Copyright 2005 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by SL0521 Service AudioPrinted in The Netherlands Subject to modification.
CD Headphone output at 32 ohm : 5mW ± 2dB (Max. vol.)
CASSETTE RECORDER:
Number of track: 2 tracks (stereo)
Tape speed: 4.76 cm/sec ± 2%
Wow and flutter: < 0.4% DIN
Fast-wind/Rewind time C60: 130 sec
Bias system: 78kHz ± 10kHz
Rec/Pb frequency response within 8dB : 80Hz - 10kHz
Signal to Noise Ratio (Type I): > 48dBA
Signal to Noise Ratio (Type II): > 52dBA
COMPACT DISC:
Measurement done directly at the connector on the board.
Output Resistance: < 100 Ω
Output Voltage (0dB, 1kHz) : 0.5Vrms ± 1dB (unloaded)
Channel Unbalance: < ±1dB
Channel Separation (1kHz): > 60dB
Frequency Response ( 3dB) : 20Hz-20kHz
Signal to Noise Ratio: > 76dBA
MP3-CD Bit Rate: 32-256 kbps
Sampling Frequencies: 32, 44.1, 48 kHz
[....] Values indicated are for "ECO6 Cenelec Board" only.
AMPLIFIER:
Output power (6 Ω, 1kHz, 10% THD)
L & R: 2 x 75W RMS
Frequency response within -3dB : 50Hz-16kHz
Bass: 60Hz ± 3 Steps
Treble: 12kHz ± 3 Steps
Incredible Surround: On / Off
Input sensitivity
Aux in (at 1kHz) : 500mV at 600 Ω
CDR in (at 1kHz) : 1000mV at 600 Ω
Page 4
MEASUREMENT SETUP
Tuner FM
1-4
Bandpass
LF Voltmeter
e.g. PM2534
RF Generator
e.g. PM5326
DUT
250Hz-15kHz
e.g. 7122 707 48001
Ri=50Ω
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Tuner AM (MW,LW)
RF Generator
e.g. PM5326
Ri=50Ω
DUT
Frame aerial
e.g. 7122 707 89001
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
S/N and distortion meter
e.g. Sound Technology ST1700B
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
CD
Use Audio Signal Disc
(replaces test disc 3)
DUT
L
R
SBC429 4822 397 30184
S/N and distortion meter
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
Recorder
Use Universal Test Cassette CrO2 SBC419 4822 397 30069
Dolby Pro-logic Test Disc ...................................... 4822 395 10216
1-5
HANDLING CHIP COMPONENTS
Page 6
1-6
GB
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.
Tous les IC et beaucoup d’autres
semi-conducteurs sont sensibles aux
décharges statiques (ESD).
Leur longévité pourrait être considérablement
écourtée par le fait qu’aucune précaution n’est
prise à leur manipulation.
Lors de réparations, s’assurer de bien être relié
au même potentiel que la masse de l’appareil et
enfiler le bracelet serti d’une résistance de
sécurité.
Veiller à ce que les composants ainsi que les
outils que l’on utilise soient également à ce
potentiel.
F
WARNING
ATTENTION
GB
Complete Kit ESD3 (small tablemat, wristband,
connection box, extention cable and earth cable) ...........4822 310 10671
Alle ICs und viele andere Halbleiter sind
empfindlich gegenüber elektrostatischen
Entladungen (ESD).
Unsorgfältige Behandlung im Reparaturfall kan
die Lebensdauer drastisch reduzieren.
Veranlassen Sie, dass Sie im Reparaturfall über
ein Pulsarmband mit Widerstand verbunden
sind mit dem gleichen Potential wie die Masse
des Gerätes.
Bauteile und Hilfsmittel auch auf dieses gleiche
Potential halten.
ESD PROTECTION EQUIPMENT:
NL
Alle IC’s en vele andere halfgeleiders zijn
gevoelig voor electrostatische ontladingen (ESD).
Onzorgvuldig behandelen tijdens reparatie kan
de levensduur drastisch doen verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.
Tutti IC e parecchi semi-conduttori sono
sensibili alle scariche statiche (ESD).
La loro longevità potrebbe essere fortemente
ridatta in caso di non osservazione della più
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello della
massa dell’apparecchio tramite un braccialetto
a resistenza.
Assicurarsi che i componenti e anche gli utensili
con quali si lavora siano anche a questo
potenziale.
WAARSCHUWING
I
AVVERTIMENTO
GB
Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used
Safety components are marked by the symbol
!
.
NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in
zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,
identiek aan de gespecificeerde, worden toegepast.
De Veiligheidsonderdelen zijn aangeduid met het symbool
!
F
Les normes de sécurité exigent que l’appareil soit remis à l’état
d’origine et que soient utiliséés les piéces de rechange identiques
à celles spécifiées.
Less composants de sécurité sont marqués
!
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu
beachten. Der Original zustand des Geräts darf nicht verändert werden;
für Reparaturen sind Original-Ersatzteile zu verwenden.
Sicherheitsbauteile sind durch das Symbol
!
markiert.
I
Le norme di sicurezza esigono che l’apparecchio venga rimesso
nelle condizioni originali e che siano utilizzati i pezzi di ricambio
identici a quelli specificati.
Componenty di sicurezza sono marcati con
!
CLASS 1
LASER PRODUCT
GB
Invisible laser radiation when open.
Avoid direct exposure to beam.
Osynlig laserstrålning när apparaten är öppnad och spärren
är urkopplad. Betrakta ej strålen.
SF
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina
näkymättömälle laserisäteilylle. Älä katso säteeseen!
DK
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er
ude af funktion. Undgå udsaettelse for stråling.
S
Warning !
Varning !
Varoitus !
Advarse !
GB
After servicing and before returning set to customer perform a leakage
current measurement test from all exposed metal parts to earth ground to
assure no shock hazard exist. The leakage current must not exceed
0.5mA.
F
"Pour votre sécurité, ces documents doivent être utilisés par
des spécialistes agréés, seuls habilités à réparer votre
appareil en panne".
Page 7
1-7
INFORMATION ABOUT LEAD-FREE SOLDERING
Philips CE is producing lead-free sets from 1.1.2005 onwards.
IDENTIFICATION:
Regardless of special logo (not always indicated) one must treat all sets from 1 Jan 2005 onwards, according next rules:
Example S/N:
Bottom line of typeplate gives a 14-digit S/N. Digit 5&6 is the year, digit 7&8 is the week number,
so in this case 2005 wk12
So from 0501 onwards = from 1 Jan 2005 onwards
Important note
: In fact also products of year 2004 must be treated in this way as long as
you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the
higher temperatures belong to this.
Due to lead-free technology some rules have to be respected by the workshop during a repair:
• Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-paste is required, please contact
the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not
easy to store and to handle.
• Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able
o To reach at least a solder-temperature of 40
o To stabilize the adjusted temperature at the solder-tip
o To exchange solder-tips for different applications.
• Adjust your solder tool so that a temperature around
− is reached and stabilized at the solder joint. Heating-time of the
solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400∞C otherwise wear-out of tips will rise drastically and flux-fluid
will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat.
• Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed
solder alloy types (leaded and lead-free).
If one cannot avoid or does not know whether product is lead-free, clean carefully the solder-joint from old solder alloy and re-solder
with new solder alloy (SAC305).
• Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purchased at
external companies.
• Special information for BGA-ICs:
- always use the 12nc-recognizable soldering temperature profile of the specific BGA (for de-soldering always use the lead-free
temperature profile, in case of doubt)
- lead free BGA-ICs will be delivered in so-called 'dry-packaging' (sealed pack including a silica gel pack) to protect the IC against
moisture. After opening, dependent of MSL-level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry.
(MSL=Moisture Sensitivity Level). This will be communicated via AYS-website.
Do not re-use BGAs at all.
• For sets produced before 1.1.2005 (except products of 2004), containing leaded solder-alloy and components, all needed spare-parts
will be available till the end of the service-period. For repair of such sets nothing changes.
• On our website www.atyourservice.ce.Philips.com
you find more information to:
∗
BGA-de-/soldering (+ baking instructions)
∗
Heating-profiles of BGAs and other ICs used in Philips-sets
You will find this and more technical information within the "magazine", chapter "workshop news".
For additional questions please contact your local repair-helpdesk.
SERVICE INSTRUCTION
1. Unplug the AC Power cord and connect a wire
between the two pins of the AC Power plug.
2. Set the AC Power switch to the "on" position (keep the
AC Power cord unplugged!).
3. Measure the resistance value between the pins of the
AC Power plug and the metal shielding of the tuner or
the aerial connection on the set. The reading should be
larger than 4.5 Mohm (For U.S. it should be between
4.2 Mohm and 12 Mohm).
4. Switch "off" the set, and remove the wire between the
two pins of the AC Power plug.
Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to
the following points:
· Route the wire trees correctly and fix them with the
mounted cable clamps.
· Check the insulation of the AC Power lead for external
damage.
· Check the strain relief of the AC Power cord for proper
function.
· Check the electrical DC resistance between the AC Power
Plug and the secondary side (only for sets which have a AC
Power isolated power supply):
• Check the cabinet for defects, to avoid touching of any
inner parts by the customer.
Page 8
1-8
WARNING!
– Use only the supplied speakers.
The combination of the main unit and
speakers provide the best sound.
Using other speakers can damage the
unit and sound quality will be negatively
affected.
–Never make or change connections
with the power switched on.
–Connect the AC power cord to the
power outlet only after you have finished
hooking up everything.
Step 1:Connecting FM/ MW
antennas
–Place the MW loop antenna on a shelf or
attach it to a stand or wall.
– Extend the FM antenna and fix its ends to the
wall.
– Adjust the position of the antennas for
optimal reception.
–Position the antennas as far as possible from a
TV, VCR or other radiation source to prevent
unwanted noise.
– For better FM stereo reception, connect
external FM antenna.
MW
Connections
Step 2:Connecting the
speakers
Connect the speaker wires to the SPEAKERS
terminals, right speaker to "R" and left speaker to
"L", coloured (marked) wire to "+" and black
(unmarked) wire to "-". Fully insert the
stripped portion of the speaker wire into the
terminal as shown.
Helpful Hint:
– Ensure that the speaker cables are correctly
connected. Improper connections may damage the
system due to short-circuit.
– Do not connect more than one speaker to any
one pair of +/- speaker terminals.
Step 3:Connecting the AC
power cord
"AUTO INSTALL – PRESS PLAY" may appear
on the display panel when the AC power cord is
plugged into the power outlet for the first time.
Press ÉÅ on the main unit to store all available
radio stations or press Ç to exit (refer to
“Tuner Operations”).
Step 4:Inserting batteries into
the remote control
1
3
2
1
Open the battery compar tment cover.
2
Insert two batteries type R06 or AA, following
the indications (+-) inside the compartment.
3
Close the cover.
Using the remote control to operate
the system
1
Aim the remote control directly at the
remote sensor (iR) on the main unit.
2
Select the source you wish to control by
pressing one of the source select keys on the
remote control (for example CD, TUNER).
3
Then select the desired function (for example
ÉÅ, í, ë).
CAUTION!
– Remove batteries if they are exhausted
or will not be used for a long time.
–Do not use old and new or different
types of batteries in combination.
– Batteries contain chemical substances,
so they should be disposed of properly.
Connections
Page 9
1-9
Functional Overview
Main unit and remote control
1
STANDBY ON B
– Switches to Eco Power standby mode or turns
on the system.
– *Switches to standby mode.
2
ECO POWER indicator
– Lights up when the system is in Eco Power
standby mode.
3
Disc tray
4
Display screen
5
iR
–Point the remote control towards this sensor.
6
CD / TUNER / TAPE /AUX/CDR
– Selects the relevant active mode.
– CD: switches to CD mode.
– TUNER: toggles between FM and MW band.
– TAPE: switches to Tape mode.
– AUX/CDR: toggles between AUX and CDR
mode.
£
!
™
^
$
∞
6
)
%
¡
7
ª
•
º
§
8
›
CD TUNER TAPE AUX
REPEAT PROGRAM SHUFFLE
TAPE A/R DISPLAY
CLOCK TIMER TIMER ON/OFF NATURAL
REC DIM SLEEP SNOOZE
BASSTREBLE
INC. SURR
MUTE
(
‹
¤
⁄
* = Press and hold the button for more than two seconds.
WMA
-
CD/MP3
-
CD/CD
-
R/CD
-
RW COMPATIBLE
MICRO SYSTEM
LOGIC DECK
AUTO REVERSE
CD
TUNERTAPE
AUX/CDR
TREBLE•
•BASS
DEMO STOP REC
MASTER VOLUME
IR
CLOCK
RDS/
NEWS
STANDBY-ON
ECO POWER
OPEN/CLOSE
OPEN/CLOSE
TUNING
ALBUM/TITLE
PLAY/PAUSE
1
3
5
4
6
8
7
9
0
@
!
#
*
&
^
%
$
2
7
DEMO STOP 7
– Exits an operation.
– CD: stops playback or clears a programme.
– TUNER: *erases a preset radio station.
– TAPE: stops playback or recording.
(only on the main unit)
– *Tu r ns on/ off the demonstration mode.
8
3 8
– CD: starts/pauses playback.
– TAPE: starts playback or selects other side of the
tape during playback.
– CLOCK: toggles between hour and minutes
setting.
(only on the main unit)
– TUNER:*enters Plug & Play mode and/ or star ts
preset radio station installation.
9
n
– Plug in the headphones jack. The speakers
output will be cancelled.
24
27
0
TUNING S T (4ALBUM/TITLE3)
– CD: *searches backward/forward or selects a
track.
– MP3/WMA: *selects an album or selects a title
(track).
– TUNER: tunes the radio frequency up /down.
– TAPE: rewind or fast forward.
– CLOCK: sets the hours or minutes.
!
REC
– *starts recording on a tape.
@
OPEN/CLOSE
–Opens / closes the tape deck door.
#
Ta pe deck
$
BASS/TREBLE (+-)
– Selects a desired BASS (low tone) or TREBLE
(high tone) level.
%
MASTER VOLUME (VOL +-)
– Adjusts the volume level.
^
CLOCK
–Switches to clock display mode or enter clock
setting mode.
&
RDS/NEWS
– In tuner mode, selects RDS information.
– In other modes, turns on / off news.
*
OPEN/ CLOSE 0
–Opens / closes the disc tray.
Control buttons available on the
remote only
(
REPEAT
– Repeats a track/ disc / all programmed tracks.
)
TA PE A/R
– Selects the desired tape playback modes : one
side, both sides or auto replay.
¡
íë
– MP3/WMA: selects an MP3/WMA title (track).
– CD: selects a track.
– TUNER: selects a preset radio station.
– TAPE: selects other side of the tape.
Functional Overview
* = Press and hold the button for more than two seconds.
™
àá
– MP3WMA: selects an album from MP3/WMA
disc.
– CD: searches backward/forward.
– TUNER: tunes the radio frequency up / down.
– TAPE: rewind or fast forward.
– CLOCK: sets the hours or minutes.
£
TIMER
–Displays the timer setting or enter timer setting
mode.
DIM
– Selects different levels of brightness for display
panel.
∞
INC. SURR.
–Turns on/ off the incredible surround sound
effect.
§
MUTE
–Mutes or restores the volume.
SLEEP
– Sets the sleep timer function.
•
SNOOZE
–Temporarily deactivate the wake up timer.
ª
TIMER ON/OFF
–Turns on/ off timer function.
º
NATURAL
– Selects flat sound effect.
⁄
DISPLAY
–Displays the album and title name for MP3/
WMA disc.
PROGRAM
– CD: starts or confirms tracks programming.
– TUNER: starts *automatic / manual preset
programming.
– CLOCK: selects 12- or 24-hour clock display.
‹
SHUFFLE
–Turns on/ off random play mode.
›
B
– Switches to Eco Power standby mode.
– *Switches to standby mode.
24
Page 10
1-10
WARNING
Under no circumstances should you try to repair the system yourself, as this will
invalidate the warranty. Do not open the system as there is a risk of electric shock.
If a fault occurs, first check the points listed below before taking the system for repair. If
you are unable to remedy a problem by following these hints, consult your dealer or
Philips for help.
Radio reception is poor.
“NO DISC” is displayed or the disc
cannot be played.
The system does not react when buttons
are pressed.
Recording or playback cannot be made.
The tape deck door cannot open.
Sound cannot be heard or is of poor
quality.
The remote control does not function
properly.
The timer is not working.
The system displays features
automatically and buttons start flashing.
✔ If the signal is too weak, adjust the antenna or
connect an external antenna for better
reception.
✔ Increase the distance between the system and
your TV or VCR.
✔ Insert a disc.
✔ Load in the disc with label facing up.
✔ Replace or clean the disc, see “Care and safety
information”.
✔ Use a finalised CD-R(W) or a correct format
disc.
✔ Remove and reconnect the AC power cord and
switch on the system again.
✔ Use only NORMAL (IEC I) tape.
✔ Apply a piece of adhesive tape over the missing
tab space.
✔ Remove and reconnect the AC power plug and
switch on the system again.
✔ Adjust the volume.
✔ Disconnect the headphones.
✔ Check that the speakers are connected correctly.
✔ Check that the AC power cord is connected
properly.
✔ Select the source (CD or TUNER, for example)
before pressing the function button (ÉÅ,
S, T).
✔ Reduce the distance between the remote
control and the system.
✔ Replace the battery.
✔ Point the remote control directly toward the IR
sensor.
✔ Set the clock correctly.
✔ Press TIMER ON /OFF to switch on the timer.
✔ If recording is in progress, stop the recording.
✔ Press and hold DEMO STOP on the main unit
to switch off the demonstration mode.
Problem
Solution
Tr oubleshooting
Page 11
DISMANTLING INSTRUCTIONS
2-12-1
Dismantling of the Cover Cassette and Universal Loader
1) Remove the Cover Cassette (pos 150) in the direction as
shown in Figure 1.
2) Loosen 4 screws to remove the Cover Top (pos 240) by
sliding it out towards the rear before lifting up.
- 2 screws on the rear
- 1 screw each on the left & right side
3) Loosen 2 screws each to remove the Panel Left (pos 180)
and Panel Right (pos 181). The Panels are removed by
sliding it towards the rear and outwards.
- 1 screw on the rear
- 1 screw on the side
- see Service position A
4) Use a screw driver to give a push in the direction as shown
in Figure 2 and Figure 2A to unlock the Loader Tray before
sliding it out.
5) Slide out the Loader Tray and remove the Cover CD (pos
110 + pos 111) in the direction as shown in Figure 3.
6) Loosen 4 screws A (see Figure 4) to remove the Bracket
Module Mounting (pos 156) and Universal Loader (pos
1103).
- 2 screws each on the left & right side
Figure 1
Detaching the Universal Loader from the Bracket Module Mounting
1) Slide out the Loader Tray fully and remove 4 screws B (see
Figure 5) to detach the Universal Loader (pos 1103) from
the Bracket Module Mounting (pos 156).
- see Service position B
Figure 5
Detaching the Front Panel assembly from the Bottom/Rear assembly
1) Remove 2 screws C (see Figure 6) from the bottom of the
Cabinet Front (pos 101).
2) Release the fixation of the Combi Board (pos1102-1001)
to Bracket Combi (pos 155) by releasing the 2 catches C1
(see Figure 7) and pulling the Combi Board outwards as
shown in Figure 7A.
3) Uncatch 2 catches C2 (see Figure 7) on the left & right
sides of the Cabinet Front (pos 101) and slides the Front
Panel assembly out towards the front.
- see Service position C
Figure 2
Figure 3
Figure 2A
Figure 4
Figure 6
Figure 7AFigure 7
Page 12
DISMANTLING INSTRUCTIONS
2-2
2-2
Dismantling of the Front Panel assembly
1) The Knob Volume (pos 141) can be remove by pulling it
out in the direction as shown in Figure 8.
2) The Knob Bass/Knob Treble (pos 140) can be remove by
pulling it out in the direction as shown in Figure 9.
3) Loosen 4 screws D (see Figure 12) to remove the Shield
Tape Deck and Module Tape Deck (pos 1107).
4) Loosen 2 screws E (see Figure 11) to remove the Bracket
Top Support (pos 113).
Figure 8
5) Loosen 1 screw F and 4 catches C3 (see Figure 11) to
remove the Eeprom Board (pos 1105D).
6) Loosen 4 screws G (see Figure 11) to remove the Bracket
Combi (pos 155).
7) Uncatch 4 catches C4 (see Figure 13) to remove the
Display Board (pos 1105A)
8) Loosen 4 screws H (see Figure 13) to remove the Top
Key Board (pos 1105C).
9) Loosen 5 screws J (see Figure 14) and 2 nuts W (see
Figure 10) to remove the Control Board (pos 1105B).
Dismantling of the Front Panel assembly
Figure 13
Dismantling of the Rear Panel assembly
1) Loosen 3 screws K and 2 catches C5 (see Figure 15) to
remove the Tuner Board assembly.
2) Loosen 3 screws L (see Figure 15) to free the Combi
Board (pos 1102-1001).
3) Loosen 1 screw M (see Figure 15) to free the Mains
Socket Board (pos 1102-1002B).
Figure 14
4) Loosen 1 scew N and 2 catches C6 (see Figure 15) to
free the Panel Rear (pos 230) by sliding it out towards the
rear.
Note : Tuner Board assembly and Mains Socket Board
can also be remove together with the Panel Rear.
Figure 9
Figure 10
Figure 11
Figure 12Figure 15
Page 13
DISMANTLING INSTRUCTIONS
2-32-3
Repair Hints & Service Positions
1) During repair it is possible to disconnect the Tuner Board
and/or CD Module completely unless the fault is suspected to be in that area. This will not affect the
performance of the rest of the set.
Service position A
Service position B
Note: The flex cables are very fragile, care should be taken
not to damage them during repair. After repair, be
very sure that the flex cables are inserted properly
into the flex sockets before encasing, otherwise faults
may occurs.
Service position C
Page 14
SERVICE TEST PROGRAM
3-1
To start service test program
plugging in the mains cord
S
hold& ECO
depressed while
3-1
TUNER
TEST
TUNER
Button pressed?
Y
Display Tuner Version
"ccc"
TUNER
Button pressed?
Y
Service frequencies are
copied to the RAM (see Table 1)
Tuner works normally except:
PROGRAM button
Disconnect
Mains cord ?
Y
Service Mode left
Display shows the
ROM version
"S-Vyy"
(Main menu)
QUARTZ
TEST
N
N
N
TAPE
Button pressed?
Y
Display shows
32K
Output at (Display Board)
pin 19 of uP = 2048Hz
TAPE
Button pressed?
Y
Display shows
12M
Output at (Display Board)
pin 19 of uP = 2,929.6875Hz
9
Button pressed?
Y
N
CD (on RC)
Button pressed?
Y
Note : Disc should be available on the tray before entering the Service Test Mode.
STEP
DISPLAY
MP3WMA05
N
Choose
level
by pressing
on the RC
Q
N
R
1
2
3
4
5
6
MO-Vnn
MO BUS
MO SLD I
MO SLD O
MO FOC
WMA-MP3-CD MODULE
TEST
N
MESSAGE
ERROR
OKAY
-
-
BUS OK
-
-
FOC OK
-
-
BUS ER
-
-
FOC ER
ACTION
Indicates the module used.
Version of the MPEG software (nn = Version Number).
Communication test between the Main uP and CD Module.
CD SLEDGE MOTOR is moved in.
CD SLEDGE MOTOR is moved out.
FOCUS SERVO Test.
Press
S refers to Service Mode
V refers to Version
yy refers to Software version number of the uProcessor
(counting up from 01 to 99)
9
to exit.
DISPLAY
TEST
DIM or RDS
Button pressed?
Y
Display shows Figure 1
and switch all LEDs on
except ECO LED
(see Table 2 Pattern 1)
DIM or RDS
Button pressed?
Y
Display shows Figure 2
and switch alternate LEDs on
(see Table 2 Pattern 2)
9
Button pressed?
Y
ADC
TEST
N
N
N
AUX
Button pressed?
Y
Display shows "ADC1 Value"
for ADC1
(Input Line - TpADC1)
AUX
Button pressed?
Y
Display shows "ADC2 Value"
for ADC2
(Input Line - TpADC2)
AUX
Button pressed?
Y
Display shows "ADC3 Value"
for ADC3
(Input Line - Option)
N
N
N
PRESET
1
2
3
4
5
6
7
8
9
10
11
Europe
"EUR"
87.5MHz
108MHz
531kHz
1602kHz
558kHz
1494kHz
87.5MHz
87.5MHz
87.5MHz
87.5MHz
98MHz
East Europe
"EAS"
87.5MHz
108MHz
531kHz
1602kHz
558kHz
1494kHz
87.5MHz
87.5MHz
87.5MHz
87.5MHz
98MHz
East Eur. Extended-band
"EAS"
65.81MHz
108MHz
74MHz
87.5MHz
531kHz
1602kHz
558kHz
1494kHz
98MHz
70.01MHz
65.81MHz
Table 1
USA
"USA"
87.5MHz
108MHz
530kHz
1700kHz
560kHz
1500kHz
98MHz
87.5MHz
87.5MHz
87.5MHz
87.5MHz
Note: * Depending on the selected grid frequency (9 or 10kHz).
By holding the ECO and TUNER buttons depressed while switching on the Mains supply,
one of the undermentioned features will be activated:
- the tuning grid frequency is toggled between 9kHz and 10kHz for the Oversea (/21) version.
- the extended FM1 (65.81MHz - 74MHz) is toggled on and off for East Eur. (/34) version.
Oversea
"OSE"
87.5MHz
108MHz
531/530kHz*
1602/1700kHz*
558/560kHz*
1494/1500kHz*
87.5/98MHz*
87.5MHz
87.5MHz
87.5MHz
98/87.5MHz*
LEDs
ECO
CD
TUNER
TAPE
AUX
Volume Rotary
Pattern 1Pattern 2
Off
On
On
On
On
On
Table 2
Figure 1
Figure 2
Off
On
Off
On
Off
On
AUX
Button pressed?
Y
Display shows "ADC4 Value"
for ADC4
(Input Line - AmNtc)
ADC Test is used for checking the
ADC inputs to the microprocessor.
The display shows an ADC value
between 0 and 255 for an input
signal between 0 and 5V.
TEST
EEPROM TESTTest patterns will be sent to the EEPROM.
EEPROM FORMAT
TEST
DEMO TOGGLE
ROTARY
ENCODER TEST
LEAVE SERVICE
TEST PROGRAM
Activated with
S
9
to Exit
S
BII
Volume, Treble or Bass
Knob
Disconnect
mains cord
9
Button pressed?
Y
ACTION
"PASS" is displayed if the uProcessor read back the test patterns
correctly, otherwise "FAIL" will be displayed.
Load default data. Display shows "NEW" for 1 second.
Caution! All presets from the customer will be lost!!
Pressing this button will toggle between DEMO ON and DEMO
OFF. The DEMO status will scroll once across the Display.
Display shows value for 2 seconds.
Values increases or decreases until Volume Maximum (0dB) or
Volume Minimum (VOL MUTE) is reached.
N
N
Micro 2004_MCM7 & MCM8_Service Test Program_dd wk0410
Various
other Tests
Page 15
SET BLOCK DIAGRAM
-6dB Track
MP3
D
A
+CD
UL-ICD03
+12V_M
DM
285mV
CDC
CONTROL
4-1
125mV
+12V_A
ECO6
A
FM (67.5 kHz)
AM (80% MOD)
TUNER
CONTROL
TDA7468
+9.1V
+9.1V
+9V
REG
+12V_A
4-1
NOTE :
MAIN SIGNAL PATH
MEASUREMENTS ARE IN AUX MODE :
XX mV
YY dBA
ZZ dB
LEVELS AT MAX VOL
S/N AT 500mW Output
HEADROOM (1% THD) WRT TO LEVEL AT MAX VOL
AUX / CDR
500mV / 1000mV
ATTN.
-8.5dB
A
-CMOS +12V_D
250nWb/mATTN.
+12V_A
ETF8
125mV
28mV
-25dB
ETF8
CONTROL
+C
ECO POWER
LED
+5V6
+D
SOURCE / VOLUME LEDS
REGISTER
TMP88CU74YF
POWER
CONTROL
RDS
DECODER
TUNER
CONTROL
NTC
PWDN
LPC
AM
SHIFT
uP
SOFTWARE CONTROL
SOURCE SELECTOR
500mV
IIC
500mV
85dBA
16dB
INCREDIBLE
SURROUND
INTERFACE
IIC_CLK1IIC_DATA1
500mV
VOL. 1
SIMPLE
TREBLE
&
BASS
A
VOL. 2
D
LEFT/RIGHT
HP_MUTE
+12V_A
NJM4556AM
+5V6
MUTE
HEADPHONE
AMPLIFIER
2.50V
85dBA
3dB
39R 39R
HP_OUT
1.90V
67dBA
3.0dB
ATTEN.
Rin = 3k
LEFT/RIGHT
COMBI
+AMP
-AMP
POWER
AMPLIFIER
CLASS D
AMP_OFF
+12V_A
IS FILTER
HP_DET
+5V6
+12V_A
+12V_D
MUTE_HP
AMP_OFF
AMP_MUTE
AMP_RELAY
REGULATOR
LM317P
REGULATOR
LM317P
IIC_DATA1
IIC_CLK1
+D2
+D
M62320FP
IIC SHIFT
REGISTER
+AMP
-AMP
COMBI
CONTROL
IIC_CLK1IIC_DATA1
+D
+G
+C
-33V
IR EYE
+5V6
+5V6_ECO
+C
CD_ON
-33V
+5V6
PWDN
+5V_CD
NTC
A
AMP_MUTE
FUSE
FUSE
A
AMP_RELAY
TRAFO
FOR -/21 ONLY
VOLTAGE
SELECTOR
MAINS
CHOKE
(NOT USED FOR -/37)
(ONLY FOR -/37)
LOW_POWER_SUPPLY
L/R SPEAKER
2 X 75W
2 X 6 OHMS
L
N
10M
CONTROL
CONTROL
HP_DET
HP DET
HP_OUT
UL-CD
ETF8
+D
650mV
78dBA
3.2dB
HEADPHONE
EEPROM
D
BASS & TREBLE
CONTROL
ADC
KEY SCAN
+C
+D
+D
FTD
VOLUME
CONTROL
F1x
F2x
F1x
F2x
F1
F2
-33V
FRONT
+D
POWER SUPPLY
FUSE
FUSE
+D2
F1
F2
LOW_POWER_CONTROL
+5V6_ECO
LPS
SMPS
Block Diagram_3139 119 37731_dd wk0409
Page 16
SET WIRING DIAGRAM
5-1
5-1
BI 8008
1
TOP KEY
(CDC KEY)
(1105)
EEPROM
(RDS)
FCT 1600
1
(1105)
FCS 1302
1
8008
3P/180mm
3139 110 36001
8009
8P/100mm/AD
3139 110 34841
8010
15P/120mm/AD
3140 110 20881
EHT 1404
1
FRONT
DISPLAY
(1105)
FCT 1406
1
1
FCS 1405
FCS 1402
FCS 1401
FCT 1407
1
8006
9P/180mm/AD
3139 110 35081
1
1
1
FCT 1012
FCT 1026
FCT 1018
8003
15P/280mm/BD/Fold
3139 111 03871
FCS 1801
FCS 1803
11
8004
19P/98mm/BD
3103 308 93622
FCS 1451
UL-CD
8007
19P/180mm/AD/Fold
3139 111 03881
2 X 75W
(1103)
FCS 1805
1
8001
8P/268mm/AD
3103 308 94021
FCS 1810
MP3
(1106)
COMBI
(1102-1001)
FCT 1014
1
1
1
FCT 1022
EHT 1401
EHT 1010
1
1
2P/260mm
FAN
(1104)
FCS 1300
FRONT
1
1301
HP
8300
8300
1P/220 mm
3139 110 33901
HEADPHONE ESD WIRE
CONTROL
(1105)
## 8301
FRONT CONTROL ESD WIRE
## 8301
1P/220 mm
TO
BOTTOM
PLATE
LEGEND
EHS - EH SIDE ENTRY
EHT - EH TOP ENTRY
FCS - FFC SIDE ENTRY
FCT - FFC TOP ENTRY
BI - BOARD IN ENTRY
8011
4P/280mm/BD
3139 110 34781
TO BOTTOM PLATE’S
PLATE’S LEFT LUG
FCS 1706
FCS 1701
ETF8
EHT 1703
(1107)
FROM TAPE CHASSIS
FROM ALUMINIUM FRONT PANEL
8012
7P/140mm/AD
3139 110 34481
1
1
1
8013
7P/180mm/AD
3139 110 34131
8014
2P/280mm
3139 110 38421
8015
1P/140 mm
3139 111 04291
8015
1P/180 mm
FHT 1020
1
FCT 1013
1
8005
8P/280mm/AD/Fold
3139 110 35241
FCT 1120
1
ECO6
(1101)
TO BOTTOM PLATE’S RIGHT LUG
1005
AUX-IN
8016
1P/160 mm
3139 110 35641
FROM TUNER’S METAL STRIP
TO AUX’S METAL STRIP
ON REARCAB
## 1004
SUBWOOFER OUT
8018
1P/180 mm
3139 110 35791
FROM LEFT CHROME
STRIP TO BOTTOM PLATE’S
LEFT LUG
## 1006
DIGITAL OUT
NOTE : ## - PROVISION
FCT 1011
1
1307
LOUDSPEAKER
8019
2P/180 mm
3139 111 04301
FROM RIGHT & BOTTOM
CHROME STRIPS
TO BOTTOM PLATE’S RIGHT LUG
Display part - Component Layout .................................... 6-3
Display part - Chip Layout ............................................... 6-4
Display part - Circuit Diagram Part 1 .............................. 6-5
Display part - Circuit Diagram Part 2 .............................. 6-6
Display part - Variant Table ............................................. 6-7
Top Key part - Layout & Circuit diagram ......................... 6-7
Control part - Component & Chip Layout ........................ 6-8
Control part - Circuit Diagram Part 1 ............................... 6-9
Control part - Circuit Diagram Part 2 ............................. 6-10
Eeprom part - Layout & Circuit diagram ........................ 6-11
Karaoke part - Component & Chip Layout .................... 6-12
Karaoke part - Circuit Diagram ...................................... 6-13
Electrical parts list.......................................................... 6-14
Page 18
FTD DISPLAY PIN CONNECTION
C1
C2
C3
C4
C5
C6
C7
col
col
dp
6-2
6-2
A
BC
CB
AA
BC
(1G)
1G2G3G4G5G6G
B1
B2 B3 B4 B5 B6 B7
S1
(1G)
7G8G
13G
A1
(13G)
col
9G10G11G12G
col
dp
C1 C2 C3 C4 C5C5C6C6C7
a
hfjkb
S2
g
r
S3
epnc
d
(12G)(2G - 11G)
m
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
1G
S1
B
A
C
2G
a
h
j , p
k
b
m
g
c
e
n
d
3G
-
-
-
-
4G
5G
-
-
-
-
6G
7G
-
-
col
-
8G
9G
-
-
col
dp
10G
11G
-
12G
S2
13G
A1
B1
a
h
j , p
k
b
f
r
-
f
m
g
c
e
r
n
d
-
a
h
j , p
k
b
m
g
c
e
n
d
a
h
j , p
k
b
f
r
-
f
m
g
c
e
r
n
d
-
a
h
j , p
k
b
f
m
g
c
e
r
n
d
-
a
h
j , p
k
b
m
g
c
e
n
d
a
h
j , p
k
b
f
r
-
f
m
g
c
e
r
n
d
-
a
h
j , p
k
b
f
m
g
c
e
r
n
d
-
a
h
j , p
k
b
f
m
g
c
e
r
n
d
-
a
h
j , p
k
b
m
g
c
e
n
d
S3
f
r
-
-
-
B2
B3
B4
B5
B6
B7
C1
C2
C3
C4
C5
C6
C7
-
Page 19
DISPLAY BOARD - COMPONENT LAYOUT
6-36-3
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
3139 113 3529 pt4 dd wk0409
Page 20
DISPLAY BOARD - CHIP LAYOUT
6-4
6-4
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
3139 113 3529 pt4 dd wk0409
Page 21
6-56-5
DISPLAY BOARD - CIRCUIT DIAGRAM PART 1
1 234
DVD
7406
BC847B
3536
10K
4415
4429
P12
P13
P14
P15
P16
P17
6401
1N4148
6403
1N4148
##
3429
3430
1K8
1K8
4.6V [4.6V]
7403
TSOP4836ZC1
VS
OUT
GND
4
5
FTD2
3421
3415
1K0
3417
1K0
6410
1N4148
10K
D
3
1
2
3411
1K0
1N4148
IIC1
A
B
C
D
E
F
G
H
I
ECO LED
BC857B
7401
TO CDC KEY
1404
1
2
3
S3B-EH
TO FRONT CONTROL
1405
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15FE-ST-VK-N
RESET
4.9V
3403
100K
D
10n
2403
1 23456
2401
+C
3406
3400
820R
220K
D
6400
1N4148
3401
3404
680K
470n
47K
ECO LED
D
7402
BC847B
+C
+5V6
RC5
+D
TUDATA__DVD_RC6
VolA
TUCLK__DVD_VolA
D
VolB
TUSTEREO__DVD_VolB
#
2412
Key0
9425
5407
2u2
2K7
3465
100p
D
+C
ADC
Key1
+5V6
BassB
LedShClk
BassA
LedShData
TrebleA
LedShStr
TrebleB
LedEnable
VolA
DVD_INT__TUCE
VolB
D
LedShStr
-33V
LedShData
LedShClk
LedEnable
TUCE
TpShStr
TpShData
TpShClk
TUDATA__DVD_RC6
TUCLK__DVD_VolA
TUSTEREO__DVD_VolB
TURdsDATA
+D+D
3405
1K0
10n
2402
Reset
NTC
D
IR EYE
6404
4404
D
Tray_Out__DVD_TURdsDATA
Only for MCD9/22 Ver
uP_FRAME__DVD_TURdsClk
Only for MCD9/22 Ver
3407
1K0
3408
1K0
3409
1K0
3410
1K0
3412
1K0
3413
10K
3414
10K
6402
3416
1K0
1N4148
3418
1K0
2404
2405
50V 22u
FTD2
3423
1K0
3425
1K0
3427
1K0
9401
D
10K
2473
3533
1K0
3534
2474
2n2
RC5
1400 A13
5678910111213
G12x
#
49
G13x
3491
#
4403
F2b
53
54
10K
1400
HNA-13SM42
F2a
+G
100p
2419
7408
BC847B
82K
3493
2479
100p
#
TO RDS / EEPROM
1406
08FE-ST-VK-N
TO ETF8
1407
1
TPADC2
2
TPADC1
3
+C
4
GND_D
5
TPSHCLK
6
TPSHDATA
7
TPSHSTROBE
FE-ST-VK-N
-26.5V
(-26.9V)
1
2
3
4
5
6
7
8
G13x
3531
2420
FTD1
-33V
A
B
100R
C
100p
D
E
F
G
H
I
Note : Some values may varies, see respective parts list for correct value.
DC Voltages During Active Play.Note :
Values in Square Bracket are DC Voltages at ECO-Standby.
Values in Bracket are DC Voltages at Standby (Clock Mode).
4416
4418
3419
D
TURdsDATA
TURdsClk
P9
P10
P11
1K0
3489
3487
1K0
3488
65
66
67
68
69
70
71
72
73
74
75
76
77
1K0
78
79
80
50V 22u
3422
1K0
3424
1K0
3426
1K0
4457
V24
V25
V26
V27
V28
V29
V30
V31
V32
V33
V34
V35
V36
VKK
-SCK1
SI1
1
V23
SO1
V21
V22
80k pull
8-Bit h. breakdown v.
out. port w. latchP9
PD
source open
5-Bit h. breakd. v.
out w. latch
8-Bit Input/Output
(tri-state)
P03
P04
3
3428
1K0
ADC
3496
4.9V
3532
50V
4u7
100R
+C
D
1K0
1K0
3485
1K0
3486
3484
V18
V19
V20
8-Bit h. break. v.
down
drain 80k p.d.
P0
P05
P06
P07
4
1K0
3431
4K7
10K
3432
33p
2407
P5
P4
1K0
3483
1K0
V17
VFT driver circuit (automatic display)
VSS
8
7
D
5400
2406
D
7404
BC847B
P6
P7
P8
D
D
Legend :
Refer to Variant Table.
#
For Provision Only .
P1
P2
P3
1K0
3481
1K0
3482
V16
V15
8-Bit high breakdown voltage8-Bit high breakdown v.
output port with latchoutput port with latchout w. latch P8
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
3139 113 3529 pt4 dd wk0409
6-76-7
DISPLAY BOARD - VARIANT TABLE
MCM9/22 MCM11/22
MCM9/25
2444
100N100N
3434
1M
3437
680K
3438
3496
-
-
3503
39K350839K
3519
35202R22R21R1R
3523
MCM9/37
180R
1M2M23436
680K
1M1M
10K
10K10K3497
--
2R22R2
2R22R2
MCM11/25
100N
470R470R180R
MCM11/21
100N
2M2
--
-
-
-
10K
-
--
-1R1R
1R1R
TOP KEY BOARD - COMPONENT LAYOUT
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
Note : Some values may varies, see respective parts list for correct value.
1234
ECO LED
6306
LTL-816EELC
ADC
C
8239_210_97674_01...for 3529 pt4 dd wk0409
Page 24
CONTROL BOARD - COMPONENT LAYOUT
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
6-8
6-8
CONTROL BOARD - CHIP LAYOUT
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
3139 113 3529 pt4 dd wk0409
3139 113 3529 pt4 dd wk0409
Page 25
6-96-9
CONTROL BOARD - CIRCUIT DIAGRAM PART 1
A
B
1300 A7
1301 A9
1302 A1
1303 A5
1304 A5
1305 A5
TO FRONT DISPLAY
1302
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15FE-ST-VK-N
1306 A6
1307 A3
1308 A4
1309 A4
1310 A3
1311 A3
1312 E2
1313 E4
1314 E5
2300 B8
2301 A8
2302 A9
2304 E2
2305 E3
2306 E3
2307 E4
2308 E5
2309 E6
2310 E6
3301 A3
3302 A3
3303 A4
3304 A4
3305 A4
3306 A5
3307 A5
3308 A5
3312 D3
3313 D3
3314 D4
3315 D5
3316 D6
3317 D6
5300 A8
5301 A8
5302 B8
6308 D2
8300 B7
8301 E2
123456789
FRONT CONTROL PANEL KEYS
Key1
+5V6
BassB
BassA
TrebleA
TrebleB
VolA
VolB
D
LedShStr
LedShData
LedShClk
LedEnable
TUCE
ADC
Key1
NEXT
3301
150R
SKQNAB
1310
ADC
PREV
SKQNAB
3302
220R
1311
REC
3303
270R
SKQNAB
1307
STOP
SKQNAB
3304
390R
1308
3305
560R
SKQNAB
1309
CD
3306
820R
SKQNAB
1303
TUNERPLAY / PAUSE
3307
1K2
SKQNAB
1304
TAPE
SKQNAB
AUX / CDR
3308
1K8
1305
SKQNAB
1306
TO COMBI
1300
1
2
3
4
FE-ST-VK-N
8300
1
RT-01T-1.0B
HEADPHONE ESD WIRE
TO BOTTOM PLATE
HP
HP_DETECT
HP_RIGHT
HP_GND
HP_LEFT
5300
2u2
5301
2u2
5302
2u2
2300
100n
2301
22n
2302
HP
22n
HEADPHONE
1301
4
2
7
1
6
3
5
TC38-103-61
A
B
C
D
E
VolA
VolB
VOLUME
8301
6308
1N4003
2304
#
100n
+D
1312
EC12
1B3
A
C
5
2
4
D
+5V6
#
1
RT-01T-1.0B
PROVISION FOR ESD WIRE TO BOTTOM PLATE
3312
2305
+D
10K
10n
4.9V
3313
2306
D
10K
10n
TREBLE
1313
EVE
4
TrebleA
1A3
C
5
D
TrebleB
B
2
3314
2307
+D
10K
10n
4.9V
3315
2308
D
10K
10n
BASS
1314
EVE
C
LedEnable
BassB
BassA
LedShStr
+D
4.9V
LedShData
LedShClk
10K
10n
3317
2310
D
10K
10n
TUCE
# : PROVISION
Note : Some values may varies, see respective parts list for correct value.
This assembly drawing shows a summary of all possible versions.
For components used in a specific version see schematic diagram and respective parts list.
3139 113 3529 pt4 dd wk0409
A
B
1600 A4
2600 A2
2601 C1
2602 D1
+D
2u2
5600
7600
M24C02-WMN6
1
2
3
IIC1
2603 D1
2604 D3
2605 D4
2606 E2
2607 E3
3600 B2
3601 B2
3602 C1
3603 C1
3604 E2
3605 E2
3606 D3
3607 D3
5600 A1
5601 C2
5602 E2
7600 A1
7601 C1
1234
EEPROM
IIC_DATA1
4.9V
84
Φ
(256x8)
EEPROM
0
ADR
1
2SDA
IIC1
WC
SCL
IIC_CLK1
100n
2600
3600
1K0
3601
1K0
IIC1
IIC_CLK1
IIC_DATA1
7
6
5
IIC1
4.9V
+D
TURdsClk
TURdsData
TU_RDS_In
D
1600
1
2
3
4
5
6
7
8
08FE-BT-VK-N
TO FRONT DISPLAY
A
B
EEPROM BOARD - CHIP LAYOUT
This assembly drawing shows a summary of all possible versions.
For components used in a specific version see schematic diagram and respective parts list.
2601
C
D
3602
2603
10K
D
560p
3603
2602
1n0
1K5
7601
SAA6581T
560p
4
8
7
15
9
MPX
SCOUT
CIN
TCON
MODE
+D
57 Khz
BANDPASS
(8th ORDER)
CLOCKED
COMP
TEST
CTRL
D
E
2606
47p
DD
Note : Some values may varies, see respective parts list for correct value.
These assembly drawings show a summary of all possible versions.
For components used in a specific version see schematic diagram respectively partslist.
If sensitivity of frequency counter is too low adjust to max. channel separation
(input signal: stereo left 90% + 9%, adjust output on right channel to minimum)
2)
RC network serves for damping the IF-filter while adjusting the other one.
3)
For AM RF adjustments the original frame antenna has to be used!
TUNER ADJUSTMENT TABLE
( ECO6 Cenelec FM/MW - and FM/MW/LW - versions with AM-frame aerial )
max.
symmetric
f
o
max.
symmetric
f
o
ECO6 Sys Cenelec, 190599
B
∆f = ±30kHz
V
RF
as low as
possible
MW has to be aligned before LW.
3-band
2-band
Note: The FM-frontend unit has already been adjusted by the factory
and needs therefore no further adjustments for service purposes.
2141
shortcircuit
to block AFC
21
IC 7101
see
remark
2)
220R
100nF
36
IC 7101
220R
100nF
40
IC 7101
450kHz
connect pin 6 of
IC 7101 (AM Osc.)
with 3.3kΩ to Vcc
AM AFC
MW
continuous wave
VRF = 2mV
∆f = ±10kHz
V
RF
= 0.5mV
(as low as
possible)
Use Service Testprogram. By selecting the TUNER TEST test frequencies will be stored as preset frequencies automatically.
AM FRAME AERIAL
FM 75Ω
FM FRONTEND
Birdy Filter
ECO6 Sys-Cenelec, layout stage .8, 200803
1101 B5
1102 B5
1103 C5
1110 B4
1120 A4
1130 A5
1131 C5
1132 A4
2106 B4
2107 B3
2128 A3
2129 B3
2133 C1
2138 B1
2144 B1
2162 A4
2191 B4
3142 C2
5102 C4
5103 C4
5109 B3
5110 A2
5111 A3
5112 A2
5114 A2
5115 C2
5119 B2
5121 B2
5122 C3
5123 C3
7104 C4
7105 C5
7112 B1
9101 A2
9102 B2
9103 A1
9104 B1
9105 B1
9106 B1
9107 B4
9108 B3
9109 C2
9110 A4
9111 A3
TUNER BOARD ECO6
Systems - Cenelec
/ componentside view
B
A
These assembly drawings show a summary of all possible versions.
For components used in a specific version see schematic diagram respectively partslist.
1REC-LRecord input left
2REC-RRecord input right
3GND AAF Ground
4TAPE-LPlayback output left
5+12VD.C. supply (+12V) for AF electronics
6TAPE-RPlayback output right
7-CMOSNegative d.c. supply (-9V) for controlling JFET J111
Note: Only the parts mentioned in this list are normal service
spare parts.
Page 46
10-1
10-1
Service hints
In case of symptom „skipping tracks“ perform
following actions:
1. VERIFY THE COMPLAINT
PLAYABILITY CHECK
use CD-RW Printed Audio Disk . . . . . .7104 099 96611
TR 3 (Fingerprint)
TR 8 (600µ black dot) maximum at 01:00
• playback of these two tracks without audible disturbance
playing time for: Fingerprint ≥10seconds
Black dot from 00:50 to 01:10
• jump forward/backward (search) within a reasonable time
2. CLEAN THE LENS
CD DRIVE – LENS CLEANING
Before touching the lens it is advised to clean
the surface of the lens by blowing clean air over
it in order to avoid that little particles make
scratches on the lens.
Because the material of the lens is synthetic and coated
with a special anti-reflectivity layer, cleaning must be
done with a non-aggressive cleaning fluid. It is advised to
use “Cleaning Solvent B4”, available with codenumber
4822 389 10026.
The actuator is a very precise mechanical component
and may not be damaged in order to guarantee its full
function. It is advised to clean the lens gently (don’t press
too hard) with a soft and clean cotton bud moistened with
the special lens cleaner.
3. MEASURE THE LASER CURRENT
CD DRIVE – LASER CURRENT MEASUREMENT
The laser current can be measured as a voltage drop on
resistor 3822. Typical value 55mV (DA11 disc drive).
2839
D
3818
22K
2821
47n
100n
D1
8
VREF_OUT
7
VDDA1
6
IREF
5
VSSA1
4
SENSE
3
MONITOR
2
EXTFILTER
1
LPOWER
80
LASER
Vref_OPU
F819
1.6V
3871
F816
2818
#
3872
100n
12K
+3.3V
+ANALOG
150mV CD DA
MONITOR
180mV CD RW
F820
3822
1R0
LASER CURRENT
(mV = mA)
max 80mA (DA12)
LASER
2820
F821
100n
D
D
If the value is higher than 80mV (DA11 disc drive) or the
current increases just after switching the laser on - the
laserdiode is most probably defective. In that case the CD
drive has to be replaced.
4. GENERAL HINTS
Since the HF pre-amplifier is integrated into the new ”CD18“
signal processor the well-known eye pattern signal is not
available as external signal and cannot be measured anymore. Also measuring the offset voltages is not necessary
because the new signal processor contains an automatic
offset compensation.
Universal Loader
(Single Disc Tray Loader)
This document describes the version with the Sanyo CD drive
The CD drive used in a specific application is stated on the type plate, located on one
of the side walls of the changer module.
TABLE OF CONTENTS
Service Hints ....................................................................10-1
Par tslist ...........................................................................10-16
DA11VF.
WMA MP3 version
The direction of cleaning must be in the way as indicated
in the picture below.
However the circuitry offers some new aspects for checking
the system:
- the Monitor voltage shows if the sensitivity is set correctly
(attention: ESD sensitive line!):
CD DA: 150mV
CD RW: 180mV
- the Focus search algorithm is divided into 4 steps:
st
step: CD DA sensitivity
1
nd
step: CD DA enforced sensitivity
2
rd
step: CD RW sensitivity
3
th
step: CD RW enforced sensitivity
4
The used sensitivity can be found out by either measuring
the Monitor voltage or counting the up/down movements of
the OPU until focus is found.
e.g. when a normal CD DA is played back Monitor voltage
should measure 150mV respectively Focus should be found
within the first up/down movement of the OPU.
In case a higher sensitivity setting can be observed than
defined, there are following possible reasons:
- disc scratched or dirty
- poor reflectivity of the disc - disc not conform standard
- lens of the OPU dirty
- laser power too low
Page 47
10-210-2
Service hints
The following steps have to be done when replacing the CD mechanism:
1. Disconnect flexfoil cable from the old CD drive
2. Put a paperclip onto the flexfoil cable to short-circuit the contacts (fig.1)
3. Remove the old CD drive
4. Remove paperclip from the flexfoil cable and connect it to the new CD drive
5. Position the new CD drive on its studs
6. Remove solder joint from the Laser unit (see below)
CHARGED CAPACITORS ON THE SERVO BOARD MAY DAMAGE THE CD DRIVE ELECTRONICS WHEN
CONNECTING A NEW CD MECHANISM.THAT´S WHY, BESIDES THE SAFETY MEASURES LIKE
• SWITCH OFF POWER SUPPLY
• ESD PROTECTION
ADDITIONAL ACTIONS MUST BE TAKEN BY THE REPAIR TECHNICIAN.
fig.1
Attention: The laser diode of this CD drive is protected against ESD by a solder joint which short-circuits the
laser diode to ground.
For proper functionality of the CD drive this solder joint must be removed after connecting the drive to
the set.
Emergency open
CAUTION
Service hints
Dismantling of Drawer
1. Open the drawer and release 2 catches
as shown in fig. 2
2. Pull drawer out.
fig.2
Assembling of Drawer
1. Check if slider is on the right side → see
picture below.
2. If necessary - move slider to the right end
position first.
3. Insert the Drawer.
In case of a Supply fault, the drawer can be opened manually.
1. Remove the top cover of the set to get access to the CD Module.
2. Proceed as shown in picture below.
Page 48
PIN DESCRIPTION
CD AUDIO DECODER - SAA7824
10-3
10-3
SYMBOLPINDESCRIPTION
LPOWER1Laser power supply
EXTFILTER210 nF capacitor for Laser start-up control
MONITOR3Laser monitor diode
SENSE4OPU ground reference point for MONITOR measurement
V
SSA1
IREF6Reference current pin (24K
V
DDA1
VREF_OUT8Servo reference voltage
D19Diode v
D210Diode voltage/current input (central diode signal input)
D311Diode voltage/current input (central diode signal input)
D412Diode voltage/current input (central diode signal input)
R113Diode voltage/current input (satellite diode signal input)
R214Diode voltage/current input (satellite diode signal input)
CSLICE1510nF capacitor for adaptive HF dataslicer
V
DDA2
V
SSA2
OSCOUT18Crystal/resonator output
OSCIN19Crystal/resonator input
V
SSA3
DAC_GND21Audio DAC ground
DAC_RP22Audio DAC right channel differential output (positive)
DAC_RN23Audio DAC right channel differential output (negative)
DAC_VREF24Audio DAC decoupling point (10uF//100nF to ground)
DAC_LN25Audio DAC left channel differential output (negative)
DAC_LP26Audio DAC left channel differential output (positive)
DAC_VPOS27Audio DAC positive supply
BUF_VPOS28Audio buffer positive supply
BUF_IN_R29Audio buffer right input
BUF_OUT_R30Audio buffer right output
BUF_OUT_L31Audio buffer left output
BUF_IN_L32Audio buffer left input
BUF_GND33Audio buffer ground
LKILL34Kill output for left channel (configurable as open drain)
RKILL35Kill output for right channel (configurable as open drain)
CDT_RDY36CD-Text to micro ready flag
CDT_DATA37CD-Text data to micro
CDT_CLK38CD-Text micro clock
CFLAG39Correction flag output (open drain)
V
SSD1
V
DDD1
SDI42Serial data input (loopback)
WCLI43Word clock input (loopback)
5Analogue ground 1
7Analogue supply voltage 1
oltage/current input (central diode signal input)
16Analogue supply voltage 2
17Analogue ground 2
20Analogue ground 3
40Digital ground 1
41Digital supply voltage 1
Ω
resister to analogue ground)
SYMBOLPINDESCRIPTION
SCLI44Serial bit clock (loopback)
EF45C2 error flag
DATA46Serial data output
WCLK47Word clock output
SCLK48Serial clock output
CLK164916MHz clock
CLK4_1250Configurable 4MHz or 12MHz clock
RESET51Power on reset (active low)
SDA52Micro interface data I/O line (open drain output)
SCL53Micro interface clock line
RAB54Micro interface R/W & load control line (4-wire)
SILD55
STATUS56Servo interrupt request line/decoder status register/DC offset value readback
RCK57Subcode clock
SUB58P to W subcode
SFSY59Subcode frame sync
SBSY60Subcode block sync
V
SSD2
DOBM62Bi-phase mark output (externally buffered)
V
DDD2
RA64Radial actuator
FO65Focus actuator
SL66Sledge actuator
MOTO167Motor output 1
MOTO268Motor output 2
V
SSD3
V
DDD3
V171Versatile pin 1
V272Versatile pin 2
V373Versatile pin 3
V474Versatile pin 4
V575Versatile pin 5
TEST176Test pin
TEST277Test pin
TEST378Test pin
TEST479Test pin
LASER80Laser drive
61Digital ground 2
63Digital supply voltage 2
69Digital ground 3
70Digital supply voltage 3
Micro interface R/W & load control line (4-wire)
Page 49
INTERNAL BLOCK DIAGRAM
CD AUDIO DECODER
- IC SAA7824
10-4
SAA7824
CD audio decoder, digital servo & filterless DAC
with integrated pre-amp & laser control
Basically Class-D works by transforming the LF audio input
to a square wave signal with a fixed frequency and a
variable duty cycle.See simplified drawing below.
The amplitude of the square wave signal is equal to the
supply voltage of the amplifier. With the audio signal the
square wave signal is pulse-width modulated.
Compared to a conventional power amplfier the benefits of
the Class D amplifier are:
• higher effiency
• lower power dissipation
• smaller cooling fin
• smaller mains transformer
Disadvantage of this concept is:
• 500kHz square wave signal with high current requires a
shielding box to suppress radiation.
Required Circuitries:
• 500kHz square wave oscillator.
The oscillator frequency is created by 7312-3; it is a
dual-frequency oscillator with ceramic resonators 5300
and 5302, which resonate at 500kHz and 425kHz
respectively. The resonators are switched by transistors
7309 and 7316, controlled by the "OZ_SW" line from the
port expander 7406.
The reason for 2 frequencies is to avoid tuner
disturbances in the AM-band.
The oscillator signal is shaped to square wave with
7312-2, afterwards buffered and fed to the amplifier
modulators (ROZ to the right channel, LOZ to the left).
One channel gets inverted clock to balance supply
loading.
• Modulator
The modulator forms the pulse width modulated signal.
For each channel a seperate modulation is required.
• Power FETs
The FETs require drivers which supply the gates. One for
the high-side-FET and one for the low-side-FET.
Because of the different supply voltages also an
additional level shifter is necessary per driver.
• Output filter
The output filter is necessary to block the 500kHz square
wave signal from the speaker.
Refers to the left channel in schematic diagrams.
It consists of a series-mode coil 5101 and a capacity of
approx. 550nF (2116, 2134), which forms a Chebycheff
filter with 40kHz cut-off frequency at 6Ω load. For EMC
reasons both, the speaker output and the return ground
are fed through a common mode coil (5102).The filter is
further improved by splitting the output capacity into
2116 before and 2134 after the common mode coil.
All above mentioned circuitries are located inside the metal
shielding box.
LF Analog Audio Signal
Modulated Digital Audio Signal
+VL
-VL
+VL
0
0
-VL
t
Duty cycle 9:1
(DC value nearly +VL)
Amplitude pos. max.
Duty cycle 1:1
(DC value is zero)
Amplitude zero
Duty cycle 1:9
(DC value nearly -VL)
Amplitude neg. max.
Class-D Circuit Description (BASED ON POWER 2003 MODULE 75-150W CLASS D)
V1L+7,5V+AMPV1L+7,5V
V1L
-37V
+5V
-45V
-37V
-45V
-AMP-45V
OFF
ON
OFFON
Analog Pre-amp.
Modulator
Driver
Power-amp.
Level
shifter
Level
shifter
Square wave
Oscillator
analog audio signal
f= 20Hz ...20kHz
amplified analog audio signal
f= 20Hz ...20kHz
square wave
500kHz
duty cycle 1:1
square wave
500kHz
variable duty cycle
0V
5V
0V
5V
square wave
500kHz
variable duty cycle
-45V
+52V
square wave
500kHz
variable duty cycle
-45V
+45V
square wave
500kHz
variable duty cycle
-45V
-39V
output filter
Blockdiagram Class D 2002 04 05
Blockdiagram Class D
Page 63
11-211-2
Functional Description:
Refers to the left channel in schematic diagrams.
The first stage of the modulator is an error integrator which
compares the input to the (24 dB amplified) output signal of
the power stage.The difference is leading to a current,
which loads the integrator 7122-A.The second stage
(7122-B) adds the 500kHz rectangular oscillator signal,
creates high gain and low distortion and is again
integrating.The output signal leads to a triangle wave form
(see oscillogram E).The DC value of this triangle signal is
floating, dependent on the amplitude of the analog input
signal.The next stage is a comparator, which compares the
integrated voltage with the internal switching levels - thus
creating a voltage controlled duty cycle.7122 C and D
improve the shape of the pulses.For details see
oscillograms A-F.
At pin 8 of IC7122 there is a square wave with the same
frequency and duty cycle as the desired output.
The next task is to feed this information to the output FETs.
Both FETs are n-channel types, so they are modulated by
feeding the gate in respect to the source connection.
Inverters 74LV14 are used as dr ivers. The driver for the lowside FET (7121) is supplied by the negative supply -VL2
and a voltage +VL (generated by 7115 and 6113), which is
7.5V higher than -VL2.The digital signal is level-shifted by
7128 to the low side driver stage.3142, 6111 and 2126
together form a delay circuit for rising edges by approx.
100ns for the low side FET. 3154, 6109 and 2137 delay the
rising edge by 50ns for the high side FET. This to
compensate the switch-off delay of the FETs and ensures
that both FETs are not conducting at the same time.
The high-side FET (7109) is controlled by the inverted
signal taken from pin 2 of 7118, which is level-shifted by
transistor 7119.The driver for the high-side FET is supplied
by a floating voltage between the amplifier output -V1L and
+V1L, created by the charge pump 6110, 2114 regulated by
7114 and 6114 to a 7.5V higher level.The pump is
additionally supplied (via 3151) by +45V to ensure supply at
start-up (no signal). The last stage in the gate driver
consists of three gates in parallel for increased output
current for the capacitive load of the FET. For additional
increase of the switching speed push/pull transistors
7132/7111 are added.
Protection Circuits:
The amplifier is protected against low load impedance
(including short circuit). Current is sensed by shunts 3101,
3130 in both supplies. Overcurrent at the positive supply is
then sensed by 7104, the negative supply overcurrent
triggers 7117, which then also triggers 7104. The collector
current in turn triggers the monoflop 7122-5 and -6, giving a
"High" pulse at pin 10.This shuts off level-shifter 7128 and
blocks transistor 7129 and 7131, which draws current into
the emitter resistor 3134 of level-shifter 7119.It is now also
shut off. So, both FETs are shut off within approx. 0,2 sec.
The monoflop can be reset by:
- switching mains off and on again
- pressing Standby button and afterwards any source button
- plugging headphone in for a short moment
When a headphone is used the amplifier is shut off.This is
done by pulling pin 13 of 7122 via signal line "AMP_OFF"
and transistor 7130 to high level.The line "AMP_OFF" is
controlled by the port expander 7406 which detects the
headphone via signal line "HP_DET".
The loudspeakers are protected against DC voltages
resulting e.g. from defective FETs.Voltages higher than ±2V
are detected by 7110 respectively 7112.The transistors
conduct and pull the "DC_PROT" line down, blocking
transistor 7243 which in turn disables speaker relay 1201.
Adjustments:
The gain of the class-D amplifier is 24dB, adjusted by the
feedback resistors 3155, 3136, 3149 and the input resistors
3139, 3340.The input reference voltage for 7122-A is
approx. half the supply, therefore 3144, 3148 are used for
offset compensation.This compensation has to be finetuned with trimpotentiometers 3306 and 3307 to obtain
<1mV DC output.
Service Hints:
The analog part of the Combi Board can be repaired
without opening the metal shielding box. In case of a ‘Class
D’ problem it is advised to disassemble the board first,
desolder the metal bottom cover of the shielding box and
assemble the board again.This takes a few minutes only.
To de-solder the metal bottom cover proceed as follows:
1)Remove top cover of shielding box to reduce heat flow
2)Do not use de-solder wick
3)Simply hold the board upright down as shown in picture 1.
Heat up solder joints and move tip of soldering iron slowly
along the edge of the metal frame.
Solder will flow along the soldering tip and rest on the
metal plate. A small amount will drop off.
A small gap will become visible as indication that the
solder connection is released.
When all solder joints are released the cover can be
removed by help of a screwdriver. Begin at the cor ner
indicated by an arrow → see picture 2.
To re-mount the metal bottom cover proceed as follows:
1)The solder connections are not distributed evenly.
Therefore the cover has to be mounted in that way that
the arrow indicator on the cover is positioned in line with
the arrow printed on the printed board → see picture 3.
put a screwdriver underneath
the plate and lift it
desolder 2
solder will rest
on the metal plate
desolder 1
Class-D Circuit Description (BASED ON POWER 2003 MODULE 75-150W CLASS D)
2)Press the metal cover smoothly down until the gap
between cover and printed board becomes a minimum.
This is important for proper shielding.
3)Heat up the residual solder on the metal cover.The solder
will flow back to the solder areas.If necessary apply
additional new solder.
4)Take care that all solder joints are re-soldered again.
Attention: Poor soldering of the metal shielding box results
in disturbance of the tuner.
In most cases the FETs 7109 and/or 7121 for the left
channel, respectively 7218 and/or 7231 for the right channel
will be defective.This can easily be checked with an
ordinary Ohm-meter.
L
EFT CHANNEL:
In case 7109
is defect replace following parts:
7109, 7111, 7132, 7105, 7119, 7104, 3101, 3103 and 2106
In case 7121
is defect replace following parts:
7121, 7113, 7133, 7118, 7117, 3129, 3130 and 2118
R
IGHT CHANNEL:
In case 7218
is defect replace following parts:
7218, 7221, 7244, 7209, 7228, 7208, 3205, 3209 and 2206
In case 7231
is defect replace following parts:
7231, 7210, 7245, 7235, 7227, 3241, 3243 and 2220
Attention: Do not forget to adjust the DC-offset after
replacing the FET!
If none of the FETs is defective the fault is most probably
located in the modulator.To check the operation - follow the
given signals.
General description of Oscilloscope setup:
The following signals are measured on condition:
AUX in = 500mV/1kHz, Volume = -28dB
Load = 2 x 6Ω
Measuring point
A can be found on circuit diagram 3.
All other measuring points are shown on circiut diagram 4
respectively 5.
Measuring point A: Output pre-amplifier
Normal analog signal measured (1kHz- Timebase 1µs). If
this signal can´t be measured - the fault is outside the
shielding box.
Measuring point
B: Input Modulator
The 1kHz signal is not visible anymore.Reducing the
timebase to 1µs shows the oscillogram below.
Y-Deflection
CH1 = 20V/DIV
Ground Ch1 & Ch2
Y-Deflection
CH2 = 20V/DIV
Timebase = 1µs
Triggerlevel =-33,6V
Triggered on Ch1
press metal cover down
until gap is a minimum
align arrows
gap
Service Hints
pict. 1
pict. 2
pict. 3
Page 64
11-311-3
Measuring point
C:
The first stage of the modulator is an integrator.An
integrated rectangle results in a triangle.
Measuring point
D:
The oscillator signal (squarewave) is fed to the second
integrator (7122-B).
Measuring point
E:
The integrated rectangle results in a triangle. 7122-C wor ks
as a comparator.7122-D improves the shape of the pulses.
Measuring point
F: Output modulator
In this pulse width modulated square wave the analog
Audio signal is included. Measurements with an analog
scope will show a jitter on the falling edge.
The modulator frequency is still fixed to 500kHz. Similar to a
frequency modulation - in this case the amplitude of the
analog audio signal varies the pulse width, the frequency
defines the speed.
Measuring point
G:
The low-side driver signal <G1> (Ch2) is the modulator
output level-shifted by transistor 7128. The high-side dr iver
signal <G2> (Ch1) is the inverted low-side driver signal
level-shifted by transistor 7119.
Service Hints
Measuring point H: gate-signal of the FETs
Ch1 = H1, CH2 = H2
Measuring point
I:
Digital output signal.
Measuring point
J:
The following three signals are measured after output filter
5101 with different timebases.
Measuring point K:
After common mode coil 5102 - the audio signal is restored.
Service Hints
Page 65
11-411-4
SOURCE SELECTOR PARTOSCILLATOR & PRE-AMPLIFIER PARTAMPLIFIER PART LEFT CHANNEL
AMPLIFIER PART RIGHT CHANNEL
AUDIO FREQUENCY & LOGIC PART
Inputs:
AUX
Tape / USB / Sound Agent
Tuner
CD
Source Selector IC + sound processing
Data generation for spectrum analyzer
Digital Out (provisional only)
Overvoltage protection for:
This assembly drawing shows a summary of all possible versions.
For components used in a specific version see schematic diagram respectively partslist.
This assembly drawing shows a summary of all possible versions.
For components used in a specific version see schematic diagram respectively partslist.
This assembly drawing shows a summary of all possible versions.
For components used in a specific version see schematic diagram respectively partslist.
This assembly drawing shows a summary of all possible versions.
For components used in a specific version see schematic diagram respectively partslist.
This assembly drawing shows a summary of all possible versions.
For components used in a specific version see schematic diagram respectively partslist.
Mains Board
/ copperside view
Power2002 70W Class D - Mains Board stage.6 2003 10 02