Philips MC-150 Service manual

Micro System
Version 1.0
MC150/21/22/25

TABLE OF CONTENTS

Handling chip components ............................................................1-1
Technical specification...................................................................2-1
Service tools..................................................................................2-1
Service measurement setup..........................................................2-2
Connections and controls......................................................3-1...3-2
Disassembly diagram ....................................................................4-1
Pin description of ICs.............................................................4-2...4-4
Set block diagram..........................................................................5-1
Set wiring diagram.........................................................................5-2
LCD BOARD
circuit diagram ..........................................................................6-1
layout diagram..........................................................................6-2
HEADPHONE BOARD
circuit diagram ..........................................................................6-1
layout diagram..........................................................................6-2
KEY BOARD
circuit diagram ..........................................................................6-1
layout diagram..........................................................................6-2
POWER BOARD
circuit diagram ..........................................................................6-1
layout diagram..........................................................................6-3
CD BOARD
circuit diagram ..........................................................................7-1
layout diagram..........................................................................7-2
MAIN BOARD
circuit diagram - power amplifier...............................................8-1
circuit diagram - tuner...............................................................8-2
layout diagram - component side..............................................8-3
layout diagram - SMD side .......................................................8-4
Exploded view (main set)...............................................................9-1
Mechanical partslist.....................................................................10-1
Electrical partslist.........................................................................10-1
©
Copyright 2003 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by SL 0430 Service Audio Printed in The Netherlands Subject to modification
CLASS 1
LASER PRODUCT
© 3141 785 30050
1 - 1
© WARNING
All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wristband with resistance. Keep components and tools at this potential.
f ATTENTION
Tous les IC et beaucoup d´autres semi-conducteurs sont sensibles aux décharges statiques (ESD). Leur longévite pourrait être considérablement écourtée par le fait qu´aucune précaution nést prise à leur manipulation. Lors de réparations, s´assurer de bien être relié au même potentiel que la masse de l´appareil et enfileer le bracelet serti d´une résistance de sécurité. Veiller à ce que les composants ainsi que les outils que l´on utilise soient également à ce potentiel.
d WARNUNG
Alle ICs und viele andere Halbleiter sind empfindlich gegenüber elektrostatischen Entladungen (ESD). Unsorgfältige Behandlung im Reparaturfall kann die Lebensdauer drastisch reduzieren. Sorgen Sie dafür, daß Sie im Reparaturfall über ein Puls­armband mit Widerstand mit dem Massepotential des Gerätes verbunden sind. Halten Sie Bauteile und Hilfsmittel ebenfalls auf diesem Potential.
ñ WAARSCHUWING
Alle IC´s en vele andere halfgeleiders zijn gevoelig voor electrostatische ontladingen (ESD). Onzorgvuldig behandelen tijdens reparatie kan de levensduur drastisch doen vermindern. Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat. Houd componenten en hulpmiddelen ook op ditzelfde potentiaal.
i AVVERTIMENTO
Tutti IC e parecchi semi-conduttori sono sensibili alle scariche statiche (ESD). La loro longevità potrebbe essere fortemente ridatta in caso di non osservazione della più grande cauzione alla loro manipolazione. Durante le riparationi occorre quindi essere collegato allo stesso potenziale che quello della massa delápparecchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale.
©
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified be used. Safety components are marked by the symbol
i
Le norme di sicurezza estigono che l´apparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambiago identici a quelli specificati. Componenty di sicurezza sono marcati con
ñ
Veiligheidsbepalingen vereisen, dat het apparaat in zijn oorspronkeliijke toestand wordt teruggebracht en dat onderdelen, identiek aan de gespecificeerde, worden toegepast. De Veiligheidsonderdelen zijn aangeduid met het symbool
s Varning !
Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad. Betrakta ej strålen.
Advarsel !
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er ude af funktion. Undgå udsaettelse for stråling.
ß Varoitus !
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina näkymättömälle laserisäteilylle. Älä katso säteeseen !
f
"Pour votre sécurite, ces documents doivent être utilisés par des spécialistes agréés, seuls habilités à réparer votre appareil en panne".
ESD
SAFETY
d
Bei jeder Reparatur sind die geltenden Sicherheitsvor­schriften zu beachten. Der Originalzustand des Gerätes darf nicht verändert werden. Für Reparaturen sind Original­ersatzteile zu verwenden. Sicherheitsbauteile sind durch das Symbol markiert.
f
Les normes de sécurité exigent que l`appareil soit remis à l`état d`origine et que soient utilisées les pièces de rechange identiques à celles spécifiées. Les composants de sécurité sont marqués
CLASS 1
LASER PRODUCT
©
DANGER: Invisible laser radiation when open.
©
After servicing and before returning the set to customer perform a leakage current measurement test from all exposed metal parts to earth ground, to assure no shock hazard exists. The leakage current must not exceed 0.5mA.
AVOID DIRECT EXPOSURE TO BEAM.
HANDLING CHIP COMPONENTS
2 - 1
SERVICE TOOLS
TORX T10 screwdriver with shaftlength 150mm.........................................4822 395 50423
TORX screwdriver set SBC 163...............................................................4822 295 50145
Audio signal disc SBC 429........
..............................................................4822 397 30184
Playability test disc SBC 444...................................................................4822 397 30245
Test disc 5 (disc without errors ) + Test disc 5A (disc with dropout errors, black spots and fingerprints)
SBC 426/426A.....................................................................4822 397 30096
Burn in test disc (65 min. 1kHz signal at -30 dB level without “pause”)
.....4822 397 30155
Universal test cassette Fe SBC 420
........................................................4822 397 30071
anti-static table mat large 1200x650x1.25mm 4822 466 10953
small 600x650x1.25mm 4822 466 10958
anti-static wristband 4822 395 10223 connection box (3 press stud connections, 1M)
4822 320 11307 4822 320 11305
extendible cable (2m, 2M, to connect wristband to connection box) connecting cable (3m, 2M, to connect table mat to connection box) 4822 320 11306 earth cable (1M, to connect any product to mat or to connection box) 4822 320 11308 KIT ESD3 (combining all 6 prior products - small table mat) 4822 310 10671 wristband tester 4822 344 13999
AVAILABLE ESD PROTECTION EQUIPMENT

TECHNICAL SPECIFICATIONS

GENERAL
Mains voltage -/21
-/22/25
: 110 - 127 / 220 - 240V
230V ± 10%
Mains frequency
-/22/25
: 50 / 60 Hz Switchable
50 Hz
Battery
remote
:3 V (R6 x 2)
Power consumption
normal :
Standby
:< 3 W
Dimension (W x H x D)
: 156 x 222 x 216 mm
Weight (without speakers)
: 2.95 Kg
AMPLIFIER
Output power mains : 2 x 5 W RMS Speaker impedance
:2 x 3 ohm
Frequency response within ±3dB
: 60 Hz - 14 kHz
TUNER - FM SECTION
: 87.5 - 108 MHz
IF frequency
: 10.7 MHz ± 0.02 MHz
Sensitivity
:
< 22 dBf at 26dB S/N
Selectivity
300kHz : 40 dB
IF rejection
: 65 dB
Image rejection
:> 20 dB
Distortion at RF1mV, Dev. 75kHz
:< 3%
TUNER - AM SECTION
Tuning range MW 531 - 1602 kHz
IF frequency
450 kHz ± 1 kHz
Sensitivity
:
18 dB S9 / 300kHz
IF rejection
:> 24 dB
Distortion at RF=50mV, M=80%
:< 5%
Image rejection ratio
:> 20 dB
AUDIO CASSETTE RECORDER
Frequency response : 80 - 10000 Hz (8dB) Wow & flutter : 0.48 % JIS Tape speed : 4.76 cm/s ± 3 % Fast wind/Rewind C60 :
< 130 s
S/N ratio (unw.) Ferro : 36 dB
DISC PLAYER
Frequency response : 63Hz - 14kHz < ±3dB S/N ratio (A-wght.) : > 62 dBA Total harmonic distortion : < 1.5 %
Channel separation 1 kHz : 35 dB Channel unbalance : < ± 2 dB
Clock accuracy
:
15 W < 4 seconds per day
Dynamic Bass Boost
: DBB1, DBB2, Off
Headphone output at 32 : 15mW ± 2dB (Max Vol.)
Grid
Grid -/22/25: 9kHz
-3 dB Limiting Point
:< 23.5 µV
Crosstalk at RF1mV, Dev. 40kHz
:> 26 dB
:> 35 dB for Freq > 40kHz : 15/50 µS
Outband attentuation Emphasis
Bias system : 73 kHz ± 10 Channel separation 1kHz:> 18 dB Channel difference at overall
:
4 dB
Normal
:
-/21 :
-/22/25
:
:
Tuning range :
:
50kHz/100kHz
-/21
:
:
50kHz
-/22/25
530 - 1700 kHz
-/21
:
-/21: 9kHz/10kHz
:
2 - 2
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Tuner SW
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday«s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
Ri=50
Aerial replacement
Capacitor
R=50
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
S/N and distortion meter
e.g. Sound Technology ST1700B
Frame aerial
e.g. 7122 707 89001
Tuner AM (MW,LW)
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday«s cage.
RF Generator
e.g. PM5326
Ri=50
Low pass filter 22kHz
L
R
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
S/N and distortion meter
e.g. Sound Technology ST1700B
DUT
CD
Use Audio Signal Disc SBC429 4822 397 30184 (replaces test disc 3) L.P.F. = 13
th
order filter 4822 395 30204

PREP ARATIONS AND CONTROLS

Preparations

Rear connections
The type plate is located at the rear of the
system.
For users in the U.K.: please follow the
instructions .
A
Power
Before connecting the AC power cord to the
wall outlet, ensure that all other connections
have been made.
WARNING!
–For optimal performance, use only the
original power cable.
–Never make or change any connections
with the power switched on.
To avoid overheating of the system
, a safety
circuit has been built in. Therefore, your
system may switch to Standby mode
automatically under extreme conditions. If
this happens, let the system cool down
before reusing it (not available for all versions).
B
Antennas Connection
Connect the supplied AM loop antenna and FM
antenna to the respective terminals. Adjust the
position of the antenna for optimal reception.
AM Antenna
Position the antenna as far as possible from a TV,
VCR or other radiation source.
Preparations
FM Antenna
Extend coil antenna at the back of the unit fully
for optimum reception.
C
Speakers Connection
Front Speakers
Connect the speaker wires to the SPEAKERS
terminals, right speaker to "RIGHT" and left
speaker to "LEFT", coloured (marked) wire to
"+" and black (unmarked) wire to "-".
Fully insert the stripped por tion of the speaker
wire into the terminal as shown.
Notes:
–For optimal sound performance, use the
supplied speakers.
– Do not connect more than one speaker to any
one pair of
+
/
-
speaker terminals.
– Do not connect speakers with an impedance
lower than the speakers supplied. Please refer to
the SPECIFICATIONS section of this manual.
Before using the remote control
1
Pull out the plastic protective sheet.
2
Select the source you wish to control by
pressing one of the source select keys on the
remote control (for example CD, TUNER).
3
Then select the desired function (for example
É, í, ë).
REPEAT
SHUFFLE
SLEEP
VOL
Replacing battery (lithium
CR2025) into the remote control
1
Pull out the knob
A
slightly to the right.
2
Pull out the battery compar tment
B
.
3
Replace a new battery and fully inser t the
battery compar tment back to the original
position.
CAUTION!
Batteries contain chemical substances, s o
they should be disposed off properly.
PUSH
PULL
3-1
PREP ARATIONS AND CONTROLS
#
@
0
!
$
1
2
3
5
7
%
1
2
6
3
4
5
9
0
7
8
!

Controls

Controls on the system and
remote control
1
STANDBY-ON / y
–switches the system to standby/on.
2
SOURCE (CD/ TUNER/ TAPE)
–switches on the system.
– selects the respective sound source for CD/ FM/
MW/ TAPE.
3
DBB1 / DBB2 (DBB)
–(Dynamic Bass Boost) enhances the bass.
4
Display
– shows the status of the system.
5
Mode Selection
STOP 9
for CD ................. stops CD playback or erase a
CD program.
PLAY•PAUSE ÉÅ
for CD ................. starts or pauses CD playback.
¡1 / 2™ / à TUNE á (í /ë)
for CD ................. skips to the beginning of a
current track/previous/ next
track.
fast searches back and forward
within a track/CD.
for Tuner ............. tunes to radio stations.
................................. selects a preset radio station.
6
Ta pe Deck Operation
RECORD 0 ....... starts recording.
PLAY 2 ................. starts playback.
à / á ............... fast rewinds/forwards the tape.
STOP•OPEN ... stops the tape; opens the tape
compartment.
PA US E ................... pauses recording or playback.
7
VOLUME 3 / 4 (VOL 3 / 4 )
– adjusts volume level.
– adjusts the hours and minutes for clock/ timer
functions.
8
iR SENSOR
– infrared sensor for remote control.
9
TIMER / CLOCK
– activates/deactivates or sets the timer function.
– sets the clock function.
–views the clock time.
0
REPEAT / SHUFFLE
– repeats a track/CD program/ entire CD.
–plays CD tracks in random order.
!
PROGRAM (PROG)
for CD .................programs tracks and reviews the
program.
for Tuner ............. programs tuner stations manually
or automatically.
@
– connect headphones.
#
OPEN•CLOSE
– opens/closes the CD door.
$
MUTE
–switches playback sound off and on.
%
SLEEP
– activates/deactivates or selects the sleeper time.
Notes for remote control:
– First select the source you wish to control
by pressing one of the source select keys on
the remote control (for example CD ,
TUNER).
– Then select the desired function (for
example
É
,
í
,
ë
).
3-2
PREP ARATIONS AND CONTROLS
Important notes for users in the
U.K.
Mains plug
This apparatus is fitted with an approved 13
Amp plug. To change a fuse in this type of plug
proceed as follows:
1
Remove fuse cover and fuse.
2
Fix new fuse which should be a BS1362 5 Amp,
A.S.T.A. or BSI approved type.
3
Refit the fuse cover.
If the fitted plug is not suitable for your socket
outlets, it should be cut off and an appropriate
plug fitted in its place.
If the mains plug contains a fuse, this should
have a value of 5 Amp. If a plug without a fuse
is used, the fuse at the distribution board
should not be greater than 5 Amp.
Note: The severed plug must be disposed of to
avoid a possible shock hazard should it be
inserted into a 13 Amp socket elsewhere.
How to connect a plug
The wires in the mains lead are coloured with
the following code: blue = neutral (N),
brown = live (L).
As these colours may not correspond with the
colour markings identifying the terminals in
your plug, proceed as follows:
–Connect the blue wire to the terminal
marked N or coloured black.
–Connect the brown wire to the terminal
marked L or coloured red.
–Do not connect either wire to the ear th
terminal in the plug, marked E (or e) or
coloured green (or green and yellow).
Before replacing the plug cover, make cer tain
that the cord grip is clamped over the sheath
of the lead - not simply over the two wires.
Copyright in the U.K.
Recording and playback of material may
require consent. See Copyright Act 1956 and
The Performer’s Protection Acts 1958 to 1972.
Norge
Typeskilt finnes på apparatens underside.
Observer: Nettbryteren er sekundert
innkoplet. Den innebygde netdelen er
derfor ikke frakoplet nettet så lenge
apparatet er tilsluttet nettkontakten.
For å redusere faren for brann eller elektrisk
støt, skal apparatet ikke utsettes for regn eller
fuktighet.
Italia
DICHIARAZIONE DI CONFORMITA ’
Si dichiara che l’apparecchio MC230, MC235
Philips risponde alle prescrizioni dell’ar t. 2
comma 1 del D.M. 28 Agosto 1995 n. 548.
Fatto a Eindhoven
Philips Consumer Electronics
Philips, Glaslaan 2
5616 JB Eindhoven, The Netherlands
CAUTION
Use of controls or adjustments or
performance of procedures other than
herein may result in hazardous
radiation exposure or other unsafe
operation.
VAROITUS
Muiden kuin tässä esitettyjen
toimintojen säädön tai asetusten
muutto saattaa altistaa vaaralliselle
säteilylle tai muille vaarallisille
toiminnoille.
3-3
PREP ARATIONS AND CONTROLS

Troubleshooting

WARNING
Under no circumstances should you try to repair the system yourself, as this will invalidate the
warranty. Do not open the system as there is a risk of electric shock.
If a fault occurs, first check the points listed below before taking the system for repair. If you
are unable to remedy a problem by following these hints, consult your dealer or service centre.
Problem Solution
CD OPERATION
no cd is displayed. –Insert a disc.
– Check if the disc is inserted upside down.
–Wait until the moisture condensation at the lens
has cleared.
– Replace or clean the disc, see “Maintenance”.
– Use a finalised CD-RW or CD-R.
RADIO RECEPTION
Radio reception is poor. – If the signal is too weak, adjust the antenna or
connect an external antenna for better reception.
–Increase the distance between the Micro HiFi
System and your TV or VCR.
TAPE OPERATION / RECORDING
Recording or playback cannot be made. –Clean deck parts, see “Maintenance”.
– Use only normal (IEC I) tape for recording.
– Apply a piece of adhesive tape over the missing
tab space.
GENERAL
The system does not react when buttons – Remove and reconnect the AC power plug and
are pressed. switch on the system again.
Sound cannot be heard or is of poor – Adjust the volume.
quality. –Disconnect the headphones.
– Check that the speakers are connected correctly.
– Check if the stripped speaker wire is clamped.
The left and right sound outputs are – Check the speaker connections and location.
reversed.
The remote control does not function – Select the source (CD or TUNER, for example)
properly. before pressing the function button (É,í,ë).
– Reduce the distance between the remote control
and the system.
–Insert the batteries with their polarities
(+/– signs) aligned as indicated.
–Replace the batteries.
–Point the remote control directly toward
IR sensor on the front of the system.
The timer is not working. – Set the clock correctly.
– Press TIMER to switch on the timer.
– If a recording is in progress, stop the recording.
The Clock/Timer setting is erased. –Power has been interrupted or the power cord
has been disconnected. Reset the clock/timer.
Tr oubleshooting
3-4
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