Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by WS 0663 TV ServicePrinted in the NetherlandsSubject to modificationEN 3122 785 16230
EN 2LC4.41E AB1.
Technical Specifications, Connections, and Chassis Overview
1.Technical Specifications, Connections, and Chassis Overview
Index of this chapter:
1.1 Technical Specifications
1.2 Connection Overview
1.3 Chassis Overview
Notes:
•Only information that is related to the IBO Zapper module
is published in this manual. For the other information, see
the relevant chassis manual (order code on front page).
•Some models in this chassis range have a different
mechanical construction. The information given here is
therefore model specific.
•Figures below can deviate slightly from the actual situation,
due to the different set executions.
•Specifications are indicative (subject to change).
•Figures below can deviate slightly from the actual situation,
due to the different set executions.
•Follow the disassembling instructions in described order.
•Only information that is related to the IBO Zapper module
is published in this manual. For the other information, see
the relevant chassis manual (order code on front page).
4.1Assy/Panel Removal
4.1.1Cover Shield for IBO-zapper & SSB
1
3
2
4
5
12. Carefully unlock the locking mechanism of the FFC
connector [9] and remove the flatfoil cable (see Figure
“How to unlock an FFC connector”).
13. Finally, loosen four screws [10], and remove the IBO
zapper from the top shielding.
9
8
10
3
3
G_16220_024.eps
090206
Figure 4-3 IBO-zapper & SSB
G_16220_022.eps
090206
Figure 4-1 Cover shield
7
7
66
G_16220_023.eps
090206
Figure 4-2 Connector screws
1. Remove the rear cover from the set.
2. Very cautiously disconnect the LVDS cable [1] from the
SSB panel (see Figure “Cover shield”). Notice that this
connector is very fragile.
3. Unplug the black cable [2] going from the IBO zapper/SSB
to the Audio/STBY board.
4. Remove all other cables [3] from the IBO zapper/SSB.
5. Remove the fixation screws [4] that connect the top
shielding with the bottom shielding.
6. Remove the fixation screws [5] that connect the connector
plate to the frame.
7. Remove the fixation screws [6] that connect the shield to
the rear connector plate, see Figure “Connector screws”.
8. Remove the fixation screws [7] from the connectors.
9. Remove the connector plate from the shielding.
10. Remove the upper part of the shield (with the IBO zapper
attached to it) from the lower part of the shield (on which
the SSB is located), by unhooking it from its brackets.
11. Disconnect the antenna connector [8] from the tuner, see
Figure “IBO zapper & SSB”.
Figure 4-4 How to unlock an FFC connector
4.2Set Re-assembly
To re-assemble the whole set, execute all processes in reverse
order.
Notes:
•While re-assembling, make sure that all cables are placed
and connected in their original positions.
Be careful with the fragile LVDS cable.
F_16040_038.eps
021105
Service Modes, Error Codes, and Fault Finding
5.Service Modes, Error Codes, and Fault Finding
Index of this chapter:
5.1 Service Modes
5.2 Error Codes
Notes:
•Only information that is related to the IBO Zapper module
is published in this manual. For the other information, see
the relevant chassis manual (order code on front page).
5.1Service Modes
5.1.1Digital Customer Service Mode (DCSM)
Purpose
The Digital Customer Service Mode shows error codes and
information on the IBO Zapper module operation settings. The
call centre can instruct the customer to activate DCSM by
telephone and read off the information displayed. This helps
the call centre to diagnose problems and failures in the IBO
Zapper module before making a service call.
The DCSM is a read-only mode; therefore, modifications are
not possible in this mode.
Figure 5-2 DCSM menu - 2
EN 5LC4.41E AB5.
E_14970_041.eps
100904
How to Activate
To activate the DCSM, put the television in its digital mode (via
the A/D button on the remote control).
1. Press the “Digital” Menu button on the remote control to
activate the digital user menu (“Setup”).
2. Activate the “Information” sub menu (via the “down” and
“right” cursor buttons).
3. In the “Information” sub menu, press the following buttons
on the remote control to activate the DCSM:
“GREEN RED YELLOW 9 7 5 9”. Then, the “Service menu”
will appear (see figures below).
Menu explanation
E_14970_040.eps
090904
Figure 5-1 DCSM menu - 1
E_14970_042.eps
090904
Figure 5-3 DCSM menu - 3
1. Hardware version: This indicates the version of the IBO
Zapper module hardware.
2. Application SW: The application software version.
3. NOR Version: The NOR Flash image software version
4. Digital Frequency: The digital frequency that the set is
tuned to.
5. Bit Error Rate: The error rate measured before the error
correction algorithm circuitry. (this value gives an
impression of the received signal)
6. Tuner AGC: Tuner AGC value.
7. COFDM Lock: Indication if COFDM decoder is locked.
8. AFD Status: Status of the Active Picture Format
Descriptor.
9. Terrestrial Delivery System Parameters:
– Bandwidth: Bandwidth of the received signal.
– Constellation Pattern: Displays the signal
constellation.
– Alpha Value: Displays the Alpha Value.
– FEC Scheme: Displays the Forward Error Correcting
Scheme
– Guard Interval: Displays the value for the Guard
Interval.
– Transmission Mode: Displays the Transmission
Mode.
10. Audio Comp Type: Type of detected audio stream.
11. MHEG Present: Indicates if MHEG is present or not.
12. CIM Card Present: Indicates if CIM card is present or not.
How to exit
Press the BLUE button on the Remote Control to exit DCSM.
EN 6LC4.41E AB5.
Service Modes, Error Codes, and Fault Finding
5.2Error Codes
The error code buffer contains all errors detected since the last
time the buffer was erased. The buffer is written from left to
right. When an error occurs that is not yet in the error code
buffer, it is displayed at the left side and all other errors shift one
position to the right.
5.2.1How to Read the Error Buffer
You can read the error buffer in 3 ways:
•On screen via the SAM (if you have a picture).
Examples:
– ERROR: 0 0 0 0 0 : No errors detected
– ERROR: 6 0 0 0 0 : Error code 6 is the last and only
detected error
– ERROR: 9 6 0 0 0 : Error code 6 was detected first and
error code 9 is the last detected (newest) error
•Via the blinking LED procedure (when you have no
picture). See “The Blinking LED Procedure”.
•Via ComPair.
5.2.2How to Clear the Error Buffer
The error code buffer is cleared in the following cases:
•By using the CLEAR command in the SAM menu:
– To enter SAM, press the following key sequence on the
remote control transmitter: “062596” directly followed
by the OSD/i+ button (do not allow the display to time
out between entries while keying the sequence).
– Make sure the menu item CLEAR is selected. Use the
MENU UP/DOWN buttons, if necessary.
– Press the MENU RIGHT button to clear the error
buffer. The text on the right side of the “CLEAR” line will
change from “CLEAR?” to “CLEARED”
•If the contents of the error buffer have not changed for 50
hours, the error buffer resets automatically.
Note: If you exit SAM by disconnecting the mains from the
television set, the error buffer is not reset.
Table 5-1 Error code overview
Error Error DescriptionCheck ItemDiagram
0No Error
1Mis-match of TV (Hercules) SW and
Scaler SW
2+12V from PSU errorPSUA
3Plasma I2C error (only for plasma sets) N.A.N.A.
4I2C error while communicating with the
Genesis Scaler
5+5V protection7752B6
6General I2C error; communication
between ADC, analogue tuner, and/or
Columbus I
7I
ADC
8I2C error while communicating with the
Scaler EEPROM
9I2C error while communicating with the
Hercules EEPROM (NVM for TV).
Remark: when the Hercules EEPROM
is defective, the Hercules should
operate with its default values.
10I2C error while communicating with the
PLL tuner
11I2C error while communicating with the
3D combfilter IC-7M00 (Columbus)
12I2C error while communicating with
iBoard uP (only iTV sets)
13I
HDMI decoder IC-7D03 (only for
NAFTA and AP)
14Read-write error with the Scaler
SDRAM
15I2C error while communicating with the
OTC
16I2C error while communicating with
EPLD or Pacific III
17I2C error while communicating with the
Digital Module (only for digital sets)
2
2
2
C failed
C error while communicating with
C error while communicating with the
Software
versions
7801B7 + B8
1102, 7L01,
7M00
7L01B18
7C01B11
7207B2
1102B1
7M00B19
N.A.N.A.
N.A.N.A.
7B01B10
7001T
7N00B20 + B21
7100K1
N.A.
B1 + B18 +
B19
5.2.3Error Codes
In case of non-intermittent faults, write down the errors present
in the error buffer and clear the error buffer before you begin
the repair. This ensures that old error codes are no longer
present.
If possible, check the entire contents of the error buffer. In
some situations, an error code is only the result of another error
and not the actual cause of the problem (for example, a fault in
the protection detection circuitry can also lead to a protection).
Block Diagrams, Test Point Overviews, and Waveforms
6.Block Diagrams, Test Point Overviews, and Waveforms
Wiring Diagram 42” (FHP)
WIRING 42” (FHP)
7LC4.41E AB6.
8903
AUDIO
PLASMA PANEL
C
9P
2P3
1M03
1M01
RIGHT
SPEAKER
PDP Y-MAIN
DRIVING BOARD
9P12
CN5003
8902
8900
8192
CN308
2P3
8P06
POWER SUPPLY
0311
9P
PDP
8322
8337
1M03
10P
1M10
3P4
1M46
11P
1002
0323
7P
10P
8302
2P3
1M04
8152
7P
PDP X-MAIN
DRIVING BOARD
10P
CN23
8P11
CN22
1M02
LEFT
SPEAKER
CONTROL BOARD
E
1M01
3P
8101
FILTER
AC/Supply
8187
Shielding
8321
8188 UK
1500
1301
32P
TUNER
8301
3P
B
T
1000
K
31P
1N17
SSB
3P
OTC-
1N20
FLASH
14P
IBO ZAPPER2
8500
8600
31P
LVD S
11P
1J01
8000
1442
1402
3P
14P
10P
1J00
1G03
32P
3P
1J03
9P
1J04
TUNER
1K00
1K04
1K02
6P
11P
3P
8136
8870
LED PANEL
J
6P
1M01
SIDE I/O
D
11P
1M36
G_16230_001.eps
080306
Block Diagrams, Test Point Overviews, and Waveforms
Wiring Diagram 42” & 50” Plasma
WIRING 42” & 50” PLASMA
8LC4.41E AB6.
8903
AUDIO
PLASMA PANEL
C
9P
2P3
1M03
1M01
SPEAKER
CONTROL BOARD
E
1M01
3P
RIGHT
PDP Y-MAIN
DRIVING BOARD
9P12
CN5003
5P
FILTER
AC/Supply
8187
8902
Shielding
8321
8188 UK
1500
8302
1301
32P
TUNER
8900
B
8301
T
1000
IBO ZAPPER2
K
3P
SSB
OTCFLASH
14P
8500
9P10
5P
4P
7P
10P
31P
1N17
8P9
CN8003
CN8005
CN1M10
CN1M02
11P
CN1M03
8P06
1N20
CN1M46
8322
3P
31P
LVDS
8600
8337
11P
1J01
8000
PDP
POWER SUPPLY
CN8006
10P
10P
CN2026
10P
1J00
14P
1442
1G03
32P
3P
1J03
9P
1J04
TUNER
1K00
1K04
1K02
6P
11P
3P
CN8001
2P3
8136
2P3
1M04
8870
8152
7P
PDP X-MAIN
DRIVING BOARD
8P11
CN4004
LED PANEL
J
1M02
6P
1M01
LEFT
SPEAKER
SIDE I/O
D
11P
1M36
8101
1402
3P
G_16230_002.eps
010306
Block Diagrams, Test Point Overviews, and Waveforms
Block Diagram Supply 42” FHP
SUPPLY42” FHP
FILTERS STANDBY
A2
0308
2
1
MAINS
INPUT
95-264Vac
400V_HOT
A5
I508
400V_HOT
PROTECTIONS
A3
+5V_INT_SW
- 2.5 Vref -
+5V_INT_SW
3304
7304
1
K
A
3
1400
T6.3A
4
R
2
7500
TNY256P
EN|UV
SOURCE
3324
DRAIN
2V5
5401
5005
5402
MAINS
FILTER
6513
6512
6511
6510
3506
3507
3035
3026
5
2
6501
6502
6506
1M05
1
2
IBO SUPPLY
(RES)
HOT GROUND
- VS PROTECTION -
3308
70-90V
3300
3301
7308 3+4
7
6
5
3306
4
3102
3307
+T
F500
I510
5500
2
4
1
1
2
RELAY CONTROL
ACTIVATING
6
7
8
9
3501
7501
TCET1102
2143
COLD GROUND
6312
3312
6313
2V5
A2
A2
PRECONDITIONER
0311
1
2
3
4
5
6
7
8
9
A5
6600
GBU8J
400V_HOT
TO CN11
PDP DISPLAY
F608
6605
6606
SUPPLY_ON
6503
6504
6505
1
K
7502
A
3
12
34
1450
ACTIVATING
DELAY
A6
F503
3505
2
R
3503
3450
+T
A7
+T
12
34
3509
3508
2505
5503
I514
1460
3451
6507
6507
-T
-T
7540
3452
3036
I504
F502
IN OUT
7461
COM
100-230VAC1
100-230VAC2
25V_HOT
+9V_STBY
+5V_STBY_SW
+5V_INT_SW
+3V3_STBY_SWVCC
I517
VCC
+3V3_STBY_SW
A2
A6
A3
A3
VRA
VRS
VCEGO
VSAGO
- VA PROTECTION -- VCC PROTECTION -- 12V PROTECTION -
2V5
3393
+12V
3302
3334
3335
7363
7366-1
7391
7366-4
7333 1+2
11
10
9
8
+5V_INT_SW
IAK
BUFFER
+5V_STBY_SW
STANDBY
VA
3311
3313
3317
VSAGO
VCEGO
+8V6
7308 1+2
11
10
9
8
6325
13
14
7375
7376
CONTROL
7352
7351
I905
VCEGO
+5V_INT_SW
7341
7004
7348
LATCH
+5V_INT_SW
7326
7327
UNDERVOLTAGE
PROTECTION
6321
3321
6322
+9V_STBY
3373
VSA
+5V_INT_SW
3349
3328
8V6
VCC
3320
3103
2V5
3322
3323
VSA_CONTROL
VCC_GO
LATCH
POK
7333 3+4
7
6
5
4
6333
3333
1
6334
2
A7
A7
3392
A6
F601
36083606
3666
3609
3603
3604
3605
3679
3682
I618
3651
6340
13
6341
14
SUPPLY_ON
5600
16
1246
3671
3104
3660
3661
3659
7608
3663
I620
14
3610
2663
7650
MC33368P
7
6
3
5
- DC_PROT -
3361
7362
3340
3364
6362
A6
7610
VCC
ZCDET
CS
FB
GATE
MULT
3358
6364
POWER_OK
5612
6661
12
11
STANDBY
I613
6611
3359
6365
9LC4.41E AB6.
3675
F610
7661
MC34063D
6
VCC
1
SWC
7
IS
8
DCOL
3641
7640
3388
F600
5660
2
SWE
3677
5
I625
POK
DC_PROT
+5V_INT_SW
3389
7389
RES
1M03
1
2
3
4
5
6
7
8
9
10
400V_HOT
SW25V_HOT
6665
F609
7641
7642
6642
A7
A6
+12V_OVP
TO 1M03(1J00)
B16
PDP DISPLAY
2664
BIAS
2662
LLC SUPPLY
A6
25V_HOT
AUX SUPPLY
A7
7090
7091
7092
PROTECTION
SOFTSTART
CONTROL
CURRENT
PROTECTION
+30V
70-90V
3090
3092
&
7013
3089
3081
- CONTROL -
7001
MC34067P
15
VCC
14
OA
3
OSCCC
6
10
EAO
FI
8
lp
12
OB
7
ln
1260
T2A
1110
T5A
I105
1200
T2A
VCC_GO
A6
I220
+5V_INT_SW
7093
LM317T
IN OUT
COM
6002
3675
5260
I101
7110
3107÷3109
I213
I208
7202
6202
3095
3096
3097
F003
F004
7112
TEA1507P
CONTROL
1
VCC
3
CTRL
7200
3202
POK
F001
6111
3082
5001
4
2
DRAIN
ISENCE
DRIVER
3206
3203
3050
GND
DEM
3209
3084
SW25V_HOT
7007
7020
HIGH
6
SIDE
DRIVE
7
7008
7021
LOW
10
SIDE
DRIVE
9
12
7117
8
5
6
2
3113
4
6111
I214
3214
VA
7050
I200
SEQUENCE
DISCHARGE
400V_HOT
I038
I057
I083
7260
L4973V3.3
REGULATOR
7
VCC
8
VFB
3116 3117
I106
6113
2114
7212
TEA1507P
CONTROL
3
CTRL
4
DEMAG
1
VCC
GND
6211
6142
VS
6050
2053
7005
7006
HOT GROUND
OUT
3118
3115
DRAIN
DRIVE
6213
I202
2
3
5121
8
6
7052
7003
TCET1102
2143
5002
16
14
F005
3
12
11
6
10
9
5004
16
14
3
12
9
6
10
11
7002
TCET1102
2143
COLD GROUND
- +12V-SUPPLY -
5268
3269
- VA-SUPPLY -
+5V_INT_SW
7120
TCET1102
2143
- VCC-SUPPLY -
I236
7217
3149
3218
3213
3220
3053
+T
I201
3268
6133
3111
5220
1
4
5
7
3
+5V_INT_SW
LATCH
1084
T1.0A
6044
1082
T2.5A
1083
T2.5A
6029
7121
7130
14
13
12
11
8
14
7220
TCET1102
2
F293
F294
+12V
+8V6
VCC
+12V
VA
VCC
VS
VA
VCC
VCC
VA
VCC
F_16040_022.eps
240206
1002
1M10
1M46
0323
0342
0352
7
6
5
4
3
PDP AUDIO
2
1
1
2
AMBI LIGHT
3
4
IBO ZAPPER
1
2
3
TO (1J01)
5
6
7
8
9
10
1
3
4
5
TO CN23
6
PDP DISPLAY
8
9
10
1
3
4
TO CN42
PDP DISPLAY
5
7
1
4
TO CN52
5
PDP DISPLAY
7
TO 1M02
C
TO 1M10
AL
OR 1301
K3
1M46
B16
SSB
(RES)
(RES)
A3
6291
6642
3039
VRA
VSA_CONTROL
6226
5229
3228
7502
7042
7010
7011
A3
22942294
F016
3037
6042
VRS
FEEDBACK
6230
F116
1
K
2
R
A
3
5290
VS
2045
6045
2029
6021
3022
3080
6012
2269
2121
+30V
3111
VA
Adj.
3229
2021
3072
3057
3224
5293
5291
5292
VSND_POS
VSND_NEG
A2
A3
5225
7230
IN OUT
COM
DC_PROT
GND_SND
70-90V
VTUN
+30V
VRS
+12V
VCC
+8V6
VB
A2
VA
+5V_STBY_SW
VS
VTUN
+9V_STBY
Block Diagrams, Test Point Overviews, and Waveforms