Philips HD3 Service Manual

HD3
Service Manual

4535 612 34161 Rev A August 2005
CSIP Level 1

Copyright © 2005 Koninklijke Philips Electronics N.V. All rights reserved

About This Manual

Audience

Manual Format

Conventions in This Manual

This document and the information contained in it is strictly reserved for current Philips Medical
Systems (“Philips”) personnel, Philips licensed representatives, and Philips customers who have
purchased a valid service agreement for use by the customer’s designated in-house service
employee on equipment located at the customer’s designated site. Use of this document by
unauthorized persons is strictly prohibited. This document must be returned to Philips when the
user is no longer licensed and in any event upon Philips’ first written request.

This manual supports the field service maintenance and repair of the HD3 Ultrasound System.
The user of this document is a qualified ultrasound electronics technician who has completed
training classes on the system and its peripherals.

This manual is in Portable Document Format (PDF), for viewing on a laptop computer with
Acrobat Reader. A list of bookmarks functions as an additional table of contents. Those book­marks, the table of contents, and cross-references use hypertext links to provide access to the
referenced information.

The following conventions are used in this manual:

• Hypertext links are blue.

• All procedures are numbered, and all subprocedures are lettered. You must complete steps

in the sequence they are presented to ensure reliable results.

4535 612 34161 HD3 Service Manual Page 2
CSIP Level 1 About This Manual

• Bulleted lists indicate general information about a function or procedure. They do not imply

a sequential procedure.

• Control names and menu items or titles are spelled as they are on the system, and they
appear in bold text.

• Symbols appear as they appear on the system.

• An English system is assumed.

Service Manual Questions or Comments

Customer Assistance

If you have questions about the service manual, or you discover an error in the manual, contact
Philips Ultrasound Technical Communications:

• [e-mail]

• Technical Communications, MS 964, at the address below

Various support locations around the world can provide customers technical assistance with the
ultrasound system. Customers should contact the representative or sales office from which they
purchased the system or the nearest Philips Ultrasound office.

Philips Ultrasound
22100 Bothell-Everett Highway
Bothell, WA 98021-8431
USA
425-487-7000 or 800-426-2670

www.medical.philips.com

4535 612 34161 HD3 Service Manual Page 3
CSIP Level 1 About This Manual

“HD3”, “Chroma” and “Color Power Angio” are trademarks of Koninklijke Philips Electronics N.V.

Non-Philips product names may be trademarks or registered trademarks of their respective owners.

This document and the information contained in it is proprietary and confidential information of Philips Medical Systems (“Philips”)
and may not be reproduced, copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior
written permission of the Philips Legal Department. Use of this document and the information contained in it is strictly reserved
for current Philips personnel and Philips customers who have a current and valid license from Philips for use by the customer’s
designated in-house service employee on equipment located at the customer’s designated site. Use of this document by unautho­rized persons is strictly prohibited. Report violation of these requirements to the Philips Legal Department. This document must
be returned to Philips when the user is no longer licensed and in any event upon Philips’ first written request.

Philips provides this document without warranty of any kind, implied or expressed, including, but not limited to, the implied war­ranties of merchantability and fitness for a particular purpose.

Philips has taken care to ensure the accuracy of this document. However, Philips assumes no liability for errors or omissions and
reserves the right to make changes without further notice to any products herein to improve reliability, function, or design. Philips
may make improvements or changes in the products or programs described in this document at any time.

4535 612 34161 HD3 Service Manual Page 4
CSIP Level 1 Contents

Contents

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Manual Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Conventions in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Service Manual Questions or Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Customer Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

More About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Figure 1-1 HD3 Ultrasound System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Figure 1-2 HD3 Ultrasound System Image Printers and VCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Figure 1-3 HD3 Ultrasound System Data Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

4535 612 34161 HD3 Service Manual Page 5
CSIP Level 1 Contents

Figure 1-4 HD3 Ultrasound System Foot Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

System Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Figure 1-5 HD3 Ultrasound System Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

System Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Ultrasound Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

System Power Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Software and Data Storage Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

I/O Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Device Safety Requirements and Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Supplies and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Open Source Software License . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

System PC Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Table 2-1 Embedded PC Hardware Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

4535 612 34161 HD3 Service Manual Page 6
CSIP Level 1 Contents

Monitor Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Image Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Table 2-2 Supported Image Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

About Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

General Operating Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Avoiding EMI and RF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Mechanical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

General Equipment Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

About Electrostatic Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Operating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Figure 4-1 HD3 System Functional Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Physical Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

System Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

4535 612 34161 HD3 Service Manual Page 7
CSIP Level 1 Contents

Transducer Connector Assembly (TCA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Front End (FE) Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Beamformer (BF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Digital Scan Converter (DSC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

PCC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

E-box Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Input/Output Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Hard Disk Drive (HDD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

CD-RW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Magneto-optical Disk (MOD) Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Flash Memory Stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Inspecting the Installation Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Checking Physical Access for Delivery and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Checking Electrical and Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Gathering Site Network (DICOM) Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Uncrating and Unpacking the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Inspecting the Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

4535 612 34161 HD3 Service Manual Page 8
CSIP Level 1 Contents

Uncrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Inspecting the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

➤ To inspect the system after uncrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Assembling the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Installing the Printers, VCR, and Footswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Installing the System Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Powering On and Configuring the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Verifying the Local Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

➤ To check or set the institution name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Figure 5-1 Setup Window (System) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

➤ To verify or set the system time and date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

➤ To change the user interface language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Verifying the System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

➤ To verify or activate system software options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Figure 5-2 Setup Window (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Configuring the DICOM Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

➤ To configure the system DICOM parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Figure 5-3 Setup Window (DICOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

➤ To identify the DICOM storage devices that the system will use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

➤ To identify the DICOM printers that the system will use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Figure 5-4 System Network Settings Window (DICOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

4535 612 34161 HD3 Service Manual Page 9
CSIP Level 1 Contents

Figure 5-5 Server Configuration Window (DICOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

➤ To test the communication between the system and a server or a printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

➤ To configure the DICOM Log file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Figure 5-6 DICOM Device Test Results Message Examples (DICOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Figure 5-7 Setup Window (Admin) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Figure 5-8 DICOM Log Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Configuring Other System Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

➤ To configure other system settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Preparing the Peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Checking System Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Presenting the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Physical Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Figure 5-1 Installation Procedure List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Uncrating the HD3 Ultrasound System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Figure 5-2 Cutting the Poly Strapping Bands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

➤ To uncrate the HD3 Ultrasound System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Figure 5-3 Removing the Corrugated Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Figure 5-4 Removing the Corrugated Wrap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Figure 5-5 Removing the Ramp Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Figure 5-6 Placing the Ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Figure 5-7 Removing the System Hold-down Brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

4535 612 34161 HD3 Service Manual Page 10
CSIP Level 1 Contents

Figure 5-8 Removing the Wheel Chock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Figure 5-9 Rotating the Rear Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Figure 5-10 Rolling the System Off the Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Figure 5-11 Removing the Shipping Materials (Antistatic Bag and Monitor Support) . . . . . . . . . . . . . . . . . . . . . . . 99

Figure 5-12 Removing the Shipping Materials (Yoke Support) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Monitor Support Shipping Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Figure 5-13 Locking the Front Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

➤ To install the monitor support shipping foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Figure 5-14 Tilting the Video Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Figure 5-15 Placing the Foam Monitor Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Figure 5-16 Securing the Video Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Top-Mounted Color Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Figure 5-17 Adjusting the Universal Peripheral Mounting Plate for the Color Printer . . . . . . . . . . . . . . . . . . . . . 105

➤ To install the color printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Figure 5-18 Removing the Top Cover Access Plate Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Figure 5-19 Installing the Universal Peripheral Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Figure 5-20 Installing the Mounting Strap on the Universal Peripheral Mounting Plate . . . . . . . . . . . . . . . . . . . . . 108

Figure 5-21 Placing and Strapping the Color Printer to the Universal Peripheral Mounting Plate . . . . . . . . . . . . 109

Figure 5-22 Cabling the Color Printer to the HD3 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Top-Mounted VCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Figure 5-23 Adjusting the Universal Peripheral Mounting Plate for the VCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

4535 612 34161 HD3 Service Manual Page 11
CSIP Level 1 Contents

➤ To install the VCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Figure 5-24 Removing the Top Cover Access Plate Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Figure 5-25 Installing the Universal Peripheral Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Figure 5-26 Installing the Mounting Strap on the Universal Peripheral Mounting Plate . . . . . . . . . . . . . . . . . . . . . 114

Figure 5-27 Placing and Strapping the VCR to the Universal Peripheral Mounting Plate . . . . . . . . . . . . . . . . . . . . 115

Figure 5-28 Cabling the VCR to the HD3 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

MOD Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Figure 5-29 Connecting the USB Cable to the MOD Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

➤ To install the MOD drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Figure 5-30 Connecting the USB Cable to the HD3 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Foot Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Figure 5-31 Foot Switch Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

➤ To install the foot switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Figure 5-32 Foot Switch Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

System Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Figure 5-33 Connecting the System Power Cord (Power Cord with Inline Filter) . . . . . . . . . . . . . . . . . . . . . . . . 121

➤ To install the system power cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Figure 5-34 Connecting the System Power Cord (Power cord with Separate Inline Filter Power Adapter) . . . . 122

➤ To install the system power cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

B/W Printer Plate (No-Printer Systems) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Figure 5-35 B/W Printer Plate Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

4535 612 34161 HD3 Service Manual Page 12
CSIP Level 1 Contents

Performance Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

Visual Inspection for Mechanical Integrity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

System Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Chassis to Ground Resistance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Figure 6-1 Chassis to Ground Resistance Test Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

➤ To test the system for resistance between chassis and ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Ground Wire Leakage Current Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Figure 6-2 Ground Wire Leakage Current Test Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

➤ To test the system ground wiring for leakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Transducer Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Figure 6-3 Transducer Leakage Current Test Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

➤ To test transducer leakage current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Figure 6-4 Transducer Isolation Leakage Current Test Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

➤ To test transducer isolation leakage current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Adjusting the Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

➤ To adjust the monitor brightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

4535 612 34161 HD3 Service Manual Page 13
CSIP Level 1 Contents

Positioning the Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Exterior and Interior Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

➤ To clean the trackball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Exterior Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

All Troubleshooting Starts Here . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Table 9-1 Effective Problem-Solving Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Clarifying Symptoms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Re-creating a Problem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Isolating Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Developing a Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Implementing a Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Verifying Corrective Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Returning the System to Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Symptoms, Causes, and Corrective Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Disk is Full . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

4535 612 34161 HD3 Service Manual Page 14
CSIP Level 1 Contents

Checking for EMI and RFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

System Hangs or Crashes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

DICOM/Network Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Backing Up and Restoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Loading Software and Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Managing System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Viewing System Information and Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

➤ To display system information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

➤ To display the keystroke or DICOM log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Disassembly (Removal) Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Figure 10-1 Disassembly Procedure List (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Figure 10-2 Disassembly Procedure List (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

System Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Figure 10-3 Removing the Left Side Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

➤ To remove the system enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Figure 10-4 Removing the Right Side Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

Figure 10-5 Removing the Front Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Video Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

4535 612 34161 HD3 Service Manual Page 15
CSIP Level 1 Contents

Figure 10-6 Removing the Video Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

➤ To remove the system monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Figure 10-7 Disconnecting the Video Monitor Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Figure 10-8 Removing the Top Control Panel Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

➤ To remove the control panel, trackball assembly, keyboard assembly, and splitter board . . . . . . . . . . . . . . . . . . 162

Figure 10-9 Tilting the Top Control Panel Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Figure 10-10 Disconnecting the Control Panel Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Figure 10-11 Removing the Trackball Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Figure 10-12 Removing the Keyboard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

Figure 10-13 Removing the Splitter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

VCR or Color Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

Figure 10-14 Removing the VCR or the Color Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

➤ To remove the VCR or the color printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

Universal Peripheral Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Figure 10-15 Removing the Universal Peripheral Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

➤ To remove the universal peripheral mounting plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Peripheral Bay (B/W Printer, Printer Bay, CD/Hard Drive Rack, and Power Transformer) . . . . . . . . . . . . . . . . . . . . 170

Figure 10-16 Peripheral Bay Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

➤ To remove the B/W printer, CD/Hard drive rack, power transformer, and printer bay . . . . . . . . . . . . . . . . . . . 170

Figure 10-17 Disconnecting the B/W Printer Cables and Removing the Printer Retaining Bracket . . . . . . . . . . . 171

4535 612 34161 HD3 Service Manual Page 16
CSIP Level 1 Contents

Figure 10-18 Disconnecting the Drive Cables and Removing the Drive Rack Assembly . . . . . . . . . . . . . . . . . . . 172

Figure 10-19 Removing the B/W Printer Bay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Figure 10-20 Power Transformer Cable Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

Figure 10-21 Sliding the Transformer Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

Figure 10-22 Removing the Power I/O Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

Figure 10-23 Removing the Power Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

E-box Bay (E-box Assembly, Transducer Connector Assembly, E-box Boards, Power Supply and Cooling Fans) . . 178

Figure 10-24 E-box Bay Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

➤ To remove the E-box assembly, transducer connector assembly, E-box boards, power supply and cooling fans 178

Figure 10-25 Removing the E-box Rear Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

Figure 10-26 Disconnecting the Power Supply Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Figure 10-27 Removing the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Figure 10-28 Removing the BFC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

Figure 10-29 Removing the FE, BF and DSC Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Figure 10-30 Removing the PCC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

Figure 10-31 Removing the Transducer Connector Assembly (TCA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

Figure 10-32 Removing the E-box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

Figure 10-33 Removing the Backplane Board Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

Figure 10-34 Removing the Backplane Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

Figure 10-35 Removing the E-box Cooling Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

Rear I/O Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

4535 612 34161 HD3 Service Manual Page 17
CSIP Level 1 Contents

Figure 10-36 Removing the Left and Right Side Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

➤ To remove the Rear I/O panel assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

Figure 10-37 Removing the Rear I/O Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Figure 10-38 Disconnecting the Rear I/O Panel Assembly PCB Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

Figure 10-39 Removing the Rear I/O Panel Assembly PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Power I/O Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

Figure 10-40 Removing the Left and Right Side Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

➤ To remove the Power I/O box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

Figure 10-41 Disconnecting the Power Supply Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

Figure 10-42 Cutting the Cable Ties on the Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

Figure 10-43 Removing the Power I/O Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Lift Column Gas Strut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Figure 10-44 Lowering the Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

➤ To remove the lift column gas strut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Figure 10-45 Removing the Gas Strut from the Ball Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

Figure 10-46 Removing the Gas Strut from the Lock Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

Figure 10-47 Removing the Gas Strut Mount Access Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

Figure 10-48 Installing the Gas Strut into the Lock Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

Figure 10-49 Inserting the Gas Strut onto the Ball Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

System Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

Figure 10-50 Preparing the System for Caster Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

4535 612 34161 HD3 Service Manual Page 18
CSIP Level 1 Contents

➤ To remove a system casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

Figure 10-51 Tipping the System to Remove the Rear Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Figure 10-52 Tipping the System to Remove the Front Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

Crating the HD3 Ultrasound System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

Figure 10-53 Locking the Front Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

➤ To crate the HD3 Ultrasound System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

Figure 10-54 Raising the Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

Figure 10-55 Placing the Foam Yoke Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

Figure 10-56 Lowering the Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210

Figure 10-57 Tilting the Video Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

Figure 10-58 Placing the Foam Monitor Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212

Figure 10-59 Securing the Video Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

Figure 10-60 Fastening the Two Foam Supports Together . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214

Figure 10-61 Covering the System with an Antistatic Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

Figure 10-62 Placing the Ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

Figure 10-63 Loading the System onto the Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

Figure 10-64 Rotating the Rear Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

Figure 10-65 Placing the Wheel Chock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

Figure 10-66 Placing the System Hold-Down Brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220

Figure 10-67 Mounting the Ramp to the Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

Figure 10-68 Placing the Corrugated Wrap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

4535 612 34161 HD3 Service Manual Page 19
CSIP Level 1 Contents

Figure 10-69 Placing the Corrugated Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

Figure 10-70 Banding the System Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

System Cabling Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

Cable Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

System Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

Figure 11-1 HD3 Ultrasound System Signal Interconnect Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

Figure 11-2 HD3 Ultrasound System Power Distribution Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

Cable Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

Table 11-1 HD3 System Signal and Power Cable Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

Peripheral Cabling Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

Figure 11-1 Sony UP-895MD B/W Printer Cabling Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

Figure 11-2 Sony UP-21MD Color Printer Cabling Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

Figure 11-3 Mitsubishi HS-MD3000UA/EA VCR Cabling Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

System Connector Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

Figure 11-4 HD3 System Connector Locations (Front Panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

Figure 11-5 HD3 System Connector Locations (Rear I/O Panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238

Figure 11-6 HD3 System Connector Locations (Power Connectors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239

Figure 11-7 HD3 System Connector Locations (Power I/O Box Connectors) . . . . . . . . . . . . . . . . . . . . . . . . . . . 240

Figure 11-8 HD3 Video Monitor PCB Cable Connector Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

4535 612 34161 HD3 Service Manual Page 20
CSIP Level 1 Contents

Figure 11-9 HD3 Control Panel PCB Cable Connector Locations (Splitter Board) . . . . . . . . . . . . . . . . . . . . . . . 242

Figure 11-10 HD3 Rear I/O PCB Internal Cable Connector Locations (Side View) . . . . . . . . . . . . . . . . . . . . . . . 243

Figure 11-11 HD3 PCC PCB Cable Connector Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

Change History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .245

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

Initial System Release (v1.00.00 Build 085) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246

Compatibility Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246

System Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246

Table 13-1 System Software CD Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246

Locating and Identifying Primary PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246

PCB Reference Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247

Figure 13-1 HD3 Primary System PCB Names and Locations (E-box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

Figure 13-2 HD3 Primary System Board Names and Locations (Rear I/O Panel) . . . . . . . . . . . . . . . . . . . . . . . . . 249

Figure 13-3 HD3 Primary System PCB Names and Locations (Power I/O Box) . . . . . . . . . . . . . . . . . . . . . . . . . . 250

Figure 13-4 HD3 Primary System PCB Names and Locations (Control Panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . 251

Video Monitor PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

Figure 13-5 Video Monitor PCBs (Back of Monitor LCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

Control Panel PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253

Figure 13-6 Control Panel Interface and Keyboard PCBs (Top Half of Control Panel) . . . . . . . . . . . . . . . . . . . . 253

4535 612 34161 HD3 Service Manual Page 21
CSIP Level 1 Contents

Figure 13-7 Control Panel Splitter Board (Bottom Half of Control Panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254

E-box PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

Figure 13-8 Transducer Connector Assembly (TCA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

Figure 13-9 Backplane Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256

Figure 13-10 Beamformer - to - Frontend Connector (BFC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

Figure 13-11 Front End (FE) Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258

Figure 13-12 Beamformer (BF) Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

Figure 13-13 Digital Scan Converter (DSC) Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260

Figure 13-14 PCC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261

Rear I/O Panel PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262

Figure 13-15 Rear I/O Panel PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262

Power I/O Box PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263

Figure 13-16 Power I/O Box PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263

Disk Drive Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264

Hard Drive Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264

Figure 13-17 Hard Drive Jumper Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264

CD-RW Drive Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

Figure 13-18 CD-RW Drive Jumper Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

MOD Drive Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266

Peripheral Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266

B/W Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266

4535 612 34161 HD3 Service Manual Page 22
CSIP Level 1 Contents

Table 13-2 UP-895MD Printer Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266

Color Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267

Table 13-3 UP-21MD Printer Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267

VCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271

Table 13-4 HS-MD3000U/E VCR Control and Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272

Table 13-5 HS-MD3000U/E VCR Displayed Menu Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273

➤ To change the VCR displayed menu settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275

Table 13-6 Mitsubishi HS-MD3000E/U VCR Hidden Menu Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275

➤ To change the VCR hidden menu settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .277

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

How and Where to Find a Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

Parts Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280

Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

Figure 14-1 HD3 Ultrasound System Parts Locator Map (Front and Rear Views) . . . . . . . . . . . . . . . . . . . . . . . . 281

Figure 14-2 HD3 Ultrasound System Parts Locator Map (Right Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282

Figure 14-3 Video Monitor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283

Figure 14-4 Video Monitor Assembly (LCD Front Panel and Housing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284

Figure 14-5 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285

Figure 14-6 Control Panel (Knobs and Cable Hooks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286

Figure 14-7 Control Panel (Top, Handle and Splitter Board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287

4535 612 34161 HD3 Service Manual Page 23
CSIP Level 1 Contents

Figure 14-8 Control Panel (Keyboard and Trackball) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288

Figure 14-9 Control Panel (Monitor Support Shipping Foam) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289

Figure 14-10 System Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290

Figure 14-11 Cart (Internal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291

Figure 14-12 E-box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292

Figure 14-13 Transducer Connector Assembly (TCA) and E-box Motherboard (Front Side of E-box) . . . . . . . . 293

Figure 14-14 E-box Boards and Power Supply Access Panel (Rear-side of E-box) . . . . . . . . . . . . . . . . . . . . . . . . 294

Figure 14-15 Power Supply and BFC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295

Figure 14-16 E-box Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296

Figure 14-17 E-box Cooling Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297

Figure 14-18 Peripheral Bay Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298

Figure 14-19 B/W Printer Bay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299

Figure 14-20 Hard Drive and CD Drive Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300

Figure 14-21 Power Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301

Figure 14-22 Rear I/O Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302

Figure 14-23 Power I/O Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303

Figure 14-24 Power I/O Box (PCB and Fuse Holder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304

Figure 14-25 Power I/O Box (Inline Filter Power Cord and Cord Retainer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305

Figure 14-26 Lift Mechanism (Mechlok Assembly and Gas Strut) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306

Figure 14-27 Peripheral Top Deck (VCR or Color Printer and MO drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307

Figure 14-28 Peripheral Mounting Plate (Uni-mount) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308

4535 612 34161 HD3 Service Manual Page 24
CSIP Level 1 Contents

Figure 14-29 System Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309

Figure 14-30 MO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310

Figure 14-31 Foot Switch Assembly and Adapter Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311

Figure 14-32 RM-91 Sony Color Printer Remote Control Print Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312

Figure 14-33 R-3001 Mitsubishi VCR Wired Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313

Figure 14-34 System Labeling (HD3 System Nameplate) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315

Table 14-1 HD3 Ultrasound System Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315

Peripherals Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320

Table 14-2 Peripherals and Applicable Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320

Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .322

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322

Table 15-1 C4-2 Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323

Table 15-2 C5-2 Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324

Table 15-3 C7-3 Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325

Table 15-4 C9-4ec Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326

Table 15-5 L9-5 Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327

4535 612 34161 HD3 Service Manual Page 25

NOTES

CSIP Level 1 General Information: Introduction

1 General Information

Introduction

More About This Manual

This section describes the contents of this manual and provides the following information:

• A general overview and physical description of the HD3 Ultrasound System (also referred to
as the HD3 system or the system)

• A summary of system application, feature, and regulatory information

• The information in this manual is based on the assumption that you are trained in the opera-

tion of this system and that you will operate it as intended.

• For detailed user information and instructions for operating the system, refer to the HD3
Getting Started manual.

• The instructions in this manual assume that the system language is set to English.

This manual is organized as follows:

• Section 1, “General Information”: Provides a general overview of the HD3 system and this

document.

• Section 2, “System Specifications”: Provides a summary of the system specifications.

• Section 3, “Safety”: Identifies the safety information and is required reading.

• Section 4, “Theory of Operation”: Provides a functional description of the system: A break-

down of the system functional elements and a description of their relationships and basic
principles of operation (how the system works).

• Section 5, “Installation”: Provides step-by-step initial delivery pre-installation and installation

instructions for the system.

4535 612 34161 HD3 Service Manual Page 26
CSIP Level 1 General Information: More About This Manual

• Section 6, “Performance Tests”: Provides tests that determine functional confidence and

ensure that the system is operating as intended at initial installation and after upgrades or
repairs.

• Section 7, “Adjustments”: Provides brightness and position adjustment information for the

system monitor. There are no calibration or alignment adjustments to make in the field for
this system. There are no voltage adjustments to make in the field for this system.

• Section 8, “Preventive Maintenance”: Identifies activities supporting the quality assurance

audit (QAA) concept that you should perform in accordance with Customer Field Service
policy.

• Section 9, “Troubleshooting”: Provides information about troubleshooting, backing up and

restoring, software and device driver loading, and managing system options.

• Section 10, “Disassembly”: Provides specific information about system disassembly that may

be required for the removal and installation of field-replaceable parts. If not covered by a
detailed procedure, the means of removing a system part can be discerned from the illustra­tions in this section as well as from those in Section 13, “Configuration” and in Section 14,

“Parts”. Instructions for crating the system for shipment are also included.

• Section 11, “Cabling”: Provides system signal and power interconnect information, cable part

number information, and (sold-with-system) peripheral connection diagrams.

• Section 12, “Change History”: Chronicles the software and hardware changes associated

with specific software releases.

• Section 13, “Configuration”: Lists all the released software version part numbers for the sys-

tem, identifies the primary system electronics, and shows where each circuit board is located
in the system. When applicable, additional circuit board reference information is provided.

4535 612 34161 HD3 Service Manual Page 27
CSIP Level 1 General Information: System Overview

• Section 14, “Parts”: Provides field-replaceable part numbers and information for the system

parts that are not dependent upon system features and software versions (primary circuit
boards and certain hardware assemblies). Call your Philips representative for the core infor­mation you need to determine the compatibility of primary system PCBs and certain hard­ware assemblies with respect to the system software releases.

• Section 15, “Transducers”: Summarizes general and part number information for the trans-

ducers that can be used with the HD3 system.

System Overview

The HD3 system, shown in Figure 1-1, is intended for general imaging. The cart is ergonomically
designed to be both highly mobile and adjustable for a range of users and operating conditions.
The HD3 system uses an embedded computer featuring the Linux operating system.

HD3 operators can measure anatomical structures and generate reports for health-care profes­sionals. The system has a basic set of imaging modes and measurement tools and supports up to
five transducers. There are optional modes and measurement tools that are available only when
a specific mode or an analysis package is purchased and enabled for customer use. Options and
upgrade security is controlled through the use of system-specific passwords and software.

• See “Applications” on page 29.

• See “Modes” on page 29.

• See “Transducers” on page 30.

• See “Options” on page 31.

4535 612 34161 HD3 Service Manual Page 28
CSIP Level 1 General Information: System Overview

Figure 1-1 HD3 Ultrasound System

Video monitor

Control panel

System enclosures

B/W printer bay

Transducer

connectors

Cart

E-Box (internal)

I/O panel (rear)

Power supply
(internal)

4535 612 34161 HD3 Service Manual Page 29
CSIP Level 1 General Information: System Overview

Applications

Modes

The following applications are available on the HD3 system. Refer to the HD3 Getting Started
manual for detailed feature information regarding these applications:

• Abdominal

• Small parts and superficial

• Pediatric

• Musculoskeletal

• Obstetrical

• Gynecological and fertility

• Prostate

• Vascular

• Cardiac Adult

The following imaging modes are available on the HD3 system. Refer to the HD3 Getting Started
manual for detailed feature information regarding these modes:

• 2D

• 3D

• M-mode

• Pulsed-wave (PW) spectral Doppler

• Color flow

• Color Power Angio (CPA) imaging

• Duplex mode and Simultaneous mode

4535 612 34161 HD3 Service Manual Page 30
CSIP Level 1 General Information: System Overview

Tr an s d uc e r s

Languages

The system has two electronically-switched transducer connectors. The following five transduc­ers are supported (also see Section 15, “Transducers”):

• C4-2

• C5-2

• C9-4ec

• C7-3

• L9-5

The system software supports the following languages at initial release:

• English

• French

• German

• Italian

• Spanish

4535 612 34161 HD3 Service Manual Page 31
CSIP Level 1 General Information: System Overview

Options

The HD3 system software contains all of the available software options. The same software is
loaded into every system and because most of the system options are “software only” features,
each system can have whatever software options the customer purchases enabled at the factory
or, with the correct key-codes, on site. Purchased hardware options are shipped with the sys­tem.

The following options are available for this system at initial release:

Software Options

• Image Review

• DICOM networking

• Freehand 3D (shown on the system as an option, but is currently enabled in every system

shipped)

• Harmonic Imaging (shown on the system as an option, but is currently enabled in every sys­tem shipped)

• Color Flow

Peripheral Options

See “Peripherals” on page 32.

4535 612 34161 HD3 Service Manual Page 32
CSIP Level 1 General Information: System Overview

Periphera ls

The HD3 system supports the following peripheral devices (these are optional unless noted as
standard):

• Sony UP-895MD black-and-white (B/W) analog printer (Figure 1-2)

• Sony UP-21MD color analog printer (Figure 1-2)

• Mitsubishi HS-MD3000UA (NTSC) or HS-MD3000EA (PAL) VCRs (Figure 1-2)

• CD-RW Drive (this is standard on all systems Figure 1-3)

• MOD (magneto-optical disc drive Figure 1-3)

• Foot switch (2-pedal)

• Report printers: At initial release, print drivers for the following report printers are included

in the system software, but these printers cannot be purchased from Philips. Print drivers
may be added to support additional report printers as they are released:

- HP DeskJet 880C

- HP DeskJet 895cxi

- HP DeskJet 6122

- HP LaserJet 1200

- HP DeskJet 5550

- HP Deskjet 5650

- HP DeskJet 6540

- HP DeskJet 6840

- HP Business Inkjet 1200

- HP Laserjet 1320

• USB Flash Drive (supported, but cannot be purchased from Philips)

4535 612 34161 HD3 Service Manual Page 33
CSIP Level 1 General Information: System Overview

Figure 1-2 HD3 Ultrasound System Image Printers and VCR

UP-21MD Sony Color Printer

UP-895MD Sony Graphic Printer

(Black and White)

HS-MD3000UA/EA Mitsubishi Video Cassette Recorder

4535 612 34161 HD3 Service Manual Page 34
CSIP Level 1 General Information: System Overview

Figure 1-3 HD3 Ultrasound System Data Media

USB MOD Drive

CD-RW Drive

4535 612 34161 HD3 Service Manual Page 35
CSIP Level 1 General Information: System Overview

Figure 1-4 HD3 Ultrasound System Foot Switch

4535 612 34161 HD3 Service Manual Page 36
CSIP Level 1 General Information: Physical Description

Physical Description

Cart

System Control Panel

The HD3 physical structure is made of fabricated sheet metal and molded plastic parts. The sys­tem (Figure 1-1) consists of a cart, a user interface (control panel), a visual display (video moni­tor), and the ultrasound electronic components. Other important physical components are the
power circuits, software and data storage devices, and the system input/output (I/O) connection
panel.

See Section 4, “Theory of Operation” for a functional description of these system components.

The cart is made up of a base and framework that provides a chassis on which all system compo­nents are installed and interconnected.

Swivel-casters at the four corners of the cart base provide system maneuverability and braking.
The front casters can be fixed straight and locked, or unlocked, by foot-operated wheel locks to
mobilize or immobilize the system as needed.

The control panel (Figure 1-5) is a replaceable, self-contained module.

4535 612 34161 HD3 Service Manual Page 37
CSIP Level 1 General Information: Physical Description

Figure 1-5 HD3 Ultrasound System Control Panel

System Monitor

Ultrasound Components

The video monitor (Figure 1-1) is a non-interlace 26.4 cm (10.39-in) color TFT LCD display that
is mounted on a mechanism that allows tilt and swivel positioning of the display.

The physical components that comprise the primary ultrasound elements of the system are the
Transducer Connector Assembly and the E-box circuit boards. See Section 13, “Configuration”
for pictures and locations of these system components.

4535 612 34161 HD3 Service Manual Page 38
CSIP Level 1 General Information: Physical Description

Transducer Connector Assembly

The Transducer Connector Assembly (TCA) has the transducer connectors (contained in metal
shielding) that interconnect to the E-box Front End board.

E-box

The E-box is a card cage that houses the ultrasound signal generation and echo acquisition cir­cuits. The following ultrasound system electronic circuits are contained in the E-box:

• E-box Motherboard (backplane)

• Front End (FE) Assembly

• Beamformer (BF) Board

• Beamformer-to-Front End Connector (BFC) (physically and electronically connects BF and FE

boards)

• Digital Scan Converter (DSC) Board

• PCC Board (embedded computer)

System Power Components

Software and Data Storage Components

The system electronic power components are the Isolation Transformer, Power Supply, and the
Power I/O Assembly.

See Section 14, “Parts” for illustrations and locations of these system components.

The software and data storage components (Figure 1-3) are physically comprised of the hard disk
drive (HDD), CD-RW drive, and when installed, the optional magneto-optical disk (MOD) drive.

4535 612 34161 HD3 Service Manual Page 39
CSIP Level 1 General Information: Device Safety Requirements and Regulatory Compliance

I/O Panel

Cables

Device Safety Requirements and Regulatory Compliance

The I/O Panel, which provides connections for external devices, is installed into the rear of the
cart framing (see Figure 11-5 for connection descriptions).

Physical cables provide system signal interconnect and power distribution. Refer to Section 11,

“Cabling”, for detailed cable information.

The HD3 Ultrasound System complies with the following requirements for the International
Electrotechnical Commission (IEC), the Canadian Standard Association (CSA), and the Under­writers Laboratories (UL).

• IEC60950/EN60950 for data processing equipment

• IEC 60601-1/EN 60601-1for medical equipment

• IEC 60601-1-1/EN 60601-1-1 for medical equipment

• CSA22.2 No. 601.1

• UL 2601-1

For information about applicable safety standards and specifications, see the HD3 Getting Started
manual shipped with the system.

4535 612 34161 HD3 Service Manual Page 40
CSIP Level 1 General Information: Supplies and Accessories

Supplies and Accessories

Open Source Software License

Supplies and accessories are not available from Philips Ultrasound. The customer is directed to
order biopsy guides by contacting their Philips representative or an authorized distributor.

Transducer covers and other supplies and accessories can be ordered from CIVCO Medical
Instruments:

CIVCO Medical Instruments
102 First St. South
Kalona, IA 52247-9589

Phone: [phone], Ex. 1 for Customer Service (USA)

[phone] (International)

Fax: [phone] (USA)

[phone] (International)
E-mail: [e-mail]
Internet: www.civco.com

The HD3 system uses an embedded computer featuring the Linux operating system, parts of
which are open source software. The following notification is included in the customer’s Operat-
ing Notes:

This Philips ultrasound system may contain “open source” software. According to the terms
of the General Public License, a recipient may request a copy of any GPL-licensed source
code modules present in the system, for the cost of shipping and handling. Please contact
your local customer service representative for additional information.

The “additional information” is that the customer is entitled to a copy of the operating system
software and that you can order it for them if they want it. The part number for the HD3 system
Open Source Software is 453561228511.

4535 612 34161 HD3 Service Manual Page 41
CSIP Level 1 System Specifications: Introduction

2 System Specifications

Introduction

Physical Specifications

Electrical Specifications

This section summarizes the system specifications for the HD3 Ultrasound System. For trans­ducer specifications, see Section 15, “Transducers”.

The physical dimensions and weight of the HD3 are as follows:

• Height:

- Lowest position: 1,280 mm (50.4 in)

- Highest position: 1,455 mm (57.3 in)

• Depth: With no peripherals: 798 mm (31.4 in)

• Width: With no peripherals: 505 mm (19.9 in)

• Weight: Less than 61.2 kg (135 lb.) including monitor, and without peripherals.

The electrical specifications of the HD3 are as follows:

• AC input: 90 to 264 Vac, 47 to 63 Hz

• Ground impedance: 100 mΩ maximum

• Load: 1,150 VA maximum.

• AC output (including PC): non-sinusoidal 120 VRMS, 350 VA maximum

4535 612 34161 HD3 Service Manual Page 42
CSIP Level 1 System Specifications: Environmental Specifications

Environ­mental
Specifications

System PC Specifications

The environmental specifications for the HD3 system are as follows:

• Operational:

- Temperature range: 10°C to +40°C (+50°F to +104°F)

- Relative humidity: 15% to 95% non condensing

- VCR and printers temperature limit: 10°C to +40°C (+50°F to +104°F) at 80% RH

- Altitude: 697 hPa to 1013 hPa (0 to 10,000 feet) at 35°C (95°F)

• Storage:

- Temperature range: –20°C to +60°C (–4°F to +140°F)

- Relative humidity: 15% to 95%, non condensing

- Altitude: 572 hPa to 1013 hPa

Ta bl e 2 -1 lists the PCC hardware specifications.

Table 2-1 Embedded PC Hardware Specifications

Component Specification

OS Linux

Memory 128 Synchronous DRAM

Hard drive 80 GB

VGA 640x480

ROM 2 Mbit Flash BIOS

Network Interface 10/100 Mb/s Tx

Keyboard PS/2

4535 612 34161 HD3 Service Manual Page 43
CSIP Level 1 System Specifications: Monitor Specifications

Table 2-1 Embedded PC Hardware Specifications (Continued)

Component Specification

Mouse PS/2

IDE port Enhanced IDE interface

Monitor Specifications

The monitor specifications are:

• Type: TFT LCD

• Size: 10.4 inch

• Pixel Pitch: 0.33mm x 0.33mm

• 640 x 480 VGA at 60 Hz

• Color Depth: 8-bit, 262,144 colors

• Power Consumption: Total 3.5 Watt

4535 612 34161 HD3 Service Manual Page 44
CSIP Level 1 System Specifications: Image Formats

Image Formats

The following image storage formats are supported by each HD3 storage device (Tab le 2 - 2):

Table 2-2 Supported Image Formats

Device Format

BMP JPEG TIF DICOM

Hard DriveXXXX

Flash MemoryXXXX

CD R/W XXXX

MOD XXXX

4535 612 34161 HD3 Service Manual Page 45
CSIP Level 1 Safety: Introduction

3Safety

Introduction

About Safety Information

General Operating Safety

This section summarizes the safety information for the HD3 Ultrasound System.

Please read this and related information before using or servicing a Philips ultra­sound system. It applies to the ultrasound system, transducers, recording devices, and any

optional equipment.

This system is intended for use by, or by the order of, and under the supervision of a licensed
physician qualified to direct the use of the device.

In this manual, WARNIN G is used to indicate the presence of a hazard that can cause personal
injury, death, or substantial property damage if the warning is ignored.

In this manual, CAUTION is used to indicate the presence of a hazard that can cause equip­ment damage if the caution is ignored.

In this manual, NOTE is used when additional comment or explanation is required about instal-
lation, operation, or maintenance information that is important but not necessarily haz­ard-related.

Read the HD3 Getting Started for detailed safety and standards information for the HD3 Ultra­sound System. This guide includes critical information about the intended uses of the HD3 sys­tem, patient and operator safety, and device standards. This is information that maintenance
personnel should be aware of.

4535 612 34161 HD3 Service Manual Page 46
CSIP Level 1 Safety: Electrical Safety

Electrical Safety

WARN INGS • Do not connect the ultrasound system to the same circuit used for life-support devices.

This equipment has been verified by a recognized third-party testing agency as a Class I device
with Type BF and Type CF isolated patient-applied parts and Type B accessories. For maximum
safety observe these warnings:

• Shock hazards may exist if this system, including all externally mounted recording and moni­toring devices, is not properly grounded. Protection against electrical shock is provided by
grounding the chassis with a three-wire cable and plug. The system must be plugged into a
grounded outlet. The grounding wire must not be removed or defeated.

• To avoid risks of electrical shock and fire hazards, inspect the system power cord and plug on
a regular basis. Ensure that they are not damaged in any way.

• Do not remove the protective covers on the system; hazardous voltages are present inside.
Cabinet panels must be in place while the system is in use. All internal adjustments and
replacements must be made by a qualified Philips Ultrasound field service engineer.

• Do not operate this system in the presence of flammable gases or anesthetics. Explosion can
result from electrical ignition.

• To avoid risk of electrical shock hazards, always disconnect the system from the wall outlet
before cleaning the system.

4535 612 34161 HD3 Service Manual Page 47
CSIP Level 1 Safety: Electrical Safety

WARN INGS • To avoid risk of electrical shock hazards, always inspect transducers before use: Check the

face, housing, and cable before use. Do not use if the face is cracked, chipped, or torn; the
housing is damaged; or the cable is abraded.

• To avoid risk of electrical shock, do not use any transducer that has been immersed beyond
the specified cleaning or disinfection level.

• All patient-contact devices, such as transducers, pencil probes, and ECG leads must be
removed from the patient contact prior to application of a high-voltage defibrillation pulse.

• Connection of optional devices not supplied by Philips Ultrasound could result in electrical
shock. When such optional devices are connected to your ultrasound system, ensure that
the total system earth leakage current does not exceed 300 μA.

• Avoid placing the system in an environment that may produce electrostatic discharges (ESD)
that could affect the ultrasound system performance. (Electrostatic discharges can cause the
ECG heart rate display to increase by 10% to 15% for a few seconds after the discharge, even
though the ECG heart rate display returns to normal within a few seconds. See “About Elec-

trostatic Discharge” on page 51.)

• Avoid placing the system in an environment that may produce electromagnetic interference
(EMI) that could impact the diagnosis of a patient. (Only a physician can determine if an arti­fact caused by radiated interference has a negative impact on image quality and the subse­quent diagnosis.) See “Avoiding EMI and RF” on page 48.

4535 612 34161 HD3 Service Manual Page 48
CSIP Level 1 Safety: Electrical Safety

Avoiding EMI and RF

CAUTION Avoid placing the system in an environment that may produce electrostatic discharges (ESD) that

Although the system has been manufactured in compliance with existing EMI/EMC requirements,
use of this system in the presence of an electromagnetic field can cause momentary degradation
of the ultrasound image. If this occurs often, review the environment in which the system is
being used, to identify possible sources of radiated emissions. These emissions could be from
other electrical devices used within the same room or an adjacent room. Communication
devices such as cellular phones and pagers can cause these emissions. The existence of radio, TV,
or microwave transmission equipment located nearby can cause emissions. In cases where EMI is
causing disturbances, it may be necessary to relocate your system.

Electrosurgical units (ESUs) and other devices intentionally introduce radio frequency (RF) elec­tromagnetic fields or currents into patients. Because imaging ultrasound frequencies are also in
the RF range, ultrasound transducer circuits are susceptible to RF interference. While an ESU is
in use, the noise generated can severely interfere with the black-and-white image and completely
obliterate the color image.

could damage the ultrasound system. (See “About Electrostatic Discharge” on page 51.)

4535 612 34161 HD3 Service Manual Page 49
CSIP Level 1 Safety: Mechanical Safety

Mechanical Safety

WARN INGS. • Before moving the system, be sure to power it off, remove any loose equipment from the top

Although the system is designed to be mobile, remember that it is very heavy, and that you must
take precautions when moving it. The physical aspects of this system present a hazard that can
cause injury, property damage, or equipment damage if the following information is ignored:

of the system, disconnect the system power cord, and disconnect all external devices. Move
and secure external devices away from the system.

• Make sure the control top is locked, to prevent its up/down movement and unlock the caster
locks before moving the system. Push with the handle at the front of the cart. After the sys­tem is in position, engage the caster locks to immobilize the system.

• Be aware of the casters as well as the extremities of the system when moving it. The system
is heavy enough in any configuration that it can cause injury to you or others. Exercise addi­tional caution when going up or down inclines.

• When attempting to overcome an obstacle, do not push the system with enough force to
cause it to tip over. Do not exceed 10 degrees of incline.

• Never park the system on an incline.

• For transport, make sure the control top is locked and secure the system so that it cannot

roll or tip. Engage the caster locks and use wheel chocks and restraining straps. Do not
attempt to hold the system in place manually. Never strap or secure the system at any point
on the control top or monitor.

4535 612 34161 HD3 Service Manual Page 50
CSIP Level 1 Safety: General Equipment Protection

CAUTIONS • Ensure that the cables for all patient-applied parts are secure before moving the system. Use

the cable management system to ensure that transducer cables are protected from damage.

• Do not roll the system over transducer cables or power cables.

• If the system behaves abnormally after moving or transporting, contact Philips Ultrasound

Customer Service immediately. The components can withstand considerable shock, but
excessive shock can cause a system failure.

General

Follow these additional precautions to protect the system from damage:

Equipment
Protection

CAUTIONS • For optimal performance, the ultrasound system should be connected to a power circuit

dedicated solely for the ultrasound system.

• Verify system and peripheral power sources are appropriate before connecting to them.

• Avoid placing the system in an environment that may produce electrostatic discharges (ESD)

that could damage the ultrasound system. See “About Electrostatic Discharge” on page 51.

4535 612 34161 HD3 Service Manual Page 51
CSIP Level 1 Safety: General Equipment Protection

CAUTIONS • Excessive bending or twisting of cables on patient-applied parts may cause failure or intermit-

tent operation of the system. Take care not to run over cables with the system, which may
damage them.

• In general, only the area of the transducer acoustic window is watertight. Except where
specified in specific transducer cleaning instructions, do not immerse the remainder of a
transducer in any liquid.

• Practice proper cleaning or sterilization of a patient-applied part to avoid damage.

• Do not submerge the cables of patient-applied parts in solution. The cables are not liquid-

tight beyond the applied part/cable or cable/connector interfaces.

• Do not use solvents such as thinner or benzine or abrasive cleaners on the system, transduc­ers, video monitor, touch screen, or any printer.

About Electro­static Discharge

Electrostatic discharge (ESD), commonly referred to as a static shock, is a naturally occurring
phenomenon. ESD is most prevalent during conditions of low humidity, which can be caused by
heating or air-conditioning. During low-humidity conditions, electrical charges naturally build up
on individuals and can create static shocks.

An ESD condition occurs when an individual with an electrical energy buildup comes in contact
with objects such as metal doorknobs, file cabinets, computer equipment, and even other indi­viduals. The static shock or ESD is a discharge of the electrical energy buildup from a charged
individual to a lesser or non-charged individual or object.

The level of electrical energy discharged from a system user or patient to the ultrasound system
can be significant enough to cause damage to the system or transducers. The following precau­tions can help to reduce ESD: antistatic spray on carpets; antistatic spray on linoleum; antistatic
mats; or a ground wire connection between the system and the patient table or bed.

4535 612 34161 HD3 Service Manual Page 52
CSIP Level 1 Safety: Symbols

ESD Safeguards

Follow these general ESD guidelines to minimize deterioration or destruction of ESD-sensitive
electronic components:

• Avoid working in carpeted areas.

• If you use a vacuum cleaner to clean the interior of any part of the system sensitive to static

electricity, take the necessary ESD precautions to avoid static buildup and discharge.

• Use a properly grounded wrist strap.

• Use a grounding mat for assembly work on sensitive areas.

Symbols

The International Electrotechnical Commission has established a set of symbols for medical elec­tronic equipment that classify a connection or warn of potential hazards. The classifications and
symbols are shown below.

Symbols on the System

Isolated patient connection. (Type BF)

Isolated patient connection for applied parts in direct contact with
major vessels. (Type CF)

Identifies the On/Off button on the system control panel.

4535 612 34161 HD3 Service Manual Page 53
CSIP Level 1 Safety: Symbols

On the system AC Mains power switch, “ I “ represents on and
“O” represents off.

This symbol identifies a safety note. Ensure you understand the
function of this control before using it. Refer to the appropriate
section of the system documentation for an explanation of the
control.

The patient-applied part provides a degree of protection from
electrical shock. This symbol indicates that the patient-applied part
is defibrillator-proof. The patient-applied part is suitable for all
patient applications including direct cardiac applications.

IPx-1

IPx-7

Identifies fuse location. For continued protection from fire or
shock, replace only with the same type and rating fuse.

Identifies equipotential ground.

Indicates that this device is protected against vertically falling water
drops.

Indicates that this device is protected against the effects of fluid
immersion. This degree of protection can apply to transducers and
the foot switch.

4535 612 34161 HD3 Service Manual Page 54
CSIP Level 1 Safety: Symbols

The connector near this symbol receives alternating voltages.

AUX POWER
ISOLATE OUTPUT

This isolated output auxiliary power is provided for connection of
the Philips-approved remote accessories.

Indicates that interference may occur in the vicinity of equipment
marked with this symbol.

ESD (electrostatic discharge): The product is marked with this
symbol to warn the user not to touch exposed pins. Touching
exposed pins can cause electrostatic discharge, which can damage
the product.

This product consists of devices that may contain lead or mercury,
which must be recycled or disposed of in accordance with local,
state, or federal laws.

Indicates separate collection for electrical and electronic
equipment in compliance with the Waste Electrical and Electronic
Equipment (WEEE) Directive.

Do not throw away. Dispose of in accordance with local, state, or
federal laws.

4535 612 34161 HD3 Service Manual Page 55
CSIP Level 1 Safety: Symbols

R

L

B/W

Right and left audio output.

Color composite video output.

Microphone input.

S-Video connection.

Black-and-white composite video output.

Ethernet connection.

Universal Serial Bus (USB) input/output port.

Foot switch connection.

ECG input.

4535 612 34161 HD3 Service Manual Page 56
CSIP Level 1 Safety: Symbols

External VGA connection.

Print trigger.

Date of manufacture.

The following symbols are used inside the system:

Dangerous voltages: This symbol appears adjacent to high-voltage
terminals. It indicates the presence of voltages greater than 1,000
Vac (600 Vac in the United States).

Identifies the point where the safety system ground is fastened to
the chassis. Protective earth ground.

4535 612 34161 HD3 Service Manual Page 57
CSIP Level 1 Safety: Symbols

The following symbols appear on the product packaging to indicate environmental consider­ations:

Symbols on the Product Packaging

Atmospheric pressure range of 700 to 1,060 hPa for transport and
storage.

Relative humidity range of 20% to 90% (noncondensing) for
transport and storage.

Ambient temperature range -20°C to +60°C (-4°F to +140°F)
(noncondensing) for transport and storage. (Does not apply to
media).

4535 612 34161 HD3 Service Manual Page 58
CSIP Level 1 Theory of Operation: Introduction

4Theory of Operation

Introduction

System Architecture

Operating System

This section provides a functional overview of the HD3 Ultrasound System by breaking down
the system into functional elements and describing their relationships and basic principles of
operation.

The HD3 system architecture is made up of the following basic functional elements:

• Physical assemblies comprising the mobile cart and system components

• Electrical power functions

• Ultrasound signal generation and control functions

• Echo acquisition and control functions

• Signal and image data processing and analysis functions

• Image display and audio presentation functions

A Linux operating system (OS) provides an integrated range of resources: drivers and handlers
for storage, video, serial and parallel ports, and support of file system services and graphical user
interfaces. The OS is resident on the hard drive. The system software performs these tasks:

• Processes requests from the control panel

• Sets up beamforming parameters

• Processes acquired ultrasound echoes into digital visual representations for conversion into

analog signals

• Performs measurements and calculations on acquired data

• Stores acquired data (such as images and user-entered data) for subsequent retrieval

4535 612 34161 HD3 Service Manual Page 59
CSIP Level 1 Theory of Operation: Functional Description

Functional Description

The HD3 system produces ultrasound images using transducers, digital beamforming, and Dop­pler processing. The central processing unit of the system is the PCC Board. The ultrasound
components comprise digital beamformer technology that combines with the operating system
to support the system functions.

The HD3 system stores the ultrasound images and patient data on the hard drive and can copy
that data to the removable media, such as magneto-optical drive (MOD) disks, CD-R and
CD-R/W disks, and USB flash memory sticks for off-system review. The system can send the
images to a black-and-white printer, color printer, or to a VCR. It also generates reports that can
be printed.

After operating power is applied, the major functional elements combine to produce ultrasound
images. The user interface allows system control and viewing of the results.

The overall system functional flow is power development and distribution, analog signal process­ing, beamforming, continuous-wave and color Doppler processing, scan conversion, digital signal
processing, and video and audio presentation.

The HD3 system ultrasound engine physically and functionally comprises five primary circuit
boards, the TCA (page 63), the FE (page 63), the BF (page 63), the DSC (page 63), and the PCC
(page 64). Most of the ultrasound signal processing, image processing, analysis, and display func­tions are performed by software using the native processing power of the embedded computer
of the PCC Board.

Figure 4-1 is a simplified block diagram of the HD3 system, showing the relationship between the

primary circuit boards and indicating the major functional tasks performed by each.

4535 612 34161 HD3 Service Manual Page 60
CSIP Level 1 Theory of Operation: Functional Description

Figure 4-1 HD3 System Functional Block Diagram

Monitor

PSA

TCA

Transducers

PCC

FE

PCC

Booting

3D, Sonoview

LCD interface

VGA interface

IDE interface

LAN/Ethernet interface

MIC

USB

Audio direction separation

Display: CRT & LVDS LCD

25 MHz system clock

Front End

128 channel high voltage switching

32 channel TGC amplifier

32 channel to 16 channel folding and
reorder

Transducer ID

Board ID

Transducer connector assy connection

BF

32 Channel TX pulser

16 channel A/D conversion

Synthetic Aperture

Beam Steering

DSC

Processes all signals from the Beamformer
board

Blood velocity and direction calculation

Generates 2D, Spectral and Color displays

I and Q data

Color filtering and calculation

Scan conversion

Routes RGB to PCC board for display

Image save (to hard drive via PCC board

Dual mode

Beamformer

Digital Scan Converter

4535 612 34161 HD3 Service Manual Page 61
CSIP Level 1 Theory of Operation: Functional Description

Physical Functions

System Power

The HD3 physical structure is made of fabricated sheet metal and molded plastic parts. The sys­tem consists of a cart, a user interface (control panel), a visual display (video monitor), and the
ultrasound electronic components. Other important physical components are the power circuts,
software and data storeage devices, and the system input/output (I/O) connection panel.

The location and identification of the physical parts of the system are described in the General
Information, Cabling , Configuration, and Parts sections of this document. The functional nature
of each is described in the following paragraphs.

System power development and distribution is provided by the installation site source voltage,
the system isolation transformer, power supply, backplane power bus, and power interconnect
cables.

System Power Supply

• Input Voltage: (auto sensing)

- 100-120 Vac ±10%

- 200-240 Vac ±10%

- 50/60 Hz

4535 612 34161 HD3 Service Manual Page 62
CSIP Level 1 Theory of Operation: Functional Description

• Output Voltage:

- + 3.3 Vdc

- + 5 Vdc

- - 5 Vdc

- + 12 Vdc

- + 12 Vdc

- + 97 Vdc

- - 97 Vdc

- + HV (+ 20 to + 80 Vdc)

- - HV (- 20 to - 80 Vdc

The system power supply has these features:

• Fault Protection: The AC outputs are fault-protected from an overload condition (including
turn-on surges). The AC input may be cycled to restore power.

• Overcurrent Protection: All outputs have overcurrent protection to protect damage to the
power supply from overcurrent load or short circuit conditions. Latched AC outputs will be
reset once the input power is cycled. The latched DC output will be reset if the input power
is cycled.

Power Distribution

System power distribution diagrams are shown in Figure 11-2.

4535 612 34161 HD3 Service Manual Page 63
CSIP Level 1 Theory of Operation: Functional Description

Tr an s d uc e r Connector Assembly (TCA)

Front End (FE) Board

Beamformer (BF)

Digital Scan Converter (DSC)

The Transducer Connector Assembly (TCA) is the transducer select module, providing the sys­tem interface for two transducers (see Section 15, “Transducer Information”). It works with the
FE Board for transducer detection and identification, engaging the appropriate number of relays
to accommodate transmitting and receiving pulses and echoes.

The Front End Board provides the physical and electrical interface to the TCA, the transducer
identification and enable function, and downloads operational parameters from the PCC, provid­ing real-time control of the transmit, receive, and beamforming functions.

The Beamformer Board is responsible for generating and transmitting pulses for the transducer
elements. When the returning echoes come back into the system, they are sent in analog form
through the FE to the Beamformer (via the Beamformer Connector Board that bridges and
interconnects the FE and the BF boards) for processing, where they are filtered prior to being
converted into digital data. Once the data is digitized, specialized circuits perform the beam
forming and steering.

The signal processing functions of digital beamforming that determine the real image quality of
the system include dynamic apodization, multiplication, coefficient loading, variable sample clock
generation, and dynamic gain control.

The DSC Board is multi-functional, performing functions supported by separate circuit boards in
larger systems. The DSC performs the functions of a digital signal processor, digital scan con­verter and real time clock, and video manager.

• DSP functions:

- Receives all signals from BF board

- Calculates blood velocity and direction

4535 612 34161 HD3 Service Manual Page 64
CSIP Level 1 Theory of Operation: Functional Description

- Generates the 2D image, spectral Doppler spectrum and audio, Color and Power Dop-

pler image, and transmits these signals to the DSC part of the board and the I/O panel

• DSC and RTC functions:

When the DSC circuits receive ultrasound digital data from the DSP circuits, they perform
2D scan conversion and then transmit the video signals to the video management circuits.

• Video management functions:

- From DSC output to Main Monitor

- Image Save (save image at HDD by PC)

- Color Keying (VGA data + image data)

- Post Mapping (control image curve)

- Dual Mode

- Edge Enhancement

PCC Board

The PCC Board is similar to the motherboard used in a personal computer. The PCC acts as a
central processing unit, performing further processing of the image data, including the generation
of the image display to the screen. The PCC also serves as the main controller of the other
boards and as the organizer of all of the image management functionality.

The PCC determines system functionality and coordinates the overall communication between
the user and the system, which includes storing and saving images. The PCC communicates con­tinually with the hard drive for operating parameters and hosts the following functions:

• USB

• Battery

• VGA

4535 612 34161 HD3 Service Manual Page 65
CSIP Level 1 Theory of Operation: Functional Description

• 25 MHz system clock

• COM port

• LCD Interface

• PCI Interface

• Non-interlace to VGA conversion

• Non-interlace to interlace conversion

• Doppler sound

E-box Backplane

Input/Output Panel

User Interface

The Backplane (Motherboard) is the physical and functional “backbone” of the ultrasound
engine. It is connected to the power supply, from which it receives DC operating voltages to dis­tribute to the system components via a power bus and power cabling. The Backplane also pro­vides control and signal interconnection between the system components via buses and signal
cabling. The FE, BF, DSC, and PCC boards are all plugged into connectors on the Backplane.

The I/O Panel at the rear of the system includes a circuit board that accomplishes the intercon­nection between system components and peripheral devices (see Figure 11-5 for connection
descriptions).

The user interface comprises the controls, indicators, and output devices of the system.

The control panel (in conjunction with the monitor displays) is the primary operating interface
with the ultrasound system. The footswitch, with freeze and display change functions, is an
extension of the control panel.

The control panel consists of TGC slide pot controls, trackball, additional system control knobs
and buttons, and a QWERTY keyboard. An internal interface PCB reads all of the control inputs,
determines the function that has been selected, and transmits that information to the PCC for
processing.

4535 612 34161 HD3 Service Manual Page 66
CSIP Level 1 Theory of Operation: Functional Description

Hard Disk Drive (HDD)

CD-RW

Magneto-optical Disk (MOD) Drive

Flash Memory Stick

The HDD, housed inside the system enclosure and connected to the PCC by an EIDE cable, con­tains the Linux embedded operating system, ultasound application software, and COTS software.
The HDD stores AP&I data and ultrasound images.

The CD-RW drive, housed in the system enclosure and connected to the PCC by an EIDE cable,
is a removeable-media device used for image and report archiving and system upgrading.

The MOD drive, an external device that connects to the PCC via one of the I/O panel USB con­nectors, is a removeable-media device used for image and report archiving.

The flash memory stick, an external device that connects to the PCC via one of the I/O panel
USB connectors, is a removeable-media device used for image and report archiving.

4535 612 34161 HD3 Service Manual Page 67
CSIP Level 1 Installation: Introduction

5 Installation

Introduction

Installation Checklist

This section contains pre-installation and installation information for an FSE-install of the HD3
Ultrasound System. FSE installation consists of a pre-installation site check, uncrating and
unpacking the system, physically installing the VCR or color printer if purchased, and verifying
that the system is configured properly. Read this section completely before starting the system
installation. The instructions in this section assume that the system language is set to English.

NOTE Some customers may be offerred the option to install their own system. Customers

electing to install their own system will be provided with an HD3 Ultrasound System
Installation User Guide, which starts with the assumption that all pre-installation actions
are complete, that the system and system accessories have been uncrated and
unpacked, and that the system does not have the DICOM option enabled.

Use the following checklist to review what steps are necessary for proper system installation and
to verify that you have performed them all.

Perform a pre-installation site check (page 68). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏

Check physical access for delivery and installation (page 68). . . . . . . . . . . . . . . . . . . . . . . . . ❏

Perform electrical and environmental checks (page 69). . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏

If applicable, gather site network (DICOM) information (page 69). . . . . . . . . . . . . . . . . . . . ❏

Uncrate and unpack the system (page 70).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏

Inspect the system (page 71). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏

Assemble the system (page 72). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏

Install the peripherals (page 72).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏

4535 612 34161 HD3 Service Manual Page 68
CSIP Level 1 Installation: Inspecting the Installation Site

Install the system power cord (page 72). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏

Start up and configure the system (page 72). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏

Set or verify the institution name, user language, and time and date settings (page 73 through

page 75). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏

Verify system options (page 76). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏

Configure the DICOM/connectivity network, if required (page 77).. . . . . . . . . . . . . . . . . . ❏

Configure other system settings (optional) (page 87). . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏

Prepare the peripherals (page 87). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏

Perform a system functional check (page 87). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏

Present the system (page 88).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏

Inspecting the Installation Site

Checking Physical Access for Delivery and Installation

Conduct an inspection of the site prior to system installation to ensure a trouble-free installation
and to assist the customer in providing an environment that supports reliable performance of the
system.

Check that the installation site is physically acceptable as follows:

• With the customer, evaluate site access for delivery. Consider the availability of a loading
dock, elevators, ramps, and the width of passageways and doors.

• Verify that there is adequate space available for system uncrating and installation.

• At each location where the system will be operated, verify that there is enough space for the

system and any external peripherals.

• Check adjacent rooms for activity and types of equipment that might negatively affect the
ultrasound system.

4535 612 34161 HD3 Service Manual Page 69
CSIP Level 1 Installation: Inspecting the Installation Site

Checking Electrical and Environmental Requirements

Gathering Site Network (DICOM) Information

Verify that the system is to be installed and operated in a room or rooms that meet the electrical
and environmental requirements given in Section 2, “System Specifications”.

If the system DICOM feature will be used, it will be necessary to have the following connectivity
information before entering the DICOM settings as described in “Configuring the DICOM Fea-

ture” on page 78.

NOTE If the system is to communicate over a network, the customer site network administra-

tor must be available to supply configuration data.

The customer or their contractor shall install network cabling. If in-wall cabling is used, it is the
customer’s responsibility to install the correct type of cable in accordance with all applicable
building and fire codes. It is also the customer’s responsibility to maintain the in-wall cabling for
the life of the system.

Determine and record the following network information for later DICOM configuration:

• Identify the system administrator (and backup person, if possible).

• Obtain the following information from the system administrator:

- A list of all equipment that is part of the image management network. Also include device

type, model number, and software version applicable to each piece of equipment.

- Logical diagram of the network showing topology, subnets, and so forth.

- Locations of equipment.

- Locations of all DICOM Connectivity LAN attachment points.

- Locations of power outlets and connector types.

4535 612 34161 HD3 Service Manual Page 70
CSIP Level 1 Installation: Uncrating and Unpacking the System

- Locations of any dedicated analog phone lines.

- All necessary Internet Protocol (IP) addresses and subnet information.

- IP address, subnet mask, Port number, and DICOM AE Title for the HD3 system.

- IP Address, Port number, and AE Title for each DICOM server.

• Determine the type of network cabling installed.

• Identify OEM equipment installers and contact them regarding the installation.

• Check device compatibility prior to connecting new devices (such as, printers or archive

devices) to the network.

Uncrating and Unpacking the System

Inspecting the Crate

Inspect the shipping container and uncrate the system as described in the following sections.

Inspect the shipping crate before unpacking the system:

• Examine the shipping crate for damage. Look for evidence that the crate was opened.

• Verify that the Shockwatch and Tiltwatch indicators on the outside of the carton have not

been activated. If the indicators are red, report this fact to the carrier and to the Philips
Ultrasound traffic department. Be sure to check the system for damage when it is uncrated.

• Report any damage or missing inventory to the carrier and to the Philips Ultrasound traffic
department.

NOTE Before uncrating the system, ensure the area in front of the shipping crate ramp is clear

for at least 2.74 m (9 ft). (The ramp is the front side and is labeled “OPEN THIS
END.”)

4535 612 34161 HD3 Service Manual Page 71
CSIP Level 1 Installation: Inspecting the System

Uncrating

Inspecting the System

WARN ING Dangerous voltages are present inside the system. Do not install the system power cord or con-

Uncrate the system by following the instructions in “Uncrating the HD3 Ultrasound System” on

page 90. (Instructions for re-crating the system for shipment are provided in Section 10, “Disas-
sembly”.)

After the system is uncrated (“Uncrating the HD3 Ultrasound System” on page 90), conduct the
following inspections. Report any damage or missing inventory to the carrier and to the
Philips Ultrasound traffic department.

nect it to AC line voltage until correct line voltage has been verified, a thorough inspection of the
system has been performed, and the system has been properly assembled.

➤ To inspect the system after uncrating

1. Inventory the shipment against the packing list.

2. Inspect the outside surfaces of the system, monitor, and peripherals for damage.

3. Unlatch and rotate the control panel to verify that proper left and right swivel and up/down
movement.

4. Verify that the system rolls and turns smoothly on its casters.

5. Verify that proper caster brake and swivel operation.

6. Remove the system covers.

7. Remove any loose packing material, dust, or debris from the interior of the system.

8. Verify that there is good continuity between the power supply and system ground.

4535 612 34161 HD3 Service Manual Page 72
CSIP Level 1 Installation: Assembling the System

Assembling the System

Installing the Printers, VCR, and Footswitch

Installing the System Power Cord

Assemble the HD3 system by installing the following components.

If the system is ordered with a B/W printer, it will come installed from the factory in the B/W
printer bay (Figure 1-1) .

If the system comes with a color printer or VCR, you will need to install it on the adjustable uni­versal peripheral mounting plate, which is installed on the cart from the factory. Follow the color
printer or VCR installation instructions (“To install the color printer” on page 105, or “To install

the VCR” on page 111).

If the system comes with a footswitch, you will need to connect it. Follow the footswitch instal­lation instructions (“To install the foot switch” on page 119).

NOTE The peripherals come from the factory already configured with the Philips-recom-

mended settings (refer to “Peripheral Settings” on page 266).

After the system has been inspected and properly assembled, if the system power cord is not
already installed, install the system power cord by following the instructions in “To install the sys-

tem power cord” on page 121.

Powe ring On
and Config­uring the
System

When physical installation is complete, it is necessary and important to verify that the system is
properly configured.

After the system has been inspected and properly assembled as instructed in this section, verify
that the green AC Mains power switch (Figure 11-6) is in the off position (“O” label on rocker
switch is pushed in) and then plug the system power cord into a proper AC outlet. Push the AC
Mains power switch to the on position (“I” label on rocker switch is pushed in) and then press,

4535 612 34161 HD3 Service Manual Page 73
CSIP Level 1 Installation: Powering On and Configuring the System

for aproximately 3 seconds, the power On/Off button on the control panel to power on the sys­tem.

Basic initial configuration is addressed in the following sections. For detailed user information
and instructions for configuring and operating the system, refer to the HD3 Getting Started man­ual.

Ver i fy i n g t h e Local Settings

➤ To check or set the institution name

1. Press Setup (F10).

The Setup window opens (Figure 5-1).

2. In the Setup window, click Local.

Type in, verify, or change the name of the institution.

At this (or a later time) you can also specify whether or not the Caps Lock setting is to be on
or off at startup and whether or not to have the system automatically create a medical
record number for new patients. See “Configuring Other System Settings” on page 87.

4535 612 34161 HD3 Service Manual Page 74
CSIP Level 1 Installation: Powering On and Configuring the System

Figure 5-1 Setup Window (System)

4535 612 34161 HD3 Service Manual Page 75
CSIP Level 1 Installation: Powering On and Configuring the System

➤ To verify or set the system time and date

1. Press Setup (F10).

The Setup window opens (Figure 5-1).

2. In the Setup window, click Local.

3. In the Date and Time segments, select the desired date and time format.

4. In either the Date or Time segment, click Set.

The Date and Time setup window opens.

5. In the Date and Time setup window, click the up or down arrows to specify the current year,
month, day, hour, and minute.

6. Click OK.

7. Click Save.

➤ To change the user interface language

1. Press Setup (F10).

The Setup window opens (Figure 5-1).

2. In the Setup window, click Local.

3. In the Language segment, select the desired language.

The selected language will not take effect until the system is rebooted.

4535 612 34161 HD3 Service Manual Page 76
CSIP Level 1 Installation: Powering On and Configuring the System

Ver i fy i n g t h e System Options

HD3 systems leave the factory with all available software options onboard. All purchased
options are activated, those that haven’t been purchased are not. Verify that the activated
options are those that the customer ordered. You must have the correct authorization code
(password) to activate system options in the field.

➤ To verify or activate system software options

1. Press Setup.

The Setup window opens (Figure 5-1).

2. Click the Option tab.

The Option setup window opens (Figure 5-2).

3. Option rows showing a checkmark and a Lock button, indicate that the option is active. Ver­ify that these options correspond to those that the customer is entitled to according to the
sales order.

4. Option rows without a checkmark and having an Unlock button, are not yet activated
(option must be purchased to obtain an Unlock code from the factory). Perform the follow­ing to activate an option:

a. Click the corresponding Unlock button and enter the option code in the Unlock Code

dialog box that opens. It is necessary to have the System Key (based on the hard drive
identifier), from the top left corner of the Option window, when requesting option
authorization codes).

CAUTION If an incorrect password is entered and okayed, the available option becomes unavailable.

b. Click OK.

c. Click Save.

4535 612 34161 HD3 Service Manual Page 77
CSIP Level 1 Installation: Powering On and Configuring the System

Figure 5-2 Setup Window (Option)

4535 612 34161 HD3 Service Manual Page 78
CSIP Level 1 Installation: Powering On and Configuring the System

Configuring the DICOM Feature

If the system you are installing has the DICOM option, you or the customer will need to config­ure the system DICOM feature. Since configuring the system for DICOM operation requires
specific information from the customer network administrator (see “Gathering Site Network

(DICOM) Information” on page 69), Philips recommends that you work with the customer to

configure the DICOM feature with the specific values that need to be entered. At initial installa­tion, refer the customer to the HD3 Getting Started manual, which has instructions for viewing,
setting, or changing DICOM information and gives a description of each field in the "Glossary."

The basic steps for initially configuring the system for DICOM communications over a network
are as follows:

1. Enter the system DICOM parameters:

- Enter the AE Title, Station Name, and Port number for the HD3 system (page 78).

- Enter the network settings for the HD3 system (page 80).

2. Identify the DICOM storage devices (servers) that the system will use (page 80).

3. Identify the DICOM printers that the system will use (page 80).

4. After the DICOM feature has been configured, you may want to test the communication
between the system and a server or a printer that was entered.(page 83).

5. Configure the DICOM Log file settings (page 83).

➤ To configure the system DICOM parameters

1. Press Setup.

The Setup window opens (Figure 5-1).

2. Click the DICOM tab.

The DICOM setup window opens (Figure 5-3).

4535 612 34161 HD3 Service Manual Page 79
CSIP Level 1 Installation: Powering On and Configuring the System

3. Enter the AE Title, Station Name, and Port number for this HD3 system. You will need to
re-boot the system in order for the AE Title change to take effect.

Figure 5-3 Setup Window (DICOM)

4535 612 34161 HD3 Service Manual Page 80
CSIP Level 1 Installation: Powering On and Configuring the System

4. Click System Network Settings.

The System Network Settings window opens (Figure 5-4).

5. View or enter the Network properties for this HD3 in the corresponding fields. If you enter
properties, click Apply when finished, otherwise click Close.

➤ To identify the DICOM storage devices that the system will use

1. Click Add in the DICOM setup window (Figure 5-3).

The Server Configuration window opens (Figure 5-5).

2. Select STORE from the Service menu.

3. Enter all of the parameters for the storage device.

4. Click OK.

5. Repeat step 1 through step 4 for each storage device the system will use.

NOTE You can configure multiple storage devices and printers, but the system will send only

to the storage device and the printer selected.

➤ To identify the DICOM printers that the system will use

1. Click Add in the DICOM setup window (Figure 5-3).

The Server Configuration window opens (Figure 5-5).

2. Select PRINT from the Service menu.

3. Enter all of the parameters for the printer.

4. Click OK.

5. Repeat step 1 through step 4 for each storage device the system will use.

4535 612 34161 HD3 Service Manual Page 81
CSIP Level 1 Installation: Powering On and Configuring the System

Figure 5-4 System Network Settings Window (DICOM)

4535 612 34161 HD3 Service Manual Page 82
CSIP Level 1 Installation: Powering On and Configuring the System

Figure 5-5 Server Configuration Window (DICOM)

4535 612 34161 HD3 Service Manual Page 83
CSIP Level 1 Installation: Powering On and Configuring the System

➤ To test the communication between the system and a server or a printer

1. Press Setup.

The Setup window opens (Figure 5-1).

2. Click the DICOM tab.

The DICOM setup window opens (Figure 5-3).

3. Highlight the device that you want to test.

4. Click Test to initiate a DICOM verify (“ping”) test signal from the system to the device.

The test will produce a results message similar to one of the examples shown in Figure 5-6.

➤ To configure the DICOM Log file

NOTE The defaults for the DICOM logging parameters are reasonable for most circum-

stances. Do not change the settings unless you have a specific troubleshooting need.

1. Press Setup.

The Setup window opens (Figure 5-1).

2. Click the Admin tab.

The Admin setup window opens (Figure 5-7).

3. Click (DICOM Log) Open.

The DICOM Log window opens (Figure 5-8).

4. Enter the DICOM Log parameters and click Close.

5. Click Save on the the Admin tab.

4535 612 34161 HD3 Service Manual Page 84
CSIP Level 1 Installation: Powering On and Configuring the System

Figure 5-6 DICOM Device Test Results Message Examples (DICOM)

=

=

=

Setup is correct

Physical connection problem or
wrong IP address

Wrong port number

4535 612 34161 HD3 Service Manual Page 85
CSIP Level 1 Installation: Powering On and Configuring the System

Figure 5-7 Setup Window (Admin)

4535 612 34161 HD3 Service Manual Page 86
CSIP Level 1 Installation: Powering On and Configuring the System

Figure 5-8 DICOM Log Window

4535 612 34161 HD3 Service Manual Page 87
CSIP Level 1 Installation: Preparing the Peripherals

Configuring Other System Settings

Preparing the Peripherals

If appropriate for this installation, work with the customer and follow the respective instructions
in the HD3 Getting Started manual to initially configure the system settings not yet set to the cus­tomer’s preference. There are several categories of user setups:

• System

• Measure

• DICOM

• Option

• Peripherals

• Admin

➤ To configure other system settings

Refer to Section 6, “Customizing Your System,” in the HD3 Getting Started manual.

As applies, correctly load paper and ribbon in the printers and insert a tape cassette in the VCR.
Confirm that the system settings are appropriate for the installed peripherals.

NOTE HD3 peripherals are shipped and installed with their device settings set to the manufac-

turer’s default values. Printer and VCR device settings can be checked as described in

“Peripheral Settings” on page 266.

Checking System Functionality

Verify system functionality using the information in Section 6, “Performance Tests”. If system
testing reveals any problems, troubleshoot, repair, and retest the system before presenting it to
the customer for use.

4535 612 34161 HD3 Service Manual Page 88
CSIP Level 1 Installation: Presenting the System

Presenting the System

When the system is ready, present it to the operators:

• Review the customer order with the customer to familiarize them with the system as pur­chased and its options.

• Review the “Read This First” section of the HD3 Getting Started manual with the customer.
Show them the important safety and operating information that it conatins and that it item­izes what user information has been provided for their system and peripherals.

• Review any Operating Notes with the customer.

• Show the operators how to turn the system and any external peripherals on and off. Explain

the importance of letting the system shut down completely before disconnecting the power
cord.

• Explain the importance of cycling the power at least once a week on systems that are left on
permanently.

• Instruct the customer how to back up and restore presets. Make a backup disk of the cus­tomer’s presets and configurations, and store it where service staff and the customer can find
it readily.

• Explain why it is important for them to never remove covers from the system because of
ESD and warranty considerations.

• Review with the customer, procedures for placing service calls or calling for technical
assistance.

4535 612 34161 HD3 Service Manual Page 89
CSIP Level 1 Installation: Physical Installation Procedures

Physical Installation Procedures

Figure 5-1 Installation Procedure List

Uncrating the HD3
Ultrasound System

Monitor Support
Shipping Foam

Top-Mounted
Color Printer

Top-Mounted
VCR

MOD Drive

Foot Switch

System Power Cord

B/W Printer Plate
(No-Printer Systems)

NOTE The numbers in the installation illustrations correspond

to the steps in the installation procedure.

4535 612 34161 HD3 Service Manual Page 90

NOTES

CSIP: Level 2 Installation: Physical Installation Procedures

Uncrating the HD3 Ultrasound System

Figure 5-2 Cutting the Poly Strapping Bands

Poly strapping bands

➤ To uncrate the HD3 Ultrasound

System

• Instructions for re-crating the system

for shipment are provided in Section,
“Disassembly (Removal) Proce-

dures”.

• Estimated time to uncrate the sys­tem is 10 minutes.

1. Remove (cut) the two poly strapping
bands from around the corrugated
container.

4535 612 34161 HD3 Service Manual Page 91
CSIP: Level 2 Installation: Physical Installation Procedures

Figure 5-3 Removing the Corrugated Top Cover

2. Remove the top cover from the cor­rugated crate.

4535 612 34161 HD3 Service Manual Page 92
CSIP: Level 2 Installation: Physical Installation Procedures

Figure 5-4 Removing the Corrugated Wrap

3. Remove the one-piece corrugated
wrap by lifting it straight up and over
the crate ramp.

4535 612 34161 HD3 Service Manual Page 93
CSIP: Level 2 Installation: Physical Installation Procedures

Figure 5-5 Removing the Ramp Bolts

4. Remove the four bolts securing the
ramp to the pallet.

4535 612 34161 HD3 Service Manual Page 94
CSIP: Level 2 Installation: Physical Installation Procedures

Figure 5-6 Placing the Ramp

56

5. Lift the ramp off the pallet.

6. Turn the ramp around and place the
ramp in front of the system with the
beveled edge facing up.

4535 612 34161 HD3 Service Manual Page 95
CSIP: Level 2 Installation: Physical Installation Procedures

Figure 5-7 Removing the System Hold-down Brace

7. Remove the hold-down brace secur­ing the rear of the system.

4535 612 34161 HD3 Service Manual Page 96
CSIP: Level 2 Installation: Physical Installation Procedures

Figure 5-8 Removing the Wheel Chock

8. Remove the wheel chock from the
open (ramp side) of the crate.

4535 612 34161 HD3 Service Manual Page 97
CSIP: Level 2 Installation: Physical Installation Procedures

Figure 5-9 Rotating the Rear Casters

9. Rotate the rear casters 180 degrees.

4535 612 34161 HD3 Service Manual Page 98
CSIP: Level 2 Installation: Physical Installation Procedures

Figure 5-10 Rolling the System Off the Pallet

10. Ensure the ramp is properly aligned
in front of the crate.

11. Unlock the front casters.

12. Lift the antistatic bag and position
yourself on one side of the crate
toward the front of the ultrasound
system.

13. Grasp the control panel handle and
carefully guide the system down the
ramp and onto the floor.

4535 612 34161 HD3 Service Manual Page 99
CSIP: Level 2 Installation: Physical Installation Procedures

Figure 5-11 Removing the Shipping Materials (Antistatic

Bag and Monitor Support)

Foam monitor support

14. Remove the antistatic bag.

15. Remove the foam monitor support
by sliding it toward the front of the
system and off the control panel.

16. Tilt the monitor up to its vertical
position.

4535 612 34161 HD3 Service Manual Page 100
CSIP: Level 2 Installation: Physical Installation Procedures

Figure 5-12 Removing the Shipping Materials (Yoke

Support)

Foam monitor support

17. Engage the handle trigger and raise
the control panel to its highest point.

18. Remove the foam yoke support from
around the lift column.

19. Inspect the system as described in

“Inspecting the System” on page 71.

20. Dispose of the crate and packing
materials properly.

NOTE Do NOT return the crate or

packing materials to Philips.

Return to Installation Procedure List.