Philips FWM21, FWM 22 Diagram

Service Manual

Service

Service

Mini System

Service
Service

Service

FW-M567/21/22

TABLE OF CONTENTS

Page

Location of pc boards & Version variations................1-2

Technical Specifications .............................................1-3

Measurement setup ....................................................1-4

Service Aids, Safety Instruction, etc...........................1-5

Disassembly Instructions & Service positions .............. 2

Service Test Programs .................................................. 3

Set Block diagram ......................................................4-1

Set Wiring diagram .....................................................4-2

Front Control Board .......................................................5

Front Display Board ....................................................... 6

ECO6 Tuner Board : Systems Non-Cenelec............. 7A

Systems Cenelec..................... 7B

AF11 Board .................................................................... 8

P2002 110/135W Module ..............................................9

5DTC Module (MP3 Version) ...................................... 10

Set Mechanical Exploded view & parts list ................. 11

Revision List ................................................................ 12

COMPACT

DIGITAL AUDIO

CLASS 1

©

Copyright 2003 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.

Published by BB 0316 Service Audio Printed in The Netherlands Subject to modification

Version 1.2

LASER PRODUCT

3139 785 30332

GB

LOCATION OF PRINTED CIRCUIT BOARDS

1-2

MAINS SOCKET BOARD

L

TC

RO

5D

NT

O

D

C

R

A

BO

5DTC

ECO POWER
BOARD

5DTC KEY BOARD

MP3

BOARD

FRONT

DISPLAY

BOARD

FRONT CONTROL

USB PC LINK
BOARD

VU

METER
BOARD

(L)

BOARD

VU

METER
BOARD

(R)

USB LED
BOARD

GAME PORT
BOARD

VERSION VARIATIONS:

Type /Versions: FW-M567

Features &

/21 /22

Board in used:
Aux in / CDR in x x

Line Out
Video Out x x
Surround Out
Subwoofer Out
Power Booster Out
Digital Out
Digital in
Matrix Surround
RDS x
Dolby Pro Logic (DPL)
Incredible Surround
Karaoke Features
Voltage Selector x
ECO Power Standby (Clock Display Off) x x
ECO6 Tuner Board - Systems Non-Cenelec x
ECO6 Tuner Board - Systems Cenelec x
USB PC LINK x x
Game Port (Video / Audio L / Audio R) x x

5DTC

CD BOARD

MAINS
BOARD

HEADPHONE
BOARD

VIDEO OUT
CINCH BOARD

TUNER
BOARD

AF11
BOARD

L/R AMP. & SUPPLY
BOARD

IR EYE BOARD

SPECIFICATIONS

GENERAL:

Mains voltage : 110-127V/220-240V Switchable for /21/21M

120V for /37
220V for /33
220-230V for /22/34

230-240V for /30
Mains frequency : 50/60Hz
Power consumption : < 1W at ECO Power Standby

: < 25W at Standby (DEMO mode off)

: 175W at Active
Clock accuracy : < 4 seconds per day
Dimension centre unit : 265 x 322 x 390mm

TUNER:

FM

Tuning range : 87.5-108MHz
Grid : 50kHz

100kHz for /37
IF frequency : 10.7MHz ± 25kHz
Aerial input : 75 ohm coaxial

300 ohm click fit for /37
Sensitivity at 26dB S/N : < 7uV
Selectivity at 600kHz bandwidth : > 25dB
Image rejection : > 25dB [> 75dB]
Distortion at RF=1mV, dev. 75kHz : < 3%

-3dB Limiting point : < 8uV
Crosstalk at RF=1mV, dev. 40kHz : > 18dB

MW

Tuning range : 531-1602kHz

530-1700kHz for /21/21M/37
Grid : 9kHz

10kHz for /21/21M/37
IF frequency : 450kHz ± 1kHz
Aerial input : Frame aerial
Sensitivity at 26dB S/N : < 4.0mV/M
Selectivity at 18kHz bandwidth : > 18dB
IF rejection : > 45dB
Image rejection : > 28dB
Distortion at RF=50mV, M=80% : < 5%

1-3

Input sensitivity

Aux in (at 1kHz) : 640mV ± 2dB

Game Port (at 1kHz) : 310mV ± 2dB

USB (at 1kHz) : 830mV at 600 ohm

Output sensitivity

Headphone output at 32 ohm : 700mV ± 1dB (Max. vol.)

5DTC:

Measurement done directly at the connector on the board.
Output Resistance : < 100 ohm
Output Voltage (0dB, 1kHz) : 0.5Vrms ± 1dB (unloaded)
Channel Unbalance : < ±1dB
Channel Separation (1kHz) : > 60dB
Frequency Response (±3dB) : 20Hz-20kHz
Signal to Noise Ratio : > 76dBA
MP3-CD Bit Rate : 32-256 kbps
Sampling Frequencies : 32, 44.1, 48 kHz

USB:

Measurement done directly at the connector on the board.
Output Impedance (1 kHz) : < 1.5 kohm
Output Voltage (0dB, 1kHz) : 830mVrms ± 1.5dB
Channel Unbalance : < ±1dB
Distortion THD (0dB, 1kHz) : < 0.3%
Channel Separation (1kHz) : > 40dB
Frequency Response (±3dB) : 20Hz-20kHz
Signal to Noise Ratio : > 75dBA

[....] Values indicated are for "ECO6 Cenelec Board" only.

AMPLIFIER:

Output power (6 ohm, 1kHz, 10% THD)
L & R : 2 x 140W RMS

Frequency response within -3dB : 50Hz-16kHz
MAX Sound : On / Off
Game Sound : Speed /Punch /Blast /Off
Dynamic Bass Boost (DBB) : DBB 1, 2, 3 & Off
Digital Sound Control (DSC) : Jazz /Rock /Pop /Optimal
Virtual Ambience Control (VAC): Cyber / Arcade / Hall /

Cinema / Concert

MEASUREMENT SETUP

Tuner FM

1-4

Bandpass

LF Voltmeter

e.g. PM2534

RF Generator

e.g. PM5326

DUT

250Hz-15kHz

e.g. 7122 707 48001

Ri=50Ω

S/N and distortion meter

e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Tuner AM (MW,LW)

RF Generator

e.g. PM5326

Ri=50Ω

DUT

Frame aerial

e.g. 7122 707 89001

Bandpass

250Hz-15kHz

e.g. 7122 707 48001

LF Voltmeter

e.g. PM2534

S/N and distortion meter

e.g. Sound Technology ST1700B

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

CD

Use Audio Signal Disc
(replaces test disc 3)

DUT

L

R

SBC429 4822 397 30184

S/N and distortion meter

e.g. Sound Technology ST1700B

LEVEL METER

e.g. Sennheiser UPM550

with FF-filter

Recorder

Use Universal Test Cassette CrO2 SBC419 4822 397 30069

or Universal Test Cassette Fe SBC420 4822 397 30071

LF Generator

e.g. PM5110

DUT

L

R

S/N and distortion meter

e.g. Sound Technology ST1700B

LEVEL METER

e.g. Sennheiser UPM550

with FF-filter

SERVICE AIDS

1-5

Service Tools:

Universal Torx driver holder .................................. 4822 395 91019

Torx bit T10 150mm ............................................. 4822 395 50456

Torx driver set T6 - T20 ......................................... 4822 395 50145

Torx driver T10 extended ...................................... 4822 395 50423

Cassette:

SBC419 Test cassette CrO2 ................................. 4822 397 30069

SBC420 Test cassette Fe ..................................... 4822 397 30071

MTT150 Dolby level 200nWb/M ............................ 4822 397 30271

Compact Disc:

SBC426/426A Test disc 5 + 5A ............................ 4822 397 30096

SBC442 Audio Burn-in Test disc 1kHz ................. 4822 397 30155

SBC429 Audio Signals disc .................................. 4822 397 30184

Dolby Pro-logic Test Disc ...................................... 4822 395 10216

HANDLING CHIP COMPONENTS

ESD Equipment:

Anti-static table mat - large 1200x650x1.25mm ... 4822 466 10953

Anti-static table mat - small 600x650x1.25mm ..... 4822 466 10958

Anti-static wristband .............................................. 4822 395 10223

Connector box (1MΩ) ............................................ 4822 320 11307

Extension cable

(to connect wristband to conn. box) .................. 4822 320 11305

Connecting cable

(to connect table mat to conn. box) .................. 4822 320 11306

Earth cable (to connect product to mat or box) .... 4822 320 11308

Complete kit ESD3

(combining all above products) ......................... 4822 320 10671

Wristband tester .................................................... 4822 344 13999

1-6

GB

All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.

Tous les IC et beaucoup d’autres
semi-conducteurs sont sensibles aux
décharges statiques (ESD).
Leur longévité pourrait être considérablement
écourtée par le fait qu’aucune précaution n’est
prise à leur manipulation.
Lors de réparations, s’assurer de bien être relié
au même potentiel que la masse de l’appareil et
enfiler le bracelet serti d’une résistance de
sécurité.
Veiller à ce que les composants ainsi que les
outils que l’on utilise soient également à ce
potentiel.

F

WARNING

ATTENTION

ESD

D

WARNUNG

Alle ICs und viele andere Halbleiter sind
empfindlich gegenüber elektrostatischen
Entladungen (ESD).
Unsorgfältige Behandlung im Reparaturfall kan
die Lebensdauer drastisch reduzieren.
Veranlassen Sie, dass Sie im Reparaturfall über
ein Pulsarmband mit Widerstand verbunden
sind mit dem gleichen Potential wie die Masse
des Gerätes.
Bauteile und Hilfsmittel auch auf dieses gleiche
Potential halten.

NL

Alle IC’s en vele andere halfgeleiders zijn
gevoelig voor electrostatische ontladingen
(ESD).
Onzorgvuldig behandelen tijdens reparatie kan
de levensduur drastisch doen verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.

Tutti IC e parecchi semi-conduttori sono
sensibili alle scariche statiche (ESD).
La loro longevità potrebbe essere fortemente
ridatta in caso di non osservazione della più
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello della
massa dell’apparecchio tramite un braccialetto
a resistenza.
Assicurarsi che i componenti e anche gli utensili
con quali si lavora siano anche a questo
potenziale.

WAARSCHUWING

I

AVVERTIMENTO

GB

Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used

!

Safety components are marked by the symbol

.

NL

Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in
zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,
identiek aan de gespecificeerde, worden toegepast.

De Veiligheidsonderdelen zijn aangeduid met het symbool

!

F

Les normes de sécurité exigent que l’appareil soit remis à l’état
d’origine et que soient utiliséés les piéces de rechange identiques
à celles spécifiées.

Less composants de sécurité sont marqués

!

D

Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu
beachten. Der Original zustand des Geräts darf nicht verändert werden;
für Reparaturen sind Original-Ersatzteile zu verwenden.

!

Sicherheitsbauteile sind durch das Symbol

markiert.

I

Le norme di sicurezza esigono che l’apparecchio venga rimesso
nelle condizioni originali e che siano utilizzati i pezzi di ricambio
identici a quelli specificati.

Componenty di sicurezza sono marcati con

!

CLASS 1

LASER PRODUCT

GB

Invisible laser radiation when open.
Avoid direct exposure to beam.

Osynlig laserstrålning när apparaten är öppnad och spärren
är urkopplad. Betrakta ej strålen.

SF

Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina
näkymättömälle laserisäteilylle. Älä katso säteeseen!

DK

Usynlig laserstråling ved åbning når sikkerhedsafbrydere er
ude af funktion. Undgå udsaettelse for stråling.

S

Warning !

Varning !

Varoitus !

Advarse !

GB

After servicing and before returning set to customer perform a leakage
current measurement test from all exposed metal parts to earth ground to
assure no shock hazard exist. The leakage current must not exceed

0.5mA.

F

"Pour votre sécurité, ces documents doivent être utilisés par
des spécialistes agréés, seuls habilités à réparer votre
appareil en panne".

DISMANTLING INSTRUCTIONS

2-1 2-1

Dismantling of the 5DTC Module

1) Loosen 4 screws to remove the Cover Top (pos 255) by

sliding it out towards the rear before lifting up.

- 2 screws on the rear

- 1 screw each on the left & right side

2) Loosen 3 screws each to remove the Panel Left (pos 253)

and Panel Right (pos 254). The Panels are removed by
sliding it towards the rear and outwards.

- 2 screws on the rear

- 1 screw on the side

3) To loosen the Panel Front Display (pos 120), you have to
press in the correct direction and position as shown in
Figure 1 and Figure 2. Once the Panel Front Display is
loosen, remove it out in the direction as shown in Figure 3.

4) Loosen 4 screws A (see Figure 4 and Figure 16) to remove
the 5DTC Module (pos 1105).

- 2 screws on the front

- 2 screws on the rear

Note : For information on the 'Emergency opening of the

trays' of the 5DTC Module, refer to Chapter 10
(Page 10-7).

Detaching the Front Panel assembly from the Bottom/Rear assembly

1) Remove 2 screws B (pos 226) as shown in Figure 5 from
the bottom of the Cabinet Front (pos 101).

2) Release the fixation of the AF Board (pos1102-A) to
Bracket CDC Right (pos 186) by releasing the 2 catches
C1 (see Figure 7) and pulling the AF Board outwards as
shown in Figure 6.

3) Uncatch 2 catches C2 (see Figure 7) on the left & right
sides of the Cabinet Front (pos 101) and slides the Front
Panel assembly out towards the front.

Figure 1

Figure 2

Figure 6

Figure 5

Figure 3

Figure 4

Figure 7

DISMANTLING INSTRUCTIONS

2-2

2-2

Dismantling of the Front Control Board and Front Display Board

1) The Knob Volume Rotary (pos 164) can be remove by
pulling it out in the direction as shown in Figure 8.

2) The Knob Game Sound Control (pos 176) can be remove
by pulling it out in the direction as shown in Figure 9.

Figure 8

3) Loosen 4 screws D (see Figure 11) to remove the Bracket

4) Loosen 1 screw E (see Figure 12) to remove the IR Eye

5) Loosen 2 screws F (see Figure 12) to remove the ECO

6) Loosen 3 screws G (see Figure 12) to remove the

7) Loosen 3 screws J (see Figure 12) to remove the Bracket

8) Loosen 2 screws L (see Figure 13) to remove the USB PC

PCB Front Display (pos 183) and Front Display Board
(pos 1101-A).

Board (pos 1107-H).

Power Board (pos 1107-E).

Bracket VU Meter 2 (pos 136) and loosen 2 screws H to
remove the VU Meter Right Board (pos 1107-D) from the
Bracket VU Meter 2.

VU Meter 1 (pos 129) and loosen 2 screws K to remove
the VU Meter Left Board (pos 1107-C) from the Bracket
VU Meter 1.

LINK Board (pos 1104).

Dismantling of the Front Control Board and Front Display Board

11) Loosen 3 screws P (see Figure 14) to remove the Game
Port Board (pos 1107-G).

Figure 12

Figure 13

12)Loosen 2 screws Q (see Figure 15) to remove the USB
LED Board (pos 1107-F).

Figure 9

9) Loosen 9 screws M (see Figure 13) and loosen the 2 nuts
(see Figure 10) to remove the Front Control Board (pos
1107-A).

10)Loosen 1 screw N (see Figure 13) to remove the
Headphone Board (pos 1107-B).

Figure 10

Figure 11 Figure 15

Figure 14

DISMANTLING INSTRUCTIONS

2-3 2-3

Dismantling of the Rear Panel assembly

1) Loosen 3 screws S and 2 catches C4 (see Figure 16) to
remove the Tuner Board assembly.

2) Loosen 1 screw T (see Figure 16) to free the AF Board
(pos 1102-A).

3) Loosen 1 screw U (see Figure 16) to remove the Video
Cinch Out Board (pos 1102-B).

4) Loosen 1 screw V (see Figure 16) to free the Mains
Socket Board (pos 1106-1001-B).

5) Loosen 4 screws W (see Figure 16) and 2 catches C3
(see Figure 7) to remove the Panel Rear (pos 256) by
sliding it out towards the rear (see Figure 19).

Note : Tuner Board assembly and Mains Socket Board

can also be remove together with the Panel Rear.

6) Loosen 2 screws Y (see Figure 17) and 2 catches C5 (see
Figure 16) to remove the Bracket Fan (pos 266).

7) Loosen 4 screws Z (see Figure 18) to remove the Fan
(pos 1121) from the Bracket Fan (pos 266).

Dismantling of the Rear Panel assembly

Figure 17

Figure 18

Figure 16

Repair Hints

1) During repair it is possible to disconnect the ECO6 Tuner
board and/or 5DTC Module completely unless the fault is
suspected to be in that area. This will not affect the
performance of the rest of the set.

Figure 19

Note: The flex cables are very fragile, care should be taken

not to damage them during repair. After repair, be
very sure that the flex cables are inserted properly
into the flex sockets before encasing, otherwise faults
may occurs.

2-4 2-4

DISMANTLING INSTRUCTIONS

Service position A Service position B

Service position C

3-1 3-1

SERVICE TEST PROGRAM

TUNER
TEST

TUNER

Button pressed?

Y

Display Tuner Version

"ccc"

TUNER

Button pressed?

Y

Service frequencies are

copied to the RAM (see Table 1)

Tuner works normally except:

PROGRAM button

Disconnect

Mains cord ?

Y

Service Mode left

N

N

N

QUARTZ
TEST

O

Button pressed?

Y

Display shows

Output at (Front Display Board)

Output at (Front Display Board)

pin 19 of uP = 2,929.6875Hz

32K

pin 19 of uP = 2048Hz

O

Button pressed?

Y

Display shows

12M

9

Button pressed?

Y

To start service test program

N

N

N

& AUX

hold

™

depressed while

plugging in the mains cord

Display shows the

ROM version

"S-Vyy"

(Main menu)

Figure 1

S refers to Service Mode

V refers to Version

yy refers to Software version number of the uProcessor
(counting up from 01 to 99)

DISPLAY
TEST

VAC

Button pressed?

Y

Display shows Figure 1

and switch all LEDs on
(except ECO POWER LED), with
full deflection on VU meter Right

& 1/3 deflection on VU meter Left.

VAC

Button pressed?

Y

Display shows Figure 2

and switch alternate LEDs on

(see Table 2), with

1/3 deflection on VU meter Right

& full deflection on VU meter Left.

VAC

Button pressed?

ADC
TEST

N

N

N

PLAY

Button pressed?

Y

Display shows "ADC1 Value"

for ADC1

(Input Line - IoSA2)

PLAY

Button pressed?

Y

Display shows "ADC2 Value"

for ADC2

(Input Line - IoSA1)

PLAY

Button pressed?

Y

N

N

N

PRESET

1

2

3

4

5

6

7

8

9

10

11

Note:
* Depending on the selected grid frequency (9 or 10kHz).

By holding the TUNER and
on the Mains supply, the tuning grid frequency is toggled between
9kHz and 10kHz for the Oversea (/21) version.

Europe

"EUR"

87.5MHz

108MHz

531kHz

1602kHz

558kHz

1494kHz

153kHz

279kHz

198kHz

98MHz

87.5MHz

USA

"USA"

87.5MHz

108MHz

530kHz

1700kHz

560kHz

1500kHz

98MHz

87.5MHz

87.5MHz

87.5MHz

87.5MHz

Table 1

R

buttons depressed while switching

Oversea

"OSE"

87.5MHz

108MHz

531/530kHz*

1602/1700kHz*

558/560kHz*

1494/1500kHz*

87.5/98MHz*

87.5MHz

87.5MHz

87.5MHz

98/87.5MHz*

Figure 2

ON

ON

ON

ON

ON

FW-C579
FW-M567

-

-

-

-

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

OFF

OFF

LEDs

CD

TUNER

AUX / GAME

USB PC LINK

DISC 1

DISC 2

DISC 3

DISC 4

DISC 5

^^ MAX 1 (WOOX 1)

^^ MAX 2 (WOOX 2)

^^ MAX 3 (WOOX 3)

SPEED

PUNCH

BLAST

USB Indicator

^^ MAX - FW-C557, FW-C577, FW-C579, FW-M567

WOOX - FW-C777, FW-M777

FW-C557

-

-

-

-

-

-

-

-

-

OFF

ON

OFF

ON

OFF

OFF

-

FW-C577

OFF

OFF

OFF

OFF

OFF

OFF

OFF

Table 2

Y

No Display shows

and switch all LEDs off, with

2/3 deflection on VU meter Right

& 2/3 deflection on VU meter Left.

FW-C777
FW-M777

-

-

-

-

OFF

ON

OFF

OFF

9

Button pressed?

Y

N

ON

OFF

Display shows "ADC3 Value"

for ADC3

(Input Line - IoAmNTC)

9

Button pressed?

Y

ADC Test is used for checking the
ADC inputs to the microprocessor.

The display shows an ADC value
between 0 and 255 for an input
signal between 0 and 5V.

N

Various

other Tests

ON

OFF

ON

OFF

ON

OFF

ON

OFF

OFF

OFF

TEST

EEPROM TEST A test pattern will be sent to the EEPROM.

EEPROM FORMAT
TEST

DEMO TOGGLE

ROTARY
ENCODER TEST

MICRONAS
FIRMWARE
VERSION

LEAVE SERVICE
TEST PROGRAM

Activated with

R

to Exit

9

Q

^^ MAX (WOOX 2)

Rotary Volume

Knob

USB PC LINK

9

to Exit

Disconnect
mains cord

ACTION

"PASS" is displayed if the uProcessor read back the test pattern
correctly, otherwise "FAIL" will be displayed.

Load default data. Display shows "NEW" for 1 second.

Caution! All presets from the customer will be lost!!

Pressing this button will toggle between DEMO ON and DEMO
OFF. The DEMO status will scroll once across the Display.

Display shows value for 2 seconds.
Values increases or decreases until Volume Maximum (VOL
MAX) or Volume Minimum (VOL MIN) is reached.

To read out the Firmware Version of IC UAC3553 on the USB
PC LINK Board.
Display shows "Vxxxx" (xxxx = Firmware Version number).

Mini 2003_FW-C/M 5xx/7xx_Service Test Program (dd wk0306)

3-2 3-2

SERVICE TEST PROGRAM

5DTC CONTROL &
MP3 CD MODULE
TEST

N

(For MP3 set only)

Note : Disc should be available on the tray before entering the Service Test Mode.

DISPLAY

5DTC-Vnn

TI-Vnn

TI BUS

TI SLD I

TI SLD O

TI FOC

MESSAGE

OKAY

-

-

-

BUS OK

-

-

FOC OK

** Choose

level

by pressing

Q

R

CD

Button pressed?

Y

STEP

1

MP3CD’02

2

**3

**4

**5

**6

**7

ERROR

5DTC-ER

-

-

BUS ER

-

-

FOC ER

ACTION

Version of the 5DTC control software (nn = Version Number).

Indicates the module used.

Version of the MPEG software (nn = Version Number).

Communication test between the Main uP and CD Module

CD SLEDGE MOTOR is moved in.

CD SLEDGE MOTOR is moved out.

FOCUS SERVO Test.

Press

9

to exit

To start service test program

& AUX

hold

™

depressed while

plugging in the mains cord

Display shows the

ROM version

"S-Vyy"

(Main menu)

SERVICE PLAY MODE
(For non MP3 set only)

STANDBY ON

Button pressed?

Set is in Service PLAY Mode

Button pressed?

Display shows "5DTC-Vnn" -

Version of 5DTC control software

(nn = Version Number).

DTC works as in normal operation.

In case of failures, error

codes according to Table 3A and

Table 3B will be displayed.

The Service Play Mode is intended
to detect and identify the failures
in the CD Mode.

In this mode the DTC works as in
normal operation. The electronics
will still function even when an error
is detected so that repair activities
can be carried out.

S refers to Service Mode

V refers to Version

yy refers to Software version number of the uProcessor
(counting up from 01 to 99)

N

Y

CD

Y

N

GAME PORT

TEST

Choose desired

background source

by pressing button

" MIX-IT "

GAME

Button pressed?

Y

Display shows "GAME PORT"

MIX-IT

Button pressed?

Y

STEP

DISPLAY

(SCROLL ONCE)

MIX-CD

1

MIX-TU

2

MIX-USB

3

MIX-AUX

4

N

N

ACTION

Select CD as background sound source. Press PLAY to play the track.

Select TUNER as background sound source.

Select PC-LINK (for set with PC-LINK) as background sound source.
Press PLAY to play the track.

Select AUX as background sound source.

Error code

E1000

E1001

E1002

E1003

E1005

Error Description

Focus Error
Triggered when the focus cannot be found within a certain time when starting up the CD, or if the focus
is lost for more than a certain time during playing of CD.

Radial Error
Triggered when the radial servo is off-track for a certain time during playing of CD.

Sledge In Error
The sledge did not reach its inner position (inner-switch is still close) before approximately 6 seconds
have passed by. Inner-switch or sledge motor problem.

Sledge Out Error
The sledge did not come out of its inner position (inner-switch is still open) before approximately 250ms
have passed by. Inner-switch or sledge motor problem.

Jump Error
Triggered in normal play when the jump destination could not be found within a certain time.

Table 3A

Error code

E1006

E1007

E1008

E1020

E1061

E1079

MIX-OFF

5

No mixing.

Disconnect mains cord to exit

Error Description

Subcode Error
Triggered when a new subcode was missing for a certain time during playing of CD.

PLL Error
The Phase Lock Loop could not lock within a certain time.

Turntable Motor Error
Generated when the CD could not reached 75% of speed during start-up within a certain time. Disc
motor problem.

Focus Search Error
The focus point has not been found within a certain time.

The tray could not enter the inside position and is opening again. This can happen if the tray is blocked
such that it cannot go fully inside, or if the 5DTC control module is defective and never closes.

The tray could not reach the outside position and is stopped at its blocked position. This can happen if
the tray is blocked such that it cannot go fully outside, or if the 5DTC control module is defective and
never opens.

Table 3B

Mini 2003_FW-C/M 5xx/7xx_Service Test Program (dd wk0306)

SET BLOCK DIAGRAM

4-1

4-1

AUX 640mV

D

D

GAME
PORT

GAME 310mV

5DTC

M

DIG

TUNER

PC-LINK

SA_OUT

2.1V

Attn

-8.5 dB

75 ohm

Vpp 0.5V

DIG
OUT

Game

A

DIG

+12V_A

MIC

COAX1 (FROM 5DTC)

DIG

-VKK

LOW_PW_SPLY

-CMOS
REG.

+5V

REG.

-CMOS

-9V

A

+5V6

CON

NOTE :

MAIN SIGNAL PATH

MEASUREMENTS ARE IN AUX MODE :

LEVELS AT MAX VOL

XX mV
YY dBA

S/N AT 500mW

ZZ dB

HEADROOM (1% THD) WRT TO LEVEL AT MAX VOL

A

A

A

Line Out

500mV

+9V1

REG.

A

VREF

Mute_SW
Mute_SW_FR

DPL/
IS
Interface

Audio
Signal
Proc.

200mV
76dBA
16dB

H/P Amp

2.50V
85dBA

3dB

A

-Vkk

A

A

AD

Mute
CCT

A

-Vkk
Mute2

FIS or
SIS Filter
CCT

From other

A

Chan.

Mute1

SUBWOOFER

CCT

Mute
CCT

A

Mute_SW_FR

A

A

S/W OUT

1.90V
67dBA
3dB

H/P

A

A

650mV
78dBA

3.2dB

0.8V
86dBA

3.5dBA

900mV

H/P

250mV

A

125mV

HEF

4052

A

125mV

A

A

From other
Chan.

D

(Blue Strip)

(wOOx)

(BassTreble)

Block Diagram_3139 119 36101 dd wk0310

SET WIRING DIAGRAM

VU Meter

Housing

Left

VU Meter

( 1107-C )

1

HR 3p/220/3p OE

(37301)

1

1830

HM 3p

GND_D

VUmeter

VU Meter

Right

( 1107-D )

1

VU Meter

Housing

Right

T136

T135

Hot Melt

1811

2p EH-S

1

GND

Left

GND_D

+5V6

VUmeter

1810

HM 3p

HR 3P/220/3P OE

(37301)

GND_D

1405

1

1406

GND_D

EH-S 3P EH 3p-S

+5V6

FFC 5p Vertical

15

1

FFC 5p Hor.

+5V6

+5V6

Power

( 1107-E )

GND

1831

2p EH-S

8416

HR 2p/100/2p OE
(37131)

Hot Melt

T151

T150

8401
HR 2p/100/2p OE
(37131)

5DTC Key
( 1101-B )

DTC5Lit

DTC3Lit

DTC4Lit

DTC2Lit

1850

FFC 8p Horizontal

1

8404
FFC AD 08p
300 Fold C
(102511)

8

1404

FFC 8p Vertical FFC 10p Vertical

DTC2Lit

DTC3Lit

DTC1Lit

DTC4Lit

Key_0

GND_B

Receiver

( 1107-H )

+5V6_Con

1

1

IR Eye

1407

8410
FFC AD 5p 180
Fold C
(102501)

1880

+L

GND

ECO

5DTC / 3CDC

DTC1Lit

GND_D

GND-B

Key_0

1857

HM 2p

8

HR 02P/280/02P OE
(37181)

1

1403

EH 2p

GND-B

DTC5Lit

Key_0

GND_D

Front Display / uP

( 1101-A )

uAC_IRQ

Gnd

uAC_READY

FFC 8p Vertical

1

1

uAC_IRQ

1409

EH-S 3p

HR 3p/280/3p OE
(37311)

1860

HM

VS

Out

( 1105 )

1

1402

GND

Key1

Key2

+5V6

GND-B

GND

IIC_CLK

+F

IIC_DATA

IIC_SUSP

1408

8

8412
FFC AD 08p 140
(35030)

1703

FFC 8p Horizontal

+F

GND

IIC_CLK

IIC_DATA

uAC_READY

+A
TRAY_I2C_SDA
TRAY_I2C_SCL
TRAY_IRQ
CD_PORE
uP_FRAME
uP_CLK
GND_D_CD
uP_DATA

Front Control

( 1107-A )

Key2

+5V6

GND-B

Key1

FFC 10p Horizontal

1

8405
FFC AD 10p 120
(35280)

10

Vol_A

Vol_B

SRData1

LEDShStr

LEDShClk

TRAY_I2C_SCL

TRAY_I2C_SDA

N.C

TU_STEREO

1400

FFC 9p Horizontal

1

8

N.C

IIC_SUSP

USB PC LINK

( 1104 )

GND_A_CD

+A
TRAY_I2C_SDA
TRAY_I2C_SCL
TRAY_IRQ
CD_PORE
CD_RAB
CD_SILD
GND_D_CD
CD_SICL

TI

4-2

LEDShClk

ShData

GND

LEDShStr

Vol_B

Vol_A

1600

1401

NTC

GND_D_I2C

I2C_DATA
I2CCLOCK

GND_D

+5V6_CON

+12V_M

+5V6

-Vkk
F1
F2

CDRAB

TRAY_IRQ

GND_D_CD

CDPORE

CDSILD
CDSICL

9

FFC AD 9p 340

(35400)

N.C
N.C

GND_A

USB_L

+12V_A

USB_R

N.C

8901
SRA 1P/180/1P STO-8
(102631)

CD_Left

CD_Right

+5V_CD

GND_M

5DTC

GM_RIGHT

GND_A

GM_LEFT

GM_L

GND_A

+12V

GM_R

EN22

USB_LIT

GND-B

EN11

1603

A22

HM

A11

1

HR 2p/100/2p OE
(37131)

USB

1

LED
( 1107-F )

8408

FFC AD 19p 280
(102491)

FFC 19p Horizontal

19

8413

8415

1

FFC AD 07p 280

1702

(34600)

FFC 7p Horizontal

1

8417

1824

FFC AD 15p 280
(36150)

FFC 15p Horizontal

15

1

HM

1604

1

1602

FFC 8p Horizontal

1850

2p EH-T

HR 03p/80/03p OE
(37251)

8407

(34920)

FFC BD 8p 220

1

1405

19

1

9

1

7

1

1692

FFC 8p Horizontal

NTC
GND_D_I2C
I2C_DATA
I2CCLOCK
GND_D
+5V6_CON
+12V_M
+5V6

1401

-Vkk
F1

F2

CDRAB

FFC 19p Vertical

FFC 16p Vertical

TRAY_IRQ
TRAY_I2C_SCL
GND_D_CD
TRAY_I2C_SDA
CDPORE
CDSILD
CDSICL

TU_STEREO
TU_CLK
TU_DATA
TU_ENAB
GND_A_TU

1402

SA_LEFT
SA_RIGHT
PWR_DN

FFC 9p Vertical

L_PWR_CTRL
GND

N.C
N.C
GND_A
USB_L

1531

+12V_A
USB_R

FFC 7p Vertical

N.C

1522 1523

1525

1

1525

1523

1522

FFC 9p Vertical

FFC 19p Vertical

FFC 15p Vertical

9

15

19

CD_SH_DATA
CD_SH_CLK
CD_SH_STR

GND_D_CD
SW_INFO

SICL
SILD
DSA_STB / GND_D

CD_Left
GND_A_CD
CD_Right
+5V_CD
GND_M
+12V_M
TRAY_I2C_SDA
TRAY_I2C_SCL
TRAY_IRQ
CDPORE
CDRAB
CDSILD
GND_D_CD
CDSICL
GND_D_CD
COAX1
COAX2
SHIELD
GND_D_COAX

Power Booster In

( 1102-A )

SW_INFO
CD_SH_STR
CD_SH_CLK
SICL
CD_SH_DATA
SILD
GND_D_CD
CDPORE
GND_D_CD

1501

AF11

# Power Booster Out

AUX IN

LINE OUT

15041

LOW_PWR_CTRL

VCD_ON/CDR_ON

# 1604

AMP_LEFT

GND_AA

AMP_RIGHT

NTC

PWR_DN

CLIPPING

AMP_ON

-VKK

AMP_CS_DC

DVD_ON

LOW_PWR_SPLY

OUT

SUBWOOFER

1691 1801

1206

FFC 11p Vertical

F1
F2

+12V_A

GND_A

+12V_M

GND_M

+5V6

GND_D

5V_VCD

TU_LEFT

TU_RIGHT

TU_ENAB
TU_DATA

TU_STEREO

HP_LEFT

HP_RIGHT

HP_DET

+12V_A

MIC_DET

SMF 1P/090/1P STO-8

DIGITAL OUT

COAX

1203

1201

1205

FFC 13p Vertical

FFC 12p Vertical

1204

1202

EH-T 7p

7

GND_A

+12V_A

TU_CLK

GND_A

MIC

GND_A

8902

(35531)

1

*8300

FFC AD 11p 220

(35351)

FFC 14p Vertical

FFC AD 12p 220

*FFC AD 13p 220

11
12
13
14

1

8201

*8301

HR 07p/220/07p HR

(39031)

EH-T 8p

*HR 08p/220/08p HR

( For VCD only )

8

1

1520

FFC AD 08p 180 (15)

(102481)

FFC 8p Vertical

8

1

1603

4

FFC 4p Vertical

1

# 1503

FFC 4p Vertical

4

Game Port

( 1107-G )

1

1259/1260/1261 (11p/12p/13p)

8202

or

or

1262/1263 (7p/8p)

or

8601

8501

FFC BD 04p 180

(33940)

FFC 4p Vertical

GM_LEFT
GND_A

1893

3p EH-S

GM_RIGHT

1

AMP_LEFT
GND_AA
AMP_RIGHT
NTC
LOW_PWR_CTRL
PWR_DN
CLIPPING
AMP_ON

-VKK

1259/1260/1261

F1

FFC 11p/12p/13p Vertical

F2
AMP_CS_DC
VCD_ON

14

DVD_ON

1

LOW_PWR_SPLY
+11V_A

GND_A
+11V_M
GND_M
+5V6

1262/1263

EH-T 7p/8p

GND_D
5V_VCD

8

*1310 (8p)

1

TU_LEFT
GND_A_TU
TU_RIGHT
+12V_A

1120

TU_ENAB
TU_DATA
TU_CLK

FFC 8p Vertical

TU_STEREO

4

1840

GND_A

HP_LEFT

HP_RIGHT

Headphone

( 1107-B )

CVBS

GND_D

1892
1891
1890

LS

1321

*1307

L/R + Supply Amp.

* Power Board

( 1106-1002 )

H/P

1

1841

HP_DET

4-2

HR 2P/400/2P OE

1

(37201)

HM

1894

CVBS
L
R

*1302

1250

A1

B1
GND_D
GND_D

B2

A2

+D

GND
+D2

-VKK

PWR_DN

NTC

L_PWR_CTRL

L_PWR_S

TUNER

ECO6

( 1103 )

8903
SMF 1P/220/1P STO-8

(102641)

1250

F1
F2

+FAN

GND

Video Cinch

Out

1

1330

# 1330

EH-T 4p

*1308

1251

1

1251

EH-T 6p

EH-T 9p

1252

1252

FFC 7p Vertical

*1304

1

1300

(1102-B)

1800

2p EH-T

SMF 1P/280/1P STO-

(102621)

1

*1200

HR 04p/340/04p HR

8906

HR 06p/340/06p OE

8909

HR 09p/340/09p OE

*1205

HR 06p/400/06p HR

1

8203

*8204

FFC AD 07p 340
(35011)

2p EH-T

8809

FAN

MOTOR

1803

1

VIDEO OUT

(CVBS)

8

1315

EH-T 4p

MATRIX SURROUND

*1203

1913

1912

A1
B1
GND_D
GND_D

1912

6p Dipmate

B2

1913

A2

9p Dipmate

+D
GND
+D2

1914

-VKK

1

F1
F2
PWR_DN

1914

NTC
L_PWR_CTRL

FFC 7p Vertical

L_PWR_S

*1209

LS SL/SR

( Only for FW-C720 )

Mains Board
( 1106-1001 )

* For PWR2001 Module (30-70W)

Version only.

# Provision.

Power Booster Module

For Mini 2003 FW-C799

Wiring Diagram_3139 119 36091 dd wk0310

5-1 5-1

FRONT CONTROL BOARD

HEADPHONE BOARD - COMPONENT
LAYOUT

This assembly drawing shows a summary of all possible versions. For components
used in a specific version see schematic diagram and respective parts list.

3139 113 3513 pt4 dd wk0310

HEADPHONE BOARD - CIRCUIT DIAGRAM

1840 C1 1841 B3

1842 A3 2841 A2 2843 A2 2844 A3 5840 B2 5841 B2 5842 A3 9840 A3

HEADPHONE BOARD - CHIP LAYOUT

This assembly drawing shows a summary of all possible versions. For components
used in a specific version see schematic diagram and respective parts list.

3139 113 3513 pt4 dd wk0310

TABLE OF CONTENTS

Headphone part - Layout & Circuit diagram.................... 5-1

Control part - Component Layout .................................... 5-2

Control part - Chip Layout ............................................... 5-3

Control part - Circuit diagram .......................................... 5-4

ECO Power part - Layout & Circuit diagram ................... 5-5

Game Port part - Layout & Circuit diagram ..................... 5-5

VU Meter (Left) part - Layout & Circuit diagram ............. 5-6

VU Meter Housing (Left) part - Layout & Circuit ............. 5-6

VU Meter (Right) part - Layout & Circuit diagram ........... 5-7

VU Meter Housing (Right) part - Layout & Circuit ........... 5-7

IR Eye part - Layout & Circuit diagram ........................... 5-8

USB LED part - Layout & Circuit diagram ....................... 5-8

Electrical parts list............................................................ 5-9

HEADPHONE

A

B

HP_DET

HP_RIGHT

C

HP_GND

HP_LEFT

123

# 9840

5842

2u2

HP

2844

100n

9

7

8

4

5

6

# : Provision

Note : Some values may varies, see respective

1

2

3

HP

parts list for correct value.

1842

RT-01T1

1841
TC38

To AF11 Board

1840

1

2

3

4

FE-BT-VK-N

5840

HP

2u2

5841

2841

22n

2843

22n

2u2

A

B

C

3139 118 56720...8239_210_94764 for 3513 pt4 dd wk0310

123

CONTROL BOARD - COMPONENT LAYOUT

5-2

5-2

This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.

3139 113 3513 pt4 dd wk0310

CONTROL BOARD - CHIP LAYOUT

5-3

5-3

This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.

3139 113 3513 pt4 dd wk0310

CONTROL BOARD - CIRCUIT DIAGRAM

5-4 5-4

123456789101112

CONTROL

1602

A

1

2

3

4

5

GND_A

6

7

8

B

FE-ST-VK-N

C

4K7

3709

EN22

D

7602

BC847B

GND_A

100p

GND_A

E

KEY1

KEY1

F

KEY2

KEY2

1650

GND_B

G

From Front Display Board

FE-ST-VK-N

H

1600

1

2

3

4

5

6

7

8

9

10

I

# : Provision

Note : Some values may varies, see respective parts list for correct value.

3651

1K

GND_A

+12V_A

EN11

A22

3652

A11

1K

EN11 A22 A11

3653

EN2 E N1 A2 A1

47K

2633

BC847B

GND_A

3663

150R

1655

3664

220R

CD

GND_B

3674

150R

3675

220R

1659

NEXT

PREV

GND_B

GND_B

Gnd

VOL_A

VOL_B

2612

4u7

BC817-25

GND_A

2614

4u7

BC817-25

7608

7610

3685

3686

1K

2K2

1K

2K2

BC817-25

3629

GND_A

BC817-25

3684

7607

7609

820p

2637

2

1K

3628

GND_A

EN22

2638

820p

1K

3683

GND_A GND_A

4K7

3657

100p

3637

47K

2634

7603

GND_A GND_A GND_A

3665

270R

1652

TUNER

GND_B

3676

270R

1658

STOP

GND_B

4600

3636

470R

1653

GND_B

1657

GND_B

# 2615

3666

390R

PC LINK/GAME

GND_B

3677

390R

S_fwd

GND_B

5602

2u2

16V100u

1654

1656

7604

BC847B

GND_A

3667

560R

AUX/GAME

3678

560R

S_back

+5V6

3658

1669

1675

GND_B

4K7

3655

47K

2635

100p

MIX IT

IS/DBB

3669

1K2

1662

WOOX1

1661

GND_B

3680

1K2

DSC

GND_BGND_B

3668

820R

3679

820R

GND_BGND_B

Gnd

3660

8

9

EWCY8AF20A24

7605

BC847B

GND_A

3670

1K8

1666

WOOX2/MAX

3708

1K8

1660

VEC

74

6

1

3

5

GND_A

20K

+12V_A_B

4K7

3659

3656

47K

100p

2636

3671

2K7

1664

WOOX3

GND_B

GND_B

3681

2K7

1674

DIM/RDS/NEWS

GND_B GND_B

+12V_A_B

GND_A

1692

1673

GND_A

2611

3672

4K7

GAME SOUND

3682

4K7

CLK/TIMER

LEDShClk

2645

2u2 50V

2647

47u 35V

2646

2u2 50V

16V22u

1651

GND_B

1672

GND_B

100n

3647

470R

2648

7

4

6

PLAY

PROG

OUTL

SVRR

OUTR

VCC

GND_A

GND

+12V_A

8

VCC

5

2623

GND_B

2624

GND_B

ShData

7620

TDA8579T

INL+

IN-

INR+

100p

100p

1600 H1
1602 A1
1603 F12
1604 B8

A

B

C

D

E

F

G

H

1650 F2
1651 E6
1652 E2
1653 E3
1654 F3
1655 F2
1656 F3
1657 F3
1658 F2
1659 F2
1660 F5
1661 F4
1662 E4
1664 F5
1666 F5
1669 E4
1672 F6
1673 F5
1674 F5
1675 F4
1691 B11
1692 E5
2611 D6
2612 A2
2614 B2
2615 H3
2616 D9
2617 G9
2620 C8
2621 B12
2622 B12
2623 E7
2624 F7
2625 D10
2626 D11
2627 D9
2628 G10
2629 G11
2630 I9
2631 H9
2632 H9
2633 D2
2634 D3
2635 D4
2636 D5
2637 A4
2638 B4
2640 A7
2641 B7
2642 A7
2643 B7
2644 A7
2645 A6
2646 B6
2647 A6
2648 A6
3628 A4
3629 A3
3630 H11
3636 H3
3637 D3
3638 B8
3647 C6
3651 A2
3652 B2
3653 D2
3655 D4
3656 D5
3657 D2
3658 D4
3659 D5
3660 A5
3661 B12
3662 B12
3663 E2
3664 E2
3665 E3
3666 E3
3667 E4
3668 E4
3669 E4
3670 E5
3671 E5
3672 E6
3674 F2
3675 F2
3676 F3
3677 F3
3678 F4
3679 F4
3680 F4
3681 F5
3682 F6
3683 B4
3684 B3
3685 A3
3686 B3
3689 C8

I

3690 D8
3691 D8
3692 D9
3695 H8
3696 E12
3697 E12

Gnd

3661

2621

Gnd

1

2

6626

6627

6628

1603

+5V6

10K

10K

3662

10n

10n

2622

Gnd

+5V6

3696

470R

470R

3697
3698

470R

AUX

Gnd

HR

USB LED

# 2640

220n
2642

1

220n

2644

2

22u35V

2643

3

220n

# 2641

220n

GND_A

100R

3638

HR

3

2

1

1604

VOL_A

VOL_B

1691

EC12

1A3

B

C

2

4

5

Gnd

+5V6

2620

3691

Gnd

10u

3690

10K

10K

7650
BC847B

3689

Gnd

4K7

1n

10K

3692

Gnd

2627

Gnd

2616

1n

Gnd

15

1

3

2

7606

74HC4094D

SRG8

EN1

STB

D1

+5V6

1n

2626

1n

2625

GndGnd

16

NOT FOR ALL VERSION

4

5

6

3699

7

470R

CD

TUNER

PC_LINK

6629

14

13

12

11

270R3701

EN2

EN1

9

10

8

+5V6

SRG8

15

EN1

1

STB

3

2

D1

Gnd

16

100n

2628

2629

100n

6621

6622

3705 220R

220R3710

220R3630

220R

3711

220R3706

3712

220R

6620

Gnd

4

5

6

7

14

13

12

11

Gnd

A2

A1

6623

6631

6624

6632

6625

6633

3702

3703

3704

Gnd

+5V6

180R

180R

180R

GAME_SOUND_2

GAME_SOUND_1

GAME_SOUND_3

WOOX_1

MAX

WOOX_2

MAX

WOOX_3

MAX

9

LEDShStr

5601

2u2

3695

10K

Gnd

2632

2617

1n

220p

Gnd

2631

Gnd

2630

220p

1n

7601

74HC4094D

10

Gnd

8

Gnd

3139 118 56720...8239_210_94754 for 3513 pt4 dd wk0310

3698 E12
3699 E11
3701 F11
3702 G12
3703 G12
3704 G12
3705 G11
3706 H11
3708 F5
3709 D1
3710 H11
3711 H11
3712 H11
4600 H3
5601 G8
5602 H3
6620 G12
6621 G12
6622 G12
6623 H12
6624 H12
6625 H12
6626 E12
6627 E12
6628 E12
6629 E11
6631 H12
6632 H12
6633 H12
7601 G10
7602 D1
7603 D2
7604 D4
7605 D5
7606 D10
7607 A3
7608 A3
7609 B3
7610 B3
7620 A7
7650 C8

123456789101112

5-5

5-5

ECO POWER BOARD - COMPONENT
LAYOUT

This assembly drawing shows a summary of all possible versions. For components
used in a specific version see schematic diagram and respective parts list.

3139 113 3513 pt4 dd wk0310

ECO POWER BOARD - CIRCUIT DIAGRAM

ECO POWER BOARD - CHIP LAYOUT

This assembly drawing shows a summary of all possible versions. For components
used in a specific version see schematic diagram and respective parts list.

3139 113 3513 pt4 dd wk0310

GAME PORT BOARD - COMPONENT
LAYOUT

This assembly drawing shows a summary of all possible versions.
For components used in a specific version see schematic diagram
and respective parts list.

GAME PORT BOARD - CHIP LAYOUT

This assembly drawing shows a summary of all possible versions.
For components used in a specific version see schematic diagram
and respective parts list.

1880 A1 1881 B2 2880 A2 3880 B2 3881 A3

123

ECO POWER

FE-ST-VK-N

1880

A

+5V6

+L

Gnd_supply

Key0

Gnd_key

1

2

3

4

5

1881

B

6880

1N4148

3880

6880 A2 6881 B2 7880 B3

4u7

3881

2880

820R

BC857B
7880

47K

6881

A

B

3139 113 3513 pt4 dd wk0310

GAME PORT BOARD - CIRCUIT DIAGRAM

1890 A3
1891 B4

1892 B3
1893 A1

1894 C1
1897 A4

2890 C4
2891 B2

2892 B3
2894 A2

2895 A3
2896 B4

1234

GAME PORT

A

EH-S

1893

1

2

3

3891

10K

3890

10K

B

2

1

HR 1894

C

2894

2891

2897 B4
3890 A2

3892

1K2

680p

3893

1K2

680p

2895

2892

3891 A2
3892 A3

470p

470p

3893 B3

1890
YKC21-3826

2

1

2

1

1892
YKC21-3564

2

1

GND_video

3139 113 3513 pt4 dd wk0310

1897

3

1891

100p

3

YKC21-4503N

2890

3

RT-01T1

2896

220n

100p

A

2897

B

C

Note : Some values may varies, see respective parts list for correct value.

123

3139 118 56720...8239_210_94794 for 3513 pt4 dd wk0310

Note : Some values may varies, see respective parts list for correct value.

1234

3139 118 56720...8239_210_94824 for 3513 pt4 dd wk0310

5-6 5-6

VU METER (LEFT) BOARD - COMPONENT LAYOUT

This assembly drawing shows a summary of all possible versions. For
components used in a specific version see schematic diagram and respective

3139 113 3513 pt4 dd wk0310

VU METER (LEFT) BOARD - CHIP LAYOUT

parts list.

VU METER (LEFT) BOARD - CIRCUIT DIAGRAM

1810 C1
1811 D4
2810 D2

2811 D3
2812 C2
2813 A2

2814 D3
3811 C2
3812 D2

3813 D3
3814 D3
3815 C2

3816 B3
3817 B2
3818 B3

3819 B2
3820 B3
3821 A3

1234

VU METER (LEFT)

A

B

To Front Display Board

C

1810

HR

1

VUMeter

2

3

D

+5V6

Vu_cntl

2813

Gnd

3824

220R

2812

Gnd

3811

4K7

16V

47u

35V

4u7

Gnd

2810

100p

+5V6

7811
BC847B

470R

470R

470R

3812

3820

1K2

3819

3818

4K7

3817

3816

1K2

3815

7810
BC847B

3813

1K

100K

2811

3822 A3
3823 A4
3824 A2

6812

Gnd

Vu_cntl

2814

4u7 25V

3821

3814

8K2

6812 A3
6813 A3
6814 A4

330R

7812

BC847B

4u7 25V

6815 D3
7810 C2
7811 A2

3822

330R

6813

7813
BC847B

Gnd

Gnd

+5V6

To VU Meter Housing (Left) Board

6815

1N4148

3823

6814

7812 B3
7813 B4
7814 B4

330R

7814
BC847B

1811

1

2

EH-S

A

B

C

D

This assembly drawing shows a summary of all possible versions. For
components used in a specific version see schematic diagram and respective
parts list.

3139 113 3513 pt4 dd wk0310

Note : Some values may varies, see respective parts list for correct value.

3139 118 56720...8239_210_94814 for 3513 pt4 dd wk0310

1234

VU METER HOUSING (LEFT) BOARD - COMPONENT LAYOUT & CIRCUIT DIAGRAM

5900 A2

12

VU METER HOUSING (LEFT)

To VU Meter (Left) Board

5900

AA

12

Vu_Gnd Vu_signal

3139 113 3513 pt4 dd wk0310

3139 118 56720...8239_210_94854 for 3513 pt4 dd wk0310

P-66SI

12

5-7

5-7

VU METER (RIGHT) BOARD - COMPONENT LAYOUT

This assembly drawing shows a summary of all possible versions. For
components used in a specific version see schematic diagram and respective

3139 113 3513 pt4 dd wk0310

VU METER (RIGHT) BOARD - CHIP LAYOUT

parts list.

VU METER (RIGHT) BOARD - CIRCUIT DIAGRAM

1830 C1
1831 D4
2830 D2

2831 D3
2832 C2
2833 A2

2834 D3
3831 C2
3832 D2

3833 D3
3834 D3
3835 C2

3836 B3
3837 B2
3838 B2

3839 B2
3840 B2
3841 A3

3842 A3
3843 A4
3844 A2

1234

VU METER (RIGHT)

+5V6

16V

2833

A

B

C

D

To Front Display Board

1830

HR

1

2

3

Vu_cntl

VUMeter

+5V6

220R

3831

4K7

3844

Gnd

Gnd

2832

35V 47u

4u7

Gnd

7831

BC847B

470R

470R

470R

2830

100p

3840

1K2

3839

3838

4K7

3837

3835

3836

1K2

3832

7830
BC847B

3833

100K

1K

Gnd

2831

6830

6830 A3
6831 A3
6832 A4

3841

7832

BC847B

Vu_cntl

4u7

330R

3834

8K2

2834

+5V6

Gnd

25V4u7

3842

6831

6835

6835 D3
7830 C3
7831 A2

7833
BC847B

7832 B3
7833 B3
7834 B4

3843

330R

1N4148

330R

6832

7834
BC847B

Gnd

To VU Meter Housing (Right) Board

1

2

1831

EH-S

A

B

C

D

This assembly drawing shows a summary of all possible versions. For
components used in a specific version see schematic diagram and respective
parts list.

3139 113 3513 pt4 dd wk0310

Note : Some values may varies, see respective parts list for correct value.

3139 118 56720...8239_210_94844 for 3513 pt4 dd wk0310

1234

VU METER HOUSING (RIGHT) BOARD - COMPONENT LAYOUT & CIRCUIT DIAGRAM

5901 A2

12

VU METER HOUSING (RIGHT)

To VU Meter (Right) Board

5901

AA

12

Vu_Gnd Vu_signal

3139 113 3513 pt4 dd wk0310

3139 118 56720...8239_210_94864 for 3513 pt4 dd wk0310

P-66SI

12

5-8 5-8

IR EYE BOARD - COMPONENT LAYOUT IR EYE BOARD - CHIP LAYOUT

This assembly drawing shows a summary of all possible versions. For components
used in a specific version see schematic diagram and respective parts list.

3139 113 3513 pt4 dd wk0310

This assembly drawing shows a summary of all possible versions. For components
used in a specific version see schematic diagram and respective parts list.

3139 113 3513 pt4 dd wk0310

IR EYE BOARD - CIRCUIT DIAGRAM

USB LED BOARD - COMPONENT LAYOUT USB LED BOARD - CHIP LAYOUT

This assembly drawing shows a summary of all
possible versions. For components used in a
specific version see schematic diagram and
respective
parts list.

3139 113 3513 pt4 dd wk0310

This assembly drawing shows a summary of all
possible versions. For components used in a
specific version see schematic diagram and

3139 113 3513 pt4 dd wk0310

respective
parts list.

1860 A1 2860 A2 2861 B2 2862 A2 3860 A2

123

IR EYE

1860

A

1

2

3

EH-B

Gnd

100R

3860

Gnd

B

1K

3861

2861

47u

Gnd

2860

47n

2862

2n2

Gnd Gnd

3861 B2 3862 A2 7800 A3

7800

10K

3862

TSOP4836ZC1

VS

OUT

GND

2

GND

A

B

USB LED BOARD - CIRCUIT DIAGRAM

1850 A1 3850 B1 6850 B2

12

USB LED

A

1850

1

2

EH-B

3850

820R

A

LTL-8166FTNN

6850

Note : Some values may varies, see respective

parts list for correct value.

123

3139 118 56720...8239_210_94774 for 3513 pt4 dd wk0310

B

Note : Some values may varies, see respective

parts list for correct value.

B

3139 118 56720...8239_210_94784 for 3513 pt4 dd wk0310

12

5-9

5-9

ELECTRICAL PARTS LIST - FRONT CONTROL BOARD

MISCELLANEOUS
1600 4822 265 11208 Flex Connector 10P
1602 4822 265 11535 Flex Connector 8P
1650 4822 276 13775 Tact Switch
1651 4822 276 13775 Tact Switch
1652 4822 276 13775 Tact Switch
1653 4822 276 13775 Tact Switch
1654 4822 276 13775 Tact Switch
1655 4822 276 13775 Tact Switch
1656 4822 276 13775 Tact Switch
1657 4822 276 13775 Tact Switch
1658 4822 276 13775 Tact Switch
1659 4822 276 13775 Tact Switch
1660 4822 276 13775 Tact Switch
1661 4822 276 13775 Tact Switch
1666 4822 276 13775 Tact Switch
1669 4822 276 13775 Tact Switch
1672 4822 276 13775 Tact Switch
1673 4822 276 13775 Tact Switch
1674 4822 276 13775 Tact Switch
1675 4822 276 13775 Tact Switch
1691 2422 129 16708 Rotary Encoder 24P
1692 4822 276 13775 Tact Switch
1840 4822 267 10733 Flex Connector 4P
1841 4822 265 11529 Headphone Socket
1880 4822 267 10958 Flex Connector 5P
1881 4822 276 13775 Tact Switch
1890 4822 265 10913 Cinch Socket - G/Port Audio R
1891 2422 026 05434 Cinch Socket - G/Port Audio L
1892 4822 267 31996 Cinch Socket - G/Port Video

CAPACITORS
2611 4822 124 81151 22uF 50V
2612 4822 124 22726 4,7uF 35V
2614 4822 124 22726 4,7uF 35V
2616 5322 126 11578 1nF 10% 50V
2617 5322 126 11578 1nF 10% 50V
2620 4822 124 11947 10uF 20% 16V
2621 5322 126 11583 10nF 10% 50V
2622 5322 126 11583 10nF 10% 50V
2623 2020 552 94427 100pF 5% 50V
2624 2020 552 94427 100pF 5% 50V
2625 3198 016 31020 1nF 25V
2626 3198 016 31020 1nF 25V
2627 3198 016 31020 1nF 25V
2628 2238 586 59812 100nF 50V
2629 2238 586 59812 100nF 50V
2630 3198 016 31020 1nF 25V
2631 4822 126 13883 220pF 5% 50V
2632 4822 126 13883 220pF 5% 50V
2633 2020 552 94427 100pF 5% 50V
2634 2020 552 94427 100pF 5% 50V

2635 2020 552 94427 100pF 5% 50V
2636 2020 552 94427 100pF 5% 50V
2637 3198 016 38210 820pF 25V
2638 3198 016 38210 820pF 25V
2810 2020 552 94427 100pF 5% 50V
2811 4822 124 12312 4,7uF 20% 16V
2812 4822 124 22726 4,7uF 35V
2813 4822 124 81286 47uF 20% 16V
2814 4822 124 12312 4,7uF 20% 16V
2830 2020 552 94427 100pF 5% 50V
2831 4822 124 12312 4,7uF 20% 16V
2832 4822 124 22726 4,7uF 35V
2833 4822 124 81286 47uF 20% 16V
2834 4822 124 12312 4,7uF 20% 16V
2841 4822 126 14494 22nF 10% 25V
2843 4822 126 14494 22nF 10% 25V
2844 2238 586 59812 100nF 50V
2860 4822 124 40433 47uF 20% 25V
2861 4822 126 14238 2,2nF 50V
2862 3198 017 34730 47nF 16V
2880 4822 124 40769 4,7uF 20% 100V
2891 3198 016 36810 680pF 25V
2892 4822 126 13881 470pF 5% 50V
2894 3198 016 36810 680pF 25V
2895 4822 126 13881 470pF 5% 50V
2896 2020 552 94427 100pF 5% 50V
2897 2020 552 94427 100pF 5% 50V

RESISTORS
3628 4822 051 30102 1k 5% 0,062W
3629 4822 051 30102 1k 5% 0,062W
3630 4822 051 30221 220R 5% 0,062W
3636 4822 051 30471 470R 5% 0,062W
3637 4822 117 12925 47k 1% 0,063W
3647 4822 051 30471 470R 5% 0,062W
3651 4822 051 30102 1k 5% 0,062W
3652 4822 051 30102 1k 5% 0,062W
3653 4822 117 12925 47k 1% 0,063W
3655 4822 117 12925 47k 1% 0,063W
3656 4822 117 12925 47k 1% 0,063W
3657 4822 051 30472 4k7 5% 0,062W
3658 4822 051 30472 4k7 5% 0,062W
3659 4822 051 30472 4k7 5% 0,062W
3660 4822 101 11904 POTM 20KX2 20% 0,025W
3661 4822 051 30103 10k 5% 0,062W
3662 4822 051 30103 10k 5% 0,062W
3663 4822 051 30151 150R 5% 0,062W
3664 4822 051 30221 220R 5% 0,062W
3665 4822 051 30271 270R 5% 0,062W
3666 4822 051 30391 390R 5% 0,062W
3667 4822 051 30561 560R 5% 0,062W

ELECTRICAL PARTS LIST - FRONT CONTROL BOARD

3668 4822 117 12968 820R 5% 0,62W
3669 4822 117 11817 1k2 1% 1/16W
3670 4822 117 12903 1k8 1% 0,063W
3671 4822 051 30272 2k7 5% 0,062W
3672 4822 051 30472 4k7 5% 0,062W
3674 4822 051 30151 150R 5% 0,062W
3675 4822 051 30221 220R 5% 0,062W
3676 4822 051 30271 270R 5% 0,062W
3677 4822 051 30391 390R 5% 0,062W
3678 4822 051 30561 560R 5% 0,062W
3679 4822 117 12968 820R 5% 0,62W
3680 4822 117 11817 1k2 1% 1/16W
3681 4822 051 30272 2k7 5% 0,062W
3682 4822 051 30472 4k7 5% 0,062W
3683 4822 051 30102 1k 5% 0,062W
3684 4822 051 30102 1k 5% 0,062W
3685 4822 051 30222 2k2 5% 0,062W
3686 4822 051 30222 2k2 5% 0,062W
3689 4822 051 30472 4k7 5% 0,062W
3690 4822 051 30103 10k 5% 0,062W
3691 4822 051 30103 10k 5% 0,062W
3692 4822 051 30103 10k 5% 0,062W
3695 4822 051 30103 10k 5% 0,062W
3701 4822 051 30271 270R 5% 0,062W
3702 4822 051 30181 180R 5% 0,062W
3703 4822 051 30181 180R 5% 0,062W
3704 4822 051 30181 180R 5% 0,062W
3705 4822 051 30221 220R 5% 0,062W
3706 4822 051 30221 220R 5% 0,062W
3708 4822 117 12903 1k8 1% 0,063W
3709 4822 051 30472 4k7 5% 0,062W
3710 4822 051 30221 220R 5% 0,062W
3711 4822 051 30221 220R 5% 0,062W
3712 4822 051 30221 220R 5% 0,062W
3811 4822 051 30472 4k7 5% 0,062W
3812 4822 116 52234 100k 5% 0,5W
3813 4822 051 30102 1k 5% 0,062W
3814 4822 117 12902 8k2 1% 0,063W
3815 4822 051 30471 470R 5% 0,062W
3816 4822 117 11817 1k2 1% 1/16W
3817 4822 116 83883 470R 5% 0,5W
3818 4822 116 52283 4k7 5% 0,5W
3819 4822 051 30471 470R 5% 0,062W
3820 4822 117 11817 1k2 1% 1/16W
3821 4822 116 52219 330R 5% 0,5W
3822 4822 051 30331 330R 5% 0,062W
3823 4822 051 30331 330R 5% 0,062W
3824 4822 051 30221 220R 5% 0,062W
3831 4822 051 30472 4k7 5% 0,062W
3832 4822 116 52234 100k 5% 0,5W
3833 4822 051 30102 1k 5% 0,062W

3834 4822 117 12902 8k2 1% 0,063W
3835 4822 051 30471 470R 5% 0,062W
3836 4822 117 11817 1k2 1% 1/16W
3837 4822 116 83883 470R 5% 0,5W
3838 4822 116 52283 4k7 5% 0,5W
3839 4822 051 30471 470R 5% 0,062W
3840 4822 117 11817 1k2 1% 1/16W
3841 4822 116 52219 330R 5% 0,5W
3842 4822 051 30331 330R 5% 0,062W
3843 4822 051 30331 330R 5% 0,062W
3844 4822 051 30221 220R 5% 0,062W
3850 4822 117 12968 820R 5% 0,62W
3860 4822 051 30101 100R 5% 0,062W
3861 4822 051 30102 1k 5% 0,062W
3862 4822 051 30103 10k 5% 0,062W
3880 4822 117 12925 47k 1% 0,063W
3881 4822 117 12968 820R 5% 0,62W
3890 4822 051 30103 10k 5% 0,062W
3891 4822 050 21003 10k 1% 0,06W
3892 4822 117 11817 1k2 1% 1/16W
3893 4822 117 11817 1k2 1% 1/16W
4600 4822 051 30008 0R Jumper 0603
4610 4822 051 30008 0R Jumper 0603
4660 4822 051 30008 0R Jumper 0603
4661 4822 051 30008 0R Jumper 0603
4662 4822 051 30008 0R Jumper 0603

COILS & FILTERS
5601 4822 157 62552 Coil 2,2uH 5%
5602 4822 157 62552 Coil 2,2uH 5%
5840 4822 157 62552 Coil 2,2uH 5%
5841 4822 157 62552 Coil 2,2uH 5%
5842 4822 157 62552 Coil 2,2uH 5%

DIODES
6620 4822 130 11589 LED VS LTL-1CHAE
6621 4822 130 11589 LED VS LTL-1CHAE
6622 4822 130 11589 LED VS LTL-1CHAE
6631 4822 130 11589 LED VS LTL-1CHAE
6632 4822 130 11589 LED VS LTL-1CHAE
6633 4822 130 11589 LED VS LTL-1CHAE
6812 9322 178 15676 LED VS LTL-8166FTNN
6813 9322 178 15676 LED VS LTL-8166FTNN
6814 9322 191 85676 LED VS LTL816KETNN
6815 4822 130 30621 1N4148
6830 9322 178 15676 LED VS LTL-8166FTNN
6831 9322 178 15676 LED VS LTL-8166FTNN
6832 9322 191 85676 LED VS LTL816KETNN
6835 4822 130 30621 1N4148
6850 9322 178 15676 LED VS LTL-8166FTNN
6880 4822 130 30621 1N4148

ELECTRICAL PARTS LIST - FRONT CONTROL BOARD

DIODES
6881 9322 167 73676 LED VS LTL-4221NLC-KA

TRANSISTORS & INTEGRATED CIRCUITS
7601 4822 209 15449 74HC4094D
7602 5322 130 60159 BC847B
7603 5322 130 60159 BC847B
7604 5322 130 60159 BC847B
7605 5322 130 60159 BC847B
7606 4822 209 15449 74HC4094D
7607 4822 130 42804 BC817-25
7608 4822 130 42804 BC817-25
7609 4822 130 42804 BC817-25
7610 4822 130 42804 BC817-25
7650 5322 130 60159 BC847B
7800 9322 185 97667 IR Receiver TSOP4836ZC1
7810 5322 130 60159 BC847B
7811 5322 130 60159 BC847B
7812 5322 130 60159 BC847B
7813 5322 130 60159 BC847B
7814 5322 130 60159 BC847B
7830 5322 130 60159 BC847B
7831 5322 130 60159 BC847B
7832 5322 130 60159 BC847B
7833 5322 130 60159 BC847B
7834 5322 130 60159 BC847B
7880 4822 130 60373 BC857B

5-10 5-10

Note : Only the parts mentioned in this list are normal

service spare parts.