Philips DVP-1013 Service Manual

Service
DVD Player
DVP1013
Second Generation
This service manual is for DVP1013/37. Second Generation model, which is different form the
OPU TYPE: Sanyo
previous generation DVP1013/37 models.
For Second Generation model, the serial number begins with xx 2A xxxxxxxxxx. ( OPU Type: Sanyo)
DVP1013/37
Service Manual
TABLE OF CONTENTS
. Technical Specifications……………………………………....................1-2
. Safety Instruction, Warning & Notes….……………………….....….....1-3
. Mechanical and Dismantling Instructions…………............................
. Region Code, Software Version& Upgrades……………....................
. Trouble Shooting Chart………………………………………….……….
. Electrical Diagrams and Print-layouts..….……………..…….......….…6-1
. Set Mechanical Exploded View & Electrical Part list.……….....….….
. Electrical Parts List…………………………………………....….....…...8-1
. Revision List………………………………………………….…..…........9-1
©Copyright 2007 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by KC-0749 Service Audio Printed in The Netherlands Subject to modification
Version 1.0
Page
.2-1
.3-1
.4-1
.5-1
.7-1
CLASS 1
LASER PRODUCT
GB
3139 785 33200
PHILIPS
Technical Specifications
TV standard (PAL/50Hz) (NTSC/60Hz)
Number of lines 625 525
Playback Multi standard (PAL/NTSC)
Video performance
Video DAC 12 bit, 108MHz
YPbPr 0.7Vpp ---- 75 ohm
Video output 1Vpp ----- 75 ohm
Video format
Digital Compression MPEG 2 for DVD,SVCD
MPEG 1 for VCD
DVD 50Hz 60Hz
Horiz resolution 720 pixels 720 pixels
Vertical resolution 576lines 480 lines
VCD 50Hz 60Hz
Horiz. resolution 352 pixels 352 pixels
Vertical resolution 288lines 240 lines
Audio format
1-2
Audio performance
DA converter 24bits, 192KHz
DVD fs 96kHz 4Hz----44kHz
fs 48kHz 4Hz----22kHz
SVCD fs 48kHz 4Hz----22kHz
fs 44.1kHz 4Hz----20kHz
CD/ VCD fs 44.1kHz 4Hz----20kHz
Signal-Noise (1kHz) >90dB
Dynamic Range (1kHz) >80dB
Cross talk (1kHz) >70dB
Distortion/Noise (1kHz) >65dB
MPEG MP3 MPEG Audio L3
Connections
YPbPr output Cinch 3x
Video output Cinch( yellow)
Audio output (L+R ) Cinch (white/red)
Digital output 1 coaxial
IEC60958 for CDDA/ LPCM
IEC61937 for MPEG1/2,
Dolby Digital
Cabinet
Dimensions (w X h X d) 360 x 37 x 235 mm
Weight Approximately 2.0kg
Digital MPEG/AC-3/ Compressed
PCM Digital
16, 20, 24bits
fs, 44.1, 48, 96kHz
MP3(ISO 9660) 96,112,128,256,320kbps
& variable bit rate fs,32,
44.1,48 kHz
Analogue Sound Stereo
Dolby surround compatible downmix from Dolby Digital multi-channel
sound
Power consumption
Power supply Rating 120V; 60HZ
Power consumption <10W
Power consumption in standby mode <1W
Specifications subject to change without prior notice.
1-3
Safety instruction, Warning & Notes
Safety instruction
1. General safety
Safety regulations require that during a repair:
. Connect the unit to the mains via an isolation transformer.
. Replace safety components indicated by the symbol
only by components identical to the original ones. Any
other component substitution (other than original type)
may increase risk of fire or electrical shock hazard.
Safety regulations require that after a repair, you must
return the unit in its original condition. Pay, in particular,
attention to the following points:
. Route the wires/cables correctly, and fix them with the
mounted cable clamps.
. Check the insulation of the mains lead for external
damage.
. Check the electrical DC resistance between the mains
plug and the secondary side:
1) Unplug the mains cord, and connect a wire between
the two pins of the mains plug.
2) Set the mains switch the “on” position (keep the
mains cord unplug).
3) Measure the resistance value between the mains
plug and the front panel, controls, and chassis
bottom.
4) Repair or correct unit when the resistance
measurement is less than 1M
5) Verify this, before you return the unit to the
customer/user (ref. UL-standard no. 1492).
6) Switch the unit “off”, and remove the wire between
the two pins of the mains plug.
¡
.
2.Laser safety
This unit employs a laser. Only qualified service personnel
may remove the cover, or attempt to service this device
,
(due to possible eye injury).
Laser device unit
Type : Semiconductor laser GaAlAs
Wavelength : 650nm (DVD)
: 780nm (VCD/CD)
Output power : 7mW (DVD)
: 10mW (DVD /CD)
Beam divergence: 60 degree
Note: Use of controls or adjustments or performance of
procedure other than those specified herein, may result in
hazardous radiation exposure. Avoid direct exposure to
beam.
Warning
1-4
1.General
. All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD). Careless handing during
repair can reduce life drastically. Make sure that, during
repair, you are at the same potential as the mass of the
set by a wristband with resistance. Keep components and
tools at this same potential. Available ESD protection
equipment:
1) Complete kit ESD3 (small tablemat, wristband,
connection box, extension cable and earth cable)
4822 310 10671.
2) Wristband tester 4822 344 13999.
. Be careful during measurements in the live voltage
section. The primary side of the power supply , including
the heat sink, carries live mains voltage when you
connect the player to the mains (even when the player is
“off”!). It is possible to touch copper tracks and/or
components in this unshielded primary area, when you
service the player. Service personnel must take
precautions to prevent touching this area or components
in this area. A “lighting stroke” and a stripe-marked
printing on the printed wiring board, indicate the primary
side of the power supply.
. Never replace modules, or components, while the unit is
“on”.
2. Laser
. The use of optical instruments with this product, will
increase eye hazard.
. Only qualified service personnel may remove the cover
or attempt to service this device, due to possible eye
injury.
. Repair handing should take place as much as possible
with a disc loaded inside the player.
. Text below is placed inside the unit, on the laser cover
shield:
CAUTION: VISIBLE AND INVISIBLE LASER
RADIATION WHEN OPEN, AVOID EXPOSURE
TO BEAM.
Notes: Manufactured under licence from Dolby
Laboratories. The double-D symbol is trademarks of Dolby
Laboratories, Inc. All rights reserved.
Notes
Lead-Free requirement for service
1-5
INDENTIFICATION:
Regardless of special logo (not always indicated)
One must treat all sets from 1.1.2005 onwards, according next rules.
Important note be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this.
Due to lead-free technology some rules have to be respected by the workshop during a repair:
x Use only lead-free solder alloy Philips SAC305 with
order code 0622 149 00106. If lead-free solder-paste is
required, please contact the manufacturer of your
solder-equipment. In general use of solder-paste within
workshops should be avoided because paste is not easy
to store and to handle.
x Use only adequate solder tools applicable for lead-free
solder alloy. The solder tool must be able
o To reach at least a solder-temperature of 400°C,
o To stabilize the adjusted temperature at the
o To exchange solder-tips for different applications.
x Adjust your solder tool so that a temperature around
360°C
joint. Heating-time of the solder-joint should not exceed
~ 4 sec. Avoid temperatures above 400°C otherwise
wear-out of tips will rise drastically and flux-fluid will be
destroyed. To avoid wear-out of tips switch off un-used
equipment, or reduce heat.
x Mix of lead-free solder alloy / parts with leaded solder
alloy / parts is possible but PHILIPS recommends
strongly to avoid mixed
solder alloy types (leaded and lead-free). If one cannot
avoid, clean carefully the
solder-joint from old solder alloy and re-solder with new
solder alloy (SAC305).
: In fact also products a little older can also
solder-tip
– 380°C is reached and stabilized at the solder
x Use only original spare-parts listed in the
Service-Manuals. Not listed standard-material
(commodities) has to be purchased at external
companies.
x Special information for BGA-ICs:
- always use the 12nc-recognizable soldering
temperature profile of the specific BGA (for
de-soldering always use highest lead-free
temperature profile, in case of doubt)
- lead free BGA-ICs will be delivered in so-called
‘dry-packaging’ (sealed pack including a silica gel
pack) to protect the IC against moisture. After
opening, dependent of MSL-level seen on
indicator-label in the bag, the BGA-IC possibly
still has to be baked dry. This will be
communicated via AYS-website.
Do not re-use BGAs at all.
x For sets produced before 1.1.2005, containing
leaded soldering-tin and components, all needed
spare-parts will be available till the end of the
service-period. For repair of such sets nothing
changes.
x On our website:
www.atyourservice.ce.Philips.com
You find more information to:
BGA-de-/soldering (+ baking instructions)
Heating-profiles of BGAs and other ICs used in
Philips-sets
You will find this and more technical information
within the “magazine”, chapter “workshop news”.
For additional questions please contact your local
repair-helpdesk.
2-1
Mechanical and Dismantling Instructions
Dismantling Instruction
The following guideline is a general instruction for how to dismantle the player, Detailed operation done according the set unit. Step1: Remove 4 screws around the Top Cover, then remove the Top Cover (Figure 1).
Figure 1
Step2: Dismantling Main Board, first disconnect the 5 connector and release the cable tie, then remove 3 screws to remove the Main board. (Figure 2&3).
CON 3
CON 1
CON 4
CON 2
Cable tie
CON 5
Figure 2
Figure 3
2-2
Mechanical and Dismantling Instructions
Dismantling Instruction
Step3: If it is necessary to dismantle Loader or Front Panel, It should be remove the Front door assembly first. (Figure 4)
Note: Make sure to operate gently otherwise the guider would be damaged.
Please kindly note that dismantle
the front door assembly carefully
to avoid damage the tray and the
front door assembly.
Figure 4
Step4: If the tray can’t open in normal way, you can make it through the instruction as below (Figure 5). Note: Make sure to operate gently otherwise the guider would be damaged.
Push the guider until the tray out.
Make sure to operate gently to
avoid damage happening.
Figure 5
2-3
Mechanical and Dismantling Instructions
Dismantling Instruction
Step5: Dismantling Front Panel, disconnect 2 screws as below instruction, then remove the Front panel( Figure 6).
Figure 6
Step6: Remove the 2 screws on Power Board to dismantle the Power Board. (Figure 7)
Figure 7
Software upgrade
3-1
Preparation to upgrade software
1) Start the CD Burning software and create a new CD
project (Data Disc) with the following setting:
Label: DVP10XX (No need the label name)
File Name: DVPXXXX_XX.BIN
Power on the set and open the tray, then press <5><5>
to check the File Name.
Note: It is required capital letter for the File System
name
2) Burn the data onto a blank CDR
A. Procedure for software upgrade:
1) Power on the set and insert the prepared Upgrade
CDR.
2) The set will starts reading disc & response with the
following display TV screen:
Upgrade File DETECTED
Upgrade?
Press Play TO START.
3) Press <OK> button to confirm, then screen will display :
Files coping…
UPGRADING…
4) The upgraded disc will automatically out when files
coping complete, then take out the disc.
5) About 1 minute later, the tray will automatically close
when upgrading complete.
B. Read out the software versions to confirm upgrading
1) Power on the set and press <Setup> button on the
remote control.
2) Press<1><3><7><9>button to check the software
information.
The software version and other information are display
on the TV screen as follows:
Version XX.XX.XX.XX (Main version)
SUB-VER XX.XX.XX.XX (software version of
application software)
8032 XX.XX.XX.XX
Servo XX.XX.XX.XX (software version of
Servo)
RISC XX.XX.XX.XX
DSP XX.XX.XX.XX
Region Code X
Caution: The set must not be power off during
upgrading, Otherwise the Main board will be
damaged entirely.
Spindle motor does not move
Motor no move
Go
4-1
Trouble shooting chart
Check the FFC connection
between 24P and the loader.
Yes
Check whether “RFA5V”
(+5V) voltage is normal.
Yes
Check whether laser voltage
(2V for VCD & 2.2V for DVD)
on Collector of Q7 and Q8
Yes
No
No
Correct connection
Check the RFA5V power
supply
No
Check/Replace Q7ǃQ8.
1. Whether voltage on pin 44
of U1 varies between 0 and
3.3V (3.3V for VCD and 0V for
DVD),
Yes
Have no to focus
Yes
Check/Replace the loader
No
No
Check/ Replace U1.
1. Check U1 42pin FOO signals
2. If there are F+, F-, T+ and T-
signals output from U2.
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