Philips Magnetoresistive Sensor User Manual

DISCRETE SEMICONDUCTORS
General
Magnetoresistive sensors for magnetic field measurement
2000 Sep 06
Philips Semiconductors
Magnetoresistive sensors for magnetic field measurement
CONTENTS General field measurement
Operating principles
Philips magnetoresistive sensors
Flipping
Effect of temperature on behaviour
Using magnetoresistive sensors
Further information for advanced users
Appendix 1: The magnetoresistive effect
Appendix 2: Sensor flipping
Appendix 3: Sensor layout.
General
Fig.1 Philips magnetoresistive sensors.
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Philips Semiconductors
Magnetoresistive sensors for magnetic field measurement
The KMZ range of magnetoresistive sensors is characterized by high sensitivity in the detection of magneticfields,awideoperatingtemperaturerange,alow and stable offset and low sensitivity to mechanical stress. They therefore provide an excellent means of measuring both linear and angular displacement under extreme environmental conditions, because their very high sensitivity means that a fairlysmall movement of actuating components in, for example, cars or machinery (gear wheels, metal rods, cogs, cams, etc.) can create measurable changes in magnetic field. Other applications for magnetoresistive sensors include rotational speed measurement and current measurement.
Examples where their properties can be put to good effect can be found in automotive applications, such as wheel speed sensors for ABS and motor management systems and position sensors for chassis position, throttle and pedal position measurement. Other examples include instrumentation and control equipment, which often require position sensors capable of detecting displacements in the region of tenths of a millimetre (or even less), and in electronic ignition systems, which must be able to determine the angular position of an internal combustion engine with great accuracy.
Finally, because of their high sensitivity, magnetoresistive sensors can measure very weak magnetic fields and are thus ideal for application in electronic compasses, earth field correction and traffic detection.
Ifthe KMZ sensors are to be usedtomaximum advantage, however, it is important to have a clear understanding of their operating principles and characteristics, and how theirbehaviourmay be affected by external influences and by their magnetic history.
Operating principles
Magnetoresistive (MR) sensors make use of the magnetoresistive effect, the property of a current-carrying magnetic material to change its resistivity in the presence of an external magnetic field (the common units used for magnetic fields are given in Table 1).
Table 1 Common magnetic units
1 kA/m = 1.25 mTesla (in air) 1 mT = 10 Gauss
The basic operating principle of an MR sensor is shown in Fig.2.
General
α
Current
2
I
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H
R = R R cos α
00
Permalloy
Magnetization
Fig.2 The magnetoresistive effect in permalloy.
Figure 2 shows a strip of ferromagnetic material, called permalloy (19%Fe, 81%Ni). Assume that, when no external magnetic field is present, the permalloy has an internal magnetization vector parallel to the current flow (shown to flow through the permalloy from left to right). If an external magnetic field H is applied, parallel to the plane of the permalloy but perpendicular to the current flow,the internal magnetization vector of thepermalloy will rotate around an angle α. As a result, the resistance of R of the permalloy will change as a function of the rotation angle α, as given by:
RRO∆ROcos2α+=
and Ro are material parameters and to achieve
R
o
optimum sensor characteristics Philips use Fe19Ni81, which has a high Rovalue and low magnetostriction. With this material, Ro is of the order of 3%. For more information on materials, see Appendix 1.
It is obvious from this quadratic equation, that the resistance/magneticfieldcharacteristicisnon-linearandin addition, each value of R is not necessarily associated with a unique value of H (see Fig.3). For more details on the essentials of the magnetoresistive effect, please refer to the Section “Further information for advanced users” laterin this chapter or Appendix 1, which examines the MR effect in detail.
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Philips Semiconductors
Magnetoresistive sensors for magnetic field measurement
handbook, halfpage
Fig.3 The resistance of the permalloy as a
function of the external field.
R
H
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General
In this basic form, the MR effect can be used effectively for angular measurement and some rotational speed measurements, which do not require linearization of the sensor characteristic.
In the KMZ series of sensors, four permalloy strips are arranged in a meander fashion on the silicon (Fig.4 shows one example, of the pattern on a KMZ10). They are connected in a Wheatstone bridge configuration, which has a number of advantages:
Reduction of temperature drift
Doubling of the signal output
The sensor can be aligned at the factory.
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Fig.4 KMZ10 chip structure.
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Magnetoresistive sensors for magnetic field measurement
Two further resistors, RT, are included, as shown in Fig.5. Theseare for trimming sensor offset down to (almost)zero during the production process.
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T
V
CC
R
T
GND
2 1
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O
General
Forsome applications however, the MR effect can be used to its best advantage when the sensor output characteristic has been linearized. These applications include:
Weak field measurements, such as compass applications and traffic detection;
Current measurement; and
Rotational speed measurement.
For an explanation of how the characteristic is linearized, please refer to the Section “Further information for advanced users” later in this chapter.
Philips magnetoresistive sensors
Based on the principles described, Philips has a family of basic magnetoresistive sensors. The main characteristics of the KMZ sensors are given in Table 2.
Fig.5 Bridge configuration with offset trimmed to
zero, by resistors RT.
Table 2 Main characteristics of Philips sensors
SENSOR
TYPE
PACKAGE
FIELD
RANGE
(kA/m)
(1)
V
(V)
CC
SENSITIVITY
mV V()
--------------------­kA m()
R
bridge
(k)
LINEARIZE
MR
EFFECT
APPLICATION
EXAMPLES
KMZ10A SOT195 0.5 to +0.5 9 16.0 1.2 Yes compass, navigation, metal KMZ10A1
(2)
SOT195 0.05 to +0.05 9 22.0 1.3 Yes
detection, traffic control
KMZ10B SOT195 2.0 to +2.0 12 4.0 2.1 Yes current measurement, KMZ10C SOT195 7.5 to +7.5 10 1.5 1.4 Yes
angular and linear position, reference mark detection,
wheel speed KMZ51 SO8 0.2 to +0.2 8 16.0 2.0 Yes compass, navigation, metal KMZ52 SO16 0.2 to +0.2 8 16.0 2.0 Yes
detection, traffic control
Notes
1. In air, 1 kA/m corresponds to 1.25 mT.
2. Data given for operation with switched auxiliary field.
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Philips Semiconductors
Magnetoresistive sensors for magnetic field measurement
Flipping
The internal magnetization of the sensor strips has two stable positions. So, if for any reason the sensor is influenced by a powerful magnetic field opposing the internal aligning field, the magnetization may flip from one position to the other, and the strips become magnetized in the opposite direction (from, for example, the ‘+x’ to the ‘x’ direction). As demonstrated in Fig.6, this can lead to drastic changes in sensor characteristics.
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10
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H (kA/m)
y
General
The field (e.g. ‘Hx’) needed to flip the sensor magnetization, and hence the characteristic, depends on the magnitude of the transverse field ‘Hy’: the greater the field ‘Hy’, the smaller the field ‘Hx’. This follows naturally, since the greater the field ‘Hy’, the closer the magnetization's rotation approaches 90°, and hence the easier it will be to flip it into a corresponding stable position in the ‘x’ direction.
Looking at the curve in Fig.7 where Hy= 0.5 kA/m, for such a low transverse field the sensor characteristic is stable for all positive values of Hx and a reverse field of 1 kA/m is required before flipping occurs. At Hy= 2 kA/m however, the sensor will flip even at smaller values of ‘Hx’ (at approximately 0.5 kA/m).
Fig.6 Sensor characteristics.
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reversal
of sensor
characteristics
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100
50
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3
2
50
100
1231
H =
y
2 kA/m
0.5 kA/m
H (kA/m)
x
Fig.7 Sensor output ‘Vo’ as a function of the auxiliary field ‘Hx’ for several values of transverse field ‘Hy’.
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Magnetoresistive sensors for magnetic field measurement
Figure 7 also shows that the flipping itself is not instantaneous, because not all the permalloy strips flip at thesamerate.Inaddition, it illustrates the hysteresis effect exhibited by the sensor. For more information on sensor flipping, see Appendix 2 of this chapter.
Effect of temperature on behaviour
Figure 8 shows that the bridge resistance increases linearly with temperature, due to the bridge resistors’ temperature dependency (i.e. the permalloy) for a typical KMZ10B sensor. The data sheets show also the spread in this variation due to manufacturing tolerances and this should be taken into account when incorporating the sensors into practical circuits.
In addition to the bridge resistance, the sensitivity also varies with temperature. This can be seen from Fig.9, which plots output voltage against transverse field ‘Hy’ for various temperatures. Figure 9 shows that sensitivity falls with increasing temperature (actual values for given for every sensor in the datasheets). The reason for this is rather complex and is related to theenergy-band structure of the permalloy strips.
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handbook, halfpage
3
R
bridge
(k)
2
1
40 160
0 40 80 120
Fig.8 Bridge resistance of a KMZ10B sensor as
a function of ambient temperature.
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T ( C)
amb
o
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Philips Semiconductors
Magnetoresistive sensors for magnetic field measurement
V
O
(mV/V)
15
10
5
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T = 25 C
amb
o
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General
0
5
10
operating range
15
32
1
0
1
2
H (kA/m)
3
y
Fig.9 Output voltage ‘Vo’ as a fraction of the supply voltage of a KMZ10B sensor as a function of transversefield
‘Hy’ for several temperatures.
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Magnetoresistive sensors for magnetic field measurement
Figure 10 is similar to Fig.9, but with the sensor powered by a constant current supply. Figure 10 shows that, in this case, the temperature dependency of sensitivity is significantly reduced. This is a direct result of the increase in bridge resistance with temperature (see Fig.8), which
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General
partly compensates the fall in sensitivity by increasing the voltage across the bridge and hence the output voltage. Figure 8 demonstrates therefore the advantage of operating with constant current.
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T = 25 C
amb
o o
25 C
o
75 C
o
125 C
25
0
25
50
75
42
operating range
0
2
H (kA/m)
y
4
Fig.10 Output voltage ‘Vo’ of a KMZ10B sensor as a function of transverse field ‘Hy’ for several temperatures.
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