Philips DVDR-3506 Service Manual

DVD Recorder DVDR3506/37

Service Service

Service

Service Manual

Survey of versions:

/37 NTSC

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

CLASS 1 LASER PRODUCT KLASSE 1 LASER PRODUKT KLASS 1 LASER APPARAT CLASSE 1 PRODUIT LASER

Published by FU-KC 0804 Service AV Systems Printed in The Netherlands Subject to modification

Version 1.1

EN 3139 785 33501

IMPORTANT SAFETY NOTICE

Proper service and repair is important to the safe, reliable operation of all Philips Equipment. The service procedures recommended by Philips and described in this service manual are effective methods of performing service operations. Some of these service special tools should be used when and as recommended.

It is important to note that this service manual contains various CAUTIONS and NOTICES which should be carefully read in order to minimize the risk of personal injury to service personnel. The possibility exists that improper service methods may damage the equipment. It also is important to understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. Philips could not possibly know, evaluate and advice the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Consequently, Philips has not undertaken any such broad evaluation. Accordingly, a servicer who uses a service procedure or tool which is not recommended by Philips must first use all precautions thoroughly so that neither his safety nor the safe operation of the equipment will be jeopardized by the service method selected.

TABLE OF CONTENTS

LASER BEAM SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1

IMPORTANT SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1

STANDARD NOTES FOR SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1

FUNCTION INDICATOR SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1

OPERATING CONTROLS AND FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1

SIGNAL NAME ABBREVIATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1

CABINET DISASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1

HOW TO INITIALIZE THE DVD RECORDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1

FIRMWARE RENEWAL MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1

BLOCK DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1

SCHEMATIC DIAGRAMS / CBA’S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1

WAVEFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1

WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1

SYSTEM CONTROL TIMING CHARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1

IC PIN FUNCTION DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1

LEAD IDENTIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1

ELECTRICAL PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17-1

EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18-1

MECHANICAL PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19-1

REVISION LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20-1

Manufactured under license from Dolby Laboratories. Dolby and the double-D symbol are trademarks of Dolby Laboratories.

LASER BEAM SAFETY PRECAUTIONS

This DVD player uses a pickup that emits a laser beam.

Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin.

The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam.

CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure.

Drive Mechanism Assembly

Laser Beam Radiation

Laser Pickup

Turntable

Location: Inside Top of DVD mechanism.

1-1-1 RL4NLSP

IMPORTANT SAFETY PRECAUTIONS

Product Safety Notice

Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by a # on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The Product’s Safety is under review continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory, our products are carefully inspected to confirm with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.

Precautions during Servicing

A. Parts identified by the # symbol are critical for

safety. Replace only with part number specified.

B. In addition to safety, other parts and assemblies

are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements. Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.

C. Use specified internal wiring. Note especially:

1) Wires covered with PVC tubing

2) Double insulated wires

3) High voltage leads

D. Use specified insulating materials for hazardous

live parts. Note especially:

1) Insulation tape

2) PVC tubing

3) Spacers

4) Insulators for transistors

E. When replacing AC primary side components

(transformers, power cord, etc.), wrap ends of wires securely about the terminals before soldering.

F. Observe that the wires do not contact heat

producing parts (heat sinks, oxide metal film resistors, fusible resistors, etc.).

G. Check that replaced wires do not contact sharp

edges or pointed parts.

H. When a power cord has been replaced, check that

5 - 6 kg of force in any direction will not loosen it.

I. Also check areas surrounding repaired locations.

J. Be careful that foreign objects (screws, solder

droplets, etc.) do not remain inside the set.

K. When connecting or disconnecting the internal

connectors, first, disconnect the AC plug from the AC outlet.

1-2-1 DVDN_ISP

Safety Check after Servicing

Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards.

1. Clearance Distance

When replacing primary circuit components, confirm specified clearance distance (d) and (d’) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)

Table 1: Ratings for selected area

Chassis or Secondary Conductor

Primary Circuit

AC Line Voltage Clearance Distance (d), (d’)

120 V ≥ 3.2 mm (0.126 inches)

Note: This table is unofficial and for reference only. Be

sure to confirm the precise values.

2. Leakage Current Test

Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below.

Measuring Method (Power ON):

Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across the terminals of load Z. See Fig. 2 and the following table.

d' d

Fig. 1

Exposed Accessible Part

AC Voltmeter (High Impedance)

Earth Ground

Power Cord Plug Prongs

Table 2: Leakage current ratings for selected areas

AC Line Voltage Load Z Leakage Current (i) Earth Ground (B) to:

120 V

Note: This table is unofficial and for reference only. Be sure to confirm the precise values.

0.15 µF CAP. & 1.5 kΩ RES.

Connected in parallel

i ≤ 0.5 mA Peak Exposed accessible parts

1-2-2 DVDN_ISP

Fig. 2

STANDARD NOTES FOR SERVICING

Circuit Board Indications

1. The output pin of the 3 pin Regulator ICs is indicated as shown.

Top View

Out

2. For other ICs, pin 1 and every fifth pin are indicated as shown.

Pin 1

3. The 1st pin of every male connector is indicated as shown.

Pin 1

Input

Bottom View

Instructions for Connectors

1. When you connect or disconnect the FFC (Flexible Foil Connector) cable, be sure to first disconnect the AC cord.

2. FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle.

FFC Cable

Connector

CBA

* Be careful to avoid a short circuit.

Pb (Lead) Free Solder

When soldering, be sure to use the Pb free solder.

Information about lead-free soldering

Philips CE is producing lead-free sets from 1.1.2005 onwards.

IDENTIFICATION

Regardless of special logo (not always indicated)

One must treat all sets from onwards, according to the next rule: Serial Number gives a 14-digit. Digit 5&6 shows the YEAR, and digit 7&8 shows the WEEK.

So from onwards=from 1 Jan 2005 onwards

Important note: In fact also products of year 2004 must be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this.

Due to lead-free technology some rules have to be respected by the workshop during a repair:

• Use only lead-free solder alloy Philips SAC305 with

order code 0622 149 00106. If lead-free solderpaste is required, please contact the manufacturer of your solder-equipment. In general use of solderpaste within workshops should be avoided because paste is not easy to store and to handle.

• Use only adequate solder tools applicable for lead-

free solder alloy. The solder tool must be able

• To reach at least a solder-temperature of 400°C,

• To stabilize the adjusted temperature at the solder-

• To exchange solder-tips for different applications.

• Adjust your solder tool so that a temperature around

360°C solder joint. Heating-time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C otherwise wear-out of tips will rise drastically and flux-fluid will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat.

• Mix of lead-free solder alloy / parts with leaded

solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types (leaded and lead-free). If one cannot avoid or does not know whether product is lead-free, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305).

• Use only original spare-parts listed in the Service-

Manuals. Not listed standard-material (commodities) has to be purchased at external companies.

0501

tip

- 380°C is reached and stabilized at the

1 Jan 2005

1-3-1 DVDN_PC_SN

• Special information for BGA-ICs:

- always use the 12nc-recognizable soldering temperature profile of the specific BGA (for desoldering always use the lead-free temperature profile, in case of doubt)

- lead free BGA-ICs will be delivered in so-called 'dry-packaging' (sealed pack including a silica gel pack) to protect the IC against moisture. After opening, dependent of MSL-level seen on indicatorlabel in the bag, the BGA-IC possibly still has to be baked dry. (MSL=Moisture Sensitivity Level). This will be communicated via AYS-website. Do not re-use BGAs at all.

• For sets produced before 1.1.2005 (except products

of 2004), containing leaded solder-alloy and components, all needed spare-parts will be available till the end of the service-period. For repair of such sets nothing changes.

• On our website

www.atyourservice.ce.Philips.com

information to:

• BGA-de-/soldering (+ baking instructions)

• Heating-profiles of BGAs and other ICs used in

Philips-sets

You will find this and more technical information within the “magazine”, chapter “workshop news”.

For additional questions please contact your local repair-helpdesk.

you find more

How to Remove / Install Flat Pack-IC

1. Removal

With Hot-Air Flat Pack-IC Desoldering Machine:

1. Prepare the hot-air flat pack-IC desoldering machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)

Fig. S-1-1

2. Remove the flat pack-IC with tweezers while applying the hot air.

3. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)

4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)

CAUTION:

1. The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC.

2. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)

1-3-2 DVDN_PC_SN

3. The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.

Hot-air Flat Pack-IC Desoldering

CBA

Masking Tape

Machine

Flat Pack-IC

Tweezers

Fig. S-1-2

With Soldering Iron:

1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)

With Iron Wire:

1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)

2. Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5.

3. While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5.

4. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)

5. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)

Note: When using a soldering iron, care must be

taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied.

Hot Air Blower

Flat Pack-IC

Desoldering Braid

Soldering Iron

Fig. S-1-3

2. Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)

Sharp Pin

Fine Tip Soldering Iron

Fig. S-1-4

To Solid Mounting Point

CBA

Tweezers

Iron Wire

Soldering Iron

Fig. S-1-5

Fine Tip Soldering Iron

Flat Pack-IC

Fig. S-1-6

4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)

1-3-3 DVDN_PC_SN

2. Installation

1. Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily.

2. The “●” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.)

3. Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges.

Example :

Pin 1 of the Flat Pack-IC is indicated by a " " mark.

Fig. S-1-7

Instructions for Handling Semiconductors

Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work.

1. Ground for Human Body

Be sure to wear a grounding band (1 MΩ) that is properly grounded to remove any static electricity that may be charged on the body.

2. Ground for Workbench

Be sure to place a conductive sheet or copper plate with proper grounding (1 MΩ) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.

CBA

Presolder

Flat Pack-IC

Fig. S-1-8

1MΩ

CBA

Grounding Band

1MΩ

CBA

Conductive Sheet or Copper Plate

1-3-4 DVDN_PC_SN

FUNCTION INDICATOR SYMBOLS

Note: If an error occurs, a message with the error number appears on the screen.

Recording Error

Message Solution

Can not record on this disc.

This program is not allowed to be recorded.

This disc is protected and not recordable.

Disc is full. (No area for new recording)

You cannot record on this disc as Power Calibration Area is full.

Insert the recordable disc, and ensure the disc status satisfies the recording requirements.

You cannot record copy prohibited programs.

Release the disc protect setting in the Disc Setting menu.

Insert the recordable disc with enough recording space.

Error message

E35

Error

No.

1 An error occurs during data reading. -

4 An error occurs with OPC. -

5 During recovery in a record. -

7 An error occurs in a format. -

8 It cannot start an encode. -

13 It is a reply that “ATAPI is not readable.” -

16 An error occurs in Finalize Close. -

17 An error occurs in Rec Stop Close. -

18 An error occurs in PCA Full (DVD_R). -

19 Safety Stop occurs during editing. -

20 High Speed Disc. 2

21 The disc is not formatted. 5

22 Disc Error has occurred. 3

25 During the Macrovision picture input. 11

26 During the CGMS picture input. 12

29 Disc Protected Disc. 6

30 No available recording space. 10

Error No.

Error Description Priority

There is no reply for 15 seconds in Test Unit Ready.

Cannot write the data after trying three times.

An error occurs even if recovery has been tried three times.

NV_PCK/RDI_PCK is not in encoded data.

Encode Pause condition continued for 10 minutes.

Encode Pause condition continued in normal REC condition for 10 minutes.

Difference in the address and can not get Stream ID of RDI/VIDEO.

Cannot write the data after recovering SMALL VMGI.

Cannot write the data after DVD-R Reverse Track.

The disc except for finalized DVD-R/RW/ +R/+RW.

1-4-1 E7H42FIS

Message Solution

Error

No.

Error Description Priority

You cannot record on this disc as Power Calibration Area is

Insert a new disc. 35 PCA is Full. (in REC start) 4

full.

This disc is already finalized.

Release the finalizing for this disc.

36 It is finalized. 8

37 Access to Memory Area range outside. -

Can not record on this disc. Repeat the same operation.

38 Sector Address is wrong. -

39 BUP writing error of chapter editing. -

You cannot record more than 49 titles on the disc.(The

Delete unnecessary titles. 43 The 49 titles have been reached. 9

maximum is 49.)

You cannot record more than 254 chapters on the disc.(The maximum is 254.)

This program is not recordable in +VR mode.

The disc has a different menu layout. (Set “Replace Disc Menu” to ON to rewrite the menu.)

Delete unnecessary chapter marks.

You cannot record copy prohibited programs.

Set “Replace Disc Menu” to “ON” to rewrite the menu,after that you will record to.

44 The 254 chapter has been reached. 10

45 During the CGMS picture input. 12

Trying to record onto the +VR formatting

disc that had been recorded by the other recorder.

If an error occurs during the timer recording, one of the following error numbers (40 to 42) or the above error messages (error number: 1 to 39 and 43 to 46) is displayed on the recording menu after timer recording. (Once the screen of the program line is exited, the program line for the error will be cleared.) (No Error Message is displayed for the error No. 40 ~ 42.)

A program with an error number is grayed out and asterisked on the timer programming list.

Message Solution

Error message is not displayed.

error number

- Set the timer programming correctly.

- Set the timer programming before the start time.

Turn the power on and set the clock correctly then set timer programming again.

Insert the recordable disc. 42 No disc when recording -

mer Programming

JAN / 5/07 12:14AM CH4 SP

SP (1:00) FRI JAN/05 12:17AM

JAN AM 14AM

New Program

Error

No.

41 Power failed -

Error Description Priority

- Some portion has not been recorded because of program overlapping.

- Recording did not start at the start time.

1-4-2 E7H42FIS

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1-5-1 E7H42IB

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ress toisplay the

ress oonfirm

6.INFO

ress toisplay the

tton

rogramming

EAT

tton

utton

TV) mode

utton

tton

ress o isplay

uring

VD playback,

seconds to switchthe

the

nterlace

tton

utton

oast use,

tton

r recordin

oreturn

rack rile

ause,

y step.

start

recording.

start hene-touch

o skip

ress to play

ode witheeping

uttons

hannel numbers

lues for the settings

assword

epeat men

MI connector

etween digital V DTV

tton

ose the

itle list

e main

select

nce entered

or CD o

rand TV

ith

ese

isc

rogressive scanning mode

isplay

enu nr

ayback.

oslow

othe

ress repeatedly t

seconds.

e audio

ear the selected

roducts,

uttons.

svideosignal

ray.

old

tems.

eginning

imer

slightly

n display.

the main

r ton-

uality.

1-5-2 E7H42IB

27. FFW D button

• During playback, press to fast forward playback.

• When playback is in pause, press to slow forward playback.

28. NEXT

• During playback, press to skip to the next chapter,

• When playback is in pause, press repeatedly to for-

29. STOP C button

• Press to stop playback or recording.

• Press to exit from the title list.

30. TIMER button

Press to display the timer programming list.

31. CH

Press to change the channel up and down.

32. Confirm ( • ) button

Analog mode:

Digital mode:

33. TV VOL

Limited to the Philips brand TV products, you can

button

track or file.

ward the playback step by step.

/ buttons

Press to confirm the channel selection made by [the Number buttons].

Press to confirm the major / minor channel selection made by [the Number buttons].

/ button

adjust the TV volume with these buttons.

1-5-3 E7H42IB

SIGNAL NAME ABBREVIATIONS

Signal Name Function

+5V-L +5V Power Supply

-FL FIP Drive Power Supply

1V2CONT Power Regulator Control Signal

AFT Tuner Voltage Input Signal

AUDIO(L)-IN Audio Signal Left Input

AUDIO(L)-OUT Audio Signal Left Output

AUDIO(R)-IN Audio Signal Right Input

AUDIO(R)-OUT Audio Signal Right Output

AUDIO+10V +10V Power Supply (Audio)

AUDIO+5V +5V Power Supply (Audio)

AUDIO-SW1 Audio Input Select Signal 1

AUDIO-SW2 Audio Input Select Signal 2

BUP+3.3V Back up +3.3V Power Supply

DIF-AGC

DIF-OUT1

DIF-OUT2

DTV-AUDIO(L) Audio Signal Left Output

DTV-AUDIO(R) Audio Signal Right Output

DTV-S-RESET DTV Reset Signal

DTV-S-SCLK DTV Serial Clock

DTV-S-SOUT DTV Serial Data Out

DTV-S-SREQ DTV Interrupt Request

DTV-SIN DTV Serial Data In

DTV-VIDEO DTV Video Signal

DTV-V DTV Video Signal

DTV1.05VCONT

DVD-AUDIOMUTE

EV+10.5V +10.5V Power Supply

EV+2.8V +2.8V Power Supply

EV+3.3V +3.3V Power Supply

EV+4V +4V Power Supply

EV+5V +5V Power Supply

EV-TUNER+5V +5V Power Supply (Tuner)

F1 Filament Power Supply 1

F2 Filament Power Supply 2

FAN+10.5V +10.5V Power Supply (Fan)

FAN-GND Fan Motor Ground

FL-CLK FL Serial Clock

FL-DIN FL Serial Data

FL-SCL FL Serial Clock

FL-SEL FL Select (Low Level)

FL-STB FL Serial Interface Strobe

Digital Intermediate Frequency Automatic Gain Control

Digital Intermediate Frequency Signal Output1

Digital Intermediate Frequency Signal Output2

DTV1.05 Control Signal

DVD Audio Mute Control Signal

Signal Name Function

FLASH-SCL Serial Clock Signal for Flash

FLASH-SDA Serial Data Signal for Flash

FLASH-VPP Flash Writing Voltage

GND Ground

KEY-1 Key Data Input 1

KEY-2 Key Data Input 2

LED2 Recording LED Control Signal

P-DOWN

P-ON+1.8V +1.8V at Power On Signal

P-ON+2.5V +2.5V at Power On Signal

P-ON+2.8V +2.8V at Power On Signal

P-ON+3.3V +3.3V at Power On Signal

P-ON+5V +5V at Power On Signal

POW-SW DVD Power Supply Control Signal

PWSW Power On Signal Output

RDY

REC-LED Recording LED Control Signal

REG-CONT Power Regulator Control Signal

REMOTE Remote Signal Input

RESET Micro Controller Reset Signal

SCL Serial Clock

SDA Serial Data

SPDIF

SUB-RXD Reception Data

SUB-SCLK Communication Clock

SUB-TXD Transmission Data

SYS-RESET System Reset Signal

TU-SCL Tuner Serial Clock

TU-SDA Tuner Serial Data

TUNER+32V +32V Power Supply (Tuner)

TUNER+5V +5V Power Supply (Tuner)

VCC +3.3V Power Supply

VIDEO+5V +5V Power Supply (Video)

VIDEO-C S-Video (Chrominance) Signal

VIDEO-C-IN

VIDEO-C-OUT

VIDEO-IN1 Composite Video Signal Input

VIDEO-Pb/Cb Component Video Signal (Pb/Cb)

VIDEO-Pb/CbOUT

VIDEO-Pr/Cr Component Video Signal (Pr/Cr)

Power Voltage Down Detector Signal

Ready / Busy communication Control Signal

Digital Audio Interface Format Signal

S-Video (Chrominance) Signal Input

S-Video (Chrominance) Signal Output

Component Video Signal (Pb/Cb) Output

1-6-1 E7H40SNA

Signal Name Function

VIDEO-Pr/CrOUT

VIDEO-SW1 Video Input Select Signal 1

VIDEO-SW2 Video Input Select Signal 2

VIDEO-SW3 Video Input Select Signal 3

VIDEO-Y(I)

VIDEO-Y(I)OUT

VIDEO-Y(I/P)

VIDEO-Y(I/P)OUT

VIDEO-Y/ CVBS-IN

XCIN Sub Clock Input

XCOUT Sub Clock Output

XIN Main Clock Input

XOUT Main Clock Output

Component Video Signal (Pr/Cr) Output

S-Video (Luminance) Signal (Interlace)

S-Video (Luminance) Signal (Interlace / Progressive) Output

Component Video (Luminance) Signal (Interlace / Progressive)

Component Video (Luminance) Signal (Interlace / Progressive) Output

S-Video (Luminance) / Composite Video Signal

1-6-2 E7H40SNA

CABINET DISASSEMBLY INSTRUCTIONS

1. Disassembly Flowchart

This flowchart indicates the disassembly steps to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally.

[1] Top Cover

[2] Front Assembly

[3] SW CBA

[4] Power SW CBA

[5] DVD Mechanism & DVD Main CBA Assembly

[6] Power Supply CBA

[7] Rear Panel

[9] AV CBA

[10] Front Bracket

[11] DTV Module CBA UNIT

[8] Fan

Note:

(1) Identification (location) No. of parts in the figures

(2) Name of the part

(3) Figure Number for reference

(4) Identification of parts to be removed, unhooked,

unlocked, released, unplugged, unclamped, or desoldered. P = Spring, L = Locking Tab, S = Screw, CN = Connector * = Unhook, Unlock, Release, Unplug, or Desolder e.g. 2(S-2) = two Screws (S-2), 2(L-2) = two Locking Tabs (L-2)

(5) Refer to “Reference Notes.”

Reference Notes

1. CAUTION 1: Locking Tabs (L-1) and (L-2) are fragile. Be careful not to break them.

[1] Top Cover

(S-1)

2. Disassembly Method

ID/

Loc.

No.

Part

Fig. No.

[1] Top Cover D1 6(S-1) ---

[2]

Front Assembly

*5(L-1), *3(L-2),

*CN1061, Shield A

[3] SW CBA D2 *2(L-3), *CN1063 ---

Power SW

[4]

CBA

DVD Mechanism

[5]

& DVD Main CBA Assembly

Power

[6]

Supply CBA

[7] Rear Panel D5

D2 (S-2) ---

4(S-3), (S-4), (S-5), *CN101, *CN503, *CN701, *CN901

PCB Support / PCB Spacers, M-PCB Plate Earth

D4 4(S-6), *CN1060 ---

(S-7), (S-8), 6(S-9), *CN2203

[8] Fan D5 2(S-10), Fan Holder ---

5(S-11), 2(S-12),

[9] AV CBA D5

DV Jack, DV Earth Plate

Front

[10]

Bracket

D5 (S-13) ---

DTV

[11]

Module

D5 *Desolder ---

CBA UNIT

↓

(1)

↓

(2)

↓

(3)

Removal

Remove/*Unhook/

Unlock/Release/

Unplug/Desolder

↓

(4)

(S-1)

Note

(S-1)

---

Fig. D1

---

↓

(5)

1-7-1 E7H40DC

[4] Power SW CBA

(L-1)

(S-2)

CN1061

(S-6)

[6] Power Supply CBA

CN1060

(L-2)

(S-3)

(L-1)

(L-3)

(L-2)

[2] Front Assembly

(S-4)

M-PCB Plate Earth

CN701

CN901

Shield A

(L-1)

(S-3)

CN101

CN1063

[3] SW CBA

Fig. D2

[5] DVD Mechanism & DVD Main CBA Assembly

(S-5)

CN503

(S-11)

[9] AV CBA

Fan Holder

[8] Fan

CN2203

[11] DTV Module CBA UNIT

(S-10)

(S-8)

Fig. D4

(S-11)

(S-9)

PCB Support / PCB Spacers

Fig. D3

(S-7)

[7] Rear Panel

[10] Front Bracket

DV Jack

(S-12)

DV Earth Plate

(S-13)

Fig. D5

1-7-2 E7H40DC

3. How to Eject Manually

Note: When rotating the gear, be careful not to damage the gear.

1. Remove the Top Cover.

2. Rotate the gear in the direction of the arrow manually as shown below until the tray descends.

3. Pull the tray out manually and remove a disc.

View for A

Rotate this gear in the direction of the arrow

1-7-3 E7H40DC

HOW TO INITIALIZE THE DVD RECORDER

To put the program back at the factory-default, initialize the DVD recorder as the following procedure.

1. Turn the DVD recorder on.

2. Confirm that no disc is loaded or that the disc tray is open. To put the DVD recorder into the Version display mode, press [SKIP], [1], [2], and [3] buttons on the remote control in the order. Fig. a appears on the screen.

*1: " *2: Firmware Version differs depending on the models, and this indication is one example.

" differs depending on the models.

*******

F/W VERSION DISP

MODEL NAME : DTV-S VERSION : FE VERSION : BE VERSION : TT VERSION : DV UNIQUE ID : LD ADJUSTMENT : DISC ADJUSTMENT :

DEFAULT SETTING : ENTER EXIT : RETURN

******* 0x** R40_***_*** RD4P*****H1E T4****RDU ******** ********

OK OK

Fig. a Version Display Mode Screen

3. Press [OK] button, then the DVD recorder starts initializing. When the initializing is completed, the DVD recorder exits the Version display mode and turns off the power automatically.

* To move into the Normal mode from the

Version display mode, press [BACK] button on the remote control instead of [OK] button.

* When [ ] button is pressed before [OK]

button is pressed, the DVD recorder exits the Version display mode, then the power turns off.

1-8-1 E7H40INT

FIRMWARE RENEWAL MODE

1. Turn the power on and remove the disc on the tray.

2. To put the DVD recorder into version up mode, press [SKIP], [6], [5], and [4] buttons on the remote control unit in the order. Then the tray will open automatically. Fig. a appears on the screen and Fig. b appears on the VFD.

* Firmware Version differs depending on the models, and this indication is one example.

Firm Update Mode

Please insert a disc.

Fig. a Version Up Mode Screen

Fig. b VFD in Version Up Mode

ver. RD4P*****H1E

Current F/W version is displayed.

4. Select the firmware version pressing arrow buttons, then press [OK]. Fig. d appears on the screen and Fig. e appears on the VFD. The DVD recorder starts updating.

About VFD indication of Fig. e:

1) When Fig. d is displayed on the screen, “F-UP”

is displayed on the VFD.

2) When “Firmware Updating... XX% Complete.”

is displayed on the screen, “10210” is displayed on the VFD.

* Firmware Version differs depending on the models, and this indication is one example.

Firm Update Mode ver. RD4P*****H1E

(*1)

File Loading...

Fig. d Programming Mode Screen

3. Load the disc for version up. Fig. c appears on the screen. The file on the top is highlighted as the default. When there is only one file to exist, Step 4 will start automatically.

* Firmware Version differs depending on the models, and this indication is one example.

Firm Update Mode ver. RD4P*****H1E

Disc name is displayed.

VOL_200703250934

1 RD4P10210H1E 2 RD4P10211H1E 3 RD4P10212H1E 4 RD4P10213H1E

Fig. c Update Disc Screen

1 / 1

Files included in the disc are displayed.

Fig. e VFD in Programming Mode (Example)

The appearance shown in (*1) of Fig. d is described as follows.

No. Appearance State

1 File Loading... Sending files into the memory

Firmware

Updating...

Writing new version data

XX% Complete.

Firmware

--Update Failure

Failed in updating

5. After updating is finished, the tray opens automatically. At this time, no button is available.

6. Pull out the AC code once, then insert it again.

1-9-1 E7H40FW

BLOCK DIAGRAMS

System Control Block Diagram

EV+5V

Q1502

C1501

(BACKUP CAPACITOR)

TO AUDI O

AUDIO-SW1

AUDIO-SW2

AUDIO-MUTE

BLOCK DIAGRAM

SDA

SCL

TO DTV MODULE

BLOCK DIAGRAM

SCL

SDA

(MEMORY)

IC1757

Q1501

IC1502

EV+3.3V

RESET

1 2

POWER

SW3010

CN1064

FL2001

11POW-SW

REC

EV+3.3V

CN1063

STB

SEGMENT

KEY SWITCH

33KEY-1

CN1061 CN1062

D1200

22REC-LED

GRID VFD

SDA

SCL

CLK

DIN

IC2001 (VFD DRIVER)

POWER

SW CBA

“ “ = SMD

IC1501

(SUB MICRO CONTROLLER)

RESET

POW-SW

REG-CONT

POW-SW

REG-CONT

PWSW

TO POWER SUPPLY

BLOCK DIAGRAM

P-DOWN

1V2CONT

VCC

VIDEO-SW1

42 VIDEO-SW2

43 VIDEO-SW3

VIDEO-SW2

VIDEO-SW3

VIDEO-SW1

TO VIDEO

BLOCK DIAGRAM

AUDIO-SW1

AUDIO-SW2

AUDIO-MUTE

X OUT

X IN

8MHz

RESONATOR

X1501

SDA

SCL

XC OUT

X1502

IC106

RE2001

XC IN

32.768KHz

X'TAL

CN101 CN1051

EV+2.8VP-ON+1.2V

+1.2V

REGULATOR

SENSOR

REMOTE

1V2CONT

111V2CONT

P-ON+1.8V

IC107

RESET

2 1

IC101

(MAIN MICRO CONTROLLER)

485049

FL-DIN

FL-CLK

FL-STB

SUB-RXD

SYS-RESET

2219182029

CN1101

27 27SYS-RESET

30 30SUB-RXD

CN701

V25

R25

SUB-RXD

SYS-RESET

SUB-TXD

SUB-SCLK

RDY

28 28SUB-TXD

26 26SUB-SCLK

29 29RDY

P22

W26

RDY

SUB-TXD

SUB-SCLK

X501

IC501

DTV-S-SREQ

DTV-S-SCLK

DTV-S-SIN

CN503 CN1753

27MHz

X'TAL

4 2

CLK 27 IN

R23

U22

DTV-S-SCLK

DTV-S-SREQ

W25

DTV-S-SIN

OPEN/CLOSE

SW3011

KEY-1 1

KEY-2

DTV-S-SOUT

DTV-S-RESET

R22

LED2

CN1751CN101

DTV-S-RESET

204

DVD MAIN CBA UNIT

DTV-S-SOUT

DTV-S-RESET

IC101

(DTV SIGNAL PROCESS)

DTV-S-RESET

DTV-S-SIN

DTV-S-SOUT

154

153

DTV-S-SIN

DTV-S-SOUT

DTV-S-SREQ

DTV-S-SCLK

155

DTV-S-SCLK

DTV-S-SREQ

AV CBA

DTV MODULE CBA UNIT

1-10-1

E7H42BLS

Digital Signal Process Block Diagram

VIDEO-C

VIDEO-Y(I/P)

VIDEO-Pb/Cb

D/A

VIDEO

REC VIDEO SIGNAL PB VIDEO SIGNAL REC AUDIO SIGNAL PB AUDIO SIGNAL

VIDEO-Y(I)

VIDEO-Pr/Cr

A5,B5-B7,

D/A

ENCODER

VIDEO

I/F

YC(0-7)

D6,D7

C6,C7,

IIC-SCL

IIC-SDA

N23

U25

IIC-SCL

IIC-SDA

TO VIDEO

BLOCK

DIAGRAM

/CVBS

VIDEO-Y

CLOCK-PULSE

IC701 (VIDEO DECODER)

CLOCK-PULSE

U4,W1,W3,

VIDEO-C

10813

DECODER A/D

45-50

Y2,AA1,AA2

A/D

DECODER

39-44

U2,U3,V1

P3,T3,T5,

SPDIF

PCM-DATA3

PCM-DATA0

PCM-BCK

PCM-LRCK

M1N3M2

PCM-SCLK

TO AUDIO

SPDIF

AUDIO (L)-OUT

AUDIO (R)-OUT

DVD-AUDIO-MUTE

AUDIO D/A

CONVERTER

AUDIO

I/F

BLOCK

AIMS

E12

DIAGRAM

Y26

U24

LRCK

SYSCLK

BCK

DATA

TO 1394

CABLE

(W1)

1 TPA1P

CN901

IC901 (IEEE1394 I/F)

430567

AA3

AC2

2 TPA1N

292827

RECEIVE

DATA

DECODER

AB3

AA4

AC3

4 TPB1P

5 TPB1N

LINK

I/F

AE1

LINK

I/F

TRANSMIT

DATA

1482

AA5

AD1

ENCODER

AC1

“ “ = SMD

(MAIN MICRO CONTROLLER)

IC101

IC201

RF/

ERROR AMP

CN201

LPC

TILT

PICK

IC301

TRACKING

-UP

FOCUS

MOTOR

DRIVER

BACK-END

DIGITAL

SIGNAL

FRONT-END

DIGITAL

SIGNAL

PROCESS

TRAY OPEN

CN301

CN1001

IC202

+3.3V

OP AMP

IC302

MOTOR

DRIVER

IC104 (FLASH MEMORY)

CN1002

FLASH MEMORY

DDR SDRAM

IC102 (DDR SDRAM)

DVD MAIN CBA UNIT

RELAY CBA

DVD MECHANISM

1-10-2

SLED

MOTOR

SPINDLE

MOTOR

E7H42BLD

Video Block Diagram

REC AUDIO SIGNAL PB AUDIO SIGNAL

2dB

AMP

8dB

LPF DRIVER

REC VIDEO SIGNAL PB VIDEO SIGNAL

4dB

AMP

IC1403 (VIDEO DRIVER)

DRIVER

AMP

-6dB

2dB

AMP

LPF DRIVER

4dB

AMP

JK2202

S-VIDEO

OUT

3 4

WF3

DRIVER

2dB

AMP

8dB

AMP

-6dB

LPF DRIVER

4dB

AMP

IC1401 (VIDEO DRIVER)

C1418

2dB

4dB

VIDEO-OUT

JK2201

AMP

2dB

LPF DRIVER

4dB

AMP

LPF DRIVER

AMP

JK2203

2dB

AMP

LPF DRIVER

4dB

AMP

VIDEO-Y

OUT

REAR

VIDEO

-Pb/Cb OUT

VIDEO

-Pr/Cr OUT

TO DTV

IC1301

(VIDEO INPUT SELECT)

Q1304

BUFFER

MODULE

BLOCK

DIAGRAM

DTV-V

D-V

MUTE

JK2105

S-VIDEO

3 4

LPF

IN1

FRONT

JK2101

S-VIDEO

221

LPF

IN2

3 4

CONTROL

LOGIC

JK2102

VIDEO-SW1

22 23

VIDEO

-IN2

TO SYSTEM CONTROL

BLOCK DIAGRAM

VIDEO-SW2

VIDEO-SW3

VIDEO-IN1

JK2106

MUTE

VIDEO2

VIDEO1

TU1701 (TUNER UNIT)

TUNER

VIDEO OUT

MUTEC2C1

“ “ = SMD

BUFFER

Q1303

DDC DATA

DDC CLOCK

HOT PLUG

WF5

WF4

QA01

+3.3V

DETECT

151916

CNA01

HDMI-CONNECTOR

ICA02

3.3V<-->5V

CONVERTER

T.M.D.S DATA2-

T.M.D.S DATA2+

T.M.D.S DATA1-

T.M.D.S DATA1+

T.M.D.S DATA0-

T.M.D.S DATA0+

T.M.D.S CLOCK+

T.M.D.S CLOCK-

649

AV CBA

WF1 WF2

CN1101

VIDEO-Y(I/P)-OUT

VIDEO-C-OUT

VIDEO-Pb/Cb-OUT

VIDEO-Pr/Cr-OUT

VIDEO-Y/CVBS-IN

CN701

VIDEO-Y(I/P)

VIDEO-C

VIDEO-Pb/Cb

VIDEO-Y-(I)-OUT

20 20

22 22VIDEO-C-IN

VIDEO-Pr/Cr

VIDEO-Y/CVBS

VIDEO-C

VIDEO-Y(I)

ICA01 (HDMI INTERFACE)

119

121

DDC

AUTHENT

/CATION

KEY

IIC

I/F

113

114

120

I/F

EXCHANGE

1820141612

TMDS SERIALIZER

TMDS ENCODER

HDCP CIPHER/ ENCRYPTOR

AV CONTROLLER

AUDIO I/F

354333

VIDEO

I/F

83~86

117

111

DVD MAIN CBA UNIT

TO DIGITAL

SIGNAL

PROCESS

BLOCK

DIAGRAM

1-10-3

IIC-SCL

IIC-SDA

TO DIGITAL SIGNAL PROCESS BLOCK DIAGRAM

PCM-DATA3

PCM-DATA0

SPDIF

PCM-SCLK

PCM-BCK

PCM-LRCK

YC(0-7)

CLOCK-PULSE

E7H42BLV

+ 53 hidden pages