Philips HDI 4000 User manual

About This Manual

Audience

February 2003

4730-0037-02 B

Manual Format

HDI 4000

Copyright © 2003 by Philips Ultrasound All rights reserved

Conventions in This Manual

Field Service Manual

This manual supports the field service maintenance and repair of the
HDI® 4000 Ultrasound System. The user of this document is a quali­fied ultrasound electronics technician who has completed training
classes on the system and its peripherals.

This manual is in Portable Document Format (PDF), for viewing on a
laptop computer with Acrobat Reader. A list of bookmarks functions
as an additional table of contents. Those bookmarks, the table of con­tents, and cross-references use hypertext links to provide access to
the referenced information.

The following conventions are used in this manual:

• Hypertext links are blue.

• All procedures are numbered. You must complete steps in the

sequence they are presented to ensure reliable results.

• Bulleted lists indicate general information about a function or pro­cedure. They do not imply a sequential procedure.

• Control names and menu items or titles are spelled as they are on
the system, and they appear in bold text.

• Symbols appear as they appear on the system.

• Scanheads and pencil probes both are referred to as scanheads,

unless the distinction is important.

• An English system is assumed.

4730-0037-02 HDI 4000 Field Service Manual Page 2

About This Manual

Service Manual Questions or Comments

Customer Assistance

If you have questions about the service manual, or you discover an error in the manual, contact
Philips Ultrasound Technical Publications:

• [e-mail]

• Technical Publications, MS 964, at the address below

Various support locations around the world can provide customers with technical assistance
regarding the ultrasound system. Customers should contact the sales office where they pur­chased the system or the neare st Philips Ultr asound offi ce. Office addresses and telephone num­bers are in the system user documentation.

Philips Ultrasound
P.O. Box 3003
Bothell, WA 98041-3003
USA
[phone] or [phone]

www.ultrasound.philips.com

“Color Power Angio”, “HDI”, and “High Q” are registered trademarks of Philips Ultrasound.
Non-Philips Ultrasound product names may be trademarks or registered trademarks of their respective owners.

4730-0037-02 HDI 4000 Field Service Manual Page 3

Contents

Contents

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Manual Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Conventions in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Service Manual Questions or Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Customer Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Figure 1-1 HDI 4000 Ultrasound System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Figure 1-2 HDI 4000 Ultrasound System (Philips Colors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Figure 1-3 Control Panel and Pull-out Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Figure 1-4 Control Panel (Philips Colors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Figure 1-5 Control Panel Labeling (English) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Scanheads Supported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4730-0037-02 HDI 4000 Field Service Manual Page 4

Contents

Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Figure 1-6 HDI 4000 System Peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Supplies and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Table 2-1 HDI 4000 System Physical Specifications and Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Table 2-2 HDI 4000 System Electrical Power Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Table 2-3 Temperature/Humidity limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Wiring Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Mechanical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Operating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

4730-0037-02 HDI 4000 Field Service Manual Page 5 Page 5

Contents

Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Figure 4-1 HDI 4000 System Functional Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Operating Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Table 4-1 Power Supply Output Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Figure 4-2 Power Supply Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Probe Select Assembly (PSA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Figure 4-3 Probe Select Assembly Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Figure 4-4 Cannon Scanhead Connector Pin Grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Figure 4-5 Lemo Connector Pin Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Beamformer (BF0-BF3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Figure 4-6 Beamformer Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Continuous Wave Doppler Processor (CW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Figure 4-7 CW Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Digital Signal Processors (DSP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Figure 4-8 DSP Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Digital Scan Converter (DSC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Figure 4-9 Digital Scan Converter Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Video Manager (VM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Figure 4-10 VM: Video Support Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Figure 4-11 VM: Audio Support Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

4730-0037-02 HDI 4000 Field Service Manual Page 6 Page 6

Contents

Industrial PC Motherboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Table 4-2 System Computer Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Table 4-3 STANDARD CMOS SETUP Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Table 4-4 BIOS FEATURES SETUP Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Table 4-5 CHIP FEATURES SETUP Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Table 4-6 POWER MANAGEMENT SETUP Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Table 4-7 PNP/PCI CONFIGURATION Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Table 4-8 INTEGRATED PERIPHERALS Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Table 4-9 I/O Device Port Address Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Table 4-10 Interrupt Controller NMI Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Input/Output Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Figure 4-12 Rear I/O Connector Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Data Paths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Figure 4-13 Data Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Pre-Installation Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Checking Physical Access for Delivery, Installation, and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

➤ To check that the site is prepared for system installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Checking the Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

4730-0037-02 HDI 4000 Field Service Manual Page 7 Page 7

Contents

Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Checking the Electrical Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

➤ To verify a dedicated AC line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Checking for Electrostatic Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Preliminary Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

➤ To inspect the shipping crate for signs of damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Unpacking the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

➤ To unpack the system shipping crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

➤ To remove the system from the crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Figure 5-1 Shipping Crate Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Figure 5-2 Unpacking the Shipping Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

General Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

➤ Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Installing the Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

➤ To install the system monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Figure 5-3 Monitor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Installing the Hard Disk Drive (HDD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Figure 5-4 Hard Disk Drive Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Installing the Footswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Figure 5-5 Footswitch Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

4730-0037-02 HDI 4000 Field Service Manual Page 8 Page 8

Contents

Installing the Probe Cable Hangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

➤ To install the probe cable hangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Figure 5-6 Probe Cable Hangers Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Setting Up the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

➤ To set up the system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Figure 5-7 AC Power Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

➤ To configure the HDI 4000 system for DICOM operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Figure 5-8 DICOM Settings Screen - No Services (see also Figure 5-9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Figure 5-9 DICOM Settings Screen With Server Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Figure 5-10 Network and Dial-up Connection Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Figure 5-11 Local Area Connection and TCP/IP Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

➤ To add a storage server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Figure 5-12 Storage Server Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

➤ To add a printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Figure 5-13 Printer Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

➤ To add a modality worklist server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Figure 5-14 Modality Worklist Server Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

➤ To edit or delete a server. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Installing a Network Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

➤ To install a Codonics NP-1660 Network Printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Figure 5-15 Codonics NP-1660 Printer LAN Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

4730-0037-02 HDI 4000 Field Service Manual Page 9 Page 9

Contents

Figure 5-16 Codonics NP-1660 Printer Ethernet Wall Jack Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . 114

Figure 5-17 Codonics NP-1660 Printer Point-to-Point Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Language Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

➤ To verify that the operating system language setting and the control panel language setting match. . . . . . . . . . . 116

Presenting the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Performance Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Initialization and Monitor Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Figure 6-1 Power Switch Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Figure 6-2 System Startup display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

Functional Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

General System Confidence Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

User Interface Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

2D Image Test - Curved Array Scanheads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

2D Image Test - Phased Array Scanheads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

2D Image Test - Linear Array Scanheads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Freehand 3D Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Volume 3D Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

4730-0037-02 HDI 4000 Field Service Manual Page 10 Page 10

Contents

Live 3D Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

CW Static Probe Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

ECG Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Image Save Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Peripheral Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Safety Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

End of Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Performance Test Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Totoku Monitor Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

➤ To check or adjust the monitor contrast and brightness settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

➤ To check or adjust the advanced monitor settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Figure 7-1 CONTRAST On-Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Figure 7-2 BRIGHTNESS On-Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Figure 7-3 MAIN MENU On-Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Equipment and Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

4730-0037-02 HDI 4000 Field Service Manual Page 11 Page 11

Contents

General System Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

OEM Peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Alignment, Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Other Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

Start Here . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Failure Symptoms and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Table 9-1 Symptoms and Recommended Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Table 9-2 System Boot Errors and Likely Cause . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Checking Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Table 9-3 Fuse Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Figure 9-1 Protect Circuit Location & Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Running the System On-Board Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Figure 9-2 System Diagnostics Access Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Figure 9-3 On-System or Remote Diagnostics Selection Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Figure 9-4 System Diagnostics Run-Confirm Dialog Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

Figure 9-5 System Diagnostics Access-Authorization Dialog Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Figure 9-6 Diagnostics Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Figure 9-7 System Environments Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

4730-0037-02 HDI 4000 Field Service Manual Page 12 Page 12

Contents

Figure 9-8 Software Options Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Figure 9-9 Version Check Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Figure 9-10 System Test Results (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

Figure 9-11 System Test Results (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

Figure 9-12 Save Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

Checking the Power Supply Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Table 9-4 Power Supply Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Figure 9-13 Power Supply Voltage LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Figure 9-14 System Power Supply Connector Voltage Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Figure 9-15 Power Supply Connector Voltages (Right Side View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

Figure 9-16 Power Supply Connector Voltages (Rear View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Checking for EMI and RFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

DICOM Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

➤ To troubleshoot a DICOM problem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

➤ To test the system IP configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

Figure 9-17 Opening a Command Prompt Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

Figure 9-18 Command Prompt Window - IP Configuration and Ping Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

Backing Up the Ultrasound Images . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

Backup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

➤ To back up the ultrasound images . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

4730-0037-02 HDI 4000 Field Service Manual Page 13 Page 13

Contents

Restoring the Ultrasound Images from a Backup Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Restore Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

➤ To restore the ultrasound images to the system hard drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Making the Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Disassembly and Re-Assembly Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Disassembly for Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

Preparing the Sony UP-21 for Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

➤ To secure the Sony UP-21 print head for transport:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

System Panel Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Front End/PSA Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Figure 10-1 Beamformer Guide Install Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

Primary Card Cage PCBs Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

Figure 10-2 I/O Panel PCB Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

Control Panel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

ECG/Power Switch Assembly Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

Power Supply Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

Figure 10-3 ECG/Power Switch Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

Wheel Cap Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

4730-0037-02 HDI 4000 Field Service Manual Page 14 Page 14

Contents

➤ To remove a wheel cap: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

➤ To install a wheel cap:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

System Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

Cable Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

Figure 11-1 System Signal Cable Interconnect Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Figure 11-2 System Power Cable Distribution Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

Connectors and Cabling Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Figure 11-3 Probe (Scanhead) Connection Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Figure 11-4 AC Power Connection Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

Figure 11-5 Rear I/O Connection Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

Figure 11-6 Power Supply Connection Panel (Back Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

Figure 11-7 Power Supply Connection Panel (Right Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Figure 11-8 Motherboard Backplane (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Figure 11-9 Motherboard Backplane (Back View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

Figure 11-10 UP-21MD Color Printer Cabling Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

Figure 11-11 CP800E/UM Color Printer Cabling Diagram (External Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

Figure 11-12 UP-895MD Black and White Printer Cabling Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

Figure 11-13 AG-MD835E/P VCR Cabling Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Figure 11-14 Ground Cable Location (2275-0516-01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

4730-0037-02 HDI 4000 Field Service Manual Page 15 Page 15

Contents

Part Number Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Table 11-1 HDI 4000 Signal Interconnect Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Table 11-2 HDI 4000 Power Distribution Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

Table 11-3 Peripheral Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

OEM Peripheral Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

Table 11-4 UP-895 Printer Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

Table 11-5 UP-21MD Printer Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

Table 11-6 CP800 Main Menu Control Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214

Table 11-7 CP800 Printer Service Menu Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

Table 11-8 AG-MD835 VCR Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

Table 11-9 AG-MD835 VCR Configuration Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

Change History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

Initial System Release (v1.00.01.030) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

System Baseline Software Release (v1.00.02.035) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

Features Supported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

Changes and Problems Corrected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

Hardware Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

System Software Release (v1.00.04.049) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

Features Supported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

Changes and Problems Corrected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

4730-0037-02 HDI 4000 Field Service Manual Page 16 Page 16

Contents

Hardware Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

System Baseline Software Release (v1.00.05.053) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

Features Supported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

Changes and Problems Corrected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

Hardware Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

System Software Release (v1.01.00.063) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

Features Supported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

Table 12-1 Diagnostics Tests to Ignore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

Hardware Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

System Release (No New Software ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

Features Supported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

Hardware Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

Table 12-2 Parts with the Philips Colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .233

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233

Compatibility Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233

System Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233

Table 13-1 System Software CD Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233

PCB Reference Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

Locating and Identifying Primary PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

Figure 13-1 Scanhead Select Module (Probe Select Assembly) Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

4730-0037-02 HDI 4000 Field Service Manual Page 17 Page 17

Contents

Figure 13-2 Primary System PCB Names and Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

Figure 13-3 Front Card Cage PCB Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

Figure 13-4 Rear I/O Connector Panel PCB Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238

Figure 13-5 Motherboard (Backplane) PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239

Figure 13-6 CW PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240

Figure 13-7 Beamformer PCB (BF0, 1, 2, 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

Figure 13-8 Digital Signal Processor (DSP) PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

Figure 13-9 Digital Scan Converter (DSC) PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

Figure 13-10 Video Manager (VM) PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

Figure 13-11 PC Mother Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

Figure 13-12 Motor Controller PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246

Figure 13-13 Rear Connector Panel PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247

Figure 13-14 ECG PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

How to Find a Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

➤ How to use the parts figures and tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253

Figure 14-1 HDI 4000 System Parts Locator Map (Front and Rear Ends) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253

Figure 14-2 HDI 4000 System Parts Locator Map (Left and Right Sides) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254

4730-0037-02 HDI 4000 Field Service Manual Page 18 Page 18

Contents

Figure 14-3 Video Monitor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

Figure 14-4 Upper Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256

Figure 14-5 Monitor Support Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

Figure 14-6 Top Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258

Figure 14-7 Speakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

Figure 14-8 Disk Drive Assemblies (CD and MO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260

Figure 14-9 ECG Connector and System Power Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261

Figure 14-10 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262

Figure 14-11 Control Panel Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263

Figure 14-12 Control Panel Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264

Figure 14-13 Keyboard (Control Panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

Figure 14-14 OEM Bays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266

Figure 14-15 Printer OEM Bay Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267

Figure 14-16 VCR OEM Bay Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268

Figure 14-17 Enclosure Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269

Figure 14-18 Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270

Figure 14-19 Fender Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271

Figure 14-20 Card Cage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272

Figure 14-21 Probe Select Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273

Figure 14-22 Card Cage (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274

Figure 14-23 Rear Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275

4730-0037-02 HDI 4000 Field Service Manual Page 19 Page 19

Contents

Figure 14-24 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276

Figure 14-25 Rear Connector Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

Figure 14-26 Disk Drive Assembly (Hard Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278

Figure 14-27 Lower Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279

Figure 14-28 Footswitch Housing Connector Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280

Figure 14-29 Lower Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

Figure 14-30 Air Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282

Figure 14-31 Front Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283

Figure 14-32 Rear Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284

Figure 14-33 Wheel Assembly (Exploded) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285

Figure 14-34 Hard Disk Drive Assembly (Shipping Container) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286

Figure 14-35 HDI 4000 Accessory Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288

Table 14-1 HDI 4000 System Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288

Table 14-2 Peripheral Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302

Scanheads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .303

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303

Scanhead Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303

Table 15-1 Scanhead Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303

Table 15-2 Scanhead Types, Capabilities, and Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304

Table 15-3 Scanhead Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307

4730-0037-02 HDI 4000 Field Service Manual Page 20 Page 20

Contents

Table 15-4 Scanhead Doppler Frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308

Table 15-5 Scanhead Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .315

Acronyms and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315

Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317

4730-0037-02 HDI 4000 Field Service Manual Page 21

General Information: Introduction

1 General Information

Introduction

System Overview

This section contains a general overview and physical description of the HDI® 4000 Ultrasound
System. System application, feature, and regulatory information are summarized.

The HDI 4000 system (Figure 1-1 through Figure 1-4) is a general-purpose, mobile, soft­ware-controlled, diagnostic ultrasound system.

The HDI 4000 system uses a personal computer (PC) platform with a Windows 2000 Profes­sional operating system and digital broadband bea mforming to provide high-resolution, high-pen­etration ultrasound imaging.

The HDI 4000 system uses linear array, convex arra y, phased array, static and, volume scanheads
to perform all major clinical applications. The standard operating modes are 2D/gray scale,
M-mode, color M-mode, color Doppler , Color P ow er Angio® (CPA) imaging, pulsed-wave (PW)
Doppler, steered continuous-wave (CW) Doppler, static CW Doppler , Tissue Harmonic Imaging,
Pulse Inversion Harmonic Imaging and tri-plex mode simultaneous. Volume 3D imaging mode is
optional.

The system can store up to 40,000 images (depending on har d disk dri v e installed and imag e file
size) and recall them. Data can be exported to a removable disk and transferred to the PC envi­ronment in either JPEG or BMP formats. High-density removable media capability is standard,
and the system supports compatible ink-jet printers.

The HDI 4000 system has an online Help feature. Help displays instructions for use of the HDI
4000 system on-screen, by pressing the ? button on the control panel.

4730-0037-02 HDI 4000 Field Service Manual Page 22

General Information: System Overview

Figure 1-1 HDI 4000 Ultrasound System

Pull-out keyboard

See Figure 1-3

4730-0037-02 HDI 4000 Field Service Manual Page 23

General Information: System Overview

Figure 1-2 HDI 4000 Ultrasound System (Philips Colors)

4730-0037-02 HDI 4000 Field Service Manual Page 24

General Information: System Overview

Figure 1-3 Control Panel and Pull-out Keyboard

Overla y

See Figure 1-5

4730-0037-02 HDI 4000 Field Service Manual Page 25

General Information: System Overview

Figure 1-4 Control Panel (Philips Colors)

4730-0037-02 HDI 4000 Field Service Manual Page 26

General Information: System Overview

Figure 1-5 Control Panel Labeling (English)

END EXAM

REVIEW SETUP

3D

DUAL

FILTER

USER2USER1

BODY MARK

INDIC.

See Figure 14-10

SWEEP

BASELINE

USER3

UTILITY

SCANHEAD ID

STEER

INVERT

SCALE

USER4

TEXTCLEAR

3

2

1

?

SELECT

MENU

X

X

CW

Y

CPA

PWD

AREA

RECORD

CHG.

4

Z

RECT.L

MAG

Y

COLOR

DIST.

CALC.

SET

5

UPDATE

EXIT

6

DEPTH

ZOOM

THI

VOLUME

POWER

FOCAL POS

TSI OPT.

PIH

STORE

ANGLE

TH.L

M

2D

PRINT

FREEZE

4730-0037-02 HDI 4000 Field Service Manual Page 27

General Information: A pplications

Applications

• Abdominal

• Breast

• Cardiac

• Cardiac TEE

• Carotid

• Fetal Echo

• General

• GYN

• Intra-Operative

• Musculoskeletal

• Neo-natal Head

• OB

• Pediatric

• Pediatric Abdomen

• Pediatric Cardiology

• Prostate

• Renal

• Small Parts

• Trans-Cranial Doppler (TCD)

• Vascular

• Venous

4730-0037-02 HDI 4000 Field Service Manual Page 28

General Informa t ion: Fe at ur e s

Features

Electrical Standard

• 120 Vac, 60 Hz

• 240 Vac, 50 and 60 Hz

Languages

• English

• French

• German

• Italian

• Spanish

Scanhead Selection

• Four scanhead receptacles

• Electronic switching between scanheads

Imaging Modes

• Real-time 2D gray-scale imaging

• Motion mode (M-mode)

• Color Doppler Imaging

• Color Power Angio Imaging

• Pulsed-wave (PW) Doppler

• Continuous-wave (CW) Doppler (steered and static)

4730-0037-02 HDI 4000 Field Service Manual Page 29

General Informa t ion: Fe at ur e s

• Tissue Harmonic Imaging (Cardiac and General applications only for P4-2, P5-3, and MPT7-4
prior to v1.01.00.063 software and L7-4, C5-2, C7-4, 3D5-3, 3D7-4, CL15-7, P4-2, P5-3,
P7-4, and MPT7-4 for v1.01.00.063 and higher software)

• Pulse Inversion Harmonic Imaging 2D real-time and 3D (P7-4 Pediatrics and General; P5-3
Cardiac and General; P4-2 Cardiac, General, and Contrast (Contrast is v1.01.00.063 and
higher software); MPTEE all applications; and for v1.01.00.063 and higher software, C5-2
General, Abdominal, Renal, Abdomen, and Contrast; 3D5-3 all applications; and 3D7-4 all
applications)

• 1.01.00.063 and higher software, Contrast Specific Imaging (CSI) application is available for
the C5-2 and P4-2

Image Presentation

• Top/Bottom

• Left/Right

• Dual side-by-side

Image Processing

• Depth control

• View Area control

• Direction (Left & Right) control

• Apex (Up & Down) control

• Zoom control

• Focus (positio n & number ) control

• Reject Level selection

4730-0037-02 HDI 4000 Field Service Manual Page 30

General Informa t ion: Fe at ur e s

• Gain control

• Dynamic Range control

• TGC Value adjustment

• Power control

• Persistence control

• Capture control

• Tag control

• Histogram utility

• 3D controls

Image Storage and Retrieval

• 256-frame Cine review memory

• Save images to and retrieve and view images from the system hard disk (in proprietary for-

mat)

• Copy images to the MO disk (in BMP or JPEG format) or to the CD-R/W disk (in BMP or
DICOM format, depending on the operation). Images can be backed up in a DICOM or 3D
format or exported in JPEG, TIF, or BMP format).

Backup and Export to CD-RW and CD-R

With v1.01.00.063 and higher software, you can reuse CD-RW (rewritable) and CD-R (record­able) disks for backup and export operations if the disk has sufficient disk space left. This allows
you to continue to add images and studies to a CD-RW or CD-R without reformatting and
deleting information from the disk.

4730-0037-02 HDI 4000 Field Service Manual Page 31

General Informa t ion: Fe at ur e s

Measurements

• 2D mode: Distance, Angle, Area, Ellipse, Circumference, Volume.

• Doppler: Velocity, Pressure, Acceleration.

• M-mode: Time, Slope, Distance .

• Pre-measurement calibration of VCR images from HDI 4000 system.

• The images stored to Revie w can be r ecalled and measur ed for both dis tance and ar ea. These

measurements cannot be transferred to any of the analysis packages, but the measurements
can be recorded to hard copy.

Calculations

• Automatic measurement of various parameters

• Obstetrical analysis in 2D

• GYN

• Cardiology

• Vascular

• Standard Gestational Age tables

• Standard OB tables

• User-defined OB tables

DICOM

• Modality worklist

• Simultaneous network print and store

4730-0037-02 HDI 4000 Field Service Manual Page 32

General Information: Scanheads Supported

Open Line Transfer

Open line serial data transfers of OB patient r eport to off-line printers, computers, and w orksta­tions (the data is sent to and appears on a computer monitor or prints on a serial printer).

On-System User Instructions (Online Help)

An online Help feature provides instructions for use of the HDI 4000 system, on-screen, by
pressing the ? button on the control panel.

Scanheads Supported

• Linear array

- L7-4

- L12-5 38 mm/50 mm

- CL15-7

• Curved array

- C5-2

- C7-4

- C8-4v

- C9-5

- C8-5

• Phased array

- P4-2

- P7-4

- P5-3

- MPT7-4

4730-0037-02 HDI 4000 Field Service Manual Page 33

General Information: Peripherals

• Dual Element Pencil Scanhead

- D2 CW

- D5 CW

• Volume Scanhead

- 3D5-3

- 3D7-4

- 3D8-5v

Peripherals

CAUTION To av oid damaging the Son y UP-21 Printer, if the need arises, be sure to secure the thermal print-

Physical Description

• Panasonic AG-MD835 Video Cassette Recorder (purchase option - Figure 1-6)

• Sony UP-895MD Black and White Video Page Printer (purchase option - Figure 1-6)

• Mitsubishi CP800 Color Video Page Printer (purchase option - Figure 1-6)

• Sony UP-21MD Color Video Page Printer (purchase option - Figure 1-6)

ing head before shipping as described in “To secur e the Son y UP-21 print head f or transport:” on

page 182.

System Components

• Primary printed circuit boards (PCBs):

- Probe Select Assembly (PSA)

- Beamformer (BF)

- Continuous Wave Doppler Processor (CW)

- Digital Scan Converter (DSC)

4730-0037-02 HDI 4000 Field Service Manual Page 34

General Information: Safety Requirements

- Digital Signal Processor (DSP)

- Video Manager (VM)

- Backplane (ultrasound motherboard)

- PC Motherboard

-ECG

• System operating software

• Mobile cart/system housing

- Color VGA monitor with tilt/swivel base

- Main chassis (supports the monitor, control panel, disk drives, scanhead connectors,

cable management system, and storage areas)

- Control panel and pull-out keyboard

- I/O connection panel

Safety Requirements

HDI 4000 complies with the requirements for the International Electrotechnical Commission
(IEC), Canadian Standard Association (CSA), and Underwriters Laboratories (UL).

• IEC 60601-1

• CSA22.2 No. 601.1

• UL 2601-1

4730-0037-02 HDI 4000 Field Service Manual Page 35

General Information: Safety Requirements

Figure 1-6 HDI 4000 System Peripherals

- UP-895MD Sony Video Graphic Printer -

- UP-21MD Sony Color Video Printer -

(Black and White)

- CP800 Mitsubishi Color Printer -

- AG-MD835 Video Cassette Recorder -

4730-0037-02 HDI 4000 Field Service Manual Page 36

General Information: Supp lies and Accesso ries

Supplies and Accessories

Philips product-specific and general purpose supplies and accessories, including scanhead biopsy
guides, are a va ilable fr om CIVCO Medica l Instruments at the ad dr esses a nd numbers belo w. Sup­plies and accessories are no longer available from Philips.

CIVCO Medical Instruments
102 First St. South
Kalona, IA 52247-9589

Phone: [phone], Ex. 1 for Customer Service (USA)

[phone] (International)

Fax: [phone] (USA)

[phone] (International)
E-mail: [e-mail]
Internet: www.ultrasoundsupplies.com

4730-0037-02 HDI 4000 Field Service Manual Page 37

Specifications: Introduction

2 Specifications

Introduction

System Specifications

Table 2-1 HDI 4000 System Physical Specifications and Limits

Parameter Value

Height 1492 mm (58.7 in)
Width 692 mm (27.2 in)
Depth 1115 mm (43.9 in)

This section summarizes the system specifications for the HDI 4000 Ultrasound System. Scan­head specifications are provided in Section 15, “Scanheads”.

The configuration of the computer platform is as follows:

• PC with Intel processor

• 512 MB main memory

• 40 GB HDD (may be a 20-GB HDD in earlier systems)

• MO drive

• CD-R/W drive

• Sound/LAN/VGA capa bilities

• PC Interface for ultrasound module interface

Weight without peripherals approximately 166 kg (365 lbs)
Ambient Operational Temperature 10°C to 40°C (50°F to 104°F)
Operational Relative Humidity 15% to 95% RH (non-condensing)

4730-0037-02 HDI 4000 Field Service Manual Page 38

Specifications: System Specifications

Table 2-1 HDI 4000 System Physical Specifications and Limits (Continued)

Parameter Value

Storage and Shipping Temperature -25°C to 65°C (-13°F to 149°F)
Storage Relative Humidity 20%-95%

1. Atmospheric pressure (Storage) at 1,060 hPa to 500 hPa (375–795 mmHg).

2. Atmospheric pressu re (Operating) at 1,060 hPa to 700 hPa (525

–795 mmHg).

Table 2-2 HDI 4000 System Electrical Power Specifications

Parameter Value

Hot/Neutral 90-132 Vac (RMS) at 50 or 60 Hz + 3 Hz

180-264 Vac (RMS) at 50 or 60 Hz + 3 Hz

Current Draw (rated)

1

10 A (at 100–120 Vac)
5 A (at 200–240 Va c)

Current Draw (measured) 6.79 A (at 120 Vac)

3.50 A (at 240 Vac)

Power Draw (measured) 811 VA (at 120 Vac)

840 VA (at 240 Vac)

Source < 48 A
Thermal Load

1

Approximately 2,550 BTU

Power Dissipation1, maximum 763 W (at 120 Vac)

775 W (at 240 Vac)

Chassis leakage current 100-240V systems 500µA max

4730-0037-02 HDI 4000 Field Service Manual Page 39

Specifications: Wiring Sp ecification

Table 2-2 HDI 4000 System Electrical Power Specifications (Continued)

Parameter Value

Dielectric withstand voltage (DWV) between
isolation transformer primary and secondary

DWV between AC mains and exposed conductive
parts (chassis)

DWV between patient applied parts and AC mains 4000V

1. Includes the effect of peripherals operating at their maximum normal condition (for example, record­ing or printing).

Table 2-3 Temperature/Humidity limit

Storage/Shipping Operating Environment

High Temperature 65°C40°C
Low Temperature -25°C10°C
Non-condensing relative humidity 20%–95% 15%–95%

Wiring Specification

The electrical feed to the system shall be a dedicated line (no other equipment on the same line)
with a third-wire ground. The ground wire shall be an insulated solid copper conductor bonded
to the ground bus of the service panel. The outlet shall be a Hospital Grade Receptacle or an
Isolated Ground Receptacle. Pr oper inst allation sha ll reflect compliance with the nati onal electri­cal code or the appropriate governing body.

4000V

1500V

4730-0037-02 HDI 4000 Field Service Manual Page 40

Safety: Introduc tion

3Safety

Introduction
Safety

Information

This section summarizes the safety information for the HDI 4000 Ultrasound System.
Please read this information before using or servicing a Philips ultrasound system. It

applies to the ultrasound system, scanheads, recording devices, and any optional equipment.
This device is intended for use by, or by the order of, and under the supervision of a licensed

physician qualified to direct the use of the device.
In this manual, WARNING is used to indicate the presence of a hazard that can cause personal

injury, death, or substantial property damage if the warning is ignored.
In this manual, CAUTION is used to indicate the presence of a hazard that can cause equip-

ment damage if the caution is ignored.
In this manual, NOTE is used when additional comment or explanation is required about instal-

lation, operation, or maintenance information that is important but not hazard-related.

4730-0037-02 HDI 4000 Field Service Manual Page 41

Safety: Safety Information

Mechanical Safety

WARNINGS • The system is heavy, be careful when moving it, especially going up and down stairs. Nor-

mally, as many as four adults are required to move the system manually on stairs.

• Philips recommends pushing the system, instead of pulling it, and exercising special caution

when going up or down ramps.

• Unlock the front wheel brake before attempting to move the system.

Electrical Safety

This equipment has been certified by a recognized third-party testing agency as a Class I device
with Type BF isolated patient-applied parts. For maximum safety observe these warnings:

WARNINGS • Before connecting and applying power, any mounting screws that complete the system

ground path must be in place and properly secured.

• Shock hazards ma y exist if this sy stem is not pr operl y gr ounded. Protection against electrical

shock is provided by gr ounding the chassis with a 3-wire cable and plug. The system must be
plugged into a hospital-grade three-prong outlet. The grounding wire must not be removed
or defeated.

• Hazardous voltages are present inside the system. Cabinet panels must be in place while the

system is in use. All internal adjustments and replacements must be made by a qualified Phil­ips field service engineer

4730-0037-02 HDI 4000 Field Service Manual Page 42

Safety: Safety Information

WARNINGS • Do not opera te this system in the presence of flammable gases or anesthetics. Explosion can

result.

• Always inspect the scanhead face, housing, and cable before use. Do not use the scanhead if

the face is cracked, chipped, or torn, if the housing is damaged, or if the cable is abraded.

• Always turn the system power off and disconnect it fr om the wall outlet prior to cleaning the

system.

• Connection of optional devices not supplied by Philips could result in electrical shock. When

such optional devices are connected to your ultrasound system, ensure that the total system
chassis risk current does not exceed 100 µA for 120 Vac systems and 500 µA for 230 Vac
systems.

• In general, only the area of the scanhead acoustic window is watertight. Except where speci-

fied in specific scanhead cleaning instructions, do not immerse the r emainder of a scanhead in
any liquid.

CAUTIONS • This equipment contains components that are electrostatic sensitive. Proper anti-static pro-

cedures, protection, and equipment must be used prior to opening and during handling of
this equipment. Failure to use ESD pr ocedur es will d amage the c omponents. Such da mage to
components is not covered by Philips warranties.

• Do not connect or disconnect scanheads without first placing system in FREEZE mode.

• Damage to the system may occur if the system power is incorrectly configured and the sys-

tem is connected to an improper power source.

4730-0037-02 HDI 4000 Field Service Manual Page 43

Safety: Safety Sym bols

CAUTIONS • Damage to a peripheral may occur if the OEM power is incor rectly configured and the OEM

is connected to an improper power source.

• Always turn the power off and wait at least 30 seconds before removing or installing any

PCB, module, or component.

Safety Symbols

The International Electrotechnical Commission (IEC) has established a set of symbols for medical
electronic equipment, which classify connections or warn of any potential hazards. The classifica­tions and symbols are shown below.

Isolated patient connection (IEC 601-1-Type BF)

Footswitch

I and O on power switch represent ON and OFF, respectively.

This symbol identifies a safety note. Ensure you understand the
function of this control before using it. Control function is
described in the unit’s operation manual.

4730-0037-02 HDI 4000 Field Service Manual Page 44

Safety: Safety Sym bols

Identifies equipotent ground (located next to ground stud on the
rear panel) (IEC 417-5021).

Identifies high voltage components operating above 1000 Vac or
1500 Vdc.

Identifies the point where the system safety ground is fastened to
the chassis.

VGA or PARALLEL Output port

RS232C or LINE/USB/DICOM Input/Output port

AUDIO Left/Right, VHS/S-VHS, MIC, or DVD Input port

AUDIO Left/Right, VHS/S-VHS, Output port
VIDEO PATIENT MONITOR, B/W PRINTER or INTERLAC E RGB

Output port

4730-0037-02 HDI 4000 Field Service Manual Page 45

Safety: Safety Sym bols

PRINT REMOTE Output

ECG Connection

Watertight equipment

IP

Drip-proof equipment

IP

Scanhead Connection

Pencil Probe Connection

4730-0037-02 HDI 4000 Field Service Manual Page 46

Theory of Operation: Introduction

4 Theory of Operation

Introduction
System

Architecture

This section provides a functional description of the HDI 4000 Ultrasound System.
The HDI 4000 system architecture is made up of six fundamental functional elements:

• Physical assemblies comprising the mobile cart and system components

• Power functions

• Control functions

• Ultrasound signal generation and echo acquisition functions

• Signal and image data processing and analysis functions

• Visual and audio presentation functions

The location and identification of the physical parts of the system are described in the General

Information, Cabling, Configuration, and Parts sections of this document. The functional nature

of each is described in the following paragraphs.
System power development and distribution is provided by the installation site source voltage,

the system power supply, the backplane power bus, and power interconnect cables (see “Oper-

ating Power” on page 50).

The control, acquisition, processing, and presentation elements of the system architecture are
supported by a Pentium processor computer platform that pr ovides a real-time operating system
with hardware and software interfaces to the disk drives, control panel, and peripherals. This
platform is combined with ultrasound electronics which include a digital beamformer and ultra­sound software.

The HDI 4000 system ultrasound engine is physically and functionally made up of the Industrial

PC Motherboard (Motherboard), four digital Beamformer (BF0-BF3) PCBs, Continuous Wave

4730-0037-02 HDI 4000 Field Service Manual Page 47

Theory of Operation: Operating System

Doppler Processor (CW) PCB, Digital Signal Processors (DSP) PCB, Digital Scan Converter
(DSC) PCB, and Video Manager (VM) PCB. Most of the ultrasound signal processing, image pro-

cessing, analysis, and display functions are performed by software using the native processing
power of the computer (Industrial PC Motherboard).

Operating System

The full-service, real-time Windows 2000 operating system provides an integrated range of
resources: drivers and handlers for storage, video, serial and parallel ports, and support of file
system services and graphical user interfaces. The operating system, based on a Pentium proces­sor, is resident on the hard drive. The system software performs these tasks:

• Processes requests from the control panel

• Sets up beamforming parameters

• Processes acquired ultrasound echoes into digital visual representations for conversion into

analog signals

• Performs measurements and calculations on acquired data

• Stores acquired data (such as images and user-entered data) for subsequent retrieval

• Performs all necessary functions to coordinate software tasks

4730-0037-02 HDI 4000 Field Service Manual Page 48

Theory of Operation: Functional Description

Functional Description

The HDI 4000 system produces 2D, M-mode, color Doppler, color power angio, Doppler, and
3D ultrasound images using transducers (scanheads), digital beamforming, and Doppler process­ing. The central processing unit of the system is the Industrial PC Motherboard. The ultrasound
components comprise digital beamformer technology that combines with the operating system
to support the system functions.

The HDI 4000 system stores the ultrasound images and patient data on the hard drive and can
copy that data to the removable media, such as magneto-optical (MO) disks and CD-R/W disks
for off-line revie w . The sys tem can send the images to a black-and-white printer, color printer, or
to a VCR. It also generates reports that can be printed.

After operating power is a ppl ied, the major functional elemen ts combine to produce ultrasound
images. The user interface allows system contro l and viewing of the re sults. Figure 4-1 is a simpli-
fied block diagram of the HDI 4000 system, showing the relationship among those major func­tional elements and indicating the primary functional tasks performed by each. The diagram
organizes the functional elements as they exist on the system hardware.

The overall system functional flow is power development and distribution, analog signal process­ing, beamforming, continuous-wave and color Doppler processing, scan conversion, digital signal
processing, and video and audio presentation. Figure 4-13 is a diagram of the system 2D,
M-mode, Doppler, and color data paths.

4730-0037-02 HDI 4000 Field Service Manual Page 49

Theory of Operation: Functional Description

Figure 4-1 HDI 4000 System Functional Block Diagram

System monitor

&

Probe Select Assembly (PSA)

- 3 Probe connectors

- Probe detection

- Probe ID

- Switching relays (128)

- Static CW connector

Beamformer PCB #3

- BF control logic

- Transmit pulse generation (16 dual pulsers)

- TGC amplification (8 dual TGC amplifiers)

- A/D conversion (16, 8bit)

- Summation of echo data

Beamformer PCB #2

Beamformer PCB #1

Beamformer PCB #0

Scanhead ID
Scanhead select
Motor drive/control

CW PCB

- Generates control data for HV mux ICs in L12-5 scanhead

- Transmit generation for Steered CW (16 channel)

- Transmit generation for Static CW

- Steered CW receive BF (16 channel)

- Static CW pre-amplifier

- Performs quadrature demodulation

- Baseband filtering on forward & reverse flow

- A/D conversion

- Send I, Q to DSP

- Generates BF master clock (61.6 MHz)

- Transmit power control

- Motor controller PCB path for 3D scanhead

ECG PCB

- ECG isolation amplifier

- ECG gain control

Digital Signal Processor (DSP) PCB

- Performs quadrature demodulation and low-pass filtering

B/W, C,

- Generates I/Q for Spectral and color Doppler processing

ECG

- Log-compression and envelope detection

- Gain and dynamic range setting

- Send grayscale data to DSC

- Performs wall filtering and FFT for Spectral Doppler

- Send Spectral data to DSC

- Performs Hilbert transform for Doppler audio

- Sends Doppler audio to VM

- Performs wall filtering and mean velocity estimation for color
Doppler processing

- Performs post-processing for color Doppler

- Send color Doppler data to DSC

- Generates analog TGC data for beamformer PCBs

ta
a

) d
, D
, M

D
(2
le

a
c
s
y
a

r
G

CW I/Q data

Digital Scan Converter (DSC) PCB

- Generates all major control signals

- Performs real time control

- A/D conversion for ECG

- Cine-loop memory

- Performs azimuth & axial color only

- Writes data In acquisition timing Into frame memory

- Generates dot clock

- Reads data In TV timing from frame memory

- Real time data generation

- Read zoom & 2D filter (edge enhancement)

- Add live 3D path

Doppler audio

ta
a

d

r
lo
o
C

- Decodes CV and Y/C to RGB

- Image grabber

- Interlace and non-interlace video output

- Digital encoding (RGB to Y/C and CV)

- Stress echo (video capture)

- Digital video

- Video color keying

- Doppler audio processing

B/W, C, ECG

- Microphone control

- Image & stress echo DMA control

Motor Controller PCB (Option)

- Motor drive for 3D volume SH

- Position sensing for 3D volume SH

a

t
a

d
A
G
V

Industrial PC (PC) PCB

- Pentium III processor, 700 MHz

- 512 MB RAM

- FD controller

- EIDE controller

- SVGA controller (C&T68030)

- Ethernet controller (RTL8139)

- Control logic

- Real time clock

- USB port

- Sound card

- Interfaces PC and digital system

- Generates power down

Video Manager (VM) PCB

3D Live Data

HDD

20 GB

Primary master

CD-R/W

Secondary

master

1.3 GB

Secondary slave

MOD

Rear Panel I/O PCBs

1. Rear panel left

- audio amplifier

2. Rear panel middle

3. Rear panel right

Control Panel

- Mode switches

- Trackball

- Encoders

- TGC slidepots

Alphanumeric Keyboard

peripherals

System
speaker

Computer bus
Control bus
Data bus

4730-0037-02 HDI 4000 Field Service Manual Page 50

Theory of Operation: Functional Description

Operating Power

The AC power source voltage connects directly to the system power supply, which also com­prises the rear panel. The pow er suppl y is c onfigured for 115 or 230 Vac operation. (see “Setting

Up the System” on page 96). A system power distribution diagram is shown in Figure 11-2. The

power supply output voltages are listed in Table 4-1. Figure 4-2 is a simple schematic diagram of
the power supply.

Table 4-1 Power Supply Output Voltages

Voltage Use

+3.3 Vdc Computer, Digital Logic, Beamformer
+5 Vdc Computer, Hard Drive, MO Drive, CDR Drive, Digital Logic,

Beamformer, Keyboard

-5 Vdc Computer, Beamformer
+12.2 Vdc Computer, Hard Drive, MO Drive, CDR Drive, Digital Logic,

Beamformer, Rear Panel, Fan

-12.2 Vdc Computer, Digital Logic, Rear Panel, PSA
+10 to 80 Vdc (+HV) Beamformer

-10 to 80 Vdc (+HV) Beamformer
0~5 Vdc Acoustic power control

4730-0037-02 HDI 4000 Field Service Manual Page 51

Theory of Operation: Functional Description

Figure 4-2 Power Supply Schematic Diagram

VOLTAGE

SELECTOR

OUTPUT

220

S3

3

2

1

110
220

3

2

1

110

CR3

ACOUTPUT1-1

ACOUTPUT1-2

CR4

ACOUTPUT2-1

MONITOR

110 220

VCR 120

ACOUTPUT2-2

INLET

ACINPUT

ACINPUT

CR1

MAIN TRANS

T1

110

0

AC 19V
AC 19V

110

0

AC 19V
AC 19V

AC 15V

AC 15V

AC
AC

CN107

FG

PRINTER

EI70

L1

CR2

1 2

FG

1 2

VOLTAGE

SELECTOR

INPUT

110V
220V

110V
220V

S2

3

2

1

3

2

1

SW2

SW1SW1

POWER

SW

SW2

CN106

T2

110

0

110

0

OFF TIME
CONTROL

IN OVP
OUT OVP

In12

In02

I11

I01

15V

0.2A

SIGNAL

UR-OFF

Out12

Out02

Out11

Out01

SIGNAL

AC INPUT

SIGNAL

DC PC OUTPUT

-

+5VP

+3.3V

+3.3V

+5VPC

P/B P/O

+5VPC

GND GND GNDGND GND GNDGND GND GND

CN103

+12VP

C

VPC

VPC

POWER

12VP

GOOD

-5VPC

SIGNAL

C

C

AC INPUT

UR-2000D

DC DIGITAL OUTPUT

+12V

-12VD

GND

+12V

-12VD

GND

CN105 CN104

GND

+5VD

GND

D

+5VD

GND

GND

D

+3.3VD

+3.3VD

+5VD
+5VD

AVC

E1225B12H(IIC)

+3.3BF

GND

+3.3BF

GND

+3.3BF
+3.3BF

GND
GND

GND
GND

SIGNAL

AC INPUT

FAN

UR-2000A

HV IN/OUT

ANALOG OUTPUT

+5VAGND

GND

GND

GND

-5VA GND

+12VA

+12VA

GND
GND

-12VA

-12VA

GND-5VA+5VA

-97V

GNDGND

NC

-HV
GND GND GND FANGNDGND

NC

CN101CN102

GND

+5VA +97V +HV

-5VA

HVC

4730-0037-02 HDI 4000 Field Service Manual Page 52

Theory of Operation: Functional Description

Probe Select Assembly (PSA)

Figure 4-3 is a simple block diagram of the Probe Select Assembly, which provides the function of

a scanhead select module. The PSA is the system interface for thr ee s canheads and the CW pen­cil probe (“General Information” on page 21 and “Scanheads” on page 303). It contains circuits
for scanhead detection and identification, engaging the appropriate number of relays to accom­modate transmitting and receiving pulses and echoes. The PSA has three 260-pin Cannon con­nectors and one coax-pin Lemo connector. Figure 4-4 shows the pin grid for the Cannon
connector and Figure 4-5 the pin layout for the Lemo connector.

The PSA receives high-v oltage pulse signals from the Beamformer PCBs [Beamformer (BF0-BF3)]
and switches them through analog relays as inputs to the active scanhead to generate the ultra­sound signal. The returning echoes ar e passed through these relays and back to the Beamf ormer
PCBs for processing. Scanhead ID, scanhead select, and motor drive/control data is exchanged
with the Continuous Wave Doppler Processor (CW) PCB.

4730-0037-02 HDI 4000 Field Service Manual Page 53

Theory of Operation: Functional Description

Figure 4-3 Probe Select Assembly Block Diagram

Universal

HDI S/H

Connector 1

Universal

HDI S/H

Connector 2

Universal

HDI S/H

Connector 3

Static CW

Connector

128

128

128

128

Latching

Relays

Connectivity

Sensor

4
4
4

Probe ID

Steered CW TX (El. 36-51)

16

Steered CW RX (El. 14-29)

16

Relay

Control

Probe Select

No Probe

Probe ID

from/to
BF Boards

from/to
CW Board

from CW Board

to CW Board

2 Static CW TX/RX

from/to
CW Board

4730-0037-02 HDI 4000 Field Service Manual Page 54

Theory of Operation: Functional Description

Figure 4-4 Cannon Scanhead Connector Pin Grid

4730-0037-02 HDI 4000 Field Service Manual Page 55

Theory of Operation: Functional Description

Figure 4-5 Lemo Connector Pin Layout

C1

41

52

C2

63

4730-0037-02 HDI 4000 Field Service Manual Page 56

Theory of Operation: Functional Description

Beamformer (BF0-BF3)

Figure 4-6 is a functional diagram of the Beamformer module, which is made up of four identical

Beamformer PCBs. The Beamformer PCBs are responsible for generating and transmitting
pulses to the scanhead elements. When the returning echoes come back into the system, they
are sent in analog form to the Beamf ormer PCBs for pr ocessing, wher e the r eturning echoes ar e
amplified using time gain compensation (TGC), and a r e filter ed p rior to be ing con v erted into dig­ital data. Once the data is digitized, it is sent to specialized circuits that perform the beamform­ing.

The signal processing functions of digital beamforming that determine the real image quality of
the system include dynamic apodization, multiplication, coefficient loading, va ria ble sa mple clock
generation, summation of the channels within each board, and dynamic gain control.

4730-0037-02 HDI 4000 Field Service Manual Page 57

Theory of Operation: Functional Description

Figure 4-6 Beamformer Block Diagram

PSA

BF Board #3

Control & Clock

Dual Pulsers

(16)

32

Limiter

(16)

BF Board #2

32

to

BF Board #1

32

BF Board #0

32

16

16 16 16

TX

ASIC

TGC Amplifier

(16)

max gain 48dB

Control

Logic

LPF

19.9 MHz

Memory

A/D Converter

(16)

Clock
Buffer

OUT

BFIC

(4)

OUT

IN

Sum 0

61.6 MHz

OUT

Sum 2

IN

Sum 1

RF Data

16

to
DSC

IN

IN

4730-0037-02 HDI 4000 Field Service Manual Page 58

Theory of Operation: Functional Description

Continuous Wave Doppler Processor (CW)

Figure 4-7 is a functional diagram of the CW PCB.The CW PCB functions that support static

CW and steered CW are:

Static CW

• CW pulser to drive scanhead transducer

• RF pre-amplifier to receive signal

• Mixer to change from RX signal to baseband signal with 50 kHz range of right-angle phase

(0 and 90 degrees)

• Thump filter (200/2 kHz)

• Variable Wall filter (Min. 200 Hz)

• Variable gain

• Variable lowpass filter with 1 kHz resolution for noise bandwidth performance

• 16-bit analog-to-digital converters

Steered CW

• 16-channel CW pulser to drive scanhead transducer

• 16-channel RF pre-amplifier for receiving signal

• TX/RX Beamformer for focusing when transmitting and receiving

• Mixer for basebend with 50 kHz range of right-angle phase (0 and 90 degrees)

• Thump filter (200/2 kHz)

• Variable Wall filter (Min. 200 Hz)

• Variable gain

• Variable lowpass filter with 1 kHz resolution for noise bandwidth performance

• 16-bit analog-to-digital converters

4730-0037-02 HDI 4000 Field Service Manual Page 59

Theory of Operation: Functional Description

Figure 4-7 CW Block Diagra m

Static

CW

Probe

Phased

Array

Probe

System

Interface

Tx EL.

Rx EL.

EL.

16

36~51

EL.

16

14~29

De-

Modulation

(TAK-3H)

&

L.O. Driver

Fo COS Fo SIN

Pulser

Pre-Amp

Pulser

16CH

Pre-Amp

16CH

I

Wall/

Thump

Filter

Q

CW Control

&

Probe Personality

HV MUX

Control

Fo Cos

16

16

Transmit

Receive

Variable

CW PWR

Focus

Focus

Gain

XD[0..7]

XCLK

XLD

HV+,HV-

Fo Cos

Selector

(Static or

Steered)

Nyquest

Filter

LPF

Buffer

I

16bit

ADC

Q

16bit

ADC

CW/System Clock

Generator

61.600MHz
OSC

Probe Select Assembly Control

Notch

Filter

(Reject

Carrier &

some

Clutter)

CW I/Q Data Interface

Fo COS

Fo SIN

8Fo

2.0MHz

Band
Pass
Filter

Relay

P-Data

SHS
Power

CW Data

CW SCLK

CW RFS

Mixer
Driver

4730-0037-02 HDI 4000 Field Service Manual Page 60

Theory of Operation: Functional Description

Digital Signal Processors (DSP)

Figure 4-8 is a simple block diagram of the DSP PCB. The RF data from the Beamfor mer PCBs is

sent to the mid-processor via the bypass filter. While the RF data is going through the process of
filtering and demodulation, it makes 2D-mode output and in-phase/quadrature-phase (I/Q) data.
After adjusting the 2D-mode output gain, 2D-mode is output to the Digital Scan Converter

(DSC) PCB.

I/Q data from the CW PCB is received and put through signal clutter filtering, Doppler, and
audio processing. Doppler is sent to the DSC PCB and audio Doppler is sent to the Video Man-

ager (VM) PCB.

I/Q data from the mid processor i s further pr ocessed for Color Doppler image data. The Color
Doppler processor provides signal clutter filtering and velocity estimation. The Post DSP then
receives this Doppler and clutter data and carries out the process of flash artifact rejection, spa­tial filtering, and horizontal line interpolation before outputting the color Doppler image data to
the DSC PCB.

4730-0037-02 HDI 4000 Field Service Manual Page 61

Theory of Operation: Functional Description

Figure 4-8 DSP Block Diagram

RF

from BF

I/Q Data

from CW

16

PRE-MID

(FPGA)

u5

16 x 2

MID

PROCESSOR

(MGA015A)

u4

I, Q

FIFO

u18/u19/

u20/u21

16 x 2

16

POST-MID

CLUTTER

DSP

(ADSP 2183)

u22

COLOR
DOPPLER
PROCESS

OR

(MGA016)

(FPGA)

u10

u71

8

FFT DSP

(ADSP 2183)

u23

AUDIO

DSP

(ADSP 2183)

u24

16 x 2 16

POST DSP

(ADSP 2183)

u27/u28/

u29/u30

2D mode

to DSC

8

Spectral Doppler

to DSC

Doppler Audio

to VM

Color Doppler

to DSC

4730-0037-02 HDI 4000 Field Service Manual Page 62

Theory of Operation: Functional Description

Digital Scan Converter (DSC)

Backplane

Figure 4-9 is a functional diagram of the DSC PCB. Scan conversion is the process for mapping

echo information into frame memory for displa ying on the monitor. The DSC receives ECG data
processed by the ECG PCB. Grayscale (2D, M, D) data and color data is received from the DSP
for smoothing, edge enhancement, frame averaging, and line interpolation processing. The DSC
maps data to frame memory according to an algorithm and sends image data to the Video Man-

ager (VM).

The Backplane (Motherboard) is the physical and functional “backbone” of the ultrasound
engine. It is wired to the power supply (Figure 11-2) from which it receives DC operating volt­ages (Table 4-1) to distribute to the system components via a power bus and pow er cabling. The
Backplane also provides control and signal interconnection (Figure 11-1) between the system
components via data, computer, and control buses (Figure 4-1) and signal cabling. The Beam-

former (BF0-BF3), Continuous Wave Doppler Processor (CW), Dig ital Sig nal Processors (DSP),
Digital Scan Converter (DSC), Video Manager (VM), and Input/Output Panel PCBs are all

plugged into connectors on the Backplane (Figure 13-2 and Figure 13-3).

4730-0037-02 HDI 4000 Field Service Manual Page 63

Theory of Operation: Functional Description

Figure 4-9 Digital Scan Converter Block Diagram

2D mode

Color

from DSP

M mode

Spectral Doppler

Color M mode

ECG
Data

Axial

Buffer

Buffer

Buffer A/D

Interpolator

Live 3D

FIFO

RTC
DSP

&

FPGA

FA

&

LUT

To PC

CINE

DSC
DSP

InputCTR

SSRAM

MISC

&

FI MUX

FM

(B,C)

LoopMemCTR

LM

Frame
Interpo

lation

Read

Zoom

Edge

Enhanc

ement

OutData
(T o VM)

FIFO

OutData
(T o VM)

FIFO

4730-0037-02 HDI 4000 Field Service Manual Page 64

Theory of Operation: Functional Description

Video Manager (VM)

The Video Manager provides video and audio development and routing. Figure 4-10 is a simple
block diagram of the video support flow, and Figure 4-11 is a simple block diagram of the audio
support flow. The VM PCB controls:

• Decoding CV and Y/C to RGB

• Image Grabber

• Interlace and Non-Interlace Video Output

• Digital Encoding (RGB to Y/C and CV)

• Stress Echo (Video Capture)

• Digital Video

• Video Color Keying

• Doppler Audio Processing

• Microphone Control

• Image & Stress Echo DMA Control

4730-0037-02 HDI 4000 Field Service Manual Page 65

Theory of Operation: Functional Description

Figure 4-10 VM: Video Support Block Diagram

Image

Grabber

VCR In

Video

Input

Decoder

Scan

Converter

(I --> NI)

Memory

ACQ
FIFO

Image Store --> PC

B, C In
M, D, CM In
ECG In

VGA In NI Video Out

Input

Control

Post
Map

(R, G, B)

Image

Grabber

Video

Key

Mode

Converter

(640*480 --> 800*600)

Video

DAC

Post FPGA

I/O Decoder

&

FPGA Download

CPLD

Video

Manager

DSP

NI to I FPGA

Mode

Converter

Mode

Converter

Memory

Scan

Converter

(NI --> I)

Mode

Converter

Memory

Stress Echo FPGA

Stress Echo

Image

Capture

Video

Encoder

Video

DAC

PC

VHS,
SVHS Out

RGB Out

4730-0037-02 HDI 4000 Field Service Manual Page 66

Theory of Operation: Functional Description

Figure 4-11 VM: Audio Support Block Diagram

Doppler Audio In

PC Audio In

VCR Audio In

MIC In

16bit Serial
D/A
Converter
(AD766)

VCR Input

Buffer

Microphone

Buffer

(SSM2165)

Programable

Low Pass Filter

(S3528B)

System/VCR

Select
Switch

Buffer

AMP

Buffer

Microphone

On/Off
Switch

OP Amp &

Low Pass Filter

Volume Control

(AD7524)

Adder

Doppler

On/Off
Switch

Sound Card

Output
On/Off
Switch

Buffer

Buffer

Buffer

Adder

to Rear Panel
(Audio Amplifier)

VCR Audio Out

to Sound Card

4730-0037-02 HDI 4000 Field Service Manual Page 67

Theory of Operation: Functional Description

Industrial PC Motherboard

The central processing unit of the system is the Industrial PC Motherboar d, a P entium proces sor
CPU that is similar to the motherboard used in a personal computer. The Industrial PC Mother­board determines system functionality and coordinates the overall communication between the
user and the system, which includes storing and saving images. The Industrial PC Motherboard
communicates continually with the hard drive for operating parameters. See Table 4-2 through

Table 4-10 for computer reference information. The Industrial PC Motherboard provides these

primary functions:

• Pentium processor

• FD controller

• EIDE controller

• SVGA controller

• Ethernet controller

• Control logic

• Real-time clock

• USB port

• Sound card

• PC and digital subsystem interface

• Generates power-down sequence on command

4730-0037-02 HDI 4000 Field Service Manual Page 68

Theory of Operation: Functional Description

Table 4-2 System Computer Settings

Setup Menus Options

STANDARD CMOS SETUP (Table 4-3)
BIOS FEATURES SETUP (Table 4-4)
CHIP FEATURES SETUP (Table 4-5)
POWER MANAGEMENT SETUP (Table 4-6)
PNP/PCI CONFIGURATION (Table 4-7)
INTEGRATED PERIPHERALS (Table 4-8)

LOAD SETUP DEFAULTS
SUPERVISOR PASSWORD
USER PASSW ORD
IDE HDD AUTO DETECTION
SAVE & EXIT SETUP

EXIT WITHOUT SAVING
ESC: Quit ↑↓→←: Select Item
F9: Load Set Define F10:Save & Exit Setup (SHIFT)F2:Change Color

4730-0037-02 HDI 4000 Field Service Manual Page 69

Theory of Operation: Functional Description

Table 4-3 STANDARD CMOS SETUP Settings

Date (mm:dd:yy): Thu, Dec 27 2001
Time (hh:mm:ss): 15 : 03 : 27

TYPE SIZE CYLS HEAD PRECOMP LANDZ SECTOR MODE
Primary Master: AUTO 0 0 0 0 0 0 AUTO
Primary Slave: NONE 0 0 0 0 0 0 -----­Secondary Master: AUTO 0 0 0 0 0 0 AUTO
Secondary Slave: AUTO 0 0 0 0 0 0 AUTO
Drive A: NONE
Drive B: NONE
Video: LDC + CRT

Halt On: All, But Keyboard

Total Memory: 262144K
Esc: Quit ·®‡?: Select Item Pu/Pd/+/-: Modify
F1: Help (Shift) F2: Change Color

Base Memory: 640K

Extended Memory: 261120K

Other Memory: 384K

-------------------------

4730-0037-02 HDI 4000 Field Service Manual Page 70

Theory of Operation: Functional Description

Table 4-4 BIOS FEAT URES SETUP Settings

Virus Warning
CPU Internal Cache
External Cache
CPU L2 Cache ECG Checking
Quick Power On Self Test
Boot Sequence
Swap Floppy Drive
Boot Up Floppy Seek
Boot Up Numlock Status
Gate A20 Option
Typematic Rate Setting
Typematic Rate (Chars/Sec)
Typematic Delay (Msec)
Security Option
OS Select For DRAM>64mb
Report No FDD for WIN95
Display PnP/PCI Device List

: Disabled
: Enabled
: Enabled
: Enabled
: Enabled
: C, A, SCSI
: Enabled
: Enabled
: ON
: Fast
: Enabled
: 30
: 250
: Setup
: Non-OS2
:NO
:Yes

Video BIOS
Shadow
C8000-CBFFF
Shadow
CC000-CFFF
Shadow
D0000-D3FFF
Shadow
D4000-D7FFF
Shadow
D8000-DBFFF
Shadow
DC000-DFFF
Shadow

: Enabled
: Disabled
: Disabled
: Disabled
: Disabled
: Disabled
: Disabled

Esc: Quit ·®‡?: Select Item
F1: Help Pu/Pd/+/-: Modify
F5: Old Values (Shift)F2: Color
F6: Load BIOS Defaults
F7: Load Setup Defaults

4730-0037-02 HDI 4000 Field Service Manual Page 71

Theory of Operation: Functional Description

Table 4-5 CHIP FEATURES SETUP Settings

Auto Configuration
EDO DRAM Speed Selection
EDO CASx# NA Wait State
EDO CASx# Wait State
SDRAM RAS –to-CAS Delay
SDRAM RAS Precharge
SDRAM CAS Latency Time
SDRAM Precharge CONTROL
DRAM Data Integrity Mode
System BIOS Cacheable
Video BIOS Cacheable
Video RAM Cacheable
8 Bit I/O Recovery Time
16 Bit I/0 Recovery Time
Memory Hole At 15M-16M
Passive ReleaseDelayed
Delayed Transaction
Auto Detect DIMM CLK

: Enable
: 60 ns
: 2
: 2
: 3
: 3
: 3
: Disabled
: Non-ECC
: Disabled
: Disabled
: Disabled
: 3
: 1
: Disabled
: Enabled
: Disabled
: Enabled
Esc: Quit ·®‡?: Select Item

F1: Help Pu/Pd/+/-: Modify
F5: Old Values (Sh ift)F2: Color
F6: Load BIOS Defaults

4730-0037-02 HDI 4000 Field Service Manual Page 72

Theory of Operation: Functional Description

Table 4-6 POWER MANAGEMENT SETUP Setting s

Power Management
PM Control by APM
Video Off Method
Video Off After
MODEM Use IRQ
Doze Mode
Standby Mode
Suspend Mode
HDD Power Down
Throttle Duty Cycle
PCI/VGA Act-Monitor
Soft-Off by PWR-BTTN
CPUFAN Off in Suspend
PowerOn by Ring
IRQ8 Break Suspend

: Disabled
: Yes
: DPNS
: Standby
: NA
: Disable
: Disable
: Disable
: Disable
: 62.5%
: Disabled
: Instand-Off
: Enabled
: Disabled
: Disabled

** Reload Global Time
IRQ[3-7,9-15],NMI

Primary IDE 0
Primary IDE 1
Secondary IDE 0
Secondary IDE 1
Floppy Disk
Serial Port
Parallel Port

Events **

: Disabled
: Disabled
: Disabled
: Disabled
: Disabled
: Disabled
: Enabled
: Disabled

Esc: Quit ↑ ↓ → ← : Select Item
F1: Help Pu/Pd/+/-: Modify
F5: Old Values (Shift)F2: Color
F6: Load BIOS Defaults
F7: Load Setup Defaults

4730-0037-02 HDI 4000 Field Service Manual Page 73

Theory of Operation: Functional Description

Table 4-7 PNP/PCI CONFIGURATION Settings

PnP OS Installed
Reset Controlled by Data
Reset Configuration by

: No
: Disabled
: Auto

Onboard VGA IRQ
PCI DMAC IRQ
Onboard LAN IRQ
Onboard SOUND IRQ
USE IRQ

Esc: Quit ↑ ↓ → ← : Select Item
F1: Help Pu/Pd/+/-: Modify
F5: Old Values (Shift)F2: Color
F6: Load BIOS Defaults
F7: Load Setup Defaults

: Auto
: Auto
: Auto
: Auto
: Auto

4730-0037-02 HDI 4000 Field Service Manual Page 74

Theory of Operation: Functional Description

Table 4-8 INTEGRATED PERIPHERALS Settings

IDE HDD Block Mode
On-Chip Primary PCI IDE
Primary Master PIO
Primary Slave PIO
Primary Master UDMA
Primary Slave UDMA
On-Chip Secondary PCI IDE
Secondary Master PIO
Secondary Slave PIO
Secondary Master PIO
Secondary Slave PIO

: Enabled
: Enabled
: Auto
: Auto
: Auto
: Auto
: Enabled
: Auto
: Auto
: Auto
: Auto

Onboard FDD Controller
Onboard Serial Port1
Onboard Serial Port2
Serial Port2 Mode
Onboard Serial Port3
Onboard Parallel Port
Parallel Port DMA
ECP Mode Use DMA
EPP Mode Select
USB Keyboard Support
Video Font Expansion

Esc: Quit ↑ ↓ → ← : Select Item
F1: Help Pu/Pd/+/-: Modify
F5: Old Values (Shift)F2: Color
F6: Load BIOS Defaults
F7: Load Setup Defaults

:Enabled
:3F8/IRQ4
:2F8/IRQ3
:Normal
:3E8/IRQ12
:378/IRQ7
:ECP+EPP
:3
:EPP1.9
:Disabled
:Enabled

4730-0037-02 HDI 4000 Field Service Manual Page 75

Theory of Operation: Functional Description

Table 4-9 I/O Device Port Address Map

ADDRESS DEVICE

000-01F DMA CONTROLLER#1
020-03F INTERRUPT CPNTROLLER #1
040-05F TIMER
060-06F KEYBOARD CONTROLLER
070-07F REAL TIME CLO
080-08F INTERRUPT CONTROLLER #2
0F0 CLEAR MATH COPROCESSOR SINGAL
0C0-0DF DMA CONTROLLER #2
0F1 RESET MATH COPROCESSPR
0F8-0FF MATH COPROCES SPR
120 DISABLE WATHCDOG TIME OPERAQTION(READ)
121 ENABLE WATCHDOG TIME OPERATION(READ)
122 WATCHDOG
1F0-1F8 FIXED DISK CONTROLLER
200-207 GAME PORT
300-31F PROTOTYPE CARD
360-36F RESERVED
378-37F PARALLEL PORT
380-3F8 SDLC #2
SA0-3AF SDLC#1

4730-0037-02 HDI 4000 Field Service Manual Page 76

Theory of Operation: Functional Description

Table 4-9 I/O Device Port Address Map (Continued)

ADDRESS DEVICE

3F0-3F7 FLOPPY DISK CONTROLLER
2F8-3FF SERIAL PORT #1(COM1)
2F8-2FF SERIAL PORT #2(COM2)
3F0 WINBOND I/O

Table 4-10 Interrupt Controller NMI Assignments

NMI Assigned to

IRQ0 SYSTEM TIMER OUTPUT
IRQ1 KEYBOARD
IRQ2 INTERRUPT REROUTING FROM

IRQ8 THROUGH IRQ15
IRQ3 SERIAL PORT #2
IRQ4 SERIAL PORT #1
IRQ5 RESERVED
IRQ6 FLOPPY DISK CONTROLLER
IRQ7 PARALLEL PORT #1
IRQ8 REAL TIME CLOCK
IRQ9 RESERVED
IRQ10 RESERVED(ONBOARD SCSI)
IRQ11 USB AND[ONBOARD NETWORK]
IRQ12 PS/2 MOUSE

4730-0037-02 HDI 4000 Field Service Manual Page 77

Theory of Operation: Functional Description

Table 4-10 Interrupt Controller NMI Assignments (Continued)

NMI Assigned to

IRQ13 MATH COPROCESSOR
IRQ14 PRIMARY IDE CHANNEL
IRQ15 SECONDARY IDE CHANNEL

Input/Output Panel

The I/O Panel at the rear of the system (Figure 4-12) is made up of three PCBs (Figure 14-25)
that accomplish the interconnection between system components and peripheral devices.

4730-0037-02 HDI 4000 Field Service Manual Page 78

Theory of Operation: Functional Description

Figure 4-12 Rear I/O Connector Panel

4730-0037-02 HDI 4000 Field Service Manual Page 79

Theory of Operation: Functional Description

User Interface

Data Paths

The user interface comprises the controls, indicators, and output devices of the system.
The control panel (in conjunction with the monitor displays) is the primary operating interface

with the ultrasound system. The footswitch, with freeze and display change functions, is an
extension of the control panel.

The control panel (Figure 1-3, Figure 1-4) consists of TGC slide pot controls, trackball,
additional system control knobs and buttons, and a QWERTY keyboard. An internal interface
PCB reads all of the control inputs, determines the function that has been selected, and trans­mits that information to the Industrial PC Motherboard for processing.

Figure 4-13 is a diagram of the system 2D, M-mode, Doppler, and color data paths.

4730-0037-02 HDI 4000 Field Service Manual Page 80

Theory of Operation: Functional Description

Figure 4-13 Data Path

Scanhead

Select

Assembly

32

32

32
32

BF

CW

ECG

Amplifier

CW I/Q Data

Grayscale (2D, M, D) Data

DSP DSC

Color Data

Audio

B/W, C, ECG

Overlay

Manager

VGA

Video

VGA

CPU

Rear

Panel

Boards

Control

Panel

Alphanum

eric

Keyboard

VGA

IRGB

Y/C

CVID

Y/C

CVID

Audio In
Audio Out
Speaker

4730-0037-02 HDI 4000 Field Service Manual Page 81

Installation: Introduction

5 Installation

Introduction

Pre­Installation
Evaluation

Checking Physical Access for Delivery, Installation, and Operation

This section contains pre-installation and installation information for the HDI 4000 system.
On-site installation usually consists of uncrating, unpacking, installing the monitor and accesso­ries, checking connections, and powering up the system for a functional check. Read this section
completely before starting the installation.

Before the system is delivered, Philips recommends that you perform the following pre-installa­tion evaluations.

➤ To check that the site is prepared for system installation

1. With the customer, evaluate site access for delivery. Consider the availability of a loading
dock, elevators, ramps, and the width of passageways and doors.

2. Verify that there is adequate space available for system uncrating and installation.

3. At each location where the system will be operated, veri fy that ther e is enough space for the
system and any external peripherals.

4. Check adjacent rooms for activity and types of equipment that might negatively affect the
Philips Ultrasound system.

NOTE Avoid placing the system in environments for operation or storage where the equip-

ment is exposed to water vapor, direct sunlight, high humidity, salty atmosphere, and
chemicals or gas.

4730-0037-02 HDI 4000 Field Service Manual Page 82

Installation: Pre- Installation Evaluation

Checking the Operating Envir o nment

Wiring Requirements

Advise the appropriate facility representative of system environmental operating requirements,
including proper ventilation. If the r ooms wher e the system will be used seem excessiv ely hot or
humid to you, ask the facility representative to tak e meas ur ements. If the y ar e not within system
environmental operating specifications, ask the facility representative to make the appropriate
corrections.

Philips recommends that the electrical feeds to the system each be a dedicated line (no other
equipment on the same line) with a thir d-wir e gr ound. The gr ound wir e shall be an insulated, iso­lated solid copper conductor bonded to the ground bus of the service panel. The outlet shall be
a Hospital Grade Receptacle (for installations in North America) or an Isolated Ground Recep­tacle. Proper installation shall reflect compliance with the national electrical code, or the appro­priate governing agency.

Checking the Electrical P o w er Source

WARNING For safety and liability reasons, do not disass emble any pow er outlet or open an y electrical panel.

Have the facility representative confirm wiring compliance with the criteria specified below.

➤ To verify a dedicated AC line

1. Explain to the facilities representative that the system requires a dedicated AC line meeting
the electrical power requirements identified in “Specifications” on page 37.

4730-0037-02 HDI 4000 Field Service Manual Page 83

Installation: Pre- Installation Evaluation

2. Verify that the outlet to be used is a dedicated line.
a. Have the facility repr esentativ e open the cir cuit br eak er corr esponding to the A C l ine for

the system.

b. Confirm that power is still applied to all other outlets and hard-wired devices in the

immediate area and that power is removed only from the dedicated outlet.

3. Verify the proper wiring of the outlet. Also test for the presence of a ground and if equipped
to do so, try to verify that neutral and ground are not reversed.

4. Review with the facility repr es entative the current dra w of the system and the voltag e range
it requires. It is the responsibility of the facility representative to determine the proper size
of the wire based upon the length of the feed.

5. Measure the hot/neutral, hot/ground, and neutral/ground voltages with a comparable load
(for example, another ultrasound system) on the line.

6. Determine line loss.
a. Have the fac ility represen tative mea s ure the voltag e at the primary of the line's circuit

breaker in the distribution sub-panel. If a facility representative is not available go to
step c.

b. Measure the voltage at the wall outlet. Calculate the per centage of v oltage loss acr oss the

line using this formula:

Percent line loss = [(A-B)/A] x 100

where A is the voltage at the circuit breaker with the system on, and B is the voltage at
the wall outlet with the system on.

c. If a facility representa tive is not available, measure the voltage at the outlet with the load

on and then with the load off.

4730-0037-02 HDI 4000 Field Service Manual Page 84

Installation: Pre- Installation Evaluation

d. Calculate the percentage of voltage loss across the line using this formula

Percent line loss = [(A-B)/A] x 100

where A is the voltage at the wall outlet with the system off, and B is the voltage at the
wall outlet with the system on.

7. If you are equipped and trained to do so, measure the power line noise. Repeat with a load
applied, for example, another ultrasound system.

8. Record your power quality observations and measurements.

9. Affix a Pow er Line Data stic ker to the most qualified outlet in each of the primary operating
areas. Add the circuit breaker number and location.

Checking for
Electrostatic

During system operation and maintenance, electrostatic discharge (ESD) can cause system
lock-ups, equipment reliability problems, and component failures.

Discharge

CAUTION With system covers or shields removed, ESD will always cause component damage. ESD damage

is cumulative and may not be apparent at first, as indicated by a hard failure, but can cause
degraded performance. Therefore, always use proper ESD handling procedures.

ESD results from a difference in electrical potential equalizing. ESD is more prevalent in low
humidity and when there is friction against carpeting, linen, and clothing. Avoid placing the sys­tem directly under or close to HVAC vents. While special equipment is requir ed to measur e ESD
levels, you can determine the presence of ESD as follows:

• Check for the presence of ESD by walking around where the system will be installed and
touching grounded surfaces. Note if you experience static discharges in the area.

4730-0037-02 HDI 4000 Field Service Manual Page 85

Installation: System Installation

• Ask the operators if they have experienced static discharges in the work area.

• If ESD is evident, suggest possible ESD minimizing de vices and their usage, for example, static

mats, humidifiers, and sprays.

System Installation

Preliminary Inspection

Unpacking the System

The following paragraphs contain system installation procedures. After you have completed the
physical s ystem installation and initial s etup, verify that the system operates cor rectly using tests
from “Performance Tests” on page 119. Read this section completely before starting system
installation.

➤ To inspect the shipping crate for signs of damage

1. Inspect the shipping crate before unpacking the system, examining it for any damage. Look
for evidence that might indicate that the crate was opened.

2. Inspect tilt and shock indicators on the outside of the shipping crate to ensure that they are
not indicating RED. If the indicators show RED, the system needs to be inspected and tested
to determine if it was damaged in shipment.

3. Report any damage or pilferage to the carrier, the customer, and the Philips traffic depart­ment.

➤ To unpack the system shipping crate

1. Inspect the shipping crate before unpacking the system (Figure 5-1).

2. Ensure that you have sufficient space to unpack the system.

WARNING Use caution when removing the strapping bands securing the shipping crate. These bands are

under enough tension to cause injury if removed carelessly.

3. Remove (cut) the strapping bands from around the crate carton.

4730-0037-02 HDI 4000 Field Service Manual Page 86

Installation: System Installation

4. Remove the carton top cover from the shipping crate.

5. Cut the taped edges of the carton, and carefully remove the carton from around the system.

NOTE Look for the label side that says, “OPEN THIS SIDE”.

6. Carefully remove the interior foam cushioning and any other packing materials (Figure 5-2).

7. Remove the monitor, hard disk drive, and accessory kit cartons from the crate and carefully
set aside.

WARNING Remove the two 9/16-inch bolts securing the front section of the inner crate to the pallet. This

piece also serves as a ramp .This system w ei ghs a ppr o xima tely 101 kg (222 lbs). To av oid possible
personal injury or damage to equipment, do not attempt to lift the system without assistance.
Also, use care when moving the system to avoid injuring yourself and damaging the equipment.

➤ To remove the system from the crate

1. Position the tall end of the ramp so that it butts up against the pallet at the rear of the sys­tem, with the beveled end of the ramp sloping to the floor.

2. Remove the chock from behind the rear wheels. If the brakes are locked, release them.

3. Carefully pull the system off of the pallet and down the ramp.

4. Carefully remove the monitor from its packaging and set it safely aside.

5. Open any accompanying boxes, locate and unwrap the contents, and set everything safely
aside.

6. Properly dispose of the shipping materials. Do not return these materials to Philips.

4730-0037-02 HDI 4000 Field Service Manual Page 87

Installation: System Installation

Figure 5-1 Shipping Crate Components

Carton (2 halves)

Plastic strapping

Carton top

Shipping

Ramp

crate

(assembled)

Pallet

Bolts (2 plcs)

Chock (Place behind system rear wheels)

4730-0037-02 HDI 4000 Field Service Manual Page 88

Installation: System Installation

Figure 5-2 Unpacking the Shipping Crate

NOTE The monitor, HDD, and accessory kit cartons are placed inside the

System carton

shipping crate and shipped with the system.
Packing locations within the crate may vary with each system.

Foam

cushions

Monitor

carton

Pallet

Hard disk

drive carton

Ramp

Accessory

kit carton

4730-0037-02 HDI 4000 Field Service Manual Page 89

Installation: System Installation

General Inspection

➤ Inspection

1. Inventory the shipment against the packing list.

2. Inspect the video monitor, scanheads, and accessories for damage.

3. Inspect the outside surfaces of the system for damage.

4. Report any damage to the carrier, the customer, and the Philips traffic department.

5. Verify that the system rolls and turns smoothly on its casters.

CAUTION This equipment contains components that are electrostaticall y sensitive. Proper antistatic proce-

dures, protection, and equipment must be used prior to opening and during handling of this
equipment. Failure to use ESD procedures will cause damage to these components. Such damag e
to components is not covered by Philips warranties.

6. Remove the system covers.

7. Remove any loose packing material, dust, or debris from the system interior.

8. Verify that all visible cable connections are correct and secure.

9. Verify all modules are secure.

10. Seat and tighten modules and connectors as necessary.

11. Install the system covers.

4730-0037-02 HDI 4000 Field Service Manual Page 90

Installation: System Installation

Installing the Monitor

➤ To install the system monitor

1. Note the location of the monitor aligning slot and pin holes and the four thumbsc rew receiv­ing nuts on the bottom of the monitor (Figure 5-3).

2. Carefully place the monitor on the monitor mounting plate, positioning it so that the aligning
tab and pins on the monitor mounting plate mate with the aligning slot and pin holes on the
monitor.

3. Thread the thumbscrews into the receiving nuts until finger-tight and the monitor is secure.

4. Connect the video and power cables at the back of the monitor, dressing the cables as
needed.

5. Verify that the monitor tilts and swivels correctly on its base.

4730-0037-02 HDI 4000 Field Service Manual Page 91

Installation: System Installation

Figure 5-3 Monitor Installation

Rear panel I/O
Signal cable
AC In power cable

Power supply

Monitor
arm assembly

Thumb screw (4 plcs)

4730-0037-02 HDI 4000 Field Service Manual Page 92

Installation: System Installation

Installing the Hard Disk Drive (HDD)

Figure 5-4 Hard Disk Drive Installation

After unpacking the hard disk drive (HDD) from its separate packaging (Figure 14-34), slide it
into the drive housing slot at the rear of the system and lock it in place with the k e y (Figure 5-4).
Two keys are supplied with the drive assembly (Figure 14-34). Store the keys in a safe place.

Drive housing slot

Drive lock key (2 supplied)

Hard disk drive

4730-0037-02 HDI 4000 Field Service Manual Page 93

Installation: System Installation

Installing the Footswitch

Connect the footswitch cable to the system footswitch connector on the lower front panel
(Figure 5-5). The footswitch is packaged with the accessory kit (Figure 14-35).

Figure 5-5 Footswitch Connection

Footswitch connector box

Footswitch receptacle

4730-0037-02 HDI 4000 Field Service Manual Page 94

Installation: System Installation

Installing the Probe Cable Hangers

➤ To install the probe cable hangers
NOTE The pr obe cable hangers ar e remov ed for shipping so the system will fit pr operly within

the crate. The cable hangers and screws are packaged with the accessory kit
(Figure 14-35) and are stored inside the shipping crate (Figure 5-2).

• Attach the two probe cable hangers to the underside of the control panel using the four
screws (two per hanger) supplied (Figure 5-6).

4730-0037-02 HDI 4000 Field Service Manual Page 95

Installation: System Installation

Figure 5-6 Probe Cable Hangers Installation

Probe cable hanger

Screws (2 each hanger)

Probe cable hanger

4730-0037-02 HDI 4000 Field Service Manual Page 96

Installation: System Installation

Setting Up the System

➤ To set up the system

1. If not already done, verify proper dedicated line wiring and voltage levels (see “Checking the

Electrical Power Source” on page 82).

2. Before turning system pow er on, confirm that the pow er configuration of the system is com­patible with the AC pow er s our ce. If peripheral equipment is installed, check that the output
voltage and current setting of the peripheral power outlets is compatible with the power
configuration of the peripherals.

CAUTION As shipped from the factory , the input voltage s witch has a “switch position r etaining cli p” that is

held in place by one of the two input voltage switch mounting screws. When changing the set­ting, you will need to remove the screw securing the clip, change the setting, and install the clip
on the opposite side using the other screw. Do NOT remove both screws for the switch at the
same time or the switch will fall back into the Power Supply.

a. Locate the two red output v oltage se lector s witches on the r ea r of the po w er suppl y AC

connector panel (Figure 5-7).

b. Verify that the switch is set to the correct system AC sour ce v oltage (115 or 230) f or the

installation site. If you need to change the setting, do so only after reviewing the CAU­TION above.

c. Verify that the switch is set to the correct system AC sour ce v oltage (115 or 230) for the

peripherals installed.

NOTE The two AC power connectors (labeled MONITOR and COLOR PRINTER (110V

ONLY) are unaffected by the power supply voltage configuration switch settings and

are always 110 volts AC.

4730-0037-02 HDI 4000 Field Service Manual Page 97

Installation: System Installation

WARNING Do not plug in the system if a wiring fault is discovered. Advise the customer immediately, and

proceed only after the fault has been corrected.

3. Connect the system AC power cor d.

4. Connect the system scanheads.

5. Turn on system power and verify that the fans are operating.

4730-0037-02 HDI 4000 Field Service Manual Page 98

Installation: System Installation

Figure 5-7 AC Power Selection

Always 110V.

Not affected by

the power

supply voltage.

Input

voltage selector

INPUT
(NETZSPANNUNG)

100V - 120V
200V - 240V

10.0A/250V
T5.0AL/250V

11

INPUT VOLTAGE SELECTOR

MONITOR

AUX POWER

ISOLATE OUTPUT

(ISOLIERTER AUSGANG)

120V-3.3A MAX

230V-1.9A MAX

VCR

OUTPUT VOLTAGE SELECTOR

11

(AUSGANGSPANNUNG WAHL)

ECHO PRINTERCOLOR PRINTER (110V ONLY)

Output
voltage selector

4730-0037-02 HDI 4000 Field Service Manual Page 99

Installation: System Installation

6. Verify that the first MO disk to be used in the system is formatted. (An MO disk must be for­matted to be used in the system. The system will not recognize an unformatted MO disk.)
An MO formatting utility is included in the system software.

7. If the system DICOM features will be used, set up the system for DICOM operation as
described in “To configure the HDI 4000 system for DICOM operations” on page 100.

8. Verify system setup.
a. Set the VCR Video Format to match the Customer Order Acknowledgement (COA).
b. Verify that the System Software version matches the COA.
c. Verify that the Serial Port is set for Panasonic MD830.
d. Verify or set the correct date and time.
e. Verify or set the System Langua ge to y our customer’s choice (see “Language Settings” on

page 116).

f. Set the Left Footswitch for Update and the Right Footswitch for Freeze.
g. Verify or enter the feature option passwords in accordance with the COA.
h. Verify that the Windows 2000 keyboard language matches the Control Panel language

(see “Language Settings” on page 116).

9. Verify or set the Monitor settings. (Adjusting the Totoku monitor display size so that the dis­play fills the screen has been known to reduce image resolution). See “Adjustments” on

page 137 for nominal monitor settings.

10. Run the Diagnostics All Information option (see “Running the System On-Board Diagnos-

tics” on page 155) and verify a pass condition for all items in the Results summary.

11. Exit Diagnostics and reboot the system.

12. Cycle System power.

4730-0037-02 HDI 4000 Field Service Manual Page 100

Installation: System Installation

➤ To configure the HDI 4000 system for DICOM operations
NOTE This and other connecti vity information can also be fo und at the Connectivity link on the

Philips Ultrasound Customer Service intranet web site
(http://service.btl.ms.philips.com).

Before beginning this procedure, consult with your customer or the customer's system adminis­trator to determine the following information:

• Administrator Mode password

• HDI 4000 system IP address, subnet mask, and gateway address

• IP addresses of the network devices to which the system will send or print images

• Application Entity (AE) Title and port numbers for each destination device (consult the ven-

dor's DICOM Conformance Statement or technical support personnel for this information)

You will not be ready to proceed until you ha v e all of this information. The DICOM fea tur es will
not work properly if the information is wrong or incorrectly entered (AE Titles are case-sensi­tive and the Host Name must be i dentical in spelling and syntax to the Host Name entered in the
Hosts file). Connect only to the devices that appear on the latest Philips DICOM Compatibility
List.

1. Configure the internet protocol:
a. Press SETUP. The setup menu appears.
b. Select DICOM. The DICOM settings screen appears (Figure 5-8, Figure 5-9).
c. Click Network Config. The password dialog appears.
d. Enter the password, and then click OK. The network connection dialog box appears

(Figure 5-10). If you do not know the password, contact your local Philips technical sup­port group.