Philips MC-108, MC-108-B Service manual

Page 1
Micro System
MC108,MC108B/
all
TABLE OF CONTENTS
Page
Handling chip components ..........................................1-1
Technical Specications ..............................................2-1
Service Tool .................................................................2-1
Measurement setup .....................................................2-2
Connections and Controls ................................... 3-1.. 3-2
Set Block diagram .......................................................4-1
Set Wiring diagram ...................................................... 4-2
Disassembly diagram .................................................. 5-1
CD part ..................................................................... 6-1
Tuner part .................................................................6-2
Main borad - Layout diagram..............................6-3 .. 6-4
Display board - Circuit diagram ................................... 7-1
Display board - Layout diagram..........................7-2 .. 7-3
Set Mechanical Exploded view ...................................8-1
Mechanical Service parts list ...................................... 8-2
Electrical Service parts list..................................9-1 .. 9-2
Revisionlist................................................................10-1
©
Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by LX 0 7 15- Service Audio Printed in The Netherlands Subject to modication
Version 1.2
© 3141 785 30992
Page 2
1 - 1
1 - 1
ANDLING CHIP COMPONENTS
©
WARNING
All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wristband with resistance. Keep components and tools at this potential.
f
ATTENTION
Tous les IC et beaucoup d´autres semi-conducteurs sont sensibles aux décharges statiques (ESD). Leur longévite pourrait être considérablement écourtée par le fait qu´aucune précaution nést prise à leur manipulation. Lors de réparations, s´assurer de bien être relié au même potentiel que la masse de l´appareil et enfileer le bracelet serti d´une résistance de sécurité. Veiller à ce que les composants ainsi que les outils que l´on utilise soient également à ce potentiel.
d
WARNUNG
Alle ICs und viele andere Halbleiter sind empfindlich gegenüber elektrostatischen Entladungen (ESD). Unsorgfältige Behandlung im Reparaturfall kann die Lebensdauer drastisch reduzieren. Sorgen Sie dafür, daß Sie im Reparaturfall über ein Puls­armband mit Widerstand mit dem Massepotential des Gerätes verbunden sind. Halten Sie Bauteile und Hilfsmittel ebenfalls auf diesem Potential.
ñ
WAARSCHUWING
Alle IC´s en vele andere halfgeleiders zijn gevoelig voor electrostatische ontladingen (ESD). Onzorgvuldig behandelen tijdens reparatie kan de levensduur drastisch doen vermindern. Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat. Houd componenten en hulpmiddelen ook op ditzelfde potentiaal.
i
AVVERTIMENTO
Tutti IC e parecchi semi-conduttori sono sensibili alle scariche statiche (ESD). La loro longevità potrebbe essere fortemente ridatta in caso di non osservazione della più grande cauzione alla loro manipolazione. Durante le riparationi occorre quindi essere collegato allo stesso potenziale che quello della massa delápparecchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale.
©
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified be used. Safety components are marked by the symbol
i
Le norme di sicurezza estigono che l´apparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambiago identici a quelli specificati. Componenty di sicurezza sono marcati con
ñ
Veiligheidsbepalingen vereisen, dat het apparaat in zijn oorspronkeliijke toestand wordt teruggebracht en dat onderdelen, identiek aan de gespecificeerde, worden toegepast. De Veiligheidsonderdelen zijn aangeduid met het symbool
s
Varning !
Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad. Betrakta ej strålen.
ñ
Advarsel !
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er ude af funktion. Undgå udsaettelse for stråling.
Varoitus !
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina näkymättömälle laserisäteilylle. Älä katso säteeseen !
f
"Pour votre sécurite, ces documents doivent être utilisés par des spécialistes agréés, seuls habilités à réparer votre appareil en panne".
ESD
SAFETY
d
Bei jeder Reparatur sind die geltenden Sicherheitsvor­schriften zu beachten. Der Originalzustand des Gerätes darf nicht verändert werden. Für Reparaturen sind Original­ersatzteile zu verwenden. Sicherheitsbauteile sind durch das Symbol markiert.
f
Les normes de sécurité exigent que l`appareil soit remis à l`état d`origine et que soient utilisées les pièces de rechange identiques à celles spécifiées. Les composants de sécurité sont marqués
CLASS 1
LASER PRODUCT
©
DANGER : Invisible laser radiation when open.
©
After servicing and before returning the set to customer perform a leakage current measurement test from all exposed metal parts to earth ground, to assure no shock hazard exists. The leakage current must not exceed 0.5mA.
AVOID DIRECT EXPOSURE TO BEAM.
HANDLING CHIP COMPONENTS
Page 3
2 - 1
TECHNICAL SPECIFICATIONS
-/93 : 220V
-/93 : 50Hz
Page 4
2 - 2
SERVICE MEASUREMENT
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Tuner FW
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Ri=50
½
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
S/N and distortion meter
e.g. Sound Technology ST1700B
Frame aerial
e.g. 7122 707 89001
Tuner AM (MW,LW)
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday«s cage. Use a bandpass filter (or at least a high pass filter with 250kHz) to eliminate hum (50Hz, 100Hz).
RF Generator
e.g. PM5326
Ri=50
½
L
R
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
S/N and distortion meter
e.g. Sound Technology ST1700B
DUT
CD RECORDER
Use Audio Signal Disc SBC429 4822 397 30184 (replaces test disc 3)
Use Universal Test Cassette Fe SBC420 4822 397 30071
L
R
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
S/N and distortion meter
e.g. Sound Technology ST1700B
DUT
LF Generator
e.g. PM5110
Ri=50
½
Page 5
3 - 1
CONNECTION AND CONTROLS
Page 6
3 - 2
CONNECTION AND CONTROLS
Page 7
SET BLOCK DIAGRAM
4 - 1
LA
FM/A MIF
AM'R F
FM'RF
2180 FN
POWE R AMP
27LA46
POWE R SUPP LY
CDMECH
SANYO
DA11B3VF
CD
TC94A58AG454
C2157F
D9258PH
-
T
LCD DISPLAY
ET8816S
KEY BOARD
SWIT CHI NG&V OLUM E
HEF4 052 BT&T C926 0P
Page 8
SET WIRING DIAGRAM
TR AN SF OM ER
CN9
CN5
CN4
CN103
CN2
CN101
CW4
CN104
CN8
CD D OOR
CNP40 1
CNP4
CNP3
CNP1
AC1
AC2
CNP2
MAIN PCB
DISPLAY PCB
4 - 2
Page 9
DISASSEMBLY DIAGRAM
Dismantling of the Bottom Cabinet
1) Remove 4 screws A as indicated to loosen the Rear Cabinet.
2)
Remove 2 screws B as indicated to loosen the Bottom Cabinet.
Dismantling of the Front Cabinet and Main Board
1) Remove 2 screws C as indicated to loosen the Front Cabinet.
2)
Remove 5 screws D as indicated to loosen the Main Board.
A
B
BOTTOM CAB.
C
D
5 - 1 5 - 1
Page 10
CIRCUIT DIAGRAM - MAIN BOARD CD PART
6 - 16 - 1
Page 11
CIRCUIT DIAGRAM - MAIN BOARD TUNER PART
6 - 26 - 2
Page 12
LAYOUT DIAGRAM - MAIN BOARD COMPONENT SIDE
6 - 36 - 3
Page 13
LAYOUT DIAGRAM - MAIN BOARD COPPER SIDE
6 - 46 - 4
Page 14
CIRCUIT DIAGRAM - DISPALY BOARD
7 - 17 - 1
Page 15
LAYOUT DIAGRAM - DISPLAY BOARD COMPONENT SIDE
7 - 27 - 2
Page 16
LAYOUT DIAGRAM - DISPLAY BOARD COPPER SIDE
7 - 37 - 3
Page 17
8 - 1 8 - 1
SET EXPLODED VIEW DIAGRAM
Page 18
8 - 2
MECHANICAL PARTSLIST
1 996500039693 BOTTOM CABINET (only for -/93) 1 994000005402 BOTTOM CABINET (not for -/93) 2 994000005403 FRONT CABINET ASSY (not for -/93) 2
996500042086
FRONT CABINET ASSY (only for -/93)
3 994000005404 REAR CAB (not for -/93)
3 996500039694 REAR CAB (only for -/93) 8 994000005397 BACK LIGHT LENS 9 994000005405 CD DOOR (not for -/93) 9 996500039334 CD DOOR (only for -/93) 10 994000004392 LASER COVER
11 994000005406 CD GEAR 12 994000005407 CD GEAR BRACKET 13 994000005408 PVC GEAR 14 994000005409 TUNING GEAR 1 15 994000005411 TUNING GEAR 2
16 994000005412 TUNING KNOB (not for -/93) 16 996500039335 TUNING KNOB (only for -/93) 32 994000005399 HARD RUBBER FOOT 34 994000000505 SHOCK ABSORBER (658 TA 30C) 35 994000000506 SHOCK ABSORBER (658 TB 40C)
36 994000005401 CD DOOR SPRING 52 994000005395 TRANSFORMER 230V (for -/05) 52 994000005396 TRANSFORMER 117/234V (for -/85) 52 996500042087 TRANSFORMER 220V (only for -/93) 54 994000005398 CD MECHANISM DA11B3VF
55 994000002354 CD DOOR SWITCH
ACCESSORIES
994000005376 REMOTE CONTROL ASS'Y 994000005377 SPEAKER BOX ASS'Y (2W)
994000005378
A
M LOOP ANT ASS'Y WH
Note: Only these parts mentioned in the list are
normal service parts.
Page 19
9 - 1
ELECTRICAL PARTSLIST - MAIN BOARD
- MISCELLANEOUS -
X101 994000004352 CRYSTAL 75KHZ 12.5PF+-20PPM X102 994000004354 RESONATOR CRA16.93MHz+-5% SPJ1 994000003661 SPK JACK PT-22V11 F1
!
994000004359 GLASS FUSE T2A/250V 994000004376 SWITCH SL14-22AH-5AN (for -/85)
994000005379 MAIN BOARD ASS'Y (2W)
- IC & TRANSISTORS -
Q202 994000004337 TRANSISTORS 2SD1936T-AC Q302 994000004337 TRANSISTORS 2SD1936T-AC Q104 994000004144 TRANSISTORS 9015C Q101 994000001193 TRANSISTORS KSB772YS Q508 994000001193 TRANSISTORS KSB772YS
Q105 994000003937 TRANSISTORS PMBT3906 Q512 994000003937 TRANSISTORS PMBT3906 Q505 994000004362 TRANSISTORS PSS8050D Q506 994000004362 TRANSISTORS PSS8050D Q506 9965 000 39345 TRANSISTORS 2W 8050D(only for -/93)
Q102 994000004339 TRANSISTORS PSS8550D Q102 9965 000 39346 TRANSISTORS 2W 8550D(only for -/93) IC104 994000005381 IC D9258PH IC2 994000004344 IC HEF4052BT IC4 994000004345 IC KA7806E (TO-220)
IC501 994000004532 IC KA7808E (TO-220) IC5 994000004346 IC POWER AMP LA4627 IC103 994000001236 IC M24C01-WMN6 IC102 994000002844 IC TA2157FN IC3 994000004347 IC TC9260P
IC101 994000005382 IC TC94A58FAG-454 (not for -/93) IC101 996500042088 IC TC94A58FAG-456 (only for -/93)
Note: Only these parts mentioned in the list are
normal service parts.
Page 20
9 - 2
ELECTRICAL PARTSLIST - DISPLAY BOARD
- MISCELLANEOUS -
SW402 994000005393 TACT SWITCH SW403 994000005393 TACT SWITCH SW404 994000005393 TACT SWITCH SW405 994000005393 TACT SWITCH SW401 994000004167 V/TACT SWITCH
SW406 994000004167 V/TACT SWITCH SW407 994000004167 V/TACT SWITCH SW408 994000004167 V/TACT SWITCH SW409 994000004167 V/TACT SWITCH SW410 994000004167 V/TACT SWITCH
994000005394 V/PHONE JACK LED1 994000005385 LED LAMP (WHITE) LED2 994000005385 LED LAMP (WHITE) LCD1 994000005386 LCD DISPLAY IR1 994000004367 OPTIC SENSER FM-6038TM2-5AN
PVC1 994000005388 P.V.C 126/20P #T443DF-1DF44Q(not for -/93) PVC1 994000004147 P.V.C #T443DF-1DF44Q-JE(A/F)(only for -/93)
994000001942 16P FLAT FLEX CABLE
994000005383 DISPLAY BOARD ASS'Y
- COIL & FILTERS -
CF1 994000002857 CER. FILTER SFU450B CF2 994000003642 CER. FILTER LT10.7MA5-A CF3 994000005389 DISCRIMINA. FILTER JT10.7MG33-A L6 994000004611 I.F.T #7M1A2224N (BLK) L3 994000005391 I.F.T H=6mm 705 (RED)
T1 994000005392 I.F.T 7.6x7.6mm A702 (YELLOW)
- IC & TRANSISTORS -
Q1 994000005384 TRANSISTOR KTK161GR TO-92M Q401 994000004338 SMD TRANSIS. PMBT3904 SOT23 Q2 994000004338 SMD TRANSIS. PMBT3904 SOT23 Q302 994000004338 SMD TRANSIS. PMBT3904 SOT23 Q5 994000004338 SMD TRANSIS. PMBT3904 SOT23
Q4 994000003937 SMD TRANSIS. PMBT3906 SOT23 Q402 994000004362 TRANSISTORS PSS8050D Q403 994000004362 TRANSISTORS PSS8050D IC401 994000004366 IC ET8861S (SSOP48) IC1 994000005387 IC TA2180FN
Note: Only these parts mentioned in the list are
normal service parts.
Page 21
Only for MC108B/79 ELECTRICAL PARTSLIST - MAIN BOARD
- MISCELLANEOUS -
F1 IC101 IC102 IC103 IC104
IC2 IC3 IC4 IC5 IC501
994000004359
!
994000005382 994000002844 994000001236 994000005381
994000004344 994000004347 994000004345 994000004346 994000004532
- MISCELLANEOUS -
Q101 Q102 Q104 Q105 Q202
Q302 Q505 Q506 Q508 SPJ1
994000001193 996500039346 994000004144 994000003937 994000004337
994000004337 996500039345 996500039345 994000001193 994000003661
GLASS FUSE 5X20MM T2A/250V VDE IC TC94A58FAG-456 IC TA2157FN IC M24C01-WMN6 IC D9258PH
IC (PHILIPS) HEF4052BT IC (TOSHIBA) TC9260P IC (SAMSUNG) KA7806E (TO-220) IC POWER AMP (SANYO) LA4627 IC KA7808E
TRANSISTORS KSB772YS TRANSISTORS 2W 8550D PNP TRANSISTORS 9015C SMD TRANSISTORS PMBT3906 TRANSISTORS 2SD1936T-AC (SANY)
TRANSISTORS 2SD1936T-AC (SANY) TRANSISTORS 2W 8050D TRANSISTORS 2W 8050D TRANSISTORS KSB772YS SPK JACK PT-22V11
X101 X102
994000004352 994000004354 994000005379
CRYSTAL 75KHZ 12.5PF DT-381 RESONATOR CRA16.93MHZ+-5% MAIN BOARD ASS'Y (2W)
Note: Only these parts mentioned in the list are
normal service parts.
Page 22
ELECTRICAL PARTSLIST - DISPLAY BOAR
D
- MISCELLANEOUS -
IR1
LCD1 LED1 LED2
PVC1 SW401 SW402 SW403 SW404
SW405 SW406 SW407 SW408 SW409
SW410 T1 VP PCB
- COIL & FILTERS -
994000004367 994000001942 994000005386 994000005385 994000005385
994000004147 994000004167 994000005393 994000005393 994000005393
994000005393 994000004167 994000004167 994000004167 994000004167
994000004167 994000005392 994000005394 994000005383
OPTIC SENSER FM-6038TM2-5AN 16P FFC 1MM L80MM LCD DISPLAY LED LAMP (WHITE) LED LAMP (WHITE)
P.V.C #T443DF-1DF44Q-JE(A/F) V/TACT SWITCH 7X7.4MM 3.85MM TACT SWITCH TACT SWITCH TACT SWITCH
TACT SWITCH V/TACT SWITCH 7X7.4MM 3.85MM V/TACT SWITCH 7X7.4MM 3.85MM V/TACT SWITCH 7X7.4MM 3.85MM V/TACT SWITCH 7X7.4MM 3.85MM
V/TACT SWITCH 7X7.4MM 3.85MM I.F.T 7.6X7.6MM A702 (YELLOW) V/PHONE JACK DISPLAY BOARD ASS'Y
L1 L4 L5 L3 L6
CF1 CF2 CF3
996500039351 994000003655 996500039350 994000005391 994000004611
994000002857 996510001947 994000005389
- IC & TRANSISTORS -
IC1 IC401 Q1 Q2 Q3
Q4 Q401 Q402 Q403 Q5
994000005387 994000004366 994000004606 994000004338 994000004338
994000003937 994000004338 996500039345 996500039345 994000004338
FM COIL 4.5x4.5T (0.8mm) FM COIL 4.5X3.5T FM COIL 4.5x2.5T (0.8mm) I.F.T 7.5X7.5MM 705 (RED) I.F.T 7MM #7M1A2224N
CERAMIC FILTER SFU450B CERAMIC FILTER LT10.7MA5-A DISC. FILTER JT10.7MG33-A
IC TA2180FN IC (TEK) ET8861S TRANSISTOR KTK161Y SMD TRANSISTORS PMBT3904 SMD TRANSISTORS PMBT3904
SMD TRANSISTORS PMBT3906 SMD TRANSISTORS PMBT3904 TRANSISTORS 2W 8050D TRANSISTORS 2W 8050D SMD TRANSISTORS PMBT3904
Note: Only these parts mentioned in the list are
normal service parts.
Page 23
MECHANICAL PARTSLIST
1 2 3 8 9
10 11 12 14 13
15 16 32 34 35
36 52 54 55
996500039695 996510002167 996500039697 994000005397 996500039698
994000004392 996510000865 996510000864 996510000866 996510002168
996510000867 996500039699 996500039360 994000000505 994000000506
994000005401 996510002169
!
994000005398 994000002354
ACCESSORIES
BOTTOM CABINET FRONT CABINET ASSY REAR CABINET BACK LIGHT LENS CD DOOR(BLK)
LASER COVER (FOR SANYO CD) CD GEAR BLK CD GEAR BRACKET TUNING GEAR 1 BLK
TUNING GEAR 2 BLK TUNING KNOB RUBBER FOOT(BLK) CD DAMPER 658 TA 30 CD DAMPER 658 TB 40
CD DOOR SPRING TRANSF.EI48 240V HF-S48F19TM CD MECHANISM DA11B3VF CD DOOR SWITCH DLS-02-W-1
AM RC SPEA
996510000269 996510002170 996510002171
AM LOOP ANT ASS'Y REMOTE CONTROL ASS'Y SPEAKER BOX ASS'Y (2W)
Note: Only these parts mentioned in the list are
normal service parts.
Page 24
REVISION LIST
1
0
- 1
Version 1.0 (3141 785 30
99
0)
- Initial Release
Version 1.1 (3141 785 30
99
1)
- New versions MC108/93 is introduced.
- Pages
- Pages
8
-2
-1 and
9
: Mechanical parts list adapted.
: Electrical parts list adapted.
2
-
9
Version 1.2 (3141 785 30992)
- New versions MC108B /79 is introduced.
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