Philips DVDR-3440-H Service Manual

2.1 Safety Instructions

2.1.1 General Safety

Safety regulations require that during a repair:

• Connect the unit to the mains via an isolation transformer.

• Replace safety components, indicated by the symbol

, only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of ﬁre or electrical shock hazard.

Safety regulations require that after a repair, you must return the unit in its original condition. Pay, in particular, attention to the following points:

• Route the wires/cables correctly, and ﬁx them with the mounted cable clamps.

• Check the insulation of the mains lead for external damage.

• Check the electrical DC resistance between the mains plug and the secondary side:

1. Unplug the mains cord, and connect a wire between the two pins of the mains plug.

2. Set the mains switch to the ‘on’ position (keep the mains cord unplugged!).

3. Measure the resistance value between the mains plug and the front panel, controls, and chassis bottom.

4. Repair or correct unit when the resistance measurement is less than 1 MΩ.

5. Verify this, before you return the unit to the customer/ user (ref. UL-standard no. 1492).

6. Switch the unit ‘off’, and remove the wire between the two pins of the mains plug.

2.1.2 Laser Safety

This unit employs a laser. Only qualiﬁed service personnel may remove the cover, or attempt to service this device (due to possible eye injury).

Laser Device Unit

Type : Semiconductor laser GaAlAs Wavelength : 650 nm (DVD) : 780 nm (VCD/CD) Output Power : 20 mW (DVD+RW writing) : 0.8 mW (DVD reading) : 0.3 mW (VCD/CD reading) Beam divergence : 60 degree

CLASS 1

LASER PRODUCT

Figure 2-1

Note: Use of controls or adjustments or performance of procedure other than those speciﬁed herein, may result in hazardous radiation exposure. Avoid direct exposure to beam.

2.2 Warnings

2.2.1 General

• All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD,

). Careless handling during repair can reduce life drastically. Make sure that, during repair, you are at the same potential as the mass of the set by a wristband with resistance. Keep components and tools at this same potential. Available ESD protection equipment: – Complete kit ESD3 (small tablemat, wristband, connection box, extension cable and earth cable) 4822 310 10671. – Wristband tester 4822 344 13999.

• Be careful during measurements in the live voltage section. The primary side of the power supply, including the heatsink, carries live mains voltage when you connect the player to the mains (even when the player is ‘off’!). It is possible to touch copper tracks and/ or components in this unshielded primary area, when you service the player. Service personnel must take precautions to prevent touching this area or components in this area. A ‘lightning stroke’ and a stripe-marked printing on the printed wiring board, indicate the primary side of the power supply.

• Never replace modules, or components, while the unit is ‘on’.

2.2.2 Laser

• The use of optical instruments with this product, will increase eye hazard.

• Only qualiﬁed service personnel may remove the cover or attempt to service this device, due to possible eye injury.

• Repair handling should take place as much as possible with a disc loaded inside the player.

• Text below is placed inside the unit, on the laser cover shield:

Figure 2-2

2. Safety Information, General Notes & Lead Free Requirements

CAUTION VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID EXPOSURE TO BEAM ADVARSEL

SYNLIG OG USYNLIG LASERSTRÅLING VED ÅBNING UNDGÅ UDSÆTTELSE FOR STRÅLING ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES UNNGÅ EKSPONERING FOR STRÅLEN VARNING SYNLIG OCH OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD BETRAKTA EJ STRÅLEN VARO! AVATTAESSA OLET ALTTIINA NÄKYVÄLLE JA NÄKYMÄTTÖMÄLLE LASER SÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN VORSICHT SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG GEÖFFNET NICHT DEM STRAHL AUSSETSEN DANGER VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID DIRECT EXPOSURE TO BEAM ATTENTION RAYONNEMENT LASER VISIBLE ET INVISIBLE EN CAS D’OUVERTURE EXPOSITION DANGEREUSE AU FAISCEAU

2.3 Lead Free Requirement

Information about Lead-free produced sets

Philips CE is starting production of lead-free sets from

1.1.2005 onwards.

INDENTIFICATION:

Regardless of special logo (not always indicated)

One must treat all sets from

1 Jan 2005 onwards, according

next rules.

Example S/N:

Bottom line of typeplate gives a 14-digit S/N. Digit 5&6 is the year, digit 7&8 is the week number, so in this case 1991 wk 18

So from 0501 onwards = from 1 Jan 2005 onwards

Important note: In fact also products of year 2004 must be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this.

Due to lead-free technology some rules have to be respected by the workshop during a repair:

• Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-pate is required, please contact the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not easy to store and to handle.

•

Use only adequate solder tools applicable for lead-free

solder alloy. The solder tool must be able

o To reach at least a solder-temperature of 400°C, o To stabilize the adjusted temperature at the solder-tip o To exchange solder-tips for different applications.

• Adjust your solder tool so that a temperature around 360°C – 380°C is reached and stabilized at the solder joint. Heating-time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C otherwise wear-out of tips will rise drastically and ﬂux-ﬂuid will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat.

• Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types (leaded and lead-free). If one cannot avoid or does not know whether product is lead-free, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305).

• Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purchased at external companies.

• Special information for BGA-ICs:

- always use the 12nc-recognizable soldering temperature proﬁle of the speciﬁc BGA (for de-soldering always use the lead-free temperature proﬁle, in case of doubt)

- lead free BGA-ICs will be delivered in so-called ‘drypackaging’ (sealed pack including a silica gel pack) to protect the IC against moisture. After opening, dependent of MSL-level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry. (MSL=Moisture Sensitivity Level). This will be communicated via AYSwebsite.

Do not re-use BGAs at all.

•

For sets produced before 1.1.2005 (except products of

2004), containing leaded solder-alloy and components, all needed spare-parts will be available till the end of the service-period. For repair of such sets nothing changes.

•

On our website www.atyourservice.ce.Philips.com you ﬁnd more information to:



BGA-de-/soldering (+ baking instructions)

 Heating-proﬁles of BGAs and other ICs used in Philips-sets

You will ﬁnd this and more technical information within the

“magazine”, chapter “workshop news”.

For additional questions please contact your local repair-helpdesk.

1.Technical Specifications and Connection Facilities

A

Front Board

nalogue Board

Digital Board

PSU

1.1 Read / Write Speed

Type of Disc(Function) Disc Rotation Speed

Read Speed CD 7X CAV Read Speed DVD 4X CAV Write Speed DVD+R/RW 2.4X ZCAV Write Speed DVD-R/RW 2X

1.3 General: Mains voltage : 220V-240V

Mains frequency : 50Hz Standby Power consumption : <3W

1.4 RF Tuner

Test Equipment :Fluke 54200 TV Signal generator Test Stream:PAL BG Philips Standard test pattern

1.4.1.1 System:

PAL B/G, PAL D/K, SECAM L/L’, PAL I

1.4.1.2 RF – Loop Through

Frequency range : 43MHz-860MHz Gain: (ANT IN-ANT OUT) : -4dB ± 2dB

1.4.1.3 Receiver: PLL tuning with AFC for optimum reception

Frequency range : 45.25MHz - 857MHz Sensitivity at 40dB S/N (video unweighted) : ≤ 40dBµV at 75Ω (high end)

≤ 60dBµV at 75Ω (low end)

1.4.1.5 Video Performance:

Channel 25 / 503,25MHz, Test pattern: PAL BG PHILIPS standard test pattern, RF Level 74dBV Measured on SCART 1 Frequency response : 0.1MHz - 4.00MHz ± 3dB Group delay (0.1MHz-4.4MHz) : 0 nsec ± 150 nsec

1.4.1.6 Audio Performance:

Audio Performance Analogue – HiFi:

Frequency response at SCART 1 (L + R) output : 100Hz -12kHz / 0 ± 3dB

S/N Ratio (20Hz- 20KHz) unweighted Harmonic distortion (1kHz, ± 25kHz deviation) :≤ 1.5%

Audio Performance NICAM: Frequency response at SCART 1

(L + R) output : 40 Hz – 15 kHz / 0 ± 3dB S/N according to DIN 45405,7,1967 and PHILIPS standard test pattern

video signal : ≥ 40dB Harmonic distortion (1kHz) : ≤ 1.5%

1.4.1.7 Tuning

Automatic Search Tuning

scanning time without antenna : 3min. typical stop level (vision carrier) : ≥ 37dBµV

Maximum tuning error(drift) during operation : ± 100kHz

Tuning Principle

Automatic B, G, I, DK and L/L’ detection .Manual selection in “STORE” mode

1.5 Analogue Inputs / Outputs

1.5.1 SCART 1(Connected to TV)

Pin Signals:

1 - Audio-out R 1.8V RMS

2 - Audio-out R 3 - Audio-out L 1.8V RMS

4 - Audio GND 5 - Blue / Chroma GND 6 - Audio- in L 7 - Blue-out 0.7Vpp ± 0.1V into 75 W 8 - Function switch < 2V = TV

> 4.5V / < 7V = asp. Ratio 16:9 DVD > 9.5V / < 12V = asp. Ratio 4:3 DVD

9 - Green GND 10 – P50 control not use 11 – Green out 0.7Vpp ± 0.1V into 75W (*) 12 - NC 13 - Red / Chroma GND 14 - Fast switch GND 15 - Red-out / Chroma-out 0.7Vpp ± 0.1V into 75W (*) 16 - Fast switch

RGB / CVBS or Y out < 0.4V into 75W = CVBS >1V / < 3V into 75W = RGB

17 - Y/CVBS GND OUT 18 - CVBS GND IN 19 - CVBS-out 1Vpp ± 0.1V into 75W(*) 20 - CVBS-in 21 - Shield

1.5.2 SCART 2 (Connected to AUX)

Pin Signals: 1 - Audio-out R 1.8V RMS 2 - Audio-in R 3 - Audio-out L 1.8V RMS 4 - Audio GND 5 - Blue / Chroma GND 6 - Audio-in L

7 - Blue-in 8 - Function switch 9 - Green GND 10 - NC 11 - Green-in 12 - NC 13 - Red / Chroma GND 14 - Fast switch GND 15 - Red-in/Chroma-in 16 - Fast switch

RGB / CVBS or Y in

17 - CVBS-OUT GND 18 – Y/CVBS in GND 19 - CVBS out sync 1Vpp ± 0.1V into 75Ω 20 – CVBS in / Y-in 21 – Shield

1.5.3 Audio/Video Front Input Connectors

Audio – Cinch

Input voltage : 2.2Vrms Input impedance : > 10kΩ

Video – Cinch

Input voltage : 1Vpp ± 3dB Input impedance : 75Ω

Video – YC (Hosiden)

According to IEC 933-5 Superimposed DC-level on pin 4(load >100kΩ)

<2.4V is detected as 4:3 aspect ratio >3.5V is detected as 16:9 aspect ratio

Input voltage Y : 1Vpp ± 3dB Input impedance Y : 75Ω Input voltage C : 300 mVpp ± 3dB Input impedance C : 75Ω

1.6 Digital Inputs / Outputs

1.6.1 Digital Output

Digital Audio – Coaxial LCM : according IEC 60958 MPEG 1,MPEG2,AC3 : according IEC 61937 DTS : according IEC 61937+addendum

1.7.3 Digital Video Input(IEEE 1394)

Implementation Standard according: IEEE Std 1394-1995 IEC61883 - Part1 IEC61883 - Part2 SD-DVCR (02-01-1997)

Specification of consumer use digital VCR’s using 6.3mm magnetic tape – dec. 1994 Mechanical connection according to Annex of IEC 61883-1

1.8 Video Performance

All outputs loaded with 75 Ω SNR measurements over full bandwidth without weighting.

1.8.1 SCART (RGB)

SNR : > -65dB on all output Bandwidth : 4.8MHz ± 2dB

1.9 Audio Performance CD

1.9.1 Cinch Output Rear

Output voltage 2 channel mode : 2Vrms ± 2dB Channel unbalance (1kHz) : < 0.22dB Crosstalk 1kHz : > 100dB Crosstalk 16Hz-20kHz : > 87dB Frequency response 20Hz-20kHz : ± 0.5dB max Signal to noise ratio : < 85dB Dynamic range 1kHz : <83dB Distortion and noise 1kHz : < 83dB Distortion and noise 16Hz-20kHz : < 75dB Intermodulation distortion : < 70dB Mute : < 95dB

1.9.2 Scart Audio

Output voltage 2 channel mode : 1.6Vrms ± 2dB Channel unbalance (1kHz) : < 1dB Crosstalk 1kHz : > 85dB Crosstalk 16Hz-20kHz : > 70dB Frequency response 20Hz-20kHz : ± 0.5dB max Signal to noise ratio : > 80dB Dynamic range 1kHz : > 75dB Distortion and noise 1kHz : > 75dB Distortion and noise 16Hz-20kHz : > 50dB Intermodulation distortion : > 70dB Mute : > 80dB

Height of feet : 5.5mm Apparatus(WxDxH) : 435 x 65 x 340 mm Weight without packaging : 4.3 kg Weight with packaging : 6.0kg

1.10 Laser Output Power & Wavelength

1.10.1 DVD

Output power during reading : 0.8mW Output power during writing : 20mW Wavelength 650nm

1.10.2 CD

Output power :0.3mW Wavelength :780nm

1.11 Supported disc type and media speed

Disc Media Speeds

DVD+R 1x - 16x DVD+RW 2.4x - 4x DVD -R 1x - 16x DVD -RW 2.4x - 4x DVD+R DL 2.4x

1.1. PSU Board

1.1.1. General

No component, No copper

30.5+/-0.15

170+/-0.2

Keep 10x10 area as base of

track area

9+/-0.1

Y

R

Mains connector

A

M

I

R

P

Dia=3.2+/-0.05 (4x)

metal plate for screws

4+/-0.1

16+/-0.1

A

D

B

95+/-0.15

The PSU board provides the following connection to the rest of the set:

• Connector A: Supply/Signal to Analog Board

Pin no. Supply / Signal Remarks

1 12VSTBY 2 STBY control >2.5V = supply for conn. B is off (Standby

mode)

<0.5V = supply for conn. B is on (On mode) 3 5VSTBY 4 DD_ON >2.5V = supply for conn. D is on

<0.5V = supply for conn. D is off 5 3V3STBY 6 IPFAIL >4.0V = power is good

<0.5V = power fail 7 5NSTBY 8 GND 9 33VSTBY

10 GND 11 VGNSTBY

• Connector B: Supply to Digital Board

Pin no. Supply / Signal Remarks

1 3V3D 2 3V3D 3 3V3D 4 3V3D 5 GND 6 12VD 7 GND 8 GND 9 5VD

10 HD_ON >2.5V = supply for conn. C & G is on

<0.5V = supply for conn. C & G is off

16+/-0.1

12+/-0.1

C

This screw can be used as EMC Y-capacitor connection

39+/-0.1

110+/-0.1

3.5+/-0.1

G

11 GND

• Connector C: not in use

• Connector D: Supply to Basic Engine

• Connector E: Supply to HDD

! The Mains must be disconnected from the Set before attempting the procedure mentioned below: The PSU is designed with short-circuit protection that will shutdown the power supply. When this happen, the

voltage stored in capacitor C1 and C2 will prevent the Power Supply to turn-on, therefore they must be discharged with a screwdriver with high electrical isolation handle before the PSU can function normally again.

Note :During the process of discharging the capacitors ,spark can be observed which is typical of the high voltage stored in Capacitor C1 and C2.

12 5ND

Pin no. Supply

1 12VE 2 GND 3 GND 4 5VE

Pin no. Supply

1 12VH 2 GND 3 GND 4 5VH