Philips datasheet LD7523 Datasheet

Page 1
LD7523
6/16/2009
Smart Green-Mode PWM Controller with Multiple Protections
REV: 00
The LD7523 is a low startup current, current mode PWM controller with green-mode power-saving operation. T he SOP-8/DIP-8 package integrated functions such as the leading- edge blanking of the current sensing, internal slope compensation, line compensation, and several protection features. The protection functions include cycle-by-cycle current limit, OVP, OLP, and brownout protection. It provides the users a high efficiency, low external component counts solution for AC/DC power applications.
Furthermore, to satisfy various protection requirements, both latch-mode protection and auto-recoverable protection can be easily achieved by configuring LD7523 on different operation modes.
The special green-mode control is not only to achieve th e low power consumption but also to offer a non-audible-noise operation when the LD7523 is operating under light load or no load condition.
Features
z High-Voltage CMOS Process with Excellent ESD
protection
z Very Low Startup Current (< 35μA) z Current Mode Control z Non-audible-noise Green Mode Control z UVLO (Under Voltage Lockout) z LEB (Leading-Edge Blanking) on CS Pin z Internal Slope Compensation z Programmable Line Compensation z OVP (Over Voltage Protection) z OLP (Over Load Protection) z Brownout Protection z Built in OLP De-Latch Timer z 500mA Driving Capability
Applications
z Switching AC/DC Adaptor and Battery Charger z Open Frame Switching Power Supply z LCD Monitor/TV Power
Typical Application
EMI
AC input
Filter
OVP
BNO
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VCC
LD7523
GND COMP
1
OUT
CS
photocoupler
TL431
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LD7523
O
P
Pin Configuration
Ordering Information
Part number Package TOP MARK Shipping
LD7523 GS SOP-8 Green Package LD7523GS 2500 /tape & reel LD7523 GN DIP-8 Green Package LD7523GN 3600/tube /carton
SOP-8 & DIP-8(TOP VIEW)
OVP
VCC
OUT
7 6 5
TOP MARK
YYWWPP
1 8 2 3 4
BN
GND
CS
NC
COM
YY : Year code (D: 2004, E: 2005…..) WW : Week code ## : Production code
The LD7523 is ROHS Complaint/ Green Package.
Pin Descriptions
PIN NAME FUNCTION
1 BNO
2 COMP
3 NC NC 4 CS Current sense pin, connect to sense the MOSFET current 5 GND Ground 6 OUT Gate drive output to drive the external MOSFET 7 VCC Supply voltage pin
8 OVP
Brownout Protection Pin. Connect a resistor divider between this pin an d bulk capacitor voltage to set the brownout level and line compensation. When the voltage of this pin fall below threshold voltage, the PWM output will be shut off. Voltage feedback pin (same as the COMP pin in UC384X). Connect it with a photo-coupler to close the control loop and achieve the regulation.
This pin is active-high to provide the OVP function. Connecting a zener or a resistor voltage divider to Vcc will set the OVP level. Once the voltage rise above 2.5V, the OVP will be tripped and the gate drive off. Short this pin to ground to disable the OVP function.
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Page 3
Block Diagram
LD7523
VCC
BNO
OVP
1.25V /1.10V
2.5V
5.0V
Gain
= 0.04
Line
Compensation
Brownout
Comparator
OVP
Comparator
OLP
Comparator
65KHz
OSC
1 =OVP
OLP
Delay
PG
12.75V /9.75V
1 = ACUV
1 =OLP
PG
internal bias
& Vref
UVLO
Comparator
SQ
PG
De-Latch
Counter
Auto Recoverable Protections
R
Driver Stage
Vref OK
PG
VCC OK
OUT
Green- Mode
Vbias
COMP
CS
Control
Leading
Edge
Blanking
2R
R
0.85V
+
+
+
+
PWM
Comparator
Slope
Compensation
Line
Compensation
OCP
Comparator
GND
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SQ
R
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LD7523
Absolute Maximum Ratings
Supply Voltage VCC -0.3V~30V COMP, BNO, CS -0.3V ~7V OUT Maximum Junction Temperature 150°C Operating Ambient Temperature Range -40°C to 85°C Operating Junction Temperature Range Storage Temperature Range -65°C to 150°C Package Thermal Resistance (SOP-8) 160°C/W Package Thermal Resistance (DIP-8) Power Dissipation (SOP-8, at Ambient Temperature = 85°C) 400mW Power Dissipation (DIP-8, at Ambient Temperature = 85°C) 650mW Lead temperature (Soldering, 10sec) ESD Voltage Protection, Human Body Model 2.5KV ESD Voltage Protection, Machine Model 250V Gate Output Current 500mA
-0.3V ~Vcc+0.3V
-40°C to 125°C
100°C/W
260°C
Caution:
Stresses beyond the ratings specified in “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress only rating and operation of the device at these or any other conditions above those indicated in the operational sections of this specification is not implied.
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LD7523
Electrical Characteristics
(TA = +25oC unless otherwise stated, VCC=12.0V)
PARAMETER CONDITIONS MIN TYP MAX UNITS
Supply Voltage (VCC Pin)
Startup Current 20 35 μA
V
=0V 3.5 mA
Operating Current (with 1nF load on OUT pin)
UVLO (off) 9.0 9.75 10.7 V UVLO (on) 12.0 12.75 13.5 V
Voltage Feedback (Comp Pin)
COMP
V
=3V 2.7 mA
COMP
Protection Mode (note 1) 0.70 mA
Short Circuit Current V Green Mode Threshold VCOMP 2.35 V
Current Sensing (CS Pin)
Maximum Input Voltage, V
Leading Edge Blanking Time 350 nS Input impedance 1 NA MΩ Delay to Output 200 nS
Gate Drive Output (OUT Pin)
Output Low Level VCC=15V, Io=20mA 1.0 V Output High Level VCC=15V, Io=20mA 9.0 V Rising Time VCC=15V,Load Cap.=1000pF 50 160 nS Falling Time VCC=15V ,Load Cap.=1000pF 30 60 nS Oscillator Frequency 60 65 70 KHz Green Mode Frequency 20 KHz
CS(OFF)
=0V 2.5 4.0 mA
COMP
V
=0V (note 2) 0.80 0.85 0.90 V
BNO
V
=1.30V 0.748 0.798 0.848 V
BNO
V
=3.75V 0.650 0.700 0.750 V
BNO
Frequency Temp. Stability (-40°C –85°C) 3 % Frequency Voltage Stability (VCC=12V-30V) 1 %
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LD7523
Electrical Characteristics (Continued)
(TA = +25oC unless otherwise stated, VCC=12.0V)
PARAMETER CONDITIONS MIN TYP MAX UNITS
Brownout Protection & Line Compensation (BNO Pin)
Brownout Turn-On Trip Level 1.20 1.25 1.30 V Brownout Turn-Off Trip Level 1.05 1.10 1.15 V Saturation Voltage on LINE Pin I Line Compensation Ratio 0.04 V/V
Over Voltage Protection (OVP Pin)
OVP Trip Level 2.35 2.50 2.65 V OVP de-bounce time 200 μS Saturation Voltage on OVP Pin I
OLP (Over Load Protection)
OLP Trip Level V OLP Delay Time V OLP De-Latch Counter 500 mS
Soft Start
Soft Start Duration 5 7.5 10 mS
Note 1: When OVP, OLP Protection is tripped. Note 2: Guaranteed by design because Vcs(off) can’t be measured when V
<1.5uA 5.0 V
BNO
<1.5uA 5.0 V
OVP
COMP(OLP)
COMP
4.5 5.0 5.5 V
>5.0V 60 mS
=0V.
BNO
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Page 7
LD7523
y
Typical Performance Characteristics
15.0
12.0
14.0
13.0
12.0
U VLO (on) (V )
11.0
10.0
-40
0
40 80 120
T emperature (° C)
Fig. 1 UVLO (on) vs. Te mpera ture
70
67
64
61
11.2
10.4
9.6
UVLO (off) (V)
8.8
8.0
-40 040 80 120
Tempera ture (°C)
26
24
22
20
Fig. 2 UVLO (off) vs. T emperature
Frequency (KHz)
58
18
Green Mode Frequency (KHz)
55
-40 0 40 80 120
Temperature (°C)
Fig. 3 Frequency vs. Temperature
70
68
66
64
Frequency (KHz)
62
60
12 14 16 18 20 22 24
V
(V)
CC
Fig. 5 Frequenc
vs. VCC
16
-40
0
40 80 120
Temperature (°C)
Fig. 4 Green Mode Frequency vs. Temperature
25
23
21
19
17
Green Mode Frequency (KHz)
15
12 14 16 18 20 22 24
VCC (V)
Fig. 6 Green Mode Frequency vs. VCC
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LD7523
80
85
80
75
70
Max Dut y Cycle (%)
65
0.90
0.85 V
= 0V
LINE
0.80
V
=1.25V
V
LINE
LINE
=3.75V
(V)
0.75
CS (off)
V
0.70
0.65
60
-40 0 40 80 120
Temperature (°C)
Fig. 7 Max Duty Cycle vs. Temperature
40
30
20
Startup Current (μA)
10
0
-40 0 40 80 120
T emperature (°C)
Fig. 9 Startup Curr ent vs. Temperatu re
6.0
5.8
0.60
-40 0 40 80 120
Temperature (°C)
2.60
2.55
2.50
Fig. 8 Vcs (off) vs. Temperature
OVP (V)
2.45
2.40
-40 0 40 80 120
Temperature (°C)
5.5
5.3
Fig. 10 OVP-Trip Level vs. Temperature
5.6
5.1
(V)
COMP
5.4
V
5.2
5.0
-40 0 40
Fig. 11 V
COMP
120
Tem perature (°C)
open-loop voltage vs. Tem perature
4.9
OLP (V)
4.7
4.5
-40
0 40 80 120
Temperature (°C)
Fig. 12 OLP-Trip Level vs. Temperature
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Page 9
LD7523
3
4
10
8
10
8
6
4
(μA)
LINE
I
2
0
-2 0 1 2 3 4 5
V
LINE
Fig. 13 V
1.27
1.26
1.25
LINE
vs. I
LINE
BNO Pin On (V)
1.2
1.2
-40 0 40 80 120
Temperature (°C)
Fig. 15 BNO Pin On Level vs. Tem pe rat ure
125°C
25°C
-40°C
6
4
(μA)
OVP
I
2
0
-2
0 1 2 3 4 5
V
OVP
1.150
1.125
1.100
Fig. 14 V
OVP
vs. I
OVP
125°C
25°C
-40°C
BNO Pin Off (V)
1.075
1.050
-40 0 40 80 120
Temperature (°C)
Fig. 16 BNO Pin Of f Level vs. Temper ature
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Page 10
LD7523
Application Information
Operation Overview
As long as the green power requirement becomes a trend and the power saving is getting more and more important for the switching power supplies and switching adapters, traditional PWM controllers are not able to support such new requirements. Furthermore, the cost and size limitation forces the PWM controllers to powerfully integrate more functions for reducing the external part counts. The LD7523 is targeted on such applications and provides an easy and cost effective solution; its detailed features are described as below.
Under Voltage Lockout (UVLO)
An UVLO comparator is implemented in it to detect the voltage on the VCC pin, for assuring the supply voltage high enough to turn on the LD7523 PWM controller and to drive the power MOSFET. As shown in Fig. 19, a hysteresis is built in to prevent the shutdown due to the voltage dip during startup. The turn-on and turn-off threshold levels are set at 12.75V and 9.75V, respectively.
Vcc
UVLO(on)
Startup Current and Startup Circuit
The typical startup circuit for the LD7523 is shown in Fig.
20. During the startup transient, the Vcc is lower than UVLO threshold and thus there is no gate pulse produced from the LD7523 to drive power MOSFET. Therefore, the current through R1 will provide the startup current and to charge the capacitor C1. Once upon the Vcc voltage is high enough to turn on the LD7523 and further to deliver the gate drive signal, the supply current is provided from the auxiliary winding of the transformer. Lower startup current requirement for the PWM controller will help to increase the maximum value on R1 and then reduce the power consumption on R1. By using CMOS process and the special circuit design, the maximum startup current of LD7523 is only 35μA. If a higher resistance value of the R1 is chosen, it usually takes more time to start up. To carefully select the value of R1 and C1 will optimize the power consumption and startup time.
AC input
EMI
Filter
Cbulk
R1
D1
UVLO(off)
t
I(Vcc)
startup current (~uA)
Fig. 19
operating current (~ mA)
t
Output Stage and Maximum Duty-Cycle
An output stage of a CMOS buffer, with typical 500mA driving capability, is incorporated to drive a power
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LD7523
Fig. 20
VCC
GND
C1
OUT
CS
Page 11
LD7523
MOSFET directly. And the maximum duty-cycle of LD7523 is limited to 75% to avoid the transformer saturation.
Oscillator and Switching Frequency
The switching frequency of LD7523 is fixed as 65KHz internally to provide the optimized operations by considering the EMI performance, thermal treatment, component sizes and transformer design.
Voltage Feedback Loop
The voltage feedback signal is provided from the TL431 in the secondary side through the photo-coupler to the COMP pin of LD7523. The input stage of LD7523, like the UC384X, has 2 diodes voltage offset before feeding into the voltage divider with 1/3 ratio, that is,
1
+
COMPARATOR
A pulling-high resistor is embedded internally to eliminate the requirement of another resistor in the external circuit.
)V
3
Dual-Oscillator Green-Mode Operation
There are many different topologies implemented in different chips for the green-mode or power saving requirements, such as “burst-mode control”, “skipping-cycle mode”, “variable off-time control “…etc. The basic operation theory of all these approaches intends to reduce the switching cycles under light-load or no-load condition either by skipping some switching pulses or reduce the switching frequency.
By using this dual-oscillator control, the green-mode frequency can be well controlled and further to avoid the generation of audible noise.
)V2V(
−×=
FCOMPPWM(
the LD7523, the internal slope compensation circuit has been internally implemented to simplify the external circuit design.
Current Sensing, Leading-Edge Blanking
The typical current mode PWM controller feedbacks both current signal and voltage signal to close the control loop and achieve regulation. The LD7523 detects the primary MOSFET current from the CS pin, which is not only for the peak current mode control but also for the pulse-by-pulse current limit. The maximum voltage threshold of the current sensing pin is set as 0.85V. Thus the MOSFET peak current can be calculated as:
I
A 350nS leading-edge blanking (LEB) time is included in the input of CS pin to prevent the false-trigger from the current spike. However, the total pulse width of the turn-on spike is decided by the output power, circuit design and PCB layout. It is strongly recommended to adopt a smaller R-C filter (as shown in figure 21) to avoid the CS pin being damaged by the negative turn-on spike.
=
)MAX(PEAK
−
R
S
)V85.0(
ONCOMPENSATI_LINE
Internal Slope Compensation
A fundamental issue of current mode control is the stability problem when its duty-cycle is over 50%. To stabilize the control loop, slope compensation is required in the traditional UC384X design by injecting the ramp signal from the RT/CT pin through a coupling capacitor. In
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Fig. 21
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LD7523
Brownout Protection & Line Compensation
Line Voltage
The LD7523 employs BNO pin to set the brownout protection point and the line voltage OVP point though BNO pin. The voltage across the BNO pin is proportional to the bulk capacitor voltage, referred as the line voltage. A brownout comparator is implemented to detect the abnormal line condition. As soon as the condition is detected, it will shut down the controller to prevent the damage. Figure 22 shows the operation. When V
BNO
falls below 1.25V, the gate output will be kept off even Vcc has already achieved UVLO(ON). It therefore makes Vcc hiccup between UVLO(
) and UVLO(
ON
line voltage is large enough to pull V
). Unless the
OFF
larger than 1.25V,
BNO
the gate output will not start switching even when the next UVLO(ON) is tripped. A hysteresis is implemented to prevent the false trigger during turn-on and turn-off.
Meanwhile, LD7523 detects the voltage across BNO pin to feed the line compensation signal to the current sense
1.25V
1.10V
UVLO(on) UVLO(off)
V
BNO
Vcc
OUT
t
AC OK area
t
t
SwitchingNon-Switching
t
Fig. 22
V⋅2
ac
circuit. Figure 23 shows the circuit. The OCP level of high-line and low-line can be set to a very close point.
The voltage gain from the BNO voltage to line compensation is 0.04 (V/V). The relationship between BNO pin voltage and the line compensation is illustrated in figure 24.
∑
Fig. 23
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Page 13
LD7523
Line Compensation
160mV 150mV
Linear Region
gain=0.04
52mV
Turn-Off
Region
1.30V
Fig. 24
Over Load Protection (OLP)
3.75V
4.0V
By using such protection mechanism, the average input power can be reduced to minimum level to control the component temperature and stress within the safety operation area.
VCC
OLP Delatch by UVLO(off)
V
pin1
UVLO(on)
UVLO(off)
Over Load
Over Load
T
COMP
To protect the circuit from damage under over load condition or short condition, a smart OLP function is implemented in the LD7523. Figure 25 shows the waveforms of the OLP operation. In such cases, the feedback system will force the feedback voltage loop toward the saturation and pull the voltage of COMP pin (VCOMP) to high. Once the VCOMP trips the OLP threshold of 5.0V and stays for more than 60mS, the protection will be activated and then turns off the gate output to stop the switching of power circuit. The 60mS delay time is to prevent the false trigger from the power-on and turn-off transient.
The Fig. 26 shows the other application example. The VCC of LD7523 will be supplied by an auxiliary source voltage (e.g. standby power) instead. Once the voltage of COMP pin trips the OLP threshold voltage (5.0V) and stays for more than 60mS, OUT pin will stop switching soon. The VCC voltage will not descend since VCC is supplied by an auxiliary voltage source. Otherwise, the
OLP Delay Time
5V
OLP Delay Time
T
OUT
Switching
Switching
Non-Switching
Switching
T
Fig. 25
internal OLP de-latch counter will active and count for a skipping duration (500mS). It is called as OLP SKIP DURATION. The OUT pin will stop switching until the OLP de-latch counter is reset and then resume to normal switching.
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Page 14
LD7523
R
VCC
OLP Delatch by Internal Counter
Vbulk-cap
UVLO(on)
UVLO(off)
Over Load
OLP skip duration
Over Load
T
COMP
OLP Delay Time
5V
OLP skip duration
OLP Delay Time
T
OUT
Switching
Switching
Non-Switching
Switching
T
Fig. 26
Over Voltage Protection (OVP)
To prevent the component from damage due to fault condition, LD7523 is implemented with protection through the OVP pin. Figure 27 and figure 28 show 2 different configurations to program the OVP setting point --- zener detection and voltage divider. It provides zero bias current during normal operation so that it will not affect the startup timing, as figure 27. But the tolerance of OVP trip point will be larger due to the distribution of the breakdown voltage of zener diode. On the other hand, using the circuit of figure 28 will be beneficial from the minimum cost and higher OVP accuracy, but it requires larger value of R1 and R2 to avoid affecting on startup timing by the load effect. As shown in figure 29, if the voltage on the OVP pin rise above threshold voltage of 2.5V, the output gate drive circuit will be shutdown simultaneous in order to stop switching the power MOSFET. But if the voltage on the OVP pin drops below 2.5V, it will automatically resume to the normal operation on the next UVLO(on) level.
OVP Level
UVLO(on)
UVLO(off)
V(OVP)= Vz+2.5V
VCC
OUT
Switching
Vz
OVP
Fig. 27
VOVPV +⋅=
1(5.2)(
Fig. 28
OVP Tripped
Non-Switching
Fig. 29
VCC
LD7523
R
2
)
1
GND
t
Switching
t
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Page 15
LD7523
Summary of Protections
There are several ways to control the on/off of LD7523. The details are listed as the table below.
Turn Off Operation COMP
OLP
OVP
Brownout
Comp Pin <
1.4V Comp Pin >
5.0V OVP Pin >
2.5 V BNO Pin <
1.25V with Hysteresis
Cycle by Cycle Mode Non-latch Hiccup Mode Non-latch Re-start after next UVLO(on) Cycle by cycle mode Non-latch
Table 1
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Page 16
Package Information
SOP-8
Symbols
LD7523
Dimensions in Millimeters Dimensions in Inch
MIN MAX MIN MAX
A 4.801 5.004 0.189 0.197 B 3.810 3.988 0.150 0.157 C 1.346 1.753 0.053 0.069 D 0.330 0.508 0.013 0.020 F 1.194 1.346 0.047 0.053
H 0.178 0.229 0.007 0.009
I 0.102 0.254 0.004 0.010
J 5.791 6.198 0.228 0.244
M 0.406 1.270 0.016 0.050
θ 0° 8° 0° 8°
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Package Information
DIP-8
Symbol
LD7523
Dimension in Millimeters Dimensions in Inches
Min Max Min Max
A 9.017 10.160 0.355 0.400 B 6.096 7.112 0.240 0.280 C ----- 5.334 ------ 0.210 D 0.356 0.584 0.014 0.023 E 1.143 1.778 0.045 0.070 F 2.337 2.743 0.092 0.108
I 2.921 3.556 0.115 0.140 J 7.366 8.255 0.29 0.325
L 0.381 ------ 0.015 --------
Important Notice
Leadtrend Technology Corp. reserves the right to make changes or corrections to its products at any time without notice. Customers should verify the datasheets are current and complete before placing order.
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Revision History
Rev. Date Change Notice 00 6/16/2009 Original Specification.
LD7523
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