Philips HTS-5520 Service Manual
Home Theater DVD Player
Service
HTS5520/12/51/93/94
Service Manual
TABLE OF CONTENTS
. Location of PCB BdsÿVersion Variation and Repair Scenario Matrix..........1-2
. Technical Specifications…………....………………………..............1-
. Safety Instruction, Warning & Notes….……………………....….....1-
. DFU Instruction..............................................................................2-1
. Mechanical and Dismantling Instructions…………........................3-1
. Software Upgrades .......................................................................
. Trouble Shooting Chart………………………………………………
. Wiring Diagram………………………………………..………..….….6-1
. Electrical Diagrams and Print-layouts..….…………………....….…7-1
. Set Mechanical Exploded view & Part list.…………………..….….8-1
. Revision List..................................................................................9-1
©Copyright 2011 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Page
3
4
4-1
.
5-1
.
CLASS 1
LASER PRODUCT
Published by RY&WL - 1102 BU AVM Printed in The Netherlands Subject to modification
Version 1.3
PHILIPS
GB
3139 785 35323
LOCATION OF PCB BOARDS：
MAIN BOARD
LOADER
FRONT CONTROL
BOARD
POWER BOARD
AMPLIFIER
BOARD
KARAOKE+USB
BOARD
ENCODER
BOARD
Version Variation：
1-2
Type/Versions
HTS5520
/12 /51 /93
Features
Output Power-800W X X X
Voltage(220~240v) X X X
Repair Scenario Matrix：
Type/Versions
Board in used
/12 /51 /93
Main Board C C C
Front Control Board C C C
Amplifier Board C C C
HTS5520
/94
X
X
/94
C
C
C
Power Board C C C
Karaoke+USB Board C C C
Encoder Board C C C
*Bd:Board Level Replacement
*C:Component Level Repair
C
C
C
1-3
HTS5520/12:
Product
Note
6SHFLÀFDWLRQDQGGHVLJQDUHVXEMHFWWRFKDQJH
•
without notice.
Region code
Country
Country
Europe, United Kingdom
Europe, United Kingdom
Asia Pacific, Taiwan, Korea
Asia Pacific, Taiwan, Korea
Latin America
Latin America
Australia, New Zealand
Australia, New Zealand
Russia, India
Russia, India
China
China
specifications
DVD
DVD
Playback media
DVD-Video, DVD+R/+RW, DVD-R/-RW,
DVD+R DL, CD-R/CD-RW,Audio CD,Video
CD/SVCD, Picture CD, MP3-CD,WMA-CD,
DivX-CD, USB storage device
File Format
Audio: .mp3, .wma
•
Video: .divx, .divx ultra, .mpeg, .mpg,
•
ZPYVLPSOHSURÀOH
•
Picture: .jpeg, .jpg
$PSOLÀHU
•
Total output power:
•
HTS5520:800WRMS(30%THD)
•
HTS5530: 1000 W RMS (30% THD)
•
Frequency response: 20 Hz-20 kHz /
±3dB
Signal-to-noiseratio:>65dB(CCIR)/
•
(A-weighted)
Input sensitivity:
•
AUX: 500 mV
•
MP3 LINK: 500 mV
•
Video
•
Signalsystem:PAL/NTSC
•
HDMI output: 480i/576i, 480p/576p,
720p, 1080i, 1080p
Audio
•
S/PDIF Digital audio input:
•
Coaxial: IEC 60958-3
•
Sampling frequency:
•
MP3: 32 kHz, 44.1 kHz, 48 kHz
•
WMA:44.1kHz,48kHz
•
Constant bit rate:
•
MP3:112kbps- 320kbps
•
WMA: 48 kbps - 192 kbps
Radio
•
Tuningrange:FM87.5-108MHz(50kHz)
•
Signal-to-noiseratio:FM50dB
•
Frequency response: FM 180 Hz-10 kHz
/ ±6dB
USB
•
Compatibility: Hi-Speed USB (2.0)
•
Class support: UMS (USB Mass Storage
Class)
•
Filesystem:FAT12,FAT16,FAT32
•
Maximummemorysupport:<160GB.
Main Unit
•
Power supply: 220-240V; ~50 Hz
•
Power consumption: 150 W
•
Standbypowerconsumption:<0.9W
•
Dimensions(WxHxD):435x58x 358
(mm)
•
Weight: 3.56 kg
Subwoofer
•
Impedance:8ohm
•
Speakerdrivers:165mm(6.5”)woofer
•
Frequency response: 40 Hz-150 kHz
•
Dimensions (WxHxD):
•
HTS5520:120x 307x 369(mm)
•
HTS5530:196x 395x 342(mm)
•
Weight:
•
HTS5520: 3.84 kg
•
HTS5530: 6.3 kg
•
Cable length:
HTS5520: 4.3 m
•
HTS5530:4m
•
Speakers
System:fullrangesatellite
•
Speaker impedance: 3 ohm (center), 4
•
ohm (Front/Rear)
Speakerdrivers:2x 3”fullrange
•
Frequency response: 150 Hz-20 kHz
•
Dimensions (WxHxD):
•
Center:280x95x92(mm)
•
Front/Rear:100x279x103(mm)
•
Weight:
•
Center:0.68kg
•
Front/Rear:0.66kg/each
•
Cable length:
•
Center:2m
•
Front:4m
•
Rear:10m
•
/DVHUVSHFLÀFDWLRQ
Type:SemiconductorlaserGaAIAs(CD)
•
Wavelength:645-665nm(DVD),770
•
- 800 nm (CD)
Outputpower:6mW(DVD),7mW
•
(VCD/CD)
•
Beam divergence: 60 degrees.
1-4
HTS5520/51:
Product Specifications
Note
Specifi cation and design are subject to change
•
without notice.
Region code
For information about which region this home
theater supports, see the type plate on the back
or bottom.
1-5
Country
Europe, United Kingdom
Asia Pacific, Taiwan, Korea
Latin America
Australia, New Zealand
Russia, India
China
DVD
Playback media
DVD-Video, DVD+R/+RW, DVD-R/-RW, DVD+R
DL, CD-R/CD-RW, Audio CD, Video CD/SVCD,
Picture CD, MP3-CD, WMA-CD, DivX-CD, USB
storage device
File Format
Audio: .mp3, .wma•
Video: .divx, .divx ultra, .mpeg, .mpg, .wmv •
(simple profi le)
Picture: .jpeg, .jpg•
1-6
Amplifi er
Total output power: •
•
•
Frequency response: 20 Hz-20 kHz / ±3dB•
Signal-to-noise ratio: > 65 dB (CCIR) / •
(A-weighted)
Input sensitivity:•
•
•
Video
Signal system: PAL / NTSC•
HDMI output: 480i/576i, 480p/576p, 720p, •
1080i, 1080p
Audio
S/PDIF Digital audio input:•
•
Sampling frequency:•
•
•
Constant bit rate:•
•
•
Radio
Tuning range: FM 87.5-108 MHz (50/100 •
kHz)
Signal-to-noise ratio: FM 50 dB•
Frequency response: FM 180 Hz ~ 10 kHz •
/ ±6dB
USB
Compatibility: Hi-Speed USB (2.0)•
Class support: UMS (USB Mass Storage •
Class)
File system: FAT16, FAT32•
Maximum memory support: < 160GB•
Main Unit
Power supply:•
•
•
Power consumption: 150 W•
Standby power consumption: < 0.9 W •
Dimensions (WxHxD): 435 x 58 x 358 •
(mm)
Weight: 3.56 kg•
HTS5520: 800 W RMS (30% THD)
HTS5530: 1000 W RMS (30% THD)
AUX: 2 V
MP3 LINK: 1 V
Coaxial: IEC 60958-3
MP3: 32 kHz, 44.1 kHz, 48 kHz
WMA: 44.1 kHz, 48 kHz
MP3: 112 kbps - 320 kbps
WMA: 48 kbps - 192 kbps
Latin America/Asia Pacifi c: 110127V/220-240V; ~50-60Hz switchable
Russia/China/India: 220-240V, ~50Hz
Subwoofer
Impedance: 4 ohm•
Speaker drivers: 165 mm (6.5”) woofer•
Frequency response: 50 Hz-1.5 kHz•
Dimensions (WxHxD): •
HTS5520: 122.6 x 307 x 369 (mm)
•
•
HTS5530: 196 x 392 x 342.2 (mm)
Weight: •
•
HTS5520: 3.76 kg
•
HTS5530: 6.3 kg
Cable length: 4.3 m•
Speakers
System: full range satellite•
Speaker impedance: 4 ohm (center), 8 ohm •
(Front/Rear)
Speaker drivers: 2 x 3” full range •
Frequency response: 150 Hz-20 kHz•
Dimensions (WxHxD):•
Center: 280 x 95 x 92 (mm)
•
•
Front/Rear: 100 x 279.3 x 103 (mm)
Weight: •
•
Center: 1.4 kg
•
Front/Rear: 1 kg/each
Cable length:•
•
Center: 2 m
•
Front: 4 m
•
Rear: 10 m
Laser specifi cation
Type: Semiconductor laser GaAIAs (CD)•
Wave length: 645 - 665 nm (DVD), 770 - •
800 nm (CD)
Output power: 6 mW (DVD), 7 mW •
(VCD/CD)
Beam divergence: 60 degrees.•
HTS5520/93:
1-7
Product
specifications
Note
Specifi cation and design are subject to change
•
without notice.
Region code
For information about which region this home
theater supports, see the type plate on the back
or bottom.
Country
Europe, United Kingdom
Asia Pacific, Taiwan, Korea
Latin America
Australia, New Zealand
Russia, India
China
DVD
Playback media
DVD-Video, DVD+R/+RW, DVD-R/-RW, DVD+R
DL, CD-R/CD-RW, Audio CD, Video CD/SVCD,
Picture CD, MP3-CD, WMA-CD, DivX-CD, USB
storage device
File Format
Audio: .mp3, .wma•
Video: .divx, .divx ultra, .mpeg, .mpg, .wmv •
(simple profi le)
Picture: .jpeg, .jpg•
Amplifi er
Total output power: •
•
•
Frequency response: 20 Hz-20 kHz / ±3dB•
Signal-to-noise ratio: > 65 dB (CCIR) / •
(A-weighted)
Input sensitivity:•
•
•
Video
Signal system: PAL / NTSC•
HDMI output: 480i/576i, 480p/576p, 720p, •
1080i, 1080p
Audio
S/PDIF Digital audio input:•
•
Sampling frequency:•
•
•
Constant bit rate:•
•
•
Radio
Tuning range: FM 87.5-108 MHz (50/100 •
kHz)
Signal-to-noise ratio: FM 50 dB•
Frequency response: FM 180 Hz ~ 10 kHz •
/ ±6dB
USB
Compatibility: Hi-Speed USB (2.0)•
Class support: UMS (USB Mass Storage •
Class)
File system: FAT16, FAT32•
Maximum memory support: < 160GB.•
Main Unit
Power supply:•
•
•
Power consumption: 150 W•
Standby power consumption: < 0.9 W •
Dimensions (WxHxD): 435 x 58 x 358 •
(mm)
Weight: 3.56 kg•
HTS5520: 800 W RMS (30% THD)
HTS5530: 1000 W RMS (30% THD)
AUX: 2 V
MP3 LINK: 1 V
Coaxial: IEC 60958-3
MP3: 32 kHz, 44.1 kHz, 48 kHz
WMA: 44.1 kHz, 48 kHz
MP3: 112 kbps - 320 kbps
WMA: 48 kbps - 192 kbps
Latin America/Asia Pacifi c: 110127V/220-240V; ~50-60Hz switchable
Russia/China/India: 220-240V, ~50Hz
Subwoofer
Impedance: 4 ohm•
Speaker drivers: 165 mm (6.5”) woofer•
Frequency response: 50 Hz-1.5 kHz•
Dimensions (WxHxD): •
HTS5520: 122.6 x 307 x 369 (mm)
•
•
HTS5530: 196 x 392 x 342.2 (mm)
Weight: •
HTS5520: 3.76 kg
•
HTS5530: 6.3 kg
•
Cable length: 4.3 m
Speakers
System: full range satellite•
Speaker impedance: 4 ohm (center), 8 ohm •
(Front/Rear)
Speaker drivers: 2 x 3” full range •
Frequency response: 150 Hz-20 kHz•
Dimensions (WxHxD):•
Center: 280 x 95 x 92 (mm)
•
•
Front/Rear: 100 x 279.3 x 103 (mm)
Weight: •
Center: 1.4 kg
•
Front/Rear: 1 kg/each
•
Cable length:•
Center: 2 m
•
•
Front: 4 m
Rear: 10 m
•
Laser specifi cation
Type: Semiconductor laser GaAIAs (CD)•
Wave length: 645 - 665 nm (DVD), 770 - •
800 nm (CD)
Output power: 6 mW (DVD), 7 mW •
(VCD/CD)
Beam divergence: 60 degrees.•
1-8
HTS5520/94
1-9
8 Product
specifications
Note
•
Specifi cation and design are subject to change
without notice.
Region code
The type plate on the back or bottom of the
home theater shows which regions it supports
Country
Europe, United Kingdom
Asia Pacific, Taiwan, Korea
Latin America
Australia, New Zealand
Russia, India
China
DVD
Playback media
DVD-Video, DVD+R/+RW, DVD-R/-RW, DVD+R
DL, CD-R/CD-RW, Audio CD, Video CD/SVCD,
Picture CD, MP3-CD, WMA-CD, DivX-CD, USB
storage device
File Format
• Audio: .mp3, .wma
• Video: .divx, .divx ultra, .mpeg, .mpg, .wmv
(simple profi le)
• Picture: .jpeg, .jpg
Amplifi er
• Total output power:
HTS5520: 800 W RMS (30% THD)
•
HTS5530: 1000 W RMS (30% THD)
•
• Frequency response: 20 Hz-20 kHz
• Signal-to-noise ratio: > 65 dB (CCIR) /
(A-weighted)
• Input sensitivity:
AUX: 2 V
•
•
MP3 LINK: 1 V
Video
• Signal system: PAL / NTSC
• HDMI output: 480i/576i, 480p/576p, 720p,
1080i, 1080p
Audio
• S/PDIF Digital audio input:
•
Coaxial: IEC 60958-3
• Sampling frequency:
MP3: 32 kHz, 44.1 kHz, 48 kHz
•
•
WMA: 44.1 kHz, 48 kHz
• Constant bit rate:
•
MP3: 112 kbps - 320 kbps
•
WMA: 64 kbps - 192 kbps
Radio
• Tuning range: FM 87.5-108 MHz (50/100
kHz)
• Signal-to-noise ratio: FM 50 dB
• Frequency response: FM 180 Hz ~ 10 kHz
USB
• Compatibility: Hi-Speed USB (2.0)
• Class support: UMS (USB Mass Storage
Class)
• File system: FAT16, FAT32
• Maximum memor y suppor t: < 160GB
Main Unit
• Power supply:
Latin America/Asia Pacifi c:
•
110-127V/220-240V; ~50-60Hz
switchable
Russia/China/India: 220-240V, ~50Hz
•
• Power consumption:
HTS5520: 150 W
•
•
HTS5530: 200 W
• Standby power consumption: 0.9 W
• Dimensions (WxHxD): 435 x 50 x 340
(mm)
• Weight: 3.56 kg
16
1-10
Subwoofer
• Impedance: 4 ohm
• Speaker drivers: 203 mm (8”) woofer
• Frequency response: 20 Hz-150 Hz
• Dimensions (WxHxD): 196 x 392 x 342.2
(mm)
• Weight: 6.3 kg
• Cable length: 3 m
Speakers
• System: full range satellite
• Speaker impedance: 4 ohm (center), 8 ohm
(Front/Rear)
• Speaker drivers: 2 x 3” full range
• Frequency response: 150 Hz-20 kHz
• Dimensions (WxHxD):
Center: 280 x 95 x 92 (mm)
•
•
Front/Rear: 100 x 280 x 115 (mm)
• Weight:
Center: 1.4 kg
•
Front/Rear: 1 kg/each
•
• Cable length:
Center: 2 m
•
Front: 3 m
•
Rear: 10 m
•
Laser specifi cation
• Type: Semiconductor laser GaAIAs (CD)
• Wave length: 645 - 665 nm (DVD), 770 -
800 nm (CD)
• Output power: 6 mW (DVD), 7 mW
(VCD/CD)
• Beam divergence: 60 degrees.
1-11
Safety instruction, Warning & Notes
Safety instruction
1. General safety
Safety regulations require that during a repair:
. Connect the unit to the mains via an isolation transformer.
. Replace safety components indicated by the symbol
only by components identical to the original ones. Any
other component substitution (other than original type)
may increase risk of fire or electrical shock hazard.
Safety regulations require that after a repair, you must
return the unit in its original condition. Pay, in particular,
attention to the following points:
. Route the wires/cables correctly, and fix them with the
mounted cable clamps.
. Check the insulation of the mains lead for external
damage.
. Check the electrical DC resistance between the mains
plug and the secondary side:
1) Unplug the mains cord, and connect a wire between
the two pins of the mains plug.
2) Set the mains switch the “on” position (keep the
mains cord unplug).
3) Measure the resistance value between the mains
plug and the front panel, controls, and chassis
bottom.
4) Repair or correct unit when the resistance
measurement is less than 1M
5) Verify this, before you return the unit to the
customer/user (ref. UL-standard no. 1492).
6) Switch the unit “off”, and remove the wire between
the two pins of the mains plug.
¡
.
2.Laser safety
This unit employs a laser. Only qualified service personnel
,
may remove the cover, or attempt to service this device
(due to possible eye injury).
Laser device unit
Type : Semiconductor laser GaAlAs
Wavelength : 650nm (DVD)
: 780nm (VCD/CD)
Output power : 7mW (DVD)
: 10mW (DVD /CD)
Beam divergence: 60 degree
Note: Use of controls or adjustments or performance of
procedure other than those specified herein, may result in
hazardous radiation exposure. Avoid direct exposure to
beam.
Warning
1-12
1.General
. All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD). Careless handing during
repair can reduce life drastically. Make sure that, during
repair, you are at the same potential as the mass of the
set by a wristband with resistance. Keep components and
tools at this same potential. Available ESD protection
equipment:
1) Complete kit ESD3 (small tablemat, wristband,
connection box, extension cable and earth cable)
4822 310 10671.
2) Wristband tester 4822 344 13999.
. Be careful during measurements in the live voltage
section. The primary side of the power supply , including
the heat sink, carries live mains voltage when you
connect the player to the mains (even when the player is
“off”!). It is possible to touch copper tracks and/or
components in this unshielded primary area, when you
service the player. Service personnel must take
precautions to prevent touching this area or components
in this area. A “lighting stroke” and a stripe-marked
printing on the printed wiring board, indicate the primary
side of the power supply.
. Never replace modules, or components, while the unit is
“on”.
2. Laser
. The use of optical instruments with this product, will
increase eye hazard.
. Only qualified service personnel may remove the cover
or attempt to service this device, due to possible eye
injury.
. Repair handing should take place as much as possible
with a disc loaded inside the player.
. Text below is placed inside the unit, on the laser cover
shield:
CAUTION: VISIBLE AND INVISIBLE LASER
RADIATION WHEN OPEN, AVOID EXPOSURE
TO BEAM.
Notes: Manufactured under licence from Dolby
Laboratories. The double-D symbol is trademarks of Dolby
Laboratories, Inc. All rights reserved.
1-13
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Solder Joint
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Notes
Lead-Free requirement for service
1-14
INDENTIFICATION:
Regardless of special logo (not always indicated)
One must treat all sets from 1.1.2005 onwards, according
next rules.
Important note: In fact also products a little older can also
be treated in this way as long as you avoid mixing
solder-alloys (leaded/ lead-free). So best to always use
SAC305 and the higher temperatures belong to this.
Due to lead-free technology some rules have to be
respected by the workshop during a repair:
x Use only lead-free solder alloy Philips SAC305 with
order code 0622 149 00106. If lead-free solder-paste is
required, please contact the manufacturer of your
solder-equipment. In general use of solder-paste within
workshops should be avoided because paste is not easy
to store and to handle.
x Use only adequate solder tools applicable for lead-free
solder alloy. The solder tool must be able
o To reach at least a solder-temperature of 400°C,
o To stabilize the adjusted temperature at the
solder-tip
o To exchange solder-tips for different applications.
x Adjust your solder tool so that a temperature around
360°C
– 380°C is reached and stabilized at the solder
joint. Heating-time of the solder-joint should not exceed
~ 4 sec. Avoid temperatures above 400°C otherwise
wear-out of tips will rise drastically and flux-fluid will be
destroyed. To avoid wear-out of tips switch off un-used
equipment, or reduce heat.
x Mix of lead-free solder alloy / parts with leaded solder
alloy / parts is possible but PHILIPS recommends
strongly to avoid mixed
solder alloy types (leaded and lead-free). If one cannot
avoid, clean carefully the
solder-joint from old solder alloy and re-solder with new
solder alloy (SAC305).
x Use only original spare-parts listed in the
Service-Manuals. Not listed standard-material
(commodities) has to be purchased at external
companies.
x Special information for BGA-ICs:
- always use the 12nc-recognizable soldering
temperature profile of the specific BGA (for
de-soldering always use highest lead-free
temperature profile, in case of doubt)
- lead free BGA-ICs will be delivered in so-called
‘dry-packaging’ (sealed pack including a silica gel
pack) to protect the IC against moisture. After
opening, dependent of MSL-level seen on
indicator-label in the bag, the BGA-IC possibly
still has to be baked dry. This will be
communicated via AYS-website.
Do not re-use BGAs at all.
x For sets produced before 1.1.2005, containing
leaded soldering-tin and components, all needed
spare-parts will be available till the end of the
service-period. For repair of such sets nothing
changes.
x On our website:
www.atyourservice.ce.Philips.com
You find more information to:
BGA-de-/soldering (+ baking instructions)
Heating-profiles of BGAs and other ICs used in
Philips-sets
You will find this and more technical information
within the “magazine”, chapter “workshop news”.
For additional questions please contact your local
repair-helpdesk.
QSG for HTS5520/12/51/93/94
The following excerpt of the Quick Start Guide serves as an introduction to the set.
The complete Direction For Use can be download in different languages from
Philips Customer Contact & Support site: www.p4c.philips.com
2-1
User Manual
Power cord
(fixed for /12/55)
for /12
HDMI
FM Antenna
Audio/Video
1
SUBWOOFERSUBWOOFER
FRONT
RIGHT
FRONT
RIGHT
FRONT
LEFT
FRONT
LEFT
FRONT
CENTER
FRONT
CENTER
REAR
RIGHT
REAR
RIGHT
REAR
LEFT
REAR
LEFT
FRONT
RIGHT
FRONT
LEFT
FRONT
CENTER
REAR
RIGHT
REAR
LEFT
SUB-
WOOFER
SUBWOOFERREAR
LEFT
REAR
RIGHT
FRONT
RIGHT
FRONT
LEFT
FRONT
CENTER
1
2-2
2
2-3
3
4
HDMI
Cable
FM
Cable
Audio
Cable
5
1 2
2-4
6
AAA
x 2
2
USB Settings
TV
HDMI
HOME THEATER
General Setup
Screen Saver
Sleep Timer
Display Dim
Disc Lock
OSD Language
DivX(R) VOD Code
HOME THEATER
Norsk
General Setup
Nederlands
Screen Saver
OSD Language
Sleep Timer
Display Dim
Disc Lock
DivX(R) VOD Code
Español
Français
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