Philips BQ04022 User Manual
Grill Guide
Model # BQ04022
LP Gas Barbecue Grill
FOR YOUR SAFETY:
Call us between 8:30 AM and 5:00 PM Central Time, Monday through Friday.
1. Read this Grill Guide before attempting to assemble or operate your grill.
2. Follow all safety in structions.
3. Check for leaks according to directions in this Grill Guide before operating your grill,
even if you purchase d this grill assemble d.
4. Keep this Grill Guide for future reference.
5. Contact 1-800-933-0527 should you need assembly assistance or have any questions.
STOP!
Missing A Part? No Need To
Go Back To The Store!
The store where you made the purchase does not stock
parts for this item. If you need parts, whether they are
missing or damaged, please call Toll Free Help Line 1-800-933-0527
THIS GRILL IS FOR OUTDOOR USE ONLY.
If stored indoors, then detach and leave propane cylinder outside.
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Table of Contents
Table of Contents……….……………………………..…………………………......2
Safety Precautions…………………….……………………………….…..…………3
Limited Warranty…………………….……………………………….………….…..4
Customer Support Center……………….…………………………….……………..4
Assembly Instructions...…………………………………………………………….5-17
General Information and Instructions………………..……………………………..18 -27
Trouble Shooting Guide………………………………………………....................27-28
Frequently Asked Questions…………………………………………….…………29
Write down here and keep for future
reference
Date of Purchase: _________________
Serial Number: ___________________
The serial number may be found on the placard located on the back of
the grill
BQ04022
2
TO THE INSTALLER OR PERSON ASSEMBLING THIS GRILL:
Leave this Grill Guide with the consumer.
TO THE CONSUMER:
Retain this Grill Gui de for future reference.
Safety Precautions
Always read and follow all DANGER, WARNING, AND FOR YO UR SAFETY notices in this Grill
Guide. Failure to follow these notices may result in property damage, bodily injury , or death.
1. Grill installation must conform with local codes, or in their absence, with either the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or
Propane Storage and Handling Code, B149.2.
2. This gas grill, when installed, must be electrically grounded in accordance with local codes, or, in
the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian
Electrical Code, CSA C22.1.
3. This gas grill is intended for outdoor use only, and should not be used in a building, garage, or any
other enclosed area.
4. This gas grill is not intended to be installed in or on recreational vehicles and/or boats.
5. Never use any other type of fuel for this grill other than LP gas (propane).
6. Only use the pressure regulator with a type 1 connector that is supplied with this gas grill
7. Before each use, check the gas hose for excessive abrasion, cracking, fraying, wear, or cuts.
Replace a hose assembly showing those signs with the hose assembly specified in the parts list
before using the grill.
8. Always perform a Leak Test before operating your grill.
1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
2. An LP cylinder not connected for use should not be stored in the vicinity of this or any other
appliance.
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from appliance and call your local fire department.
WARNING
DANGER
3
Limited Warranty
This barbecue is warranted to the original
consumer-purchaser that this product shall be
free from defects in workmanship and materials
for a period of 12 months under normal and
reasonable use when assembled and operated
according to this Grill Guide from date of
purchase as follows:
The manufacturer will, at its option, refinish or
replace any product or part found to be defective
during the limited warranty period. The
manufacturer may require you to return the
part(s) claimed to be defective for its inspection,
freight or postage prepaid. Contact our Customer
Support Center as shown below before returning
any part(s).
Additional information can be obtained by
writing:
Barbecue Grills
Warranty Dept.
1375 Mitchell Blvd
Schaumburg, IL 60193
The manufacturer will require reasonable proof
of purchase. We strongly recommend you keep
your sales receipt and register your grill. You
can attach your receipt to this guide.
This limited warranty does not cover the cost of
any inconvenience or property damage due to
failure of the product and does not cover damag e
due to misuse, abuse, alteration, improper or
failure to perform normal and routine
maintenance, discoloration, accident, or damage
arising out of transportation of the product. This
limited warranty will not apply to any grill used
for commercial use.
This limited warranty is the sole warranty given
by the manufacturer and is in lieu of all other
warranties; express or implied, including implied
warranty of merchantability or fitness for a
particular purpose. Neither manufacturer, dealers
nor the retail establishment selling this product
have any authority to make any warranties or to
promise remedies in addition to or inconsistent
with those stated above.
This limited warranty applies only to products
sold at retail, and is not transferable.
The manufacturer's maximum liability, in any
event, shall not exceed the purchase price of the
product paid by the original consumer-purchaser.
Some states do not allow the exclusion or
limitation of incidental or consequential damages.
Therefore, the above limitations or exclusions
may not apply to you. This warranty gives you
specific legal rights and may also have other
rights, which vary from state to state.
Customer Support Center
Thanks for purchasing the Outdoor Gourmet™ Grill. We’re here to help you maximize your enjoyment and
appreciation of your new grill. Please don’t hesitate to contact us should you have any questions regarding
assembly, performance, warranty, or accessories. Please have your model number ready b efore you contact us.
We’re here to serve You!
• If you need assistance or to order parts: Call 1-800-933-0527 or send a FAX to 1-847-252-1001.
• Business hours: Monday through Friday; 8:30AM-5:00PM Central Time.
4
Assembly Instructions
This page will give you an overview of information to assemble your grill. The foll owing pages will show in
step-by-step detail how to do so. We offer the following suggestions to make your grill assembly as easy as
possible.
1.) Read through the entire Assembly Instructions before you begin.
2.) Choose an area large enough to comfortably lay out all the parts and hardware with enough
maneuver.
3.) Have an area with a non-abrasive surface where you can lay parts without scratching them.
4.) Use 2 people to remove the Cabinet and Firebox Assembly fro m the carton. You will also need 2 people t o
attach the Casters to the Cabinet and Firebox Assembly.
5.) Lay all parts and hardware out and en sure you h ave everyt hing list ed on t he Parts and Hardwar e page b efore
you begin assembly. See the Customer Support Page for contact infor mation should any parts be damaged or
missing.
6.) A Phillips Head Screwdriver has been provided for assembly. You will not need any
7.) Do not use a Power Screwdriver for assembly as you could strip the threads on the Nuts and Bolts.
8.) The propane tank for this grill is sold separately. See the LP Gas and Cylinder Information later in this
guide.
additional tools.
room to easily
WARNING
Failure to follow warnings may
result in property damage, serious
bodily injury, or death.
CAUTION
Perform the Leak Test explained
later in this Grill Guide before
operating your grill.
BQ04022
5
BQ04022 Detail Parts List
1.
Thermometer
2.
Thermometer Seat
3. Name Plate 34. Side Burner Cover Support
32. Side Burner Inner Frame
33. Side Burner Grate
4. Hood Exterior Panel 35. Side Burner Electrode
5. Hood Side Panel-Right 36. Side Burner Shelf Frame
6. Silicon Stopper for Hood 37. Side Burner
7. Hood Interior Panel 38. Side Burner Control Panel
8. Hood Side Panel-Left 39. Side Burner Valve
9. Hood Handle Assembly 40.
10. Burner Support Rail Assembly 41.
11. Firebox Bottom Heat Shield 42. Side Burner Front Bracket
12. Heat Shield for Firebox - Inner 43. Side Burner Rear Bracket
Gas Hose
Regulator and Hose
13. Firebox Back Panel 44. Cylinder Support Ring
14. Warming Rack Assembly 45. Manual Igniter
15. Grease Tray 46. Cabinet Left Side Panel
16. Grease Tray Handle 47. Cabinet Crossbar
17. Heat Diffuser 48. Firebox Support - Right
18. Firebox Left Side Panel 49. Cabinet Bottom Panel
19. Main Burner 50. Firebox support - Left
20. Electrode 51. Cabinet Front Panel
21. Firebox Right Side Panel 52. Caster Cap
22. Firebox Front Panel 53. Swivel Caster
23.
Cooking Grate
54. Locking Caster
24.
Control Knob
25. Control Knob Seat 56.
26. Gas Manifold Assembly 57. Hook
55.
Condiment Basket
Cabinet Right Side Panel
27. Electronic Igniter 58. Side Shelf Front Bracket
28. Heat Shield for Control Panel - Inner 59. Side Shelf Rear Bracket
29. Heat Shield for Control Panel - Outter 60. Side Shelf Control Panel
30. Control Panel 61. Side Shelf Frame
31. Side Burner Cover
6
BQ04022 Detail Parts List
7
H
Part List
1. Cabinet Assembly…1PC
4. Side Shelf Assembly...1PC
7. A. Cooking Grate-Small…1PC
B. Cooking Grate-Large…1PC
2. Hood & Firebox Assembly..1PC 3. Side Burner Assembly…1PC
5. A. Locking Caster…2PCS
B. Standard Caster…2PCS
6. Cylinder Support Ring…1PC
8. Heat Diffusers…3PCS
9. Caster Caps…4PCS
10. Condiment Basket…1PC
Philips Head Bolt M6*5/8"
B
C
Philips Head Bolt M6*3/8"
Philips Head Bolt M6*23/8"
11. A. Manual Igniter …1PC
B. Cabinet Crossbar…1PC
Hardware List
8PCS
14PCS
2PCS
12. Warming Rack…1PC
Control Knob
Battery Size AA
Philips Head Screwdriver
1PC
1PC
1PC
D
Philips Head Bolt M4*1/4"
Spring Washer
4PCS
22PCS
J
Firebox Support
4PCS
Philips Head Bolt M6*3/8"
2PCS
F
“S”-Hook
4PCS
8
STEP 1
1-1 Insert Caster Caps (9) into the legs of the Cabinet Assembly (1).
1-2 Insert 2 Locking Casters (5.A) into 2 Caster Caps (9) in the front legs of Cabinet Assembly (1).
1-3 Insert 2 Standard Casters (5.B) into 2 Caster Caps (9) in the back legs of Cabinet Assembly (1).
9
5.B
9
STEP 2
2-1 Use 4 Philips Head Bolts (B) and 4 Spring Washer (E) to attach Firebox Support (J) to Cabinet Assembly
(1).
2-2 Use 2 Philips Head Bolts (C) and 2 Spring Washers (E) to joint Cabinet Crossbar (11.B) and Cabinet
Assembly (1), as shown.
1
11.B
J
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