0
DSC_D0
ES3207
RST#
AUX1
AUX2
DSC_S
AUX7
DCLK / EXT_CLK
MUTE
VCC
AUX8
MCLK
VCCA
VCCA
TSD
AUX9
TWS / SPLL_OUT
CDAC
TBCK
RWS / SEL_PLL1
VSSA
VSSA
VSS
RSTOUT#
COMP
VSS
RSET
NC
VCM
NC
VSSA
VREF
51
30
VSS
VSSA
50
MIC1
49
MIC2
48
AOL
47
AOR
46
VCCA
45
VCCA
44
VREFP
43
VREFM
42
VSSA
41
AUX15
40
AUX14
39
AUX13
38
RBCK / SER_IN
37
AUX12
36
AUX11
35
AUX10
34 33
RSD / SEL_PLL0
32
VCC
31
VSS
VSS

PIN DESCRIPTION

Name Number I/O Definition
VSS
1:2,25:26,29:31,72,75,
77,91,100 VCC 3:5,16,32,66,73,78,90 I Voltage supply, 5 V. DSC_C6IClock AUX[15:0] 40:38,36:34,20,18,14,
67:70,11,
9,7 DSC_D[7:0] 81,83,85,93,95,97,99,8 I/O Data for programming to access internal registers. DSC_S 10 I Strobe for programming to access internal registers. DCLK EXT_CLK I EXT_CLK is the external clock. EXT_CLK is an input during bypass PLL mode.
12
RST# 13 I Video reset (active-low). MUTE 15 O Audio mute. MCLK 17 I Audio master clock. TWS
19
SPLL_OUT O SPLL_OUT is the select PLL output.
round.
IG
for programming to access internal registers.
I/O Auxiliary control pins.
ODual-purpose pin. DCLK is the MPEG decoder clock.
IDual-purpose pin. TWS is the transmit audio frame sync.
VIDEO CD/DVD COMPANION PROCESSOR ES3207
PIN DESCRIPTION
Name Number I/O Definition
TSD 21 I Transmit audio data input. TBCK 22 I Transmit audio bit clock. RWS23ODual-purpose pin. RWS is the receive audio frame sync. SEL_PLL1 I Pins SEL_PLL[1:0] select the PLL clock frequency for the DCLK output.
SEL_PLL1 SEL_PLL0 DCLK
00Bypass PLL (input mode) 0127 MHz (output mode)
1032.4 MHz (output mode)
1140.5 MHz (output mode)
RSTOUT# 24 O Reset output (active-low). NC 27:28,65:76 No connect. Do not connect to these pins. RSD
33
SEL_PLL0 RBCK
37
SER_IN
VSSA 41,50:51,56:57,62:63 I Analog ground. VREFM 42 I DAC and ADC minimum reference. Bypass to VCMR with 10 mF in parallel with 0.1 mF. VREFP 43 I DAC and ADC maximum reference. Bypass to VCMR with 10 mF in parallel with 0.1 mF. VCCA 44:45,59:60 I Analog VCC, 5 V . AOR 46 O Right channel output. AOL 47 O Left channel output. MIC2 48 I Microphone input 2. MIC1 49 I Microphone input 1. VREF 52 I Internal resistor divider generates Common Mode Reference (CMR) voltage.
VCM53IADC Common Mode Reference (CMR) buffer output. CMR is approxima tely 2.25 V.
RSET 54 I Full scale DAC current adjustment. COMP 55 I Compensation pin. CDAC58OModulated chrominance output. YDAC 61 O Y luminance data bus for screen video port. VDAC 64 O Composite video output. XOUT 71 O Crystal output. XIN74I27 MHz crystal input. PCLK 79 I/O 13.5 MHz pix el clock. PCLK2X 80 I/O 27 MHz (2 tim e s p i xe l cl o ck ) . HSYNC# 82 O Horizontal sync (active-low). VSYNC# 84 O Vertical sync (active-low). YUV[7:0] 86:89,92,94,96,98 I YUV data bus for screen video port.
ODual-purpose pin. RSD is the receive audio data input.
I SEL_PLL0 along with SEL_PLL1 select the PLL clock frequency for the DCLK out-
put. See the table for pin number 23.
ODual-purpose pin. RBCK is the receive audio bit clock.
I SER_IN is the serial input DSC mode.
0 = Parallel DSC mode. 1 = Serial DSC mode.
Bypass to analog ground with 0.1 mF.
Bypass to analog ground with 47 mF electrolytic in parallel with 0.1 mF.
Page 41
8-5
8-5
VIDEO CD PROCESSOR ES3210

ES3210 PINOUT

LA10
LA11
VSS
80
79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52
AIN
81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
1
234567891011121314151617181920212223242526272829
VDD
RAS#
DWE#
VPP LA12 LA13 LA14 LA15 LA16 LA17
ACLK
AOUT/SEL_PLL0
ATCLK
ATFS/SEL_PLL1
DOE#
ARCLK
ARFS
TDMCLK
TDMDR
TDMFS
CAS#
VSS

ES3210 PIN DESCRIPTION

VIDEO CD PROCESSOR ES3210
PIN DESCRIPTION (Continued)
Name Number I/O Definition
PCLK 44 I/O Pixel clock qualifier in for screen video interface. AUX[7:0] 54:52, 49:45 I/O Auxiliary control pins (AUX0 and AUX1 are open collectors). LD[7:0] 62:55 I/O RISC interface data bus.
LD6
LD7
LWR#
LOE#
LCS3#
LCS1#
LCS0#
LA0
LA1
LA2
LA3
LA4
LA5
LA6
LA7
LA8
LA9
LD5
LD2
LD3
LD4
LD1
AUX7
LD0
ES3210
100-pin PQFP
MA8
MA7
MA6
MA5
MA4
MA3
MA2
MA1
MA0
DBUS1
DBUS0
DBUS2
DBUS4
DBUS3
DBUS5
DBUS7
DBUS6
DBUS8
DBUS9
DBUS11
DBUS10
DBUS14
DBUS13
DBUS12
AUX6
AUX5
51
30
RESET#
DBUS15
VDD
50 49
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
VSS
VSS AUX4 AUX3 AUX2 AUX1 AUX0 PCLK PCLK2X CPUCLK HSYNC VSYNC YUV7 YUV6 YUV5 YUV4 YUV3 YUV2 YUV1 YUV0 VDD
LWR# 63 O RISC interface write enable (active low). LOE# 64 O RISC interface output enable (active low). LCS[3,1,0]# 65:67 O RISC interface chip select (active low). LA[17:0] 87:82, 79:68 O RISC interface address bus. VPP 81 I Digital supply voltage for 5V. ACLK 88 I/O Master clock for external audio DAC (8.192 MHz, 11.2896 MHz, 12.288 MHz, 16.9344
MHz, and 18.432 MHz). AOUT/ 89 O Dual-purpose pin. AOUT is the audio interface serial data output SEL_PLL0 I Select PLL[0] input.
The matrix below lists the available clock frequencies and their
respective PLL bit settings.
SEL_PLL1 SEL_PLL0 Clock Output
00Bypass PLL
0154.0 MHz
1067.5 MHz
1181.0 MHz
ATCLK 90 I/O Audio transmit bit clock. ATFS 91 O Audio transmit frame sync. SEL_PLL1 I Refer to the description and matrix for SEL_PLL0 pin 89. DOE# 92 O DRAM output enable (active low). AIN 93 I Audio serial data input. ARCLK 94 I Audio receive bit clock. ARFS 95 I Audio receive frame sync. TDMCLK 96 I TDM interface serial clock. TDMDR 97 I TDM interface serial data receive. TDMFS 98 I TDM interface frame sync. CAS# 99 O DRAM column address strobe bank 0 (active low).
Name Number I/O Definition
VDD 1, 31, 51 I Voltage supply for 3.3V. RAS# 2 O DRAM row address strobe (active low). DWE# 3 O DRAM write enable (active low). MA[8:0] 12:4 O DRAM multiplexed row and column address bus. DBUS[15:0] 28:13 I/O DRAM data bus I/O [15:0]. RESET# 29 I System reset (active low). VSS 30, 50, 80, 100 I Ground. YUV[7:0] 39:32 O YUV[7:0] pixel output data. VSYNC 40 I/O Vertical sync for screen video interface, programmable for rising or falling edge. HSYNC 41 I/O Horizontal sync for screen video interface, programmable for rising or falling edge. CPUCLK 42 I RISC and system clock input. CPUCLK is used only if SEL_PLL[1:0] = 00. PCLK2X 43 I/O Pixel clock; two times the actual pixel clock for screen video interface.
Page 42
8-13

LAYOUT DIAGRAM - MCU & CD BOARD SMD SIDE

8-13
Page 43

DIGITAL SERVO PROCESSOR TC9462F

BLOCK DIAGRAM

8-6
8-6
Page 44
8-7 8-7

DIGITAL SERVO PROCESSOR TC9462F

PINS DESCRIPTION

DIGITAL SERVO PROCESSOR TC9462F
PINS DESCRIPTION
Page 45
8-8 8-8
DIGITAL SERVO PROCESSOR TC9462F
PINS DESCRIPTION
DIGITAL SERVO PROCESSOR TC9462F
PINS DESCRIPTION
Page 46
8-9
8-9

E2PROM W27C020

PIN CONFIGURATIONS
Vpp
A16
A15
A12
A7
A6
A5
A4
A3
A2
A1
A0
Q0
Q1
Q2
GND
1
2
3
4
5
6
7
32-pin DIP
8
9
10
11
12
13
14
15
16

DRAM T224162B28S

BLOCK DIAGRAM
PGM
CE
OE
Vcc
32
31
PGM
A17
30
A14
29
A13
28
A8
27
26
A9
A11
25
24
OE
23
A10
22
CE
21
Q7
20
Q6
19
Q5
18
Q4
17
Q3
PIN DESCRIPTION
A17
GND
SYMBOL DESCRIPTION
A0A17
Q0Q7
CE
OE
PGM
V
PP
V
CC
CONTROL
A0
DECODER
.
V
CC
V
PP
Address Inputs
Data Inputs/Outputs
Chip Enable
Output Enable
Program Enable
Program/Erase Supply Voltage
Power Supply
OUTPUT BUFFER
CORE
ARRAY
GND Ground
Q0
.
Q7
Page 47

MICROPROCESSOR TA2153FN

BLOCK DIAGRAM
8-10
8-10
Page 48
8-11

CIRCUIT DIAGRAM - MCU & CD BOARD

8-11
Page 49
8-12

LAYOUT DIAGRAM - MCU & CD BOARD COMPONENT SIDE

8-12
Page 50
8-14

ELECTRICAL PARTSLIST - CD MCU BOARD

- MISCELLANEOUS - - DIODES -
CN301 9965 000 18230 CONN 16P H P=1.0 D406 4822 130 83883 FR202 CN302 9965 000 18232 CONN 30P P=1.25 V ZD401 4822 130 83206 BZX79-B5V6 CN303 9965 000 18273 CONN 9P CN401 9965 000 18274 CONN 22P PA7 9965 000 14709 TERMINAL PIN - IC & TRANSISTORS -
SW301 9965 000 18285 SWITCH SIDE SPVF130100 IC1001 9965 000 19731 IC ES320TFP
IC1002 9965 000 19732 IC ES3210FM IC1003 9965 000 19734 IC T224162B-28S
- RESISTORS - IC1004 9965 000 14729 E2PROM W27C020 IC301 9965 000 18275 IC MCU TMP87EP26F4K76
RF301 9965 000 14537 1/2W 1
!
- COILS & FILTERS - IC403 9965 000 18277 IC TA2092N
L1001 9965 000 19740 FIXED IND 100µH TP=52MM Q1001 5322 130 60159 BC846B L1002 9965 000 19760 FIXED IND 2.4µH (K) L1003 9965 000 19761 FIXED IND 3.3µH CECS Q1002 5322 130 60159 BC846B L1004 9965 000 19762 FIXED IND 10µH Q1003 4822 130 40981 BC337-25 L2 9965 000 14721 FILTER EMI BL01 RN1 Q1004 4822 130 40981 BC337-25
L3 9965 000 14721 FILTER EMI BL01 RN1 Q302 5322 130 60159 BC846B L301 9965 000 19740 FIXED IND 100µH TP=52MM L302 9965 000 19740 FIXED IND 100µH TP=52MM Q303 5322 130 60159 BC846B L303 9965 000 19740 FIXED IND 100µH TP=52MM Q304 5322 130 44593 BC369 L4 9965 000 14721 FILTER EMI BL01 RN1 Q305 5322 130 44593 BC369
L401 9965 000 19762 FIXED IND 10µH Q401 4822 130 44568 BC557B L402 9965 000 19763 FIXED IND 47µH (K) T26 L5 9965 000 14721 FILTER EMI BL01 RN1 Q402 5322 130 44593 BC369 X1001 9965 000 19764 XTAL 27MHZ Q403 5322 130 60159 BC846B X301 9965 000 18282 CRYSTAL 7.3728 MHZ Q405 4822 130 40981 BC337-25
IC401 9322 171 88668 IC SM TA2153FN IC402 9965 000 18276 IC TC9462F
IC404 4822 209 80817 L7805CV
Q301 5322 130 60159 BC846B
Q306 4822 130 60373 BC856B
8-14
X302 9965 000 18283 CRYSTAL 32.768KHZ X401 9965 000 19766 XTAL 16.93MHZ
- DIODES -
D1 4822 130 31878 1N4003G D1001 4822 130 30621 1N4148 D1002 4822 130 30621 1N4148 D1003 4822 130 30621 1N4148 D1004 4822 130 31554 BZX79-B4V3
Note: Only these parts mentioned in the list are
D2 4822 130 31878 1N4003G normal service parts. D3 4822 130 30621 1N4148 D301 4822 130 30621 1N4148 D302 4822 130 30621 1N4148 D303 4822 130 30621 1N4148
D305 4822 130 30621 1N4148 D4 4822 130 30621 1N4148 D401 4822 130 30621 1N4148 D402 4822 130 30621 1N4148 D403 4822 130 83883 FR202
D404 4822 130 83883 FR202 D405 4822 130 83883 FR202
Page 51
9-1
DIODE & CONNECTION
BOARDS
9-1

DIODE PCB CIRCUIT DIAGRAM

TABLE OF CONTENTS

Diode Board - Circuit Diagram ........................................9-1
Diode Board - Layout Diagram........................................9-1
Conn. Board - Circuit Diagram........................................9-2
Conn. Board - Layout Diagram....................................... 9-3
Electrical Parts List......................................................... 9-4

DIODE PCB LAYOUT DIAGRAM

Page 52
9-2 9-2

CONNECTION PCB CIRCUIT DIAGRAM

Page 53
9-3 9-3

CONNECTION PCB LAYOUT DIAGRAM

Page 54
9-4 9-4

ELECTRICAL PARTSLIST - CONNECTION BOARD

p

ELECTRICAL PARTSLIST - DIODE BOARD

- DIODES -
D1 9965 000 19770 DIODE 1N5402GW F20 D2 9965 000 19770 DIODE 1N5402GW F20 D3 9965 000 19770 DIODE 1N5402GW F20 D4 9965 000 19770 DIODE 1N5402GW F20 D5 9965 000 19770 DIODE 1N5402GW F20
D6 9965 000 19770 DIODE 1N5402GW F20 D7 9965 000 19770 DIODE 1N5402GW F20 D8 9965 000 19770 DIODE 1N5402GW F20
- MISCELLANEOUS -
CN403 9965 000 18229 CONN P=1.5 H 6PIN CN404 9965 000 18230 CONN 16P H P=1.0 CN405 9965 000 18231 CONN 22P P=1.0 H
Note: Only these parts mentioned in the list are
normal service parts.
Note: Only these parts mentioned in the list are
normal service
arts.
Page 55
10-1

MAIN BOARD

10-1

TABLE OF CONTENTS

IC Block Diagram......................................................... 10-2 to 10-3
Circuit Diagram - Main Part ...................................................... 10-4
Circuit Diagram - Tape Part ..................................................... 10-5
Component Layout - Main PCB ................................................. 10-6
SMD Layout - Main PCB .......................................................... 10-7
Electrical Parts List................................................................... 10-8
Page 56
10-2 10-2

TAPE HEAD SWITCHING IC BA3126N

Block diagram

IC BLOCK DIAGRAM TDA7468

TDA7468 INTERNAL BLOCK DIAGRAM

TDA7468
8
7
27 1
POWER
SUPPLY
28
3 4 5
SELECTOR
6
SUR.
SOURCE
VOLUME I
LEFT
LOGIC
9
TREBLE
LEFT
101911
BASS
LEFT
VOLUME II
LEFT
BASS ALC
IIC BUS
12
16
14 15
Internal circuit configuration
2 23 24 25 26
22
21
SUR.
VOLUME I
RIGHT
TREBLE
RIGHT
20
BASS
RIGHT
18
REC
VOLUME II
RIGHT
13
17
Page 57
10-3 10-3

IC BLOCK DIAGRAM AN17830A

1
CH1-IN6 CH1-O+ 2
TSD PROT
CIRCUIT
VCC
CH1-O- 4
CH2-IN8

IC BLOCK DIAGRAM TA8142AP

MUTE9
STBY5
MUTE
STBY
CIRC
REF
CH2-O+ 12
CH2-O- 10
GND
3117
Page 58

MAIN BOARD - CIRCUIT DIAGRAM

10-4
10-4
Page 59

TAPE PART - CIRCUIT DIAGRAM

10-5 10-5
Page 60

MAIN PCB - COMPONENT LAYOUT

10-6
10-6
Page 61

MAIN PCB - SMD LAYOUT

10-7 10-7
Page 62
10-8
ELECTRICAL PARTSLIST - MAIN BOARD
ELECTRICAL PARTSLIST - MAIN BOARD
10-8
- MISCELLANEOUS - - DIODES -
CN201 9965 000 14509 CON BASE 6P D814 4822 130 31878 1N4003G CN403 9965 000 18229 CONN P=1.5 H 6PIN D815 4822 130 31878 1N4003G CN404 9965 000 18230 CONN 16P H P=1.0 D816 4822 130 31878 1N4003G CN405 9965 000 18231 CONN 22P P=1.0 H D817 4822 130 31878 1N4003G CN501 9965 000 18232 CONN 30P P=1.25 V DZ501 4822 130 61219 BZX79-B10
CN502 9965 000 18233 CONN 13P P=1.25 V DZ601 4822 130 34441 BZX79-B22 CN801 9965 000 18234 WIRE ASS'Y 10P L170MM DZ602 4822 130 31981 BZX79-B3V9 CN802 9965 000 19716 CONNECTOR BASE 2P CN803 9965 000 19717 WIRE ASS'Y 2PIN L=250MM CN806 9965 000 19718 CONNECTOR 2P PH-2A - IC & TRANSISTORS -
J501 9965 000 18238 JACK-AV 2 MC-320 IC201 4822 209 30188 BA3126N J601 9965 000 19719 HEAD PHONE JACK D3.5MM IC202 4822 209 32082 TA8142AP J602 9965 000 18239 SPK TERMINAL 4P 94V0 IC501 5322 209 15853 NJM4556AM ZA1 9965 000 14709 TERMINAL PIN IC502 9322 150 74668 IC SM TDA7468D (ST00) R
- RESISTORS - IC801 9965 000 18236 IC GBU601
R241 9965 000 18241 FUSE RESISTOR 33 1/2W IC803 4822 209 33083 L7808CV R548 9965 000 18242 FUSE RES NFR 25 A 10Ω IC804 4822 209 61533 NJM7806A RT801 9965 000 19722 NTC RES 10KΩ Q201 4822 130 42804 BC817-25
!
!
!
IC601 9322 174 32682 IC AN17830A (MATJ) B
IC802 4822 209 81726 MC7812CT
- IC & TRANSISTORS -
Q809 5322 130 60159 BC846B Q810 5322 130 44593 BC369 Q811 5322 130 60159 BC846B Q812 5322 130 44593 BC369
Note: Only these parts mentioned in the list are
normal service parts.
Q202 4822 130 42804 BC817-25
- COILS & FILTERS - Q203 4822 130 42804 BC817-25 Q204 4822 130 42804 BC817-25
L203 9965 000 18240 FIXED IND 10MH Q205 4822 130 40981 BC337-25 L501 9965 000 19720 FIXED IND 2.2µH K CECS Q206 4822 130 40981 BC337-25 L601 9965 000 19720 FIXED IND 2.2µH K CECS L602 9965 000 19720 FIXED IND 2.2µH K CECS Q207 5322 130 60159 BC846B L603 9965 000 19720 FIXED IND 2.2µH K CECS Q208 4822 130 60373 BC856B
Q209 5322 130 60159 BC846B
L604 9965 000 19721 SPRING COIL 1.0µH K 4.0±1.0 Q501 5322 130 60159 BC846B L605 9965 000 19721 SPRING COIL 1.0µH K 4.0±1.0 Q601 4822 130 42804 BC817-25 L606 9965 000 19721 SPRING COIL 1.0µH K 4.0±1.0 L607 9965 000 19721 SPRING COIL 1.0µH K 4.0±1.0 Q602 4822 130 42804 BC817-25 T201 9965 000 18243 OSC 85KHZ COIL Q603 4822 130 42804 BC817-25
Q604 4822 130 42804 BC817-25 Q606 4822 130 60373 BC856B
- DIODES - Q607 5322 130 60159 BC846B
D601 4822 130 30621 1N4148 Q609 4822 130 42804 BC817-25 D602 4822 130 31878 1N4003G Q610 4822 130 42804 BC817-25 D603 4822 130 31878 1N4003G Q611 5322 130 60159 BC846B D604 4822 130 30621 1N4148 Q612 4822 130 60373 BC856B D605 4822 130 30621 1N4148 Q613 4822 130 11336 STP16NE06FP
D606 4822 130 30621 1N4148 Q614 5322 130 60159 BC846B D607 4822 130 31878 1N4003G Q615 4822 130 60373 BC856B D608 4822 130 31878 1N4003G Q699 5322 130 60159 BC846B D609 4822 130 31878 1N4003G Q801 5322 130 60159 BC846B D610 4822 130 31878 1N4003G Q802 4822 130 60373 BC856B
D801 4822 130 30621 1N4148 Q803 5322 130 60159 BC846B D802 4822 130 30621 1N4148 Q804 5322 130 60159 BC846B D809 4822 130 30621 1N4148 Q805 5322 130 60159 BC846B D810 4822 130 30621 1N4148 Q807 5322 130 60159 BC846B D811 4822 130 30621 1N4148 Q808 5322 130 44593 BC369
Page 63

EXPLODED DRAWING

SCREW LIST :
1
KT2.6 x 6
2
KT2.6 x 8
3
T3 x 8
4
T3 x 10
5
T3 x 12
6
T4 x 8
11-1
1
(8x)
11-1
453
451
452
4
(4x)
449
441
454
448
5
(2x)
3
(4x)
3
(3x)
428
447
446
444
443
439
3
(9x)
Only for /21
3
(2x)
01
402
411
406
412
407
416
413
414
417
408
409
3
(4x)
421
418
422
423
419
3
3
(1x)
(4x)
429
427
431
424
432 433
3
(4x)
426
434
5
(3x)
1
(2x)
428
1
(2x)
436
442
438
2
(4x)
6
(4x)
5
(2x)
437
3
(1x)
403
404
Page 64
11-2

MECHANICAL & ACCESSORIES PARTSLIST

401 9965 000 19710 CD DOOR LENS /21 4822 303 50082 AM LOOP ANTENNA 401 9965 000 19752 CD DOOR LENS /22/25 9965 000 11157 FM ANTENNA WIRE 402 9965 000 18185 CD CHROME RING 9965 000 19712 IFU MC-M350/21 402 9965 000 19702 CD DOOR PANAL /21 9965 000 19755 IFU MC-M350/22/25 403 9965 000 19751 CD DOOR PANEL /22/25 9965 000 19714 SPK BOX MC-350 30W
11-2
406 9965 000 18194 KEY DISPLAY CAP 9965 000 18224 FFC 9P L=250MM P=1.25 407 9965 000 18203 KEY DISPLAY BRACKET 9965 000 18225 FFC 13P L=200MM P=1.25
408 9965 000 18196 KEY REC CAP 9965 000 18226 FFC P=1.0 L=115MM 409 9965 000 18205 KEY REC BRACKET 9965 000 18227 FFC 22P L=90MM P=1.0
411 9965 000 19704 KEY POWER CAP 9965 000 18228 FFC 30P L=150MM P=1.25 412 9965 000 18202 KEY POWER BRACKET 9965 000 18217 AC CONVERSION /21 413 9965 000 19705 KEY IR CAP 414 9965 000 18204 KEY IR BRACKET 416 9965 000 18255 REFLECT LIGHT GUIDE
417 9965 000 18256 LCD LIGHT GUIDE 418 9965 000 18177 CD DOOR 419 9965 000 18188 CD TRAY 421 9965 000 18220 CD DECK DA23Z 422 9965 000 18212 DMPR MECHA (SP)
423 9965 000 18189 CD TRAY COVER 424 9965 000 18213 CD DOOR SHAFT 426 9965 000 18180 CD BRACKET 427 9965 000 18216 CD TRAY SPRING 428 4822 529 10322 DAMPER ASSY
429 9965 000 18198 CD DOOR LEVER 431 9965 000 18214 CD DOOR LEVER SPRING 432 9965 000 19706 CD DOOR KNOB CAP 433 9965 000 18206 CD DOOR KNOB BRACKET 434 9965 000 18208 FOOT RUBBER
436 9965 000 19622 CAB BOTTOM normal service parts. 437 9965 000 19708 BRAND RIM RIGHT
404 9965 000 19703 KEY SET FUNCTION 9965 000 19715 REMOTE CONTROL MC-M350
!
438 9965 000 18223 AC CORD E 1750MM /21/22
!
438 9965 000 18319 AC CORD 1750MM /25 439 9965 000 19713 DC FAN
!
Note: Only these parts mentioned in the list are normal
441 9965 000 19699 CAB REAR /21 441 9965 000 19750 CAB REAR /22/25 442 9965 000 18181 BRACKET-LEFT 443 9965 000 18211 SPRING-C LOCK 444 9965 000 18192 PUSH CATCH LEFT
446 9965 000 18215 CASS DOOR SPRING 447 9965 000 18207 CASS SPRING BKT 448 9965 000 18221 CASS DECK CRM4304 449 9965 000 19701 CASS BKT 451 9965 000 19700 CASS DOOR
452 9965 000 19709 DECORATION TOP 453 9965 000 19698 CAB TOP 454 9965 000 19707 BRAND RIM LEFT
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