Philips CD basic Service Manual

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Philips CD basic Service Manual

Portable CD 1996

KEY COMPONENTS

BATTERY CHARGING

DC/DC-CONVERTER

TABLE OF CONTENTS

 

INTRODUCTION ..........................................................................................................

2

KEY COMPONENTS

 

CDM12.3BLC Compact disc drive.............................................................................

3

SAA7372GP CD-decoder&digital servo IC................................................................

4

SM5856A1F Anti-shock memory controller .............................................................

13

BATTERY CHARGING

 

Basic considerations................................................................................................

15

PWM-ADC ...............................................................................................................

15

Generation of PWM-signal ......................................................................................

15

Measurement of comparator high time....................................................................

15

Adjustment of PWM-value .......................................................................................

16

Switch off criterion detection....................................................................................

16

Charge timing ..........................................................................................................

16

Trickle charge ..........................................................................................................

16

DC/DC-CONVERTER

 

Basic considerations................................................................................................

17

Working principle of a standard DC/DC-upconverter ..............................................

17

Generation of control signal.....................................................................................

17

Improvements of standard DC/DC-upconverter ......................................................

18

ABBREVIATIONS......................................................................................................

19

Published by Philips Consumer Electronics Printed in The Netherlands Copyright reserved Subject to modification

© 4822 725 24986

CS 46 360

2

INTRODUCTION

The booklet on hand describes the most important innovations and changes in the world of portable CD for the year of 1996. It should be seen as an addendum to the “System Description Portable CD ´94” – 4822 725 24941.

Because some chapters of this addendum refer to basics, already described in the above mentioned booklet, the user should take care to have both manuals available.

Contents of the System Description Portable CD ´94

Principles of shock absorbing CD-players

Compact disc mechanism CDM12.3B/CDM12.3BL

Key components

HF-amplifier TDA1302

Digital servo controller TDA1301T Signal processor SAA7345

Shock absorbing RAM addresser SAA7346 D/A-converter TDA1345, TDA1305T

• Wired remote control system

The booklets are written for service trainee and everybody who wants to get rid of the basics behind. They cover both, fundamentals and new technologies in portable CD-players.

The ´94 edition mainly refers to circuit diagrams of the so-called “HILLARY-range”, a product family that consists of the typenumbers AZ683x, AZ684x and AZ685x.

The ´96 edition refers to circuit diagrams of the “SHARON-range”, typenumbers AZ726x, AZ736x and AZ746x.

CS 46 361

3

CDM12.3BLC – COMPACT DISC DRIVE

Mechanical dimensions

The CDM12.3BLC is the successor of the CDM12.3BL, further optimized for low power consumption.

Just as the CDM12.3BL a two stage three spot system with single foucault focus error detection and an integrated optical pick-up is used.

For description of lightpath, focus error detection and radial tracking see chapter “CDM12.3B” of booklet “Portable CD ´94”.

Technical specification CDM12.3BLC

Focus/radial tracking actuator

CDM12.3BLC

Working area:

 

focus

±0.5mm

radial tracking

0.35mm min.

DC sensitivity:

 

focus

1mm/V ±20%

radial tracking

0.24mm/V ±20%

AC sensitivity (200Hz):

 

focus

0.16N/A ±20%

radial tracking

0.25N/A ±20%

Resonance frequency:

 

focus

30Hz +7Hz

radial tracking

49Hz ±5Hz

Coil resistance:

 

focus

7.1Ω ±15%

radial tracking

18Ω ±15%

Laser diode

 

Laser wavelength (30°C)

780nm ±20nm

Max. power intensity out of lens

0.5mW

Nom. laser current

36mA (47mA max.)

Slide motor

 

Motor type

FF-030PK-08250

Resistance (20°C)

13.8Ω ±10%

Starting voltage in application

0.6V typ. (1.2V max.)

Disc readout diameter

47.4...117.5mm

Turntable motor

 

Motor type

RF-410CH-12250

Resistance (20°C)

5.7Ω ±8%

Operating voltage in application

0.5V typ.

Handling recommendations

Storage in dusty environments should be avoided.

To avoid damage of the LDGU by electrostatic discharges, measuring equipment and operators should be grounded during handling.

Contamination of the objective lens will influence the performance. Avoid fingerprints on the lens, handle the CDM in a clean environment.

The actuator with lightpath has been adjusted carefully during manufacturing. Avoid high forces on this part. Do not disassemble or re-adjust.

The laserbeam may damage the human eye. Do not look directly into the objective lens.

Fast heating up (e.g. by bringing the CDM from a cold place into a warm and humid room) can result in moisture condensating on the lens thus influencing the playability for a certain time. Before checking the performance the CDM should stabilize for at least 30 minutes.

14.4

13.2

 

10.1

14.1

 

 

 

1

 

 

 

 

Ø 8.5

 

 

 

 

Ø 11

 

 

 

61

6

 

 

 

40°

for servos&disc motor

 

 

 

flex-foil

 

 

 

 

 

34.5

25

8.5

26.5

 

45

31.5

 

39.5

 

 

 

 

flex-foil for lightpen

 

 

 

°

 

 

 

 

50

 

 

 

 

 

5

 

 

 

 

12

 

 

 

 

24.5

 

 

 

82.5

16.2

 

Flex-foils for lightpen, servos & disc motor

 

 

 

1

LASER

 

 

1

INNERSW

 

 

 

 

 

 

2

MONITOR

 

 

2

GND

 

 

 

 

 

 

 

 

3

VREF

 

 

3

DM+

 

 

 

 

 

4

VREVERSE

 

 

4

DM-

 

 

 

 

 

5

R2

 

 

5

SLM+

 

 

 

 

 

6

D1

 

 

6

SLM-

 

 

 

 

 

7

D2

 

 

7

RAD-

 

 

 

 

 

8

R1

 

 

8

FOCUS+

 

 

 

 

 

9

D3

 

 

9

FOCUS-

 

 

 

 

 

10

GND

 

 

10

RAD+

 

 

Foil for lightpen

 

Foil for servos & disc motor

 

CS 46 362

4

SAA7372GP – CD-DECODER &

DIGITAL SERVO IC “CD7”

GENERAL DESCRIPTION

The CD7 is a single chip combining the functions of a CD-decoder and a digital servo controller. The decoder part of the CD7 is based on the SAA7345GP (CD6), with an improved error correction strategy. The digital servo part of the CD7 is based on the TDA1301 (DSIC2), with improved performance.

FUNCTIONAL DESCRIPTION DECODER PART

The decoder part of the CD7 has the following features:

Single and double speed mode

Lock to disc mode

On-chip clock multiplier allows use of 8.4672MHz crystal

Data slicer and clock generator

Demodulator

Subcode data processing

FIFO and full error corrector (t=2, e=4)

Audio processing block (incl. oversampling)

DAC, EBU and CD-graphics interface

Versatile pins interface

Spindle motor control

Data flow within the decoder part

FRONT-END

HF-IN

DATA

 

 

 

 

 

SLICER

 

 

 

 

 

DPLL

 

P

 

SDA

 

 

INTERFACE

 

 

 

 

 

 

 

DEMODULATION BLOCK

 

 

 

 

 

 

CD-GRAPH.

 

SBSY

 

EFM

FIFO

 

SFSY

 

INTERFACE

 

 

 

 

 

SUB

 

 

 

 

 

 

ERROR

SUBCODE

EBU

 

DOBM

 

CORRECT.

PROCESS.

INTERFACE

 

 

 

 

 

 

SUBCODE PROCESSING BLOCK

 

 

 

FADE/MUTE

DIGITAL

DE-

AUDIO

SCLK

 

WCLK

 

INTERPOL.

FILTER

EMPHASIS

INTERFACE

 

DATA

 

 

 

 

 

 

 

KILL

 

 

KILL

 

 

CIRCUIT

 

 

 

 

 

 

 

 

 

 

AUDIO PROCESSING BLOCK

 

Demodulator

The demodulator decodes the 14bit EFM data and subcode words into 8bit symbols. It also incorporates an RL2 error correction circuit. Every symbol detected as RL2 will be will be pushed back to RL3. To do this the phase error of both EFM edges of the RL2 symbol are compared and the correction is executed at the side with the highest error probability.

Subcode data processing

The 96bit Q-channel word is stored in an internal buffer. The last 16bits are used to internally to perform a CRC. If the data is good, SUBQREADY-I signal will go LOW. SUBQREADY-I can be read via the status signal if selected by status control register (see section “CD7 decoder register list”). Q-channel data can also be read via the µP-interface.

Subcode interface V4

Data from the subcode channels Q...W can be read via the V4-pin if selected by the versatile pins register (see section “CD7 decoder register list”). The format is similar to RS232, as shown below.

 

 

 

200/n s

 

 

 

11.3/n s

 

 

 

11.3/n s

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

90/n s

 

 

 

 

V4

 

W96

 

1

Q1

R1

S1

T1

U1

V1

W1

 

1

Q2

R3

 

The subcode sync word is formed by a minimum pause of 200/n µs. Each subcode byte starts with a “1” followed by 7bits (Q...W). The gap between bytes is variable between 11.3/n µs and 90/n µs.

Subcode data is also available in the EBU output of the CD7 (DOBM-pin) in a similar format.

CD-graphics interface

Data from the subcode channels P...W can be read via the CD-graphics interface which conforms to EIAJ CP-2401. The interface is enabled and configured as either a 3-wire or 4-wire interface by the CD-graphics interface register

(see section “CD7 decoder register list”).

The output format of the interface is shown below.

SBSY

SFSY

RCK

SUB

 

W96

 

 

 

P1

Q1

R1

S1

T1

U1

V1

W1

 

P2

Q2

R3

 

Crystal oscillator and decoder speed

The oscillator of the CD7 is a conventional two pin design, running at 8...35MHz. It is capable of operating with both, crystals and ceramic resonators, as well as fundamental and third overtone crystals.

Normal oscillation frequencies required are 8.4672MHz, 16.9344MHz, or 33.8688MHz depending on the internal clock settings and usage of the internal clock multiplier PLL. Two decoder speeds are possible on the SAA7372.

Data slicer and clock regenerator

The CD7 has an integrated slice level comparator which is clocked by one of the three crystal oscillator frequencies. The slice level is controlled by an internal current source applied to an external capacitor.

Regeneration of the bit clock is done with an internal fully digital PLL. No external components are required. The DPLL has two control registers for bandwidth and equalization (see section “CD7 decoder register list”).

CS 46 363

Remark: The RCK clock signal is supplied by another device such as a CD-graphics decoder.

FIFO and error corrector

The CD7 has an internal ±8 frame FIFO buffer, used to cover speed deviations of the turntable motor. If an overflow occurs during playback (e.g. as result of a rotational shock), the FIFO will be automatically reset to 50% and the audio interpolator will be activated in order to minimize the effect of data loss (see section “Error concealment”).

The error corrector is a t=2, e=4 type, with error corrections on both C1 (32 symbol) and C2 (28 symbol) data frames. Four symbols are used from each frame as parity symbols. This error correction algorithm can correct up to two errors on C1 level and up to four errors on C2 level (that is the maximum level of error correction available).

The error corrector also contains a flag processor. Flags are assigned to symbols when the error corrector can not ascertain if the symbols are definitely good. C1 generates output flags which are read (after de-interleaving) by C2, to help in the generation of C2 output flags.

The C2 output flags are used by the interpolator for concealment of uncorrectable errors. They are also output via the EBU signal (DOBM-pin) and the EF-output with I2S for CD-ROM applications.

Flags output CFLG

The flags output pin CFLG (open drain) shows the status of the error corrector and interpolator. It is updated every frame (7.35 n kHz). The output format is shown below.

CFLG

 

33.9/n s

 

 

 

11.3/n s

33.9/n s

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F8

 

1

F1

F2

F3

F4

F5

F6

F7

 

1

F1

F2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The different flags have the following meanings:

F1

F2

F3

F4

F5

F6

F7

F8

FUNCTION

0

X

X

X

X

X

X

X

No absolute time sync

1

X

X

X

X

X

X

X

Absolute time sync

X

0

0

X

X

X

X

X

C1 frame contained no errors

X

0

1

X

X

X

X

X

C1 frame contained 1 error

X

1

0

X

X

X

X

X

C1 frame contained 2 errors

 

 

 

 

 

 

 

 

 

X

1

1

X

X

X

X

X

C1 frame uncorrectable

X

X

X

0

0

X

X

0

C2 frame contained no errors

X

X

X

0

0

X

X

1

C2 frame contained 1 error

 

 

 

 

 

 

 

 

 

X

X

X

0

1

X

X

0

C2 frame contained 2 errors

 

 

 

 

 

 

 

 

 

X

X

X

0

1

X

X

1

C2 frame contained 3 errors

X

X

X

1

0

X

X

0

C2 frame contained 4 errors

X

X

X

1

1

X

X

1

C2 frame uncorrectable

 

 

 

 

 

 

 

 

 

X

X

X

X

X

0

0

X

No interpolations

 

 

 

 

 

 

 

 

 

X

X

X

X

X

0

1

X

At least one 1-sample interpolation

X

X

X

X

X

1

0

X

At least one hold and no interpolations

 

 

 

 

 

 

 

 

 

X

X

X

X

X

1

1

X

At least one hold and one 1-sample int.

 

 

 

 

 

 

 

 

 

EBU interface

The digital output signal at the DOBM-pin of the CD7 is according the IEC958 specification. The format consists of 32bit words (so called “subframes”), transmitted in biphase mark code (two transitions for a logic “1” and one transition for a logic “0”). Subframes are transmitted in blocks of 384. The 32bits of one subframe have the following meaning:

BIT No

NAME

FUNCTION

0...3

sync

sync word B, M or W (see below)

4...7

auxiliary

not used (normally zero)

 

 

 

8...27

audio sample

2´s compliment, MSB=bit 27

 

 

 

28

validity flag

valid=“0”

29

user data

used for subcode data Q...W

30

channel status

control bits and category code

 

 

 

31

parity bit

even parity for bits 4...30

Sync word

The sync word is formed by violation of the biphase rule and does not contain any data. It is used for synchronization. The length is equivalent to 4 data bits. Three different sync patterns indicate the following situations:

SyncB : Start of a new block, audio sample=left channel SyncM : Start of a new subframe, audio=left channel SyncM : Start of a new subframe, audio=right channel

Audio sample

Left and right audio channels are transmitted alternately.

Validity flag

The validity flag indicates uncorrectable audio samples. This flag remains the same even if data is taken after error concealment.

5

User data

The user data carries the subcode bits Q...W. User data is transmitted asynchronous with the block rate.

Channel status

The channel status bit is the same for left and right words. Therefore a block of 384 words contains 192 channel status bits. The bit assignment is shown in the table below:

BIT No

NAME

FUNCTION

0...3

control

copy of checked Q-channel bits 0...3

 

 

bit2=“1”: copy permitted

 

 

bit3=“1”: recording has pre-emphasis

4...7

reserved

always zero

8...15

category code

CD: bit8=“1”, all other bits=“0”

 

 

 

16...27

reserved

always zero

28...29

clock accuracy

set by EBU control register

 

 

“00”=level II, “01”=level III, “10”=level

 

 

 

30...191

reserved

always zero

 

 

 

The CD7 has three different EBU modes, selectable via the EBU output format register (see section “CD7 decoder register list”).

Audio functions

Error concealment

A 1-sample linear interpolator becomes active if a single sample is flagged as erroneous but cannot be corrected. Left and right channels have independent interpolators. The erroneous sample is replaced by a level midway between the preceding and following sample. If more than one consecutive uncorrectable sample is found, the last good sample is held. A 1-sample linear interpolation is then performed before the next good sample.

Interpolation

Hold

Interpolation

OK

Error

OK

Error Error Error

OK

OK

OK

In CD-ROM modes error concealment is not executed.

De-emphasis and phase linearity

When pre-emphasis is detected in the Q-channel subcode, the digital filter automatically includes a de-emphasis filter section. When de-emphasis is not required, a phase compensation filter section controls the phase linearity of the digital oversampling filter to ±1° within the band 0...16kHz. With de-emphasis the filter is not phase linear.

If the de-emphasis signal is set to be available at the V5-pin of the versatile pins interface (see section “CD7 decoder register list”), the de-emphasis filter is bypassed and an external circuit can be used.

CS 46 364

Digital oversampling filter

The CD7 includes a 2 to 4 times oversampling IIR-filter. Oversampling is selected via the DAC mode chosen (see section “DAC interface”).

The filter specification of the 4 times oversampling filter is given in the table below:

PASSBAND

ATTENUATION

0...19kHz

0.001dB

19...20kHz

0.03dB

STOPBAND

ATTENUATION

24kHz

25dB

24...27kHz

38dB

 

 

27...35kHz

40dB

35...64kHz

50dB

64...68kHz

31dB

 

 

68kHz

35dB

69...88kHz

40dB

The attenuations do not include the sample and hold at the DAC output or the DAC post filter.

When using the oversampling filter, the output level is scaled -0.5dB down, to avoid overflow on full-scale sinewave inputs (0...20kHz).

Mute, attenuation and fade

The CD7 incorporates a digital level controller which performs the functions of soft mute, attenuation and fade. The features are selectable via the fade and attenuation register (see section “CD7 decoder register list”).

Mute

The mute command ramps the audio signal level to zero in a maximum of 128 steps (depending on the current position of the fade counter). Ramping from full scale to zero level takes 3/n ms.

Attenuate

The attenuate command scales the audio signal level to -12dB of full scale.

Fade

Fade activates a 128 stage counter which allows the audio signal level to be scaled up/down. The fade counter is controlled by the stepup/stepdown commands. If the fade level is controlled in a continuous way, a pause of at least 22/n ms must take place between any two stepup or stepdown commands.

Full scale

The full scale command ramps the audio signal level back to full scale. Ramping from mute to full scale takes 3/n ms.

Peak detector

The peak detector of the CD7 measures the highest audio level (absolute value) on positive peaks for the left and right channel. The 8 most significant bits are output in the Q-channel data in place of the CRC bits. Bits 81...88 contain the left peak value (bit88=MSB), and bits 89...96 contain the right peak value (bit96=MSB). The values are reset after reading the Q-channel data via the µP-interface.

Kill circuit

The kill circuit detects digital silence by testing for an all-zero or all-ones data words in the left or right channel before the digital filter. The output is switched LOW if silence has been detected for at least 250ms. When mute is active, or CD7 is in CD-ROM mode, the kill output is forced LOW.

6

DAC interface

The CD7 is compatible with a wide range of D/A converters. The supported formats are shown in the table below:

REG.

fs

BITS

SCLK [MHz]

FORMAT

INTERPOL.

1010

fs

16

2.1168 n

I2S CD-ROM mode

no

1011

fs

16

2.1168 n

EIAJ CD-ROM mode

no

110X

4fs

18

8.4672 n

I2S - 18bit

yes

1111

2fs

16

4.2336 n

I2S - 18bit

yes

1110

fs

16/18

2.1168 n

I2S - 16/18bit

yes

000X

4fs

16

8.4672 n

EIAJ - 16bit

yes

0011

2fs

16

4.2336 n

EIAJ - 16bit

yes

0010

fs

16

2.1168 n

EIAJ - 16bit

yes

010X

4fs

18

8.4672 n

EIAJ - 18bit

yes

0111

2fs

18

4.2336 n

EIAJ - 18bit

yes

0110

fs

18

2.1168 n

EIAJ - 18bit

yes

All formats are MSB first. The sampling frequency fs depends on the disc speed n and is 44.1kHz in single speed mode and 88.2kHz in double speed mode. The polarity of the word clock WCLK and the audio data can be inverted via the DAC output register (see section “CD7 decoder register list”).

I2S-data format (16bit word length shown)

SCLK

WCLK

 

 

 

 

 

 

 

 

 

left channel

 

 

 

 

 

 

 

 

right channel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DATA

 

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

 

 

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MISC

 

 

MSB C2-error flag

 

 

LSB C2-error flag

 

MSB C2-error flag

 

 

LSB C2-error flag

 

(only in CD-ROM mode)

(only in CD-ROM mode)

(only in CD-ROM mode)

(only in CD-ROM mode)

 

EIAJ-data format (18bit word length shown)

SCLK

WCLK

 

 

left channel

 

 

right channel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DATA

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MISC

 

MSB C2-error flag

 

LSB C2-error flag

MSB C2-error flag

 

LSB C2-error flag

 

(only in CD-ROM mode)

(only in CD-ROM mode)

(only in CD-ROM mode)

(only in CD-ROM mode)

 

Turntable motor control

The turntable motor is controlled by an integrated digital servo. Address information from the internal ±8 frame FIFO and disc speed information are used to calculate the motor control output signals. Several output modes, selected by the motor output configuration register (see section “CD7 decoder register list”), are supported:

PDM-output – 2-line, 1 n MHz sampling frequency

PWM-output – 2-line, 22.05 n kHz modulation frequency

PWM-output – 4-line, 22.05 n kHz modulation frequency

CDV mode

CS 46 365

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