Copyright 2010 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without
the prior permission of Philips.
Published by Helen-Stephen 1227 Service Audio Printed in The Netherlands Subject to modification
. Connect the unit to the mains via an isolation transformer.
. Replace safety components indicated by the symbol
only by components identical to the original ones. Any
other component substitution (other than original type)
may increase risk of fire or electrical shock hazard.
Safety regulations require that after a repair, you must
return the unit in its original condition. Pay, in particular,
attention to the following points:
. Route the wires/cables correctly, and fix them with the
mounted cable clamps.
. Check the insulation of the mains lead for external
damage.
. Check the electrical DC resistance between the mains
plug and the secondary side:
1) Unplug the mains cord, and connect a wire between
the two pins of the mains plug.
2) Set the mains switch the “on” position (keep the
mains cord unplug).
3) Measure the resistance value between the mains
plug and the front panel, controls, and chassis
bottom.
4) Repair or correct unit when the resistance
measurement is less than 1M
5) Verify this, before you return the unit to the
customer/user (ref. UL-standard no. 1492).
6) Switch the unit “off”, and remove the wire between
the two pins of the mains plug.
¡
.
2.Laser safety
This unit employs a laser. Only qualified service personnel
,
may remove the cover, or attempt to service this device
(due to possible eye injury).
Laser device unit
Type : Semiconductor laser GaAlAs
Wavelength : 650nm (DVD)
: 780nm (VCD/CD)
Output power : 7mW (DVD)
: 10mW (DVD /CD)
Beam divergence: 60 degree
Note: Use of controls or adjustments or performance of
procedure other than those specified herein, may result in
hazardous radiation exposure. Avoid direct exposure to
beam.
Page 6
Warning
1-6
1.General
. All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD). Careless handing during
repair can reduce life drastically. Make sure that, during
repair, you are at the same potential as the mass of the
set by a wristband with resistance. Keep components and
tools at this same potential. Available ESD protection
equipment:
1) Complete kit ESD3 (small tablemat, wristband,
connection box, extension cable and earth cable)
4822 310 10671.
2) Wristband tester 4822 344 13999.
. Be careful during measurements in the live voltage
section. The primary side of the power supply , including
the heat sink, carries live mains voltage when you
connect the player to the mains (even when the player is
“off”!). It is possible to touch copper tracks and/or
components in this unshielded primary area, when you
service the player. Service personnel must take
precautions to prevent touching this area or components
in this area. A “lighting stroke” and a stripe-marked
printing on the printed wiring board, indicate the primary
side of the power supply.
. Never replace modules, or components, while the unit is
“on”.
2. Laser
. The use of optical instruments with this product, will
increase eye hazard.
. Only qualified service personnel may remove the cover
or attempt to service this device, due to possible eye
injury.
. Repair handing should take place as much as possible
with a disc loaded inside the player.
. Text below is placed inside the unit, on the laser cover
shield:
CAUTION: VISIBLE AND INVISIBLE LASER
RADIATION WHEN OPEN, AVOID EXPOSURE
TO BEAM.
Notes: Manufactured under licence from Dolby
Laboratories. The double-D symbol is trademarks of Dolby
Laboratories, Inc. All rights reserved.
Page 7
Notes
Lead-Free requirement for service
1-7
INDENTIFICATION:
Regardless of special logo (not always indicated)
One must treat all sets from 1.1.2005 onwards, according
next rules.
Important note: In fact also products a little older can also
be treated in this way as long as you avoid mixing
solder-alloys (leaded/ lead-free). So best to always use
SAC305 and the higher temperatures belong to this.
Due to lead-free technology some rules have to be
respected by the workshop during a repair:
x Use only lead-free solder alloy Philips SAC305 with
order code 0622 149 00106. If lead-free solder-paste is
required, please contact the manufacturer of your
solder-equipment. In general use of solder-paste within
workshops should be avoided because paste is not easy
to store and to handle.
x Use only adequate solder tools applicable for lead-free
solder alloy. The solder tool must be able
o To reach at least a solder-temperature of 400°C,
o To stabilize the adjusted temperature at the
solder-tip
o To exchange solder-tips for different applications.
x Adjust your solder tool so that a temperature around
360°C
– 380°C is reached and stabilized at the solder
joint. Heating-time of the solder-joint should not exceed
~ 4 sec. Avoid temperatures above 400°C otherwise
wear-out of tips will rise drastically and flux-fluid will be
destroyed. To avoid wear-out of tips switch off un-used
equipment, or reduce heat.
x Mix of lead-free solder alloy / parts with leaded solder
alloy / parts is possible but PHILIPS recommends
strongly to avoid mixed
solder alloy types (leaded and lead-free). If one cannot
avoid, clean carefully the
solder-joint from old solder alloy and re-solder with new
solder alloy (SAC305).
x Use only original spare-parts listed in the
Service-Manuals. Not listed standard-material
(commodities) has to be purchased at external
companies.
xSpecial information for BGA-ICs:
- always use the 12nc-recognizable soldering
temperature profile of the specific BGA (for
de-soldering always use highest lead-free
temperature profile, in case of doubt)
- lead free BGA-ICs will be delivered in so-called
‘dry-packaging’ (sealed pack including a silica gel
pack) to protect the IC against moisture. After
opening, dependent of MSL-level seen on
indicator-label in the bag, the BGA-IC possibly
still has to be baked dry. This will be
communicated via AYS-website.
Do not re-use BGAs at all.
x For sets produced before 1.1.2005, containing
leaded soldering-tin and components, all needed
spare-parts will be available till the end of the
service-period. For repair of such sets nothing
changes.
x On our website:
www.atyourservice.ce.Philips.com
You find more information to:
BGA-de-/soldering (+ baking instructions)
Heating-profiles of BGAs and other ICs used in
Philips-sets
You will find this and more technical information
within the “magazine”, chapter “workshop news”.
For additional questions please contact your local
repair-helpdesk.
Page 8
ENBefore using your product, read all accompanying safety
Philips offers, register your home theater at
www.philips.com/welcome.
Main unit
Disc compartment
a
b
Display panel
c
(Open/Close)
Open or close the disc compartment, or
eject the disc.
d
e
f
(Play/Pause)
Start, pause or resume play.
SOURCE
Select an audio or video source for the home
theater.
(Standby-On)
Switch the home theater on or to standby.
This section includes an overview of the remote
control.
1
2
24
3
23
4
5
6
22
21
7
820
19
9
18
10
11
12
17
13
14
a
16
15
(Standby-On)
Switch the home theater on or to standby.
When EasyLink is enabled, press and hold
for at least three seconds to switch all
connected HDMI CEC compliant devices
to standby.
Page 16
b
(Open/Close)
Open or close the disc compartment, or eject
the disc.
c Source buttons
DISC: Switch to disc source.Access or exit
the disc menu when you play a disc.
AUDIO SOURCE: Select an audio input
source.
RADIO: Switch to FM radio.
USB: Switch to USB storage device.
Navigation buttons
d
Navigate menus.
In video mode, press left or right to fast
backward or fast forward; press up or
down to slow backward or slow forward.
In radio mode, press left or right to search
DUDGLRVWDWLRQSUHVVXSRUGRZQWRÀQH
tune a radio frequency.
OK
e
&RQÀUPDQHQWU\RUVHOHFWLRQ
f
g
h
i
BACK
Return to a previous menu screen.
/ (Previous/Next)
Skip to the previous or next track, chapter
RUÀOH
In radio mode, select a preset radio
station.
(Mute)
Mute or restore volume.
VOL +/-
Increase or decrease volume.
2-9
CREATE MP3/ZOOM
o
Access the create MP3 menu.
Zoom into a video scene or picture. Press
the Navigation buttons (left/right) to
select a zoom factor.
p
q
SCREEN FIT
Fit the picture format to the TV screen.
SUBTITLE
Select subtitle language for video.
r AUDIO SYNC
Select an audio language or channel.
Press and hold to access audio delay
setting, then press +/- to delay the audio
to match the video.
s
SURR
Select surround sound or stereo sound.
t
(Stop)
Stop play.
u (Play/Pause)
Start, pause or resume play.
INFO
v
Access more play options while playing a disc
or a USB storage device.
SETUP
w
Access or exit the setup menu.
x
SLEEP
Switch the home theater to standby mode
after the elapsed time.
j
SOUND
Select a sound mode.
Numeric buttons
k
Select an item to play.
ANGLE
l
Select video scenes recorded in different
camera angels.
REPEAT / PROGRAM
m
Select or turn off repeat mode.
In radio mode, set a radio station.
REPEAT A-B
n
Mark two points within a chapter or track to
repeat play, or turn off the repeat mode.
Page 17
3-1
Mechanical and Dismantling Instructions
Dismantling Instruction
The following guidelines show how to dismantle the player.
Step1: Remove 6 screws around the Top Cover, and then remove the Top Cover (Figure 1).
Detailed information please refer to the model set.
Figure 1
Step2: If it is necessary to dismantle Loader or Front Panel, the Front door should be removed first. (Figure 2)
Method A):Turn on the power button,then press open button to dismantle front door.Please kindly note that
power off as soon as front door is out of machine.
Method B): If the tray can’t open in normal way, you can make it through the instruction as below, an emergency e it
at bottom cover of the machine.
Note: Make sure to operate gently otherwise the guider would be damaged.
Method A)
Method B)
X
Please kindly note that dismantle the front door
assembly carefully to avoid damage tray and the front door.
Figure 2
Page 18
3-2
Mechanical and Dismantling Instructions
Dismantling Instruction
:Dismantle Front Panel, disconnect the connectors (XS604, XP12), need release 2 snaps of Front Panel & 2 snaps
Step3
of bottom cabinet , then gently pull the Panel out from the set. (Figure 3)
Figure 3
Step4
: Dismantle Front Control Board,remove 5 screws (Figure 4
Detailed information please refer to the model set.
)
Figure 4
Step5
: Dismantle Loader, disconnect the 3 connectors (XP3, XP2, XP6) aiming in the below figure, and remove 2 screws
that connects the loader and the bottom cabinet. (Figure 5)
Figure 5
Page 19
3-3
XS604
CN502
XP1
XP502
XS703
XP2
XP6
XP12
XP11
XP3
Mechanical and Dismantling Instructions
Dismantling Instruction
Step6
: Dismantle Main Board, first disconnect 2 connectors (XP1, XP11), and then remove 5 screws. (Figure 5/6)
: Dismantle Power Board, disconnect the connector s XP502 and CN502 on Power Board,then remove 5 screws.(Figure 5/6)
Step7
Step8: Dismantle Amplifier Board, remove
4 screws
(Figure 5/6)
Detailed information please refer to the model set.
Figure 6
Page 20
4-1
Software Upgrade
1. There are 2 ways to software upgrade:
First :
Upgrade from USB:
Coppy the upgrade file HTD3500_XX.BIN to USB then press the USB
key on RC or SOURCE key on front panel.
When upgrade file detected, select "Yes" to upgrade, select "No" to
cancel.
After upgrading begins, a message “DO NOT POWER OFF” will show,
or the product will hang up and upgrading failed.
After you cancel,the product would not read the USB unless
upgrade file deleted.
Second:
Upgrade from Disc:
Copy the upgrade file HTD3500_XX.BIN to disc then read the disc.
When upgrade file detected, select "Yes" to upgrade, select "No" to
cancel.
After upgrading begins, a message “DO NOT POWER OFF” will show,
or the product will hang up and upgrading failed.
After you cancel,the product would not read Disc unless upgrade file
deleted.
2. Check the version information after upgraded.
Press the setup key on RC ,select Preference Setup,and then
Version info ,press OK Key you will see a interface below:
3. Reset Steps:
Press"SETUP" button on RC-->Select"Redef" shows in screen-->Press"OK" on RC to confirm
Preference Setup
Version Info
-----------------------------------------------
Upgrade file Name HTD3500_12.BIN
Version 12.12.07.08
Sub-Ver 00.08.A0.48
Servo 57.1A.01.C7
RISC 35.31.01.3A
HDCP Key Pass
Region Code 2
8032 00.01.00.01
-----------------------------------------------
Press SETUP to exit menu
Page 21
VFD No display on Front Control Board
VFD No display on
Front Control Board
Go
Check every supply voltage on Main Board
whether normal or not.
(XP1 PIN3:+12V, PIN5&PIN6: 5V)
Yes
Check voltage,+5V, +12V on Power Board
at CN502 position and Front Control Board
(HTS3538:XP12 PIN3:+12V PIN5:+5V
Yes
Check the power key(HTS3538: S608),
open/closed key(HTS3538: S611), source
key(HTS3538: S610) on Touch Board
whether work normally or not
Yes
Check Front Control Board signals
SCL,SDA
(HTS3538:XP12PIN6: SCL PIN7:SDA)
Yes
Check whether bad solder exists on
HTS3538:XP3 on Front Control Board and
LED
Yes
Replace U301 or LED
5-1 Trouble shooting Chart
No
Refer to CN502 on Power Board
No
Fix the connection HTS3538:XP3 on
Front Control Board and XP12 on
Main Board
No
Replace U1 on Main Board, or replace
the Main Board
No
HTS3538:Check the U301 ON Front
Control Board pin 4 5 arrive the condition
XP3 PIN10 PIN10
No
Correct connection
Page 22
keys do not work
keys do not work
Check voltage +3.3V on Front Control Board
HTS3538:(XP2 PIN9) and voltage +5V on
U301PIN8
Yes
Check Front Control Board signals (U301
Yes
Replace Front Control Board
Go
PIN3,PIN4,PIN5)
5-2 Trouble shooting Chart
No
No
HTS3538: Fix the connection XP3 on
Front Control Board and XP12 on
MAIN BOARD
Replace U301 on Front Control
Board
Page 23
Remote control does not work
Remote control
does not work
Go
Check battery of remote control whether
exhausted or not.
No
Check power supply of IR601 on Front
Control Board whether normal or not
HTS3538:XP3 PIN8 5V
Yes
Replace IR601
5-3 Trouble shooting Chart
Yes
No
Replace the battery for remote
control
Check the +3.3V net on Front
Control Board:XP2
Page 24
No audio output
Check voltage +33V
whether normal or not at XP702 on
Amplifier Board
Check the 24pin FFC connection XP11 on
Main Board and XP703 on Amplifier Board
whether right or not between Main Board
and Amplifier Board
Check the control signal whether right or
not at the U1 PIN59,PIN60,PIN63,on
Main Board and the signal at the XP11
PIN9 PIN10 PIN22
Replace Amplifier Board
No audio output
Go
Yes
Yes
Yes
5-4 Trouble shooting Chart
Check XP1 pin 5&6 +5V on Main
No
Board whether normal or not
Yes
Refer to CN502 on
Power Board
No
Replace U1 on Main Board,or
replace Main Board
No
Page 25
No video output
Check L6 , R433 whether right on Main
Board
Check the video signal whether
right at U1: PIN139
No video output
Go
Yes
No
Replace Main Board
5-5 Trouble shooting Chart
No
Add L6, R433 on Main Board
Page 26
Can’t read disc or can’t open the disk door
Can’t read disc or can’t
open the disk door
Go
Check loader whether work normally
or not
Yes
Check 24pin 6pin and 5pin cable
from Main Board to Loader whether
connect right or not
Yes
Replace Loader
、
5-6 Trouble shooting Chart
No
Check XP1 on Main Board
No
Fix 24pin 6pin and 5pin cable
Page 27
Tuner FM does not work
Tuner FM does not work
Go
Check voltage at FB25:+3.3V on
Main Board whether normal or not
Check voltage +3.3V at Tuner
module (TUN1 pin8) whether right or
not
Yes
Yes
Check Tuner module pin8,pin9, I2S
output whether normal or not
Check the U1 PIN53, PIN54. I2C
output on Main Board whether
normal or not
Yes
Yes
Replace Main Board
5-7 Trouble shooting Chart
No
No
No
No
Refer to Power Board CN502
Check Main Board tuner power supply
circuit.
Change the Tuner module
Check Main Board U1 power
supply circuit
Page 28
AUX in does not work
AUX in does not
work
Check voltage at U12 PIN8:12V on Main
Board whether normal or not
Yes
Check Main Board U5 PIN2,PIN15 signal
input whether right or not
Yes
Check voltage at U5 74HC4052 PIN16,
+6V, on Main Board
Whether normal or not
Go
5-8 Trouble shooting Chart
No
Refer to Power Board CN502
No
Check C166,C167,R87,R91
No
Check Main Board U1 power
supply and out circuit
Yes
Check U5 74HC4052 whether
broken Or not
No
Check Main Board U1
Yes
Replace U5 74HC4052
Page 29
MP3 Link does not work
MP3 Link does
not work
Go
HTS3538:Check signal at XP12:PIN11:MP3_L
PIN13:MP3_R ON front board whether
normal or not
Yes
Check Main Board U5 74HC4052
PIN4,PIN11 L/R signal input whether right
or not
Yes
Check voltage at U5 74HC4052
PIN16,VDD +6V, on Main Board
Whether normal or not
Yes
Check U5 74HC4052 whether broken
Or not
Yes
Replace U5 74HC4052
5-9 Trouble shooting Chart
No
Refer to Main Board XP12
No
No
No
Check Main Board C169, C170, R103,
R105,
Check Main Board U1 power
supply and out circuit
Check Main Board U1
Page 30
OPTICAL IN does not work
OPTICAL in does
not work
Go
Check voltage at P2 PIN1:5V on Main
Board whether normal or not
Yes
Check Main Board P2 PIN3 signal input
whether right or not