Philips DVP-3560-K Service Manual

DVP3560K

DVP3560K/55

Service Manual

TABLE OF CONTENTS

. Technical Specifications…………....………………………..............1-2

. Safety Instruction, Warning & Notes….……………………....….....1-3

. DFU Instruction..............................................................................2-1

. Mechanical and Dismantling Instructions…………........................3-1

. Software Upgrades and Region Code Change.............................

. Trouble Shooting Chart………………………………………………

. Wiring Diagram………………………………………..………..….….6-1

. Electrical Diagrams and Print-layouts..….…………………....….…7-1

. Set Mechanical Exploded view & Part list.…………………..….….8-1

. Revision List..................................................................................9-1

transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise

without the prior permission of Philips.

Page

4-1

5-1

CLASS 1

LASER PRODUCT

Published by SL - 952 BU AVM Printed in The Netherlands Subject to modification

Version 1.0

3141 785 34640

PHILIPS

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Nota

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USB

Compatibilidad: USB (2.0) de alta velocidad Clases: UMS (clase de almacenamiento masivo  USB)

Video

Sistema de señal: PAL/NTSC Salida de video compuesto: 1 Vpp ~ 75 ohmios Salida de video por componentes:  0,7 Vpp ~ 75 ohmios Salida HDMI: 480i, 480p, 576i, 576p, 720p,  1080i, 1080p

Audio

Salida estéreo analógica 5HODFLyQVHxDOUXLGRN+]!G%

(ponderado A)

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MPEG MP3: MPEG Audio L3 Salida digital

Coaxial

Salida HDMI

1-2

Unidad principal

Dimensiones (An x Al x Pr): 360 x 39 x 209 (mm) Peso neto: 1,4 kg aproximadamente

Energía

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110 - 240 V, 50/60 HZ Consumo de energía: <10 W Consumo de energía en el modo de espera:  < 0,45 W

Accesorios incluidos

Control remoto y baterías Cable HDMI Cables de audio/video Cable de suministro eléctrico de CA Adaptador de cable de alimentación Manual del usuario

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Tipo: láser semiconductor InGaAIP (DVD),  AIGaAs (CD) Longitud de onda: 658 nm (DVD), 790 nm (CD) Potencia de salida: 7,0 mW (DVD), 10,0 mW  (VCD/CD) Divergencia de haz: 60 grados

1-3

Safety instruction, Warning & Notes

Safety instruction

1. General safety

Safety regulations require that during a repair:

. Connect the unit to the mains via an isolation transformer.

. Replace safety components indicated by the symbol

only by components identical to the original ones. Any

other component substitution (other than original type)

may increase risk of fire or electrical shock hazard.

Safety regulations require that after a repair, you must

return the unit in its original condition. Pay, in particular,

attention to the following points:

. Route the wires/cables correctly, and fix them with the

mounted cable clamps.

. Check the insulation of the mains lead for external

damage.

. Check the electrical DC resistance between the mains

plug and the secondary side:

1) Unplug the mains cord, and connect a wire between

the two pins of the mains plug.

2) Set the mains switch the “on” position (keep the

mains cord unplug).

3) Measure the resistance value between the mains

plug and the front panel, controls, and chassis

bottom.

4) Repair or correct unit when the resistance

measurement is less than 1M

5) Verify this, before you return the unit to the

customer/user (ref. UL-standard no. 1492).

6) Switch the unit “off”, and remove the wire between

the two pins of the mains plug.

2.Laser safety

This unit employs a laser. Only qualified service personnel

may remove the cover, or attempt to service this device

(due to possible eye injury).

Laser device unit

Type : Semiconductor laser GaAlAs

Wavelength : 650nm (DVD)

: 780nm (VCD/CD)

Output power : 7mW (DVD)

: 10mW (DVD /CD)

Beam divergence: 60 degree

Note: Use of controls or adjustments or performance of

procedure other than those specified herein, may result in

hazardous radiation exposure. Avoid direct exposure to

beam.

Warning

1-4

1.General

. All ICs and many other semiconductors are susceptible to

electrostatic discharges (ESD). Careless handing during

repair can reduce life drastically. Make sure that, during

repair, you are at the same potential as the mass of the

set by a wristband with resistance. Keep components and

tools at this same potential. Available ESD protection

equipment:

1) Complete kit ESD3 (small tablemat, wristband,

connection box, extension cable and earth cable)

4822 310 10671.

2) Wristband tester 4822 344 13999.

. Be careful during measurements in the live voltage

section. The primary side of the power supply , including

the heat sink, carries live mains voltage when you

connect the player to the mains (even when the player is

“off”!). It is possible to touch copper tracks and/or

components in this unshielded primary area, when you

service the player. Service personnel must take

precautions to prevent touching this area or components

in this area. A “lighting stroke” and a stripe-marked

printing on the printed wiring board, indicate the primary

side of the power supply.

. Never replace modules, or components, while the unit is

“on”.

2. Laser

. The use of optical instruments with this product, will

increase eye hazard.

. Only qualified service personnel may remove the cover

or attempt to service this device, due to possible eye

injury.

. Repair handing should take place as much as possible

with a disc loaded inside the player.

. Text below is placed inside the unit, on the laser cover

shield:

CAUTION: VISIBLE AND INVISIBLE LASER

RADIATION WHEN OPEN, AVOID EXPOSURE

TO BEAM.

Notes: Manufactured under licence from Dolby

Laboratories. The double-D symbol is trademarks of Dolby

Notes

Lead-Free requirement for service

1-5

INDENTIFICATION:

Regardless of special logo (not always indicated)

One must treat all sets from 1.1.2005 onwards, according next rules.

Important note be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this.

Due to lead-free technology some rules have to be respected by the workshop during a repair:

x Use only lead-free solder alloy Philips SAC305 with

order code 0622 149 00106. If lead-free solder-paste is

required, please contact the manufacturer of your

solder-equipment. In general use of solder-paste within

workshops should be avoided because paste is not easy

to store and to handle.

x Use only adequate solder tools applicable for lead-free

solder alloy. The solder tool must be able

o To reach at least a solder-temperature of 400°C,

o To stabilize the adjusted temperature at the

o To exchange solder-tips for different applications.

x Adjust your solder tool so that a temperature around

360°C

joint. Heating-time of the solder-joint should not exceed

~ 4 sec. Avoid temperatures above 400°C otherwise

wear-out of tips will rise drastically and flux-fluid will be

destroyed. To avoid wear-out of tips switch off un-used

equipment, or reduce heat.

x Mix of lead-free solder alloy / parts with leaded solder

alloy / parts is possible but PHILIPS recommends

strongly to avoid mixed

solder alloy types (leaded and lead-free). If one cannot

avoid, clean carefully the

solder-joint from old solder alloy and re-solder with new

solder alloy (SAC305).

: In fact also products a little older can also

solder-tip

– 380°C is reached and stabilized at the solder

x Use only original spare-parts listed in the

Service-Manuals. Not listed standard-material

(commodities) has to be purchased at external

companies.

x Special information for BGA-ICs:

- always use the 12nc-recognizable soldering

temperature profile of the specific BGA (for

de-soldering always use highest lead-free

temperature profile, in case of doubt)

- lead free BGA-ICs will be delivered in so-called

‘dry-packaging’ (sealed pack including a silica gel

pack) to protect the IC against moisture. After

opening, dependent of MSL-level seen on

indicator-label in the bag, the BGA-IC possibly

still has to be baked dry. This will be

communicated via AYS-website.

Do not re-use BGAs at all.

x For sets produced before 1.1.2005, containing

leaded soldering-tin and components, all needed

spare-parts will be available till the end of the

service-period. For repair of such sets nothing

changes.

x On our website:

www.atyourservice.ce.Philips.com

You find more information to:

BGA-de-/soldering (+ baking instructions)

Heating-profiles of BGAs and other ICs used in

Philips-sets

You will find this and more technical information

within the “magazine”, chapter “workshop news”.

For additional questions please contact your local

repair-helpdesk.

QSG for DVP3560K/55:

2-1

www.philips.com/welcome

DVD PLAYER DVP3560K

DVP3560K

HDMI

HDMI OUT

Y Pb Pr & AUDIO OUT

DVD PLAYER DVP3560K

2-2

TV OUT & AUDIO OUT

DVP3560K_55_QSG_V1.0

2-3

Descripción general del producto

Unidad principal

DVD PLAYER DVP3560K

ab cdefg

a (Modo de espera encendido)

b Compartimiento para el disco c Panel de visualización d

f Tom a

g MIC

Control remoto

b c

i j

Enciende el reproduc tor de DVD o pasa  al modo de espera.

(Abrir/Cerrar)

Abre o cierra la bandeja de discos.

(Play/Pause)

Inicia, hace una pausa o reanuda la  reproducción del disco.

(USB)

Conec ta una unidad USB Flash.

Conexión de micrófono.

o n

m l k

h Botones numéricos

i SUBTITLE

l KARAOKE

m AUDIO/CREATE MP3

q OK

r SETUP

Enciende la unidad o pasa al modo de  espera.

Abre o cierra la bandeja de discos. 

DISC MENU

Accede o sale del menú del disco.  Pasa al modo de disco. Durante la reproducción de una  secuencia de diapositivas de fotos, permite alternar entre el modo de diver sión y el modo simple. Para VCD y SVCD, activa o desactiva el  control de reproducción PBC (del inglés

Playback Control).

Navega a través de los menús. Avanza ( rápidamente. Avanza (

BACK

Regresa al menú de pantalla anterior.

Pasa al título, capítulo o pista anterior o  siguiente.

Pasa al modo de USB.

Selecciona la reproducción de un  elemento.

Selecciona el idioma de los subtítulos en  un disco. Permite acceder al menú de copia y  eliminación de archivos de audio USB.

ZOOM

Ajusta el formato de la imagen a la  pantalla del televisor. Acerca o aleja la imagen.

KOK RECORD

Graba la voz y la música durante el  NDUDRNHHQXQGLVSRVLWLYRÁDVK86%

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de karaoke.

Selecciona un canal o idioma de audio en  un disco. Permite acceder al menú de creación de  archivos MP3.

Detiene la reproducción.

Inicia, hace una pausa o reanuda la  reproducción del disco.

INFO

En discos: permite acceder a las opciones  de reproducción o muestra el estado actual del disco. Para diapositivas, muestra una vista en  miniatura de archivos de fotos.

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) o retrocede ( )

) o retrocede ( ) lentamente.

3-1

Mechanical and Dismantling Instructions

Dismantling Instruction

The following guidelines show how to dismantle the player. Step1: Remove 5 screws around the Top Cover, and then remove the Top Cover (Figure 1).

Detailed information please refer to the model set.

Figure 1

Step2: If it is necessary to dismantle Loader or Front Panel, the Front door should be removed first. (Figure 2) Note: Make sure to operate gently otherwise the guider would be damaged.

Please kindly note that dismantle the front door

assembly carefully to avoid damage tray and the front door.

Figure 2

3-2

XP2

XP3

XP80

XP4

XP7

XP1

XP476

Mechanical and Dismantling Instructions

Dismantling Instruction

Step3: If the tray can’t open in normal way, you can make it through the instruction as below (Figure 3).

Note: Make sure to operate gently otherwise the guider would be damaged.

Detailed information please refer to the model set.

Step4: Dismantling Front Panel, disconnect the connectors (XP80 , XP7, XP476), need release 3 snaps of Front Panel & 2 snaps

of bottom cabinet , then gently pull the Panel out from the set. (Figure 4 - Figure 6)

Figure 3

Figure 4

3-3

Mechanical and Dismantling Instructions

Dismantling Instruction

Step5: Dismantling Loader, disconnect the 3 connectors (XP2, XP3, XP4) aiming in the below figure, and remove 1 screw that

connects the loader and the bottom cabinet. (Figure 5)

Detailed information please refer to the model set.

Figure 5

Step6: Dismantling Main Board, first disconnect the connector (XP1), and then remove 4 screws. (Figure 6)

Step7: Remove the 4 screws on Power Board to dismantle the Power Board. (Figure 6)

Figure 6

4-1

Softeware upgrade and region code change

Preparation to upgrade software

1) Power on the set and open the tray, then press "5""5"

on remote control to check the SW File Name.

2) Start the CD Burning software and create a new CD

project (Data Disc) with the following setting:

Label: DVP3XXX(K) (No need the label name)

SW File Name: Note: It is required to keep the SW file name accord.

3) Burn the data onto a blank CDR

A. Procedure for software upgrade:

A) Upgrade software via CDR:

1) Power on the set and insert the prepared Upgrade CDR.

2) The set will starts reading disc & response with the

following display TV screen:

Upgrade file detected

Upgrade ?

Press PLAY to start

3) Press "PLAY" button to confirm, then screen will display: Upgrade file detected

Do not power off

File Copying

4) The upgraded tray will automatically open when file

copying completed, then take out the disc.

5) About 1 minute later, the trace will automatically close

when upgrading completed.

DVPXXXX(K)_XX.bin

Upgrade file detected Do not power off

Upgrading

B. Read out the software versions to confirm upgrading

1) Power on the set and press "Setup" button on the

remote control.

2) Press "1""3""7""9" button or press down cursor on remote control to select "Preferences" and press right & down cursor to select "Version Info".

The software version and other informations will be

displayed on the TV screen as follows:

Version XX.XX.XX.XX (Main version)

Sub-Ver XX.XX.XX.XX (version of applicaton software)

8032 XX.XX.XX.XX

Servo XX.XX.XX.XX (software version of

RISC XX.XX.XX.XX

DSP XX.XX.XX.XX

Region Code X

Servo)

Caution: The set must not be power off during

upgrading, Otherwise the Main board will be

damaged entirely.

B) Upgrade software via USB Flash Drive:

1) Create the correct software file onto the USB flash drive.

2) Power on the set and keep no disc, then insert it to the USB jack of the front panel.

3) When the DVD player switchs to the USB state automatically,

pls follow the instructions on the TV screen to confrim the upgrade operation.

Region Code Change

1) Power on the set and open the tray door;

2) Press the "Setup" button on the remote control, then the setup interface will be displayed on the TV screen;

3) Move the down cursor on remote control to select "Preferences" and press "1""3""8""9""3""1" on the remote control;

4) Then move the up or down cursor to select the region code.

Note: Restart after above steps.

Spindle motor does not move

Motor no move

5-1

Trouble shooting chart

Check the FFC connection

between 24P and the loader.

Yes

Check whether “MO_VCC”

(+5V)

voltage is normal.

Yes

Check whether laser voltage

(1.9V for CD & 2.4V for DVD)

on L9 and L10

Yes

Correct connection

Check the MO_VCC power

supply

Check/Replace Q5,Q6,Q7,Q8.

1.Whether voltage on pin 15of U20

varies between 0 and 3.3V (3.3V for

CD and 0V for DVD),

2.Whether peripheral components

are eroded or badly soldered.

Yes

Check opu focus

Yes

Check/Replace the loader

Check/ Replace U20.

1. Check U20 pin17 FOCUS_PWM signals

2.If there are F+, F-, T+ and T- signals output

from U2.

FOCUS_PWN waveform

+ 28 hidden pages