Philips LC4.9U AA Service Manual

Color Television Chassis
LC4.9U
For manual LGE plasma panel see: 3122 785 15590
For manual FHP PDP panel see: 3122 785 14580
For manual SDI PDP panel see: 3122 785 14990
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Contents Page Contents Page
1. Technical Specifications, Connections, and Chassis Overview 2
2. Safety Instructions, Warnings, and Notes 4
3. Directions for Use 6
4. Mechanical Instructions 7
5. Service Modes, Error Codes, and Fault Finding 14
6. Block Diagrams, Test Point Overviews, and
Waveforms
Wiring Diagram 42” FHP 23 Wiring Diagram 42” SDI 24 Block Diagram Supply 42” FHP/LGE 25 Block Diagram Video 26 Block Diagram Audio 27 I2C Overview 28 Supply Line Overview 29
7. Circuit Diagrams and PWB Layouts Diagram PWB PDP FHP Supply: Filter Standby (A2) 30 35-40 PDP FHP Supply: Protection (A3) 31 35-40 PDP FHP Supply: Pre Conditioner (A5) 32 35-40 PDP FHP Supply: LLC Supply (A6) 33 35-40 PDP FHP Supply: AUX Supply (A7) 34 35-40 SSB: Tuner and IF (B1) 41 64-73 SSB: Hercules (B2) 42 64-73 SSB: Sync Interface (B3) 43 64-73 SSB: Audio Delay Line (Lipsync) (B4)44 64-73 SSB: Audio Processing (B5) 45 64-73 SSB: DC-DC Converter (B6) 46 64-73 SSB: Diversity Tables B1-B6 (B1-B6) 47 SSB: Scaler (B7) 48 64-73 SSB: Scaler (B8) 49 64-73 SSB: Scaler Interface (B9) 50 64-73 SSB: SDRAM (B10) 51 64-73 SSB: Flash / Control (B11) 52 64-73 SSB: HDMI (B12) 53 64-73
©
Copyright 2005 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
SSB: MUX-Sync Interface (B13) 54 64-73 SSB: Top Connectors (B16) 55 64-73 SSB: Side Connectors (B17) 56 64-73 SSB: ADC (B18) 57 64-73 SSB: Columbus (B19) 58 64-73 SSB: EPLD (B20) 59 64-73 SSB: EPLD (B21) 60 64-73 SSB: Diversity Tables B9-B21 (B9-B21) 61 SSB: Digital I/O (B22) 62 64-73 SSB: Cinch Analog I/O (1FH) (B23) 63 64-73 PDP Audio Amplifier Panel (C) 74 75 Side I/O Panel (D) 76 77 Control Board (E) 78 78 LED Panel (J) 79 80
8. Alignments 81
9. Circuit Descriptions, Abbreviation List, and IC Data Sheets 85 Abbreviation List 93 IC Data Sheets 96
10. Spare Parts List 100
11. Revision List 106
Published by WS 0665 BG CD Customer Service Printed in the Netherlands Subject to modification EN 3122 785 16111
EN 2 LC4.9U AA1.
Technical Specifications, Connections, and Chassis Overview

1. Technical Specifications, Connections, and Chassis Overview

Index of this chapter:

1.1 Technical Specifications

1.2 Connection Overview

1.3 Chassis Overview
Notes:
Figures can deviate due to the different set executions.
Specifications are indicative (subject to change).
1.1 Technical Specifications

1.1.1 Vision

Display type : Plasma Screen size : 42” (107 cm), 16:9 Resolution (HxV pixels) : 42 inch: 852 x 480 Contrast ratio :
- 42PF7320 /28 : 10,000:1 Light output (cd/m Viewing angle (HxV degrees) : 160x160 Tuning system : PLL TV Colour systems : PAL N, PAL M
Video playback : PAL B/G; PAL
Supported computer formats : VGA (640x480)
Supported video formats : 640x480i - 1fH
Presets/channels : 125 presets Tuner bands : VHF
2
) : 1000
:NTSC
: NTSC M/N 3.58, 4.43
: SVGA (800x600) : XVGA (1024x768)
: 720x576i - 1fH : 640x480p - 2fH : 720x576p - 2fH : 852x480p - 2fH : 1280x720 - 3fH : 1920x1080i - 2fH
: UHF : S-band : Hyperband
1.2 Connection Overview
Note: The following connector colour abbreviations are used
(acc. to DIN/IEC 757): Bk= Black, Bu= Blue, Gn= Green, Gy= Grey, Rd= Red, Wh= White, and Ye= Yellow.

1.2.1 Side I/O connections

AudioS-Video Video
LR
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Figure 1-1 Side I/O connections
S-Video (Hosiden): Video Y/C - In
1 -Ground Y Gnd H 2 -Ground C Gnd H 3 - Video Y 1 V 4 - Video C 0.3 V
Cinch: Video CVBS - In, Audio - In
Ye -Video CVBS 1 V Wh - Audio L 0.5 V Rd - Audio R 0.5 V
Mini Jack: Audio Head phone - Out
Bk - Head phone 32 - 600 ohm / 10 mW ot

1.2.2 Rear Connections

/ 75 ohm j
PP
/ 75 ohm j
PP
/ 75 ohm jq
PP
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS

1.1.2 Sound

Sound systems : Virtual Dolby
Surround :Stereo : SAP
Maximum power (W
) : 2 x 15
RMS

1.1.3 Miscellaneous

Power supply:
- Mains voltage (V
) : 100 - 250
AC
- Mains frequency (Hz) : 50 - 60
Ambient conditions:
- Temperature range (°C) : +5 to +40
- Maximum humidity : 90% R.H.
Power consumption
- Normal operation (W) : 220
- Stand-by (W) : < 2
Dimensions (WxHxD cm) : 42 inch: 124x68x12.6
Weight (kg) : 42 inch: 42
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Figure 1-2 Rear I/O
Aerial - In
- - IEC-type (EU) Coax, 75 ohm D
Cinch: Video CVBS - In, Audio - In
Ye -Video CVBS 1 V Wh - Audio L 0.5 V Rd - Audio R 0.5 V
/ 75 ohm jq
PP
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS
Cinch: Video CVBS - Out, Audio - Out
Ye -Video CVBS 1 V Wh - Audio L 0.5 V Rd - Audio R 0.5 V
/ 75 ohm kq
PP
/10 kohm kq
RMS
/ 10 kohm kq
RMS
Cinch: CVI-1 Video YPbPr - In
Gn - Video Y 1 V Bu -Video Pb 0.7 V Rd - Video Pr 0.7 V
/ 75 ohm jq
PP
/ 75 ohm jq
PP
/ 75 ohm jq
PP
Cinch: CVI-1 Audio - In
Rd - Audio - R 0.5 V Wh - Audio - L 0.5 V
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS
Technical Specifications, Connections, and Chassis Overview
EN 3LC4.9U AA 1.
Cinch: PC Audio - In
Rd - Audio - R 0.5 V Wh - Audio - L 0.5 V
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS
S-Video (Hosiden): Video Y/C - In
1 - Ground Y Gnd H 2 - Ground C Gnd H 3 - Video Y 1 V 4 - Video C 0.3 V
Service connector (ComPair)
1 - SDA-S I 2 - SCL-S I
/ 75 ohm j
PP
P / 75 ohm j
PP
2
C Data (0 - 5 V) jk
2
C Clock (0 - 5 V) j
3 - Ground Gnd H
Service connector (UART)
1 - UART_TX Transmit k 2 - Ground Gnd H 3 - UART_RX Receive j
HDMI/PC-D: Digital Video, Digital Audio - In
19
18 2
1
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Figure 1-3 HDMI (type A) connector
1 - D2+ Data channel j 2 - Shield Gnd H 3 - D2- Data channel j 4 - D1+ Data channel j 5 - Shield Gnd H 6 - D1- Data channel j 7 - D0+ Data channel j 8 - Shield Gnd H
9 - D0- Data channel j 10 - CLK+ Data channel j 11 - Shield Gnd H 12 - CLK- Data channel j 13 - n.c. 14 - n.c. 15 - DDC_SCL DDC clock j 16 - DDC_SDA DDC data jk 17 - Ground Gnd H 18 - +5V j 19 - HPD Hot Plug Detect j 20 - Ground Gnd H
PC VGA/DVI-2: Video 2fH RGB/YPbPr - In
1
5
6
11
10
15
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Figure 1-4 VGA Connector
1 - Video Red/Pr 0.7 V 2 - Video Green/Y 0.7 V 3 - Video Blue/Pb 0.7 V 4-n.c.
/ 75 ohm j
PP
/ 75 ohm j
PP
/ 75 ohm j
PP
5 - Ground Gnd H 6 - Ground Red Gnd H 7 - Ground Green Gnd H 8 - Ground Blue Gnd H 9-+5V
+5 V j
DC
10 - Ground Sync Gnd H 11 - n.c. 12 - DDC_SDA DDC data j 13 - H-sync 0 - 5 V j 14 - V-sync 0 - 5 V j 15 - DDC_SCL DDC clock j

1.3 Chassis Overview

PLASMA DISPLAY PANEL
LOUDSPEAKER COMPARTMENT
SMALL SIGNAL
B
BOARD
KEYBOARD CONTROL
E
PANEL

Figure 1-5 CBA locations

PDP AUDIO
AMPLIFIER PANEL
POWER SUPPLY
PANEL
LOUDSPEAKER
COMPARTMENT
IR & LED PANEL
SIDE I/O PANEL
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C
A
J
D
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EN 4 LC4.9U AA2.
Safety Instructions, Warnings, and Notes

2. Safety Instructions, Warnings, and Notes

Index of this chapter:

2.1 Safety Instructions

2.2 Warnings

2.3 Notes

2.1 Safety Instructions
Safety regulations require the following during a repair:
Connect the set to the Mains (AC Power) via an isolation transformer (> 800 VA).
Replace safety components, indicated by the symbol h, only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard.
Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points:
Route the wire trees correctly and fix them with the mounted cable clamps.
Check the insulation of the Mains (AC Power) lead for external damage.
Check the strain relief of the Mains (AC Power) cord for proper function.
Check the electrical DC resistance between the Mains (AC Power) plug and the secondary side (only for sets that have a Mains (AC Power) isolated power supply):
1. Unplug the Mains (AC Power) cord and connect a wire
between the two pins of the Mains (AC Power) plug.
2. Set the Mains (AC Power) switch to the "on" position
(keep the Mains (AC Power) cord unplugged!).
3. Measure the resistance value between the pins of the
Mains (AC Power) plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be between 4.5 Mohm and 12 Mohm.
4. Switch "off" the set, and remove the wire between the
two pins of the Mains (AC Power) plug.
Check the cabinet for defects, to prevent touching of any inner parts by the customer.
2.3 Notes

2.3.1 General

Measure the voltages and waveforms with regard to the
chassis (= tuner) ground (H), or hot ground (I), depending on the tested area of circuitry. The voltages and waveforms shown in the diagrams are indicative. Measure them in the Service Default Mode (see chapter 5) with a colour bar signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated otherwise) and picture carrier at 475.25 MHz for PAL, or
61.25 MHz for NTSC (channel 3).
Where necessary, measure the waveforms and voltages
with (D) and without (E) aerial signal. Measure the voltages in the power supply section both in normal operation (G) and in stand-by (F). These values are indicated by means of the appropriate symbols.
The semiconductors indicated in the circuit diagram and in the parts lists, are interchangeable per position with the semiconductors in the unit, irrespective of the type indication on these semiconductors.

2.3.2 Schematic Notes

All resistor values are in ohms, and the value multiplier is often used to indicate the decimal point location (e.g. 2K2 indicates 2.2 kohm).
Resistor values with no multiplier may be indicated with either an "E" or an "R" (e.g. 220E or 220R indicates 220 ohm).
All capacitor values are given in micro-farads (µ= x10 nano-farads (n= x10
Capacitor values may also use the value multiplier as the decimal point indication (e.g. 2p2 indicates 2.2 pF).
An "asterisk" (*) indicates component usage varies. Refer to the diversity tables for the correct values.
The correct component values are listed in the Spare Parts List. Therefore, always check this list when there is any doubt.
-9
), or pico-farads (p= x10
-12
-6
),
).
2.2 Warnings
All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD w). Careless handling during repair can reduce life drastically. Make sure that, during repair, you are connected with the same potential as the mass of the set by a wristband with resistance. Keep components and tools also at this same potential. Available ESD protection equipment: – Complete kit ESD3 (small tablemat, wristband,
connection box, extension cable and earth cable) 4822 310 10671.
– Wristband tester 4822 344 13999.
Be careful during measurements in the high voltage section.
Never replace modules or other components while the unit is switched "on".
When you align the set, use plastic rather than metal tools. This will prevent any short circuits and the danger of a circuit becoming unstable.

2.3.3 Rework on BGA (Ball Grid Array) ICs

General
Although (LF)BGA assembly yields are very high, there may still be a requirement for component rework. By rework, we mean the process of removing the component from the PWB and replacing it with a new component. If an (LF)BGA is removed from a PWB, the solder balls of the component are deformed drastically so the removed (LF)BGA has to be discarded.
Device Removal
As is the case with any component that, is being removed, it is essential when removing an (LF)BGA, that the board, tracks, solder lands, or surrounding components are not damaged. To remove an (LF)BGA, the board must be uniformly heated to a temperature close to the reflow soldering temperature. A uniform temperature reduces the risk of warping the PWB. To do this, we recommend that the board is heated until it is certain that all the joints are molten. Then carefully pull the component off the board with a vacuum nozzle. For the appropriate temperature profiles, see the IC data sheet.
Area Preparation
When the component has been removed, the vacant IC area must be cleaned before replacing the (LF)BGA. Removing an IC often leaves varying amounts of solder on the mounting lands. This excessive solder can be removed with either a solder sucker or solder wick. The remaining flux can be removed with a brush and cleaning agent.
Safety Instructions, Warnings, and Notes
EN 5LC4.9U AA 2.
After the board is properly cleaned and inspected, apply flux on the solder lands and on the connection balls of the (LF)BGA. Note: Do not apply solder paste, as this has been shown to result in problems during re-soldering.
Device Replacement
The last step in the repair process is to solder the new component on the board. Ideally, the (LF)BGA should be aligned under a microscope or magnifying glass. If this is not possible, try to align the (LF)BGA with any board markers. So as not to damage neighbouring components, it may be necessary to reduce some temperatures and times.
More Information
For more information on how to handle BGA devices, visit this URL: www.atyourservice.ce.philips.com (needs subscription, not available for all regions). After login, select “Magazine”, then go to “Repair Downloads”. Here you will find Information on how to deal with BGA-ICs.

2.3.4 Lead-free Solder

Philips CE is producing lead-free sets (PBF) from 1.1.2005 onwards.
Identification: The bottom line of a type plate gives a 14-digit serial number. Digits 5 and 6 refer to the production year, digits 7 and 8 refer to production week (in example below it is 1991 week 18).
To avoid wear-out of tips, switch “off” unused equipment or reduce heat.
Mix of lead-free soldering tin/parts with leaded soldering tin/parts is possible but PHILIPS recommends strongly to avoid mixed regimes. If this cannot be avoided, carefully clear the solder-joint from old tin and re-solder with new tin.
Use only original spare-parts listed in the Service-Manuals. Not listed standard material (commodities) has to be purchased at external companies.
Special information for lead-free BGA ICs: these ICs will be delivered in so-called "dry-packaging" to protect the IC against moisture. This packaging may only be opened shortly before it is used (soldered). Otherwise the body of the IC gets "wet" inside and during the heating time the structure of the IC will be destroyed due to high (steam-) pressure inside the body. If the packaging was opened before usage, the IC has to be heated up for some hours (around 90°C) for drying (think of ESD-protection!). Do not re-use BGAs at all!
For sets produced before 1.1.2005, containing leaded soldering tin and components, all needed spare parts will be available till the end of the service period. For the repair of such sets nothing changes.
In case of doubt whether the board is lead-free or not (or with mixed technologies), you can use the following method:
Always use the highest temperature to solder, when using SAC305 (see also instructions below).
De-solder thoroughly (clean solder joints to avoid the mixing of two alloys).
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Figure 2-1 Serial number example
Regardless of the special lead-free logo (which is not always indicated), one must treat all sets from this date onwards according to the rules as described below.
P
b
Figure 2-2 Lead-free logo
Due to lead-free technology some rules have to be respected by the workshop during a repair:
Use only lead-free soldering tin Philips SAC305 with order code 0622 149 00106. If lead-free solder paste is required, please contact the manufacturer of your soldering equipment. In general, use of solder paste within workshops should be avoided because paste is not easy to store and to handle.
Use only adequate solder tools applicable for lead-free soldering tin. The solder tool must be able: – To reach a solder-tip temperature of at least 400°C. – To stabilise the adjusted temperature at the solder-tip. – To exchange solder-tips for different applications.
Adjust your solder tool so that a temperature of around 360°C - 380°C is reached and stabilised at the solder joint. Heating time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C, otherwise wear-out of tips will increase drastically and flux-fluid will be destroyed.
Caution: For BGA-ICs, you must use the correct temperature profile, which is coupled to the 12NC. For an overview of these profiles, visit the website www.atyourservice.ce.philips.com (needs subscription, but is not available for all regions). You will find this and more technical information within the "Magazine", chapter "Repair Downloads". For additional questions please contact your local repair help desk.

2.3.5 Practical Service Precautions

It makes sense to avoid exposure to electrical shock. While some sources are expected to have a possible dangerous impact, others of quite high potential are of limited current and are sometimes held in less regard.
Always respect voltages. While some may not be dangerous in themselves, they can cause unexpected reactions that are best avoided. Before reaching into a powered TV set, it is best to test the high voltage insulation. It is easy to do, and is a good service precaution.
EN 6 LC4.9U AA3.

3. Directions for Use

You can download this information from the following websites:
http://www.philips.com/support http://www.p4c.philips.com
Directions for Use

4. Mechanical Instructions

Mechanical Instructions
EN 7LC4.9U AA 4.
Index of this chapter:

4.1 Cable Dressing

4.2 Service Positions

4.3 Assy/Panel Removal
4.4 Set Re-assembly
4.1 Cable Dressing
Notes:
Figures below can deviate slightly from the actual situation, due to the different set executions.
Follow the disassembling instructions in described order.
4.2 Service Positions
For easy servicing of this set, there are a few possibilities created:
The buffers from the packaging (see figure "Rear cover").
Foam bars (created for service).
Aluminium service stands (created for Service).

4.2.1 Foam Bars

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Figure 4-2 Foam bars
The foam bars (order code 3122 785 90580 for two pieces) can be used for all types and sizes of Flat TVs. By laying the TV

Figure 4-1 Cable dressing

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face down on the (ESD protective) foam bars, a stable situation is created to perform measurements and alignments. By placing a mirror under the TV, you can monitor the screen.

4.2.2 Aluminium Stands

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Figure 4-3 Aluminium stands (drawing of MkI)
The aluminium stands (order code 3122 785 90480) can be mounted with the back cover removed or still left on. So, the stand can be used to store products or to do measurements. It is also very suitable to perform duration tests without taking much space, without having the risk of overheating, or the risk of products falling. The stands can be mounted and removed
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quick and easy with use of the delivered screws that can be tightened and loosened manually without the use of tools. See figure above.
Note: Only use the delivered screws to mount the monitor to the stands.

4.3 Assy/Panel Removal

4.3.1 Metal Rear Cover

Mechanical Instructions
Caution: Disconnect the Mains/AC Power cord before you remove the rear cover!
1. Place the TV set upside down on a table top, using the foam bars (see part "Foam Bars"). Caution: do not put pressure on the display, but let the monitor lean on the speakers or the Front cover.
2. Remove all T10 screws around the edges of the metal rear cover: “parker” screws around the outer rim, “tapping” screws around the connector plate.
3. Remove the four "mushrooms" from the rear cover.
4. Lift the metal rear cover from the set. Make sure that wires and flat foils are not damaged.

4.3.2 Speaker Compartment Cover

After removing the metal rear cover, you gain access to the Speaker Compartment covers.
1. Remove all T10 screws [1] around the outer rim of the cover (see Figure “Speaker compartment cover removal”).
2. Remove the T10 screws [2] on top of the inner rim, including the one which secures the grounding clamp (3, see Figure “Grounding clamp”).
3. Now, remove the plastic cable fixation noose (4, see Figure “Cable fixation noose”).
4. After removal of all the screws, slightly push the top of the cover inwards. This will lift the outer rim slightly up so you can take the cover out.
3
Figure 4-5 Grounding clamp
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1
2
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Figure 4-4 Speaker compartment cover removal
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4
Figure 4-6 Cable fixation noose
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Mechanical Instructions
EN 9LC4.9U AA 4.

4.3.3 Side I/O Panel

After removal of the Speaker Compartment Covers, this panel is accessible.
1. Disconnect the cable (1) from the panel.
2. Remove the T10 mounting screws [2] that hold the assy.
3. Remove the panel from its bracket [3], by pushing against the front side of the side I/O cinch connectors.
1 3
2
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4.3.4 LED Panel

1
2
Figure 4-8 LED panel
1. Remove the fixation screws (1) and take the panel out of its brackets.
2. Disconnect the cable (2) from the panel.

4.3.5 Keyboard Control Panel

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Figure 4-7 Side I/O panel removal
When it is defective, replace the whole unit.
2
1
3
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Figure 4-9 Keyboard control panel
1. Remove the panel (1) from its three brackets (2).
2. Disconnect the cable (3) from the panel.
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Mechanical Instructions

4.3.6 SSB Cover Shield

1
2
Figure 4-10 SSB cover shield

4.3.7 Small Signal Board

3
2
1
3
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1. Remove the two fixation screws (1) that secure the SSB board on the lower part of the SSB shielding, see Figure “SSB”.
2. Remove the SSB.

4.3.8 Power Supply Panel

Figure 4-12 SSB
3 3
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Figure 4-11 DVI-I connector and rear I/O panel screws
1. Very cautiously disconnect the LVDS cable (1) from the SSB panel (see Figure “SSB board cover shield”). Notice that this cable is very fragile.
2. Remove all other cables (2) from the SSB board (see Figure “SSB board cover shield”), including the grounding cable.
3. Remove the fixation screws (3), see Figure “SSB board cover shield” and remove the SSB shield with the SSB board inside, and the rear I/O panel still attached to it.
4. Remove the fixation screws (1) from the DVI-I connector and from the rear panel, see Figure “DVI-I connector and rear panel screws”, and remove the rear I/O panel from the SSB board.
5. Remove the upper part of the shield from the SSB panel, by unhooking it from its brackets. Be careful not to damage the LVDS connector on the SSB board, see Figure “SSB board cover shield”.
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1
2
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Figure 4-13 Power supply panel
1. Disconnect all cables (1) from the panel.
2. Remove the fixation screws (2) from the panel.
3. Take the panel out of its brackets.
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4.3.9 Class D Audio Amplifier Panel

3
1
2
Figure 4-14 Class D audio amplifier panel
1. Disconnect all cables (1) from the panel.
2. Pinch the plastic fixation clamps (2) firmly between your fingers, and pull the panel upwards.
3. Take the panel out of its brackets (3).
Mechanical Instructions
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EN 12 LC4.9U AA4.
Mechanical Instructions

4.3.10 Plasma Display Panel / Glass Plate

1. Remove the T20 display panel mounting screws [1].
2. Remove the T10 screws [2] from the mounting frame.
3. Unplug all cable(s): – LVDS cable at SSB side (fragile connector!). – SSB supply cables at the Main Supply board. – Mains cable at the Main Supply board. – Side I/O cable at SSB side (fragile connector!).
1
– Cable at LED panel. – Keyboard cable at SSB side. – Audio Amplifier supply cable at the Main Supply board. – Loudspeaker cables (incl. ferrites) at the Audio panel.
4. Lift the metal frame (together with all PWBs) from the display panel (see figure “Frame lift”).
5. After removal of the frame, lift the PDP from the set.
2
2
1
2
2
Figure 4-15 Display panel removal
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Figure 4-16 Frame lift
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4.3.11 PDP Glass Plate

In order to remove/exchange the PDP glass plate:
1. Remove the PDP as described earlier.
2. Remove the T10 screws [1] from the mounting frame.
3. After removal of the frame, you can lift the glass plate from the set.
Mechanical Instructions
1
EN 13LC4.9U AA 4.

4.4 Set Re-assembly

To re-assemble the whole set, execute all processes in reverse order.
Notes:
While re-assembling, make sure that all cables are placed and connected in their original positions. See Figure "Cable dressing". Be careful with the fragile LVDS cable.
For a complete description of the Plasma panel, see the LGE plasma panel Service Manual (12nc is listed on the front page).
Figure 4-17 Glass plate removal
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Service Modes, Error Codes, and Fault Finding

5. Service Modes, Error Codes, and Fault Finding

Index of this chapter:

5.1 Test Points

5.2 Service Modes

5.3 Problems and Solving Tips Related to CSM
5.4 Service Tools
5.5 Error Codes
5.6 The Blinking LED Procedure
5.7 Fault Finding and Repair Tips
5.1 Test Points
This chassis is equipped with test points in the service printing. In the schematics test points are identified with a rectangle box around Fxxx or Ixxx. Perform measurements under the following conditions:
Television set in Service Default Alignment Mode.
Video input: Colour bar signal.
Audio input: 3 kHz left channel, 1 kHz right channel.
5.2 Service Modes
Service Default mode (SDM) and Service Alignment Mode (SAM) offers several features for the service technician, while the Customer Service Mode (CSM) is used for communication between the call centre and the customer.
This chassis also offers the option of using ComPair, a hardware interface between a computer and the TV chassis. It offers the possibilities of structured troubleshooting, error code reading, and software version read-out for all chassis. Minimum requirements for ComPair: a Pentium processor, a Windows OS, and a CD-ROM drive (see also paragraph "ComPair").
How to Enter
To enter SDM, use one of the following methods:
Press the following key sequence on the remote control transmitter: “062596” directly followed by the MENU button (do not allow the display to time out between entries while keying the sequence).
Short "Service" jumpers on the TV board during cold start and apply mains (see Figure "Service jumpers"). Then press the mains button (remove the short after start-up). Caution: Entering SDM by shorting "Service" jumpers will override the +8V-protection. Do this only for a short period. When doing this, the service-technician must know exactly what he is doing, as it could damage the television set.
Or via ComPair.
1
F_15270_053.eps
180505
Figure 5-1 Service jumpers

5.2.1 Service Default Mode (SDM)

Purpose
To create a predefined setting for measurements to be made.
To override software protections.
To start the blinking LED procedure.
To inspect the error buffer.
To check the life timer.
Specifications
Tuning frequency: 61.25 MHz.
Colour system: NTSC.
All picture settings at 50% (brightness, colour contrast, hue).
Bass, treble, and balance at 50 %; volume at 25 %.
All service-unfriendly modes (if present) are disabled. The service unfriendly modes are: – Timer / Sleep timer. – Child / parental lock. –Blue mute. – Hotel / hospital mode. – Auto shut off (when no “IDENT” video signal is
received for 15 minutes). – Skipping of non-favourite presets / channels. – Auto-storage of personal presets. – Auto user menu time-out. – Auto Volume Levelling (AVL).
After entering SDM, the following screen is visible, with SDM in the upper right corner of the screen to indicate that the television is in Service Default Mode.
00035 LC4XAP1 1.14/S4XGNV 1.17 SDM ERR 0 0 0 0 0 OP 000 057 140 032 120 128 000
F_15430_058.eps
260705
Figure 5-2 SDM menu
Service Modes, Error Codes, and Fault Finding
EN 15LC4.9U AA 5.
How to Navigate
Use one of the following methods:
When you press the MENU button on the remote control, the set will switch on the normal user menu in the SDM mode.
On the TV, press and hold the VOLUME DOWN and press the CHANNEL DOWN for a few seconds, to switch from SDM to SAM and reverse.
How to Exit
Switch the set to STANDBY by pressing the mains button on the remote control transmitter or the television set. If you turn the television set off by removing the mains (i.e., unplugging the television) without using the mains button, the television set will remain in SDM when mains is re-applied, and the error buffer is not cleared.

5.2.2 Service Alignment Mode (SAM)

Purpose
To change option settings.
To display / clear the error code buffer.
To perform alignments.
Specifications
Operation hours counter (maximum five digits displayed).
Software version, Error codes, and Option settings display.
Error buffer clearing.
Option settings.
AKB switching.
Software alignments (Tuner, White Tone, Geometry & Audio).
NVM Editor.
ComPair Mode switching.
How to Enter
To enter SAM, use one of the following methods:
Press the following key sequence on the remote control transmitter: “062596" directly followed by the OSD/ STATUS/INFO(I+) button (do not allow the display to time out between entries while keying the sequence).
Or via ComPair.
After entering SAM, the following screen is visible, with SAM in the upper right corner of the screen to indicate that the television is in Service Alignment Mode.
00035 LC4XAP1 1.14/S4XGNV 1.17 SAM ERR 0 0 0 0 0
OP 000 057 140 032 120 128 000
. Clear Clear ? . Options . Tuner . White Tone . Audio . NVM Editor . SC NVM Editor
. ComPair Mode On
Figure 5-3 SAM menu
F_15430_059.eps
080605
Menu Explanation
1. LLLLL. This represents the run timer. The run timer counts normal operation hours, but does not count standby hours.
2. AAABCD-X.Y. This is the software identification of the main microprocessor: – A= the project name (LC04.x). – B= the region: E= Europe, A= Asia Pacific, U= NAFTA,
L= LATAM.
C= the software diversity:
Europe: T= 1 page TXT, F= Full TXT, V= Voice control.
LATAM and NAFTA: N= Stereo non-dBx, S= Stereo dBx.
Asian Pacific: T= TXT, N= non-TXT, C= NTSC.
ALL regions: M= mono, D= DVD, Q= Mk2.
D= the language cluster number. – X= the main software version number (updated with a
major change that is incompatible with previous versions).
Y= the sub software version number (updated with a
minor change that is compatible with previous versions).
3. EEEEE-F.GG. This is the software identification of the Scaler: – EEEEEE= the scaler sw cluster – F= the main sw version no. – GG= the sub-version no.
4. SAM. Indication of the Service Alignment Mode.
5. Error Buffer. Shows all errors detected since the last time the buffer was erased. Five errors possible.
6. Option Bytes. Used to set the option bytes. See “Options” in the Alignments section for a detailed description. Seven codes are possible.
7. Clear. Erases the contents of the error buffer. Select the CLEAR menu item and press the MENU RIGHT key. The content of the error buffer is cleared.
8. Options. Used to set the option bits. See “Options” in the Alignments section for a detailed description.
9. Tuner. Used to align the tuner. See “Tuner” in the Alignments section for a detailed description.
10. White Tone. Used to align the white tone. See “White Tone” in the Alignments section for a detailed description.
11. Audio. No audio alignment is necessary for this television set.
12. NVM Editor. Can be used to change the NVM data in the television set. See table “NVM data” further on.
13. SC NVM Editor. Can be used to edit Scaler NVM.
14. ComPaIr. Can be used to switch on the television to In System Programming (ISP) mode, for software uploading via ComPair. Caution: When this mode is selected without ComPair connected, the TV will be blocked. Remove the AC power to reset the TV.
How to Navigate
In SAM, select menu items with the MENU UP/DOWN keys on the remote control transmitter. The selected item will be highlighted. When not all menu items fit on the screen, use the MENU UP/DOWN keys to display the next / previous menu items.
With the MENU LEFT/RIGHT keys, it is possible to: – Activate the selected menu item. – Change the value of the selected menu item. – Activate the selected submenu.
In SAM, when you press the MENU button twice, the set will switch to the normal user menus (with the SAM mode still active in the background). To return to the SAM menu press the MENU or STATUS/EXIT button.
When you press the MENU key in while in a submenu, you will return to the previous menu.
EN 16 LC4.9U AA5.
Service Modes, Error Codes, and Fault Finding
How to Store SAM Settings
To store the settings changed in SAM mode, leave the top level SAM menu by using the POWER button on the remote control transmitter or the television set.
How to Exit
Switch the set to STANDBY by pressing the mains button on the remote control transmitter or the television set. If you turn the television set “off” by removing the mains (i.e., unplugging the television) without using the mains button, the television set will remain in SAM when mains is re-applied, and the error buffer is not cleared.

5.2.3 Customer Service Mode (CSM)

Purpose
The Customer Service Mode shows error codes and information on the TV’s operation settings. The call centre can instruct the customer (by telephone) to enter CSM in order to identify the status of the set. This helps the call centre to diagnose problems and failures in the TV set before making a service call. The CSM is a read-only mode; therefore, modifications are not possible in this mode.
How to Enter
To enter CSM, press the following key sequence on the remote control transmitter: “123654” (do not allow the display to time out between entries while keying the sequence).
Upon entering the Customer Service Mode, the following screen will appear:
1 00035 LC4XAP1 1.14/S4XGNV 1.17 CSM 2 CODES 0 0 0 0 0
3 OP 000 057 140 032 120 128 000 4 5 6 NOT TUNED 7 PAL 8 STEREO 9 CO 50 CL 50 BR 50 0 AVL Off
8. Displays the detected Audio (e.g. stereo/mono).
9. Displays the picture setting information.
10. Displays the sound setting information.
How to Exit
To exit CSM, use one of the following methods:
Press the MENU, STATUS/EXIT, or POWER button on the remote control transmitter.
Press the POWER button on the television set.

5.3 Problems and Solving Tips Related to CSM

5.3.1 Picture Problems

Note: The problems described below are all related to the TV
settings. The procedures used to change the value (or status) of the different settings are described.
Picture too Dark or too Bright
If:
The picture improves when you press the AUTO PICTURE button on the remote control transmitter, or
The picture improves when you enter the Customer Service Mode,
Then:
1. Press the AUTO PICTURE button on the remote control transmitter repeatedly (if necessary) to choose PERSONAL picture mode.
2. Press the MENU button on the remote control transmitter. This brings up the normal user menu.
3. In the normal user menu, use the MENU UP/DOWN keys to highlight the PICTURE sub menu.
4. Press the MENU LEFT/RIGHT keys to enter the PICTURE sub menu.
5. Use the MENU UP/DOWN keys (if necessary) to select BRIGHTNESS.
6. Press the MENU LEFT/RIGHT keys to increase or decrease the BRIGHTNESS value.
7. Use the MENU UP/DOWN keys to select PICTURE.
8. Press the MENU LEFT/RIGHT keys to increase or decrease the PICTURE value.
9. Press the MENU button on the remote control transmitter twice to exit the user menu.
10. The new PERSONAL preference values are automatically stored.
F_15430_060.eps
080605
Figure 5-4 CSM menu
Menu Explanation
1. Indication of the decimal value of the operation hours counter, Software identification of the main microprocessor (see "Service Default or Alignment Mode" for an explanation), and the service mode (CSM = Customer Service Mode).
2. Displays the last five errors detected in the error code buffer.
3. Displays the option bytes.
4. Displays the type number version of the set.
5. Reserved item for P3C call centres (AKBS stands for Advanced Knowledge Base System).
6. Indicates the television is receiving an "IDENT" signal on the selected source. If no "IDENT" signal is detected, the display will read "NOT TUNED"
7. Displays the detected Colour system (e.g. PAL/NTSC).
White Line around Picture Elements and Text
If:
The picture improves after you have pressed the AUTO PICTURE button on the remote control transmitter,
Then:
1. Press the AUTO PICTURE button on the remote control transmitter repeatedly (if necessary) to choose PERSONAL picture mode.
2. Press the MENU button on the remote control transmitter. This brings up the normal user menu.
3. In the normal user menu, use the MENU UP/DOWN keys to highlight the PICTURE sub menu.
4. Press the MENU LEFT/RIGHT keys to enter the PICTURE sub menu.
5. Use the MENU UP/DOWN keys to select SHARPNESS.
6. Press the MENU LEFT key to decrease the SHARPNESS value.
7. Press the MENU button on the remote control transmitter twice to exit the user menu.
8. The new PERSONAL preference value is automatically stored.
Service Modes, Error Codes, and Fault Finding
EN 17LC4.9U AA 5.
Snowy Picture
Check CSM line 6. If this line reads “Not Tuned”, check the following:
Antenna not connected. Connect the antenna.
No antenna signal or bad antenna signal. Connect a proper antenna signal.
The tuner is faulty (in this case line 2, the Error Buffer line, will contain error number 10). Check the tuner and replace/ repair the tuner if necessary.
Black and White Picture
If:
The picture improves after you have pressed the AUTO PICTURE button on the remote control transmitter,
Then:
1. Press the AUTO PICTURE button on the remote control transmitter repeatedly (if necessary) to choose PERSONAL picture mode.
2. Press the MENU button on the remote control transmitter. This brings up the normal user menu.
3. In the normal user menu, use the MENU UP/DOWN keys to highlight the PICTURE sub menu.
4. Press the MENU LEFT/RIGHT keys to enter the PICTURE sub menu.
5. Use the MENU UP/DOWN keys to select COLOR.
6. Press the MENU RIGHT key to increase the COLOR value.
7. Press the MENU button on the remote control transmitter twice to exit the user menu.
8. The new PERSONAL preference value is automatically stored.
Menu Text not Sharp Enough
If:
The picture improves after you have pressed the AUTO PICTURE button on the remote control transmitter,
Then:
1. Press the AUTO PICTURE button on the remote control transmitter repeatedly (if necessary) to choose PERSONAL picture mode.
2. Press the MENU button on the remote control transmitter. This brings up the normal user menu.
3. In the normal user menu, use the MENU UP/DOWN keys to highlight the PICTURE sub menu.
4. Press the MENU LEFT/RIGHT keys to enter the PICTURE sub menu.
5. Use the MENU UP/DOWN keys to select PICTURE.
6. Press the MENU LEFT key to decrease the PICTURE value.
7. Press the MENU button on the remote control transmitter twice to exit the user menu.
8. The new PERSONAL preference value is automatically stored.
You do not have to know anything about I
2
C commands
yourself because ComPair takes care of this.
3. ComPair speeds up the repair time since it can automatically communicate with the chassis (when the microprocessor is working) and all repair information is directly available. When ComPair is installed together with the Force/SearchMan electronic manual of the defective chassis, schematics and PWBs are only a mouse click away.
Specifications
ComPair consists of a Windows based fault finding program and an interface box between PC and the (defective) product. The ComPair interface box is connected to the PC via a serial (or RS-232) cable. For this chassis, the ComPair interface box and the TV communicate via a bi-directional service cable via the service connector(s).
The ComPair fault finding program is able to determine the problem of the defective television. ComPair can gather diagnostic information in two ways:
Automatically (by communicating with the television): ComPair can automatically read out the contents of the entire error buffer. Diagnosis is done on I ComPair can access the I ComPair can send and receive I
2
C/UART bus of the television.
2
2
C/UART level.
C/UART commands to the micro controller of the television. In this way, it is possible for ComPair to communicate (read and write) to devices on the I
2
C/UART buses of the TV-set.
Manually (by asking questions to you): Automatic diagnosis is only possible if the micro controller of the television is working correctly and only to a certain extent. When this is not the case, ComPair will guide you through the fault finding tree by asking you questions (e.g. Does the
screen give a picture? Click on the correct answer: YES / NO) and showing you examples (e.g. Measure test-point I7 and click on the correct oscillogram you see on the oscilloscope). You can answer by clicking on a link (e.g. text or a waveform picture) that will bring you to the next
step in the fault finding process.
By a combination of automatic diagnostics and an interactive question / answer procedure, ComPair will enable you to find most problems in a fast and effective way.
How to Connect
This is described in the chassis fault finding database in ComPair.
Caution: It is compulsory to connect the TV to the PC as shown in the picture below (with the ComPair interface in between), as the ComPair interface acts as a level shifter. If one connects the TV directly to the PC (via UART), ICs will be blown!
TO
UART SERVICE
CONNECTOR
TO I2C SERVICE CONNECTOR

5.4 Service Tools

5.4.1 ComPair

Introduction
ComPair (Computer Aided Repair) is a service tool for Philips Consumer Electronics products. ComPair is a further development on the European DST (service remote control), which allows faster and more accurate diagnostics. ComPair has three big advantages:
1. ComPair helps you to quickly get an understanding on how to repair the chassis in a short time by guiding you systematically through the repair procedures.
2. ComPair allows very detailed diagnostics (on I is therefore capable of accurately indicating problem areas.
2
C level) and
PC VCR I2CPower
9V DC
E_06532_021.eps
Figure 5-5 ComPair interface connection
180804
EN 18 LC4.9U AA5.
Service Modes, Error Codes, and Fault Finding
How to Order
ComPair order codes (US):
ComPair Software: ST4191.
ComPair Interface Box: 4822 727 21631.
AC Adapter: T405-ND.
ComPair Quick Start Guide: ST4190.
ComPair interface extension cable: 3139 131 03791.
ComPair UART interface cable: 3122 785 90630.
Note: If you encounter any problems, contact your local support desk.

5.4.2 LVDS Tool

Introduction
This service tool (also called “ComPair Assistant 1“) may help you to identify, in case the TV does not show any picture, whether the Small Signal Board (SSB) or the display of a Flat TV is defective. Furthermore it is possible to program EPLDs with this tool (Byteblaster). Read the user manual for an explanation of this feature.
Since 2004, the LVDS output connectors in our Flat TV models are standardised (with some exceptions). With the two delivered LVDS interface cables (31p and 20p) you can cover most chassis (in special cases, an extra cable will be offered).
When operating, the tool will show a small (scaled) picture on a VGA monitor. Due to a limited memory capacity, it is not possible to increase the size when processing high-resolution LVDS signals (>= 1280x768). Generally this tool is intended to determine if the SSB is working or not. Thus to determine if LVDS, RGB, and sync signals are okay.
How to Connect
Connections are explained in the user manual, which is delivered with the tool.
Note: To use the LVDS tool, you must have ComPair release 2004-1 (or later) on your PC (engine version >= 2.2.05). For every TV type number and screen size, one must choose the proper settings via ComPair. The ComPair file will be updated regularly with new introduced chassis information.

5.5 Error Codes

The error code buffer contains all errors detected since the last time the buffer was erased. The buffer is written from left to right. When an error occurs that is not yet in the error code buffer, it is displayed at the left side and all other errors shift one position to the right.

5.5.1 How to Read the Error Buffer

You can read the error buffer in 3 ways:
On screen via the SAM (if you have a picture).
Examples:
– ERROR: 0 0 0 0 0 : No errors detected – ERROR: 6 0 0 0 0 : Error code 6 is the last and only
detected error
– ERROR: 9 6 0 0 0 : Error code 6 was detected first and
error code 9 is the last detected (newest) error
Via the blinking LED procedure (when you have no picture). See “The Blinking LED Procedure”.
•Via ComPair.

5.5.2 How to Clear the Error Buffer

The error code buffer is cleared in the following cases:
By using the CLEAR command in the SAM menu: – To enter SAM, press the following key sequence on the
remote control transmitter: “062596” directly followed by the OSD/STATUS button (do not allow the display to time out between entries while keying the sequence).
– Make sure the menu item CLEAR is highlighted. Use
the MENU UP/DOWN buttons, if necessary.
– Press the MENU RIGHT button to clear the error
buffer. The text on the right side of the “CLEAR” line will change from “CLEAR?” to “CLEARED”
If the contents of the error buffer have not changed for 50 hours, the error buffer resets automatically.
Note: If you exit SAM by disconnecting the mains from the television set, the error buffer is not reset.
How to Order
LVDS tool (incl. two LVDS cables: 31p and 20p): 3122 785 90671.
Service Manual LVDS tool: 3122 785 00810.
Service Modes, Error Codes, and Fault Finding
EN 19LC4.9U AA 5.

5.5.3 Error Codes

In case of non-intermittent faults, write down the errors present in the error buffer and clear the error buffer before you begin the repair. This ensures that old error codes are no longer present. If possible, check the entire contents of the error buffer. In some situations, an error code is only the result of another error and not the actual cause of the problem (for example, a fault in the protection detection circuitry can also lead to a protection).
Table 5-1 Error code overview
Error Device Error Description Check Item Diagram
0 Not applicable No Error 1 Not applicable Mis-match of TV
2 Not applicable - - ­3 Not applicable - - ­4 Genesis Scaler
Flash-ROM
5 Scaler supply
7752
6 Not applicable General I
7ADC I 8 Scaler EEPROM I
9 Hercules
EEPROM
10 Tuner I2C error while
11 Columbus I
12 Not applicable - - ­13 HDMI Panellink
Receiver/ Decoder
14 Scaler SDRAM Read-write error
15 Not applicable - - ­16 EPLD I2C error while
17 Digital Module
(only on Digital sets)
18 Not applicable - - -
Hercules SW and Scaler SW
2
I
C error while communicating with the Genesis Scaler and/or Flash-ROM is faulty/empty
+5V protection 7752 B6
2
2
C error 7L04 B18
2
C error while communicating with the Scaler EEPROM
2
C error while
I communicating with the Hercules EEPROM (NVM for TV). Remark: when the Hercules EEPROM is defective, the Hercules should operate with its default values.
communicating with the PLL tuner
2
C error while communicating with the 2D/3D combfilter Columbus
2
C error while
I communicating with the iBoard HDMI Panellink Receiver/ Decoder (only in NAFTA and AP sets)
with the Scaler SDRAM
communicating with EPLD
I2C error while communicating with the Digital Module (only on Digital sets)
--
7801
7B01
C error 1102, 7L04, 7M00 B1 + B18
7C01 B11
7207 B2
1102, F102, F104, F107
7M00 B19
7D03 B12
7B01 B10
7N02 B20 +
Digital Module (only on Digital sets)
B7 + B8
B10
+ B19
B1
(only in NAFTA and AP sets)
B21

5.6 The Blinking LED Procedure

Using this procedure, you can make the contents of the error buffer visible via the front LED. This is especially useful when there is no picture.
When the SDM is entered, the front LED will blink the contents of the error-buffer:
The LED blinks with as many pulses as the error code number, followed by a time period of 1.5 seconds, in which the LED is “off”.
Then this sequence is repeated.
Any RC5 command terminates this sequence.
Example of error buffer: 12 9 6 0 0 After entering SDM, the following occurs:
1 long blink of 5 seconds to start the sequence,
12 short blinks followed by a pause of 1.5 seconds,
9 short blinks followed by a pause of 1.5 seconds,
6 short blinks followed by a pause of 1.5 seconds,
1 long blink of 1.5 seconds to finish the sequence,
The sequence starts again with 12 short blinks.

5.7 Fault Finding and Repair Tips

Notes:
It is assumed that the components are mounted correctly with correct values and no bad solder joints.
Before any fault finding actions, check if the correct options are set.

5.7.1 NVM Editor

In some cases, it can be handy if one directly can change the NVM contents. This can be done with the “NVM Editor” in SAM mode. With this option, single bytes can be changed.
Caution:
Do not change the NVM settings without understanding the function of each setting, because incorrect NVM settings may seriously hamper the correct functioning of the TV set!
Do not change the Scaler NVM settings, as this will hamper the DVI functionality of the TV set!
Always note down the existing NVM settings, before changing the settings. This will enable you to return to the original settings, if the new settings turn out to be incorrect.
Table 5-2 NVM editor overview
Hex Dec Description
.ADR 0x000A 10 Existing value .VAL 0x0000 0 New value .Store Store?
EN 20 LC4.9U AA5.
Table 5-3 NVM Default values (option bit settings through NVM Editor in SAM Mode)
Byte Nr. Bit Feature/Mode Description 42PF7320/28
Byte 0 174(dec)
0 QSS (LSB) Mode of quasi split sound amplifier 0 1 FMI Connection of output of QSS amplifier 0 2 HCO EHT tracking mode 0 3 HP2 Synchronization of OSD/Text display 1 4 FSL Forced slicing level for vertical sync 1 5 TFR DC transfer ratio of luminance signal 1 6 OSVE Black current measuring in overscan 0 7 MVK (MSB) (For Future Usage, as defined by software) 0
Total Dec Values 56 Total Hex Values 38
Service Modes, Error Codes, and Fault Finding
Byte 1 175(dec)
Byte 2 176(dec)
Byte 3 177(dec)
0 PSE PSE 0 1OPC OPC 0 2PRIS PRIS 0 3 CONTINUOUS FACTORY Continuous factory mode 1 4 WHITE PATTERN ON Last colour pattern status in factory mode 0 5 SDM MODE Service default mode on/off 0 6 SAM MODE Service Align mode on/off 0 7 SVMA Scavem On / Off 0
Total Dec Values 8 Total Hex Values 08
0 MUTE STATUS Mute status 0 1 TUNER AUTO MODE Auto mode 1 2 CABLE MODE Cable/Antenna mode 0 3 LAST POWER MODE Last power status of the set 1 4 CHILD LOCK MODE Child lock enabled 0 5 SURF MODE Surf mode on/off 0 6 FACTORY MODE Factory mode on 1 7 PSNS For PAL colour enhancement in ES4 1
Total Dec Values 202 Total Hex Values CA
0 RADIO/TV MODE Radio mode or TV mode 0 1 WAKE-UP MODE WAKE-UP MODE 0 2 HOTEL MODE TV in Hotel mode 0 3 HOTEL KBD LOCK Keyboard locked 0 4HBL HBL 0 5 BLS Blue stretch mode 1 6SL SL 0 7 CFA0 Comb filter On/Off 0
Total Dec Values 32 Total Hex Values 20
Byte 4 178(dec)
0 Signal Strength Signal Strength Switch in MK2 0 1LPG LPG 0 2 DVD TRAY LOCK Lock/Unlock DVD tray 0 3 SCRSAVER MODE Screen saver mode 1 4 BKS Black Stretch Mode 1 5 BSD Black Stretch Depth 1 6 CRA0 Coring on SVM 1 7 PIP QSS PIP QSS 0
Total Dec Values 120 Total Hex Values 78
Service Modes, Error Codes, and Fault Finding
Byte Nr. Bit Feature/Mode Description 42PF7320/28
Byte 5 179(dec)
0 FFI Fast Filter 0 1 NNR No red reduction during blue stretch 1 2 MUS NTSC matrix 1 3 GAM Gamma control 1 4 CBS Control sequence of beam current limiting 0 5 LLB Low level of beam current limiter 0 6 DSA Dynamic skin tone angle area 1 7 DSK Dynamic skin tone angle on/ off 0
Total Dec Values 78 Total Hex Values 4E
EN 21LC4.9U AA 5.
Byte 6 180(dec)
Byte 7 181(dec)

5.7.2 Load Default NVM Values

In case a blank NVM is placed or when the NVM content is corrupted, default values can be downloaded into the NVM. (For empty NVM replacement, short the SDM with a jumper and apply the mains voltage. Remember to remove the jumper after the reload is completed). After the default values are downloaded, it will be possible to start up and to start aligning the TV set. This is no longer initiated automatically; to initiate the download the following action has to be performed:
1. Switch “off” the TV set by disconnecting the AC Power plug.
2. Short circuit the SDM jumpers (keep short-circuited).
3. Press P+ or Ch+ on the local keyboard (and keep it pressed).
4. Switch on the TV set via the AC Power plug.
5. Keep pressing the P+/Ch+ button until the set has started up and the SDM is shown.
Alternative method:
1. Go to SAM.
2. Select NVM Editor (not SC NVM Editor).
3. Select ADR (address) to 1 (dec).
4. Change the VAL (value) to 170 (dec).
5. Store the value.
6. Disconnect the mains plug and wait for a few seconds.
7. Reconnect the mains plug and wait until the set goes into its standby mode (red LED lights up).
8. Restart the set.
0 LTI status LTI last status 0 1 Inc_Life_Time Inc_Life_Time 0 2 PC_Mode PC_Mode 0 3 HD_Mode HD_Mode 0 4 Tact_Switch Tact_Switch 0 5 Set_In_Special_Stby Set_In_Special_Stby 0 6 Hotel_OSDDisplay Hotel_OSDDisplay 0 7 Hotel_MonitorOut Hotel_MonitorOut 0
Total Dec Values 0 Total Hex Values 00
0 Hotel_IconMode Hotel_IconMode 0 1DBE DBE 1 2SD SD 0 3 Set_in_PC_Sleep_Mode Set_in_PC_Sleep_Mode 0 4 Reserved Reserved 0 5 Reserved Reserved 0 6 Reserved Reserved 0 7 Reserved Reserved 0
Total Dec Values 2 Total Hex Values 02

5.7.3 Tuner and IF

No Picture in RF Mode, but there is a Noise Raster
1. Check whether picture is present in AV. If not, go to Video processing troubleshooting section.
2. If present, check if the Option settings are correct.
3. Check if all the supply voltages are present (3.3/5/8/12/33 V).
4. Check if the I
5. Manually store a known channel and check if there is IF output at Tuner pin 11.
6. Check the tuning DC voltage at pin 2 of the Tuner. The DC voltage should vary according to the frequency/channel being chosen.
7. If the tuning voltage is OK, check the tuner output, pin 11.
8. If it has no output, the Tuner may have a defect. Change the Tuner.
Required System is not Selected Correctly
Check whether a Service jumper (#4204 & 4205, 0805 size) is present. If yes, remove it.

5.7.4 Video Processing

No Power
1. Check +12 V and 3V3 at position 1J02.
2. If no supply, check the connector 1J02.
3. If it is correct, check the power supply board.
Power Supply is Correct, but no Green LED
1. Check if the connectors 1K00 are properly inserted.
2. If they are inserted correctly, check if the 3V3 is present.
2
C lines are working correctly (3.3 V).
EN 22 LC4.9U AA5.
No Picture Display (blank screen with correct sound output)
1. Check whether the user menu is visible.
2. If the user menu is OK, activate teletext mode.
3. If teletext is OK, the problem is in the ADC (B18) & Columbus 3D combfilter (B19), if present (depending on model, see also paragraph “Teletext Path” in chapter 9).
4. If the user menu is not visible, check if the LCD panel backlight is ON.
5. If the backlight is OFF, the problem is in the power supply board or LCD panel. Also check pin 12 (LAMP_ON_OFF) of 1J02. It should be HIGH during normal operation.
Note: For fault finding purposes, it is important to know the following: in Pixel Plus and Digital Crystal Clear models, which have an ADC (B18) and Columbus 3D combfilter (B19), the digital input of the scaler is used for the digital video path (Hercules output), whereas the analogue RGB input (analogue input of the scaler) is only used for teletext. This means that no mixed mode (video plus teletext simultaneously) is possible. If there is sound and teletext, but no video and user menu (blank screen), the digital path (Hercules - ADC - Columbus - Scaler) is faulty. If there is sound but no teletext, the back-end part (Scaler - LCD panel) is faulty. In Crystal Clear models, which do not have an ADC and Columbus, the RGB path (analogue input of scaler) is used for both video and teletext.
Service Modes, Error Codes, and Fault Finding
No TV, but PC is Present
1. Check if Hsync_SDTV and Vsync_SDTV are present at pin 1 & pin13 of 7E03.
2. If they are present, check teletext output.
3. If there is no teletext output, the IC TDA150xx may be defect.

5.7.5 Power Supply

In case the power supply does not work, check (apart from the obvious fuse-check) if the oscillators in IC7001 (in TV sets with 37 inch screens) or in IC7001 and IC7U01 (in TV sets with 42 inch screens) are working. If not, replace the ICs.
Block Diagrams, Test Point Overviews, and Waveforms

6. Block Diagrams, Test Point Overviews, and Waveforms

Wiring Diagram 42” FHP

WIRING 42” FHP
EN 23LC4.9U AA 6.
8736
AUDIO AMPLIFIER
C
9P
2P3
1736
1M52
RIGHT
SPEAKER
CN32
8P13
8199
PDP POWER SUPPLY
A
B
0311
SSB
0308
2P3
8900
9P
8150
31P
1P07
LVD S
CONNECTOR
8735
3P
11P
1J01
8202
9P
DISPLAY
1M03
10P
10P
1J00
8103
8146
9P
1J04
1M46
11P
3P4
1M10
0323
10P
1K00
1002
6P
7PP
8152
2P3
1735
8102
8120
7P
1M02
INVERTERINVERTER
8323
10P
8P13
C561
LEFT
SPEAKER
CN22
CONTROL BOARD
E
1M01
3P
8101
AC INLET
1107
3P
UART
1101
3P
Compair
Tu ne r
1K04
1K02
11P
3P
8136
LED PANEL
J
6P
0345
D
11P
SIDE I/O
1M36
F_15451_001.eps
151205
Block Diagrams, Test Point Overviews, and Waveforms

Wiring Diagram 42” SDI

WIRING 42” SDI
EN 24LC4.9U AA 6.
8736
AUDIO AMPLIFIER
C
9P
2P3
17361735
1M52
RIGHT
SPEAKER
8735
CN07
2P3
10P
CN06
8P
7P
1M02
PDP POWER SUPPLY
4P
1K00
CN308
2P3
P5
10P
P6
4P
1M03
10P
1M46
11P
1M02
7P
8103
8199
8900
8150
8146
8152
8102
INVERTERINVERTER
LEFT
SPEAKER
8P
P1
CONTROL BOARD
E
1M01
3P
8101
AC INLET
B
SSB
31P 1J04
31P
LVDS
CONNECTOR
11P
1J01
(1M46)
10P
1J00
(1M03)
1107
UART
9P
1J04
1103
3P
Tuner
1101
3P
3P
Compair
1K00
1K04
1K02
6P
11P
3P
8120
8136
LED PANEL
J
6P
0345
D
11P
SIDE I/O
1M36
F_15430_052.eps
281105
Block Diagrams, Test Point Overviews, and Waveforms

Block Diagram Supply 42” FHP/LGE

SUPPLY42” FHP
FILTERS STANDBY
A2
0308
2
1
MAINS INPUT
95-264Vac
400V_HOT
A5
I508
400V_HOT
PROTECTIONS
A3
+5V_INT_SW
- 2.5 Vref -
+5V_INT_SW
3304
1
K
7304
A 3
1400
T6.3A
4
R
7500 TNY256P
EN|UV
SOURCE
3324
2
5401 5005 5402
MAINS FILTER
6511
6510
3507 3035 3026
5
DRAIN
2
6501
1M05
1 2
IBO SUPPLY
(RES)
- VS PROTECTION -
3308
70-90V
3300
3301
2V5
3306
3102
3307
6502
6513
6512
3506
6506
7 6
5 4
+T
F500
2
I510
4 1
HOT GROUND
7308 3+4
1
2
5500
6312
6313
12
RELAY CONTROL
ACTIVATING
6
7 8
9
3501
7501 TCET1102
2143
COLD GROUND
SUPPLY_ON
6503
6504
6505
1 K
7502
A 3
34
1450
ACTIVATING
DELAY
2
R
- VA PROTECTION - - VCC PROTECTION - - 12V PROTECTION -
VA
3311
3312
2V5
A2
A2
3313
3317
VSAGO
VCEGO
+8V6
11 10
A6
F503
3505
3503
7308 1+2
9 8
6325
3451
3450
+T
+T
12
34
1460
3509
3508
2505
5503
6507
A7
I514
13
14
7375 7376
CONTROL
+5V_INT_SW
7352 7351
I905
VCEGO
+5V_INT_SW
7341 7004 7348
LATCH
+5V_INT_SW
7326 7327
UNDERVOLTAGE
PROTECTION
6507
6321
6322
+9V_STBY
3373
VSA
3349
3328
8V6
3452
-T 3036
-T
I504
F502
7461
7540
IN OUT
COM
3321
2V5
VSA_CONTROL
100-230VAC1
100-230VAC2
25V_HOT
+9V_STBY
+5V_STBY_SW
+5V_INT_SW
+3V3_STBY_SWVCC
I517
VCC
3320
3103
3322
3323
VCC_GO
LATCH
POK
+3V3_STBY_SW
A2 A6 A3 A3
7333 3+4
7 6
5 4
A7
A7
A6
EN 25LC4.9U AA 6.
PRECONDITIONER
A5
5600
VCC
VRA VRS VCEGO VSAGO
0311
1 2 3 4 5 6 7 8 9
6600 GBU8J
F608
400V_HOT
TO CN11
PDP DISPLAY
6605
6606
F601
3608 3606
3609
3603
3604
3605
3679 3682
I618
3651
16
1246
3666
3671
3104
3660
3661
3659
7608
3663
I620
14
3610
2663
7650 MC33368P
7 6 3
5
ZCDET CS FB
MULT
7610
GATE
VCC
6661
5612
12
11
I613
6611
3675
F610
7661 MC34063D
6
VCC
SWE
1
SWC
7
IS
8
DCOL
3641
7640
F600
2
5
I625
5660
3677
400V_HOT
SW25V_HOT
6665
F609
7641 7642
6642
2664
BIAS
2662
- DC_PROT -
POK
+12V
3358
3302
7333 1+2
6333
3333
1
2
6334
2V5
3392
3393
3334
3335
7363 7366-1
7391 7366-4
11 10
9 8
+5V_INT_SW
BUFFER
+5V_STBY_SW
STANDBY
6340
13
6341
14
IAK
SUPPLY_ON
3361
7362
3340
3364
6362
3359
6364
A6
STANDBY
POWER_OK
DC_PROT
6365
+5V_INT_SW
3388
RES
1M03
3389
7389
10
1 2 3 4 5 6 7 8 9
A7
A6
+12V_OVP
TO 1M03(1J00)
B16
PDP DISPLAY
LLC SUPPLY
A6
25V_HOT
AUX SUPPLY
A7
7090 7091 7092
PROTECTION
SOFTSTART
CONTROL
CURRENT
PROTECTION
+30V
70-90V
3090 3092
&
7013
3089
3081
- CONTROL -
7001 MC34067P
15
VCC
14
OA
3
OSCCC
6
10
EAO
FI
8
lp
12
OB
7
ln
1260
T2A
1110
T5A
I105
1200
T2A
VCC_GO
A6
I220
+5V_INT_SW
7093 LM317T
IN OUT
COM
6002
3675
5260
I101
7110
3107÷3109
I213
I208
7202
6202
3095
3096
3097
F003
F004
7112 TEA1507P
CONTROL
1
VCC
3
CTRL
7200
3202
POK
F001
6111
3082
5001
4
2
DRAIN
ISENCE
DRIVER
3206
3209
3203
3050
GND
DEM
3084
SW25V_HOT
7007 7020
HIGH
6
SIDE
DRIVE
7
7008 7021
LOW
10
SIDE
DRIVE
9
12
7117
8
5
6
2
3113
4
6111
I214
3214
VA
7050
I200
SEQUENCE DISCHARGE
400V_HOT
I038
I057
I083
7260 L4973V3.3
REGULATOR
7
VCC
8
VFB
3116 3117
I106
6113
2114
7212 TEA1507P
CONTROL
3
CTRL
4
DEMAG
1
VCC
GND
6211
6142
VS
6050
2053
7005
7006
HOT GROUND
OUT
3118
3115
DRAIN
DRIVE
6213
I202
2
3
5121
8
6
7052
7003 TCET1102
2143
5002
16
14
F005
3
12 11
6
10
9
5004
16
14
3
12 9
6
10
11
7002 TCET1102
2143
COLD GROUND
- +12V-SUPPLY -
5268
3269
- VA-SUPPLY -
+5V_INT_SW
7120 TCET1102
2143
- VCC-SUPPLY -
I236
7217
3149
3218
3213
3220
3053
+T
I201
3268
6133
3111
5220
1
4 5
7
3
+5V_INT_SW
LATCH
1084
T1.0A
6044
1082
T2.5A
1083
T2.5A
6029
7121 7130
14
13
12
11
8
14
7220 TCET1102
2
F293
F294
+12V
+8V6
VCC
+12V
VA
VCC
VS
VA
VCC
VCC
VA
VCC
F_16040_022.eps
240206
1002
1M10
1M46
0323
0342
0352
7
6 5
4 3
PDP AUDIO
2 1
1 2
AMBI LIGHT
3 4
IBO ZAPPER
1 2 3
TO (1J01)
5 6 7 8 9
10
1 3 4 5
TO CN23
6
PDP DISPLAY
8 9
10
1 3 4
TO CN42
PDP DISPLAY
5 7
1 4
TO CN52
5
PDP DISPLAY
7
TO 1M02
C
TO 1M10
AL
OR 1301
K3
1M46
B16
SSB
(RES)
(RES)
A3
6291
6642
7042
3039
7010 7011
VRA
VSA_CONTROL
6226
5229
3228
7502
A3
22942294
F016
3037
6042
VRS FEEDBACK
6230
F116
1 K
2
R
A 3
5290
VS
2045
6045
2029
6021
3022 3080
6012
2269
2121
+30V
3111
VA Adj.
3229
2021
3072
3057
3224
5293
5291
5292
VSND_POS
GND_SND
VSND_NEG
A2
A3
5225
7230
IN OUT
COM
DC_PROT
70-90V
VTUN
+30V
VRS
+12V
VCC
+8V6
VB
A2
VA
+5V_STBY_SW
VS
VTUN
+9V_STBY
Block Diagrams, Test Point Overviews, and Waveforms

Block Diagram Video

VIDEO
TUNER & VIF
B1
RF
B23
VIDEO
S-VHS
VIDEO
D
IN
OUT
VIDEO
+5SW_a
1102 UV1318SD
CINCH ANALOGUE IO
IN
Pr
Y
Pb
+VTUN
67
TUNER
4
5
SCL
SDA
SEL_IF_SDM
B2
1R02
1
3
5
4
2
1R07
1R06
SIDE AV
1002
IN
1001
1
3
5
SVHS
4
2
1
9
IF-TER
11
CVI_P
CVI_Y_IN
CVI_Pb_IN
Y
C
r_IN
1M36
7101
B17
B17
2
4
2106
6104
FRONT_
7R12
EF
4R68
4R70
4R69
SIDE
B17
CONNECTIONS
1K04
2
FRONT_YCVBS_IN
4
1104
7
2
8
3
3104
1106
2
SC2_Y_IN
Y_CVBS_IN
SC2_C_IN
FRONT_C_IN
SC2_CVBS_MON_OUT
SC1_CV1_DMMI_R_Pr_IN
SC1_CV1_DMMI_G_Y_IN
SC1_CV1_DMMI_B_Pb_IN
FRONT_C_IN
VIF1
VIF2
RF_AGC
SIF1
7
SIF2
8
2
1
12
13
7R57
B2
24
25
31
29
30
14
15
B23
B23
HERCULES
7217 TDA15021H
AC
DC
SC2_AV3_Y_IN
4R64
4R12
B7
SC2_OUT_SW
AGC
Detect
QSS Mixer AM Demod.
SC2_AV3_C_IN
CVBS_COMB
SC2_
7219
14
Sound Traps
Y_IN_1
B13
B13
B13
EN 26LC4.9U AA 6.
MUX-SYNC INTERFACE
B13
7208
RO
85
G_OSD
Vertical & East-West Geometry
Sync Sep
H-OSC H-Shift H-Drive
CVBS/Y
YIN
B_OSD
B22
RO
GO
BO
Fast Blanking
VDRB
HOUT
DIGITAL IO
10
5
1
PC-VGA/
CVI-2
GO
86
BO
87
B3
VSYNC
22
HOUT
67
B18
7L01
7L02
1Q01
1
15
5Q06
2 3
6
5Q21
13
11
14
CVBS1
c
cvbs/y
HERCULES
Dig. 2H/4H
Combfilter
Yint
Y Delay Adj.
Chroma
Uint
PAL/NTSC/
SECAM
Decoder &
Vint
Baseband
Delay
RGB/Pr Pb Insert
INSSW3
R/Pr-3
G/Y3
B/Pb-3
77 78 79 80
N.C.
SC1_FBL_IN_1
SC1_G_CVI_Y_IN
SC1_R_CVI_Pr_IN
SC1_B_CVI_Pb_IN
B13
B13
B13
SAT
SCAVEM
on text
YUV Interface
YOUT
74 75 76 70 71 72
Video
Switch
+
Control
QSS/FM
AM
59
7206
EF
64
51
52
58
13
48
12
9
55
43
UOUT
Skin Tone
U/V Tint
Saturation
Peaking
SCAVEM
U/V Delay
VOUT
RGB Matrix
Blue & Black
Strech
Gamma Corr.
R_OSD
YUV
YUV in/out
H/V
VIN
UIN
N.C.
INTF_V_OUT
INTF_U_OUT
INTF_Y_OUT
EF
7209
7210
EF
SYNC INTERFACE
7436-2
7436-1
HISTO­GRAM
EF
EF
7L03
5Q01
5Q11
5Q23
43
31
EF
SCL
SDA
Vsync_SDTV
Hsync_SDTV
GINA|YINA
EF
7L04
MST9883C 30 31
54
43
48
56 57
RINA|Pr
BINA|Pb
H_PC V_PC
A/D
CONV.
FE00
FE01
FE02
SC1_R_CVI_Pr_IN
B13
SC1_G_CVI_Y_IN
B13
SC1_B_CVI_Pb_IN
B13
BINA|Pb
B22
GINA|YINA
B22
B13
RINA|Pr
B22
Vsync_SDTV
B3
B22
B13
B22
Hsync_SDTV
B3
COL_Di(1-7)
COL_YA(1-7)
SC1_CV1_DMMI_R_Pr_IN
B23
SC1_CV1_DMMI_G_Y_IN
B23
SC1_CV1_DMMI_B_Pb_IN
B23
B13 B13 B13
B13 B13
R_SDTV
G_SDTV
B_SDTV
V_PC
H_PC
GINA|YINA
RINA|Pr
BINA|Pb
27
3
7
25
1
5
11
15
1
1
2
12
13
13
12
7E01
7E02
7E03
B10
B19
7E00
1 3
2 5
H_HDMI
V_HDMI
R_PR-ADC
17
G_Y-ADC
14
B_PB-ADC
11
9
12
14
2
19
15
5
14
1
10,11
SDRAM
7B01 K4D263238F
SDRAM
1Mx32x4
COLUMBUS
(Dig. PAL/NTC Comb)
7M00 T6TU5XBG
COLUMBUS
DIGITAL COMB
FILTER
7M01 MSM56V16
DRAM
512Kx16x2
SC1_R_CVI_Pr_IN
14
SC1_G_CVI_Y_IN
15
SC1_B_CVI_Pb_IN
4
RGB|CVI_HDA_SEL
9
7E05
5
1
PC_HD_DET
7604
SD_HD_SEL
+2V5_DDR
COL_A
HDMI_VHS
8
HDMI_VVS
4
8
4
95
COL_D
AVSY NC
AHSYNC
SOG
R_PR+
G_Y+
B_PB+
B7
B7
FSDATA
FSADDR
COL_Do(1-7)
COL_YB(1-7)
B7
B7
B2,B13 B2,B13 B2,B13
SCALER
7801 GM1501
C3
D2
C2
B2
L3
L4
C14
B14
ANALOG
INPUT PORT
FRAME
STORE
CONTROL
SCALER
GRAPHIC
ZOOM
OUT BLENDER
OSD CONTROLLER
VIDEO ZOOM
UART
INTERFACE
EXTERNAL
ROM
INTERFACE
SCALER
B9
AE16 AF16
AE15 AF15
DISPLAY
AE14
TIMING
GEN.
AF14
AF12 AF11
BRIGHTNESS/CONTRAST/HUE/SAT
AF13 AE12
B11
OCMDATA
OCMADDR
NVM_WP_SCALER
B20
OR
FLASH/CONTROL
7C00 MX29LV040QC
FLASH
ROM
512Kx8
7C01 M24C32
SCL_IO
6
EEPOM
SDA_IO
5
4Kx8
7
EPLD
TXB0­TXB0+
TXB1­TXB1+
TXB2­TXB2+
TXB3­TXB3+
TXBC­TXBC+
TXB0+ TXB0­TXB1+ TXB1­TXB2+ TXB2­TXB3+ TXB3­TXBC+ TXBC-
7N02 EP1C12F256C8N
4N03 4N01
4N07 4N05
4N11 4N09
4N15 4N13
4N19 4N17
7N04 THC63LVDF84B
LVD S
INTERFACE
RECEIVER
PROCESSOR
Only for sets with
RGB
EPLD
PIXEL+
B21
PIXEL PLUS
EPLD
LVD S An LVD S Ap
LVD S Bn LVD S Bp
LVD S Cn LVD S Cp
LVD S Dn LVD S Dp
LVDSCLKn LVDSCLKp
7P02 THC63LVDM83R
LVD S TRANS­MITTER
RGB
OR
LVDS_VCC
LVD S A­LVD S A+
LVD S B­LVD S B+
LVD S C­LVD S C+
LVD S D­LVD S D+
LVDSCLK­LVDSCLK+
LVDS_VCC
LVD S A­LVD S A+
LVD S B­LVD S B+
LVD S C­LVD S C+
LVD S D­LVD S D+
LVD S CL K­LVD S CL K+
LVD S An LVD S Ap LVD S Bn LVD S Bp LVD S Cn LVD S Cp LVD S Dn
LVD S Dp LVDSCLKn LVDSCLKp
1P07
1P06
1 11 12 13 14 15 16 17 18 19 20 24
TO DISPLAY (LC4.8 LC4.9)TO DISPLAY (LC4.3)
25 26 21 22
1 11 10 12 14 13 15 19 18 20 27 26 28 22 21 23
1
19
HDMI/PC-D
HDMI
B12
7D03
1Q03
1 2 3 4 5 6 7 8
18 2
9 10 11 12
RX2+
RX2-
RX1+
RX1-
RX0+
RX0-
RXC+
RXC-
SII9993CTG100
97
96 92
91 87
86 84
83
HDMI
PANELLINK
RECEIVER
33 34
HDMI_Y(0-7)
HDMI_CbCr(1-7)
DVI/HDMI
INPUT PORT
MICRO
CONTROLLER
INTERNAL
RAM
SD_HD_SEL H H H H H H PC_HD_DET H H H H L H
RGB|CVI_HDA_SEL L H L L L L
HDPCSide-AVEXT2EXT1TV
F_15420_049.eps
251005
Block Diagrams, Test Point Overviews, and Waveforms

Block Diagram Audio

AUDIO
TUNER & IF
B1
1102 UV1316E/A I H-4
RF IN
RF OUT
Only on
DVB Sets
CINCH ANALOGUE
B23
1R06
CVI-1 AUDIO IN L/R
1R03
AV
AUDIO
IN L/R
PC
AUDIO
IN L/R
1Q03
1
18 2
19
HDMI
SIDE AV
D
AUDIO
L/R IN
1302
1 3 4 6 7
9 10 12
TUNER
4
5
SCL
SDA
SC1_COMP_AV1_L_IN
SC1_COMP_AV1_R_IN
AV3 _L
AV3 _R
L_FRONT_IN
R_FRONT_IN
IFOUT
B22
3Q30
3Q31
F108
11
SEL_IF_SDM
B2
SC2_L_IN
SC2_R_IN
DIGITAL IO
AV3_LEFT
AV3_RIGHT
RX2+
RX2-
RX1+
RX1-
RX0+
RX0-
RXC+
RXC-
IF-TER
1M36
2106
7101
B12
7D03 SII9993CT
97 96 92 91 87 86 84 83
B17
1K04
66
88
4110
6104
HDMI
HDMI PANELINK RECEIVER
2
3
16
14
1106
7D05
12 13
2 1
SIDE CONNECTORS
7
8
SC1_COMP_AV1_L_IN
SC1_COMP_AV1_R_IN
SC2_L_IN
SC2_R_IN
AudioIN2L
15
AudioIN2R
14
10,11
AV3_HDMI-AUDIO_SEL
FRONT_L_IN
FRONT_R_IN
SIF1
SIF2
HERCULES
B2
7217 TDA15021H
29
30
33
34
35
56
57
53
54
B7
49
50
AD Conv.
Std Stereo
Decoder
AUDIO
SELECT
ADC/DAC
QSS Mixer
AM Demod.
AM
QSS/FM
I2S
Processor
AUDIO
CONTROL
Vol/Treb/
Bass
Features
DACs
EN 27LC4.9U AA 6.
60
61
62
63
36
37
4212
AUDOUTLSL
4211
AUDOUTLSR
SC1_L_RF_OUT
SC1_R_RF_OUT
B16
OUT_MUTE
N.C.
AUDIO PROCESSING
B5
4618
4619
SOUND-ENABLE_1
B5
7601 TS482ID
2
6
OUT_MUTE
3
6
OUT_MUTE
POR_AUDIO
8
7202
MUTE
AUDIO-L
AUDIO-R
POR_AUDIO
PROTECT_AUD
7602 74HC08PW
2
&
1
&
5 9
&
10 12
&
13
TO PDP
SUPPLY
1
7
7606
SOUND_ENABLE
POWER_DOWN EXT_MUTE
3628
3629
SC2_L_MON_OUT
SC2_R_MON_OUT
B16
1J00
8
MUTE
SC2_L
SC2_R
(1M52)
+5V
C
1J04
1M52
11
33
88
99
77
B17
B2
B23
B16
B2
AUDIO AMPLIFIER
(CLASS-D)
SOUND-ENABLE
PROT-AUDIOSUPPLY
SIDE CONNECTORS
HP_LOUT
HP_ROUT
N.C.
CINCH ANALOGUE
AUDIO-R
AUDIO-L
POR
D
1M36
1K04
10 10
11 11
77
7700 LM393PT
3
5
7706-7710
SIDE I/O
SOUND L-HEADPHONE-OUT
SOUND R-HEADPHONE-OUT
DETECT
1
17
7
SOUND ENABLE
7715-7717
AUDIO
SUPPLY
PROT,CIRCUIT
SC2_L_MON_OUT
SC2_R_MON_OUT
7701 TDA8925ST
CLASS_D
AMPLIFIER
1
4
DC-PROT
6702
6705
11
7
-19-16V
+19-16V
-19-16V
5702
5700
1M02
1010
1
2 7 5
6
2
3 5
1735
1736
TO 1M02
A
PDP
SUPPLY
1R07
1
3
RIGHT
SPEAKER
1
3
LEFT
SPEAKER
HEADPHONE
AUDI O
OUT L/R
CONTROL
CONTROL BOARD
E
LED PANEL
J
1040
2
GND
OUT
+5V2-STBY
7052
+5V2-STBY
3
VS
1
6070
7051
Channel+
Channel-
Menu
Volume+
Volume-
Power
6050
6051
Green
Red
7062
3063
1703 1704 1705 1702 1701 1706
3051
KEYBOARD
RC
LIGHT-SENSOR
3061
+5V2-STBY
LED1
LED2
B17
1M01
22
0345
33
11
22
55
44
66
SIDE CONNECTORS
1K02
(1M01)
1K00
+3V3STBY
LED_SEL
PC-TV-LED
SYNC INTERFACE
B3
7430
3431
6F00
3432
RES
KEYBOARD
LIGHT_SENSOR
+3v3STBY
+5VSW
ITV_IR_SW_RESET
HERCULES
B2
7217 TDA15021H
120
HERCULES
IR
97
115
123
107
114
116
119
102
111 122
127
10
11
SEL_IF_SDM
4022
SERVICE
SDM
STATUS_1 STATUS_2
EXT_MUTE
SOUND-ENABLE
SC_STANDBY
AV2_DMMI_SW
1202
B3
B3
B5
B5
B15
B1
B15B6
DC-DC CONVERTER
B6
PANEL-PWR-CTL
B8
SC_STANDBY
B2
+12VSW
7755
5756 5754
3758
3755
+3V3STBY
3759
7756
7754
3750
7758
LVDS_VCC
PAN_VCC
+3V3SW
F_15451_002.eps
291105
Block Diagrams, Test Point Overviews, and Waveforms

I2C Overview

EN 28LC4.9U AA 6.
I²C
B2
HERCULUS
7217 TDA15021H
HERCULES
SET
PROCESSOR
109
108
NVM_WP_HERC
104
+3V3STBY
3233
3232
+3V3STBY
3249
56
7207
M24C16
EEPROM
7
NVM
ERR
9
SDA
SCL
ERR
SCALER
B8
6
N1 N2
7801
GM1501H
SCALER
ERR
4
ADDRESS
DATA
ADDRESS
DATA
SCALER
B7
M1
M2
3818
P3
P4
NVM_WP_SCALER
AF5
+3V3IO
3838
AF7
AD6
+3V3SW
OCMADDR
3837
3817
OCMDATA
JTAG_TDI_SDA
JTAG_CLK_SCL
FSADDR
FSDATA
TUNER & IF
B1
3102
(5108)
54
UV1318S
TUNER
UART_TX
UART_RX
FLASH / CONTROL
B11
7
3101
(5107)
1102
ERR
10
3122
3123
SDA_IO
SCL_IO
56
7C01
M24C32
EEPROM
ERR
8
7C00
MX29LV040
FLASH ROM
B10
1802
2
1
JTAG
I2C
3125
+3V3STBY
3120
SDRAM
K4D263238F
3124
SDA
SCL
SERVICE
CONNECTOR
COMPAIR
3121
SERVICE
CONNECTOR
7B01
SDRAM
ERR
14
1101
1 2 3
1107
1 2 3
UART
SCALER INTERFACE
B9
COLUMBUS
B19
7A00 PCA9515ADP
3
2
4A01
4A00
FOR
PDP ONLY
3M14
A15
7M00
T6TU5XBG
COLUMBUS
CTRL
ERR
6
7
RES
11
3M15
B15
SDA_DMA_BUS1_DISP
SDA_DMA_BUS1_DISP
B18
B21
ADC
7L07
+3V3SWB
EPLD
1P07
(1G50)
31
30
TO
DISPLAY
7L06
B12
+3V3SWB
3L36
HDMI
3D05
75 74
7D03
SII9993CT
HDMI
PANELLINK
RECEIVER
ERR
13
3L37
3D06
3L19
57
7L04
MST9883C
ANALOG
INTERFACE
ERR
76
77
56
M24C02
EEPROM
7
7D00
256x8
3L20
3D07
56
+3V3SW
3D08
7D02
7D01
+3V3SW
DIGITAL IO
B22
DOC_SDA
DOC_SCL
1Q03
16
15
HDMI
CONNECTOR
EPLD
B20
4N21
4N22
T2 R2
7N02
18 2
EP1C12F256C8N
EPLD
BANK 4
ERR
16
1
19
3N47
3N46
+3V3SW
1N02
1 2
SDA
3 4
SCL
FOR
DEVELOPMENT
USE ONLY
112
113
ERR
IBO ZAPPER
CINCH ANALOGUE IO (1FH)
B23
SW_I2C_SDA
SW_I2C_SCL
17
1R03
K5
1500
1
1
2
2
(Only For DVB Sets)
ANALOG BACKEND
3513
I2C_TV_SDA
3512
I2C_TV_SCL
K6
FRONT END
3607
I2C_TDA_SDA
I2C_TDA_SCL
3605
98
1600
TD1316L
TUNER
DIGITAL
+5V
3626
3632
3633
56
7602
M24C256
EEPROM
3627
3630
3631
43
TDA10046
COFDM
CHANNEL DECODER
3625
7600
86
I2C_local_SDA
I2C_local_SCL
3629
K1
MOJO
3147
3146
98
PNX8316HS
7100
MOJO
3144
3143
76
185
3207
WP
+5V
3206
+5V
3625
MEMORY
K2
3209
56
7203
M24C64
7
EEPROM
3210
MEMORY
K7
3701
30 31
ST70700
PCMCIA
CONTROLLER
7700
3700
DIGITAL IO
B22
5
1
VGA
CONNECTOR
1Q01
10
15
12
6
15
11
EEPROM
5
7Q25
M24C02
256x8
SDA_VGA
SCL_VGA
6
F_15270_083.eps
170106
Block Diagrams, Test Point Overviews, and Waveforms

Supply Line Overview

SUPPLY LINE OVERVIEW
SUPPLY PANEL (PSU)
1M46
1M03
1M02(1002)
TOP CONNECTORS
B16
1J02
1 2 3 4 5 6 7 8 9 10 11 12
RES
1J01
(1M46)
1 2 3
N.C
.
1J07
4 5
N.C
.
6
1J08
7 8
N.C
.
9 10
N.C
.
4J01
11
1J00
(1M03)
1 2
N.C
.
3 4 5 6
N.C
.
7 8 9
N.C
.
10
TO 1M02
C
AUDI O
AMPLIFIER
MFD SUPPY
POWER_DOWN STANDBY BACKLIGHT_CTRL LAMP_ON_OFF
UFD SUPPY
+12VUFD
+5V_UFD
UFD CONTROL
BACKLIGHT_CTRL
LAMP_ON_OFF
FAN_SPEED
STANDBY PROTECT_AUD
POWER_UP_OK
5J03
VP
+3V3STBY
+12VUNREG
+5V_UFD
1J03
EN 29LC4.9U AA 6.
1M36
7
0345
5
D
J
SIDE I/0
+5VSW
LED PANEL
+5V2-STBY
F_15430_054.eps
301105
TUNER & IF
B1
5753 5754
5733
5700
+5VSW
+5VSW_a
+5VSW_b
+3V3STBY
+3V3STBY
+1V8_A
+1V8_B
HERCULES
+5VSW
+8VSW_TV
+3V3STBY
+3V3SW
+5VSW
+5VSWI
+5VD
+3V3SW
+3V3STBY
+5VSW
+5V
+12VUNREG
+12VSW
+8VSW_TV
+5VSWI
6735
+VTUN
+5VSW
5737
(Only LCD)
PAN+VCC
LVDS_VCC
(Only UFD)
+5V
+3V3STBY
+3V3SW
B8
B8
B6
B8
B8
B6
B16
B16
B6
B6
B8
B8
B6
B6
B22
B6
B6
B6
B6
B2
B4,B9,B13, B14,B19
B1,B2,B3, B15,B17
B21
B1,B2,B3, B5,B9,B17
B3,B5,B7, B8,B9,B11 B12,B13, B19,B20, B21
B6
1
N.C.
B16
B16
B6
B6
B6
B5,B6,B9
B16
B6
B6
B6
B6
B16
B6
B16
B16
B16
N.C.
+5VSW
5102
5103
+3V3STBY
HERCULES
B2
+3V3STBY
3265
7215
3264
3263
7217
3262
+5VSW
+8VSW_TV
SYNC INTERFACE
B3
+3V3STBY
+3V3SW
+5VSW
AUDIO DELAY LINE (RESERVED)
B4
+5VSWI
5501
AUDIO PROCESSING
B5
+3V3SW
+3V3STBY
+5VSW
(Only UFD)
+5V
DC-DC CONVERTER
B6
+12VUNREG
7738
5738
7752
5752
5730
7754
7710
5712
IN OUT
COM
7708
IN OUT
COM
SC_STANDBY
Converter
7730
6708
5709
+5V
5704
+3V3STBY
7216-1
7216-2
IN OUT
COM
DC/DC
PWR REG
5757
PANEL-PWR-CTL
7758
SCALER
B7
+1V8_CORE
+2V5_DDR
+3V3SW
+3V3_IO
+3V3_PLL
SCALER
B8
+3V3SW
5900
5901
5902
5903
5904
5905
5906
5907
7900
IN OUT
COM
7901
IN OUT
COM
SCALER INTERFACE
B9
+3V3SW
+3V3STBY
+5VSWI
+5V
SDRAM
B10
+2V5_DDR
3B01
FLASH / CONTROL
B11
+3V3_IO
+3V3SW
HDMI (Not for EUR Sets)
B12
+3V3SW
+5VHDMI
MUX-SYNC INTERFACE
B13
+3V3SW
+5VSWI
DIGITAL IO (Only for EUR Sets)
B14
+5VSWI
6F00
6F01
3F20
1F00
1
DVI
SCART ANALOGUE IO (Only for EUR Sets)
B15
+5VSW
5908
5909
5910
5911
5F03
+1V8_CORE
+2V5_DDR
+3V3SW
+3V3_IO
+3V3_PLL
+3V3SW
3V3_PLL
3V3_ADC
3V3_DVI
3V3_IO
3V3_LBADC
3V3_LVDSA
3V3_LVDSB
3V3_LVDS
+2V5_DDR
+1V8
+1V8_ADC
+1V8_DV1
+1V8_CORE
+3V3SW
+3V3STBY
+5VSWI
+5V
+2V5_DDR
FSVREF
+3V3_IO
+3V3SW
+3V3SW
+5VHDMI
+3V3SW
+5VSWI
+5VSWI
DDC_5V
DVI_5V
+5VSW
1M02
PSU
B16
B19
B6
B7
B7, B11,B20
B6
B6
B7,B10
B6
B7
B8
B6
B6
HDMI
VGA
B6
B6
SIDE CONNECTORS
B17
+3V3STBY
5K00
+5VSW
5K01
ADC
B18
+5VSWIA
7K05
IN OUT
COM
COLUMBUS
B19
+3V3SW
5M03
+5VSWI
5M04
EPLD
B20
+3V3SW
+3V3-IO
EPLD
B21
+3V3SW
5P01
7P01
IN OUT
COM
LVDS_VCC
DIGITAL IO (Not for EUR Sets)
B22
1Q03 18
1870
9
10
+5VSWI
B23
+5VSW
C
1M02
1
2
5 6
6Q16
3Q16
3Q17
5Q16
3Q18
CINCH ANALOGUE (Not for EUR Sets)
AUDIO AMPLIFIER
5708
5714
5701
7702
5705
5709
+3V3STBY_1
+5VSW_1
5P02
5P03
+3V3STBY
+5VSW
+5VSWIA
+3V3SWB
+3V3SW
+3V3SWA
+5VSWI
+5VSWIA
+3V3SW
+3V3-IO
+3V3SW
+3V3-IO
1V5
1V5-PLL
1V5-INT
LVDS_VCC
+5VSW
DDC_5V
+5VSWI
+5VSW
-19-16V
-19-16VS1
-19-16VS2
VDDOPAMP
+19-16V
+19-16VS1
+19-16VS2
1K00
1K04
1K04
B17
0345
5
J
1M36
7
D
1K00
B17
B18
B12
Circuit Diagrams and PWB Layouts
EN 30LC4.9U AA 7.

7. Circuit Diagrams and PWB Layouts

PDP FHP Supply: Filter Standby

1 234567
A2 A2
FILTER STANDBY
I405
MAINS
I400
A
B
MAINS INPUT
95-264Vac
0308
2
1
B2P-VA-BF
AC3
F401
F402
F406
F403
F404
F407
3401
F405
T6,3AH/250V
1M0
VR37
F408
F409
1400
19181
F410
2400
470n
2402
470n
I401
2002
1003
V_NOM
1402
3404
220R
500V
DSP-501N
AC2 AC5
V
470n
3400
2322595
495
ERC12
5401
12
3
4
DMF28
2404
47p
1000V
AC2
2003
AC3
FILTER
I402
470n
2001
470n
2408
I403
250V
2405
470p
12
470n
34
47p
250V
470p
2019
COLD
GROUND
5005
DMF28
2406
1000V
I521
5402
1
2
2403
470n
2004
AC3
250V
2407
470p
470n
2401
I404
470n
3
4
DMF28
I520
C
I502
GROUND
1M05
1 2
B2P-VA-BF
SECOND STBY
6512
BYG10
TO
IBO SUPPLY
I503
6513
BYG10
GROUND
GROUND
D
400V_HOT
400V_HOT
6510
BYG10
I501
6511
BYG10
STANDBY SUPPLY
E
F
G
H
MEASURED DC-VOLTAGES
I
3104 313 6128.1
5500
GROUND
I506
6
7
8
9
COLD
220p
14
7502 TS2431
2507
A
50V
6504
RS1G
I507
100p
SS34
F504
I512
3501
1
K
R
3
25V_HOT
NORMAL . . .
STANDBY (. . .)
CONTROL
3507
3035
3026
2504
HEATSINK
0203
123
+T
600V
10R
3506
232266293
I504
680K
I524
680K
I525
I508
680K
8
50V
7
1n0
6 3 2
I509
2513
25V
100n
1
S5 S4 S3 S2 S1
HEATSINK
0201
234
2505
7500
EN|UV
BP
TNY256P
3509
12R
I518
I505
6503
3508
PR02
10R
35V1m0
F500
2503
F501
4
D
5
1
RS1G
5
4
3
2
47u 400V
I510
1000V
RES
2410
47p
1
BS16421-00
6501
9025
BZT03-C
I511
9023
6506
BZT03-C
I523
6502
BZT03-C
7501
TCET1102(G)
32
HOT
GROUND
1 23456789
I522
2509
6505
1K0
I513
I418
2502
220p
1005
750mAF
9003 9004
50V
3502
470R
100n
2511
16V
2
16V
2512
100n
2508
2510
F505
I514
F502
100u 16V
1m0 16V
1%
4K7
3503
8910
I408
I409
F507
B9B-PH-K
T2A/250V
EMC HOLE
3451
+T
10R
232266293
600V
I412
2K2
3460
0311
9 8 7
PDP (DISPLAY)
6 5 4 3 2 1
19382
2540
10K
3461
TO
CN11
100u 16V
0309
0-106451-1
6507
SS34
1450
12
34
SDT-SS-109DM
I407
F503
1%
4K7
3505
33K
3504
I406
9028
5503
22u
+3V3_STBY_SW
EMC HOLE
1404
3450
AC5
+T
10R
232266293
600V
1460
12
34
SDT-SS-109DM
I519
PFCGO
F508
VSAGO VCEGO VRS VRA
F513
F510
F512
GROUND
F509
F511
F506
1004
VCC
1405
GROUND
10 11 12
11 12
3452
-T 1R0
6W7
B57464
B57464
6461
I411
6460
3036
-T
BAS316
BAS316
7460
BC817-25W
1R0
3463
I410
6W7
10K
3467
I413
16V
2465
100u
10K
3465
I414
10K
RELAY CONTROL
9401
7461
BC869
1u0
2534
VCC
LD1117DT33C
S1D
6508
I527
32
100n
2542
COM
1
I526
I517
OUTIN
7540
2541
16V100u
2533
I415
3469
3470
7465 BC857BW
4K7
10K
3471
1K0
3472
1K0
16V
100u
I416
F412
2532
13
AC3
100-230VAC2
100-230VAC1
6471
BAS316
I417
F411
6470
BAS316
7470 BC817-25W
SUPPLY_ON
+9V_STBY_SW
+9V_STBY
+5V_INT_SW
+3V3_STBY_SW
16V
100u
+5V_STBY_SW
13
HOT
GROUND
COLD
GROUND
E_16040_031.eps
271005
A
B
C
D
E
F
G
H
I
0201 I4 0203 I3 0308 B1 0309 I10 0311 F10 1003 A3 1004 G9 1005 E7 1400 B1 1402 A3 1404 I8 1405 I9 1450 A8 1460 A9 1M05 D4 2001 B4 2002 B2 2003 B3 2004 B5 2019 C4 2400 B2 2401 B5 2402 B2 2403 B5 2404 B3 2405 C4 2406 B4 2407 C5 2408 B4 2410 G5 2465 C11 2502 E7 2503 F5 2504 G3 2505 F4 2507 E6 2508 F7 2509 F7 2510 F7 2511 I7 2512 I7 2513 G4 2532 H12 2533 I11 2534 H11 2540 I10 2541 I11 2542 I10 3026 G3 3035 F3 3036 A11 3400 B2 3401 B1 3404 A3 3450 A9 3451 A10 3452 A11 3460 D10 3461 D10 3463 D11 3465 D11 3467 C11 3469 D12 3470 D12 3471 G12 3472 H12 3501 H7 3502 H7 3503 I7 3504 I8 3505 H8 3506 E4 3507 F3 3508 E5 3509 E5 5005 B4 5401 B3 5402 B5 5500 F6 5503 F8 6460 C10 6461 C10 6470 D12 6471 C12 6501 G6 6502 H5 6503 E5 6504 E6 6505 F7 6506 G6 6507 H10 6508 H10 6510 E3 6511 E3 6512 E4 6513 E5 7460 D10 7461 G11
7465 C12 7470 D12 7500 G4 7501 H6 7502 I6 7540 I11 9003 F7 9004 F7 9023 G5 9025 G5 9028 E8 9401 G11 F401 A1 F402 B1 F403 B1 F404 B1 F405 B1 F406 B1 F407 B1 F408 B1 F409 B1 F410 B1 F411 D12 F412 E12 F500 F5 F501 G5 F502 E7 F503 F8 F504 F7 F505 F7 F506 G9 F507 F9 F508 G9 F509 G9 F510 G9 F511 G9 F512 G9 F513 G9 I400 A3 I401 A2 I402 B4 I403 B4 I404 B5 I405 A6 I406 A8 I407 C8 I408 A9 I409 A9 I410 A11 I411 C10 I412 D10 I413 C11 I414 D11 I415 D12 I416 D12 I417 C12 I418 E7 I501 E3 I502 E4 I503 E5 I504 E4 I505 E6 I506 E6 I507 F6 I508 F4 I509 G4 I510 G5 I511 G6 I512 H6 I513 H7 I514 I7 I517 H11 I518 E5 I519 F9 I520 A6 I521 A5 I522 E7 I523 G6 I524 F4 I525 F4 I526 H11 I527 H10
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