Philips DVP-2008 Service Manual

Service

DVD Player

DVP2008

DVP2008/93

Service Manual

TABLE OF CONTENTS

Chapter

. Technical Specifications……………………………………..............1-2

. Safety Instructions, Warnings, Notes...……………………....….....1-3

. Mechanical and Dismantling Instructions…………........................2-1

. Region Code, Software Version& Upgrades……………...............

. Trouble Shooting Chart……………………………………………… . Wiring Diagram………………………………………..………..….….5-1

. Electrical Diagrams and Print-layouts..….…………………....….…6-1

. Set Mechanical Exploded view & Packing view……………..….….7-1

. Revision List…………………………………………………….…......8-1

transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise

without the prior permission of Philips.

Published by KC-ET0817 Service Audio Printed in The Netherlands Subject to modification

Version 1.0

8 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

.3-1

.4-1

CLASS 1

LASER PRODUCT

3139 785 34090

PHILIPS

1-2

Technical

TV STANDARD

(PAL/50Hz) (NTSC/60Hz) Number of lines 625 525 Playback Multistandard (PAL/NTSC)

VIDEO PERFORMANCE

Video DAC 12 bit, 108 MHz Y Pb Pr 0.7 Vpp ~ 75 ohm Video Output 1 Vpp ~ 75 ohm

VIDEO FORMAT

Digital MPEG 2 for DVD, SVCD Compression MPEG 1 for VCD

DVD 50 Hz 60 Hz

Horiz. resolution 720 pixels 720 pixels Vertical resolution 576 lines 480 lines

VCD 50 Hz 60 Hz

Horiz. resolution 352 pixels 352 pixels Vertical resolution 288 lines 240 lines

Speci cations

AUDIO PERFORMANCE

DA Converter 24 bit, 192 kHz DVD fs 96 kHz 4 Hz - 44 kHz fs 48 kHz 4 Hz - 22 kHz SVCD fs 48 kHz 4 Hz - 22 kHz fs 44.1kHz 4 Hz - 20 kHz CD/VCD fs 44.1kHz 4 Hz - 20 kHz

Signal-Noise (1kHz) > 90 dB Dynamic range(1kHz) > 80 dB Crosstalk (1kHz) > 70 dB Distortion/noise (1kHz) > 65 dB MPEG MP3 MPEG Audio L3

CONNECTIONS

Y Pb Pr Output Cinch 3x Video Output cum Audio Output*(L+R) 3.5mm jack (1x) Digital Output 1 coaxial IEC60958 for CDDA / LPCM IEC61937 for MPEG 1/2, Dolby Digital

AUDIO FORMAT

Digital MPEG/ AC-3/ compressed PCM Digital 16, 20, 24 bits fs, 44.1, 48, 96 kHz MP3 (ISO 9660) 96, 112, 128, 256 kbps & variable bit rate fs, 32, 44.1, 48 kHz

Analog Sound Stereo Dolby Surround compatible downmix from Dolby Digital multi-channel sound

* Audio and Video output share one jack at the rear

panel of this unit.

CABINET

Dimensions (w x h x d) 250 x 52 x 250 mm Weight Approximately

0.879 kg

POWER CONSUMPTION

Power Supply Rating 110 V – 240 V; 50/60 Hz Power consumption < 10 W Power consumption in < 1 W Standby mode

Speci cations are subject to change without prior notice.

1-3

Safety instructions, Warnings, Notes

Safety instructions

1. General safety

Safety regulations require that during a repair:

. Connect the unit to the mains via an isolation transformer.

. Replace safety components indicated by the symbol

only by components identical to the original ones. Any

other component substitution (other than original type)

may increase risk of fire or electrical shock hazard.

Safety regulations require that after a repair, you must

return the unit in its original condition. Pay, in particular,

attention to the following points:

. Route the wires/cables correctly, and fix them with the

mounted cable clamps.

. Check the insulation of the mains lead for external

damage.

. Check the electrical DC resistance between the mains

plug and the secondary side:

1) Unplug the mains cord, and connect a wire between

the two pins of the mains plug.

2) Set the mains switch the “on” position (keep the

mains cord unplug).

3) Measure the resistance value between the mains

plug and the front panel, controls, and chassis

bottom.

4) Repair or correct unit when the resistance

measurement is less than 1M

5) Verify this, before you return the unit to the

customer/user (ref. UL-standard no. 1492).

6) Switch the unit “off”, and remove the wire between

the two pins of the mains plug.

2.Laser safety

This unit employs a laser. Only qualified service personnel

may remove the cover, or attempt to service this device

(due to possible eye injury).

Laser device unit

Type : Semiconductor laser GaAlAs

Wavelength : 650nm (DVD)

: 780nm (VCD/CD)

Output power : 7mW (VCD/CD)

: 10mW (DVD)

Beam divergence: 60 degree

Note: Use of controls or adjustments or performance of

procedure other than those specified herein, may result in

hazardous radiation exposure. Avoid direct exposure to

beam.

Warnings

1-4

1.General

. All ICs and many other semiconductors are susceptible to

electrostatic discharges (ESD). Careless handing during

repair can reduce life drastically. Make sure that, during

repair, you are at the same potential as the mass of the

set by a wristband with resistance. Keep components and

tools at this same potential. Available ESD protection

equipment:

1) Complete kit ESD3 (small tablemat, wristband,

connection box, extension cable and earth cable)

4822 310 10671.

2) Wristband tester 4822 344 13999.

. Be careful during measurements in the live voltage

section. The primary side of the power supply , including

the heat sink, carries live mains voltage when you

connect the player to the mains (even when the player is

“off”!). It is possible to touch copper tracks and/or

components in this unshielded primary area, when you

service the player. Service personnel must take

precautions to prevent touching this area or components

in this area. A “lighting stroke” and a stripe-marked

printing on the printed wiring board, indicate the primary

side of the power supply.

. Never replace modules, or components, while the unit is

“on”.

2. Laser

. The use of optical instruments with this product, will

increase eye hazard.

. Only qualified service personnel may remove the cover

or attempt to service this device, due to possible eye

injury.

. Repair handing should take place as much as possible

with a disc loaded inside the player.

. Text below is placed inside the unit, on the laser cover

shield:

CAUTION: VISIBLE AND INVISIBLE LASER

RADIATION WHEN OPEN, AVOID EXPOSURE

TO BEAM.

Notes: Manufactured under licence from Dolby

Laboratories. The double-D symbol is trademarks of Dolby

Warnings, Notes

Lead-Free requirement for service

1-5

INDENTIFICATION:

Regardless of special logo (not always indicated)

One must treat all sets from 1.1.2005 onwards, according next rules.

Important note be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this.

Due to lead-free technology some rules have to be respected by the workshop during a repair:

x Use only lead-free solder alloy Philips SAC305 with

order code 0622 149 00106. If lead-free solder-paste is

required, please contact the manufacturer of your

solder-equipment. In general use of solder-paste within

workshops should be avoided because paste is not easy

to store and to handle.

x Use only adequate solder tools applicable for lead-free

solder alloy. The solder tool must be able

o To reach at least a solder-temperature of 400°C,

o To stabilize the adjusted temperature at the

o To exchange solder-tips for different applications.

x Adjust your solder tool so that a temperature around

360°C

joint. Heating-time of the solder-joint should not exceed

~ 4 sec. Avoid temperatures above 400°C otherwise

wear-out of tips will rise drastically and flux-fluid will be

destroyed. To avoid wear-out of tips switch off un-used

equipment, or reduce heat.

x Mix of lead-free solder alloy / parts with leaded solder

alloy / parts is possible but PHILIPS recommends

strongly to avoid mixed

solder alloy types (leaded and lead-free). If one cannot

avoid, clean carefully the

solder-joint from old solder alloy and re-solder with new

solder alloy (SAC305).

: In fact also products a little older can also

solder-tip

– 380°C is reached and stabilized at the solder

x Use only original spare-parts listed in the

Service-Manuals. Not listed standard-material

(commodities) has to be purchased at external

companies.

x Special information for BGA-ICs:

- always use the 12nc-recognizable soldering

temperature profile of the specific BGA (for

de-soldering always use highest lead-free

temperature profile, in case of doubt)

- lead free BGA-ICs will be delivered in so-called

‘dry-packaging’ (sealed pack including a silica gel

pack) to protect the IC against moisture. After

opening, dependent of MSL-level seen on

indicator-label in the bag, the BGA-IC possibly

still has to be baked dry. This will be

communicated via AYS-website.

Do not re-use BGAs at all.

x For sets produced before 1.1.2005, containing

leaded soldering-tin and components, all needed

spare-parts will be available till the end of the

service-period. For repair of such sets nothing

changes.

x On our website:

www.atyourservice.ce.Philips.com

You find more information to:

BGA-de-/soldering (+ baking instructions)

Heating-profiles of BGAs and other ICs used in

Philips-sets

You will find this and more technical information

within the “magazine”, chapter “workshop news”.

For additional questions please contact your local

repair-helpdesk.

2-1

Mechanical and Dismantling Instructions

Dismantling Instruction

The following guidelines show how to dismantle the player. Step1: Dismantle the top cover: remove 9 screws around the bottom cabinet and disconnect 1 connector, then remove the top

Cover. (Figure 1 & 2).

CN5

Figure 1

Figure 2

2-2

Mechanical and Dismantling Instructions

Dismantling Instruction

Step2: If the disc blocked in the loader and disc door can’t open in normal way, you can make it through the

instruction as below to take out the disc. (Figure 3 & 4)

Note: Make sure to operate gently otherwise the guider would be damaged.

Remove the spring follow the red sign

Figure 3

Then the disc door will flick out

automatically.

Figure 4

2-3

Mechanical and Dismantling Instructions

Dismantling Instruction

Step3: Dismantling Loader: disconnect the 2 connectors aiming in the figure and 4 screws, then can remove the loader.

(Figure5)

CN2

CN4

Figure 5

Step4: Dismantling main board: disconnect the 2 connectors aiming in the figure and 5 screws, then can remove the

main board. (Figure6)

CN1

CN3

Figure 6

2-4

Mechanical and Dismantling Instructions

Dismantling Instruction

Step5: Dismantling power board: disconnect the 2 screws, then can remove the power board. (Figure7)

Figure 7

Step6: Dismantling IR board: remove the IR board follow the red sign, then can remove the IR board. (Figure8)

Figure 8

2-5

Mechanical and Dismantling Instructions

Dismantling Instruction

Step6: Dismantling switch board: disconnect the 2 screws, then can remove the switch board. (Figure9)

Figure 9

Step6: Dismantling the front board: disconnect the 2 screws, then can remove the front board. (Figure10)

Figure 10

Software upgrade

3-1

Preparation to upgrade software

1) Start the CD Burning software and create a new CD

project (Data Disc) with the following setting:

Label: DVPXXXX (No need the label name)

Note: It is required capital letter for the File System

name, and it no need have the File name during

start the CD burning software for Zoran project.

2) Burn the data onto a blank CDR

A. Procedure for software upgrade:

1) Power up the set and insert the prepared Upgrade

CDR.

2) The set will start reading disc & response with the

following display TV screen:

Firmware Upgrade Erase and program.

Start Cancel

Select Start to start upgrade.

3) Press <OK> button to confirm, then screen will display :

Firmware Upgrade Programming, Please Wait...

Do not Switch the Player Off !

4) The upgraded disc will automatically out when files

coping complete, then take out the disc.

5) About 1 minute later, the trace will automatically close

when upgrading complete.

B. Read out the software versions to confirm upgrading

1) Power up the set and open the tray door.

2) Press <9><6><6> button to check the software

information.

The software version and other information are display

on the TV screen as follows:

BE Version: DVPXXXXXX_XX.XX

FE Version: DCX.XXXXXX.XX.XX

DSP Version: DSP.XX

Region Code: X

Caution: The set must not be power off during

upgrading, Otherwise the Main board will be

damaged entirely.

3-2

How to select the right language

If the language is not right, it can be corrected by

the following operation:

1. Power on the set and open the tray.

Press “6” “6” “6” “6” and “Audio” button on the

remote control.

After that on the screen it shows:

PLS INPUT MODEL CODE:

2. Then input the related MODEL

After that on the screen it shows:

hhhhh

DVP

(It means the language has been corrected and

the player will be power off automatically.)

REGION h OK

CODE “0”.

+ 26 hidden pages