Philips HI800, HI804, HD1809, HD1812 Service Manual

DISASSEMBLY ADVICE

DIAL 15

STEAM KNOB 3

NOSE COVER 7

PUMP 8

HOSE 14

HANDLE 6

remove STEAM KNOB 3
remove DIAL 15
remove SCREW A
remove NOSE 7
remove SCREW B
remove INLAY 1
remove SCREW C 2x
remove LAMP 17
unplug TERM. SOCKET 4.1
remove HOSE 11
remove TERM.SOCKET 4.2
remove HANDLE 6
remove NUT 9
remove PLATE 101

SOLE PLATE 10.1

SKIRT 10.2

THERMOSTAT 10.3

remove NOSE 7
remove SCREW B
remove SCREW A
remove INLAY 1
remove SCREW C
remove LAMP 17
unplug TERM.SOCKET 4.1
remove HOSE 11
remove TERM.SOCKET 4.2
remove HANDLE 6
remove THERM.BUSH 19
remove screw D 2x
(item 10.2 / 10.3 only)

INLAY 1

HOSE 11

SWIVEL 12

remove CAPS 20 4x
remove SCREW E 4x
remove HOUSING 33
remove screw G 2x
remove screw F
remove wiring / HOSE

remove SCREW A
remove INLAY 1
remove SCREW C 2x
remove LAMP 17
unplug TERM.SOCKET 4.1

To adjust the thermostat.

The sole plate is completely cooled off.
Tum the bracket to position “A”
Then turn bracket a quarter turn clockwise to position “B”
You will hear a “ CLICK ”
Save the screw with loctite or the like

SWITCH 2

SWITCH KNOB 5

remove SCREW A
remove INLAY

LAMP 17

LAMP COVER 18

remove DIAL 15
remove SCREW A
remove NOSE 7
remove SCREW B
remove INLAY 1
remove SCREW C 2x
remove LAMP 17
unplug TERM.SOCKET 4.1
remove HOSE 11
remove TERM.SOCKET 4.2
remove HANDLE 6

PCS 89 575

CORDSET 24

SIEVE 26

SEALING RING 23

SEALING RING 25

SWITCH 22

remove CAP 20 4x
remove SCREW E 4x
remove HOUSING 33

SWITCH PLATE 29

SWITCH 30

PUMP 27

ONE WAY VALVE 28

remove CAP 20 4x
remove SCREW E 4x
remove HOUSING 33
remove SCREW F
remove wiring HOSE 11
remove wiring PUMP 27
remove wiring CORDSET 24

If in position “ B ” no “ CLICK ” is heard, adjust the thermostat with
the screw inside the thermostat shaft.
Turn the screw in such a way that a “ CLICK ” is heard in pos. “B”
Save the screw with loctite or the like.

N.B. This procedure is applicable if only the thermostat is

replaced.
Thermostats, see 10.1 have already been adjusted.

NOTES:

After the product has been repaired, it should function
properly and has to meet the safety requirements as laid
down and officially established at this moment.

N.B. Parts, with numbers from 100 upwards, cannot be

ordered separately.

Item 27 consists of one pump, a straight tube and a plug.
Products produced before week 9216 have 2 pumps.
If one of them needs to be replaced, proceed as follows :

- Remove 2 existing pumps and the T-connecting tube.

- Assemble the new pump and the corresponding straight

tube only.
The pump has to be assembled at the position indicated in
exploded view of this manual.

- Close the remaining hole in the water tank with the plug.

- Cut the 2 remaining electric connecting wires and insulate

the ends with insulation tape.