Philips MCM-11 Service manual

Service

Mini System

Service Service

Service

MCM11/22/25/30

Service Manual

LOCATION OF PC BOARDS

1-2

Tuner Board

Regulator Board

(Below Tuner Board)

Mains Board

ETF8 SD Board

Display Board

Eeprom Board

VERSION VARIATIONS:

Type /Versions: MCM11

Features & Board in used:

Aux in / CDR in x x

Line Out

Video Out

Surround Out

Subwoofer Out

Digital Out

Digital in

Matrix Surround

RDS/NEWS x x

Dolby Pro Logic (DPL)

Incredible Surround x x

Karaoke Features

Voltage Selector

ECO Power Standby (Clock Display Off) x x

ECO6 Tuner Board - Systems Non-Cenelec

ECO6 Tuner Board - Systems Cenelec x x

/22 /25

/30

x

SPECIFICATIONS

1-3

GENERAL:

Mains voltage : 220-230V for /22/25

: 220-240V for /30

Mains frequency : 50/60Hz

Power consumption : 60W at 1/8 P

rated

< 15W at Standby (Demo mode off)

< 0.5W at ECO Standby

Clock accuracy : < 4 seconds per day

Dimension centre unit : 175 x 252 x 350mm

TUNER:

FM

Tuning range : 87.5-108MHz

Grid : 50kHz

IF frequency : 10.7MHz ± 25kHz

Aerial input : 75 Ω coaxial

Sensitivity at 26dB S/N : < 7µV

Selectivity at 600kHz bandwidth : > 25dB

Image rejection : > 25dB [> 75dB]

Distortion at RF=1mV, dev. 75kHz : < 3%

-3dB Limiting point : < 8µV

Crosstalk at RF=1mV, dev. 40kHz : > 18dB

MW

Tuning range : 531-1602kHz

Grid : 9kHz

IF frequency : 450kHz ± 1kHz

Aerial input : Frame aerial

Sensitivity at 26dB S/N : < 4.4mV/M

Selectivity at 18kHz bandwidth : > 18dB

IF rejection : > 45dB

Image rejection : > 28dB

Distortion at RF=50mV, M=80% : < 5%

Output sensitivity

Headphone output at 32 ohm : 15mW ± 2dB (Max. vol.)

CD Headphone output at 32 ohm : 5mW ± 2dB (Max. vol.)

CASSETTE RECORDER:

Number of track : 2 tracks (stereo)

Tape speed : 4.76 cm/sec ± 2%

Wow and flutter : < 0.4% DIN

Fast-wind/Rewind time C60 : 130 sec

Bias system : 78kHz ± 10kHz

Rec/Pb frequency response within 8dB : 80Hz - 10kHz

Signal to Noise Ratio (Type I) : > 48dBA

Signal to Noise Ratio (Type II) : > 52dBA

COMPACT DISC:

Measurement done directly at the connector on the board.

Output Resistance : < 100 Ω

Output Voltage (0dB, 1kHz) : 0.5Vrms ± 1dB (unloaded)

Channel Unbalance : < ±1dB

Channel Separation (1kHz) : > 60dB

Frequency Response ( 3dB) : 20Hz-20kHz

Signal to Noise Ratio : > 76dBA

MP3-CD Bit Rate : 32-256 kbps

Sampling Frequencies : 32, 44.1, 48 kHz

[....] Values indicated are for "ECO6 Cenelec Board" only.

AMPLIFIER:

Output power (6 Ω, 1kHz, 10% THD)

L & R : 2 x 75W RMS

Frequency response within -3dB : 50Hz-16kHz

Bass : 60Hz ± 3 Steps

Treble : 12kHz ± 3 Steps

Incredible Surround : On / Off

Input sensitivity

Aux in (at 1kHz) : 500mV at 600 Ω

CDR in (at 1kHz) : 1000mV at 600 Ω

MEASUREMENT SETUP

Tuner FM

1-4

Bandpass

LF Voltmeter

e.g. PM2534

RF Generator

e.g. PM5326

DUT

250Hz-15kHz

e.g. 7122 707 48001

Ri=50Ω

S/N and distortion meter

e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Tuner AM (MW,LW)

RF Generator

e.g. PM5326

Ri=50Ω

DUT

Frame aerial

e.g. 7122 707 89001

Bandpass

250Hz-15kHz

e.g. 7122 707 48001

LF Voltmeter

e.g. PM2534

S/N and distortion meter

e.g. Sound Technology ST1700B

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

CD

Use Audio Signal Disc (replaces test disc 3)

DUT

L

R

SBC429 4822 397 30184

S/N and distortion meter

e.g. Sound Technology ST1700B

LEVEL METER

e.g. Sennheiser UPM550

with FF-filter

Recorder

Use Universal Test Cassette CrO2 SBC419 4822 397 30069

or Universal Test Cassette

LF Generator

e.g. PM5110

Fe SBC420 4822 397 30071

DUT

L

R

S/N and distortion meter

e.g. Sound Technology ST1700B

LEVEL METER

e.g. Sennheiser UPM550

with FF-filter

SERVICE AIDS

Service Tools:

Universal Torx driver holder .................................. 4822 395 91019

Torx bit T10 150mm ............................................. 4822 395 50456

Torx driver set T6 - T20 ......................................... 4822 395 50145

Torx driver T10 extended ...................................... 4822 395 50423

Compact Disc:

SBC426/426A Test disc 5 + 5A ............................ 4822 397 30096

SBC442 Audio Burn-in Test disc 1kHz ................. 4822 397 30155

SBC429 Audio Signals disc .................................. 4822 397 30184

Dolby Pro-logic Test Disc ...................................... 4822 395 10216

1-5

HANDLING CHIP COMPONENTS

1-6

GB

All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.

Tous les IC et beaucoup d’autres semi-conducteurs sont sensibles aux décharges statiques (ESD). Leur longévité pourrait être considérablement écourtée par le fait qu’aucune précaution n’est prise à leur manipulation. Lors de réparations, s’assurer de bien être relié au même potentiel que la masse de l’appareil et enfiler le bracelet serti d’une résistance de sécurité. Veiller à ce que les composants ainsi que les outils que l’on utilise soient également à ce potentiel.

F

WARNING

ATTENTION

GB

Complete Kit ESD3 (small tablemat, wristband,

connection box, extention cable and earth cable) ...........4822 310 10671

Wristband tester ....................................................................4822 344 13999

ESD

D

WARNUNG

Alle ICs und viele andere Halbleiter sind empfindlich gegenüber elektrostatischen Entladungen (ESD). Unsorgfältige Behandlung im Reparaturfall kan die Lebensdauer drastisch reduzieren. Veranlassen Sie, dass Sie im Reparaturfall über ein Pulsarmband mit Widerstand verbunden sind mit dem gleichen Potential wie die Masse des Gerätes. Bauteile und Hilfsmittel auch auf dieses gleiche Potential halten.

ESD PROTECTION EQUIPMENT:

NL

Alle IC’s en vele andere halfgeleiders zijn gevoelig voor electrostatische ontladingen (ESD). Onzorgvuldig behandelen tijdens reparatie kan de levensduur drastisch doen verminderen. Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat. Houd componenten en hulpmiddelen ook op ditzelfde potentiaal.

Tutti IC e parecchi semi-conduttori sono sensibili alle scariche statiche (ESD). La loro longevità potrebbe essere fortemente ridatta in caso di non osservazione della più grande cauzione alla loro manipolazione. Durante le riparazioni occorre quindi essere collegato allo stesso potenziale che quello della massa dell’apparecchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale.

WAARSCHUWING

I

AVVERTIMENTO

GB

Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used

Safety components are marked by the symbol

!

.

NL

Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen, identiek aan de gespecificeerde, worden toegepast.

De Veiligheidsonderdelen zijn aangeduid met het symbool

!

F

Les normes de sécurité exigent que l’appareil soit remis à l’état d’origine et que soient utiliséés les piéces de rechange identiques à celles spécifiées.

Less composants de sécurité sont marqués

!

D

Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten. Der Original zustand des Geräts darf nicht verändert werden; für Reparaturen sind Original-Ersatzteile zu verwenden.

Sicherheitsbauteile sind durch das Symbol

!

markiert.

I

Le norme di sicurezza esigono che l’apparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambio identici a quelli specificati.

Componenty di sicurezza sono marcati con

!

CLASS 1

LASER PRODUCT

GB

Invisible laser radiation when open. Avoid direct exposure to beam.

Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad. Betrakta ej strålen.

SF

Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina näkymättömälle laserisäteilylle. Älä katso säteeseen!

DK

Usynlig laserstråling ved åbning når sikkerhedsafbrydere er ude af funktion. Undgå udsaettelse for stråling.

S

Warning !

Varning !

Varoitus !

Advarse !

GB

After servicing and before returning set to customer perform a leakage current measurement test from all exposed metal parts to earth ground to assure no shock hazard exist. The leakage current must not exceed

0.5mA.

F

"Pour votre sécurité, ces documents doivent être utilisés par des spécialistes agréés, seuls habilités à réparer votre appareil en panne".

1-7

INFORMATION ABOUT LEAD-FREE SOLDERING

Philips CE is producing lead-free sets from 1.1.2005 onwards.

IDENTIFICATION:

Regardless of special logo (not always indicated) one must treat all sets from 1 Jan 2005 onwards, according next rules:

Example S/N:

Bottom line of typeplate gives a 14-digit S/N. Digit 5&6 is the year, digit 7&8 is the week number, so in this case 2005 wk12

So from 0501 onwards = from 1 Jan 2005 onwards

Important note

: In fact also products of year 2004 must be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this.

Due to lead-free technology some rules have to be respected by the workshop during a repair:

• Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-paste is required, please contact

the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not easy to store and to handle.

• Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able

o To reach at least a solder-temperature of 40 o To stabilize the adjusted temperature at the solder-tip o To exchange solder-tips for different applications.

• Adjust your solder tool so that a temperature around

− is reached and stabilized at the solder joint. Heating-time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400∞C otherwise wear-out of tips will rise drastically and flux-fluid will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat.

• Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed

solder alloy types (leaded and lead-free). If one cannot avoid or does not know whether product is lead-free, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305).

• Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purchased at

external companies.

• Special information for BGA-ICs:

- always use the 12nc-recognizable soldering temperature profile of the specific BGA (for de-soldering always use the lead-free temperature profile, in case of doubt)

- lead free BGA-ICs will be delivered in so-called 'dry-packaging' (sealed pack including a silica gel pack) to protect the IC against moisture. After opening, dependent of MSL-level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry. (MSL=Moisture Sensitivity Level). This will be communicated via AYS-website. Do not re-use BGAs at all.

• For sets produced before 1.1.2005 (except products of 2004), containing leaded solder-alloy and components, all needed spare-parts

will be available till the end of the service-period. For repair of such sets nothing changes.

• On our website www.atyourservice.ce.Philips.com

you find more information to:

∗

BGA-de-/soldering (+ baking instructions)

∗

Heating-profiles of BGAs and other ICs used in Philips-sets

You will find this and more technical information within the "magazine", chapter "workshop news".

For additional questions please contact your local repair-helpdesk.

SERVICE INSTRUCTION

1. Unplug the AC Power cord and connect a wire between the two pins of the AC Power plug.

2. Set the AC Power switch to the "on" position (keep the AC Power cord unplugged!).

3. Measure the resistance value between the pins of the AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be larger than 4.5 Mohm (For U.S. it should be between

4.2 Mohm and 12 Mohm).

4. Switch "off" the set, and remove the wire between the two pins of the AC Power plug.

Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points:

· Route the wire trees correctly and fix them with the mounted cable clamps.

· Check the insulation of the AC Power lead for external damage.

· Check the strain relief of the AC Power cord for proper function.

· Check the electrical DC resistance between the AC Power Plug and the secondary side (only for sets which have a AC Power isolated power supply):

• Check the cabinet for defects, to avoid touching of any

inner parts by the customer.

1-8

WARNING!

– Use only the supplied speakers.

The combination of the main unit and

speakers provide the best sound.

Using other speakers can damage the

unit and sound quality will be negatively

affected.

–Never make or change connections

with the power switched on.

–Connect the AC power cord to the

power outlet only after you have finished

hooking up everything.

Step 1: Connecting FM/ MW

antennas

–Place the MW loop antenna on a shelf or

attach it to a stand or wall.

– Extend the FM antenna and fix its ends to the

wall.

– Adjust the position of the antennas for

optimal reception.

–Position the antennas as far as possible from a

TV, VCR or other radiation source to prevent

unwanted noise.

– For better FM stereo reception, connect

external FM antenna.

MW

Connections

Step 2: Connecting the

speakers

Connect the speaker wires to the SPEAKERS

terminals, right speaker to "R" and left speaker to

"L", coloured (marked) wire to "+" and black

(unmarked) wire to "-". Fully insert the

stripped portion of the speaker wire into the

terminal as shown.

Helpful Hint:

– Ensure that the speaker cables are correctly

connected. Improper connections may damage the

system due to short-circuit.

– Do not connect more than one speaker to any

one pair of +/- speaker terminals.

Step 3: Connecting the AC

power cord

"AUTO INSTALL – PRESS PLAY" may appear

on the display panel when the AC power cord is

plugged into the power outlet for the first time.

Press ÉÅ on the main unit to store all available

radio stations or press Ç to exit (refer to

“Tuner Operations”).

Step 4: Inserting batteries into

the remote control

1

3

2

1

Open the battery compar tment cover.

2

Insert two batteries type R06 or AA, following

the indications (+-) inside the compartment.

3

Close the cover.

Using the remote control to operate

the system

1

Aim the remote control directly at the

remote sensor (iR) on the main unit.

2

Select the source you wish to control by

pressing one of the source select keys on the

remote control (for example CD, TUNER).

3

Then select the desired function (for example

ÉÅ, í, ë).

CAUTION!

– Remove batteries if they are exhausted

or will not be used for a long time.

–Do not use old and new or different

types of batteries in combination.

– Batteries contain chemical substances,

so they should be disposed of properly.

Connections

1-9

Functional Overview

Main unit and remote control

1

STANDBY ON B

– Switches to Eco Power standby mode or turns

on the system.

– *Switches to standby mode.

2

ECO POWER indicator

– Lights up when the system is in Eco Power

standby mode.

3

Disc tray

4

Display screen

5

iR

–Point the remote control towards this sensor.

6

CD / TUNER / TAPE /AUX/CDR

– Selects the relevant active mode.

– CD: switches to CD mode.

– TUNER: toggles between FM and MW band.

– TAPE: switches to Tape mode.

– AUX/CDR: toggles between AUX and CDR

mode.

£

!

™

^

$

∞

6

)

%

¡

7

ª

•

º

§

8

›

CD TUNER TAPE AUX

REPEAT PROGRAM SHUFFLE

TAPE A/R DISPLAY

CLOCK TIMER TIMER ON/OFF NATURAL

REC DIM SLEEP SNOOZE

BASS TREBLE

INC. SURR

MUTE

(

‹

¤

⁄

* = Press and hold the button for more than two seconds.

WMA

-

CD/MP3

-

CD/CD

-

R/CD

-

RW COMPATIBLE

MICRO SYSTEM

LOGIC DECK

AUTO REVERSE

CD

TUNER TAPE

AUX/CDR

TREBLE•

•BASS

DEMO STOP REC

MASTER VOLUME

IR

CLOCK

RDS/

NEWS

STANDBY-ON

ECO POWER

OPEN/CLOSE

TUNING

ALBUM/TITLE

PLAY/PAUSE

1

3

5

4

6

8

7

9

0

@

!

#

*

&

^

%

$

2

7

DEMO STOP 7

– Exits an operation.

– CD: stops playback or clears a programme.

– TUNER: *erases a preset radio station.

– TAPE: stops playback or recording.

(only on the main unit)

– *Tu r ns on/ off the demonstration mode.

8

3 8

– CD: starts/pauses playback.

– TAPE: starts playback or selects other side of the

tape during playback.

– CLOCK: toggles between hour and minutes

setting.

(only on the main unit)

– TUNER: *enters Plug & Play mode and/ or star ts

preset radio station installation.

9

n

– Plug in the headphones jack. The speakers

output will be cancelled.

24

27

0

TUNING S T (4ALBUM/TITLE3)

– CD: *searches backward/forward or selects a

track.

– MP3/WMA: *selects an album or selects a title

(track).

– TUNER: tunes the radio frequency up /down.

– TAPE: rewind or fast forward.

– CLOCK: sets the hours or minutes.

!

REC

– *starts recording on a tape.

@

OPEN/CLOSE

–Opens / closes the tape deck door.

#

Ta pe deck

$

BASS/TREBLE (+-)

– Selects a desired BASS (low tone) or TREBLE

(high tone) level.

%

MASTER VOLUME (VOL +-)

– Adjusts the volume level.

^

CLOCK

–Switches to clock display mode or enter clock

setting mode.

&

RDS/NEWS

– In tuner mode, selects RDS information.

– In other modes, turns on / off news.

*

OPEN/ CLOSE 0

–Opens / closes the disc tray.

Control buttons available on the

remote only

(

REPEAT

– Repeats a track/ disc / all programmed tracks.

)

TA PE A/R

– Selects the desired tape playback modes : one

side, both sides or auto replay.

¡

íë

– MP3/WMA: selects an MP3/WMA title (track).

– CD: selects a track.

– TUNER: selects a preset radio station.

– TAPE: selects other side of the tape.

Functional Overview

* = Press and hold the button for more than two seconds.

™

àá

– MP3WMA: selects an album from MP3/WMA

disc.

– CD: searches backward/forward.

– TUNER: tunes the radio frequency up / down.

– TAPE: rewind or fast forward.

– CLOCK: sets the hours or minutes.

£

TIMER

–Displays the timer setting or enter timer setting

mode.

DIM

– Selects different levels of brightness for display

panel.

∞

INC. SURR.

–Turns on/ off the incredible surround sound

effect.

§

MUTE

–Mutes or restores the volume.

SLEEP

– Sets the sleep timer function.

•

SNOOZE

–Temporarily deactivate the wake up timer.

ª

TIMER ON/OFF

–Turns on/ off timer function.

º

NATURAL

– Selects flat sound effect.

⁄

DISPLAY

–Displays the album and title name for MP3/

WMA disc.

PROGRAM

– CD: starts or confirms tracks programming.

– TUNER: starts *automatic / manual preset

programming.

– CLOCK: selects 12- or 24-hour clock display.

‹

SHUFFLE

–Turns on/ off random play mode.

›

B

– Switches to Eco Power standby mode.

– *Switches to standby mode.

24

1-10

WARNING

Under no circumstances should you try to repair the system yourself, as this will

invalidate the warranty. Do not open the system as there is a risk of electric shock.

If a fault occurs, first check the points listed below before taking the system for repair. If

you are unable to remedy a problem by following these hints, consult your dealer or

Philips for help.

Radio reception is poor.

“NO DISC” is displayed or the disc

cannot be played.

The system does not react when buttons

are pressed.

Recording or playback cannot be made.

The tape deck door cannot open.

Sound cannot be heard or is of poor

quality.

The remote control does not function

properly.

The timer is not working.

The system displays features

automatically and buttons start flashing.

✔ If the signal is too weak, adjust the antenna or

connect an external antenna for better

reception.

✔ Increase the distance between the system and

your TV or VCR.

✔ Insert a disc.

✔ Load in the disc with label facing up.

✔ Replace or clean the disc, see “Care and safety

information”.

✔ Use a finalised CD-R(W) or a correct format

disc.

✔ Remove and reconnect the AC power cord and

switch on the system again.

✔ Use only NORMAL (IEC I) tape.

✔ Apply a piece of adhesive tape over the missing

tab space.

✔ Remove and reconnect the AC power plug and

switch on the system again.

✔ Adjust the volume.

✔ Disconnect the headphones.

✔ Check that the speakers are connected correctly.

✔ Check that the AC power cord is connected

properly.

✔ Select the source (CD or TUNER, for example)

before pressing the function button (ÉÅ,

S, T).

✔ Reduce the distance between the remote

control and the system.

✔ Replace the battery.

✔ Point the remote control directly toward the IR

sensor.

✔ Set the clock correctly.

✔ Press TIMER ON /OFF to switch on the timer.

✔ If recording is in progress, stop the recording.

✔ Press and hold DEMO STOP on the main unit

to switch off the demonstration mode.

Problem

Solution

Tr oubleshooting

DISMANTLING INSTRUCTIONS

2-1 2-1

Dismantling of the Cover Cassette and Universal Loader

1) Remove the Cover Cassette (pos 150) in the direction as shown in Figure 1.

2) Loosen 4 screws to remove the Cover Top (pos 240) by sliding it out towards the rear before lifting up.

- 2 screws on the rear

- 1 screw each on the left & right side

3) Loosen 2 screws each to remove the Panel Left (pos 180) and Panel Right (pos 181). The Panels are removed by sliding it towards the rear and outwards.

- 1 screw on the rear

- 1 screw on the side

- see Service position A

4) Use a screw driver to give a push in the direction as shown in Figure 2 and Figure 2A to unlock the Loader Tray before sliding it out.

5) Slide out the Loader Tray and remove the Cover CD (pos 110 + pos 111) in the direction as shown in Figure 3.

6) Loosen 4 screws A (see Figure 4) to remove the Bracket Module Mounting (pos 156) and Universal Loader (pos

1103).

- 2 screws each on the left & right side

Figure 1

Detaching the Universal Loader from the Bracket Module Mounting

1) Slide out the Loader Tray fully and remove 4 screws B (see Figure 5) to detach the Universal Loader (pos 1103) from the Bracket Module Mounting (pos 156).

- see Service position B

Figure 5

Detaching the Front Panel assembly from the Bottom/Rear assembly

1) Remove 2 screws C (see Figure 6) from the bottom of the Cabinet Front (pos 101).

2) Release the fixation of the Combi Board (pos1102-1001) to Bracket Combi (pos 155) by releasing the 2 catches C1 (see Figure 7) and pulling the Combi Board outwards as shown in Figure 7A.

3) Uncatch 2 catches C2 (see Figure 7) on the left & right sides of the Cabinet Front (pos 101) and slides the Front Panel assembly out towards the front.

- see Service position C

Figure 2

Figure 3

Figure 2A

Figure 4

Figure 6

Figure 7A Figure 7

DISMANTLING INSTRUCTIONS

2-2

Dismantling of the Front Panel assembly

1) The Knob Volume (pos 141) can be remove by pulling it out in the direction as shown in Figure 8.

2) The Knob Bass/Knob Treble (pos 140) can be remove by pulling it out in the direction as shown in Figure 9.

3) Loosen 4 screws D (see Figure 12) to remove the Shield Tape Deck and Module Tape Deck (pos 1107).

4) Loosen 2 screws E (see Figure 11) to remove the Bracket Top Support (pos 113).

Figure 8

5) Loosen 1 screw F and 4 catches C3 (see Figure 11) to remove the Eeprom Board (pos 1105D).

6) Loosen 4 screws G (see Figure 11) to remove the Bracket Combi (pos 155).

7) Uncatch 4 catches C4 (see Figure 13) to remove the Display Board (pos 1105A)

8) Loosen 4 screws H (see Figure 13) to remove the Top Key Board (pos 1105C).

9) Loosen 5 screws J (see Figure 14) and 2 nuts W (see Figure 10) to remove the Control Board (pos 1105B).

Dismantling of the Front Panel assembly

Figure 13

Dismantling of the Rear Panel assembly

1) Loosen 3 screws K and 2 catches C5 (see Figure 15) to remove the Tuner Board assembly.

2) Loosen 3 screws L (see Figure 15) to free the Combi Board (pos 1102-1001).

3) Loosen 1 screw M (see Figure 15) to free the Mains Socket Board (pos 1102-1002B).

Figure 14

4) Loosen 1 scew N and 2 catches C6 (see Figure 15) to free the Panel Rear (pos 230) by sliding it out towards the rear.

Note : Tuner Board assembly and Mains Socket Board

can also be remove together with the Panel Rear.

Figure 9

Figure 10

Figure 11

Figure 12 Figure 15

DISMANTLING INSTRUCTIONS

2-3 2-3

Repair Hints & Service Positions

1) During repair it is possible to disconnect the Tuner Board and/or CD Module completely unless the fault is suspected to be in that area. This will not affect the performance of the rest of the set.

Service position A

Service position B

Note: The flex cables are very fragile, care should be taken

not to damage them during repair. After repair, be very sure that the flex cables are inserted properly into the flex sockets before encasing, otherwise faults may occurs.

Service position C

SERVICE TEST PROGRAM

3-1

To start service test program

plugging in the mains cord

S

hold & ECO

depressed while

3-1

TUNER TEST

TUNER

Button pressed?

Y

Display Tuner Version

"ccc"

TUNER

Button pressed?

Y

Service frequencies are

copied to the RAM (see Table 1)

Tuner works normally except:

PROGRAM button

Disconnect

Mains cord ?

Y

Service Mode left

Display shows the

ROM version

"S-Vyy"

(Main menu)

QUARTZ TEST

N

TAPE

Button pressed?

Y

Display shows

32K

Output at (Display Board)

pin 19 of uP = 2048Hz

TAPE

Button pressed?

Y

Display shows

12M

Output at (Display Board)

pin 19 of uP = 2,929.6875Hz

9

Button pressed?

Y

N

CD (on RC)

Button pressed?

Y

Note : Disc should be available on the tray before entering the Service Test Mode.

STEP

DISPLAY

MP3WMA05

N

Choose

level

by pressing

on the RC

Q

N

R

1

2

3

4

5

6

MO-Vnn

MO BUS

MO SLD I

MO SLD O

MO FOC

WMA-MP3-CD MODULE TEST

N

MESSAGE

ERROR

OKAY

-

BUS OK

-

FOC OK

-

BUS ER

-

FOC ER

ACTION

Indicates the module used.

Version of the MPEG software (nn = Version Number).

Communication test between the Main uP and CD Module.

CD SLEDGE MOTOR is moved in.

CD SLEDGE MOTOR is moved out.

FOCUS SERVO Test.

Press

S refers to Service Mode

V refers to Version

yy refers to Software version number of the uProcessor (counting up from 01 to 99)

9

to exit.

DISPLAY TEST

DIM or RDS

Button pressed?

Y

Display shows Figure 1 and switch all LEDs on

except ECO LED

(see Table 2 Pattern 1)

DIM or RDS

Button pressed?

Y

Display shows Figure 2

and switch alternate LEDs on

(see Table 2 Pattern 2)

9

Button pressed?

Y

ADC TEST

N

AUX

Button pressed?

Y

Display shows "ADC1 Value"

for ADC1

(Input Line - TpADC1)

AUX

Button pressed?

Y

Display shows "ADC2 Value"

for ADC2

(Input Line - TpADC2)

AUX

Button pressed?

Y

Display shows "ADC3 Value"

for ADC3

(Input Line - Option)

N

PRESET

1

2

3

4

5

6

7

8

9

10

11

Europe

"EUR"

87.5MHz

108MHz

531kHz

1602kHz

558kHz

1494kHz

87.5MHz

98MHz

East Europe

"EAS"

87.5MHz

108MHz

531kHz

1602kHz

558kHz

1494kHz

87.5MHz

98MHz

East Eur. Extended-band

"EAS"

65.81MHz

108MHz

74MHz

87.5MHz

531kHz

1602kHz

558kHz

1494kHz

98MHz

70.01MHz

65.81MHz

Table 1

USA

"USA"

87.5MHz

108MHz

530kHz

1700kHz

560kHz

1500kHz

98MHz

87.5MHz

Note: * Depending on the selected grid frequency (9 or 10kHz).

By holding the ECO and TUNER buttons depressed while switching on the Mains supply, one of the undermentioned features will be activated:

- the tuning grid frequency is toggled between 9kHz and 10kHz for the Oversea (/21) version.

- the extended FM1 (65.81MHz - 74MHz) is toggled on and off for East Eur. (/34) version.

Oversea

"OSE"

87.5MHz

108MHz

531/530kHz*

1602/1700kHz*

558/560kHz*

1494/1500kHz*

87.5/98MHz*

87.5MHz

98/87.5MHz*

LEDs

ECO

CD

TUNER

TAPE

AUX

Volume Rotary

Pattern 1 Pattern 2

Off

On

Table 2

Figure 1

Figure 2

Off

On

Off

On

Off

On

AUX

Button pressed?

Y

Display shows "ADC4 Value"

for ADC4

(Input Line - AmNtc)

ADC Test is used for checking the ADC inputs to the microprocessor.

The display shows an ADC value between 0 and 255 for an input signal between 0 and 5V.

TEST

EEPROM TEST Test patterns will be sent to the EEPROM.

EEPROM FORMAT TEST

DEMO TOGGLE

ROTARY ENCODER TEST

LEAVE SERVICE TEST PROGRAM

Activated with

S

9

to Exit

S

BII

Volume, Treble or Bass

Knob

Disconnect mains cord

9

Button pressed?

Y

ACTION

"PASS" is displayed if the uProcessor read back the test patterns correctly, otherwise "FAIL" will be displayed.

Load default data. Display shows "NEW" for 1 second.

Caution! All presets from the customer will be lost!!

Pressing this button will toggle between DEMO ON and DEMO OFF. The DEMO status will scroll once across the Display.

Display shows value for 2 seconds. Values increases or decreases until Volume Maximum (0dB) or Volume Minimum (VOL MUTE) is reached.

N

Micro 2004_MCM7 & MCM8_Service Test Program_dd wk0410

Various

other Tests

SET BLOCK DIAGRAM

-6dB Track

MP3

D

A

+CD

UL-ICD03

+12V_M

DM

285mV

CDC

CONTROL

4-1

125mV

+12V_A

ECO6

A

FM (67.5 kHz)

AM (80% MOD)

TUNER

CONTROL

TDA7468

+9.1V

+9V

REG

+12V_A

4-1

NOTE :

MAIN SIGNAL PATH

MEASUREMENTS ARE IN AUX MODE :

XX mV YY dBA ZZ dB

LEVELS AT MAX VOL S/N AT 500mW Output HEADROOM (1% THD) WRT TO LEVEL AT MAX VOL

AUX / CDR

500mV / 1000mV

ATTN.

-8.5dB

A

-CMOS +12V_D

250nWb/m ATTN.

+12V_A

ETF8

125mV

28mV

-25dB

ETF8

CONTROL

+C

ECO POWER

LED

+5V6

+D

SOURCE / VOLUME LEDS

REGISTER

TMP88CU74YF

POWER

CONTROL

RDS DECODER

TUNER

CONTROL

NTC PWDN LPC

AM

SHIFT

uP

SOFTWARE CONTROL

SOURCE SELECTOR

500mV

IIC

500mV 85dBA 16dB

INCREDIBLE

SURROUND

INTERFACE

IIC_CLK1IIC_DATA1

500mV

VOL. 1

SIMPLE

TREBLE

&

BASS

A

VOL. 2

D

LEFT/RIGHT

HP_MUTE

+12V_A

NJM4556AM

+5V6

MUTE

HEADPHONE

AMPLIFIER

2.50V 85dBA 3dB

39R 39R

HP_OUT

1.90V 67dBA

3.0dB

ATTEN.

Rin = 3k

LEFT/RIGHT

COMBI

+AMP

-AMP

POWER

AMPLIFIER

CLASS D

AMP_OFF

+12V_A

IS FILTER

HP_DET

+5V6

+12V_A

+12V_D

MUTE_HP AMP_OFF AMP_MUTE AMP_RELAY

REGULATOR

LM317P

REGULATOR

LM317P

IIC_DATA1

IIC_CLK1

+D2

+D

M62320FP

IIC SHIFT

REGISTER

+AMP

-AMP

COMBI

CONTROL

IIC_CLK1IIC_DATA1

+D

+G

+C

-33V

IR EYE

+5V6

+5V6_ECO

+C

CD_ON

-33V

+5V6

PWDN

+5V_CD

NTC

A

AMP_MUTE

FUSE

A

AMP_RELAY

TRAFO

FOR -/21 ONLY

VOLTAGE

SELECTOR

MAINS

CHOKE

(NOT USED FOR -/37)

(ONLY FOR -/37)

LOW_POWER_SUPPLY

L/R SPEAKER

2 X 75W

2 X 6 OHMS

L

N

10M

CONTROL

HP_DET

HP DET

HP_OUT

UL-CD

ETF8

+D

650mV 78dBA

3.2dB

HEADPHONE

EEPROM

D

BASS & TREBLE

CONTROL

ADC

KEY SCAN

+C

+D

FTD

VOLUME

CONTROL

F1x

F2x

F1x

F2x

F1

F2

-33V

FRONT

+D

POWER SUPPLY

FUSE

+D2

F1

F2

LOW_POWER_CONTROL

+5V6_ECO

LPS

SMPS

Block Diagram_3139 119 37731_dd wk0409

SET WIRING DIAGRAM

5-1

BI 8008

1

TOP KEY

(CDC KEY)

(1105)

EEPROM

(RDS)

FCT 1600

1

(1105)

FCS 1302

1

8008

3P/180mm

3139 110 36001

8009

8P/100mm/AD

3139 110 34841

8010

15P/120mm/AD

3140 110 20881

EHT 1404

1

FRONT

DISPLAY

(1105)

FCT 1406

1

FCS 1405

FCS 1402

FCS 1401

FCT 1407

1

8006

9P/180mm/AD

3139 110 35081

1

FCT 1012

FCT 1026

FCT 1018

8003

15P/280mm/BD/Fold

3139 111 03871

FCS 1801

FCS 1803

11

8004

19P/98mm/BD

3103 308 93622

FCS 1451

UL-CD

8007

19P/180mm/AD/Fold

3139 111 03881

2 X 75W

(1103)

FCS 1805

1

8001

8P/268mm/AD

3103 308 94021

FCS 1810

MP3

(1106)

COMBI

(1102-1001)

FCT 1014

1

FCT 1022

EHT 1401

EHT 1010

1

2P/260mm

FAN

(1104)

FCS 1300

FRONT

1

1301

HP

8300

1P/220 mm

3139 110 33901

HEADPHONE ESD WIRE

CONTROL

(1105)

## 8301

FRONT CONTROL ESD WIRE

## 8301

1P/220 mm

TO

BOTTOM

PLATE

LEGEND

EHS - EH SIDE ENTRY

EHT - EH TOP ENTRY

FCS - FFC SIDE ENTRY

FCT - FFC TOP ENTRY

BI - BOARD IN ENTRY

8011

4P/280mm/BD

3139 110 34781

TO BOTTOM PLATE’S PLATE’S LEFT LUG

FCS 1706

FCS 1701

ETF8

EHT 1703

(1107)

FROM TAPE CHASSIS

FROM ALUMINIUM FRONT PANEL

8012

7P/140mm/AD 3139 110 34481

1

8013

7P/180mm/AD

3139 110 34131

8014

2P/280mm

3139 110 38421

8015

1P/140 mm

3139 111 04291

8015

1P/180 mm

FHT 1020

1

FCT 1013

1

8005 8P/280mm/AD/Fold 3139 110 35241

FCT 1120

1

ECO6 (1101)

TO BOTTOM PLATE’S RIGHT LUG

1005

AUX-IN

8016 1P/160 mm

3139 110 35641

FROM TUNER’S METAL STRIP TO AUX’S METAL STRIP ON REARCAB

## 1004

SUBWOOFER OUT

8018 1P/180 mm

3139 110 35791

FROM LEFT CHROME STRIP TO BOTTOM PLATE’S LEFT LUG

## 1006

DIGITAL OUT

NOTE : ## - PROVISION

FCT 1011

1

1307

LOUDSPEAKER

8019 2P/180 mm

3139 111 04301

FROM RIGHT & BOTTOM CHROME STRIPS TO BOTTOM PLATE’S RIGHT LUG

8001 7P/220mm/AD

3139 110 35901

8303 10P/220mm 3139 110 31571

SUPPLY (MAINS) (1102-1002)

1

DIP 0201

FCT 1210

1

Wiring Diagram_3139 119 37711_dd wk0409

(5001)

TRAFO

PIN TYPE

LPS

TRAFO

1204

1

N L

6-1 6-1

FRONT BOARD

TECHNICAL REMARKS

FTD DISPLAY PIN CONNECTION

C1

C2

C3

C4

C5

C6

C7

col

dp

6-2

A

B C

C B

A A

B C

(1G)

1G 2G 3G 4G 5G 6G

B1

B2 B3 B4 B5 B6 B7

S1

(1G)

7G 8G

13G

A1

(13G)

col

9G 10G 11G 12G

col

dp

C1 C2 C3 C4 C5C5C6C6C7

a

hf j k b

S2

g

r

S3

e p n c

d

(12G) (2G - 11G)

m

P1

P2

P3

P4

P5

P6

P7

P8

P9

P10

P11

P12

P13

P14

P15

P16

P17

1G

S1

B

A

C

2G

a

h

j , p

k

b

m

g

c

e

n

d

3G

-

4G

5G

-

6G

7G

-

col

-

8G

9G

-

col

dp

10G

11G

-

12G

S2

13G

A1

B1

a

h

j , p

k

b

f

r

-

f

m

g

c

e

r

n

d

-

a

h

j , p

k

b

m

g

c

e

n

d

a

h

j , p

k

b

f

r

-

f

m

g

c

e

r

n

d

-

a

h

j , p

k

b

f

m

g

c

e

r

n

d

-

a

h

j , p

k

b

m

g

c

e

n

d

a

h

j , p

k

b

f

r

-

f

m

g

c

e

r

n

d

-

a

h

j , p

k

b

f

m

g

c

e

r

n

d

-

a

h

j , p

k

b

f

m

g

c

e

r

n

d

-

a

h

j , p

k

b

m

g

c

e

n

d

S3

f

r

-

B2

B3

B4

B5

B6

B7

C1

C2

C3

C4

C5

C6

C7

-

DISPLAY BOARD - COMPONENT LAYOUT

6-3 6-3

This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.

3139 113 3529 pt4 dd wk0409

DISPLAY BOARD - CHIP LAYOUT

6-4

This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.

3139 113 3529 pt4 dd wk0409

6-5 6-5

DISPLAY BOARD - CIRCUIT DIAGRAM PART 1

1 234

DVD

7406 BC847B

3536

10K

4415

4429

P12

P13

P14

P15

P16

P17

6401

1N4148

6403

1N4148

##

3429

3430

1K8

4.6V [4.6V]

7403

TSOP4836ZC1

VS

OUT

GND

4

5

FTD2

3421

3415

1K0

3417

1K0

6410

1N4148

10K

D

3

1

2

3411

1K0

1N4148

IIC1

A

B

C

D

E

F

G

H

I

ECO LED

BC857B

7401

TO CDC KEY

1404

1 2 3

S3B-EH

TO FRONT CONTROL

1405

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15

15FE-ST-VK-N

RESET

4.9V

3403

100K

D

10n

2403

1 23456

2401

+C

3406

3400

820R

220K

D

6400

1N4148

3401

3404

680K

470n

47K

ECO LED

D

7402 BC847B

+C

+5V6

RC5

+D

TUDATA__DVD_RC6

VolA

TUCLK__DVD_VolA

D

VolB

TUSTEREO__DVD_VolB

#

2412

Key0

9425

5407

2u2

2K7

3465

100p

D

+C

ADC

Key1

+5V6

BassB

LedShClk

BassA

LedShData

TrebleA

LedShStr

TrebleB

LedEnable

VolA

DVD_INT__TUCE

VolB

D

LedShStr

-33V

LedShData

LedShClk

LedEnable

TUCE

TpShStr

TpShData

TpShClk

TUDATA__DVD_RC6

TUCLK__DVD_VolA

TUSTEREO__DVD_VolB

TURdsDATA

+D +D

3405

1K0

10n

2402

Reset

NTC

D

IR EYE

6404

4404

D

Tray_Out__DVD_TURdsDATA

Only for MCD9/22 Ver

uP_FRAME__DVD_TURdsClk

Only for MCD9/22 Ver

3407

1K0

3408

1K0

3409

1K0

3410

1K0

3412

1K0

3413

10K 3414

10K

6402

3416

1K0

1N4148

3418

1K0

2404

2405

50V 22u

FTD2

3423

1K0

3425

1K0

3427

1K0

9401

D

10K

2473

3533

1K0

3534

2474

2n2

RC5

1400 A13

5 6 7 8 9 10 11 12 13

G12x

#

49

G13x

3491

#

4403

F2b

53

54

10K

1400

HNA-13SM42

F2a

+G

100p

2419

7408 BC847B

82K

3493

2479

100p

#

TO RDS / EEPROM

1406

08FE-ST-VK-N

TO ETF8

1407

1

TPADC2

2

TPADC1

3

+C

4

GND_D

5

TPSHCLK

6

TPSHDATA

7

TPSHSTROBE

FE-ST-VK-N

-26.5V

(-26.9V)

1 2 3 4 5 6 7 8

G13x

3531

2420

FTD1

-33V

A

B

100R

C

100p

D

E

F

G

H

I

Note : Some values may varies, see respective parts list for correct value.

DC Voltages During Active Play.Note : Values in Square Bracket are DC Voltages at ECO-Standby. Values in Bracket are DC Voltages at Standby (Clock Mode).

4416

4418

3419

D

TURdsDATA

TURdsClk

P9

P10

P11

1K0

3489

3487

1K0

3488

65

66

67

68

69

70

71

72

73

74

75

76

77

1K0

78

79

80

50V 22u

3422

1K0

3424

1K0

3426

1K0

4457

V24 V25

V26

V27

V28

V29

V30

V31

V32

V33

V34

V35

V36

VKK

-SCK1

SI1

1

V23

SO1

V21

V22

80k pull

8-Bit h. breakdown v.

out. port w. latch P9

PD

source open

5-Bit h. breakd. v.

out w. latch

8-Bit Input/Output (tri-state)

P03

P04

3

3428

1K0

ADC

3496

4.9V

3532

50V

4u7

100R

+C

D

1K0

3485

1K0

3486

3484

V18

V19

V20

8-Bit h. break. v.

down

drain 80k p.d.

P0

P05

P06

P07

4

1K0

3431

4K7

10K

3432

33p

2407

P5

P4

1K0

3483

1K0

V17

VFT driver circuit (automatic display)

VSS

8

7

D

5400

2406

D

7404 BC847B

P6

P7

P8

D

Legend :

Refer to Variant Table.

#

For Provision Only .

P1

P2

P3

1K0

3481

1K0

3482

V16

V15

8-Bit high breakdown voltage 8-Bit high breakdown v.

output port with latch output port with latchout w. latch P8

3480

V14

G2

G1

1K0

3479

1K0

3478

V12

V13

G3

1K0

3477

3476

51525354555657585966061626364

V11

V10

P7 P6

80k pull down80k pull down

P6-P9 source open drain

ROMRAM

CPU

drain

sink o.

8-Bit I/O P2

sink o.drain

XIN

XOUT

-RESET TEST

XTIN

XTOUT

5401

-STOP

22p

D

22p

2411

D

2p2

2409

D

3433

2K7

3434

180R

9

10 11 12 13 14 15 16 17 18 19220 21 22

32K768

2410

D

22p

2408

Option

Reset

G6

G5

G4

1K0

3473

3475

1K0

3474

V7

V8

V9

Program Counter

8-Bit Input/Output (tri state)

TC2

-INT0

-INT1

+C

D

G7

G8

1K0

3471

1K0

3472

V6

8-Bit A/D Converter

TC4

-DV0

POWER-DOWN

FTD1

G9

1K0

3470

V4

V5

P1

TC1

3435

1K0

80k pull down

9402 9403

D

G10

G13

G12

G11

1K0

3469

3467

1K0

3468

414243444546474849550

V1

V2

V3

VAREF

VASS

AIN13

P5

AIN12

AIN10

4-Bit In/Output

(tri-state)

P4

8-Bit Input/Output

(tri-state)

3-B. I/O P3

( tristate )

-SCKO

INT4

INT2

SCL

23 24

1M0

3436

1K0

3466

V0

VDD

AIN11

AIN7

AIN6

AIN5

AIN4

AIN3

AIN2

AIN1

AIN0

SCA

TMP88CU74F 7400

3448

470R

3445

1K0

3444

1K0

3442

100R

3440

1K0

D

FTD2

4.9V [4.9V]

40

39

4.9V [4.9V]

38

37

36

35

34

33

32

31

30

29

28

27

26

25

3437

680K

4400

3447

470R

3446

470R

3443

100R

3441

1K0

3439

1K0

3464

470R

3462

3460

3458

3456

3454

3452

470R

P1

P2

1G372G

34P333P432P531P630P729P828P927

35

383G394G405G416G427G43

P1

P2

P3

P6

P4

P5

G1x

+G

G12x

44

G8G7G6G5G4G3G2

G13

8G

45

G9

9G

10G4611G4712G4813G

G10

G11

-33V

#

3529

3492

+D

6K8

IIC1

7407 BC847B

82K

3495

2418

6K8

+D

100R

100p

FTD1

2476

100p

10K

2417

100p

2478

#

3494

D

P14

P13

P15

+G

7405 BC847B

82K

3490

IIC_DATA1

IIC_CLK1

TpADC2

TpADC1

P11

P12

VolA

VolB

NTC

BassB

BassA

Option

Key0

Key1

G1x

3527

2414

+D

P1013P1112P1211P1310P149P158P167P17

P10

D

G12

100R

100p

FTD1

IIC_DATA1

IIC_CLK1

TURdsClk

TURdsDATA

TU_RDS_In

P7

P9

P8

#

2416

100p

3402

4402

#

F1a

F1b

6

1

2

-26.5V

F1x F2x

(-26.9V)

-33V -33V

#

100p

2415

3526

P16

P17

10K

2413

100p

G1

4401

#

100p

2477

#

+C

ADC

+H

2K7

3535

100p

2480

+C

D

3463

470R

1K0

3461

1K0

3459

1K0

3457

1K0

3455

1K0

3453

1K0

4410

10K

3450

3449

DVD

3537

10K

3538

9407

10K

4458

4420

uP_FRAME__DVD_TURdsClk

3451

10K

9406

uP_CLK__IIC_CLK3

uP_DATA__IIC_DATA3

RC5

Tray_SW_Info

4438

TURdsClk

Tray_In__DVD_Power_On

Tray_Out__DVD_TURdsDATA

Standby

TrebleB

TrebleA

TpADC2

TpADC1

+C

TpShClk

TpShData

3499

100R

3498

100R

TpShStr

10K

3539

3438

1M0

D

3497

10K

DVD

D

PWDN

D

47p

100n

2423

2424

2458

# FOR PROVISION ONLY

47p

2425

2426

2400

47p

D

8239_210_97644_01 (Display Circuit 1)...for 3529 pt4 dd wk0409

1404 C1 1405 E1 1406 E13 1407 G13 2400 H12 2401 H1 2402 H2 2403 I1 2404 F4 2405 F4 2406 G6 2407 H5 2408 H6 2409 H6 2410 G6 2411 G6 2412 C2 2413 C10 2414 C10 2415 C9 2416 C11 2417 C11 2418 C12 2419 C13 2420 C13 2423 H11 2424 H12 2425 H12 2426 H12 2458 H11 2473 H4 2474 I4 2476 C12 2477 C10 2478 C11 2479 C13 2480 D9 3400 A1 3401 B1 3402 C11 3403 H1 3404 H1 3405 H2 3406 I1 3407 C4 3408 C4 3409 C4 3410 D4 3411 D3 3412 D4 3413 D4 3414 E4 3415 E3 3416 E4 3417 E3 3418 F4 3419 F4 3421 F3 3422 G4 3423 G4 3424 G4 3425 G4 3426 G4 3427 G4 3428 G5 3429 H3 3430 H3 3431 H5 3432 H5 3433 H7 3434 I7 3435 H8 3436 I8 3437 H9 3438 I9 3439 H9 3440 H8 3441 H9 3442 G8 3443 G9 3444 G8 3445 G8 3446 G9 3447 G9 3448 G8 3449 F9 3450 F9 3451 F10 3452 F9 3453 F9 3454 F9 3455 F9 3456 F9 3457 E9 3458 E9 3459 E9 3460 E9 3461 E9 3462 E9 3463 E9 3464 D9 3465 C2 3466 C8 3467 C8 3468 C8 3469 C8 3470 C8 3471 C7 3472 C7

3473 C7 3474 C7 3475 C7 3476 C7 3477 C7 3478 C6 3479 C6 3480 C6 3481 C6 3482 C6 3483 C6 3484 C6 3485 C5 3486 C5 3487 C5 3488 C5 3489 C5 3490 C10 3491 C13 3492 C12 3493 C13 3494 E12 3495 E12 3496 H5 3497 H10 3498 G12 3499 G12 3526 C10 3527 C10 3529 C12 3531 C13 3532 H4 3533 H4 3534 I4 3535 D9 3536 A3 3537 D10 3538 D10 3539 H9 4400 I9 4401 C10 4402 C11 4403 C13 4404 H4 4410 F9 4415 B3 4416 B4 4418 B4 4420 E10 4429 B3 4438 G10 4457 G5 4458 E10 5400 G6 5401 G6 5407 C2 6400 A1 6401 E3 6402 E4 6403 E3 6404 F4 6410 F3 7400 G8 7401 B1 7402 H1 7403 H3 7404 H6 7405 C10 7406 A3 7407 C12 7408 C13 9401 H4 9402 B8 9403 B8 9406 G10 9407 D10 9425 C2

789101112 13

6-6

DISPLAY BOARD - CIRCUIT DIAGRAM PART 2

6-6

1401 A3 1402 B11 2440 B5 2441 B6

2442 C6 2443 C5 2444 C5 2445 D4

2446 D4 2447 D5 2448 D5 2449 F2

2450 F3 2451 F3 2452 F2 2453 F2

123456789101112

A

DVD

B

C

D

NOTE : DVD_TURDS_CLK & DVD_TURDS_DATA ARE FOR MCD9/22 VERSION

IIC_CLK3

IIC_DATA3

GND_IIC3

DVD_POWER_ON

NC

DVD_I NT

DVD_TURDS_CLK

DVD_TURDS_DATA

MP3

NTC

GND_IIC1

IIC_DATA1

IIC_CLK1

GND_D

+5V6_ECO

+5V6

-33V

F1

F2

SW_INFO

TRAY_IN

CD_GND

NC

uP_DATA

uP_CLK

uP_FRAME

TRAY_OUT

E

+5V6_ECO

#

2449

F

+5V6

#

2452

G

2454 F3 2456 F3 2457 F5 2459 F5

6405

1N4003

100n

D

6406

1N4003

100n

D

2460 C9 2461 E10 2462 E10 2463 F10

TO COMBI

1401

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

FE-ST-VK-N

16V47u

2453

#

5402

4u7

5403

4u7

2454

100n

2464 F10 2465 E10 2466 E10 2467 F10

16V47u

2450

D

#

2451

D

2456

2468 F10 2469 C8 2470 C8 2471 C9

+H

100n

+C

100n

2472 C9 2481 C7 3420 C8 3500 B5

I2C1

D

+5V6_ECO

+5V6

5.6V

-33V

F1

F2

4408

#

4459

3504

#

470R

3506

#

470R

4405

D

+5V

3501 B5 3502 B6 3503 C5 3504 C4

#

4419

I2C1

0V [5.6V]

4427

3503

220R

4422

4407

#

3505

470R

#

3507

470R

4423

10p

2446

2445

# FOR ESD PROVISION ONLY

+5V6

6407

1N4003

6408

1N4148

3505 D4 3506 D4 3507 D4 3508 B8

IIC1

# ESD PROVISION

D

#

4428

4411

4412

#

10p

2448

2447

2457

Legend :

3509 B8 3510 B8 3511 B9 3512 B9

3513 B10 3514 B9 3515 B10 3516 B9

3517 C8 3518 E9 3519 D9 3520 E9

3521 F9 3522 F8 3523 F9 3524 F9

3525 D6 4405 D4 4406 D5 4407 C4

NTC

3502 -> 220R for MCD9

10p

IIC1

3502

470R

9405

Tray_SW_Info

IIC_DATA1

IIC_CLK1

Tray_In__DVD_Power_On

9400

9404

5404

uP_DATA__IIC_DATA3

2u2

9451

5405

2u2

9450

4421

uP_CLK__IIC_CLK3

uP_FRAME__DVD_TURdsClk

TUSTEREO__DVD_VolB

TUCLK__DVD_VolA

TUDATA__DVD_RC6

TUCE

TU_RDS_In

DVD_INT__TUCE

PWDN

Standby

2444

100n

3500

220R

3501

220R

2443

10p

4406

10p

2440

2441

#

2442

10p

D

4409

5406

2u2

9449

Tray_Out__DVD_TURdsDATA

#

3525

2459

470R

4426

4413

+D

100n

10p

16V47u

#

4424

DVD_INT__TUCE

+5V

D

+G

Note : Some values may varies, see respective parts list for correct value.

DC Voltages During Active Play.Note : Values in Square Bracket are DC Voltages at ECO-Standby.

Refer to Variant Table.

#

For Provision Only .

4408 C4 4409 D5 4411 D5 4412 D5

47p

2481

(MCM5) 4.7Vac (MCM7) 4.7Vac (MCM8) 4.0Vac (MCD9) 4.7Vac

4413 E6 4417 C10 4419 A4 4421 C6

3420

1K0

D

10K

47p

3510

2470

4427 C5 4428 D5 4459 C4 5402 E3

+D

10K

47p

3517

+C

3508

47K

4422 C5 4423 D4 4424 D6 4426 E6

39K

3509

2469

# FOR ESD PROVISION ONLY

F2

F1

3522

220R

6409

BZX79-B6V8

-33V

3511

2471

3518

3521

10K

#

3516

1K0

47p

220R

22K

FTD2

5403 F3 5404 C6 5405 D6 5406 D6

#

10K

3512

#

47p

2472

3514

1K0

9453

3519

2R2

3520

2R2

3523

2R2

3524

2R2

6405 E2 6406 F2 6407 E4 6408 F4

2460

100p

3513

1K0

3515

1K0

4417

2461

2462

2463

2464

6409 G8 9400 C6 9404 C6 9405 B6

4u7

2465

50V

#

2466

50V 4u7

#

FTD1

4u7

2467

50V

#

4u7

2468

50V

#

FTD2

220p

9449 D6 9450 D6 9451 D6 9453 B9

F2x

F1x

TO COMBI

1402

1

2

3

4

5

6

7

8

9

FE-ST-VK-N

(MCM5) 4.4Vac (MCM7) 4.4Vac (MCM8) 3.9Vac (MCD9) 4.4Vac

DVD

DVD_VOLB

DVD_VOL A

DVD_RC6

TU_RDS_IN

TU_GND

NC

POWER_DOWN

NC

STANDBY

8239_210_97644_01 (Display Circuit 2)...for 3529 pt4 dd wk0409

MP3

TU_STEREO

TU_CLK

TU_DATA

TU_RDS_IN

TU_GND

NC

POWER_DOWN

NC

STANDBY

A

B

C

D

E

F

G

123

456789

10 11 12

This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.

3139 113 3529 pt4 dd wk0409

6-7 6-7

DISPLAY BOARD - VARIANT TABLE

MCM9/22 MCM11/22 MCM9/25

2444

100N 100N

3434

1M

3437

680K

3438

3496

-

3503

39K3508 39K

3519 3520 2R22R2 1R1R 3523

MCM9/37

180R

1M 2M23436

680K

1M1M 10K

10K 10K3497

--

2R22R2

MCM11/25

100N

470R 470R180R

MCM11/21

100N

2M2

--

-

10K

-

--

-1R1R

1R1R

TOP KEY BOARD - COMPONENT LAYOUT

This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.

3139 113 3529 pt4 dd wk0409

TOP KEY BOARD - CHIP LAYOUT

3524 2R22R2 1R1R

4400 4406

4409 4411 4413 4420 4421 4422 4424 4427 4438 4457 4458 4459

--

XXXX XXXX XXXX

----

XXXX XXXX

----

XXXX XXXX

XX XX

--

XXX

----

XX

5404 2U2 2U2 2U22U2 5405

2U2

X

2U2

TOP KEY BOARD - CIRCUIT DIAGRAM

1234

TO FRONT DISPLAY

A

8008

35022

1

2

3

Key0

B

ADC

ECO

SKQNAB

CLOCK / TIMER

3350

150R

1331

SKQNAB

RDS / NEWS / DIM

OPEN / CLOSE

SKQNAB

3352

270R

1333

3351

220R

1332

SKQNAB

1334

A

B

1331 A3 1332 A3 1333 A4 1334 A4 3350 A3 3351 A3 3352 A4 6306 C2 8008 A1

5406 9400

9404 9405 XXXX 9449 9450 9451

X - Item in use.

2U2

----

--

----

C

Note : Some values may varies, see respective parts list for correct value.

1234

ECO LED

6306

LTL-816EELC

ADC

C

8239_210_97674_01...for 3529 pt4 dd wk0409

CONTROL BOARD - COMPONENT LAYOUT

This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.

6-8

CONTROL BOARD - CHIP LAYOUT

This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.

3139 113 3529 pt4 dd wk0409

Philips MCM-11 Service manual

TABLE OF CONTENTS

LOCATION OF PC BOARDS

SPECIFICATIONS

MEASUREMENT SETUP

SERVICE AIDS

HANDLING CHIP COMPONENTS

INFORMATION ABOUT LEAD-FREE SOLDERING

Connections

Tr oubleshooting

DISMANTLING INSTRUCTIONS

SERVICE TEST PROGRAM

SET BLOCK DIAGRAM

SET WIRING DIAGRAM

FRONT BOARD

TECHNICAL REMARKS

TABLE OF CONTENTS

FTD DISPLAY PIN CONNECTION

DISPLAY BOARD - COMPONENT LAYOUT

DISPLAY BOARD - CHIP LAYOUT

DISPLAY BOARD - CIRCUIT DIAGRAM PART 1

DISPLAY BOARD - CIRCUIT DIAGRAM PART 2

DISPLAY BOARD - VARIANT TABLE

TOP KEY BOARD - COMPONENT LAYOUT

TOP KEY BOARD - CHIP LAYOUT

TOP KEY BOARD - CIRCUIT DIAGRAM

CONTROL BOARD - COMPONENT LAYOUT

CONTROL BOARD - CHIP LAYOUT