DVD Recorder & Video Cassette RecorderDVDR3435V/37
ServiceService
ServiceService
Service
Service Manual
Contents
Chapter
Sec. 1: Adjustment Procedures
Schematic Diagrams and CBA's
Exploded Views
Mechanical and Electrical Parts Lists
Sec. 2: Standard Maintenance
Mechanism Alignment Procedures
Disassembly / Assembly of Mechanism
Deck Exploded Views
Deck Parts List
c Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.
Survey of versions:
/37 NTSC
CLASS 1 LASER PRODUCT
KLASSE 1 LASER PRODUKT
KLASS 1 LASER APPARAT
CLASSE 1 PRODUIT LASER
Published by FU-KC 0622 Service AV Systems Printed in The Netherlands Subject to modification
EN 3139 785 31900
MAIN SECTION
DVD Recorder &
Video Cassette Recorder
Sec. 1: Main Section
I Adjustment Procedures
I Schematic Diagrams and CBA’s
I Exploded Views
I Mechanical and Electrical Parts List
Manufactured under license from Dolby Laboratories.
“Dolby” and the double-D symbol are trademarks of Dolby Laboratories.
LASER BEAM SAFETY PRECAUTIONS
This DVD player uses a pickup that emits a laser beam.
Do not look directly at the laser beam coming
from the pickup or allow it to strike against your
skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.
Drive Mechanism Assembly
Laser Beam Radiation
Laser Pickup
Turntable
Location: Inside Top of DVD mechanism.
1-1-1R3NLSP
IMPORTANT SAFETY PRECAUTIONS
Product Safety Notice
Some electrical and mechanical parts have special
safety-related characteristics which are often not
evident from visual inspection, nor can the protection
they give necessarily be obtained by replacing them
with components rated for higher voltage, wattage,
etc. Parts that have special safety characteristics are
identified by a # on schematics and in parts lists. Use
of a substitute replacement that does not have the
same safety characteristics as the recommended
replacement part might create shock, fire, and/or other
hazards. The Product’s Safety is under review
continuously and new instructions are issued
whenever appropriate. Prior to shipment from the
factory, our products are carefully inspected to confirm
with the recognized product safety and electrical
codes of the countries in which they are to be sold.
However, in order to maintain such compliance, it is
equally important to implement the following
precautions when a set is being serviced.
Precautions during Servicing
A. Parts identified by the # symbol are critical for
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise
blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation tape
2) PVC tubing
3) Spacers
4) Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before
soldering.
F.Observe that the wires do not contact heat
producing parts (heat sinks, oxide metal film
resistors, fusible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has been replaced, check that
5 - 6 kg of force in any direction will not loosen it.
I.Also check areas surrounding repaired locations.
J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. Crimp type wire connector
The power transformer uses crimp type
connectors which connect the power cord and the
primary side of the transformer. When replacing
the transformer, follow these steps carefully and
precisely to prevent shock hazards.
Replacement procedure
1) Remove the old connector by cutting the wires
at a point close to the connector.
Important: Do not re-use a connector.
(Discard it.)
2) Strip about 15 mm of the insulation from the
ends of the wires. If the wires are stranded,
twist the strands to avoid frayed conductors.
3) Align the lengths of the wires to be connected.
Insert the wires fully into the connector.
4) Use a crimping tool to crimp the metal sleeve at
its center. Be sure to crimp fully to the complete
closure of the tool.
L. When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the
AC outlet.
1-2-1DVDN_ISP
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and
wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified
values to verify compliance with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d’) between
soldered terminals, and between terminals and
surrounding metallic parts. (See Fig. 1)
Table 1: Ratings for selected area
Chassis or Secondary Conductor
Primary Circuit
AC Line VoltageClearance Distance (d), (d’)
120 V≥ 3.2 mm (0.126 inches)
Note: This table is unofficial and for reference only. Be
sure to confirm the precise values.
2. Leakage Current Test
Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs) and
externally exposed accessible parts (RF terminals,
antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.) is
lower than or equal to the specified value in the table
below.
Measuring Method (Power ON):
Insert load Z between B (earth ground, power cord plug
prongs) and exposed accessible parts. Use an AC
voltmeter to measure across the terminals of load Z.
See Fig. 2 and the following table.
d'd
Fig. 1
Exposed Accessible Part
Z
AC Voltmeter
(High Impedance)
Earth Ground
B
Power Cord Plug Prongs
Table 2: Leakage current ratings for selected areas
AC Line VoltageLoad ZLeakage Current (i)Earth Ground (B) to:
120 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
0.15 µF CAP. & 1.5 kΩ RES.
Connected in parallel
i ≤ 0.5 mA PeakExposed accessible parts
1-2-2DVDN_ISP
Fig. 2
STANDARD NOTES FOR SERVICING
Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is
indicated as shown.
Top View
Out
2. For other ICs, pin 1 and every fifth pin are
indicated as shown.
Pin 1
3. The 1st pin of every male connector is indicated as
shown.
Pin 1
Input
In
Bottom View
5
10
Instructions for Connectors
1. When you connect or disconnect the FFC (Flexible
Foil Connector) cable, be sure to first disconnect
the AC cord.
2. FFC (Flexible Foil Connector) cable should be
inserted parallel into the connector, not at an
angle.
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
Pb (Lead) Free Solder
When soldering, be sure to use the Pb free solder.
Information about lead-free soldering
Philips CE is producing lead-free sets from 1.1.2005
onwards.
IDENTIFICATION
Regardless of special logo (not always
indicated)
One must treat all sets from
onwards, according to the next rule:
Serial Number gives a 9-digit. Digit 2&3 shows the
WEEK, and digit 4 shows the YEAR.
So from onwards=from 1 Jan 2005 onwards
Important note:
must be treated in this way as long as you avoid
mixing solder-alloys (leaded/ lead-free). So best to
always use SAC305 and the higher temperatures
belong to this.
Due to lead-free technology some rules have to be
respected by the workshop during a repair:
• Use only lead-free solder alloy Philips SAC305 with
order code 0622 149 00106. If lead-free solderpaste is required, please contact the manufacturer
of your solder-equipment. In general use of solderpaste within workshops should be avoided because
paste is not easy to store and to handle.
• Use only adequate solder tools applicable for lead-
free solder alloy. The solder tool must be able
• To reach at least a solder-temperature of 400°C,
• To stabilize the adjusted temperature at the solder-
• To exchange solder-tips for different applications.
• Adjust your solder tool so that a temperature around
360°C
solder joint. Heating-time of the solder-joint should
not exceed ~ 4 sec. Avoid temperatures above
400°C otherwise wear-out of tips will rise drastically
and flux-fluid will be destroyed. To avoid wear-out of
tips switch off un-used equipment, or reduce heat.
• Mix of lead-free solder alloy / parts with leaded
solder alloy / parts is possible but PHILIPS
recommends strongly to avoid mixed solder alloy
types (leaded and lead-free).
If one cannot avoid or does not know whether
product is lead-free, clean carefully the solder-joint
from old solder alloy and re-solder with new solder
alloy (SAC305).
• Use only original spare-parts listed in the Service-
Manuals. Not listed standard-material (commodities)
has to be purchased at external companies.
015
In fact also products of year 2004
tip
- 380°C is reached and stabilized at the
1 Jan 2005
1-3-1DVDN_PC_SN
• Special information for BGA-ICs:
- always use the 12nc-recognizable soldering
temperature profile of the specific BGA (for desoldering always use the lead-free temperature
profile, in case of doubt)
- lead free BGA-ICs will be delivered in so-called
'dry-packaging' (sealed pack including a silica gel
pack) to protect the IC against moisture. After
opening, dependent of MSL-level seen on indicatorlabel in the bag, the BGA-IC possibly still has to be
baked dry. (MSL=Moisture Sensitivity Level). This
will be communicated via AYS-website.
Do not re-use BGAs at all.
• For sets produced before 1.1.2005 (except products
of 2004), containing leaded solder-alloy and
components, all needed spare-parts will be available
till the end of the service-period. For repair of such
sets nothing changes.
• On our website
www.atyourservice.ce.Philips.com
information to:
• BGA-de-/soldering (+ baking instructions)
• Heating-profiles of BGAs and other ICs used in
Philips-sets
You will find this and more technical information within
the “magazine”, chapter “workshop news”.
For additional questions please contact your local
repair-helpdesk.
you find more
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:
1. Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC
(about 5 to 6 seconds). (Fig. S-1-1)
Fig. S-1-1
2. Remove the flat pack-IC with tweezers while
applying the hot air.
3. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
CAUTION:
1. The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering
machine, whose shape matches that of the Flat
Pack-IC.
2. Do not supply hot air to the chip parts around the
flat pack-IC for over 6 seconds because damage
to the chip parts may occur. Put masking tape
around the flat pack-IC to protect other parts from
damage. (Fig. S-1-2)
1-3-2DVDN_PC_SN
3. The flat pack-IC on the CBA is affixed with glue, so
be careful not to break or damage the foil of each
pin or the solder lands under the IC when
removing it.
Hot-air
Flat Pack-IC
Desoldering
CBA
Masking
Tape
Machine
Flat Pack-IC
Tweezers
Fig. S-1-2
With Soldering Iron:
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
With Iron Wire:
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
2. Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
3. While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solder
melts so as to lift the IC leads from the CBA
contact pads as shown in Fig. S-1-5.
4. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
5. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
Note: When using a soldering iron, care must be
taken to ensure that the flat pack-IC is not
being held by glue. When the flat pack-IC is
removed from the CBA, handle it gently
because it may be damaged if force is applied.
Hot Air Blower
Flat Pack-IC
Desoldering Braid
Soldering Iron
Fig. S-1-3
2. Lift each lead of the flat pack-IC upward one by
one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air desoldering
machine. (Fig. S-1-4)
Sharp
Pin
Fine Tip
Soldering Iron
Fig. S-1-4
To Solid
Mounting Point
CBA
Tweezers
or
Iron Wire
Soldering Iron
Fig. S-1-5
Fine Tip
Soldering Iron
Flat Pack-IC
Fig. S-1-6
3. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
1-3-3DVDN_PC_SN
2. Installation
1. Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA
so you can install a replacement flat pack-IC more
easily.
2. The “●” mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the 1
on the PCB when positioning for installation. Then
presolder the four corners of the flat pack-IC. (See
Fig. S-1-8.)
3. Solder all pins of the flat pack-IC. Be sure that
none of the pins have solder bridges.
Example :
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-7
Instructions for Handling Semiconductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential difference caused by
electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1 MΩ) that is
properly grounded to remove any static electricity that
may be charged on the body.
2. Ground for Workbench
Be sure to place a conductive sheet or copper plate
with proper grounding (1 MΩ) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape through the body grounding
band, be careful to avoid contacting semi-conductors
with your clothing.
<Incorrect>
CBA
Presolder
Flat Pack-IC
Fig. S-1-8
<Correct>
1MΩ
CBA
Grounding Band
1MΩ
CBA
Conductive Sheet or
Copper Plate
1-3-4DVDN_PC_SN
FUNCTION INDICATOR SYMBOLS
< VCR Section >
Note:
If a mechanical malfunction occurs, the power is turned off. When the power comes on again after that by
pressing [STANDBY-ON] button, an error message is displayed on the TV screen for 5 seconds.
Led ModeIndicator Active
When reel or capstan mechanism is not
functioning correctly
When tape loading mechanism is not
functioning correctly
When cassette loading mechanism is not
functioning correctly
When the drum is not working properly
P-ON+5V Power safety detection
TV screen
“A R” is displayed on a TV screen. (Refer to Fig. 1.)
“A T” is displayed on a TV screen. (Refer to Fig. 2.)
“A C” is displayed on a TV screen. (Refer to Fig. 3.)
“A D” is displayed on a TV screen. (Refer to Fig. 4.)
“A P” is displayed on a TV screen. (Refer to Fig. 5.)
When reel or capstan mechanism is not functioning
correctly
A
R
SP 0:00:00
Fig. 1
When tape loading mechanism is not functioning correctly
A
T
SP 0:00:00
Fig. 2
When cassette loading mechanism is not functioning
correctly
When the drum is not working properly
A
D
SP 0:00:00
P-ON+5V Power safety detection
A
P
SP 0:00:00
Fig. 4
Fig. 5
A
C
SP 0:00:00
Fig. 3
1-4-1E9A90FIS
< DVD Section >
Note: If an error occurs, a message with the error number appears on the screen.
Recording Error
MessageSolution
Can not record on this disc.
This program is not allowed to
be recorded.
This disc is protected and not
recordable.
Disc is full.
(No area for new recording)
You cannot record on this disc as
Power Calibration Area is full.
Insert the recordable disc, and
ensure the disc status satisfies
the recording requirements.
You cannot record copy
prohibited programs.
Release the disc protect
setting in the Disc Setting
menu.
Insert the recordable disc with
enough recording space.
Error message
E35
Error
No.
1An error occurs during data reading.-
2
3
4An error occurs with OPC.-
5During recovery in a record.-
6
7An error occurs in a format.-
8It cannot start an encode.-
9
10
11
12
13It is a reply that “ATAPI is not readable.”-
14
15
16An error occurs in Finalize Close.-
17An error occurs in Rec Stop Close.-
18An error occurs in PCA Full (DVD_R).-
19Safety Stop occurs during editing.-
20High Speed Disc.2
21The disc is not formatted.5
22Disc Error has occurred.3
23The -R Disc of VR Mode.6
24
25During the Macrovision picture input.11
26During the CGMS picture input.12
29Disc Protected Disc.7
30No available recording space.5
Error No.
Error DescriptionPriority
There is no reply for 15 seconds in Test
Unit Ready.
Cannot write the data after trying three
times.
An error occurs even if recovery has been
tried three times.
NV_PCK/RDI_PCK is not in encoded
data.
Encode Pause condition continued for 10
minutes.
Encode Pause condition continued in
normal REC condition for 10 minutes.
Difference in the address and can not get
StreamID of RDI/VIDEO.
Cannot write the data after recovering
SMALL VMGI.
Cannot write the data after DVD-R
Reverse Track.
The disc except DVD-R/RW or finalized
DVD-R.
-
-
-
-
-
-
-
-
-
1
1-4-2E9A90FIS
MessageSolution
You cannot record on this disc
as Control Information is full.
You cannot record on the disc
as Power Calibration Area is
full.
This disc is already finalized.
Can not record on this disc.Repeat the same operation.
You cannot record more than
49 titles on the disc.(The
maximum is 49.)
You cannot record more than
254 chapters on the disc.(The
maximum is 254.)
This program is not recordable
in +VR mode.
The disc has a different menu
layout. (Set “Replace Disc
Menu” to ON to rewrite the
menu.)
Delete unnecessary titles.34
Insert a new disc.35PCA is Full. (in REC start)4
Release the finalizing for this
disc.
Delete unnecessary titles.43Its recording capacity has been reached.9
Delete unnecessary chapter
marks.
You cannot record copy
prohibited programs.
Set “Replace Disc Menu” to
“ON” to rewrite the menu,after
that you will record to.
Error
No.
Error DescriptionPriority
There is not space to record field of
control information.
36It is finalized. (Video Format Disc)6
37Access to Memory Area range outside.-
38Sector Address is wrong.-
39BUP writing error of chapter editing.-
44The 254 chapter has been reached.10
45During the CGMS picture input.12
Trying to record onto the +VR formatting
46
disc that had been recorded by the other
recorder.
10
7
If an error occurs during the timer recording, one of the following error numbers (40 to 42) or the above error
messages (error number: 1 to 46) is displayed on the recording menu after timer recording.
(Once the timer programming list with error indication is displayed, the program line(s) with error will be cleared
only after the programs are cancelled and reset to the timer standby mode.)
(In the case of the error occurs during setting the timer programming, no error messages is displayed.)
A program with the error number is grayed out and asterisked on the timer programming list.
MessageSolution
Error message is not
displayed.
Timer Programming
JAN/01 12:57AM 1:57AM 8 DVD E40
*
2. ---
3. ---
4. ---
5. ---
6. ---
7. ---
8. ---
- Set the timer programming
correctly.
- Set the timer programming
before the start time.
- Insert a recordable videotape
with a record tab.
Turn the power on and set the
clock correctly then set timer
programming again.
Insert the recordable disc.42No disc when recording-
VCR DVD
The speed mode changes
to the error number.
Error
No.
Error DescriptionPriority
- Some portion has not been recorded
because of program overlapping.
40
- Recording did not start at the start time.
- No Videotape is inserted.
Videotape ran out during recording.
41Power failed-
-
1-4-3E9A90FIS
PREPARATION FOR SERVICING
How to Enter the Service Mode
About Optical Sensors
Caution:
An optical sensor system is used for the Tape Start
and End Sensors on this equipment. Carefully read
and follow the instructions below. Otherwise the unit
may operate erratically.
What to do for preparation
Insert a tape into the Deck Mechanism Assembly and
press the PLAY button. The tape will be loaded into
the Deck Mechanism Assembly. Make sure the power
is on, connect TP502 (S-INH) to GND. This will stop
the function of Tape Start Sensor, Tape End Sensor
and Reel Sensors. (If these TPs are connected before
plugging in the unit, the function of the sensors will
stay valid.) See Fig. 1.
Q503
Q504
TP502
S-INH
Fig. 1
Note: Because the Tape End Sensors are inactive, do
not run a tape all the way to the start or the end of the
tape to avoid tape damage.
1-5-1E9A90PFS
OPERATING CONTROLS AND FUNCTIONS
1-6-1E9A90IB
1-6-2E9A90IB
SIGNAL NAME ABBREVIATIONS
Signal NameFunction
-FLFIP Drive Power Supply
3.58MHz3.58MHz Clock
A-COMAudio Head Common
A-MUTE-H
A-PB/REC
ADVVPower Supply
AE-HAudio Erase Head
AFC
AFCC
AFCLPF
AFGGND
AL+2.4V
AL+4.0V
AL+5V
AL+11V
AL+12V
AL+18V
AL+44V
AL-5V
AL-30V
AUDIO+5V+5V at Audio Signal
AUDIO-INAudio Signal Input
AUDIO-OUTAudio Signal Output
AUDIO-SW1Audio Switching Signal 1
AUDIO-SW2Audio Switching Signal 2
AUDIO-SW3Audio Switching Signal 3
AVssAVSS (GND)
C-CONTCapstan Motor Control Signal
C-F/R
C-FG
C-IN2Chrominance Signal Input
C-ROTA
C-SYNCComposite Synchronized Pulse
Audio Mute Control Signal (Mute =
“H”)
Normal Audio Play Back/Record
Signal
Automatic Frequency Control
Signal
Low Path Filter Input Signal For
AFC
Low Path Filter Output Signal For
AFC
Always +2.4V with AC Plug
Connected
Always +4.0V with AC Plug
Connected
Always +5V with AC Plug
Connected
Always +11V with AC Plug
Connected
Always +12V with AC Plug
Connected
Always +18V with AC Plug
Connected
Always +44V with AC Plug
Connected
Always -5V with AC Plug
Connected
Always -30V with AC Plug
Connected
Capstan Motor FWD/REV Control
Signal (FWD = “L” / REV = “H”)
Capstan Motor Rotation Detection
Pulse
Color Phase Rotary Changeover
Signal
Signal NameFunction
C-SYNC-INComposite Synchronized Pulse
RF Conv. Output Channel
CONV-SW
CTL
CTL (+)Playback/Record Control Signal (+)
CTL (-)Playback/Record Control Signal (-)
CTLACTL Amp. AC GND
D-CONTDrum Motor Control Signal
D-PFGDrum PG/FG Input Signal
D-RECDelayed Record Signal
D-REC-HDelayed Record Signal
D-V SYNCDummy V-sync Output
D-V-SYNCDummy V-sync Output
DISPLAY- CLK
DISPLAY-DATA
DISPLAY-ENA
DVD POWERSAFETY
DVD-A ( R )MUTE
DVD-AUDIODVD Audio Signal
DVD-AUDIOMUTE
DVD-LEDDVD Mode LED Signal Output
DVD-VIDEODVD Video Control Signal
DVD+5VDVD +5V Power Supply
END-STape End Position Detect Signal
EV+2.4V+2.4V Power Supply
EV+10.5V+10.5V Power Supply
EV+33V+33V Power Supply
F1Filament Power Supply 1
F2Filament Power Supply 2
FAN-CONT1Fan Motor Control Signal
FE-HFull Erase Head
H-A-COMPHead Amp Comparator Signal
H-A-SWVideo Head Amp Switching Pulse
Hi-Fi-A Hi-Fi Audio Head
Hi-Fi-COM Hi-Fi Audio Head Common
Hi-Fi-H-SWHiFi Audio Head Switching Pulse
Hi-Fi/NOR-IN
IIC-BUS SCLIIC BUS Control Clock
IIC-BUS SDAIIC BUS Control Data
Switching Signal 3ch=”Hi-z”,
4ch=”L”
Amp. Output Control Signal for Test
Point
7seg. Driver IC Clock Control
Output Signal
7seg. Driver IC Data Control Output
Signal
7seg. Driver IC Enable Control
Output Signal
DVD Power Supply Safety Signal
DVD Audio (R) Mute Control Signal
DVD Audio Mute Control Signal
Audio Mode Input HiFi=”L”/
Normal=”H”
1-7-1E9A90SNA
Signal NameFunction
KEY-1A/D Key Data Signal 1
KEY-2Key Scan Input Signal 2
LINE-INExternal Input Signal
LINE-OUTExternal Output Signal
LD-SW
LM-FWD/ REVLoading Motor FWD/ REV Output
MOD-AUDIOModulator Audio Output Signal
MOD-VIDEOModulator Video Output Signal
N-ANormal Audio
NORMAL-L
OSCIMain Clock Input 14.31818MHz
OSCOMain Clock Output 14.31818MHz
OUTPUTSELECT
P-DOWN -H
P-ON+2.5V+2.5V at Power-On Signal
P-ON+3.3V+3.3V at Power-On Signal
P-ON+5V+5V at Power-On Signal
P-ON+9V+9V at Power-On Signal
P-ON+11V+11V at Power-On Signal
P-ON-LPower On Signal to Low
PB/EE-VIDEOPB/EE Video Signal
PG-DELAY
POWER-LEDPower LED Signal Output
POWERSAFETY
PWR-SWDVD Power Supply Control Signal
POW-PPower Protect
RDYReady Interface Control Signal
READY/BUSY
REC-SAF-SW
REG-CONTPower Regulator Control Signal
REMOCON
RESETSystem Reset Signal (Reset=”L”)
RF-SWVideo Head Switching Pulse
S-CLK
S-DATA-IN
S-DATA-OUT
SPDIF
ST-STape Start Position Detector Signal
-INRemote Control Sensor
Deck Mode Position Detector
Signal
Normal Audio Control Signal
(Normal = “L”)
Output Select
Power Voltage Down Detector
Signal
Video Head Switching Pulse Signal
Adjusted Voltage
Power Supply Safety Signal
Ready/Busy Communication
Control with Main Micro Controller
Recording Safety SW Detect (With
Record tab = ”L”/ With out Record
tab = ”H”)
Communication of Clock with VCR
Micro Controller
Communication of Data to VCR
Micro Controller
Communication of Data from VCR
Micro Controller
Digital Audio Interface Format
Signal
Signal NameFunction
SUB-SCLKSerial Clock Signal
SUB-RXDReceive Data
SUB-TXDTransmit Data
SXI
SYS-RESETSystem Reset Signal (Reset=”L”)
T-REELTake Up Reel Rotation Signal
TIMER+5V+5V at Timer
TV/VIDEORF Conv. ON/OFF Signal
TV/VCRRF Conv. ON/OFF Signal
V-ENVVideo Envelope Comparator Signal
V-INVideo Signal Input
VCR POWERSAFETY
VCR-AUDIOMUTE
VCR-LEDVCR Mode LED Signal Output
VCR-VIDEOVCR Video Control Signal
VDDVDD (AL+5V)
VIDEOVideo Signal
VIDEO-C
VIDEO-COM
VIDEO-INComposite Video Signal Input
VIDEO-MUTEVideo Mute Control Signal
VIDEO-OUTComposite Video Signal Output
VIDEO-Pb/Cb
VIDEO-Pr/Cr
VIDEO-SW1Video Switching Signal 1
VIDEO-SW2Video Switching Signal 2
VIDEO-SW3Video Switching Signal 3
VIDEO-Y(I)
VRIServo Standard Voltage Input
VROServo Standard Voltage Output
VSS VSS (GND)
XIMain Clock Input
XOMain Clock Output
Y-IN2Luminance Signal Input
YCA-CSYCA IC Control Chip Select
YCA-SCLYCA IC Control Clock
YCA-SDAYCA IC Control Data
Operation Mode Selecting Input
Signal
VCR Power Supply Safety Signal
VCR Audio Mute Control Signal
Composite Video (chrominance)
Signal
Composite Video (chrominance)
Signal
Video Component Video Signal
(Pb/Cb)
Video Component Video Signal (Pr/
Cr)
Composite Video (Luminance)
Signal (Interlace)
1-7-2E9A90SNA
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain
access to item(s) to be serviced. When reassembling,
follow the steps in reverse order. Bend, route, and
dress the cables as they were originally.
[17] Power
SW CBA
[14] VCR
Chassis Unit
[19] Main
CBA
[10] DC
Fan Motor
[8] Rear
Panel Unit
[9] Power
Supply CBA
[11] PCB
Holder
[12] Rear
Panel
[20] Deck
Pedestal
[16] Deck
Assembly
[18] Function
CBA
[2] Front
Assembly
[1] Top Cover
[4] Radiation
Sheet
[15] Digital
Video Jack
[6] Jack CBA
[5] Jack
Bracket
[3] Front
Bracket
[21] Front
Bracket R
[7] DVD
Mechanism
& DVD Main
CBA Assembly
[13] Bracket R
2. Disassembly Method
ID/
LOC.
No.
PART
Fig.
No.
[1]Top CoverD16(S-1)---
Front
[2]
[3]
[4]
[5]
Assembly
Front
Bracket
Radiation
Sheet
Jack
Bracket
D2
D22(S-2), (S-3)---
D2-------------
D32(S-4)---
[6]Jack CBAD3Jack Earth Plate---
DVD
Mechanism
[7]
& DVD
D4
Main CBA
Assembly
Rear Panel
[8]
Unit
D5
Power
[9]
Supply
D64(S-9), AC Cord--CBA
REMOVAL
REMOVE/*UNHOOK/
UNLOCK/RELEASE/
UNPLUG/DESOLDER
*5(L-1), *3(L-2),
*CN1609
2(S-5A), 2(S-5B),
*CN101, *CN701,
*CN901
6(S-6), 3(S-7), (S-8),
*CN101, *CN102
Note
1
1-1
1-2
1-3
---
---
ID/
LOC.
No.
[10]
[11]
PAR T
DC Fan
Motor
PCB
Holder
REMOVE/*UNHOOK/
Fig.
UNLOCK/RELEASE/
No.
UNPLUG/DESOLDER
Note
D62(S-10), Earth Plate---
D63(S-11)---
[12] Rear PanelD6-------------
[13] Bracket RD72(S-12)---
REMOVAL
[14]
[15]
[16]
[17]
[18]
VCR
Chassis
Unit
Digital
Video Jack
Deck
Assembly
Power SW
CBA
Function
CBA
5(S-13), 6(S-14),
D7
(S-15), (S-16)
2(S-17),
D7
DV Earth Plate
(S-18), (S-19),
D8
Desolder
---
---
D8Desolder---
D8Desolder---
2
3
[19] Main CBAD8-------------
Deck
[20]
[21]
↓
(1)
Pedestal
Front
Bracket R
↓
(2)
D98(S-20)---
D9(S-21)---
↓
(3)
↓
(4)
↓
(5)
Note:
(1): Identification (location) No. of parts in the figures
(2): Name of the part
(3): Figure Number for reference
(4): Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or
desoldered.
P=Spring, L=Locking Tab, S=Screw,
CN=Connector
*=Unhook, Unlock, Release, Unplug, or Desolder
e.g. 6(S-1) = six Screws (S-1),
5(L-1) = five Locking Tabs (L-1)
(5): Refer to “Reference Notes.”
1-8-1E9A90DC
Reference Notes
CAUTION 1: Locking Tabs (L-1) and (L-2) are fragile.
Be careful not to break them.
1-1. Release five Locking Tabs (L-1).
1-2. Release three Locking Tabs (L-2)
1-3. Disconnect Connector (CN1609), and remove
the Front Assembly.
2. When reassembling, solder wire jumpers as shown
in Fig. D8.
3. Before installing the Deck Assembly, be sure to
place the pin of LD-SW on Main CBA as shown in
Fig. D8. Then, install the Deck Assembly while
aligning the hole of Cam Gear with the pin of LDSW, the shaft of Cam Gear with the hole of LD-SW
as shown in Fig. D8.
(S-1)
(S-1)
(S-5A)
[5] Jack Bracket
Jack Earth Plate
CN101
CN701
(S-4)
[6] Jack CBA
Fig. D3
(S-5B)
[1] Top Cover
(S-2)
[3] Front
Bracket
(L-1)
Fig. D1
[4] Radiation Sheet
(S-2)
(L-1)
CN1609
(S-1)
(S-3)
[7] DVD
Mechanism
&
DVD Main
CBA
Assembly
CN901
Fig. D4
(L-2)
[2] Front
Assembly
(L-1)
Fig. D2
1-8-2E9A90DC
(S-7)
(S-8)
(S-6)
(S-7)
[8] Rear
Panel Unit
(S-13)
(S-15)
(S-14)
(S-14)
(S-13)
(S-13)
(S-14)
(S-14)
(S-14)
CN102
CN101
[12] Rear Panel
(S-11)
(S-10)
(S-7)
Fig. D5
(S-11)
(S-16)
[14] VCR
Chassis
Unit
DV Earth Plate
(S-14)
(S-12)
[13] Bracket R
(S-17)
[15] Digital Video Jack
Fig. D7
[10] DC Fan Motor
AC Cord
Hook
[9] Power
Supply CBA
(S-9)
(S-9)
(S-9)
Earth
Plate
[11] PCB
Holder
Fig. D6
1-8-3E9A90DC
FE Head
[17] Power
SW CBA
Cylinder
Assembly
ACE Head
Assembly
[16] Deck
Assembly
[18] Function
CBA
Pin
SW512
LD-SW
[19] Main CBA
Lead
with
blue
stripe
(S-18)
Desolder
From
Capstan
Motor
Assembly
(S-19)
Desolder
Lead with
blue stripe
Printing side
[19] Main
CBA
From
ACE Head
Assembly
Desolder
LD-SW
Lead with
blue stripe
Lead with
blue stripe
Desolder
[16] Deck Assembly
Shaft
Hole
From
Cylinder
Assembly
Lead with
gray stripe
Hole
Pin
From
FE Head
Cam Gear
[19] Main CBA
Desolder
BOTTOM VIEW
Lead connections of Deck Assembly and Main CBA
1-8-4E9A90DC
Fig. D8
(S-20)
(S-20)
[20] Deck
Pedestal
[21] Front
Bracket R
(S-21)
Fig. D9
3. How to Eject Manually
Note: When rotating the gear, be careful not to damage the gear.
1. Remove the Top Cover.
2. Rotate the gear in the direction of the arrow manually as shown below until the tray descends.
3. Pull the tray out manually and remove a disc.
View for A
Rotate this gear in
A
the direction of the arrow
1-8-5E9A90DC
ELECTRICAL ADJUSTMENT INSTRUCTIONS
General Note: “CBA” is abbreviation for
“Circuit Board Assembly.”
NOTE:
1. Electrical adjustments are required after replacing
circuit components and certain mechanical parts.
It is important to do these adjustments only after
all repairs and replacements have been
completed. Also, do not attempt these adjustments
unless the proper equipment is available.
2. To perform these alignment / confirmation
procedures, make sure that the tracking control is
set in the center position: Press either [CHANNEL
L] or [CHANNEL K] button on the front panel first,
then the [PLAY] button on the front panel.
Test Equipment Required
1. Oscilloscope: Dual-trace with 10:1 probe,
V-Range: 0.001~50 V/Div.,
F-Range: DC~AC-20 MHz
2. Alignment Tape (VFMS0001H6)
Head Switching Position
Adjustment
Purpose: To determine the Head Switching position
during playback.
Symptom of Misadjustment: May cause Head
Switching noise or vertical jitter in the picture.
Test pointAdj. PointModeInput
TP751(V-OUT)
TP302(RF-SW)
GND
Tape
VFMS0001H6Oscilloscope
Connections of Measurement Equipment
Main CBA
VR501
(Switching Point)
Measurement
Equipment
TP751
GND
TP302
PLAY
(SP)
6.5H ± 1H
(412.7µs±63.5µs)
Oscilloscope
-----
Spec.
CH1 CH2
Trig. (+)
Figure 1
EXT. Syncronize Trigger Point
CH1
CH2
Note: TP751(V-OUT), TP302(RF-SW),
Reference Notes:
Playback the Alignment tape and adjust VR501 so that
the V-sync front edge of the CH1 video output
waveform is at the 6.5H ± 1H (412.7 µs ± 63.5 µs)
delayed position from the rising edge of the CH2 head
switching pulse waveform.
1.0H
6.5H±1H (412.7µs±63.5µs)
Switching Pulse
VR501(Switching Point) --- Main CBA
0.5H
V-Sync
1-9-1H9820EA
HOW TO INITIALIZE THE DVD RECORDER & VCR
To put the program back at the factory-default, initialize the DVD recorder & VCR as the following procedure.
< DVD Section >
1. Turn the DVD recorder on.
2. Confirm that no disc is loaded or that the disc tray
is open. To put the DVD recorder into the Version
display mode, press [DVD], [COMMERCIAL
SKIP], [1], [2], and [3] buttons on the remote
control in that order.
Fig. a appears on the screen.
*1: "
*2: Firmware Version differs depending on the
models, and this indication is one example.
" differs depending on the models.
*******
F/W VERSION DISP
MODEL NAME :
FE VERSION :
BE VERSION :
TT VERSION :
DV UNIQUE ID :
LD ADJUSTMENT :
DISC ADJUSTMENT :
DEFAULT SETTING : ENTER
EXIT : RETURN
*******
R30_005_082
R3F10210S1E
T30015FSU
OK
OK
Fig. a Version Display Mode Screen
3. Press [OK] button, then the DVD recorder starts
initializing. When the initializing is completed, the
DVD recorder exits the Version display mode and
turns off the power automatically.
*To move into the Normal mode from the
Version display mode, press [BACK] button on
the remote control instead of [OK] button.
*When [STANDBY-ON] button is pressed
before [OK] button is pressed, the DVD
recorder exits the Version display mode, then
the power turns off.
1-10-1E9A90INT
FIRMWARE RENEWAL MODE
1. Turn the power on and remove the disc on the tray.
2. To put the DVD recorder into version up mode,
press [DVD], [COMMERCIAL SKIP], [6], [5], and
[4] buttons on the remote control unit in the order.
Then the tray will open automatically.
Fig. a appears on the screen and Fig. b appears
on the VFD.
* Firmware Version differs depending on the
models, and this indication is one example.
Firm Update Mode
Please insert a disc.
Fig. a Version Up Mode Screen
Fig. b VFD in Version Up Mode
ver. R3F10210S1E
Current
F/W version
is displayed.
4. Select the firmware version pressing arrow
buttons, then press [OK].
Fig. d appears on the screen and Fig. e appears
on the VFD. The DVD recorder starts updating.
About VFD indication of Fig. e:
1) When Fig. d is displayed on the screen, “F-UP”
is displayed on the VFD.
2) When “Firmware Updating... XX% Complete.”
is displayed on the screen, “10210” is displayed
on the VFD.
* Firmware Version differs depending on the
models, and this indication is one example.
Selected
F/W version
is displayed.
(*1)
Firm Update Mode
R3F10210S1E
File Loading...
Fig. d Programming Mode Screen
ver.
R3F10210S1E
3. Load the disc for version up.
Fig. c appears on the screen. The file on the top is
highlighted as the default.
When there is only one file to exist, Step 4 will
start automatically.
* Firmware Version differs depending on the
models, and this indication is one example.