Copyright 2003 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.
IC-Data109
10 Spare Parts List115
11 Revision List124
180303
Published by WO 0364 Service PaCEPrinted in the NetherlandsSubject to modificationEN 3122 785 13171
EN 2F22RE AA1.
Technical Specifications, Connections, and Chassis Overview
1.Technical Specifications, Connections, and Chassis Overview
Index of this chapter:
1. Technical Specifications
1. Reception
2. Miscellaneous
2. Connections
1. Front Connections
2. Rear Connections
3. Chassis Overview
1.1Technical Specifications
1.1.1Reception
Tuning system: PLL
Colour systems: PAL B/G,D/K,I
Sound systems: FM/AM-mono
1.2Connections
1.2.1Front Connections
: SECAM B/G,D/K,L/L1
: FM/FM B/G, Czech
: NICAM B/G,D/K,I,L
FRONT VIEW
A/V connections: PAL B/G,D/K,I
: SECAM B/G,D/K,L/L1
: NTSC4.43 (playback
only)
Channel selections: 125 channels
: Full cable, UVSH
Aerial input: 75 ohm, IEC-type
1.1.2 Miscellaneous
Mains voltage: 95 - 264 Vac
Mains frequency: 50 - 60 Hz
Ambient temperature: + 5 to + 45 deg. C
Maximum humidity: 90% R.H.
Power ON dissipation: 28 W typical
Power OFF dissipation: 0.2 W typical
Standby Power dissipation: 0.6 W Typical
Weight: 4 kg
Dimensions (WxHxD): 435 x 100 x 330 mm
Power
L
R
Audio
EXTERNAL 3
Video
S-
Video
IR-Service
IR reciever
(send)
EXTERNAL 4
Menu/OK
Volume
+-
IR-Service
(reciever)
REAR VIEW
CH/PR
-+
Center In
No Function
R
L
Audio out
EXTERNAL 1
EXTERNAL 2
RLPrYPb
Video Audio
External 5
VGA1-in
Figure 1-1 Front and rear connections
PC/MAC
In
(15p)
L
R
L
Monitor
R
VGA2-out
(15p)
out
Mains
~
CL 36532030_016.eps
170403
Technical Specifications, Connections, and Chassis Overview
EN 3F22RE AA1.
Audio/Video - In
1 - Audio L 2.5 V_rms/33 kohm
2 - Audio R 2.5 V_rms/33 kohm
3 - Video CVBS 1 V_pp/75 ohm
4 - Headphone 100 mW/8 ohm
15mW/2 kohm
SVHS - In
1 - Y Ground
2 - C Ground
3 - Y 1 V_pp/75 ohm
4 - C 0.3 V_pp/75 ohm
1.2.2Rear Connections
Aerial - In
1 - IEC-type Coax, 75 ohm
Audio - Out (Constant Level)
1 - Audio L 0.5 V_rms/10 kohm
2 - Audio R 0.5 V_rms/10 kohm
EXT1: SCART - In/Out (RGB, CVBS)
121
CL96532137_056.eps
202
171199
Figure 1-2 SCART connector
1 - Audio - R 0.5 V_rms/1 kohm
2 - Audio - R 0.5 V_rms/10 kohm
3 - Audio - L 0.5 V_rms/1 kohm
4 - Audio Ground
5 - Blue Ground
6 - Audio - L 0.5 V_rms/10 kohm
7 - Blue 0.7 V_pp/75 ohm
8 - CVBS-status 0 - 1.3 V: INT
4.5 - 7 V: EXT 16:9
9.5 - 12 V: EXT 4:3
9 - Green Ground
10 -
11 - Green 0.7 V_pp/75 ohm
12 -
13 - Red Ground
14 - RGB-status Ground
15 - Red 0.7 V_pp/75 ohm
16 - RGB-stat./FBL 0 - 0.4 V: INT
1-RC - in 5 V
2 - Audio L 0.5 V_rms/10 kohm
3 - Audio R 0.5 V_rms/10 kohm
Monitor - Out (Sub-D: RGB+H/V, UART)
1
6
11
5
10
15
CL 16532023_043.eps
210901
Figure 1-7 VGA connector
1 - Red 0.7 V_pp/75 ohm
2 - Green 0.7 V_pp/75 ohm
3 - Blue 0.7 V_pp/75 ohm
4 - Data 2 n.c.
5 - Test Ground
6 - Red Ground
7 - Green Ground
8 - Blue Ground
9-RC
10 - Ground
11 - Data 0 CONFIG_IDENT
12 - Data 1 UART - TXD
13 - H-sync
14 - V-sync
15 - Data 3 UART - RXD
EXT5: SD - In (YPbPr, Audio)
- - Y 1 V_pp/75 ohm
- - Pr 0.7 V_pp/75 ohm
- - Pb 0.7 V_pp/75 ohm
- - Audio - L 0.5 V_rms/1 kohm
- - Audio - R 0.5 V_rms/1 kohm
PC/MAC - In (Sub-D: RGB+H/V)
1
6
11
5
10
15
CL 16532023_043.eps
210901
Figure 1-6 VGA connector
1 - Red 0.7 V_pp/75 ohm
2 - Green 0.7 V_pp/75 ohm
3 - Blue 0.7 V_pp/75 ohm
4 - Data 2 n.c.
5 - Test Ground
6 - Red Ground
7 - Green Ground
8 - Blue Ground
9-n.c.
10 - Ground
11 - Data 0 n.c.
12 - Data 1 n.c.
13 - H-sync 0 - 5 V/1 kohm
14 - V-sync 0 - 5 V/1 kohm
15 - Data 3 n.c.
Audio PC/MAC - In (Cinch: VGA1, Centre)
1 - Centre 0.5 V_rms/10 kohm
2 - Audio L 0.5 V_rms/10 kohm
3 - Audio R 0.5 V_rms/10 kohm
Technical Specifications, Connections, and Chassis Overview
1.3Chassis Overview
26874103951
EN 5F22RE AA1.
1. Front I/O Panel (FP).
2. Power Supply Panel (PS).
3. Double Window Panel (DW).
4. Feature Box (FBX).
5. Small Signal Panel (SSP).
6. Audio Video Interface Panel (AVI).
7. Scaler Panel (if present).
8. Standard Definition Connector Panel (SD).
9. 3D Comb Panel (C) (US only)
10. 2D Comb Filter Add-on (CF)
CL 36532030_017.eps
170403
Figure 1-8 Panel position
EN 6F22RE AA2.
Safety Instructions, Warnings, and Notes
2.Safety Instructions, Warnings, and Notes
2.1Safety Instructions
Safety regulations require that during a repair:
•Connect the Receiver box to the Mains via an isolation
transformer.
•When you use the Receiver box in combination with a
plasma monitor, do not operate the monitor without the
front glass plate. One function of this glass plate is to
absorb IR radiation. Without this glass plate, the level of
radiation could damage your eyes.
•Safety components, indicated by the symbol , must be
replaced with original components.
Safety regulations require that after a repair, you must return
the set in its original condition. Pay particular attention to the
following points:
•Route the wire trees in their original positions and fix them
in place with the mounted cable clamps.
•Check the insulation of the Mains cord for external
damage.
•Check the electrical DC resistance between the Mains plug
and the secondary side (only for sets which have a Mains
isolated power supply):
– Unplug the Mains cord and connect a wire between the
two pins of the Mains plug;
– Set the Mains switch to the "on" position (keep the
Mains cord unplugged!).
– Measure the resistance value between the pins of the
Mains plug and the metal shielding of the tuner or the
aerial connection on the set. The reading should be
between 4.5 Mohm and 12 Mohm.
– Set the Mains switch to the "off" position, and remove
the wire between the two pins of the Mains plug.
•Check the cabinet for defects, to prevent the customer from
touching any inner parts of the television set.
2.2Warnings
•All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD symbol ). Careless
handling during repair can reduce life drastically. Make
sure that, during repair, you are connected with the same
electrical potential as the set by a wristband with
resistance. Keep components and tools at this same
potential. Available ESD protection equipment:
– Complete ESD3 kit (small tablemat, wristband,
connection box, extension cable and earth cable):
4822 310 10671.
– Wristband tester: 4822 344 13999.
•Be careful while taking measurements in the live voltage
section.
•Never replace modules, or other components, with the
television set "'ON."
•Use plastic tools, instead of metal tools, when performing
alignments on the television set. This will help prevent
short circuits and reduce the danger of a circuit becoming
unstable.
stereo sound (L: 3 kHz, R: 1 kHz unless stated otherwise)
and picture carrier at 61.25 MHz (NTSC).
•Where necessary, measure the oscillograms and direct
voltages with (symbol ) and without (symbol ) aerial
signal. Measure the voltages in the power supply section
both in normal operation (symbol ) and in standby
(symbol ). These values are indicated by means of the
appropriate symbols.
•The semiconductors indicated in the circuit diagram and in
the parts lists, are interchangeable position with the
semiconductors in the unit, irrespective of the type
indication on these semiconductors.
2.3.2 Schematic Notes
•All resistor values are in ohms and the value multiplier is
often used to indicate the decimal point location (e.g. 2K2
indicates 2.2 kohm).
•Resistor values with no multiplier may be indicated with
either an 'E' or an 'R' (e.g. 220E or 220R indicates
220 ohm).
•All Capacitor values are expressed in Micro-Farads (µ =
-6
x10
), Nano-Farads (n = x10-9), or Pico-Farads (p = x10
12
).
•Capacitor values may also use the value multiplier as the
decimal point indication (e.g. 2p2 indicates 2.2 pF).
•An 'asterisk' (*) indicates component usage varies. Refer to
the diversity tables for the correct values.
•The correct component values are listed in the Electrical
Replacement Parts List. Therefore, always check this list
when there is any doubt.
2.3.3 Practical Service Precautions
•It makes sense to avoid exposure to electrical shock.
While some sources are expected to have a possible
dangerous impact, others of quite high potential are of
limited current and are sometimes held in less regard.
•Always respect voltages. While some may not be
dangerous in themselves, they can cause unexpected
reactions - reactions that are best avoided. Before reaching
into a powered TV set, it is best to test the high voltage
insulation. It is easy to do, and is a good service precaution.
•Before powering up the TV set with the rear cover off
(or on a test fixture), attach a clip lead to the CRT DAG
ground and to a screwdriver blade that has a well insulated
handle. After the TV is powered on and high voltage has
developed, probe the anode lead with the blade, starting at
the case of the High Voltage Transformer (flyback - IFT).
Move the blade to within two inches of the connector of the
CRT. If there is an arc, you found it the easy way, without getting a shock! If there is an arc to the
screwdriver blade, replace the part that is causing the
problem: the High Voltage Transformer or the lead (if it is
removable).
-
2.3Notes
2.3.1General
•Measure the direct voltages and oscillograms with regard
to the chassis ground (symbol ), or hot ground
(symbol ).
•The direct voltages and oscillograms shown in the
diagrams are indicative. Measure them in the Service
Default Mode (see chapter 5) with a colour bar signal and
3.Directions for Use
Directions for Use
EN 7F22RE AA3.
EN 8F22RE AA3.
Directions for Use
Directions for Use
EN 9F22RE AA3.
EN 10F22RE AA3.
Directions for Use
Directions for Use
EN 11F22RE AA3.
EN 12F22RE AA3.
Directions for Use
Directions for Use
EN 13F22RE AA3.
EN 14F22RE AA3.
Directions for Use
Directions for Use
EN 15F22RE AA3.
EN 16F22RE AA3.
Directions for Use
Directions for Use
EN 17F22RE AA3.
EN 18F22RE AA3.
Directions for Use
Directions for Use
EN 19F22RE AA3.
EN 20F22RE AA3.
Directions for Use
Directions for Use
EN 21F22RE AA3.
Personal Notes:
EN 22F22RE AA4.
3
Mechanical instructions
4.Mechanical instructions
Index of this chapter:
1. Disassembly and Panel Overview
1. Top Cover Removal
2. Panel Overview
2. Service Positions and Panel Removal
1. Front I/O Panel
2. Double Window Panel (if present)
3. Power Supply Panel
4. Feature Box Module
5. Small Signal Panel
6. Down Scaler Panel (if present)
7. Audio/Video Interface Panel
8. High Definition Panel
9. 3D Comb Panel (US only)
3. Re-assembly
Note: Figures below can deviate slightly from the actual
situation, due to the different set executions.
4.1Disassembly and Panel Overview
4.1.1Top Cover Removal
4.2Service Positions and Panel Removal
4.2.1 Front I/O Panel
A
A
A
A
Figure 4-3 Front cover removal
Remove the front cover plate:
1. Pull tabs [A] slightly away from the top, bottom, and both
sides of the receiver box.
2. Pull the front panel in the direction of the big arrow.
1
1
1
CL 16532098_013.eps
140901
A
Figure 4-1 Top cover removal
1. For safety reasons, first unplug the mains cable.
2. Remove all screws from the metal top cover.
3. Remove the metal top cover.
4.1.2Panel Overview
268 74351
Figure 4-2 Panel overview
1. Front I/O.
2. Power Supply.
3. Double Window Panel (if present).
4. Feature Box.
5. Small Signal Panel.
6. Audio Video Interface.
7. Down Scaler panel (if present).
8. High Definition panel.
9. 3D Comb panel (US version only).
CL 16532098_012.eps
140901
CL 16532098_011.eps
190901
2
CL 16532098_015.eps
180901
Figure 4-4 Service position Front I/O panel
Remove the front I/O panel:
1. Lift the clamps [1] to release the Front I/O panel.
2. Unlock the Front I/O panel from the receiver box [2].
3. Park the front I/O panel on top of the housing [3]. Use a
protection sheet to prevent short-circuiting.
Note: Be sure to keep track of the three copper grounding clips;
they can be lost very easily, or they could cause a short circuit
if they fall into the receiver box.
Mechanical instructions
EN 23F22RE AA4.
4.2.2Power Supply Panel
PS panel
1
1
3
2
Figure 4-5 Service position Power Supply (PS)
1. Remove the front panel, if it was not yet removed.
2. Remove the two screws [1].
3. Remove the fixation bracket [2].
4. Pull the Power Supply panel out of the receiver box [3].
5. Place the Power Supply panel in the small slots on the
edges of the top of the housing [4].
4
CL 16532098_016.eps
240901
4.2.4Feature Box module
FBX Module
2
1
1
Warning: Be aware of the live voltages on this board during
operation!
4.2.3Double Window Panel (if present)
2
1
1
3
Figure 4-6 Service position Double Window panel
DW panel
DW/FBX bracket
CL 26532054_010.eps
150502
CL 16532098_014.eps
140901
Figure 4-7 Service position Feature Box panel (FBX)
1. Pull the clamps aside [1], and lift the Feature box module
[2].
2. Disconnect the necessary cables and remove the module.
3. Remove the shielding of the module: de-solder the fixation
lugs.
4. Remove the Feature Box panel from the module.
5. Connect the cables and place the Feature Box panel in
service position in the regarding bracket.
4.2.5Small Signal Panel
SSP panel
CL 16532098_031.eps
140901
When the metal top cover is removed, the Double Window
panel is accessible.
For the service position:
1. Release the clamps [1] and push the panel gently up and
out of its bracket [2].
2. One of the cables must be temporarily disconnected to
place the Double Window panel in its service position as
shown in the figure.
3. Lead the removed cable in a favourable position and
connect this cable again.
Figure 4-8 Removal of the Feature Box bracket
1. Release the clamps that secure the feature box module.
2. Lift the feature box module, disconnect the regarding
cables and take out the module.
3. Release the side clamps that secure the Feature box
bracket.
4. Remove the screw in the middle of the feature box position
and remove the complete bracket.
EN 24F22RE AA4.
E
D
E
D
C
C
F
G
D
C
Figure 4-9 Removal of the bottom cover plate
To access the copper side of the Small Signal Panel, it is
necessary to remove the metal bottom cover:
1. Turn the TV receiver box upside down.
2. Remove the three screws [C] that secure the bottom plate
at rear side.
3. Remove the screws [D] that hold the four feet and remove
the feet.
4. Pull the metal bottom cover backwards (lift it over the studs
[E]). Be aware of the hooks [F] on the frame.
Remove the Small Signal Panel:
1. Disconnect all cables.
2. Remove at rear side of the receiver box the three mounting
screws that secure this panel to the back plate.
3. Release the clamps that secure the Small Signal Panel and
carefully take it out.
4.2.6Audio Video Interface panel
If the metal bottom cover is removed, the copper side of the AVI
panel is accessible.
Remove the Audio Video Interface panel
1. Make sure that the Feature Box module and its bracket is
removed as described above.
2. Disconnect all cables.
3. Remove at rear side of the TV receiver box the three
mounting screws that secure this panel to the backside.
4. Remove the four distance stud screws belonging to the PC/
MAC IN and MONITOR OUT sockets.
5. Release the clamps that secure the Audio video interface
and carefully take out the Small Signal Panel.
4.2.7Down Scaler Panel (if present)
F
F
F
G
G
G
G
D
F
F
H
H
H
Mechanical instructions
4.2.8 HD/SD (High/Standard Definition) Panel
F
E
E
CL 16532098_025.eps
180901
4.2.9 3D Comb panel (US only)
4.3Reassembly
SD panel
J
G
G
K
G
K
G
G
H
H
H
G
G
H
G
G
J
CL 16532098_026.eps
180901
Figure 4-10 Removal of the HD/SD panel)
There is no service position defined for this panel. The best way
to perform measurements on this panel is to remove the
Feature Box bracket as described above. Then the component
side of this single sided panel is accessible.
To remove the HD/SD panel:
Unscrew the screws that hold the panel (on the inside of the TV
receiver).
1. Remove both mounting screws
2. Turn it in a favourable position and lift it (if necessary
release and lift the Feature Box bracket a fraction at right
side).
3. Release the cable from the special shaped cable clamp.
Note: Use a protection sheet to prevent short-circuiting if you
place the unit in service position.
1. If necessary, you can remove the panel from its bracket. To
do this, release the clamps that secure the panel in the
bracket and remove the panel out of the bracket.
•To re-assemble the TV receiver, perform the disassembly
processes in reversed order.
•Before re-placing the top cover, verify the correct
connections for all the cables, and lead the cables in the
original positions
1. This Down Scaler panel stands normally in an upright
service position.
2. To remove this panel: pull it firmly out of its connectors,
mounted on the Audio Video Interface.
Note: Be sure to keep track of the two copper grounding clips;
they can be lost very easily, or they can cause short circuiting
when falling into the receiver box.
Service Modes, Error Codes, and Fault Finding
5.Service Modes, Error Codes, and Fault Finding
EN 25F22RE AA5.
Index of this section:
1. Test Points
2. Service Modes
3. Problems and Problem Solving Tips (related to CSM).
4. ComPair
5. Error Codes
6. Protections
7. Repair Tips
5.1Test Points
5.1.1General
Perform measurements under the following conditions:
•Set in Service Default Mode.
•Video: Colour bar signal, received via the internal tuner.
•Audio: 3 kHz left, 1 kHz right.
Exceptions (when using external sources):
•Set in Service Default Mode (SDM).
•Video: If using a DVD player, use a "live" picture. If using a
VGA source, use a picture of your choosing.
•Audio: You can use a service generator, or the audio from
the DVD player or VGA source.
5.1.2Waveforms
The chassis is equipped with test points printed on the circuit
board assemblies. Test points are displayed in two different
ways:
•The old method, still in use for re-used circuits (like the
Small Signal Panel, the Double Window Panel, and the
Feature Box), refers to the functional blocks. The test
points have names starting with I for IF, S for sound, etc.
The numbering is in a logical sequence for diagnostics.
•The new method, used for new circuits, uses service test
points that are recognizable as tagged Fxxx points. With
this method, factory test points are published (F-points are
functional test points, I-points are test points for in-circuit
testers in the factory. All these test points are on the copper
side. When the test point is a service test point, it is tagged
for recognition.
Not all test points have been measured, but they can serve as
identification names in Service communication (for example,
ComPair fault find trees, Force32 files).
In the following cases, there will also be no waveform:
•When a V_dc voltage is displayed in the diagrams, or when
the waveform does not have an additional value.
•When the sources are not easy accessible for the Service
engineer (for example, HD source, VGA source).
•External AV inputs are not measured, since the waveform
is equal to the source (dependent of load resistor
matching).
5.1.3DC voltages
The DC voltages are measured at practically all semiconductor
pins. These values are displayed in the circuit diagrams. If a DC
value is displayed between brackets then this value is
measured in "standby" mode.
Note: DC voltages are also measured on the connectors.
5.2Service Modes
Service Default Mode (SDM) and Service Alignment Mode
(SAM) offer several features for the service technician, while
the Customer Service Mode (CSM) is used for communication
between the servicer and the customer.
There is also the option of using ComPair, a hardware interface
between a computer (see requirements) and the FTV chassis.
It offers the ability of structured troubleshooting, a test pattern
generation, error code reading, software version readout, and
software upgrading. (Software upgrading is not available for all
chassis)
Minimum requirements for ComPair: a Pentium Processor,
Windows 9x/NT/2000/XP/ME, and a CD-ROM drive (see
"ComPair" section).
5.2.1Service Default Mode (SDM)
Purpose
•To create a pre-defined setting to get the same
measurement results as given in this manual.
•To override SW protections (only when SDM is entered via
the “service pins” on SSP connector 0356).
•To start the "blinking LED" procedure.
Specifications
•Tuning frequency: 475.25 MHz for PAL/SECAM sets.
•Colour system: PAL B/G.
•All picture settings at 50 % (brightness, colour, contrast).
•Bass, treble and balance at 50 %; volume at 25 %.
•All service-unfriendly modes (if present) are disabled. The
service unfriendly modes include:
– Sleep timer.
– Smart modes.
– On Timer.
– Child lock.
– Black mute.
How to enter SDM
To enter SDM, use one of the following methods:
•Press the following key sequence on the remote control
transmitter: 062596 directly followed by MENU.
•Short pins 2 and 3 of connector 0356 on the SSP (the two
pins nearest to the rear panel) while the set is in the normal
operation mode.
Caution: Entering SDM by this method will override all
processor-controlled protections. When doing this, the service
technician must know exactly what he is doing, as this could
damage the set.
•Use the "Dealer Service Tool (DST) emulation feature" of
ComPair.
After entering SDM, a blank screen is visible, with "Service
Default" in the upper part for recognition. The “blinking LED”
procedure is started and will indicate any possible errors via the
front LED.
How to navigate in SDM
To toggle to the SAM mode, press the following key sequence
on the remote control transmitter: 062596 directly followed by
OSD (i+).
How to exit SDM
Switch the set to STANDBY by pressing the POWER button on
the remote control transmitter (if you switch the set OFF by
disconnecting the AC power cable, the set will remain in SDM
when AC power is reapplied).
EN 26F22RE AA5.
Service Modes, Error Codes, and Fault Finding
5.2.2Service Alignment Mode (SAM)
Purpose
•To perform (software) alignments.
•To change the option settings.
•Easy identification of the software version.
•To view operational hours.
•To display (or clear) the error code buffer.
•To give the service technician the possibility (through a
special sequence of navigating and selecting) to diagnose
E-box problems in combination with a standard PC
monitor.
Specifications
•Software version of main processor.
•Operational hours counter.
•Dealer options.
•Service options.
•Error buffer reading and erasing.
•Alignments.
•Functional test.
How to enter SAM
Use one of the following methods:
•Press the following key sequence on the remote control
transmitter: 062596 directly followed by OSD (i+).
•Short jumpers 1 and 2 of connector 0356 on the SSP (the
two pins nearest to the front panel) while the set is in the
normal operation mode..
•Use the "Align" key of the Dealer Service Tool (DST)
emulation feature of ComPair.
After entering SAM, the following screen is visible:
Rom Version
Operating Hours
Errors
Defective Module
Reset Error Buffer
Alignments
Dealer Options
Service Options
Store Options
Functional Test
Aug 24 2001 F22RE1_1.0_xxxxx
No Errors
None
Figure 5-1 SAM screen shot
•OPERATION HOURS. The accumulated total of operation
hours of the Receiver box. Every time the Receiver box is
switched "on", 0.5 hour is added to the operation hours
counter.
•HARDWARE INFO. Indicates the software date and
version (MMMDDYYYY AAAABC_X.Y_xxxxx) of the box.
– MMMDDYYY = software date
– AAAA = the chassis name.
– B = the region (E= Europe, A= Asia Pacific, U= NAFTA,
L= LATAM or G= Global).
– C = the language cluster (1= English).
– X = the main software version number.
– Y = the sub software version number.
– xxxxx = the last five digits of the 12nc code.
•ERRORS. Room for a maximum of 10 errors. The most
recent error is displayed at the upper left position. For an
explanation of the errors, see the error code table in the
"Error Codes" section.
CL 36532030_015.eps
170403
•DEFECTIVE MODULE. The module that generates an
error is displayed here. If there are multiple errors in the
buffer that have not all been generated by a single module,
there is probably another defect. In that situation, the
message "Unknown" will then be displayed here. If there
are no errors, "None" is displayed.
•RESET ERROR BUFFER. Erases the contents of the error
buffer. Press "OK" on the remote control transmitter to do
this; the error buffer is cleared.
•ALIGNMENTS. Navigation by sub menus to service
alignment items. The details of these alignments are
explained in the "Electrical Alignments" section.
•DEALER OPTIONS. Controls the demonstration modes
used by dealers for display purposes.
•SERVICE OPTIONS. In this sub menu, the options can be
set. The quickest method to do this is through HW option
number entry.
•INITIALISE NVM. When an NVM was corrupted (or
replaced) in the MG3.1E chassis, the microprocessor
replaced the content with default data (to assure that the
set could operate). However, all presets and alignment
values were gone now, and option numbers were also not
correct. Therefore, this was a very drastic way. In this
chassis, the procedure is implemented in another way: The
moment the processor recognises a corrupted NVM, an
extra line will be added to the SAM menu: 'INITIALISE NVM'. Now, you can do two things (dependent of the
service instructions at that moment):
– Save the content of the NVM via ComPair for
development analysis, before initialising. This will give
the Philips Service department an extra possibility for
diagnosis (e.g. when Development asks for this).
– Initialise the NVM (same as in the past, however now it
happens conscious).
•STORE OPTIONS. Service options must be stored here.
Note: Without storing, no changes made to the options will
be recorded. The servicer must remember to store all
changes before exiting SAM for those changes to take
effect.
•FUNCTIONAL TEST. Activate this test by pressing the
"OK" key on the remote control transmitter. Eventual errors
are displayed in the error buffer. The error buffer is not
erased, although it looks that way. By exiting SAM and then
entering SAM again, you will see the error buffer still
contains the previous contents.
•SW MAINTENANCE. This menu item contains software
"event logging" information, which can be delivered to the
Philips Development Centre on special request.
How to navigate in SAM
Use one of the following methods:
•In SAM, select menu items with the "Cursor Up/Down"
keys on the remote control transmitter. The selected “ball”
item is highlighted and becomes a “puck” (blue becomes
yellow). When not all menu items fit on the screen, this is
shown by two "ball" figures overlapping. Use the " Cursor
Up/Down " keys to display the next / previous menu
item(s).
•With the "Cursor Left/Right" keys, it is possible to:
– (De)activate the selected menu item.
– Change the parameter of the selected menu item
(some times through a "slider" entry)
– Activate the selected submenu.
•To toggle to the SDM mode, press the following key
sequence on the remote control transmitter: 062596
directly followed by MENU.
Note: SAM is exited when the MENU button on the remote
control transmitter is pressed once. If SAM is exited
accidentally, you have to enter the SAM mode again to perform
SAM alignments and adjustments.
Service Modes, Error Codes, and Fault Finding
EN 27F22RE AA5.
How to exit SAM
To exit SAM, press the MENU button on the remote control
transmitter once.
5.2.3Customer Service Mode (CSM)
Purpose
The Customer Service Mode shows error codes and
information on the Flat TV operation settings. The servicer can
instruct the customer to enter CSM by telephone and read off
the information displayed. This helps the servicer to diagnose
problems and failures in the Flat TV set before making a
service call.
The CSM is a read-only mode; therefore, modifications are not
possible in this mode.
How to enter CSM
To enter CSM, use one of the following methods:
•Press the MUTE button on the remote control transmitter
and the MENU button on the local keyboard
simultaneously for at least four seconds.
•An alternative CSM entry method is to press the following
key sequence on the remote control transmitter: 123654.
Do not allow the display to time out between entries while
keying the sequence. The disadvantage of this method is
that the selected source is changed, due to the key
sequence. Therefore, the first method is preferred.
Upon entering the Customer Service Mode, the following
screen will appear:
Customer Service Menu 1
•SET TYPE. This allows the customer to view the type
number of the Receiver box, without looking at the bottom
of this box (e.g. FTR9965/17S). This information can be
very helpful when talking with the service technician.
•SW VERSION. Indicates the software version
(AAAABC_X.Y_xxxxx) of the box.
– AAAA = the chassis name.
– B = the region (E= Europe, A= Asia Pacific, U= NAFTA,
L= LATAM or G= Global).
– C = the language cluster (1= English).
– X = the main software version number.
– Y = the sub software version number.
– xxxxx = the last five digits of the 12nc code.
•FEATUREBOX. Gives the 12nc of the used Feature Box
software.
•CODE 1. Gives the last five errors of the error buffer. As
soon as the built-in diagnosis software has detected an
error, the buffer is adapted. If there are no errors, the text
"0" is displayed.
•CODE 2. Gives the first five errors of the error buffer. As
soon as the built-in diagnosis software has detected an
error, the buffer is adapted. The most recent error is
displayed on the leftmost position of the Code 2 line. Each
error code is displayed as a 3-digit number. When less than
10 errors occur, the rest of the line(s) is (are) empty. If there
are no errors, the text "0" is displayed. See the "Error
Codes" section for a description of the error codes.
Service Tip: When a group of adjacent errors has a
specific colour, this means they have occurred in the same
time window. This gives service technicians additional
information.
•VOLUME. Shows the last status of the volume, as set by
the customer. The parameter can vary from 0 (minimum) to
100 (maximum). Volume parameters can be changed by
using the volume key on the remote control transmitter.
Note: For "speaker less" TV monitors, this item is not
shown.
•BRIGHTNESS. Gives the last status of the brightness, as
set by the customer. The parameter can vary from 0
(minimum) to 100 (maximum). The brightness parameter
can be changed by using the CURSOR LEFT and
CURSOR RIGHT keys on the remote control transmitter
after pressing the "menu" button and navigating to "picture"
and setting "brightness".
•CONTRAST. Gives the last status of the contrast, as set by
the customer. The parameter can vary from 0 (minimum) to
100 (maximum). Contrast parameters can be changed by
using the CURSOR LEFT and CURSOR RIGHT keys on
the remote control transmitter after pressing the "menu"
button and navigating to "picture" and setting "contrast".
•COLOUR. Gives the last status of the colour saturation, as
set by the customer. The parameter can vary from 0
(minimum) to 100 (maximum). Colour parameters can be
changed by using the CURSOR LEFT and CURSOR
RIGHT keys on the remote control transmitter after
pressing the "menu" button and navigating to "picture" and
setting "colour".
•HUE. Gives the last status of the colour saturation, as set
by the customer. The parameter can vary from -50
(minimum) to 50 (maximum). Hue parameters can be
changed by using the CURSOR LEFT and CURSOR
RIGHT keys on the remote control transmitter after
pressing the "menu" button and navigating to "picture" and
setting "hue".
You can select the next Customer Service Mode screen(s) by
pressing the CURSOR DOWN key on the remote control
transmitter. To return to the previous Customer Service Mode
screen(s), press the CURSOR UP key on the remote control
transmitter (there are four CSM menu screens).
Customer Service Mode Screen 2
•SHARPNESS. Gives the sharpness parameter, as set by
the user. It can vary from 0 (minimum) to 7 (maximum). A
noisy picture may result if there is a bad antenna signal, or
the parameter of sharpness is set too high. Sharpness
parameters can be changed by using the CURSOR LEFT
and CURSOR RIGHT keys on the remote control
transmitter after pressing the "menu" button and navigating
to "picture" and setting "sharpness".
•HEADPHONE VOLUME. Gives the last status of the
headphone volume, as set by the customer. The parameter
can vary from 0 (minimum) to 100 (maximum). Headphone
volume parameters can be changed by using the CURSOR
LEFT and CURSOR RIGHT keys on the remote control
transmitter after pressing the "menu" button and navigating
to "sound" and setting "headphone volume".
•CENTRE MODE. Indicates the loudspeaker configuration
of the monitor. If it is set to "On", then the internal speakers
both produce centre sound (from the "centre input" input
jack on the back of the set). If it is set to "Off", the speakers
produce left and right sound. This parameter can be
changed by using the CURSOR LEFT and CURSOR
RIGHT keys on the remote control transmitter after
pressing the "menu" button and navigating to "Settings",
"General" and choosing "Centre mode" = “On".
Note: For "speaker less" TV monitors, this item is not
shown.
•SOUND MODE. Indicates the selected sound mode, as
selected by the customer. This can be "Stereo", or "Mono".
This parameter can be changed by using the CURSOR
LEFT and CURSOR RIGHT keys on the remote control
transmitter after pressing the "menu" button and navigating
to "Settings", "General" and choosing "Sound mode".
•TUNER FREQUENCY. Gives the frequency of the main
Tuner in MHz.
•SURROUND MODE. Indicates the by the customer
selected surround mode (or automatically chosen mode).
In case the set is a Non-Dolby set, there will be displayed
'0'. If it is a Dolby-set then is displayed: 'Stereo', 3D
Surround', 'Dolby Pro Logic', 'Dolby 3 Stereo', or 'Hall'.
These settings can be influenced by toggling the surround
mode button on remote control (white button). It can also
have been selected automatically by signalling bits
(internal software).
Note: For "speaker less" TV monitors, this item is not
shown.
EN 28F22RE AA5.
Service Modes, Error Codes, and Fault Finding
•DIGITAL OPTION. This can be:
– Progressive Scan
– Movie Plus
– Pixel Plus
•TV SYSTEM. Gives information about the video system of
the selected transmitter.
– BG: PAL BG signal received
– DK: PAL DK signal received
– I: PAL I signal received
– L/La: SECAM L/L' signals received
– M38.9: NTSC M signal received with video carrier on
38.9 MHz
– MN: NTSC M signal received
•BALANCE. Gives the last status of the balance, as set by
the customer. The parameter can vary from -50 (maximum
left balance) to 50 (maximum right balance). Balance
parameters can be changed by using the CURSOR LEFT
and CURSOR RIGHT keys on the remote control
transmitter after pressing the "menu" button and navigating
to "sound" and setting "balance".
•DNR. This is the setting of Dynamic Noise Reduction. This
can be set to "Off", "minimum", "medium", or "maximum".
Customer Service Mode Screen 3
•NOISE FIGURE. Gives the selected noise ratio for the
selected transmitter. This parameter can vary from 0 (good
signal) to 255 (bad signal).
Note: This measured value only has significance when the
"active control" mode is activated (this can be done by
pressing the "active control" key on your remote control
transmitter).
•SOURCE. This source parameter can be changed by using
the CURSOR LEFT and CURSOR RIGHT keys on the
remote control transmitter after pressing the "menu" button
and navigating to "Menu", "Setup", and choosing "Source".
The "quality" parameter depends how you connect your
source: for example, if you connected the source to the
Video input or to the SVHS input. This can be set to
– Tuner (default)
– EXT1.
– EXT2.
– EXT3.
– EXT4.
– EXT5.
– Front.
– VGA. Behind this source value there is an item
•TUNED BIT. Gives information about the tuning method of
the stored preset.
– If a channel is detected by searching (manual as well
as automatic installation), the micro-search tuning
algorithm is used. When a channel is identified and
stored, this will display YES.
– When you install a preset (while the channel is not
being broadcast) with "digit entry"/"fine tune", the
display (after storing) will read NO. If the channel is
found later (after a successful micro-search), the tuned
bit will change to "Yes". If the tuned bit displays "No",
something is wrong with the installed preset. Please
reinstall the preset.
•ON TIMER. Gives information about the timer settings.
This can be:
– Off.
– On.
– Time (e.g. 18.25).
– Day (e.g. Monday).
– Program Number (e.g. PR23).
•PRESET LOCK. Gives the status info. This can be:
– Unlock.
– Locked.
•CHILD LOCK. Gives the status info. This can be:
– Unlock.
– Locked.
– Custom.
•AGE LOCK. Gives the status info. This can be:
– Off.
– 4, 6, 8, 10, 12, 14, or 16 years.
•Lock After. Gives the status info. This can be:
– Off.
– Time (e.g. 18.45).
•CATEGORY LOCK. Gives the status info. This can be:
– Off
– Movies, News, Shows, Sports, Children, Music, or
Culture.
Customer Service Mode 4
•PROGRAM CATEGORY. Gives the status info. This can
be:
– Off
– Movies, News, Shows, Sports, Children, Music, or
Culture.
•SW CODE 1. This code is only for Development. Do not
use it.
•SW CODE 2. This code is only for Development. Do not
use it.
•OPTIONS 1. Gives the Group 1 option code overview (see
further for more details).
•OPTIONS 2. Gives the Group 1 option code overview (see
further for more details).
5.3Problems and Solving Tips (Related to CSM)
5.3.1 Picture Problems
Note: The problems described below are related to the TV
settings (customer settings). The procedures to change the
parameters (or status) of the different settings are described.
Snowy/noisy picture
Check the NOISE FIGURE line. If the value is 127 or higher
and is also high on other programs, check the aerial cable/
aerial system.
Picture too dark
•Press the "Smart Picture" button on the remote control
transmitter. If the picture improves, increase the brightness
value or increase the contrast value. The new value(s) are
automatically stored for all TV channels.
•If the picture improves after entering CSM, increase the
brightness value or increase the contrast value. The new
value(s) are automatically stored for all TV channels.
•Check the BRIGHTNESS and CONTRAST lines. If the
value of BRIGHTNESS is low (<15) or the value of
CONTRAST is low (<15), increase the brightness value or
increase the contrast value.
Picture too bright
•Press the "Smart Picture" button on the remote control
transmitter. If the picture improves, reduce the brightness
Service Modes, Error Codes, and Fault Finding
EN 29F22RE AA5.
value or reduce the contrast value. The new value(s) are
automatically stored for all TV channels.
•If the picture improves after entering CSM, reduce the
brightness value or reduce the contrast value. The new
value(s) are automatically stored for all TV channels.
•Check BRIGHTNESS and CONTRAST. If the value of
BRIGHTNESS is high (>60) or the value of CONTRAST is
high (>75), reduce the brightness value or increase the
contrast value.
Fading picture
Digital scan effect. Check the DNR line. The status of DNR is a
value between 0 and 100. There is no practical way to explain
the significance of this value. If the picture is fading, adjustment
of the DNR level may help. The DNR level can be adjusted by
the following navigation route: "Menu" - "Picture" - "DNR".
There are four different selectable levels.
White line around picture elements and text
•Press the "Smart Picture" button on the remote control
transmitter. If the picture improves, reduce the sharpness
value. The new value(s) are automatically stored for all TV
channels.
•If the picture improves after entering CSM, reduce the
sharpness value. The new value(s) are automatically
stored for all TV channels.
•Check the SHARPNESS line. If the value is too high,
reduce the sharpness value. The new value(s) are
automatically stored for all TV channels.
Black picture and/or unstable picture
Improper signal is being received. Check the NOISE FIGURE
line. If the value is higher then 127, the signal is suspect. Check
your cable or aerial signal.
Black and white picture
Check the COLOUR line. If this value is low (<30), increase the
"Colour" value. The new value(s) are automatically stored for
all TV channels.
Menu text not sharp enough
•Press the "Smart Picture" button on the remote control
transmitter. If the picture improves, reduce the contrast
value. The new value(s) are automatically stored for all TV
channels.
•If the picture improves after entering CSM, reduce the
contrast value. The new value(s) are automatically stored
for all TV channels.
•Check the CONTRAST line. If this value is high (>75),
reduce the contrast value.
5.3.2Sound problems (only with FTV-monitor connected)
No sound from left and right speaker.
Possible solutions:
•Press the "Smart Sound" button on the remote control
transmitter. If the sound improves, raise the volume value.
The new value(s) are automatically stored for all TV
channels.
•If the volume is acceptable after entering CSM, increase
the volume. The new value(s) are automatically stored for
all TV channels.
•Check the VOLUME line. If the value is low, increase the
"Volume" value. The new value(s) are automatically stored
for all TV channels.
Sound too loud from left and right speaker.
•Press the "Smart Sound" button on the remote control
transmitter. If the sound improves, reduce the volume
value. The new value(s) are automatically stored for all TV
channels.
•If the volume is acceptable after entering CSM, decrease
the volume. The new value(s) are automatically stored for
all TV channels.
•Check the VOLUME line. If the value is high, reduce the
"Volume" value. The new value(s) are automatically stored
for all TV channels.
5.4ComPair
5.4.1Introduction
ComPair (Computer Aided Repair) is a service tool for Philips
Consumer Electronics products. ComPair is a further
development of the DST (special remote control transmitter for
service), which allows faster and more accurate diagnostics.
ComPair has three big advantages:
ComPair helps you to quickly get an understanding on how to
repair the chassis in a short time by guiding you systematically
through the repair procedures.
ComPair allows very detailed diagnostics (on I2C level) and is
therefore capable of accurately indicating problem areas. You
do not have to know anything about I2C commands yourself
because ComPair takes care of this.
ComPair speeds up the repair time since it can automatically
communicate with the chassis (when the microprocessor is
working) and all repair information is directly available. When
ComPair is installed together with the Force electronic manual
of the chassis being serviced, schematics and CBAs are only a
mouse click away.
5.4.2Specifications
ComPair consists of a Windows based faultfinding program
and an interface box between PC and the product. The
ComPair interface box is connected to the PC via a serial or
RS232 cable.
With the F22R Receiver box, the ComPair interface box and
the Receiver box communicate via a bi-directional infrared link.
The ComPair faultfinding program is able to detect and
diagnose problems occurring in the product. ComPair can
gather diagnostic information in two ways:
•Automatic (by communication with the Receiver box):
ComPair can automatically read out the contents of the
entire error buffer. Diagnosis is done on I2C level. ComPair
can access the I2C bus of the Receiver box. ComPair can
send and receive I2C commands to the microprocessor of
the Receiver box. In this way, it is possible for ComPair to
communicate (read and write) to devices on the I2C
busses of the Receiver box.
•Manually (by asking questions to you): Automatic
diagnosis is only possible if the microprocessor of the
Receiver box is working correctly, and only to a certain
extent. When this is not the case, ComPair will guide you
through the faultfinding tree by asking you questions (for
example, Does the screen give a picture? Click on the correct answer: YES / NO), and showing you examples (for
example, Measure test point I7 and click on the oscillogram you see on the oscilloscope). The servicer can answer by
clicking on a link (for example, text or a waveform picture)
that will bring you to the next step in the faultfinding
process.
By a combination of automatic diagnostics and an interactive
question and answer procedure, ComPair will enable you to
find most problems in a fast and effective way.
Beside fault finding, ComPair provides some additional features like:
•Uploading or downloading of presets.
•Management of preset lists.
•Emulation of the Dealer Service Tool (DST).
•If both ComPair and the Force electronic service manual
are installed, all the schematics and the CBAs of the
EN 30F22RE AA5.
Service Modes, Error Codes, and Fault Finding
product are available by clicking on the appropriate
hyperlink.
Example: Measure the DC-voltage on capacitor C2568
(Schematic/Panel) at the SSP.
– Click on the "Panel" hyperlink to automatically show
the CBA with a highlighted capacitor C2568.
– Click on the "Schematic" hyperlink to automatically
show the electronic position of the highlighted
capacitor.
5.4.3How to Connect ComPair
1. First, install the ComPair Browser software on your PC
(read the installation instructions carefully).
2. Connect the RS232 interface cable between a free serial
(COM) port of your PC and the PC connector (marked
"PC") of the ComPair interface.
3. Connect the AC power adapter to the supply connector
(marked "POWER 9V DC") on the ComPair interface.
4. Switch the ComPair interface OFF.
5. Switch the Receiver box OFF (and remove the AC power).
6. Point the ComPair interface to the Service send-LED
(behind the cover) on the front of the Receiver box.
7. Plug the AC power adapter in an AC power outlet and
switch on the ComPair interface. The green and red LEDs
light up together. The red LED turns off after approximately
1 second, while the green LED remains lit.
8. Start the ComPair program and read the "introduction"
chapter.
PCVCRI2CPower
Figure 5-2 ComPair set-up
9V DC
86532027_003.EPS
050898
Table 5-1 Stepwise Start-Up Table
State Mode descriptionDisplay
LEDs(*)
0- Low power standby
Red 'on'None
Enabled
protections
- uP in Standby.
1- High power standby.
- TV-set in standby.
2- Supply 'on'.
- Protections 5V2 and
8V6 activated.
3- Sound ICs initialised.
- Protections FBX and
TUNER activated.
RedFlash
1 time
Orange/
GreenFlash
2 times
Orange/
GreenFlash
3 times
None
67 and 68
Plus 77 and 80
4Not used in FTV
5- TV operates.
- Unblanked picture.
Orange/
GreenFlash
5 times
Stepwise shutdown explanation
In the stepwise shutdown mode, state 2 and 4 are skipped.
•SearchMan32 CD (update): 3122 785 60080 (year 2002),
3122 785 60120 (year 2003). If you encounter any
problems, contact your local support desk.
•ComPair interface cable: 3122 785 90004.
5.4.5Stepwise Start-up / Shut-down
Under normal circumstances, a fault in the power supply, or an
error during start-up, will switch the television to protection
mode. ComPair can take over the initialisation of the television.
In this way, it is possible to distinguish which part of the startup routine (hence which circuitry) is causing the problem.
Stepwise start-up explanation
This is realised via ComPair and is very helpful when a
protection is activated (see also paragraph "Protections").
Note (*): When the set is in stepwise mode and, due to
stepping-up, a protection is activated; the set will really go into
protection (blinking LED). The set will not leave the stepwisemode however. By stepping down, the set can be activated
again, until state X where the protection was activated. At state
(X-1) diagnostic measurements can be performed.
5.5Error Codes
The error code buffer contains all detected errors since the last
time the buffer was erased. The buffer is written from left to
right. When an error occurs that is not yet in the error code
buffer, it is written at the left side and all other errors shift one
position to the right.
5.5.1 How to Read the Error Buffer
It is possible to read out the error buffer in three ways:
•On the screen while in Service Alignment Mode (SAM). If
there is a picture, this is the easiest way to read the error
buffer. In the SAM main menu, the last 10 error codes,
which have occurred, are displayed. The most recently
detected error code is displayed on the left side. Examples:
– 003 000 000 000 000: error code 3 is the last and only
detected error.
– 002 003 000 000 000: error code 3 was detected first
and error code 2 is the last detected (newest) error.
•With the CODE 1 and CODE 2 lines in CSM.
•With ComPair.
Service Modes, Error Codes, and Fault Finding
EN 31F22RE AA5.
5.5.2How to Clear the Error Buffer
It is possible to clear the error buffer in two ways:
•By selecting the item "Reset Error Buffer" in the SAM main
menu.
•By pressing the following key sequence on the remote
control transmitter: MUTE - 062599 - OK.
Note: When the error buffer is full (10 codes), no new errors
can be stored. The set monitors how long every error is stored
in the error buffer. If a false error is in the buffer, it will be
deleted after 50 hours. If an actual error is in the error buffer, it
will be written to the buffer again after 50 hours. This is a
safeguard to ensure that the history of the error codes is stored.
To help ensure that you are not reading false error codes, you
may want to record the contents of the error buffer, reset the
buffer, and see which error codes are generated again by the
set.
5.5.3Error Codes
If the set has non-intermittent faults, clear the error buffer
before you begin the repair. This to ensure that old error codes
are no longer present.
If possible, check the entire contents of the error buffer. In
some situations, an error code is only the result of another error
code and not the actual cause of the problem (for example, a
fault in the protection detection circuitry can lead to a
protection).
indication
IC7300K6Video Controller
Panel
Panel
Panel
Panel
Panel
Panel
EN 32F22RE AA5.
Service Modes, Error Codes, and Fault Finding
5.6Protections
The microprocessor (OTC) of the Receiver box remains active
during standby. This because power of the microprocessor
(and the attached memory chip set) is coming from the 3V3
supply, which is derived from the 5V Standby circuitry.
Therefore, in both "Power on" as in "Standby" mode, the
microprocessor is connected to this power supply. The
microprocessor controls the "Standby" line for switching "on"
and "off" the main supply. In the standby mode, or in the
protection mode, the "Standby" line will open the contacts of
relay 1400 (diagram PS) via T7401, which results in switching
"off" the AC power input to the main supply.
We can divide the chassis protections in two groups:
1. I2C protections: from I2C-busses (fast and slow) or I2C-IC
errors (device errors).
2. OTC input protections.
5.6.1I2C Protections
During normal operation, some registers of the I2C controlled
ICs are refreshed every 200 milliseconds. During this
sequence, the three I2C busses and the I2C ICs will also be
checked.
Possible protections:
•I2C bus protections. This will take place if the SDA and
SCL are short-circuited to ground or to each other.
•I2C device protections. This can occur when there is a
malfunction in the communication with one specific device,
or if the power supply of the device is missing.
•FBX and/or Tuner circuitry protection. If one of these
circuits does not respond for more than 1 second
(measured via I2C), the Receiver box goes into protection
mode.
•Via navigation in the SAM menu and selecting, you must
follow the this route: "Service Options" - "Miscellaneous" "Stand-alone".
•Toggle "No" to "Yes" and store this change (this means that
a bit is changed in the NVM).
•Now the Receiver box can operate with any monitor (for
example, a PC monitor).
•The Service technician can now perform the diagnosis and
repair (the CSM menu can also be accessed now).
•When the problem is solved, the Stand-alone option bit
should be reset to "No", to return the set to the original
setting.
5.7.3 Miscellaneous Tips/Remarks
•Sometimes, when there is an NVM related error/problem
and the set does not want to start up, it can be helpful to
start the set without the NVM (IC7008 on the IC holder on
the SSP). You can see OSD on the monitor, for a short
time, so you can conclude that much of the circuitry is
working fine.
•If an empty EAROM (permanent memory) is detected, all
settings are set to pre-programmed default (standard)
values.
•To overrule the childlock PIN code, use code "0711".
•When the user settings related to optimal picture and
sound performance are in doubt, one can restore the
default factory settings via: "Settings" - “General” - "Reset
AV settings", and pressing the "OK" key on the remote
control transmitter. This may help correct an incorrect user
setting faster, since the starting point is more clearly
defined
(for example, the set will leave the factory with "DNR" on
medium, "Dynamic Contrast" on medium, and "Sharpness"
on 4, etc).
5.6.2OTC Input Protections
If a protection is detected at an input of the OTC, all protection
inputs of the OTC will be scanned every 200 milliseconds five
times. If the protection on one of the inputs is still activated after
1 second, then the set will go into protection mode.
Possible protections:
•8V6 and 5V2 protection. The presence of the 8V6 and
5V2 is sensed by the OTC. If the 8V6 and/or 5V2 are/is not
present, then an error code is stored in the error buffer.
5.7Repair tips
5.7.1How to Deal with a "TV configuration" Situation
It is not easy to access the CSM menu without the
accompanying plasma monitor. Therefore, it is best to retrieve
this information while you still have the complete configuration.
Depending on the fault, the problem may be easily solved.
However, if this is not the case, some of the data recorded
could assist you in the repair.
5.7.2How to Deal with a "Receiver Box Only" Situation
Without the accompanying plasma monitor, the Receiver box
will go into "Standby" mode after a few seconds (this monitor
detection is designed to prevent Philips Receiver boxes from
being used with other brands of monitors).
This detection can be overridden in the following way (to use,
for example, a PC monitor):
•Enter the SAM-mode via ComPair (using the "align" key of
the DST simulation mode), or through the HW intervention
of connector 0356 on the SSP (pins 2 and 3). The set will
now operate in SDM. Then short pins 1 and 2 to enter SAM.
Block Diagrams, Testpoint Overviews and Waveforms
6.Block Diagrams, Testpoint Overviews and Waveforms
•The Service Default Mode (SDM) and Service Alignment
Mode (SAM) are described in chapter 5. Menu navigation
is done with the CURSOR UP, DOWN, LEFT AND RIGHT
keys of the remote control transmitter.
•Figures below can deviate slightly from the actual product,
due to different set designs.
8.1General Alignment Conditions
Perform all electrical alignments under the following conditions:
1. Tune to a checker board test pattern (system PAL B/G with
a carrier frequency of 475.25 MHz).
2. Connect an oscilloscope to pin 19 (CVBS out) of the
SCART1 connection and trigger line frequent.
3. Align the coil L5103 (diagram K1) completely downwards
(see figure "SSP topview").
4. Align the coil upwards untill under- and overshoot arise at
the black/white and white/black transitions in the video
signal (see figure "Waveform sound trap alignment").
5. Align the coil downwards again, untill above mentioned
under- and overshoot just disappears.
SSP
0356
SAM
SDM
1
2
3
Electrical Alignments
Figure 8-2 Waveform sound trap alignment
8.3Software Alignments
Notes:
•Alignments are stored automatically
•Dealer option settings are stored automatically
•Service option settings must be stored with the STORE
OPTIONS item in the top level SAM menu. It is not
necessary to turn the receiver box OFF and back ON in
order to store the values in NVM.
Put the set in SAM mode (see chapter 5). Now you can select
the following alignments:
•GENERAL:
–LUMA GAIN
–IF AFC
– TUNER AGC
– IF AFC TUNER 2
– TUNER AGC TUNER 2
– BLEND INTENSITY
– FBX TEST PATTERN
•DRIVE:
– TEST PATTERN
–RED
– GREEN
–BLUE
– RED BL OFFSET
– GREEN BL OFFSET
– CONTRAST
•LUM. DEL:
– LUM. DELAY PAL BG
– LUM. DELAY PAL I
– LUM. DELAY SECAM
– LUM. DELAY BYPASS
8.3.1GENERAL Alignments
LUMA GAIN
This item has a fixed value of "3" (for EU/AP).
CL 86532057_006.AI
170798
EN 85F22RE AA8.
L5103
40.4 MHz
ALIGNMENT
Tuner
Figure 8-1 SSP top view
CL 86532057_004a.AI
240798
IF AFC
Connect the RF output of a video pattern generator to the
antenna input.
From the generator, supply a PAL B/G TV signal with a signal
strength of at least 1 mV and a frequency of 475.25 MHz.
Alignment procedure:
1. Go to the INSTALL menu.
2. Select MANUAL INSTALLATION.
3. Tune the TV-set to the system and frequency described
above via SEARCH - 475.00 - OK.
EN 86F22RE AA8.
Electrical Alignments
4. If the frequency shown in the FINE TUNE line (after the
SEARCH is completed) is between 475.18 MHz and
475.31 MHz, you do not need to realign the IF AFC.
5. If the frequency lies outside this range, adjust the
frequency in the FINE TUNE line to 475.25 MHz and
STORE the program (this is very important because this
will disable the AFC algorithm).
6. Navigate to the SAM main menu and select ALIGNMENTS
- GENERAL - IF AFC.
7. During the IF AFC parameter adjustment, there is OSD
feedback at the top of the screen.
8. This OSD feedback will contain one of four messages:
Table 8-1 AFC Alignment feedback
AFC-window AFC-frequency versus reference
OutHigh
InHigh
*In**Low*
OutLow
The first item (IN or OUT) informs you whether you are in or out
of the AFC window. The second item (HIGH or LOW) informs
you whether the AFC frequency is too high or too low.
1. Adjust the IF AFC parameter until the first value is within
the AFC window (= IN).
2. Next, adjust the IF AFC parameter until the second value is
LOW.
3. After adjustment, STORE the value.
4. Return to the INSTALL menu.
5. Select MANUAL INSTALLATION - SEARCH - 475.00 - OK
and STORE. This will turn the AFC algorithm ON again.
Service tip: If you do not trust the frequency accuracy of your
service generator, connect it to a "good" TV set and check it
with the FINE TUNE line.
IF LPRIME AFC
Same procedure as described above but with other signal
source (SECAM L').
TUNER AGC
1. Connect the RF output of a video pattern generator to the
antenna input.
2. From the generator, supply an PAL B/G TV signal with a
signal strength of approximately 2 mV and a frequency of
475.25 MHz.
3. Measure the DC voltage on pin 1 of the Tuner (item 1102).
You can adjust this voltage by adjusting the TUNER AGC
item in the SAM menu. Alignment is correct when the DC
voltage is just below 3.8 V.
General remark for alignments related to the DW module
(M):
The next two alignments are not stored in the main set NVM,
but in the DW module NVM (IC 7991).
The NVM protect line of this IC is not controlled by the main set
microprocessor.
Therefore, before performing any DW module alignments, one
needs to temporarily bridge (with soldered wire) the test lead of
pin 7 of the DW module NVM (IC 7991) with the test lead 5 mm
diagonally across (just under resistor 5502). This will disable
the protect line of the DW module NVM.
Important: Remove the wire bridge after storing the values.
IF AFC TUNER 2
Use the same procedure as described above (under IF AFC)
with the set switched to the DW source.
TUNER AGC TUNER 2
Use the same procedure as described above (under TUNER
AGC) with the set switched to the DW source.
BLEND INTENSITY
This adjustment aligns the level of transparency of the menu
display that is blended into the main display. Use this alignment
when the main microprocessor or the HOP IC is replaced.
1. Set the BRIGHTNESS, CONTRAST, and COLOR values
(in the PICTURE menu) at the midpoint.
2. Using a video pattern generator, apply a signal with a
100% white video pattern to the set.
3. Connect an oscilloscope to the “Red” output of the
Receiver box (pin 1 of the MONITOR OUT sub-D
connector) and measure the Red output level.
4. Align the BLEND INTENSITY parameter so that the
blended signal is 65 % of the black/white amplitude. This
ratio will be about 0.45 V (blended signal) to 0.7 V (full
white signal).
FBX TEST PATTERN
When this pattern is switched on, the set will display a picture
that slowly changes from black to white, and vice versa. Use
this pattern to check the functionality of the circuitry behind the
FBX and the FBX function itself.
You can also use this pattern as a picture generator for the Flat
TV plasma monitor (for example, for checking cell defects,
interpretation of the ADC/DAC converters, etc).
Important: Be sure to set this pattern to OFF again when it is
no longer needed, since it will not be automatically disabled
when SAM is exited.
8.3.2DRIVE Alignments
TEST PATTERN
The TEST PATTERN is not really needed for the alignment of
the Receiver box. It can be used in the TV configuration as a
test pattern to align the white colour temperatures of the
monitor. However, the monitor itself (as a stand alone unit) can
also be aligned in other ways (described in the Service Manual
of the TV monitor).
RGB Output Amplitude Adjustment
1. Load the RGB output (sub-D connector AV303) of the
Receiver box with a TV monitor (or match RGB output lines
with 75 ohm resistors, if no monitor is available), and
measure the outputs with an oscilloscope.
2. Apply an artificial white CVBS signal (1 V_pp white-to-topsync, with a 0.3 V sync amplitude) to the external 2 input.
3. Set LUMA GAIN to a value of "3" (via the SAM menu
ALIGNMENTS - GENERAL).
4. Set RED, GREEN, and BLUE to "24" (via the SAM menu
ALIGNMENTS - DRIVE).
5. Set RED BL OFFSET and GREEN BL OFFSET to "7".
6. Adjust the gain (with the RED, GREEN, and BLUE slider
bars) until the oscilloscope-measured values for R, G, and
B are 700 mV ± 10 mV with respect to the front porch of the
signal.
8.3.3LUM. DELAY Alignments
With this alignment, you place the luminance information
directly on the chrominance information (brightness is pushed
onto the colour). Input a colour bar or grey scale pattern as a
test signal.
LUM. DELAY PAL BG
Set value to "12". If the luminance signal referred to the
chrominance signal still has a time delay, adjust the value to
solve this.
LUM. DELAY PAL I
Set value to "12". If the luminance signal referred to the
chrominance signal still has a time delay, adjust the value to
solve this.
Electrical Alignments
EN 87F22RE AA8.
LUM. DELAY SECAM
Set value to "11". If the luminance signal referred to the
chrominance signal still has a time delay, adjust the value to
solve this.
LUM. DELAY BYPASS
Set value to "10". If the luminance signal referred to the
chrominance signal still has a time delay, adjust the value to
solve this.
8.4Option Settings
8.4.1Introduction
The microprocessor communicates with a large number of
(I2C) ICs in the set. To ensure good communication and make
digital diagnosis possible, the microprocessor has to know
Menu name Subjects Options Physically in set
Personal
Options
Auto Store
Mode (for EU)
Txt Preference
(for EU)
Note:
Above overview gives the menu items for all regions (EU/AP/US). The correct settings differs per region (see Option Numbers).
Yes Video mute active when there is no signal detected Picture Mute
No Noise when there is no signal detected
Yes TV starts up with language selection menu Virgin Mode
No TV does not start up with language selection menu
None Auto Store mode disabled (not in installation menu)
PDC-VPS Auto Store mode via ATS (Automatic Tuning System) enabled
TXT page Auto Store mode via ACI (Automatic Channel Installation) enabled
PDC-VPS-TXT Auto Store mode via ATS or ACI enabled
FLOF Preference to FLOF (Full Level One Features) teletext
TOP Preference to TOP (Table Of Pages) teletext
which ICs to address. The presence or absence of specific ICs
or functions is made known by means of the option codes.
All options codes can be manipulated using both the Option
Numbers and/or the Option menu.
All hardware related options are incorporated under the
heading SERVICE OPTIONS in the SAM main menu.
All software related options are incorporated under the heading
DEALER OPTIONS in the SAM main menu.
After you have changed the option(s), save them via the
STORE OPTIONS command. The new option setting is only
active after the TV is switched OFF and ON again via the mains
switch (the EAROM is then read again).
8.4.2Dealer Options
Select this sub-menu to set the initialisation codes (= options)
of the set via text menu's.
Figure 8-3 Dealer options overview
CL 36532021_014.eps
310303
EN 88F22RE AA8.
8.4.3Service Options
Select this sub-menu to set the initialisation codes (= options)
of the set via text menu's.
Menu-item Subjects Options Description
Europe Setting for Europe Chassis region Region (for EU)
AP Setting for AP PAL-multi
Dual Screen
TXT/EPG Dual
Screen (for EU)
Teletext
NexTView (for EU)
Monitor type Monitor
Video repro
improvement
Signalling bits
Miscellaneous
Note:
Above overview gives the menu items for all regions (EU/AP/US). The correct settings differs per region (see Option Numbers).
(for EU)
(for EU)
Stand Alone
Group 1 e.g. 04492 08449 49555 04112 (see sticker on bottom receiver-box) Opt. No.
Group 2 e.g. 04151 00000 00000 00257 (see sticker on bottom receiver-box)
Yes Feature present PIP/Dual Screen
No Feature not present
Yes Feature present
No Feature not present
Yes Flash RAM present Flash RAM (for EU)
No Flash RAM not present
2 EPG level 2 setting
2C3 EPG level 3 setting
F19 Receiver-box can operate with 42” F19D-monitor, when jumper settings on
FM23 Receiver-box can operate with 32” FM23-monitor, when jumper settings
FM24 (SL) Receiver-box can operate with 42” FM24-monitor, when jumper settings
FM25-SL Receiver-box can operate with 50” FM25-monitor, when jumper settings
FM26 (SL) Receiver-box can operate with 42” FM26-monitor, when jumper settings
Eagle Eagle present (Pixel Plus) Featurebox type
Falconic Eagle not present (no Pixel Plus)
Yes Feature present Light sensor
No Feature not present (for FTV1.9 and FM25-SL monitors only)
Yes Feature present 2D Combfilter
No Feature not present
Yes Feature present (for US only) 3D Combfilter
No Feature not present
Yes LTP (TOPIC) present Picture
No LTP (TOPIC) not present
Yes Feature present Auto scavem
No Feature not present
Yes Feature (Eagle) present Pixel Plus
No Feature (Eagle) not present
Yes For 16:9 sets
No For 4:3 sets
Yes Set with Home Cinema link Home Cinema
No Set without Home Cinema link
Yes Feature present Integrated Cinema
No Feature not present
Yes Option needed for Service to be able to service the receiver-box with a
No Default setting. In this setting, the receiver-box will go to Standby when
Electrical Alignments
AVI-panel are configured in 1.9-mode
on AVI-panel are configured in 2.3-mode
on AVI-panel are configured in 2.3-mode (SL= Speaker Less)
on AVI-panel are configured in 2.3-mode (SL= Speaker Less)
on AVI-panel are configured in 2.3-mode (SL= Speaker Less)
normal PC monitor
connected to PC monitor
CL 36532021_015.eps
010503
8.4.4Option Numbers
Select this sub-menu to set all options at once (expressed in
two long numbers).
An option number (or 'option byte') represents a number of
different options. When you change these numbers directly,
you can set all options very fast. All options are controlled via
eight option numbers.
Example: The sticker on the bottom cover of an E-box gives
the following option numbers:
20811 48897 49619 04113
04119 00001 00000 00271
The first line (group 1) indicates options 1 to 4, the second line
(group 2) options 5 to 8 (see tables below).
Figure 8-4 Service options overview
Every 5-digit number represents 16 bits (so maximum number
can be 65536 if all options are set).
When all the correct options are set, the sum of the decimal
values of each Option Byte (OB) will give the option number.
Electrical Alignments
EN 89F22RE AA8.
OB Bit Option name Settings (in decimal values) for F22Rx_AA chassis Option
number
Featurebox 0= None
0
1
2
2= Prozonic
3= Eagle (EU/US)
4= Falconic
5= Falconic 1050i 1250i
3 2D Comb Filter 0= Off 8= On (EU/US)
4 Auto-Scavem 0= Off (EU/US) 16= On (not appl. for FTV)
5 Field Memory 0= Off (EU/US) 32= "for future use"
6 Light Sensor 0= Off (for FTV1.9 and FM52) 64= On (for the rest)
7 Luma Trans. Proc. 0= Off (EU/US) 128= On (for non-Eagle sets)
1
8 PICNIC 0= Off 256= On (EU/US)
Sum OB1
(decimal)
9 n.a. * 0
10 n.a. * 0
11 LNA 0= Off (EU/US) 2048= On (not appl. for FTV)
12 WSS 0= Off (US) 4096= On (EU)
13 3D Comb Filter 0= Off (EU) 8192= On (US)
14 Pixel Plus 0= Off 16384= On (EU/US)
15 720p 0= Off (EU/US) 32768= On (not appl. for FTV)
0 Headphone 0= Off 1= On (EU/US)
1 Dolby ProLogic 0= Off (EU/US) 2= On
2 Virtual Rear Spkrs 0= Off (EU/US) 4= On
3 Cordless Rear Spkrs 0= Off (EU/US) 8= On
4 Dolby Digital 0= Off (EU/US) 16= On
5 Virtual Dolby 0= Off (EU/US) 32= On
Subwoofer 0= Off (EU/US)
6
7
2
8
Chassis 0= EM6 (not appl. for FTV)
9
10
11
64= Type 1 (not appl. for FTV)
128= Type 2 (not appl. for FTV)
256= EM5 (not appl. for FTV)
512= EM3 (not appl. for FTV)
3840= Others (EU/US)
Sum OB2
(decimal)
12 EPG Type 0= Off (US) 8192= On (EU)
13 Flash RAM 0= Off (US) 8192= On (EU)
EPG Version 0= Off (US)
14
15
16384= Text guide only
32768= NexTView 2C3 (EU)
49152= NexTView 2
0 AV3 0= Off 1= On (EU/US)
1 AV4 0= Off 2= On (EU/US)
2 AV4 (2fH) 0= Off (EU/US) 4= On
3 AV3 (2fH) 0= Off (EU/US) 8= On
4 Dual Screen 0= Off (US) 16= On (EU)
5 n.a. * 0
6 TXT/EPG/DS 0= Off (US) 64= On (EU)
7 Aux. Headphone (DW) 0= Off 128= On (EU/US)
3
8 Aspect Ratio 0= 4:3 (not appl. for FTV) 256= 16:9 (EU/US)
Sum OB3
(decimal)
9 Tilt 0= Off (EU/US) 512= On (not appl. for FTV)
10 DAF 0= Off (EU/US) 1024= On (not appl. for FTV)
11 Integrated Radio 0= Off (EU/US) 2048= On (not appl. for FTV)
12 Stand Alone 0= Off (for customer) 4096= On (for service)
13 Integrated DVD 0= Off (EU/US) 8192= On (not appl. for FTV)
14 Home Cinema 0= Off (US) 16384= On (EU)
15 Integrated RC (P50) 0= Off (US) 32768= On (EU)
0 Aux. Tuner (DW) 0= Off 1= On (EU/US)
1 n.a. * 0
2 China IF 0= Off (EU/US) 4= On
3 Tuner 0= Philips 8= Alps
4 Teletext 0= Off (US) 16= On (EU)
5 China Teletext 0= Off (EU/US) 32= On
6 Closed Caption 0= Off (EU) 64= On (US)
7 n.a. * 0
4
8 Digital Module (MILO) 0= Off (EU/US) 256= On (not appl. for FTV)
Sum OB4
(decimal)
9 Integrated Harddisk 0= Off (EU/US) 512= On (not appl. for FTV)
10 n.a. * 0
11 n.a. * 0
12 Anti Aging 0= Off 4096= On (EU/US)
13 DVD-door lock 0= Off (EU/US) 8192= On (not appl. for FTV)
14 n.a. * 0
15 n.a. * 0
Note:
Bits that are not used have a fixed value of "0", and are not mentioned in above overview.
CL 36532030_018.eps
170403
Figure 8-5 Option bytes Group 1
EN 90F22RE AA8.
Electrical Alignments
OB Bit Option name Settings (in decimal values) for F22Rx_AA chassis Option
0 Auto TV 0= Off 1= On (EU/US)
1
Auto Store Mode 0= None
2
3 Korean Stereo 0= Off (EU/US) 8= On
4 Picture Mute 0= Off 16= On (EU/US)
5 Demo 0= Off (EU/US) 32= On
6 Virgin 0= Off (EU/US) 64= On
7 n.a. * 0
0 AV4 1fH 0= Off (EU/US) 1= On (not appl. for FTV)
1 AV 2fH 1 0= Off (EU/US) 2= On (not appl. for FTV)
2 AV 2fH 2 0= Off (EU/US) 4= On (not appl. for FTV)
3 AV VGA 0= Off (EU/US) 8= On (not appl. for FTV)
4 AV DVI 0= Off (EU/US) 16= On (not appl. for FTV)
5 n.a. * 0
6 n.a. * 0
7 n.a. * 0
7
8 AV 1fH 0= Off (EU/US) 256= On (not appl. for FTV)
9 AV 2fH 1 0= Off (EU/US) 512= On (not appl. for FTV)
10 AV 2fH 2 0= Off (EU/US) 1024= On (not appl. for FTV)
11 AV VGA 0= Off (EU/US) 2048= On (not appl. for FTV)
12 AV DVI 0= Off (EU/US) 4096= On (not appl. for FTV)
13 n.a. * 0
14 n.a. * 0
15 n.a. * 0
Cabinet 0= (not appl. for FTV)
0
1
2
3
4 SLDP 0= Off (EU/US) 16= On (not appl. for FTV)
5 n.a. * 0 n.a. *
6 AVL 0= Off (EU/US) 64= On
7 n.a. * 0 n.a. *
8
Note:
Bits that are not used have a fixed value of "0", and are not mentioned in above overview.
Note: If the EAROM is replaced, all the options will require re-
setting. To be certain that the factory settings are reproduced
exactly, you must set both option number lines. These numbers
can be found on the bottom of the Receiver box.
Circuit Descriptions, List of Abbreviations, and IC Data Sheets
EN 91F22RE AA9.
9.Circuit Descriptions, List of Abbreviations, and IC Data Sheets
Index of this chapter:
1. Introduction
2. Power Supply Unit (PSU)
3. Audio Video Interface panel (AVI)
4. Small Signal Panel (SSP)
5. Double Window panel (DW)
6. Front panel (FP)
7. High Definition panel (HD)
8. Auto TV
9. Abbreviations
10. IC Data sheets
Note:
•Figures can deviate slightly from the actual product, due to
different set designs.
•For a good understanding of the following circuit
descriptions, please use the diagrams in chapter 6 and 7.
Where necessary, you will find a separate drawing for
clarification.
9.1Introduction
This Receiver box (or E-box) is developed for the global
market. The service chassis name is F22Rx (x stands for the
region; e.g. E=Europe, U= USA), with the following features:
•Feature box 7 for Pixel Plus. Not all Pixel Plus features can
be used with a matrix (plasma/LCD) display. Features like
increased lines/field and pixels/line are not possible.
However, features like LTI, improved Natural Motion, and
colour dependant peaking are implemented.
•Improved Tuner / Splitter (less noise).
•Without Down Scaler panel (so no "VGA and HD in Double
Window" possible).
It can drive both FTV1.9 and FM2x plasma screens.
POWER SUPPLYSTANDBY SUPPLY
PS
150 - 250V
7001
MC44603A
CONTROL
OUTPUT
CURRENT SENSE
OVERVOLTAGE PROTECTION
VOLTAGE FEEDBACK
0300
1
2
VCC
Vdem IN
5000
1001
T2,5A
MAIN SUPPLY
6000
GBU4J
1
1
3042
3
7
3030
8
3041
6
14
3037
G
F013
6009
HOT GROUNDHOTCOLD
3
4
6000
2
STP6NC60
30166007
9.2Power Supply Unit (PSU, diagram PS)
9.2.1PSU: Introduction
A 35 W Power Supply is used in the Receiver box. It supports
a range of input voltages (= global), and can be used for almost
every E-box version. It delivers the voltages for the SSP, the
DW, the FBX (+5VSTB, 5V2, 8V6, 7V7, -7V7 and 33V), and for
the specific PWBs. The output of the power supply is
connected to the AVI panel. This panel then powers all the
other PWBs.
The Mains voltage is applied to the input filter that feeds it to the
standby supply. This supply is always operational and delivers
the +5VSTBY voltage.
The task of the main supply is to deliver the supply voltages for
the several electrical circuits in the Receiver box. It is switched
via a single-pole relay, which is powered from the +5VSTBY
voltage and controlled via the POWER_ON and STANDBY
signals.
The reason to choose for a separate standby supply, instead of
a single flyback supply (which can be driven in standby mode
like a MC44604), is the requirement to have a very low standby
power consumption.
The "POWER ON/STBY" knob is located on the Front I/O panel
and activates the relay supply (POWER_ON). The
microprocessor is then able to switch the set from "standby" to
"on" (STANDBY).
The green "POWER ON" LED is active, when the 8.6 V is
present (HW controlled).
The red "STANDBY" LED is active in standby. The OTC
controls this via ON_OFF_LED.
6203
3200
6204
7200
TNY256
CONTROL
SOURCE
ENABLE
2
3
F008
3
F011
4
D
S
3012
3013
3014
3015
6
8
5
4
DRAIN
5003
5202
5
2.3
4
6010
1
2
16
N.C.
15
14
13
12
11
10
9
3109
1
7002
TCET1103
2
5200
F072
2
F073
1
4
3
5
4
7401, 7402
ACTIVATING
CIRCUIT
6101 6110 3101 3102
6103
1101
T4A
5103
7011
TL431
6107
6108
+8V6
REF.
6104 6105
1102
T4A
5104
3107
81
2
6106
5102
+8V6
7
8
1
2
7101
7203
TCET1102
POWER
VALID
CIRCUIT
+5V2
STANDBY
+33V
+8V6
+7V7
+5V2
-7V7
31103111
F026
3113
3114
6310
SB340
3310
7202
TL431
REF.
F067
2
81
F056
+5VSTBY
5300
3312
F069
3313
3314
POWER-ON
POWER-VALID
-7V7
STANDBY
F054
+5V2
F038
+8V6
+33V
F032
F042
F044
+7V7
F052
F058
0307
1
2
3
4
5
6
7
8
9
10
11
0306
1
2
3
4
N.C.
5
6
7
8
9
N.C.
Figure 9-1 Block Diagram Power Supply
CL 16532098_003.EPS
150801
EN 92F22RE AA9.
Circuit Descriptions, List of Abbreviations, and IC Data Sheets
The Power Supply module consists of three parts:
1. Mains voltage inlet and filter.
2. Standby supply.
3. Main supply.
The total power balance of the supply can be read from the
following table:
Table 9-1 Total power balance
SupplyValue
(V)
5V25.232.013
8V68.671.2513.8
+7.7V_audio8.670.11.2
-7.7V_audio-5.270.11.2
33V_tuner334 mA max.0.1
5VSTB5.3250.32.7
9.2.2PSU: Start-up Sequence
For a description of the "start-up sequence", we make a
differentiation between the FTV1.9 and the FM2x monitors.
Start-up sequence for an E-box + FTV1.9 Monitor
There are five different "power states" in the E-box:
•Low Power Standby (P < 0.9 W). The Main supply is not
working. Only the OTC and I/O Expanders (on the AVIpanel) are powered from the 5VSTB. The OTC works in
one of the low power states (no program execution, but the
UART, timer, RC pre-processor, and SW ADC are
working).
•Standby (P < 3 W). The Main supply is not working. Only
the OTC and I/O Expanders (on the AVI-panel) are
powered from the 5VSTB. The OTC works in high power
state (= normal).
•Semi Standby (Europe only). The Main supply is working.
All PWBs are powered. The video in the HOP and the audio
on the AVI board are muted. The sync is not send to the
monitor. This state is used for EPG and P50 operations.
•On (P < 35 W). The Main supply is working. All PWBs are
powered.
•Off. The OTC and I/O Expanders are not powered
anymore. All the voltages are "off".
The E-box will always start-up in the "Standby" state until the
CONFIG_IDENT is detected (means monitor attached). During
initialisation, the E-box must check the "TV_standby" bit in the
NVM, to decide into which state the E-box and monitor have to
be put. This will set the STANDBY pin on the OTC accordingly.
The initialisation starts when the E-box is switched "on" and the
AC-power is connected. As a result, the 5VSTB supply is
activated, and the OTC is activated. Now, the OTC checks the
presence of the CONFIG_IDENT signal:
•If this check is successful (this means two following "hand
shake" sequences are detected), then the state of the Ebox depends on the "TV_standby" bit in the NVM. This bit
contains the history data about how previously the TV
configuration entered the "standby" state (e.g. when this
was done by the user (bit= 1), the set will stay in "standby").
•If this check is not successful, the E-box will go to "Low
Power Standby".
Note: For service, the E-box can work in "Stand-alone" power
mode. This is detected via the "Stand alone" bit in the NVM.
This bit can be set in the Dealer/Service menu.
If the E-box is switched from "Standby" to "On", the STANDBY
pin of the OTC is pulled "low", the relay switch is closed, and
the main supply is started up. When the 5V2 and 8V6 voltages
Tolerance
(%)
Typ. Current
(A)
P_max
(W)
reach their nominal values, the 5V2_PROT and 8V6_PROT
are activated. Now:
1. The MSP shall be reset first, as this IC can disturb the I2C
traffic, when not reset properly.
2. Secondly, as the POPOV IC of the DW (F2R22 only) can
pull the slow SDA line "low" when the HA signal from the
main HIP is not available, all traffic on the slow I2C bus
needs to be delayed until the HIP is properly initialised and
settled. This means a wait state of 100 ms, after the crystal
configuration of the HIP has correctly been read out.
3. Next, all other ICs are initialised. Now, the E-box is
working, but the monitor is still not displaying a picture.
4. The HOP switches on the PHI1 loop, the software sets all
the necessary video and audio parameters, and enables
them.
Start-up sequence for an E-box + FM2x Monitor
There are five different "power states" in the E-box:
•Low Power Standby (P < 0.9 W). The Main supply is not
working. Only the OTC, I/O Expanders (on the AVI-panel),
and remote circuits are powered from the 5VSTB. The
OTC works in one of the low power states (no program
execution, but the UART, timer, RC pre-processor, and SW
ADC are working).
•Peripheral Standby (P < 3 W). This is an intermediate
state. This mode is only used temporarily, if the OTC goes
from low power standby to normal operation and vice
versa.
•Semi Standby (Europe only). The Main supply is working.
All PWBs are powered. The video in the HOP and the audio
on the AVI board are muted. The sync is not send to the
monitor. This state is used for EPG and P50 operations.
•On (P < 35 W). The Main supply is working. All PWBs are
powered.
•Off. The OTC and I/O Expanders are not powered
anymore. All the voltages are "off".
The E-box will always start-up in the "Standby" state until the
AYT (Are You There) is detected. This means that an FM2x
monitor is attached (this is different from the FTV1.9 monitor,
where a separate CONFIG_IDENT line is used). During
initialisation, the E-box must check the "Stand_alone" bit in the
NVM. If this bit and the "TV_standby" bit both are not set, the
AYT protocol is started, and will wake up the monitor. This will
set the STANDBY pin on the OTC accordingly.
The initialisation starts when the E-box is switched "on" and the
AC-power is connected. As a result, the 5VSTB supply is
activated, and the OTC is activated. Now, the OTC checks the
presence of the "Standby" bit:
•If the "Standby" bit and the "Stand_alone" (or "Service/
Factory") bit are not set, the AYT protocol is enabled,
which will wake up the monitor. If this check is successful,
the state of the E-box depends on the "TV_standby" bit in
the NVM. This bit contains the history data about how
previously the TV configuration entered the "standby" state
(e.g. when this was done by the user (bit= 1), the set will
stay in "standby").
•If this check is not successful (e.g. set to standby by user),
the E-box will go to "Low Power Standby".
Note: For service, the E-box can work in "Stand-alone" power
mode. This is detected via the "Stand alone" bit in the NVM.
This bit can be set in the Dealer/Service menu. If this bit is
"high", the AYT protocol is not used and no FSP commands are
send to the monitor.
If the E-box is switched from "Low Power Standby" to "On", the
STANDBY pin of the OTC is pulled "low", the relay switch is
closed, and the main supply is started up. When the 5V2 and
8V6 voltages reach their nominal values, the 5V2_PROT and
8V6_PROT are activated. Now:
1. The MSP shall be reset first, as this IC can disturb the I2C
traffic, when not reset properly.
2. Secondly, as the POPOV IC of the DW (F22R only) can pull
the slow SDA line "low" when the HA signal from the main
Circuit Descriptions, List of Abbreviations, and IC Data Sheets
EN 93F22RE AA9.
HIP is not available, all traffic on the slow I2C bus needs to
be delayed until the HIP is properly initialised and settled.
This means a wait state of 100 ms, after the crystal
configuration of the HIP has correctly been read out.
3. Next, all other ICs are initialised. Now, the E-box is
working, but the monitor is still not displaying a picture.
4. The HOP switches on the PHI1 loop, the software sets all
the necessary video and audio parameters, and enables
them.
9.2.3PSU: Mains Voltage Inlet and Filter
The Mains voltage is provided by inlet 0300, after which it is
fused by a T2.5A fuse. The next part, the Mains voltage filter,
consists of an LC-common mode filter section. This filter
consists of two capacitors (items 2002 and 2004) from both
phase and neutral to ground (to reduce the leakage current)
and an inductor (5000). Interferences on one of the phases are
shorted to ground by these capacitors.
Inductor 5000 also provides a differential-mode filtering with
capacitor 2001. Resistor 3003 discharges this capacitor after
the Mains voltage is disconnected.
At high voltage peaks (for example, lightning surges) on one of
the phases, the resistance of VDR 3002 will be very low,
causing fuse 1001 to interrupt. At a lightning surge on both
phases with respect to chassis ground, the Mains voltage filter
will form a high resistance, through which the voltage will rise
very sharply. To prevent flashovers, a spark gap (item 1000) is
implemented.
Resistors 3000 and 3001 are connected between neutral and
chassis ground. They are required by safety regulations.
9.2.4PSU: Standby supply
Start up
The Standby Supply operates on the AC voltage from the input
filter part, and has to deliver a stable regulated 5 V value. The
standby supply is always operational when the AC input
voltage is present, even when the POWER switch is in the "off"
position.
After a small bridge rectifier and buffer capacitor (D6203/6204
and C2202), the DC voltage is applied to a switched mode
power supply. To reduce self-pollution, the rectifiers are
bridged by small capacitors (C2200/2201).
Normal Operation
The Standby Supply itself is build around a "TINYSwitch"
TNY256. This IC contains the control circuitry and a power
MOSFET needed for an Switched Mode Power Supply
(SPMS). It uses a simple "on/off" control loop to regulate the
output voltage.
The supply for the TNY256 comes via safety resistor R3200,
L5200, and L5202.
The +5VSTBY voltage at the secondary side is rectified by
D6310 and smoothed by C2311.
By using secondary sensing, a very accurate +5VSTBY
voltage and high efficiency is achieved. The sensing circuit
uses a TL431 as reference voltage/error amplifier. Optocoupler
7203 and coil 5200 are used for the Mains voltage isolation.
When the +5VSTBY output voltage rises, the reference voltage
on the TL431 will exceed 2.5 V and the current through this
device and the optocoupler LED will increase. By this method,
the optocoupler transistor will conduct more. When this current
(at pin 4 of IC7200) exceeds 50 µA, the MOSFET is switched
"off", and the output voltage will drop. When the current drops
below 40 µA, the MOSFET is switched "on" again.
Output Voltage
+5VSTBY, which is available on connector 0307, pin 7.
Protections
As the TNY256 is sensitive for transients, a "peak clamp" circuit
(300 V zener diodes 6201 and 6202) is used to limit the voltage
to a safe level.
9.2.5PSU: Main supply
Introduction
The main supply is activated by single-pole relay 1400, which
delivers the filtered Mains voltage to a rectifier bridge (item
6000). This rectified voltage is the input for the flyback
converter, which generates the output voltages.
The flyback converter is based on a MC44603AP driven in
"discontinues conduction mode" with a fixed frequency of 40
kHz (at nominal Mains voltage voltages). The MC44603AP
drives a MOSFET (600 V, 1.2 ohm), which is snubbered (by
2008) and clamped by an RCD peak clamp. The transformer
delivers the secondary output voltages and the primary supply
voltage for the IC.
Secondary voltage control is on the 5V2 and 8V6 output via a
TL431 (item 7011) and an optocoupler (item 7002) back to the
error amplifier input of the controller IC.
Output Voltages
The following voltages are generated by the main supply:
•+33V (0307/11) for the Tuner.
•+16V (0306/9).
•+8V6 (0307/8 & 9).
•+7V7 (0306/5).
•-7V7 (0306/6).
•+5V2 (0307/4 & 5).
•+5V2_FB (0307/3).
Start up
ON/OFF
FPPS
3
6
+5VSTBY
7055
+5VSTB
1006
2/3
8/7/6
2/1
5/4
4
STANDBY
(FROM µP)
POWER-ON
3402
3403
7402
3401
6401
6402
1400
7401
Figure 9-2 Start up circuitry
The mechanical "on/off" switch (item 1006) on the Front panel
drives IC7055. This is a "power distribution switch", used due
to the high switch-on current. It has internal overload and shortcircuit protections.
A single pole 5 V relay (item 1400) will switch the Receiver box
from "standby" to "on". It is controlled via the POWER_ON line.
The start up supply voltage of the control IC comes via the
standby supply. It is rectified (D6010), smoothed (C2025), and
clamped (D6008). Once the main supply is started, this voltage
is taken over by winding 6-8 of transformer 5003 and diode
D6007.
Normal operation
The working frequency of 40 kHz is determined by R3032 and
C2014. The output voltage is controlled by duty cycle
regulation. Output is on pin 3, which drives the FET. A current
will flow through transformer coil 3-4 (item 5003), FET 7000,
and sense-resistors R3012//R3013//R3014 to ground. The
energy stored in the primary winding during the on time is
delivered to the secondary windings during the "off" time.
The output voltages are rectified and buffered here.
2
3
CL36532021_001.eps
TO BRIDGE
RECTIFIER (6000)
180303
EN 94F22RE AA9.
Circuit Descriptions, List of Abbreviations, and IC Data Sheets
Regulation is performed by the control loop that consists of
reference component 7011 and optocoupler 7002. When the
+5V2 output voltage rises, the reference voltage on the TL431
will exceed 2.5 V and the current through this device and the
optocoupler LED will increase. By this method, the optocoupler
transistor will conduct more, and the voltage over R3035 (and
pin 14 of IC7001) will rise. The IC will adjust the duty cycle, the
FET will conduct less, and the output voltage will decrease.
Protections
Soft Start and Maximum Duty Cycle
The output voltage is 0 V at start up. This would force IC 7001
to start with a maximum duty cycle, causing a very high current
through FET 7000. To prevent this, capacitor C2018 (at pin 11
of IC7001) ensures a soft start (voltage at pin 11 is low at start
up, which gives a small duty cycle) and R3039 determines the
maximum duty cycle.
Switch Off Peak Voltage
To protect the FET against high peak (drain-source) voltages
at switch "off", a peak clamp circuit is added consisting of
D6014, D6002, C2007, and R3010.
When the FET blocks, the diodes will lead the peak voltages
away from the FET and will charge C2007.
When the FET conducts, this capacitor is discharged via
R3010, the primary coil, and the FET itself.
Over Current and Fold Back
The current through the primary winding is measured by sense
resistors R3012, R3013, and R3014. The resulting voltage is
measured at pin 7 of IC7001. Once the voltage at this pin
exceeds 1 V (so maximum current is set to 3 A), the duty cycle
is regulated back.
If the output load keeps on increasing (I > 3 A), the system is
unable to supply enough energy to maintain the output voltage
in regulation. This is detected at pin 5 of IC7001 (via pin 8 of
5003, R3015, D6007 and R3037). Consequently, if this voltage
drops below the fold back threshold voltage of 1 V, the IC will
adapt the "current sense threshold". This will limit the current
supply and by this, the output voltage. This will cause an
avalanche effect, causing the supply to rapidly trim down.
Over Voltage
When the voltage on pin 6 of IC7001 will exceed 2.5 V, the
control IC will stop oscillating (after 2 µs). The output voltages
will drop, and the IC starts again. This can happen when the
feedback loop is interrupted.
Switch On/Off Behaviour
Mainsplug In
Umains
5Vstby
Standby
33V, 8V6, 7V7, 5V2, -7V7
Power_valid
t0
= Mainsplug In.
t1
= From STANDBY to ON.
= Mainsdip
t3
= From ON to STANDBY
t7
= Mainsplug Out
t10
STBY to ON
t0
t6t10t9t8t7t5t4t3t2t1
ON to STBY
Figure 9-3 Timing diagram Power Supply
The start up of the PSU has to fulfil certain requirements.
At the moment the Mains voltage cord is connected (t0), the
standby supply will generate the +5VSTBY (coming from the
STANDBY pre-condition). With this voltage present, the
microprocessor begins the start up procedure, by making the
STANDBY command logic "low" (t1) and the POWER_ON
command "high" (coming from the "off" pre-condition). After
you press the power switch on the front panel, the
"POWER_ON" signal will become "high" and within 2 seconds,
the main supply will start, making the POWER_VALID signal
"high" (t2).
When an Mains voltage dip occurs (t3), the POWER_VALID
signal must go "low" before the output voltages will drop and
must remain "low" until the Mains voltage returns.
When you put the set in standby, the microprocessor makes
the STANDBY signal "high" (t7). The output voltages will drop,
and the POWER_VALID signal goes "low", but the +5VSTDBY
remains present.
Finally, this voltage will drop when the Mains voltage cord is
disconnected (t10).
Typical timing values are:
•t1 - t2 = 0.1 < t < 1.2 s (dependent on the STANDBY PSU
load).
•t3 - t4 = 20 < t < 350 ms (dependent on U_MAINS).
•t4 - t5 = 5 < t < 40 ms (dependent on the main PSU load).
•t5 - t6 = 10 < t < 1000 ms (dependent on U_MAINS and the
STANDBY PSU load).
•t7 - t8 = 10 < t < 600 ms (dependent on U_MAINS and the
MAIN PSU load).
•t8 - t9 = 5 < t < 40 ms (dependent on the MAIN PSU load).
Mainsplug OutMains Dip
CL16532098_002.eps
240901
Demagnetisation
The internal demagnetisation block in IC7001 disables the
output (pin 3) during the demagnetisation phase of transformer
5003. This is to prevent the FET from being switched "on". The
info is taken from pin 8 of transformer 5003, and fed via R3015
and R3030 to pin 8 of IC7001. When the voltage on this pin
drops below 65 mV, the demagnetisation phase is completed,
and the FET can switch on.
Audio Plop
The POWER_VALID circuit is designed to detect the
disappearance of the Mains voltage (at set switch "off" or at
Mains voltage dips). This signal will then mute the audio
outputs to prevent audio plops (see diagram AV8 position I7).
The circuit compares the +5V2 output with the negative
rectified 5V2 winding (which is in fact the transformed rectified
Mains voltage). When this voltage disappears, transistor 7101
is activated and the POWER_VALID output will go "low" before
the supply output voltages will drop. It will mute the audio
outputs and stay "low" until the Mains voltage and the +5V2
output voltage returns.
Circuit Descriptions, List of Abbreviations, and IC Data Sheets
9.3Audio Video Interface Panel (AVI, diagram AV)
9.3.1 AVI: Introduction
EN 95F22RE AA9.
POWER
SU
PPLY
FRONT
PANEL
POWER_VALID/
50HZ_60HZ
STANDBY
+16V/+7V7/-7V7/+33V
+5V2/+8V6
+5VSTBY
POWER_ON
POWER_ON
+5VSTBY
+5VSTB
IR_LED/ON_OFF_LED
KEYBOARD
SND_FRONT
CVBS_YC_FRONT
RC_FRONT
RC_EXT
SND_SD
SND_EXT3
SND_HD
AVI
+5V2/+8V6
+5VSTB
I2C
RC SELECTION
AUDIO
SELECTION
POWER_VALID/
50HZ_60HZ
STANDBY
+5V2/+8V6
+5VSTB
IR_LED/
ON_OFF_LED
KEYBOARD
UART
I2C
RC_OUT
SND_MAIN
SND_SUB
SSP
SD
PANEL
FTV1.9/2.X
MONITOR
CVBS_YC_EXT3
YPBPR_SD
HV_VGA
RGB_VGA
UAR
T
RC_MON
RGB_MON
HV_MON
YPbPr to RGB
1FH VIDEO
SELECTION
SYNC
SELECT
2FH VIDEO
VIDEO
SELECTION
SELECTION
CVBS_YC_AV1
CVBS_YC_AV2
UI_RGB_FBL
RGB_VC
HDVD
SND_SSP
SND_MON
SND_CENTER
AUDIO
MUTE
LEFT/RIGHT
CENTER
SELECTION
Figure 9-4 Block diagram AVI panel
CL 36532030_014.eps
180403
EN 96F22RE AA9.
Circuit Descriptions, List of Abbreviations, and IC Data Sheets
The AVI contains a video switch, an audio switch, and an I/O
expander with I2C control.
The AVI panel is an interface between the following panels/
sources:
•Small Signal panel (SSP).
•Front panel (FP).
•VGA input.
•Standard Definition panel (SD).
•Power Supply panel (PS).
It also contains the outputs to the plasma monitor.
9.3.2AVI: Video Processing
RGB_VGA
RGB_VGA
730075011101
HOPFBXHIP
RGB_HD
INTERFACE
ANTENNA
SCART1
SCART2
CVBS/YC
SCART4
VGA
input
7208
CVBS/Y C
YPbPr 1fH
TEA 6415
CVBS_Y_AV1
& C_AV1
CVBS_Y_AV2
& C_AV2
IF
I/O
AV7
AV6
RGB-Fbl_1fH
YUVFbl_1fH_sc1_in
TEA 6415
YPbPr to
YUV (RGB)
Tuner
FP
frontpanel
SD
SD-
panel
SubD
15p
Figure 9-5 Block diagram video processing
Video Source Selection (diagram AV7)
For the video source selection, a TEA6415 (item 7710) from
SGS-Thomson is used. The main function of this IC is to switch
eight video input sources to six outputs. Each output can be
switched to only one of the inputs, but any same input may be
connected to several outputs. All the switching possibilities are
controlled through the I2C bus.
At the input of the IC, we find the following signals:
•CVBS or Y/C from FRONT.
•CVBS or Y/C from EXT3.
•CVBS or Y/C from the Scaler (not used in this chassis).
At the output of the IC we find:
•CVBS_Y_AV1 and C_AV1.
•CVBS_Y_AV2 and C_AV2.
AV1 is connected to the CVBS/YC_FRONT input of the SSP
(connector 0333).
AV2 is connected to the CVBS/YC_UI input of the SSP
(connector 0372).
These signals go to the SSP via connectors 0333 and 0372,
where they are fed to a second TEA6415 (item 7208), together
with the video signals coming from the SCART connectors.
Video processing (diagram AV6)
The YPbPr signals coming from the SD panel (EXT5) are
buffered, and then fed through a YPbPr-to-RGB matrix circuit
(TSH93, item 7607). The matrix is made with discrete hardware
and determined by resistor values.
The RGB_SD output signals are then fed to connector 0372
and routed, via an RGB selector, to the RGB2 (Universal
Interface) input of the HIP IC (item 7501) on the SSP.
SSP
K
RGB_VC
AV
AV
SubD
15p
TO PDP
RGB_MON
MONITOR
VGA
OUTPUT
CL36532030_013.eps
030403
9.3.3AVI: Sync Processing
General
V_HD
VGAin
H
V
H_HD
(N.C. for Europe)
H_VGA
V_VGA
7450
H_HD_VGA
V_HD_VGA
VD
(from SSP)
HD
HD_VGA-SELECT (from OTC)
7570
SYNC_TRISTATE_MON (from OTC)
7575
BUFFERS
Figure 9-6 Block diagram sync processing
The block diagram above shows the sync path. The AV
Interface has the following sync inputs:
•Sync from VGA source (HV_VGA)
•Sync from SSP (HD_VD)
The selection between these inputs for the main picture is done
with switch 7570. This switch is controlled via software with the
HD_VGA_SELECT signal.
Note: If the Receiver box has to function without the monitor
(e.g. in case of EPG data download), the H and V pulses may
not be fed to the monitor. In this case, switch 7570 will be put
open with the SYNC_TRISATE_MON control signal (SW
controlled).
9.3.4AVI: Audio Processing
General
The audio-part of the AV-interface consists of three separate
parts:
•The source selection.
•The Centre-channel configuration.
•Muting (or anti-plop circuit).
Source Selection
The source selection part redirects the five stereo inputs into
two separate channels. These two channels (SNDL/
R_MAIN_OUT and SNDL/R_SUB_OUT) are then connected
to the SSP for further processing.
Note: The TEA6422 cannot handle the maximum level of 2.8 V
of the SNDL/R_VGA signals. Therefore, these signals are
attenuated by 3 dB (see R3801/3802 and R3806/3807 on
diagram AV8). All other inputs are attenuated at the Front I/O
panel or the HD connector panel. These attenuations are
corrected again on the SSP.
Centre Channel Selection
The Centre input (cinch at the rear) is a separate audio input.
This input bypasses all other inputs, and is designed to obtain
a better Home Cinema configuration. In this case, the FTV
monitor speakers will function as the centre channel. This input
is selected via the CENTER_SELECT signal, which is
controlled by the I/O Expander (items IC7880 and TS7853). It
is selected by the user from the user menu.
Mute
To prevent audio plops and clicks (when the set is turned "on/
off" or at channel switching), a mute circuit is implemented
immediately after the centre channel selection part.
H_MON
V_MON
CL 16532023_055.eps
VGAout
H
V
240901
Circuit Descriptions, List of Abbreviations, and IC Data Sheets
EN 97F22RE AA9.
AUDIO-SIGNAL (LEFT)
POWER_VALID
SOUND_ENABLE
3835
10K
+5VSTBY
6862
78357862
68353836150K
3861
3865
47K
10K
3862
+5VSTBY
10K
7865
6868
6867
Figure 9-7 Audio mute circuitry
The table below shows how this is done. It is controlled by the
following signals:
•POWER_VALID line is a control signal generated by the
power supply.
•SOUND_ENABLE line is a control signal coming from the
microprocessor on the SSP.
•+5VSTBY line, from the Front panel.
Table 9-2 Truth table audio mute
POWER_VALID
(from PSU)
SOUND_ENABLE
(from uP on SSP)
+5VSTBY
(from Front Panel)
SIGNAL MUTED
0001
0011
0101
0111
1001
1010
1101
1111
When the SOUND_ENABLE signal is high, the two N-channel
FETs are conducting the audio signal to the GND, and will mute
the audio output.
Why are two FETs implemented? Because in a case of "no
mute", and FET 7868 directly connected to ground, the diode
in this FET would distort the audio signal too much. With the
addition of FET 7867, this distortion is eliminated, because this
FET is connected in anti-series.
The supply for the inverter is connected to the +5VSTBY. This
supply signal is always available when the Mains voltage is
connected, so in case the Mains voltage is disconnected, the
mute function is disabled.
9.4Small Signal Panel (SSP, diagram K)
The SSP is based on the one used in the MG3.1 chassis. It
consists of the following parts:
1. Control.
2. Video: Tuner and IF.
3. Video: HIP.
4. Video: Feature Box.
5. Video: HOP.
6. Audio
9.4.1SSP: Control
The control part can be divided into:
3868100K
7868
7867
3867100K
CL16532098_006.eps
180901
•Set Control
•TXT/OSD
•Remote Control
Set Control
+3V3
7001
120
119
117
P50-OUT
SAM
SEL_IN_2
FLASH
(SW)
A0...A19 D0...D15
FLASH
(EPG)
DRAM
(TXT)
SAA580X
CVBS-TXT-DW-OUT
PEAKING
FILTER
H, V
+3V3 +
RESET
EEPROM
M24C32
NVM
TUNER
FDS
3D COMB
I/O SELECT V
I/O SELECT A
AVI
+3V3
RED
GREEN
UART-OUT
KEYBOARD
+5V
+8V6
HIP
HOP
FBX
MSP
STBY-LED
8V6
slow
fast
I2C3
I2C1
I2C2
+5VSTBYRESET
+3V3
+3V3
5
7
83,84
74
113
90
107
106
105
91/92
85/86
87/88
114
110
109
108
104
103
100
99
98
97
96
95
94
93
89
81
77,78,79,80
IR-LED
LIGHT SENSOR
STATUS SC3
FRONT DETECT
STANDBY
SEL_IN_1
RC5/RC6
POWER-VALID
CONFIG-IDENT
P50-IN
SDM
SOUND ENABLE
RESET AUDIO
ENA-SCALER
UART-IN
FRAME
RGB, BLENDING
CL 36532021_005.eps
Figure 9-8 Block diagram Control part (µP)
The SAA5801 (IC7003) is called the OTC (OSD, TXT, and
Control). In this IC, the microprocessor and the TXT-decoder
(or Closed Caption for the USA) are integrated. The SAA5801
is also called the OTC2.5 because also TXT-level 2.5 is
supported.
At start up, the RESET signal is generated with TS7006/7007.
During a reset, all I/O pins are high. When a RESET is
generated, the set is in Standby mode.
The 8V6 and the 5V2 are sensed by pins 105 and 106. If one
of them is not present, the Power supply is switched "off". The
OTC will generate an error code to indicate what was wrong.
The horizontal (HOSD-PIP) and vertical (VD) pulses are also
fed to the OTC for stable OSD and CC. To create good stable
pulses, these signals are inverted and fed to the OTC. The
RGB-outputs (77/78/79) together with fading (pin 80) are fed to
the HOP. This fading pin has a double function:
•Make the menu transparent.
•Fast-blanking for CC.
There are three I2C busses used (see section "I2C overview"):
1. Slow I2C bus (max. 100 kHz) for tuner, DW, video-, and
audio selection.
2. Fast I2C bus (max. 400 kHz) for the HIP, MSP, HOP, and
FBX (PICNIC, FALCONIC, and EAGLE).
3. NVM I2C bus for the Non Volatile Memory to avoid data
corruption.
The OTC also has a connection with the Front panel:
EN 98F22RE AA9.
Circuit Descriptions, List of Abbreviations, and IC Data Sheets
•Driving the "on" and "STANDBY" LEDs. Service tip: The
green LED gives a quick indication that the 8V6 voltage is
present.
•This chassis has an IR send-LED connected to pin 90 for
communication with DST or ComPair.
•The remote control signal comes in on pin 100.
Memory
The set software is in a 4 MB ROM (IC7002) and in a 32 kB
ROM inside the OTC. The level at pin 73 of the OTC
determines whether this internal software is used at start up.
This level is determined with R3026/3029. The external ROM
is driven via the OE and CS signals.
The Non Volatile Memory (NVM) IC7008 is a 32 kB version
M24C32W6, and is used to store
•Software identification.
•Operational hours.
•Error codes.
•Option codes.
•Presets.
•Alignments.
All ICs in this part are supplied with 3V3. For this, a 3V3
stabilizer is used (IC7009).
Monitor communication (UART/FSP)
In total, four versions of the Receiver box are realised. There is
an US and EU version (main difference is the HD part for US).
Furthermore, there will be a version for the current 42" FTV1.9
monitor and a version for the new FM2x monitor range. The
difference between these versions is mainly the
communication between the Receiver box and monitor. See
table below:
In order to prevent the RXD-line from connecting to ground, a
protection circuit is added. This circuit puts the RXD-buffer into
tri-state if the input is connected to ground for more than 100
ms.
Because the diversity is realized with jumpers (connector
1519), there are no differences in panel stuffing for both
versions.
Teletext/On Screen Display (TXT/OSD)
The TXT/OSD-decoder in the OTC gets its video signal directly
on pin 5. The RGB-outputs are available on pins 77/78/79. Fast
blanking is realized by pin 80. The RAM (IC7001) of the
microprocessor is also used for the decoder.
Remote Control
The remote control uses RC6, because commands like "cursor
control in eight directions" are used.
For this chassis, there are three possible RC input sources:
•RC_MON (coming from monitor),
•RC_BOX (coming from box), and
•RC_EXT (coming from an external source; this is not
used).
The selection is performed as shown in the figure below:
0313-C
0308-6
0303-9
RC_EXT
RC_FRONT
RC_MON
7740
2
0
5
3
1
7749
RC_FRONT_SEL_N
7751
0
15RC_OUT
1
7884
RC_FRONT_MON_SEL
to SSP
Table 9-3 Overview UART diversity
Conn. 0303 F21R with FTV1.9 F21R with FM2x
Pin 4Not usedRXDO
Pin 11CONFIG_IDENTTXDO
Pin 12TXDONot used
Pin 15RXDONot used
The Receiver box has to support both the FTV1.9 and the
FM2x plasma monitors. The communication protocol for the
FTV1.9 monitor is based on UART with a CONFIG_IDENT
signal. However, all FM2x monitors have a new improved
protocol called FSP (FTV System Protocol). Therefore, the pin
layout on the FTV monitor output connector has been changed.
1519
10
9
FTV2.3
12
11
FTV2.3
2
1
FTV1.9
4
3
FTV1.9
11
1519
7545
one
shot
3595
+5VSTB
7460
7571
357635706571
8
7
FTV2.3
FTV1.9
5
CONFIG_IDENT
6
TO/FROM
MONITOR
0303
4
11
12
15
FTV2.3FTV1.9
13579
24681012
+5VSTB
3596
3577
0355
TXDO
TO µP
(SSP)
RXDO
+5VSTB
CL16532098_008.eps
180901
RC_FRONT_SEL
I2C
CL16532098_007.eps
180901
RC_EXT_PRESENT
7880
I/O expander
RC_EXT_PRESENT_N
7881
Figure 9-10 Block Diagram RC Selection Circuitry
When CONFIG_IDENT (for FTV1.9) or AYT (for FM2x) is
detected, the RC_MON is selected.
If there is no monitor connected, the RC_FRONT_SELECT
signal is always "low", so RC _MON cannot be selected (via
TS7749 and TS7751). After start up, when the I/O-expander is
not yet set via I2C, the RC_FRONT signal is connected to
RC_OUT.
Figure 9-9 Block Diagram UART Circuitry
As the FM2x has no CONFIG_IDENT signal to "wake up" the
Receiver box, a "dummy" CONFIG_IDENT is derived from the
RXDO signal with the aid of a "one-shot generator" (item 7545).
Circuit Descriptions, List of Abbreviations, and IC Data Sheets
EN 99F22RE AA9.
9.4.2SSP: Tuner and IF
1
1102
11
TUNERSPLITTER
TO DW TUNER
40,4
+8V6
+
CVBS-TER
+5V
6102
Then the group delay time (system dependent) can be
adapted, and at pin 13 of the HIP, the CBVS is available for
AGC TUNER
110975015103
FILTER VIDEO
L5108
SAW
3
2
62 758
further processing in the set.
The tuner-IF signal is also fed to a second SAW filter for the
sound. At pin 5 of the HIP, the IF-sound is available. This signal
is fed to the MSP for further processing (the IF-sound is
demodulated by the MSP3410).
VIF
DEMOD
9.4.3SSP: HIP (High-end Input Processor, diagram K1)
7111
10
Introduction
1106
5.5MHz
HIP
TDA9320H
12
The HIP (IC7501, TDA9320H) has the next functions:
•Source selection.
•Video IF-demodulation.
•Luminance, chrominance, and sync processing.
BG/BG
7502
3560
PLUG
EXT1
EXT2
SOURCE
EXT3
SELECT
EXT4
FRONT
3109
1104
SAW
FILTER SOUND
DELAY
OPTIM BG
OR
FLAT
13
14
VIDEO
SWITCH
Inputs
The set has a total of five external inputs (AV1 - 5).
The HIP has an integrated source selector, which can handle:
•3 CVBS inputs.
•2 Y/C inputs.
•2 RGB inputs.
The HIP detects whether the input is Y/C or CVBS and decides
63
SIF
64
what to do. There are two inputs (pins 39 and 40) for detection
of the RGB status. The other status voltages are checked by
the OTC.
AM SOUND
SIF MSP
CL 06532023_046.eps
240901
Figure 9-11 Overview Tuner and IF Part
For Double Window, a splitter is used. This splitter is on the
chassis beside the main tuner. From this splitter, the aerial
signal is fed to the two tuners (UV1316/A): the main tuner on
the SSP and the DW tuner on the DW panel. Therefore, the
aerial input is on the splitter.
The tuner part contains a tuner and an oscillator-mixer. The
tuner is I2C controlled. The reference voltage at pin 9 is 33 V.
This voltage (V_TUN) is derived from the secondary side of the
standby supply. The OTC, together with the HIP, controls the
tuning procedure.
The frequency of the local oscillator is compared with the
frequency of a reference oscillator by a PLL. The varicap
voltage is changed via I2C, and that changes the frequency of
the reference oscillator.
For the higher frequencies, the tuning speed is increased by
increasing the current that changes the varicap voltage.
The IF-part can be split into two important parts:
1. The IF-filter.
2. The IF-amplifier and demodulator.
The IF signal is fed to a SAW filter (item 1109 for the video and
1104 for the audio). The output of this filter is fed to the HIP for
demodulation. The demodulator is PLL-controlled via a VCO.
This VCO is I2C controlled (Service Alignment Mode IF-AFC
alignment). Tuning of the VCO is possible by switching some
small capacitors parallel to L5108. These capacitors are
integrated in the HIP.
Also, the AGC takeover point is I2C controlled (with the SAM
menu).
Service tip: If the AFC is not adjusted correctly, very strange
faults can occur: like spontaneous standby switching, cracking
sound, incorrect CC, etc.
The demodulated video signal is available at pin 10, and then
fed to a sound-trap. This is for filtering the rest sound carrier.
Video Processing
•The video identification block monitors whether a video
signal is detected at one of the inputs. The Y/C switch
detects whether the input is CVBS or Y/C and switches
these signals for luminance and chrominance processing.
If a comb filter is used, the HIP detects there can be
"combed", and the YC switch will select the signals for the
comb filter. The comb filter can be switched to the right
system via the two system lines (SYS1 and SYS2) from the
HIP.
•If the input signal is CVBS, then an internal colour trap is
used in the Y path.
•The Y-delay can be controlled via the service menu to
match the colour to the luminance (because of different
signal paths there are different timings)
•Via the RGB-matrix, external RGB-signals are converted to
YUV, for further 2fH conversion.
•The internal YUV switch switches between the
demodulated video signal and an external RGB source.
•The sync processor in the HIP provides H_A and V_A sync
signals for the Feature Box. This sync part is alignment
free, but it should be noted that the line oscillator is locked
with the colour oscillator.
Note: If the quartz crystal is defective, there will be no colour
and synchronization problems. This crystal is very precise: if it
is replaced by another type, there may be no colour, because
of a different capacity. Therefore, you must use the genuine
replacement part.
Outputs
The HIP has the following outputs:
•YUV (50 Hz), for further picture processing on pins 49, 50,
and 51.
•CVBS-DW, video signal for the Double Window module on
pin 32.
•CVBS-SC2-OUT, monitor output (WYSIWYR = What You
See Is What You Record).
•CVBS-TXT-OUT, CVBS for TXT and Comb filter.
•CVBS-TER, video signal from the tuner is fed to the I/O
switching and to EXT1 on pin 19 of SCART.
EN 100F22RE AA9.
Circuit Descriptions, List of Abbreviations, and IC Data Sheets
9.4.4SSP: Feature Box (FBX, diagram L)
The objective for this module is to reach a sharper picture by
means of a higher definition. This is achieved via the "Pixel
Plus" feature. Below you will find an explanation of Pixel Plus.
Introduction
The basic function of the Feature Box (FBX) is picture
improvement, and depending on the version, several scan
conversion methods are possible. The PICNIC (SAA4978H) is
the central key component.
In the Feature Box 7 (FBX7), a new IC is used, called the
"Eagle" (item 7724, T8F24EF). This IC performs the following
picture improvements:
Block diagram
IC 7714
MS81V04160
MEM1
8UV
8Y
8UV
•Horizontal: increases pixels per line from 840 to 1680 (the
number of pixels per line is doubled). This, by itself, does
not mean an improvement in definition. To achieve that, the
new pixels are digitally processed inside the Eagle with
Luminance Transient Improvement (LTI) and Peaking.
This will give the new pixels extra picture information,
which results in steeper slopes and contrast improvement
in details.
•Vertical: increases from 525p lines to 1050i lines. Also,
those new lines are processed inside the Eagle with LTI
and Peaking, again resulting in lines with extra picture
information.
•The line frequency is fixed on 2fH and the frame frequency at 60 Hz. In addition, other modes, like "Digital
Scan" are still possible.
•The Eagle performs the colour enhancement features of
the TOPIC.
IC 7718
SAA4992
8UV
IC 7722
MEM 5
FALCONIC
8Y
8UV
8Y
IC 7723
MEM 4
8UV
8Y
8UV
8Y
8Y
8UV
8Y
IC 7717
MEM 2
IC 7719
MEM 3
100Hz
DIG
SCAN
FILTERS
HA
VA
WE IE
BUS C
ADC
A8...A15
IC 7724
EAGLE
RE D
BUS D
IC 7713
SAA4978H
ACTIVE
'HIGH'
.139
A0...A7
ACTIVE
'HIGH'
ALE
EN
IC 7712
LATCH
A0...A7
IC 7711
M27C512
64k PROM
Figure 9-12 Block Diagram FBX7
PICNIC
IC
D0...D7
HD
VD
DAC
FILTERS
HD
VD
CL 26532041_074.eps
YUV_EAGLE
170402
The 50 Hz YUV signals, coming from the HIP, are fed to the
PICNIC via an anti-aliasing filter.
The (AABB) "frame frequency doubling" is done by the PICNIC
(SAA4978, 160 pins QFP) together with a field memory
(MEM1). The PICNIC can handle most 100 Hz functions
(except Progressive Scan).
Via bus "C", a digitalized signal is presented to MEM1 (Field
Memory 1), which is used for the 60 to 120 Hz conversions. The
signal goes further via the data-bus to the FALCONIC. This IC
has the following functions:
•Line flicker reduction.
•Digital Noise Reduction (DNR).
•Progressive scan.
It has an internal CPU and a (small) integrated ROM. The
actual FBX7 software is located in an external ROM (item
7711). In order to limit the number of connections between the
PICNIC and the external ROM, a number of lines are used
twice. The lines A8 to A15 are fixed lines, while the lines A0 to
A7 are made switchable with the eight data lines of the ROM.
This is done via a Latch (item 7712), which is controlled by pin
139 of the PICNIC (the ALE signal).
At the end, the digital YUV signals enter, via MEM4 and MEM5,
the Eagle IC.
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.