Philips FWM21, FWM 22 Diagram

Service Manual
Mini System
FW-M567/21/22
TABLE OF CONTENTS
Page
Location of pc boards & Version variations................1-2
Technical Specifications .............................................1-3
Measurement setup ....................................................1-4
Service Aids, Safety Instruction, etc...........................1-5
Disassembly Instructions & Service positions .............. 2
Service Test Programs .................................................. 3
Set Block diagram ......................................................4-1
Set Wiring diagram .....................................................4-2
Front Control Board .......................................................5
Front Display Board ....................................................... 6
ECO6 Tuner Board : Systems Non-Cenelec............. 7A
Systems Cenelec..................... 7B
AF11 Board .................................................................... 8
P2002 110/135W Module ..............................................9
5DTC Module (MP3 Version) ...................................... 10
Set Mechanical Exploded view & parts list ................. 11
Revision List ................................................................ 12
COMPACT
DIGITAL AUDIO
CLASS 1
©
Copyright 2003 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by BB 0316 Service Audio Printed in The Netherlands Subject to modification
Version 1.2
LASER PRODUCT
3139 785 30332
GB
LOCATION OF PRINTED CIRCUIT BOARDS
1-2
MAINS SOCKET BOARD
L
TC
RO
5D
NT
O
D
C
R
A
BO
5DTC
ECO POWER BOARD
5DTC KEY BOARD
MP3
BOARD
FRONT
DISPLAY
BOARD
FRONT CONTROL
USB PC LINK BOARD
VU
METER BOARD
(L)
BOARD
VU
METER BOARD
(R)
USB LED BOARD
GAME PORT BOARD
VERSION VARIATIONS:
Type /Versions: FW-M567
Features &
/21 /22
Board in used: Aux in / CDR in x x
Line Out Video Out x x Surround Out Subwoofer Out Power Booster Out Digital Out Digital in Matrix Surround RDS x Dolby Pro Logic (DPL) Incredible Surround Karaoke Features Voltage Selector x ECO Power Standby (Clock Display Off) x x ECO6 Tuner Board - Systems Non-Cenelec x ECO6 Tuner Board - Systems Cenelec x USB PC LINK x x Game Port (Video / Audio L / Audio R) x x
5DTC
CD BOARD
MAINS BOARD
HEADPHONE BOARD
VIDEO OUT CINCH BOARD
TUNER BOARD
AF11 BOARD
L/R AMP. & SUPPLY BOARD
IR EYE BOARD
SPECIFICATIONS
GENERAL:
Mains voltage : 110-127V/220-240V Switchable for /21/21M
120V for /37 220V for /33 220-230V for /22/34
230-240V for /30 Mains frequency : 50/60Hz Power consumption : < 1W at ECO Power Standby
: < 25W at Standby (DEMO mode off)
: 175W at Active Clock accuracy : < 4 seconds per day Dimension centre unit : 265 x 322 x 390mm
TUNER:
FM
Tuning range : 87.5-108MHz Grid : 50kHz
100kHz for /37 IF frequency : 10.7MHz ± 25kHz Aerial input : 75 ohm coaxial
300 ohm click fit for /37 Sensitivity at 26dB S/N : < 7uV Selectivity at 600kHz bandwidth : > 25dB Image rejection : > 25dB [> 75dB] Distortion at RF=1mV, dev. 75kHz : < 3%
-3dB Limiting point : < 8uV Crosstalk at RF=1mV, dev. 40kHz : > 18dB
MW
Tuning range : 531-1602kHz
530-1700kHz for /21/21M/37 Grid : 9kHz
10kHz for /21/21M/37 IF frequency : 450kHz ± 1kHz Aerial input : Frame aerial Sensitivity at 26dB S/N : < 4.0mV/M Selectivity at 18kHz bandwidth : > 18dB IF rejection : > 45dB Image rejection : > 28dB Distortion at RF=50mV, M=80% : < 5%
1-3
Input sensitivity
Aux in (at 1kHz) : 640mV ± 2dB
Game Port (at 1kHz) : 310mV ± 2dB
USB (at 1kHz) : 830mV at 600 ohm
Output sensitivity
Headphone output at 32 ohm : 700mV ± 1dB (Max. vol.)
5DTC:
Measurement done directly at the connector on the board. Output Resistance : < 100 ohm Output Voltage (0dB, 1kHz) : 0.5Vrms ± 1dB (unloaded) Channel Unbalance : < ±1dB Channel Separation (1kHz) : > 60dB Frequency Response (±3dB) : 20Hz-20kHz Signal to Noise Ratio : > 76dBA MP3-CD Bit Rate : 32-256 kbps Sampling Frequencies : 32, 44.1, 48 kHz
USB:
Measurement done directly at the connector on the board. Output Impedance (1 kHz) : < 1.5 kohm Output Voltage (0dB, 1kHz) : 830mVrms ± 1.5dB Channel Unbalance : < ±1dB Distortion THD (0dB, 1kHz) : < 0.3% Channel Separation (1kHz) : > 40dB Frequency Response (±3dB) : 20Hz-20kHz Signal to Noise Ratio : > 75dBA
[....] Values indicated are for "ECO6 Cenelec Board" only.
AMPLIFIER:
Output power (6 ohm, 1kHz, 10% THD) L & R : 2 x 140W RMS
Frequency response within -3dB : 50Hz-16kHz MAX Sound : On / Off Game Sound : Speed /Punch /Blast /Off Dynamic Bass Boost (DBB) : DBB 1, 2, 3 & Off Digital Sound Control (DSC) : Jazz /Rock /Pop /Optimal Virtual Ambience Control (VAC): Cyber / Arcade / Hall /
Cinema / Concert
MEASUREMENT SETUP
Tuner FM
1-4
Bandpass
LF Voltmeter
e.g. PM2534
RF Generator
e.g. PM5326
DUT
250Hz-15kHz
e.g. 7122 707 48001
Ri=50
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Tuner AM (MW,LW)
RF Generator
e.g. PM5326
Ri=50
DUT
Frame aerial
e.g. 7122 707 89001
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
S/N and distortion meter
e.g. Sound Technology ST1700B
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
CD
Use Audio Signal Disc (replaces test disc 3)
DUT
L
R
SBC429 4822 397 30184
S/N and distortion meter
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
Recorder
Use Universal Test Cassette CrO2 SBC419 4822 397 30069
or Universal Test Cassette Fe SBC420 4822 397 30071
LF Generator
e.g. PM5110
DUT
L
R
S/N and distortion meter
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
SERVICE AIDS
1-5
Service Tools:
Universal Torx driver holder .................................. 4822 395 91019
Torx bit T10 150mm ............................................. 4822 395 50456
Torx driver set T6 - T20 ......................................... 4822 395 50145
Torx driver T10 extended ...................................... 4822 395 50423
Cassette:
SBC419 Test cassette CrO2 ................................. 4822 397 30069
SBC420 Test cassette Fe ..................................... 4822 397 30071
MTT150 Dolby level 200nWb/M ............................ 4822 397 30271
Compact Disc:
SBC426/426A Test disc 5 + 5A ............................ 4822 397 30096
SBC442 Audio Burn-in Test disc 1kHz ................. 4822 397 30155
SBC429 Audio Signals disc .................................. 4822 397 30184
Dolby Pro-logic Test Disc ...................................... 4822 395 10216
HANDLING CHIP COMPONENTS
ESD Equipment:
Anti-static table mat - large 1200x650x1.25mm ... 4822 466 10953
Anti-static table mat - small 600x650x1.25mm ..... 4822 466 10958
Anti-static wristband .............................................. 4822 395 10223
Connector box (1M) ............................................ 4822 320 11307
Extension cable
(to connect wristband to conn. box) .................. 4822 320 11305
Connecting cable
(to connect table mat to conn. box) .................. 4822 320 11306
Earth cable (to connect product to mat or box) .... 4822 320 11308
Complete kit ESD3
(combining all above products) ......................... 4822 320 10671
Wristband tester .................................................... 4822 344 13999
1-6
GB
All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.
Tous les IC et beaucoup d’autres semi-conducteurs sont sensibles aux décharges statiques (ESD). Leur longévité pourrait être considérablement écourtée par le fait qu’aucune précaution n’est prise à leur manipulation. Lors de réparations, s’assurer de bien être relié au même potentiel que la masse de l’appareil et enfiler le bracelet serti d’une résistance de sécurité. Veiller à ce que les composants ainsi que les outils que l’on utilise soient également à ce potentiel.
F
WARNING
ATTENTION
ESD
D
WARNUNG
Alle ICs und viele andere Halbleiter sind empfindlich gegenüber elektrostatischen Entladungen (ESD). Unsorgfältige Behandlung im Reparaturfall kan die Lebensdauer drastisch reduzieren. Veranlassen Sie, dass Sie im Reparaturfall über ein Pulsarmband mit Widerstand verbunden sind mit dem gleichen Potential wie die Masse des Gerätes. Bauteile und Hilfsmittel auch auf dieses gleiche Potential halten.
NL
Alle IC’s en vele andere halfgeleiders zijn gevoelig voor electrostatische ontladingen (ESD). Onzorgvuldig behandelen tijdens reparatie kan de levensduur drastisch doen verminderen. Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat. Houd componenten en hulpmiddelen ook op ditzelfde potentiaal.
Tutti IC e parecchi semi-conduttori sono sensibili alle scariche statiche (ESD). La loro longevità potrebbe essere fortemente ridatta in caso di non osservazione della più grande cauzione alla loro manipolazione. Durante le riparazioni occorre quindi essere collegato allo stesso potenziale che quello della massa dell’apparecchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale.
WAARSCHUWING
I
AVVERTIMENTO
GB
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used
!
Safety components are marked by the symbol
.
NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen, identiek aan de gespecificeerde, worden toegepast.
De Veiligheidsonderdelen zijn aangeduid met het symbool
!
F
Les normes de sécurité exigent que l’appareil soit remis à l’état d’origine et que soient utiliséés les piéces de rechange identiques à celles spécifiées.
Less composants de sécurité sont marqués
!
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten. Der Original zustand des Geräts darf nicht verändert werden; für Reparaturen sind Original-Ersatzteile zu verwenden.
!
Sicherheitsbauteile sind durch das Symbol
markiert.
I
Le norme di sicurezza esigono che l’apparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambio identici a quelli specificati.
Componenty di sicurezza sono marcati con
!
CLASS 1
LASER PRODUCT
GB
Invisible laser radiation when open. Avoid direct exposure to beam.
Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad. Betrakta ej strålen.
SF
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina näkymättömälle laserisäteilylle. Älä katso säteeseen!
DK
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er ude af funktion. Undgå udsaettelse for stråling.
S
Warning !
Varning !
Varoitus !
Advarse !
GB
After servicing and before returning set to customer perform a leakage current measurement test from all exposed metal parts to earth ground to assure no shock hazard exist. The leakage current must not exceed
0.5mA.
F
"Pour votre sécurité, ces documents doivent être utilisés par des spécialistes agréés, seuls habilités à réparer votre appareil en panne".
DISMANTLING INSTRUCTIONS
2-1 2-1
Dismantling of the 5DTC Module
1) Loosen 4 screws to remove the Cover Top (pos 255) by
sliding it out towards the rear before lifting up.
- 2 screws on the rear
- 1 screw each on the left & right side
2) Loosen 3 screws each to remove the Panel Left (pos 253)
and Panel Right (pos 254). The Panels are removed by sliding it towards the rear and outwards.
- 2 screws on the rear
- 1 screw on the side
3) To loosen the Panel Front Display (pos 120), you have to press in the correct direction and position as shown in Figure 1 and Figure 2. Once the Panel Front Display is loosen, remove it out in the direction as shown in Figure 3.
4) Loosen 4 screws A (see Figure 4 and Figure 16) to remove the 5DTC Module (pos 1105).
- 2 screws on the front
- 2 screws on the rear
Note : For information on the 'Emergency opening of the
trays' of the 5DTC Module, refer to Chapter 10 (Page 10-7).
Detaching the Front Panel assembly from the Bottom/Rear assembly
1) Remove 2 screws B (pos 226) as shown in Figure 5 from the bottom of the Cabinet Front (pos 101).
2) Release the fixation of the AF Board (pos1102-A) to Bracket CDC Right (pos 186) by releasing the 2 catches C1 (see Figure 7) and pulling the AF Board outwards as shown in Figure 6.
3) Uncatch 2 catches C2 (see Figure 7) on the left & right sides of the Cabinet Front (pos 101) and slides the Front Panel assembly out towards the front.
Figure 1
Figure 2
Figure 6
Figure 5
Figure 3
Figure 4
Figure 7
DISMANTLING INSTRUCTIONS
2-2
2-2
Dismantling of the Front Control Board and Front Display Board
1) The Knob Volume Rotary (pos 164) can be remove by pulling it out in the direction as shown in Figure 8.
2) The Knob Game Sound Control (pos 176) can be remove by pulling it out in the direction as shown in Figure 9.
Figure 8
3) Loosen 4 screws D (see Figure 11) to remove the Bracket
4) Loosen 1 screw E (see Figure 12) to remove the IR Eye
5) Loosen 2 screws F (see Figure 12) to remove the ECO
6) Loosen 3 screws G (see Figure 12) to remove the
7) Loosen 3 screws J (see Figure 12) to remove the Bracket
8) Loosen 2 screws L (see Figure 13) to remove the USB PC
PCB Front Display (pos 183) and Front Display Board (pos 1101-A).
Board (pos 1107-H).
Power Board (pos 1107-E).
Bracket VU Meter 2 (pos 136) and loosen 2 screws H to remove the VU Meter Right Board (pos 1107-D) from the Bracket VU Meter 2.
VU Meter 1 (pos 129) and loosen 2 screws K to remove the VU Meter Left Board (pos 1107-C) from the Bracket VU Meter 1.
LINK Board (pos 1104).
Dismantling of the Front Control Board and Front Display Board
11) Loosen 3 screws P (see Figure 14) to remove the Game Port Board (pos 1107-G).
Figure 12
Figure 13
12)Loosen 2 screws Q (see Figure 15) to remove the USB LED Board (pos 1107-F).
Figure 9
9) Loosen 9 screws M (see Figure 13) and loosen the 2 nuts (see Figure 10) to remove the Front Control Board (pos 1107-A).
10)Loosen 1 screw N (see Figure 13) to remove the Headphone Board (pos 1107-B).
Figure 10
Figure 11 Figure 15
Figure 14
DISMANTLING INSTRUCTIONS
2-3 2-3
Dismantling of the Rear Panel assembly
1) Loosen 3 screws S and 2 catches C4 (see Figure 16) to remove the Tuner Board assembly.
2) Loosen 1 screw T (see Figure 16) to free the AF Board (pos 1102-A).
3) Loosen 1 screw U (see Figure 16) to remove the Video Cinch Out Board (pos 1102-B).
4) Loosen 1 screw V (see Figure 16) to free the Mains Socket Board (pos 1106-1001-B).
5) Loosen 4 screws W (see Figure 16) and 2 catches C3 (see Figure 7) to remove the Panel Rear (pos 256) by sliding it out towards the rear (see Figure 19).
Note : Tuner Board assembly and Mains Socket Board
can also be remove together with the Panel Rear.
6) Loosen 2 screws Y (see Figure 17) and 2 catches C5 (see Figure 16) to remove the Bracket Fan (pos 266).
7) Loosen 4 screws Z (see Figure 18) to remove the Fan (pos 1121) from the Bracket Fan (pos 266).
Dismantling of the Rear Panel assembly
Figure 17
Figure 18
Figure 16
Repair Hints
1) During repair it is possible to disconnect the ECO6 Tuner board and/or 5DTC Module completely unless the fault is suspected to be in that area. This will not affect the performance of the rest of the set.
Figure 19
Note: The flex cables are very fragile, care should be taken
not to damage them during repair. After repair, be very sure that the flex cables are inserted properly into the flex sockets before encasing, otherwise faults may occurs.
2-4 2-4
DISMANTLING INSTRUCTIONS
Service position A Service position B
Service position C
3-1 3-1
SERVICE TEST PROGRAM
TUNER TEST
TUNER
Button pressed?
Y
Display Tuner Version
"ccc"
TUNER
Button pressed?
Y
Service frequencies are
copied to the RAM (see Table 1)
Tuner works normally except:
PROGRAM button
Disconnect
Mains cord ?
Y
Service Mode left
N
N
N
QUARTZ TEST
O
Button pressed?
Y
Display shows
Output at (Front Display Board)
Output at (Front Display Board)
pin 19 of uP = 2,929.6875Hz
32K
pin 19 of uP = 2048Hz
O
Button pressed?
Y
Display shows
12M
9
Button pressed?
Y
To start service test program
N
N
N
& AUX
hold
depressed while
plugging in the mains cord
Display shows the
ROM version
"S-Vyy"
(Main menu)
Figure 1
S refers to Service Mode
V refers to Version
yy refers to Software version number of the uProcessor (counting up from 01 to 99)
DISPLAY TEST
VAC
Button pressed?
Y
Display shows Figure 1
and switch all LEDs on (except ECO POWER LED), with full deflection on VU meter Right
& 1/3 deflection on VU meter Left.
VAC
Button pressed?
Y
Display shows Figure 2
and switch alternate LEDs on
(see Table 2), with
1/3 deflection on VU meter Right
& full deflection on VU meter Left.
VAC
Button pressed?
ADC TEST
N
N
N
PLAY
Button pressed?
Y
Display shows "ADC1 Value"
for ADC1
(Input Line - IoSA2)
PLAY
Button pressed?
Y
Display shows "ADC2 Value"
for ADC2
(Input Line - IoSA1)
PLAY
Button pressed?
Y
N
N
N
PRESET
1
2
3
4
5
6
7
8
9
10
11
Note: * Depending on the selected grid frequency (9 or 10kHz).
By holding the TUNER and on the Mains supply, the tuning grid frequency is toggled between 9kHz and 10kHz for the Oversea (/21) version.
Europe
"EUR"
87.5MHz
108MHz
531kHz
1602kHz
558kHz
1494kHz
153kHz
279kHz
198kHz
98MHz
87.5MHz
USA
"USA"
87.5MHz
108MHz
530kHz
1700kHz
560kHz
1500kHz
98MHz
87.5MHz
87.5MHz
87.5MHz
87.5MHz
Table 1
R
buttons depressed while switching
Oversea
"OSE"
87.5MHz
108MHz
531/530kHz*
1602/1700kHz*
558/560kHz*
1494/1500kHz*
87.5/98MHz*
87.5MHz
87.5MHz
87.5MHz
98/87.5MHz*
Figure 2
ON
ON
ON
ON
ON
FW-C579 FW-M567
-
-
-
-
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
OFF
OFF
LEDs
CD
TUNER
AUX / GAME
USB PC LINK
DISC 1
DISC 2
DISC 3
DISC 4
DISC 5
^^ MAX 1 (WOOX 1)
^^ MAX 2 (WOOX 2)
^^ MAX 3 (WOOX 3)
SPEED
PUNCH
BLAST
USB Indicator
^^ MAX - FW-C557, FW-C577, FW-C579, FW-M567
WOOX - FW-C777, FW-M777
FW-C557
-
-
-
-
-
-
-
-
-
OFF
ON
OFF
ON
OFF
OFF
-
FW-C577
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Table 2
Y
No Display shows
and switch all LEDs off, with
2/3 deflection on VU meter Right
& 2/3 deflection on VU meter Left.
FW-C777 FW-M777
-
-
-
-
OFF
ON
OFF
OFF
9
Button pressed?
Y
N
ON
OFF
Display shows "ADC3 Value"
for ADC3
(Input Line - IoAmNTC)
9
Button pressed?
Y
ADC Test is used for checking the ADC inputs to the microprocessor.
The display shows an ADC value between 0 and 255 for an input signal between 0 and 5V.
N
Various
other Tests
ON
OFF
ON
OFF
ON
OFF
ON
OFF
OFF
OFF
TEST
EEPROM TEST A test pattern will be sent to the EEPROM.
EEPROM FORMAT TEST
DEMO TOGGLE
ROTARY ENCODER TEST
MICRONAS FIRMWARE VERSION
LEAVE SERVICE TEST PROGRAM
Activated with
R
to Exit
9
Q
^^ MAX (WOOX 2)
Rotary Volume
Knob
USB PC LINK
9
to Exit
Disconnect mains cord
ACTION
"PASS" is displayed if the uProcessor read back the test pattern correctly, otherwise "FAIL" will be displayed.
Load default data. Display shows "NEW" for 1 second.
Caution! All presets from the customer will be lost!!
Pressing this button will toggle between DEMO ON and DEMO OFF. The DEMO status will scroll once across the Display.
Display shows value for 2 seconds. Values increases or decreases until Volume Maximum (VOL MAX) or Volume Minimum (VOL MIN) is reached.
To read out the Firmware Version of IC UAC3553 on the USB PC LINK Board. Display shows "Vxxxx" (xxxx = Firmware Version number).
Mini 2003_FW-C/M 5xx/7xx_Service Test Program (dd wk0306)
3-2 3-2
SERVICE TEST PROGRAM
5DTC CONTROL & MP3 CD MODULE TEST
N
(For MP3 set only)
Note : Disc should be available on the tray before entering the Service Test Mode.
DISPLAY
5DTC-Vnn
TI-Vnn
TI BUS
TI SLD I
TI SLD O
TI FOC
MESSAGE
OKAY
-
-
-
BUS OK
-
-
FOC OK
** Choose
level
by pressing
Q
R
CD
Button pressed?
Y
STEP
1
MP3CD’02
2
**3
**4
**5
**6
**7
ERROR
5DTC-ER
-
-
BUS ER
-
-
FOC ER
ACTION
Version of the 5DTC control software (nn = Version Number).
Indicates the module used.
Version of the MPEG software (nn = Version Number).
Communication test between the Main uP and CD Module
CD SLEDGE MOTOR is moved in.
CD SLEDGE MOTOR is moved out.
FOCUS SERVO Test.
Press
9
to exit
To start service test program
& AUX
hold
depressed while
plugging in the mains cord
Display shows the
ROM version
"S-Vyy"
(Main menu)
SERVICE PLAY MODE (For non MP3 set only)
STANDBY ON
Button pressed?
Set is in Service PLAY Mode
Button pressed?
Display shows "5DTC-Vnn" -
Version of 5DTC control software
(nn = Version Number).
DTC works as in normal operation.
In case of failures, error
codes according to Table 3A and
Table 3B will be displayed.
The Service Play Mode is intended to detect and identify the failures in the CD Mode.
In this mode the DTC works as in normal operation. The electronics will still function even when an error is detected so that repair activities can be carried out.
S refers to Service Mode
V refers to Version
yy refers to Software version number of the uProcessor (counting up from 01 to 99)
N
Y
CD
Y
N
GAME PORT
TEST
Choose desired
background source
by pressing button
" MIX-IT "
GAME
Button pressed?
Y
Display shows "GAME PORT"
MIX-IT
Button pressed?
Y
STEP
DISPLAY
(SCROLL ONCE)
MIX-CD
1
MIX-TU
2
MIX-USB
3
MIX-AUX
4
N
N
ACTION
Select CD as background sound source. Press PLAY to play the track.
Select TUNER as background sound source.
Select PC-LINK (for set with PC-LINK) as background sound source. Press PLAY to play the track.
Select AUX as background sound source.
Error code
E1000
E1001
E1002
E1003
E1005
Error Description
Focus Error Triggered when the focus cannot be found within a certain time when starting up the CD, or if the focus is lost for more than a certain time during playing of CD.
Radial Error Triggered when the radial servo is off-track for a certain time during playing of CD.
Sledge In Error The sledge did not reach its inner position (inner-switch is still close) before approximately 6 seconds have passed by. Inner-switch or sledge motor problem.
Sledge Out Error The sledge did not come out of its inner position (inner-switch is still open) before approximately 250ms have passed by. Inner-switch or sledge motor problem.
Jump Error Triggered in normal play when the jump destination could not be found within a certain time.
Table 3A
Error code
E1006
E1007
E1008
E1020
E1061
E1079
MIX-OFF
5
No mixing.
Disconnect mains cord to exit
Error Description
Subcode Error Triggered when a new subcode was missing for a certain time during playing of CD.
PLL Error The Phase Lock Loop could not lock within a certain time.
Turntable Motor Error Generated when the CD could not reached 75% of speed during start-up within a certain time. Disc motor problem.
Focus Search Error The focus point has not been found within a certain time.
The tray could not enter the inside position and is opening again. This can happen if the tray is blocked such that it cannot go fully inside, or if the 5DTC control module is defective and never closes.
The tray could not reach the outside position and is stopped at its blocked position. This can happen if the tray is blocked such that it cannot go fully outside, or if the 5DTC control module is defective and never opens.
Table 3B
Mini 2003_FW-C/M 5xx/7xx_Service Test Program (dd wk0306)
SET BLOCK DIAGRAM
4-1
4-1
AUX 640mV
D
D
GAME PORT
GAME 310mV
5DTC
M
DIG
TUNER
PC-LINK
SA_OUT
2.1V
Attn
-8.5 dB
75 ohm
Vpp 0.5V
DIG OUT
Game
A
DIG
+12V_A
MIC
COAX1 (FROM 5DTC)
DIG
-VKK
LOW_PW_SPLY
-CMOS REG.
+5V
REG.
-CMOS
-9V
A
+5V6
CON
NOTE :
MAIN SIGNAL PATH
MEASUREMENTS ARE IN AUX MODE :
LEVELS AT MAX VOL
XX mV YY dBA
S/N AT 500mW
ZZ dB
HEADROOM (1% THD) WRT TO LEVEL AT MAX VOL
A
A
A
Line Out
500mV
+9V1
REG.
A
VREF
Mute_SW Mute_SW_FR
DPL/ IS Interface
Audio Signal Proc.
200mV 76dBA 16dB
H/P Amp
2.50V 85dBA
3dB
A
-Vkk
A
A
AD
Mute CCT
A
-Vkk Mute2
FIS or SIS Filter CCT
From other
A
Chan.
Mute1
SUBWOOFER
CCT
Mute CCT
A
Mute_SW_FR
A
A
S/W OUT
1.90V 67dBA 3dB
H/P
A
A
650mV 78dBA
3.2dB
0.8V 86dBA
3.5dBA
900mV
H/P
250mV
A
125mV
HEF
4052
A
125mV
A
A
From other Chan.
D
(Blue Strip)
(wOOx)
(BassTreble)
Block Diagram_3139 119 36101 dd wk0310
SET WIRING DIAGRAM
VU Meter
Housing
Left
VU Meter
( 1107-C )
1
HR 3p/220/3p OE
(37301)
1
1830
HM 3p
GND_D
VUmeter
VU Meter
Right
( 1107-D )
1
VU Meter
Housing
Right
T136
T135
Hot Melt
1811
2p EH-S
1
GND
Left
GND_D
+5V6
VUmeter
1810
HM 3p
HR 3P/220/3P OE
(37301)
GND_D
1405
1
1406
GND_D
EH-S 3P EH 3p-S
+5V6
FFC 5p Vertical
15
1
FFC 5p Hor.
+5V6
+5V6
Power
( 1107-E )
GND
1831
2p EH-S
8416
HR 2p/100/2p OE (37131)
Hot Melt
T151
T150
8401 HR 2p/100/2p OE (37131)
5DTC Key ( 1101-B )
DTC5Lit
DTC3Lit
DTC4Lit
DTC2Lit
1850
FFC 8p Horizontal
1
8404 FFC AD 08p 300 Fold C (102511)
8
1404
FFC 8p Vertical FFC 10p Vertical
DTC2Lit
DTC3Lit
DTC1Lit
DTC4Lit
Key_0
GND_B
Receiver
( 1107-H )
+5V6_Con
1
1
IR Eye
1407
8410 FFC AD 5p 180 Fold C (102501)
1880
+L
GND
ECO
5DTC / 3CDC
DTC1Lit
GND_D
GND-B
Key_0
1857
HM 2p
8
HR 02P/280/02P OE (37181)
1
1403
EH 2p
GND-B
DTC5Lit
Key_0
GND_D
Front Display / uP
( 1101-A )
uAC_IRQ
Gnd
uAC_READY
FFC 8p Vertical
1
1
uAC_IRQ
1409
EH-S 3p
HR 3p/280/3p OE (37311)
1860
HM
VS
Out
( 1105 )
1
1402
GND
Key1
Key2
+5V6
GND-B
GND
IIC_CLK
+F
IIC_DATA
IIC_SUSP
1408
8
8412 FFC AD 08p 140 (35030)
1703
FFC 8p Horizontal
+F
GND
IIC_CLK
IIC_DATA
uAC_READY
+A TRAY_I2C_SDA TRAY_I2C_SCL TRAY_IRQ CD_PORE uP_FRAME uP_CLK GND_D_CD uP_DATA
Front Control
( 1107-A )
Key2
+5V6
GND-B
Key1
FFC 10p Horizontal
1
8405 FFC AD 10p 120 (35280)
10
Vol_A
Vol_B
SRData1
LEDShStr
LEDShClk
TRAY_I2C_SCL
TRAY_I2C_SDA
N.C
TU_STEREO
1400
FFC 9p Horizontal
1
8
N.C
IIC_SUSP
USB PC LINK
( 1104 )
GND_A_CD
+A TRAY_I2C_SDA TRAY_I2C_SCL TRAY_IRQ CD_PORE CD_RAB CD_SILD GND_D_CD CD_SICL
TI
4-2
LEDShClk
ShData
GND
LEDShStr
Vol_B
Vol_A
1600
1401
NTC
GND_D_I2C
I2C_DATA I2CCLOCK
GND_D
+5V6_CON
+12V_M
+5V6
-Vkk F1 F2
CDRAB
TRAY_IRQ
GND_D_CD
CDPORE
CDSILD CDSICL
9
FFC AD 9p 340
(35400)
N.C N.C
GND_A
USB_L
+12V_A
USB_R
N.C
8901 SRA 1P/180/1P STO-8 (102631)
CD_Left
CD_Right
+5V_CD
GND_M
5DTC
GM_RIGHT
GND_A
GM_LEFT
GM_L
GND_A
+12V
GM_R
EN22
USB_LIT
GND-B
EN11
1603
A22
HM
A11
1
HR 2p/100/2p OE (37131)
USB
1
LED ( 1107-F )
8408
FFC AD 19p 280 (102491)
FFC 19p Horizontal
19
8413
8415
1
FFC AD 07p 280
1702
(34600)
FFC 7p Horizontal
1
8417
1824
FFC AD 15p 280 (36150)
FFC 15p Horizontal
15
1
HM
1604
1
1602
FFC 8p Horizontal
1850
2p EH-T
HR 03p/80/03p OE (37251)
8407
(34920)
FFC BD 8p 220
1
1405
19
1
9
1
7
1
1692
FFC 8p Horizontal
NTC GND_D_I2C I2C_DATA I2CCLOCK GND_D +5V6_CON +12V_M +5V6
1401
-Vkk F1
F2
CDRAB
FFC 19p Vertical
FFC 16p Vertical
TRAY_IRQ TRAY_I2C_SCL GND_D_CD TRAY_I2C_SDA CDPORE CDSILD CDSICL
TU_STEREO TU_CLK TU_DATA TU_ENAB GND_A_TU
1402
SA_LEFT SA_RIGHT PWR_DN
FFC 9p Vertical
L_PWR_CTRL GND
N.C N.C GND_A USB_L
1531
+12V_A USB_R
FFC 7p Vertical
N.C
1522 1523
1525
1
1525
1523
1522
FFC 9p Vertical
FFC 19p Vertical
FFC 15p Vertical
9
15
19
CD_SH_DATA CD_SH_CLK CD_SH_STR
GND_D_CD SW_INFO
SICL SILD DSA_STB / GND_D
CD_Left GND_A_CD CD_Right +5V_CD GND_M +12V_M TRAY_I2C_SDA TRAY_I2C_SCL TRAY_IRQ CDPORE CDRAB CDSILD GND_D_CD CDSICL GND_D_CD COAX1 COAX2 SHIELD GND_D_COAX
Power Booster In
( 1102-A )
SW_INFO CD_SH_STR CD_SH_CLK SICL CD_SH_DATA SILD GND_D_CD CDPORE GND_D_CD
1501
AF11
# Power Booster Out
AUX IN
LINE OUT
15041
LOW_PWR_CTRL
VCD_ON/CDR_ON
# 1604
AMP_LEFT
GND_AA
AMP_RIGHT
NTC
PWR_DN
CLIPPING
AMP_ON
-VKK
AMP_CS_DC
DVD_ON
LOW_PWR_SPLY
OUT
SUBWOOFER
1691 1801
1206
FFC 11p Vertical
F1 F2
+12V_A
GND_A
+12V_M
GND_M
+5V6
GND_D
5V_VCD
TU_LEFT
TU_RIGHT
TU_ENAB TU_DATA
TU_STEREO
HP_LEFT
HP_RIGHT
HP_DET
+12V_A
MIC_DET
SMF 1P/090/1P STO-8
DIGITAL OUT
COAX
1203
1201
1205
FFC 13p Vertical
FFC 12p Vertical
1204
1202
EH-T 7p
7
GND_A
+12V_A
TU_CLK
GND_A
MIC
GND_A
8902
(35531)
1
*8300
FFC AD 11p 220
(35351)
FFC 14p Vertical
FFC AD 12p 220
*FFC AD 13p 220
11 12 13 14
1
8201
*8301
HR 07p/220/07p HR
(39031)
EH-T 8p
*HR 08p/220/08p HR
( For VCD only )
8
1
1520
FFC AD 08p 180 (15)
(102481)
FFC 8p Vertical
8
1
1603
4
FFC 4p Vertical
1
# 1503
FFC 4p Vertical
4
Game Port
( 1107-G )
1
1259/1260/1261 (11p/12p/13p)
8202
or
or
1262/1263 (7p/8p)
or
8601
8501
FFC BD 04p 180
(33940)
FFC 4p Vertical
GM_LEFT GND_A
1893
3p EH-S
GM_RIGHT
1
AMP_LEFT GND_AA AMP_RIGHT NTC LOW_PWR_CTRL PWR_DN CLIPPING AMP_ON
-VKK
1259/1260/1261
F1
FFC 11p/12p/13p Vertical
F2 AMP_CS_DC VCD_ON
14
DVD_ON
1
LOW_PWR_SPLY +11V_A
GND_A +11V_M GND_M +5V6
1262/1263
EH-T 7p/8p
GND_D 5V_VCD
8
*1310 (8p)
1
TU_LEFT GND_A_TU TU_RIGHT +12V_A
1120
TU_ENAB TU_DATA TU_CLK
FFC 8p Vertical
TU_STEREO
4
1840
GND_A
HP_LEFT
HP_RIGHT
Headphone
( 1107-B )
CVBS
GND_D
1892 1891 1890
LS
1321
*1307
L/R + Supply Amp.
* Power Board
( 1106-1002 )
H/P
1
1841
HP_DET
4-2
HR 2P/400/2P OE
1
(37201)
HM
1894
CVBS L R
*1302
1250
A1
B1 GND_D GND_D
B2
A2
+D
GND +D2
-VKK
PWR_DN
NTC
L_PWR_CTRL
L_PWR_S
TUNER
ECO6
( 1103 )
8903 SMF 1P/220/1P STO-8
(102641)
1250
F1 F2
+FAN
GND
Video Cinch
Out
1
1330
# 1330
EH-T 4p
*1308
1251
1
1251
EH-T 6p
EH-T 9p
1252
1252
FFC 7p Vertical
*1304
1
1300
(1102-B)
1800
2p EH-T
SMF 1P/280/1P STO-
(102621)
1
*1200
HR 04p/340/04p HR
8906
HR 06p/340/06p OE
8909
HR 09p/340/09p OE
*1205
HR 06p/400/06p HR
1
8203
*8204
FFC AD 07p 340 (35011)
2p EH-T
8809
FAN
MOTOR
1803
1
VIDEO OUT
(CVBS)
8
1315
EH-T 4p
MATRIX SURROUND
*1203
1913
1912
A1 B1 GND_D GND_D
1912
6p Dipmate
B2
1913
A2
9p Dipmate
+D GND +D2
1914
-VKK
1
F1 F2 PWR_DN
1914
NTC L_PWR_CTRL
FFC 7p Vertical
L_PWR_S
*1209
LS SL/SR
( Only for FW-C720 )
Mains Board ( 1106-1001 )
* For PWR2001 Module (30-70W)
Version only.
# Provision.
Power Booster Module
For Mini 2003 FW-C799
Wiring Diagram_3139 119 36091 dd wk0310
5-1 5-1
FRONT CONTROL BOARD
HEADPHONE BOARD - COMPONENT LAYOUT
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
3139 113 3513 pt4 dd wk0310
HEADPHONE BOARD - CIRCUIT DIAGRAM
1840 C1 1841 B3
1842 A3 2841 A2 2843 A2 2844 A3 5840 B2 5841 B2 5842 A3 9840 A3
HEADPHONE BOARD - CHIP LAYOUT
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
3139 113 3513 pt4 dd wk0310
TABLE OF CONTENTS
Headphone part - Layout & Circuit diagram.................... 5-1
Control part - Component Layout .................................... 5-2
Control part - Chip Layout ............................................... 5-3
Control part - Circuit diagram .......................................... 5-4
ECO Power part - Layout & Circuit diagram ................... 5-5
Game Port part - Layout & Circuit diagram ..................... 5-5
VU Meter (Left) part - Layout & Circuit diagram ............. 5-6
VU Meter Housing (Left) part - Layout & Circuit ............. 5-6
VU Meter (Right) part - Layout & Circuit diagram ........... 5-7
VU Meter Housing (Right) part - Layout & Circuit ........... 5-7
IR Eye part - Layout & Circuit diagram ........................... 5-8
USB LED part - Layout & Circuit diagram ....................... 5-8
Electrical parts list............................................................ 5-9
HEADPHONE
A
B
HP_DET
HP_RIGHT
C
HP_GND
HP_LEFT
123
# 9840
5842
2u2
HP
2844
100n
9
7
8
4
5
6
# : Provision
Note : Some values may varies, see respective
1
2
3
HP
parts list for correct value.
1842
RT-01T1
1841 TC38
To AF11 Board
1840
1
2
3
4
FE-BT-VK-N
5840
HP
2u2
5841
2841
22n
2843
22n
2u2
A
B
C
3139 118 56720...8239_210_94764 for 3513 pt4 dd wk0310
123
CONTROL BOARD - COMPONENT LAYOUT
5-2
5-2
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
3139 113 3513 pt4 dd wk0310
CONTROL BOARD - CHIP LAYOUT
5-3
5-3
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
3139 113 3513 pt4 dd wk0310
CONTROL BOARD - CIRCUIT DIAGRAM
5-4 5-4
123456789101112
CONTROL
1602
A
1
2
3
4
5
GND_A
6
7
8
B
FE-ST-VK-N
C
4K7
3709
EN22
D
7602
BC847B
GND_A
100p
GND_A
E
KEY1
KEY1
F
KEY2
KEY2
1650
GND_B
G
From Front Display Board
FE-ST-VK-N
H
1600
1
2
3
4
5
6
7
8
9
10
I
# : Provision
Note : Some values may varies, see respective parts list for correct value.
3651
1K
GND_A
+12V_A
EN11
A22
3652
A11
1K
EN11 A22 A11
3653
EN2 E N1 A2 A1
47K
2633
BC847B
GND_A
3663
150R
1655
3664
220R
CD
GND_B
3674
150R
3675
220R
1659
NEXT
PREV
GND_B
GND_B
Gnd
VOL_A
VOL_B
2612
4u7
BC817-25
GND_A
2614
4u7
BC817-25
7608
7610
3685
3686
1K
2K2
1K
2K2
BC817-25
3629
GND_A
BC817-25
3684
7607
7609
820p
2637
2
1K
3628
GND_A
EN22
2638
820p
1K
3683
GND_A GND_A
4K7
3657
100p
3637
47K
2634
7603
GND_A GND_A GND_A
3665
270R
1652
TUNER
GND_B
3676
270R
1658
STOP
GND_B
4600
3636
470R
1653
GND_B
1657
GND_B
# 2615
3666
390R
PC LINK/GAME
GND_B
3677
390R
S_fwd
GND_B
5602
2u2
16V100u
1654
1656
7604
BC847B
GND_A
3667
560R
AUX/GAME
3678
560R
S_back
+5V6
3658
1669
1675
GND_B
4K7
3655
47K
2635
100p
MIX IT
IS/DBB
3669
1K2
1662
WOOX1
1661
GND_B
3680
1K2
DSC
GND_BGND_B
3668
820R
3679
820R
GND_BGND_B
Gnd
3660
8
9
EWCY8AF20A24
7605
BC847B
GND_A
3670
1K8
1666
WOOX2/MAX
3708
1K8
1660
VEC
74
6
1
3
5
GND_A
20K
+12V_A_B
4K7
3659
3656
47K
100p
2636
3671
2K7
1664
WOOX3
GND_B
GND_B
3681
2K7
1674
DIM/RDS/NEWS
GND_B GND_B
+12V_A_B
GND_A
1692
1673
GND_A
2611
3672
4K7
GAME SOUND
3682
4K7
CLK/TIMER
LEDShClk
2645
2u2 50V
2647
47u 35V
2646
2u2 50V
16V22u
1651
GND_B
1672
GND_B
100n
3647
470R
2648
7
4
6
PLAY
PROG
OUTL
SVRR
OUTR
VCC
GND_A
GND
+12V_A
8
VCC
5
2623
GND_B
2624
GND_B
ShData
7620
TDA8579T
INL+
IN-
INR+
100p
100p
1600 H1 1602 A1 1603 F12 1604 B8
A
B
C
D
E
F
G
H
1650 F2 1651 E6 1652 E2 1653 E3 1654 F3 1655 F2 1656 F3 1657 F3 1658 F2 1659 F2 1660 F5 1661 F4 1662 E4 1664 F5 1666 F5 1669 E4 1672 F6 1673 F5 1674 F5 1675 F4 1691 B11 1692 E5 2611 D6 2612 A2 2614 B2 2615 H3 2616 D9 2617 G9 2620 C8 2621 B12 2622 B12 2623 E7 2624 F7 2625 D10 2626 D11 2627 D9 2628 G10 2629 G11 2630 I9 2631 H9 2632 H9 2633 D2 2634 D3 2635 D4 2636 D5 2637 A4 2638 B4 2640 A7 2641 B7 2642 A7 2643 B7 2644 A7 2645 A6 2646 B6 2647 A6 2648 A6 3628 A4 3629 A3 3630 H11 3636 H3 3637 D3 3638 B8 3647 C6 3651 A2 3652 B2 3653 D2 3655 D4 3656 D5 3657 D2 3658 D4 3659 D5 3660 A5 3661 B12 3662 B12 3663 E2 3664 E2 3665 E3 3666 E3 3667 E4 3668 E4 3669 E4 3670 E5 3671 E5 3672 E6 3674 F2 3675 F2 3676 F3 3677 F3 3678 F4 3679 F4 3680 F4 3681 F5 3682 F6 3683 B4 3684 B3 3685 A3 3686 B3 3689 C8
I
3690 D8 3691 D8 3692 D9 3695 H8 3696 E12 3697 E12
Gnd
3661
2621
Gnd
1
2
6626
6627
6628
1603
+5V6
10K
10K
3662
10n
10n
2622
Gnd
+5V6
3696
470R
470R
3697 3698
470R
AUX
Gnd
HR
USB LED
# 2640
220n 2642
1
220n
2644
2
22u35V
2643
3
220n
# 2641
220n
GND_A
100R
3638
HR
3
2
1
1604
VOL_A
VOL_B
1691
EC12
1A3
B
C
2
4
5
Gnd
+5V6
2620
3691
Gnd
10u
3690
10K
10K
7650 BC847B
3689
Gnd
4K7
1n
10K
3692
Gnd
2627
Gnd
2616
1n
Gnd
15
1
3
2
7606
74HC4094D
SRG8
EN1
STB
D1
+5V6
1n
2626
1n
2625
GndGnd
16
NOT FOR ALL VERSION
4
5
6
3699
7
470R
CD
TUNER
PC_LINK
6629
14
13
12
11
270R3701
EN2
EN1
9
10
8
+5V6
SRG8
15
EN1
1
STB
3
2
D1
Gnd
16
100n
2628
2629
100n
6621
6622
3705 220R
220R3710
220R3630
220R
3711
220R3706
3712
220R
6620
Gnd
4
5
6
7
14
13
12
11
Gnd
A2
A1
6623
6631
6624
6632
6625
6633
3702
3703
3704
Gnd
+5V6
180R
180R
180R
GAME_SOUND_2
GAME_SOUND_1
GAME_SOUND_3
WOOX_1
MAX
WOOX_2
MAX
WOOX_3
MAX
9
LEDShStr
5601
2u2
3695
10K
Gnd
2632
2617
1n
220p
Gnd
2631
Gnd
2630
220p
1n
7601
74HC4094D
10
Gnd
8
Gnd
3139 118 56720...8239_210_94754 for 3513 pt4 dd wk0310
3698 E12 3699 E11 3701 F11 3702 G12 3703 G12 3704 G12 3705 G11 3706 H11 3708 F5 3709 D1 3710 H11 3711 H11 3712 H11 4600 H3 5601 G8 5602 H3 6620 G12 6621 G12 6622 G12 6623 H12 6624 H12 6625 H12 6626 E12 6627 E12 6628 E12 6629 E11 6631 H12 6632 H12 6633 H12 7601 G10 7602 D1 7603 D2 7604 D4 7605 D5 7606 D10 7607 A3 7608 A3 7609 B3 7610 B3 7620 A7 7650 C8
123456789101112
5-5
5-5
ECO POWER BOARD - COMPONENT LAYOUT
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
3139 113 3513 pt4 dd wk0310
ECO POWER BOARD - CIRCUIT DIAGRAM
ECO POWER BOARD - CHIP LAYOUT
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
3139 113 3513 pt4 dd wk0310
GAME PORT BOARD - COMPONENT LAYOUT
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
GAME PORT BOARD - CHIP LAYOUT
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
1880 A1 1881 B2 2880 A2 3880 B2 3881 A3
123
ECO POWER
FE-ST-VK-N
1880
A
+5V6
+L
Gnd_supply
Key0
Gnd_key
1
2
3
4
5
1881
B
6880
1N4148
3880
6880 A2 6881 B2 7880 B3
4u7
3881
2880
820R
BC857B 7880
47K
6881
A
B
3139 113 3513 pt4 dd wk0310
GAME PORT BOARD - CIRCUIT DIAGRAM
1890 A3 1891 B4
1892 B3 1893 A1
1894 C1 1897 A4
2890 C4 2891 B2
2892 B3 2894 A2
2895 A3 2896 B4
1234
GAME PORT
A
EH-S
1893
1
2
3
3891
10K
3890
10K
B
2
1
HR 1894
C
2894
2891
2897 B4 3890 A2
3892
1K2
680p
3893
1K2
680p
2895
2892
3891 A2 3892 A3
470p
470p
3893 B3
1890 YKC21-3826
2
1
2
1
1892 YKC21-3564
2
1
GND_video
3139 113 3513 pt4 dd wk0310
1897
3
1891
100p
3
YKC21-4503N
2890
3
RT-01T1
2896
220n
100p
A
2897
B
C
Note : Some values may varies, see respective parts list for correct value.
123
3139 118 56720...8239_210_94794 for 3513 pt4 dd wk0310
Note : Some values may varies, see respective parts list for correct value.
1234
3139 118 56720...8239_210_94824 for 3513 pt4 dd wk0310
5-6 5-6
VU METER (LEFT) BOARD - COMPONENT LAYOUT
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective
3139 113 3513 pt4 dd wk0310
VU METER (LEFT) BOARD - CHIP LAYOUT
parts list.
VU METER (LEFT) BOARD - CIRCUIT DIAGRAM
1810 C1 1811 D4 2810 D2
2811 D3 2812 C2 2813 A2
2814 D3 3811 C2 3812 D2
3813 D3 3814 D3 3815 C2
3816 B3 3817 B2 3818 B3
3819 B2 3820 B3 3821 A3
1234
VU METER (LEFT)
A
B
To Front Display Board
C
1810
HR
1
VUMeter
2
3
D
+5V6
Vu_cntl
2813
Gnd
3824
220R
2812
Gnd
3811
4K7
16V
47u
35V
4u7
Gnd
2810
100p
+5V6
7811 BC847B
470R
470R
470R
3812
3820
1K2
3819
3818
4K7
3817
3816
1K2
3815
7810 BC847B
3813
1K
100K
2811
3822 A3 3823 A4 3824 A2
6812
Gnd
Vu_cntl
2814
4u7 25V
3821
3814
8K2
6812 A3 6813 A3 6814 A4
330R
7812
BC847B
4u7 25V
6815 D3 7810 C2 7811 A2
3822
330R
6813
7813 BC847B
Gnd
Gnd
+5V6
To VU Meter Housing (Left) Board
6815
1N4148
3823
6814
7812 B3 7813 B4 7814 B4
330R
7814 BC847B
1811
1
2
EH-S
A
B
C
D
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
3139 113 3513 pt4 dd wk0310
Note : Some values may varies, see respective parts list for correct value.
3139 118 56720...8239_210_94814 for 3513 pt4 dd wk0310
1234
VU METER HOUSING (LEFT) BOARD - COMPONENT LAYOUT & CIRCUIT DIAGRAM
5900 A2
12
VU METER HOUSING (LEFT)
To VU Meter (Left) Board
5900
AA
12
Vu_Gnd Vu_signal
3139 113 3513 pt4 dd wk0310
3139 118 56720...8239_210_94854 for 3513 pt4 dd wk0310
P-66SI
12
5-7
5-7
VU METER (RIGHT) BOARD - COMPONENT LAYOUT
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective
3139 113 3513 pt4 dd wk0310
VU METER (RIGHT) BOARD - CHIP LAYOUT
parts list.
VU METER (RIGHT) BOARD - CIRCUIT DIAGRAM
1830 C1 1831 D4 2830 D2
2831 D3 2832 C2 2833 A2
2834 D3 3831 C2 3832 D2
3833 D3 3834 D3 3835 C2
3836 B3 3837 B2 3838 B2
3839 B2 3840 B2 3841 A3
3842 A3 3843 A4 3844 A2
1234
VU METER (RIGHT)
+5V6
16V
2833
A
B
C
D
To Front Display Board
1830
HR
1
2
3
Vu_cntl
VUMeter
+5V6
220R
3831
4K7
3844
Gnd
Gnd
2832
35V 47u
4u7
Gnd
7831
BC847B
470R
470R
470R
2830
100p
3840
1K2
3839
3838
4K7
3837
3835
3836
1K2
3832
7830 BC847B
3833
100K
1K
Gnd
2831
6830
6830 A3 6831 A3 6832 A4
3841
7832
BC847B
Vu_cntl
4u7
330R
3834
8K2
2834
+5V6
Gnd
25V4u7
3842
6831
6835
6835 D3 7830 C3 7831 A2
7833 BC847B
7832 B3 7833 B3 7834 B4
3843
330R
1N4148
330R
6832
7834 BC847B
Gnd
To VU Meter Housing (Right) Board
1
2
1831
EH-S
A
B
C
D
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
3139 113 3513 pt4 dd wk0310
Note : Some values may varies, see respective parts list for correct value.
3139 118 56720...8239_210_94844 for 3513 pt4 dd wk0310
1234
VU METER HOUSING (RIGHT) BOARD - COMPONENT LAYOUT & CIRCUIT DIAGRAM
5901 A2
12
VU METER HOUSING (RIGHT)
To VU Meter (Right) Board
5901
AA
12
Vu_Gnd Vu_signal
3139 113 3513 pt4 dd wk0310
3139 118 56720...8239_210_94864 for 3513 pt4 dd wk0310
P-66SI
12
5-8 5-8
IR EYE BOARD - COMPONENT LAYOUT IR EYE BOARD - CHIP LAYOUT
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
3139 113 3513 pt4 dd wk0310
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
3139 113 3513 pt4 dd wk0310
IR EYE BOARD - CIRCUIT DIAGRAM
USB LED BOARD - COMPONENT LAYOUT USB LED BOARD - CHIP LAYOUT
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
3139 113 3513 pt4 dd wk0310
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and
3139 113 3513 pt4 dd wk0310
respective parts list.
1860 A1 2860 A2 2861 B2 2862 A2 3860 A2
123
IR EYE
1860
A
1
2
3
EH-B
Gnd
100R
3860
Gnd
B
1K
3861
2861
47u
Gnd
2860
47n
2862
2n2
Gnd Gnd
3861 B2 3862 A2 7800 A3
7800
10K
3862
TSOP4836ZC1
VS
OUT
GND
2
GND
A
B
USB LED BOARD - CIRCUIT DIAGRAM
1850 A1 3850 B1 6850 B2
12
USB LED
A
1850
1
2
EH-B
3850
820R
A
LTL-8166FTNN
6850
Note : Some values may varies, see respective
parts list for correct value.
123
3139 118 56720...8239_210_94774 for 3513 pt4 dd wk0310
B
Note : Some values may varies, see respective
parts list for correct value.
B
3139 118 56720...8239_210_94784 for 3513 pt4 dd wk0310
12
5-9
5-9
ELECTRICAL PARTS LIST - FRONT CONTROL BOARD
MISCELLANEOUS 1600 4822 265 11208 Flex Connector 10P 1602 4822 265 11535 Flex Connector 8P 1650 4822 276 13775 Tact Switch 1651 4822 276 13775 Tact Switch 1652 4822 276 13775 Tact Switch 1653 4822 276 13775 Tact Switch 1654 4822 276 13775 Tact Switch 1655 4822 276 13775 Tact Switch 1656 4822 276 13775 Tact Switch 1657 4822 276 13775 Tact Switch 1658 4822 276 13775 Tact Switch 1659 4822 276 13775 Tact Switch 1660 4822 276 13775 Tact Switch 1661 4822 276 13775 Tact Switch 1666 4822 276 13775 Tact Switch 1669 4822 276 13775 Tact Switch 1672 4822 276 13775 Tact Switch 1673 4822 276 13775 Tact Switch 1674 4822 276 13775 Tact Switch 1675 4822 276 13775 Tact Switch 1691 2422 129 16708 Rotary Encoder 24P 1692 4822 276 13775 Tact Switch 1840 4822 267 10733 Flex Connector 4P 1841 4822 265 11529 Headphone Socket 1880 4822 267 10958 Flex Connector 5P 1881 4822 276 13775 Tact Switch 1890 4822 265 10913 Cinch Socket - G/Port Audio R 1891 2422 026 05434 Cinch Socket - G/Port Audio L 1892 4822 267 31996 Cinch Socket - G/Port Video
CAPACITORS 2611 4822 124 81151 22uF 50V 2612 4822 124 22726 4,7uF 35V 2614 4822 124 22726 4,7uF 35V 2616 5322 126 11578 1nF 10% 50V 2617 5322 126 11578 1nF 10% 50V 2620 4822 124 11947 10uF 20% 16V 2621 5322 126 11583 10nF 10% 50V 2622 5322 126 11583 10nF 10% 50V 2623 2020 552 94427 100pF 5% 50V 2624 2020 552 94427 100pF 5% 50V 2625 3198 016 31020 1nF 25V 2626 3198 016 31020 1nF 25V 2627 3198 016 31020 1nF 25V 2628 2238 586 59812 100nF 50V 2629 2238 586 59812 100nF 50V 2630 3198 016 31020 1nF 25V 2631 4822 126 13883 220pF 5% 50V 2632 4822 126 13883 220pF 5% 50V 2633 2020 552 94427 100pF 5% 50V 2634 2020 552 94427 100pF 5% 50V
2635 2020 552 94427 100pF 5% 50V 2636 2020 552 94427 100pF 5% 50V 2637 3198 016 38210 820pF 25V 2638 3198 016 38210 820pF 25V 2810 2020 552 94427 100pF 5% 50V 2811 4822 124 12312 4,7uF 20% 16V 2812 4822 124 22726 4,7uF 35V 2813 4822 124 81286 47uF 20% 16V 2814 4822 124 12312 4,7uF 20% 16V 2830 2020 552 94427 100pF 5% 50V 2831 4822 124 12312 4,7uF 20% 16V 2832 4822 124 22726 4,7uF 35V 2833 4822 124 81286 47uF 20% 16V 2834 4822 124 12312 4,7uF 20% 16V 2841 4822 126 14494 22nF 10% 25V 2843 4822 126 14494 22nF 10% 25V 2844 2238 586 59812 100nF 50V 2860 4822 124 40433 47uF 20% 25V 2861 4822 126 14238 2,2nF 50V 2862 3198 017 34730 47nF 16V 2880 4822 124 40769 4,7uF 20% 100V 2891 3198 016 36810 680pF 25V 2892 4822 126 13881 470pF 5% 50V 2894 3198 016 36810 680pF 25V 2895 4822 126 13881 470pF 5% 50V 2896 2020 552 94427 100pF 5% 50V 2897 2020 552 94427 100pF 5% 50V
RESISTORS 3628 4822 051 30102 1k 5% 0,062W 3629 4822 051 30102 1k 5% 0,062W 3630 4822 051 30221 220R 5% 0,062W 3636 4822 051 30471 470R 5% 0,062W 3637 4822 117 12925 47k 1% 0,063W 3647 4822 051 30471 470R 5% 0,062W 3651 4822 051 30102 1k 5% 0,062W 3652 4822 051 30102 1k 5% 0,062W 3653 4822 117 12925 47k 1% 0,063W 3655 4822 117 12925 47k 1% 0,063W 3656 4822 117 12925 47k 1% 0,063W 3657 4822 051 30472 4k7 5% 0,062W 3658 4822 051 30472 4k7 5% 0,062W 3659 4822 051 30472 4k7 5% 0,062W 3660 4822 101 11904 POTM 20KX2 20% 0,025W 3661 4822 051 30103 10k 5% 0,062W 3662 4822 051 30103 10k 5% 0,062W 3663 4822 051 30151 150R 5% 0,062W 3664 4822 051 30221 220R 5% 0,062W 3665 4822 051 30271 270R 5% 0,062W 3666 4822 051 30391 390R 5% 0,062W 3667 4822 051 30561 560R 5% 0,062W
ELECTRICAL PARTS LIST - FRONT CONTROL BOARD
3668 4822 117 12968 820R 5% 0,62W 3669 4822 117 11817 1k2 1% 1/16W 3670 4822 117 12903 1k8 1% 0,063W 3671 4822 051 30272 2k7 5% 0,062W 3672 4822 051 30472 4k7 5% 0,062W 3674 4822 051 30151 150R 5% 0,062W 3675 4822 051 30221 220R 5% 0,062W 3676 4822 051 30271 270R 5% 0,062W 3677 4822 051 30391 390R 5% 0,062W 3678 4822 051 30561 560R 5% 0,062W 3679 4822 117 12968 820R 5% 0,62W 3680 4822 117 11817 1k2 1% 1/16W 3681 4822 051 30272 2k7 5% 0,062W 3682 4822 051 30472 4k7 5% 0,062W 3683 4822 051 30102 1k 5% 0,062W 3684 4822 051 30102 1k 5% 0,062W 3685 4822 051 30222 2k2 5% 0,062W 3686 4822 051 30222 2k2 5% 0,062W 3689 4822 051 30472 4k7 5% 0,062W 3690 4822 051 30103 10k 5% 0,062W 3691 4822 051 30103 10k 5% 0,062W 3692 4822 051 30103 10k 5% 0,062W 3695 4822 051 30103 10k 5% 0,062W 3701 4822 051 30271 270R 5% 0,062W 3702 4822 051 30181 180R 5% 0,062W 3703 4822 051 30181 180R 5% 0,062W 3704 4822 051 30181 180R 5% 0,062W 3705 4822 051 30221 220R 5% 0,062W 3706 4822 051 30221 220R 5% 0,062W 3708 4822 117 12903 1k8 1% 0,063W 3709 4822 051 30472 4k7 5% 0,062W 3710 4822 051 30221 220R 5% 0,062W 3711 4822 051 30221 220R 5% 0,062W 3712 4822 051 30221 220R 5% 0,062W 3811 4822 051 30472 4k7 5% 0,062W 3812 4822 116 52234 100k 5% 0,5W 3813 4822 051 30102 1k 5% 0,062W 3814 4822 117 12902 8k2 1% 0,063W 3815 4822 051 30471 470R 5% 0,062W 3816 4822 117 11817 1k2 1% 1/16W 3817 4822 116 83883 470R 5% 0,5W 3818 4822 116 52283 4k7 5% 0,5W 3819 4822 051 30471 470R 5% 0,062W 3820 4822 117 11817 1k2 1% 1/16W 3821 4822 116 52219 330R 5% 0,5W 3822 4822 051 30331 330R 5% 0,062W 3823 4822 051 30331 330R 5% 0,062W 3824 4822 051 30221 220R 5% 0,062W 3831 4822 051 30472 4k7 5% 0,062W 3832 4822 116 52234 100k 5% 0,5W 3833 4822 051 30102 1k 5% 0,062W
3834 4822 117 12902 8k2 1% 0,063W 3835 4822 051 30471 470R 5% 0,062W 3836 4822 117 11817 1k2 1% 1/16W 3837 4822 116 83883 470R 5% 0,5W 3838 4822 116 52283 4k7 5% 0,5W 3839 4822 051 30471 470R 5% 0,062W 3840 4822 117 11817 1k2 1% 1/16W 3841 4822 116 52219 330R 5% 0,5W 3842 4822 051 30331 330R 5% 0,062W 3843 4822 051 30331 330R 5% 0,062W 3844 4822 051 30221 220R 5% 0,062W 3850 4822 117 12968 820R 5% 0,62W 3860 4822 051 30101 100R 5% 0,062W 3861 4822 051 30102 1k 5% 0,062W 3862 4822 051 30103 10k 5% 0,062W 3880 4822 117 12925 47k 1% 0,063W 3881 4822 117 12968 820R 5% 0,62W 3890 4822 051 30103 10k 5% 0,062W 3891 4822 050 21003 10k 1% 0,06W 3892 4822 117 11817 1k2 1% 1/16W 3893 4822 117 11817 1k2 1% 1/16W 4600 4822 051 30008 0R Jumper 0603 4610 4822 051 30008 0R Jumper 0603 4660 4822 051 30008 0R Jumper 0603 4661 4822 051 30008 0R Jumper 0603 4662 4822 051 30008 0R Jumper 0603
COILS & FILTERS 5601 4822 157 62552 Coil 2,2uH 5% 5602 4822 157 62552 Coil 2,2uH 5% 5840 4822 157 62552 Coil 2,2uH 5% 5841 4822 157 62552 Coil 2,2uH 5% 5842 4822 157 62552 Coil 2,2uH 5%
DIODES 6620 4822 130 11589 LED VS LTL-1CHAE 6621 4822 130 11589 LED VS LTL-1CHAE 6622 4822 130 11589 LED VS LTL-1CHAE 6631 4822 130 11589 LED VS LTL-1CHAE 6632 4822 130 11589 LED VS LTL-1CHAE 6633 4822 130 11589 LED VS LTL-1CHAE 6812 9322 178 15676 LED VS LTL-8166FTNN 6813 9322 178 15676 LED VS LTL-8166FTNN 6814 9322 191 85676 LED VS LTL816KETNN 6815 4822 130 30621 1N4148 6830 9322 178 15676 LED VS LTL-8166FTNN 6831 9322 178 15676 LED VS LTL-8166FTNN 6832 9322 191 85676 LED VS LTL816KETNN 6835 4822 130 30621 1N4148 6850 9322 178 15676 LED VS LTL-8166FTNN 6880 4822 130 30621 1N4148
ELECTRICAL PARTS LIST - FRONT CONTROL BOARD
DIODES 6881 9322 167 73676 LED VS LTL-4221NLC-KA
TRANSISTORS & INTEGRATED CIRCUITS 7601 4822 209 15449 74HC4094D 7602 5322 130 60159 BC847B 7603 5322 130 60159 BC847B 7604 5322 130 60159 BC847B 7605 5322 130 60159 BC847B 7606 4822 209 15449 74HC4094D 7607 4822 130 42804 BC817-25 7608 4822 130 42804 BC817-25 7609 4822 130 42804 BC817-25 7610 4822 130 42804 BC817-25 7650 5322 130 60159 BC847B 7800 9322 185 97667 IR Receiver TSOP4836ZC1 7810 5322 130 60159 BC847B 7811 5322 130 60159 BC847B 7812 5322 130 60159 BC847B 7813 5322 130 60159 BC847B 7814 5322 130 60159 BC847B 7830 5322 130 60159 BC847B 7831 5322 130 60159 BC847B 7832 5322 130 60159 BC847B 7833 5322 130 60159 BC847B 7834 5322 130 60159 BC847B 7880 4822 130 60373 BC857B
5-10 5-10
Note : Only the parts mentioned in this list are normal
service spare parts.
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