Philips BQ04022 User Manual

Grill Guide

Model # BQ04022

LP Gas Barbecue Grill

FOR YOUR SAFETY:

Call us between 8:30 AM and 5:00 PM Central Time, Monday through Friday.

1. Read this Grill Guide before attempting to assemble or operate your grill.

2. Follow all safety in structions.

3. Check for leaks according to directions in this Grill Guide before operating your grill,

even if you purchase d this grill assemble d.

4. Keep this Grill Guide for future reference.

5. Contact 1-800-933-0527 should you need assembly assistance or have any questions.

STOP!

Missing A Part? No Need To

Go Back To The Store!

The store where you made the purchase does not stock
parts for this item. If you need parts, whether they are

missing or damaged, please call Toll Free Help Line 1-800-933-0527

THIS GRILL IS FOR OUTDOOR USE ONLY.

If stored indoors, then detach and leave propane cylinder outside.

1

Table of Contents

Table of Contents……….……………………………..…………………………......2

Safety Precautions…………………….……………………………….…..…………3

Limited Warranty…………………….……………………………….………….…..4

Customer Support Center……………….…………………………….……………..4

Assembly Instructions...…………………………………………………………….5-17

General Information and Instructions………………..……………………………..18 -27

Trouble Shooting Guide………………………………………………....................27-28

Frequently Asked Questions…………………………………………….…………29

Write down here and keep for future
reference

Date of Purchase: _________________

Serial Number: ___________________

The serial number may be found on the placard located on the back of
the grill

BQ04022

2

TO THE INSTALLER OR PERSON ASSEMBLING THIS GRILL:

Leave this Grill Guide with the consumer.

TO THE CONSUMER:

Retain this Grill Gui de for future reference.

Safety Precautions

Always read and follow all DANGER, WARNING, AND FOR YO UR SAFETY notices in this Grill
Guide. Failure to follow these notices may result in property damage, bodily injury , or death.

1. Grill installation must conform with local codes, or in their absence, with either the National Fuel

Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or
Propane Storage and Handling Code, B149.2.

2. This gas grill, when installed, must be electrically grounded in accordance with local codes, or, in

the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian
Electrical Code, CSA C22.1.

3. This gas grill is intended for outdoor use only, and should not be used in a building, garage, or any

other enclosed area.

4. This gas grill is not intended to be installed in or on recreational vehicles and/or boats.

5. Never use any other type of fuel for this grill other than LP gas (propane).

6. Only use the pressure regulator with a type 1 connector that is supplied with this gas grill

7. Before each use, check the gas hose for excessive abrasion, cracking, fraying, wear, or cuts.

Replace a hose assembly showing those signs with the hose assembly specified in the parts list
before using the grill.

8. Always perform a Leak Test before operating your grill.

1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or

any other appliance.

2. An LP cylinder not connected for use should not be stored in the vicinity of this or any other
appliance.

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from appliance and call your local fire department.

WARNING

DANGER

3

Limited Warranty

This barbecue is warranted to the original
consumer-purchaser that this product shall be

free from defects in workmanship and materials
for a period of 12 months under normal and
reasonable use when assembled and operated
according to this Grill Guide from date of
purchase as follows:
The manufacturer will, at its option, refinish or
replace any product or part found to be defective
during the limited warranty period. The
manufacturer may require you to return the
part(s) claimed to be defective for its inspection,
freight or postage prepaid. Contact our Customer
Support Center as shown below before returning
any part(s).

Additional information can be obtained by
writing:

Barbecue Grills

Warranty Dept.

1375 Mitchell Blvd

Schaumburg, IL 60193

The manufacturer will require reasonable proof
of purchase. We strongly recommend you keep
your sales receipt and register your grill. You
can attach your receipt to this guide.
This limited warranty does not cover the cost of
any inconvenience or property damage due to

failure of the product and does not cover damag e
due to misuse, abuse, alteration, improper or
failure to perform normal and routine
maintenance, discoloration, accident, or damage
arising out of transportation of the product. This
limited warranty will not apply to any grill used
for commercial use.

This limited warranty is the sole warranty given
by the manufacturer and is in lieu of all other
warranties; express or implied, including implied
warranty of merchantability or fitness for a
particular purpose. Neither manufacturer, dealers
nor the retail establishment selling this product
have any authority to make any warranties or to
promise remedies in addition to or inconsistent
with those stated above.

This limited warranty applies only to products
sold at retail, and is not transferable.

The manufacturer's maximum liability, in any
event, shall not exceed the purchase price of the
product paid by the original consumer-purchaser.
Some states do not allow the exclusion or
limitation of incidental or consequential damages.
Therefore, the above limitations or exclusions
may not apply to you. This warranty gives you
specific legal rights and may also have other
rights, which vary from state to state.

Customer Support Center

Thanks for purchasing the Outdoor Gourmet™ Grill. We’re here to help you maximize your enjoyment and
appreciation of your new grill. Please don’t hesitate to contact us should you have any questions regarding
assembly, performance, warranty, or accessories. Please have your model number ready b efore you contact us.
We’re here to serve You!

• If you need assistance or to order parts: Call 1-800-933-0527 or send a FAX to 1-847-252-1001.

• Business hours: Monday through Friday; 8:30AM-5:00PM Central Time.

4

Assembly Instructions

This page will give you an overview of information to assemble your grill. The foll owing pages will show in
step-by-step detail how to do so. We offer the following suggestions to make your grill assembly as easy as
possible.

1.) Read through the entire Assembly Instructions before you begin.

2.) Choose an area large enough to comfortably lay out all the parts and hardware with enough
maneuver.

3.) Have an area with a non-abrasive surface where you can lay parts without scratching them.

4.) Use 2 people to remove the Cabinet and Firebox Assembly fro m the carton. You will also need 2 people t o
attach the Casters to the Cabinet and Firebox Assembly.

5.) Lay all parts and hardware out and en sure you h ave everyt hing list ed on t he Parts and Hardwar e page b efore
you begin assembly. See the Customer Support Page for contact infor mation should any parts be damaged or
missing.

6.) A Phillips Head Screwdriver has been provided for assembly. You will not need any

7.) Do not use a Power Screwdriver for assembly as you could strip the threads on the Nuts and Bolts.

8.) The propane tank for this grill is sold separately. See the LP Gas and Cylinder Information later in this
guide.

additional tools.

room to easily

WARNING

Failure to follow warnings may
result in property damage, serious
bodily injury, or death.

CAUTION

Perform the Leak Test explained
later in this Grill Guide before
operating your grill.

BQ04022

5

BQ04022 Detail Parts List

1.

Thermometer

2.

Thermometer Seat

3. Name Plate 34. Side Burner Cover Support

32. Side Burner Inner Frame

33. Side Burner Grate

4. Hood Exterior Panel 35. Side Burner Electrode

5. Hood Side Panel-Right 36. Side Burner Shelf Frame

6. Silicon Stopper for Hood 37. Side Burner

7. Hood Interior Panel 38. Side Burner Control Panel

8. Hood Side Panel-Left 39. Side Burner Valve

9. Hood Handle Assembly 40.

10. Burner Support Rail Assembly 41.

11. Firebox Bottom Heat Shield 42. Side Burner Front Bracket

12. Heat Shield for Firebox - Inner 43. Side Burner Rear Bracket

Gas Hose
Regulator and Hose

13. Firebox Back Panel 44. Cylinder Support Ring

14. Warming Rack Assembly 45. Manual Igniter

15. Grease Tray 46. Cabinet Left Side Panel

16. Grease Tray Handle 47. Cabinet Crossbar

17. Heat Diffuser 48. Firebox Support - Right

18. Firebox Left Side Panel 49. Cabinet Bottom Panel

19. Main Burner 50. Firebox support - Left

20. Electrode 51. Cabinet Front Panel

21. Firebox Right Side Panel 52. Caster Cap

22. Firebox Front Panel 53. Swivel Caster

23.

Cooking Grate

54. Locking Caster

24.

Control Knob

25. Control Knob Seat 56.

26. Gas Manifold Assembly 57. Hook

55.

Condiment Basket
Cabinet Right Side Panel

27. Electronic Igniter 58. Side Shelf Front Bracket

28. Heat Shield for Control Panel - Inner 59. Side Shelf Rear Bracket

29. Heat Shield for Control Panel - Outter 60. Side Shelf Control Panel

30. Control Panel 61. Side Shelf Frame

31. Side Burner Cover

6

BQ04022 Detail Parts List

7

H

Part List

1. Cabinet Assembly…1PC

4. Side Shelf Assembly...1PC

7. A. Cooking Grate-Small…1PC
B. Cooking Grate-Large…1PC

2. Hood & Firebox Assembly..1PC 3. Side Burner Assembly…1PC

5. A. Locking Caster…2PCS
B. Standard Caster…2PCS

6. Cylinder Support Ring…1PC

8. Heat Diffusers…3PCS

9. Caster Caps…4PCS

10. Condiment Basket…1PC

Philips Head Bolt M6*5/8"

B

C

Philips Head Bolt M6*3/8"

Philips Head Bolt M6*2­3/8"

11. A. Manual Igniter …1PC
B. Cabinet Crossbar…1PC

Hardware List

8PCS

14PCS

2PCS

12. Warming Rack…1PC

Control Knob

Battery Size AA

Philips Head Screwdriver

1PC

1PC

1PC

D

Philips Head Bolt M4*1/4"

Spring Washer

4PCS

22PCS

J

Firebox Support

4PCS

Philips Head Bolt M6*3/8"

2PCS

F

“S”-Hook

4PCS

8

STEP 1

1-1 Insert Caster Caps (9) into the legs of the Cabinet Assembly (1).
1-2 Insert 2 Locking Casters (5.A) into 2 Caster Caps (9) in the front legs of Cabinet Assembly (1).
1-3 Insert 2 Standard Casters (5.B) into 2 Caster Caps (9) in the back legs of Cabinet Assembly (1).

9

5.B

9

STEP 2

2-1 Use 4 Philips Head Bolts (B) and 4 Spring Washer (E) to attach Firebox Support (J) to Cabinet Assembly

(1).

2-2 Use 2 Philips Head Bolts (C) and 2 Spring Washers (E) to joint Cabinet Crossbar (11.B) and Cabinet

Assembly (1), as shown.

1

11.B

J

9

STEP 3

3-1 Use 2 Philips Head Bolts M6 (K) to secure the Cylinder Support Ring (6) on the Right Side of the

Cabinet.

K

STEP 4

3-1 Loosen the 2 screws (B) on the front panel of Cabinet Assembly (1). Do not fully loose the screws.
3-2 Hang Condiment Basket (10) to the front panel of cabinet Assembly (1) as shown.
3-3 Tighten the 2 screws on the front panel of Cabinet Assembly (1).

10

STEP 5

5-1 Place Hood & Firebox Assembly (2) on Firebox Support (J), as shown.

J

STEP 6

6-1 Place Side Burner Assembly (3) over the top of the left legs of Cabinet and Firebox assembly.

11

STEP 7

7-1 Attach the Side Burner (3) to the Cabinet and Firebox Assembly using 4 Philips Head Bolts (A) and 4

Spring washer (E) going from the inside of the Firebox and into the Side Burner Assembly as shown in
Insert 1. Continue to attach the Side Burner Assembly (3) to Cabinet and Firebox Assembly using 4
Philips Head Bo lts (B) and 4 Lock Washers (E) going from underneath the Side Burner Assembly and
into the Cabinet legs. And then use 1 bolts (D) to attach the Side Burner to the left side of the Main
Burner Control Panel, also the Manual Igniter (11.A) was secured by the bolts (D).

11.A

STEP 8

8-1 Repeat step 7-1 to place and attach Side Shelf Assembly (4) to the Cabinet and Firebox Assembly as

shown. Ensure the inside edge of the Side Shelf Assembly (4) slides down between the firebox and
cabinet legs. And then use 1 bolt (D) to attach the Side Shelf to the right side of the Main Burner Control
Panel.

D

12

STEP 9

9-1 Insert Side Burner Valve into the Side Burner. The valve should be centered in the stem tube of the Side

Burner.

STEP 10

10-1 Insert valve stem up through the hole in the side burner front panel from the back side. Using 2 Philips

Head Bolts (D) to secure the valve stem from two sides of the control knob seat.

10-2 Ensure the side burner valve is still centered in the stem tube of the side burner. If not, center, which may

involve loosening the 2 Philips Head Bolts (D) in step 10-1.

10-3 Press the Control Knob (G) onto the valve stem.

G

D

H

13

STEP 11

11-1 Slide the side burner ignition wire over the side burner ignition connector as shown.

STEP 12

12-1 Place the Heat Diffusers (8) inside the firebox. Ensure the long extension on the front of the Heat

Diffusers (8) go into the appropriate holes at the front of the firebox.

14

STEP 13

13-1 Insert the Cooking grate (7.A & 7.B) into the Firebox.

7.A

STEP 14

14-1 Insert Warming Rack (12) into the side walls of the firebox and hood as shown. The “L” shaped wire will

insert into holes in the sides of the firebox, and the straight wire will insert into holes in the sides of the
hood.

12

15

STEP 15

15-1 Insert the “S” Hooks (F) into the side of the Side Shelf Assembly (4) as shown. The smaller end insert

into the Side Shelf Assembly (4) and the larger end will support many Barbecue Tools and Utensils.

STEP 16

16-1 Unscrew the electronic igniter top. Place “A” battery (H) into t he electronic igniter with the

Positive (+) end facing up. Screw the electronic igniter top back into place on the electronic igniter.

16

STEP 17

17-1 Pull the cylinder support up to the top of the cabinet.
17-2 Place the LP cylinder down into the tank support hole in the bottom panel. Ensure the valve faces

towards the lef t panel or front of the cabi net.
17-3 Unhook the LP Cylinder Support Ring as shown.
17-4 Lower the LP cylinder Support Ring over the top of the LP cylinder and wrap around the neck of the

cylinder. Secure in place using same hook.

Do not attempt to hook up
the LP cylinder to the
regulator at this time.

Warning

STEP 18

Congratulations! Your grill is now assembled. Please proceed to read the General i nformation and
operation portion of this Grill Guide before attempting to hook up the LP cylinder or operating your grill.

17

General Information and Instructions

Your new Outdoor Gourmet™ Grill has been designed and manufactured to high quality standards. It will
provide you with many years of enjoyment with a minimal amount of maintenance. Please keep in mind the
following FOR YOUR SAFETY.

OPERATION

1. Your gas grill requires reasonable care during operation. It will be hot during cooking and cleaning.

You should never leave the grill unattended or move the grill when in use.

2. Children should never use your gas grill. Keep younger children and pets away when in use.

3. Only use your gas grill outside in a well-ventilated area. Never use indoors in any building, garage,

shed, or under any type of flammable canopy or overhang.

4. Ensure your grill is on level ground and the locking casters are locked before use.

5. Turn all gas valves off should the burners go out when cooking. Open the lid and wait 5 minutes before

relighting.

6. Do not lean over the grill or touch the edges of the firebox or lid when in use.

7. Turn the burners off, close the lid, and shut off the LP cylinder should a grease fire occur.

8. Do not obstruct the flow of combustion and ventilation air to this grill.

9. Keep the outdoor cooking gas appliance area clear and free from combustible materials, gasoline, and

other flammable vapors and liquids.

10. Keep the ventilation openings of the cylinder enclosure free and clear from debris.

11. Do not put a barbecue cover or other flammable material in the storage area of this grill.

12. Do not use charcoal briquettes, lava rock, or any type of ceramic product in this grill.

13. Do not install or use on or in a recreational vehicle and/or boats.

LP Gas and Cylinder Information

Your new gas grill operates on LP (Liquid Petroleum) Gas. It is odorless, colorless, and non-toxic when
produced. You can smell LP gas as it has been given an odor similar to rotten cabbage for your safety.

Your grill uses the newest and safest LP Gas Cyli nder.

1. O.P.D. (Overfill Protection Device) – prevents accidental gas leaks

caused by overfilling of the tank. Each tank contains a float that
closes the input valve when the tank is 80% full. This allows room
for the LP gas to expand in hot temperatures. A triangular hand wheel
distinguishes this type of tank.

2. O.C.C.1 Type 1 Quick Connect Valve – provides fast tank hook-ups and requires only to be tightened by

hand.

In addition, the LP tank you use with your grill must meet the following requirements

1. Required Measurements: 12-1/2” (317mm) in diameter and 18-1/2” (472mm) in height.

2. 20-pound (9.1kg) propane cylinder.

3. Constructed and marked with U.S. Department of Transportation (D.O.T.) for the US or CAN/CSA-

B339, Cylinders, Spheres and Tubes for Transportation of Danger ous Goods; and Commission, for
Canada.
A safety release valve.

4.

A means for vapor withdrawal.

5.

1. Do not attempt to use a cylinder with any other type of connection device.

2. Do not attempt to use a cylinder with a larger capacity

WARNING

Triangular Hand Wheel

18

y

LP CYLINDER FILLING AND EXCHANGE

Some areas only allow you to exchange your empty cylinder for a replac ement that is already full. Other areas
allow you to refill your cylinder. If you are in an area where you can refill your cylinder:

1. Use only a licensed dealer.

2. The dealer must first purge the cylinder before filling.

3. Never fill a cylinder more than 80% full by volume. Volume will vary by temperature. An empty

cylinder weighs approximately 18 pounds (8.2kgs). A full one approxi mately 38 pounds (17.3kgs).

4. Be sure the LP dealer checks the cylinder for leaks after filling.

5. Do not release LP gas into the atmosphere, as it can unexpectedly ignite when mixed with air.

6. Contact a LP dealer to remove LP gas from a cylinder.

7. Only exchange your cylinder for one with an O.P.D. feature as shown on previous page.

A frosty cylinder valve indicates possible gas overfill. Close the LP valve and call your dealer
immediatel

1. Never store any extra cylinders near your grill.

2. Keep cylinders out of direct sunlight and high heat.

3. Never fill your cylinder over 80% full by volume. This may cause release of gas from the safety

4. Immediately call your LP dealer or fire department should you hear, smell, or see escaping gas

5. Do not insert any type of foreign objects into the valve outlet.

1. The gas supply must be turned off at the LP-gas supply cylinder when this outdoor cooking gas

appliance is not in use.

2. Storage of this gas grill indoors is permissible only if the cylinder is disconnected and removed from

the gas grill.

3. Cylinders must be stored outdoors out of reach of children and must not be stored in a building,

garage, or any other enclosed area.

LP CYLINDER LEAK TEST

A leak test should be done each time a cylinder is refilled or exchanged. Do
not smoke or use any type of flammable material in the area during this leak test.
Do not use an open flame to check for leaks.

1. Test outside in a well ventilated area.

2. Use a paintbrush and a solution of 50% liquid soap and 50% water. Do

not use cleaning agents and they can damage the fuel supply parts.

3. Brush liquid onto areas highlighted with arrows.

4. Growing bubbles indicate a leak.

Growing bubbles indicate a leak. In that case, call your LP dealer or fire department immediately.

.

release valve.

from the cylinder.

WARNING

WARNING

WARNING

DANGER

19

TRANSPORTATION AND STORAGE

1. Always use the Safety Cap when transporting or storing your cylinder.

2. Do not store in a building, garage, or other enclosed area.

3. Always store your cylinder outside.

4. Store out of reach of children.

5. Always transport in an upright position.

6. Do not smoke when transporting your cylinder.

Dust Cap

Regulator and LP Cylinder Connections

The gas pressure regulator provided with this outdoor cooking appliance must be used. This regulator is set
for an outlet pressure of 11 inches water column.

Your regulator is equipped with a Q.C.C. Type 1 quick connect system. It will not allow gas to flow until a
positive seal has been made. It has a thermal element that will shut off the gas flow if the temperature reaches
240 degrees F (115 degrees C). It also has a flow-limiting device that will restrict the flow of gas to 10 cubic
feet per hour (0.28 cubic meters per hour).

Before each use, check the gas hose for excessive abrasion or wear, or cuts. Replace a hose assembly showing
those signs with the hose assembly specified in the parts list before using the grill.

TO CONNECT THE CYLINDER TO THE REGULATOR AND HOSE

1. Be sure the LP cylinder is “OFF” by turning the hand wheel clockwise

until it stops.

2. Place the cylinder into the base cabinet shelf of the grill with the valve

facing outward. See Assembly Instructions to secure.

3. Be sure all burner controls are turned to the “Off” position.

4. Remove the safety cap from the from the cylinder valve.

5. Center the nipple of the regulator into the cylinder valve

6. Turn the black nut clockwise until it stops. Hand Tighten Only.

Do Not Use A Wrench.

CAUTION

20

The regulator must enter the
cylinder valve in a straight
line.

Center this nipple of the
regulator into the cylinder
valve.

Q.C.C.1 Type 1 Connector

WARNING

Always keep the gas cylinder in

1. Do not connect this grill to any unregulated sources of propane.

2. Before each use, check the gas hose for excessive abrasion or wear, or cuts. Replace a hose
assembly showing those signs with the hose assembly specified in the parts list before using the
grill. Inspect the hose assembly by opening the cabinet door underneath the side burner and
following the regulator hose up to its connection to the gas manifold assembly.

3. Always perform the Leak Test listed below before using your grill for the first time, if the cylinder
has been changed, any gas components have been changed, the regul at or flow-limiting device has
been activated, or after a long period of non-use.

4. Do not attempt to connect this grill to the LP system of a motor home or trailer.

WARNING

LEAK TESTING THE REGULATOR, VALVES, HOSES, AND CONNECTIONS

1. Ensure the LP cylinder valve and all burners are “Off”.

2. Ensure the LP cylinder is connected to the regulator.

3. If the information in1 & 2 is not followed exactly, a fire causing death or serious injury may occur.

4. Mix up a solution of 50% water and 50% liquid dish soap. Do not use any household cleaner

solution.

5. Open the LP tank valve by turning the hand wheel counterclockwise one turn. If you hear a rushing

sound, turn the gas off immediately. In that case, there could be a leak at the connection. Reconnect
the cylinder to the regulator.

6. Spray or brush on the solution covering the following areas: cylinder welds, regulator and cylinder

connection, gas hose connections to the regulator, all gas hoses, all gas hose connections to the
burners including the main and side burners.

7. Growing bubbles on any of the parts and connections listed above indicate a gas leak. Immediately

shut off the LP tank valve by turning the valve clockwise. Retighten the connections or order
replacement parts as needed. Continue to test as necessary until no leaks are detected.

8. Close the LP tank valve by turning the hand wheel clockwise.

1. DO NOT USE THE GRILL if you c annot stop the leaks. Be sure the LP cylinder valve is closed.

If the LP cylinder is still leaking, cont act your LP dealer or loca l fire department.

2. Do not use any match or open flame, or smoke, during leak testing.

3. Do not light a burner during leak testing.

4. The replacement hose assembly must be the one identified.

Grill Placement

WARNING

21

1. Minimum clearance from sides and back of unit to adjacent combustible construction below top

of unit, 24 inches (60 cm) from sides and 24 inches (60 cm) from back.

2. Do not locate this outdoor cooking gas appliance under overhead-unprotected combustible

surfaces.

FOR YOUR SAFETY

APARTMENT RESIDENTS

Check with your apartment manager regarding
your regulations for barbecues.

WARNING

1. Do not use this grill in any enclosed

area, garage, shed, or under any type of
overhead structure or canopy.

2. Operate this grill only in a well-

ventilated area.

Do not face the grill directly into the wind.

Keep any electrical supply cord and the fuel
supply hose away from any heated surfaces and
water.

Grill Operations

LIGHTING

Always visually inspect your grill before lighting. Replace any hoses that are frayed or cracked before lighting
your grill. Look for anything that may be blocking spaces for ventilation and remove. After lighting, always
check the flame to ensure you have a good flame all along each burner. If not able to light, or the flame is not
even along the entire burner(s), then see the Trouble Shooting section

1. Read instructions before lighting.

2. Open lid during lighting.

3. If ignition does not occur in 5 seconds, turn the burner control(s) off, wait 5 minutes and repeat the

lighting procedure

WARNING

22

LIGHTING THE MAIN BURNERS USING ELECTRONIC IGNITION

Main Burner

1. Open the lid.

2. Ensure all burner control knobs are in the “Off” position.

3. Turn on the LP gas by turning the hand wheel on the cylinder valve.

4. Turn one burner control knob marked with an igniter flame “

” to “High”.

5. Depress the electronic ignition button and hold down. You should hear a

Igniter

clicking sound, which shows the electronic ignition is working.

Electric Lgniter

6. If the burner does not light within 5 seconds, turn the burner control knob to “Off”. Wait 5 minutes for the

gas to clear, and repeat the above procedure. Use the Manual directions if it still will not light.

7. When lit, turn the control knob to the desired setting.

8. Your grill is equipped with continuous ignition. Simply turn the control knob of the burner next to the lit
burner to HI. It will light automatically. Do not press the electronic ignition button again. Then adjust
control knob(s) to desired settings.

MANUALLY LIGHTING THE MAIN BURNERS WITH THE MATCH LIGHTING STICK

1. Open the lid.

2. Ensure all bur ners are in the “Off” posit ion.

3. Slowly turn on the gas at the LP tank valve if it is not already on.

4. Place a match in the Match Holder. This is located in the top center
drawer of the grill cabinet underneath the right main burner.

5. Use the holder to slide the lit match though the cooking grates and the
front of the heat tent to the left of the burner you wish to light.

6. Press and turn the burner control knob to “HI/LIGHT”. Continue to push
in and hold up to 5 seconds or until the burner lights.

7. If the burner does not light within 5 seconds, turn the burner control
knob to “Off”. Wait 5 minutes for gas to clear, and try again.

8. When lit, turn the control knob to the desired heat setting.

LIGHTING THE SIDE BURNER WITH ELECTRONIC IGNITION

1. Open the side burner cover

2. Ensure the side burner control knob is in the “Off” position, as well as any main burners not in use.

3. Turn on the LP gas if it is not already on.

4. Turn the side burner control knob to “High”.

5. Depress the electronic ignition button and hold. You should hear a clicking sound, which shows the
electronic ignition is working.

6. If the burner does not light within 5 seconds, turn the burner control knob to “Off”. Wait 5 minutes for the
gas to clear, and repeat the above procedure. Use the Manual directions if it still will not light.

7. When lit, turn the side burner control knob to its desired setting.

LIGHTING THE SIDE BU RNER WITH THE MATCH LIGHTING STICK

1. Open the lid or side burner cover.

2. Ensure the side control knobs are in the “Off” position as well as any
main burner not in use.

3. Turn on the LP gas if it is not already on.

4. Strike the match, and place near the top of the burner.

5. Turn the side burner control knob to “HIGH”.

6. If the burner does not light within 5 seconds, turn the burner

control knob to “Off”. Wait 5 minutes for the gas to clear, and try again.

7. When lit, turn the burner control knobs to their desired setting.

23

TURNING OFF YOUR GRILL

1. Turn off the gas supply at the LP tank by turning the valve clockwise.

2. Turn all burner control knobs to the “Off” position.

Cleaning Your Grill

1. Do not clean any part of your barbecue grill in a self-cleaning oven.

2. Do not use oven cleaners, abrasive kitchen cleaners, cleaners that contain citrus products, or mineral

STAINLESS STEEL – clean with multipurpose low abrasive non-phosphorous metal or stainless steel polish
and a soft cloth. Always polish in the direction of the lines. Do not allow grease and dirt to accumulate.

In addition, the following products and naturally occurring substances in the outdoors will damage all stainless
steel finishes. Use caution so that they do not come in contact with your Gas Grill. Immediately wash them off
and dry the stainless steel should they ever come in contact with your Gas Grill. This includes, but is not
limited to, Pool Chemicals (chlorine and bromine), Lawn Fertilizer, Ice Melting Salts, Sea or Salt Water, Urine,
Bird Droppings, and Tree Sap.

OTHER EXTERIOR SURFACES– wash with a mild dish soap and warm water. A cloth, soft brush, or
plastic cleaning pad can be used. Rinse thoroughly and wipe dry.

COOKING GRATES, WARMING RACK, AND HEAT DIFFUSERS – use a stiff brass brush. Wash with
warm water and mild dish soap as needed, rinse, and dry.

GREASE PAN AND TRAY – check after each use. Remove and empty the Tray when h alf full. Remove and
clean the Pan as grease builds up. Both can be washed with warm water and mild dish soap.

ELECTRONIC IGNITER – visually inspect for cracks. Replace if a crack is found. Do not use water to
clean the igniter.

BURNERS – we recommend you clean your burners at least twice a year, or before use if the grill has not been
used in over one month.

spirits.

3. Do not use any type of steel bristled brush.

4. Clean your grill regularly to prohibit grease build-ups and avoid a grease fire or excessive flare-ups.

5. Always allow the grill to cool down prior to cleaning.

Small insects, such as spiders, are able to access the burner tubes. Sometimes th ey will build nests or spin
webs. In either case, this can block or reduce the amount of gas flowing through the burner. You will
usually see a smaller flame, or a flame that is mostly yellow rather than blue, coming from the burner when
this happens. Other signs include the gill not heating evenly, not reaching temperature, or burners not
igniting. In cases with severe blockage, this can cause the flame to burn backwards, and outside of the
burner tubes, which can cause damage to your grill and/or personal injury. IMMEDIATELY SHUT OFF

THE FLOW OF LP GAS AT THE CYLINDER BY TURNING THE HAND WHEEL
CLOCKWISE SHOULD THIS HAPPEN. Wait for the grill to cool, and then clean all burners.

WARNING

WARNING

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CLEANING THE BURNERS

1. Ensure the LP gas is turned off at the LP cylinder.

2. Remove the cooking grates, heat diffusers, and grease tray.

3. Remove the cotter pins located underneath the back end of each burner.

4. Lift each burner up and out.

5. Clean the inside of the burner using a stiff wire. A straightened coat

hanger is one suggested tool. An alternative way to clean the inside

of the burner is using compressed air. Always wear eye protection
if using this method. Never en l arge the burne r por t s d uring cleaning .

6. Brush the outer surface of the burner.

7. Ensure all ports (holes) are free of all debris

8. Inspect the burner. Replace if any cracks or enlarged holes.

9. Reinstall the burners making sure the burners seat over the

valves as shown in the figure to the right.

Properly locating the burner with respect to the orifice is vital for safety.

10. Secure the back of the burners to the firebox with the cotter pins.

11. Replace the grease tray, heat diffusers, and cooking grates.

12. Perform a Leak Test described earlier in this guide.

BURNER FLAMES

Always inspect the burner flame after lighting. A good
flame should be primarily blue with a yellow tip and have
a minimal amount of noise. Some yellow tips are OK if
under one inch. New burners sometimes have oil residue,
which will cause yellow flame when burning off. Variations
in gas supply, altitude, weather, and other factors can all
impact burner performance. Older grills can also show
more yellow flame as food deposits, oils, and fats can build up.

ALWAYS

1. Keep the grilling area clear and free from combustible materials, gasoline and other flammable v apors and
liquids.

2. Do not obstruct the flow of combustion and ventilation air.

3. Keep the ventilation openings of the cylinder enclosure free and clear from debris.

ELECTRONIC IGNITION MAINTENANCE

Your grill is equipped with electronic ignition. It’s powered by one “AA” size battery. Replace the battery
when necessary. Unscrew the ignit er top. Place the new b attery into the igniter with the positive (+) end of the
battery facing up. Screw the igniter top back into place.

GRILL STORAGE

1. Clean your grill before storage.

2. Storage of a gas grill indoors is permissible only if the cylinder is disconnected and removed from the

gas grill.

3. Cover the grill.

4. Perform a Leak Test before use after storage.

WARNING

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Grilling With Your New Grill

Welcome to the world of grilling. Whether you’re already an established griller, or just starting out, your new
grill should bring you much enjoyment and satisfaction, to say nothing of some phenomenal meals. We
encourage you to experiment to find your own favorite recipes.

The control panel is labeled “HI/LIGHT”, “LOW”, and “OFF” for each burner control knob. Simply push in on
the temperature control knobs and turn to the desired heat setting. A thermometer is placed in the hood so that
you can see the cooking temperature inside the grill.

The heat diffusers are designed to help evenly distribute heat throughout the gril l. They are also designed to
catch and smoke the right amount of drippings, adding more flavors to your meal.

DIRECT VS. INDIRECT COOKING

Food cooked on the grill is either done using direct or indirect cooking. Direct cooking is when the food is
cooked directly over the heat. Food is placed in-between the burners for indirect cooking.

DIRECT – used for preheating and searing

Use Direct cooking to sear meats. This helps to keep food moist by locking in juices. Some food, such as steak,
is first seared using Direct cooking, and then finished cooking using the Indirect method. This is generally used
for quicker cooking foods. Preheat the grill to 500°F (260°C). You can shut off one or more burners if you do
not need to use the entire grilling surface once you reach over 500°F(260°C). You can also use a medium high
heat of 400°F or more by turning the burners down slightly. Place the food directly over the heat source.
Remain vigilant when grilling using this method, as it’s easy to overcook.

INDIRECT – how most food is cooked on a gas grill
Indirect cooking is used for foods that take longer to cook, including large cuts of meat such as roasts. It’s also

used for cooking more delicate food that can dry out quickly such as fish and poultry, for fattier foods to reduce
flare-ups, and when grilling using a roasting pan or aluminum foil. Preheat the grill to 500°F(260°C). Then
turn some burners off, and others to medium to low depending on the temperature you want to maintain.
Generally, turn the center burner off for a 3-burner model and the 2 inside burners off on a 4-burner model.
Grills with more than 4 burners will vary depending on what you are cooking. Generally, you want to keep the
temperature around 350°F. Do not place the food directly over any burners when using this grilling method. .

SIDE BURNER

Use the side burner to boil soups, corn on the cob, lobster, steam, stir-fries, or warm.

GRILLING TIPS AND TRICKS

1. Always “Preheat” your grill before cooking. Light all main burners, turn to “HI”, and close the lid until the

thermometer reads over 500°F (260°C), which should be 4 minutes. Then adjust the burner control knobs to
the proper temperature. Note that no preheating is necessary for the side burner.

2. The thermometer measures the temperature at the top of the lid. The temperature down by the cooking grates

is generally somewhat warmer.

3. Mother Nature can impact your grilling times. Allow more cooking time for cold, wind, and higher altitudes.

We recommen d you place th e grill in an area protected from much wind.

4. Trim away any excess fat from meat to reduce flare-ups.

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5. Keep similar size portions together so that they cook mor e evenly.

6. Generally speaking, the more food on the grill, the longer the cooking time.

7. Be aware when using the Direct cooking method, as food can easily become overcooked, burned, or dry out.
Food may require more turning, or sometimes, may need to be moved off the flame.

8. Larger pieces of meat generally require more cooking time per pound than smaller pieces of meat.

9. If a major flare-up, or too many flare-ups occur, turn off the gas, move the food away from the flare-up, and
close the hood. Restart the grill once the flare-up has died down.

10. Turn foods infrequently. Generally, only turn a steak once during cooking.

11. Use tongs rather than a fork when turning the food on the grill. Less juice will be lost that way.

12. Know your sauce and when to apply. Oil and vinegar based sauces can be brushed on any time. Sugar
based sauces like barbecue sauce should be applied during the last few minutes of cooking.

13. A timer can help you keep from over-cooking the food.

14. Use insulated protective mitts or potholders when working around a grill in operation.

15. Use a small amount of cooking oil on the cooking grates before heating to reduce foods sticking on the
grates.

FOOD SAFETY

1. Always use safe food handling and preparation when using this grill.

2. Wash all poultry, seafood, and vegetables before cooking.

3. Use separate platters, plates, and utensils for uncooked and cooked foods.

4. Leave all meat, poultry, and seafood in the refrigerator until ready to cook.

5. Use a meat thermometer to ensure foods are adequately cooked.

Trouble Shooting Guide

BURNER WILL NOT LIGHT

1.) Gas supply is turned off. Turn on gas at LP tank.

2.) Out of propane. Check to be sure you still have propane in your tank.

3.) Regulator is not properly seated into the tank valve. Remove and reattach. Hand tighten only.

4.) Crimped fuel supply hose. Inspect and straighten.

5.) Regulator failure or damaged hose. Order replacement part and replace.

6.) Make sure you can hear the electronic igniter clicking. If not, replace the battery with an “AA” size.

Inspect the electrode to be sure it’s not coated in grease or dirt. If so, clean with rubb ing alcohol. Check
the distance from the electrode tip to the burner. The tip of the electrode should be 1/8” to ¼” from the
main burner and 1/8” to 3/16” from the side burner. Adjust if necessary. Inspect the electrodes to be
sure they are not cracked or broken. If so, order replacement parts and replace.

7.) Blockage in the gas system. Inspect the burners to be sure insects, spider webs, etc do not block them.

Clean if necessary. Inspect under the control panel to be sure the burners are aligned properly with the
valves.

IRREGULAR FLAME OR YELLOW FLAME

1.) New burner may have residual oil, which will burn off.

2.) Tubes in burners are blocked. Remove and clean.

3.) Burners have a high grease or dirt build-up. Remove and clean.

4.) Burners are not aligned properly with the valves. Inspect under the control panel.

SUDDEN DROP IN GAS PRESSURE OR FLAMES BLOW OUT

1.) Out of gas. Check to be sure you still have propane in your tank.

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2.) Your excessive fuel flow valve has tripped, thereby reducing the flow of gas. Turn off all burners, wait

30 seconds, and relight grill. If problem persists, turn off all burners. Disconnect regulator from tank.
Wait 10 minutes. Reconnect regulator and leak test. Slowly turn on LP tank and relight grill. Other
ways the flow limiting device can be activated include

a. A ruptured gas hose. Inspect, perform a leak test, and replace as necessary.
b. Opening the control knobs before turning on the LP gas at the tank. Turn on the gas at the LP

tank first before turning on a control knob to light.

c. Improper purging of tank before it was filled. See your LP gas dealer.

3.) Wind could be blowing out your burners. Turn front of grill to face wind or move out of the wind.

EXCESSIVE FLARE-UPS

1.) Heat diffusers, inside of grill, grates, and burners need to be cleaned.

2.) Grease tray needs to be cleaned and emptied.

3.) Using too high of heat to cook. Reduce control knob setting.

4.) Direct cooking method will produce more flare-ups than indirect. If using direct method, try using

indirect.

FIRE BEHIND CONTROL PANEL
Immediately shut off LP tank valve and allow grill to cool.

1.) Check burners for obstructions and clean.

2.) Inspect under the control panel to be sure the burners are aligned properly with the valves.

3.) Gas is leaking from a faulty connection or damaged hose. Perform a leak test and inspect for leaks.

Tighten or replace parts as necessary.

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Frequently Asked Questions

Can I convert my gas grill from one fuel source to another?

No. Your gas grill is manufacture d to specific standards develop ed by CSA and ANSI for your safety
and grilling performance for either LP or Natural Gas. We do not offer conversion kits nor do we
recommend you change the fuel type.

What is the difference between 304 commercial series stainless steel and othe rs?

304 series stainless steel is also called 18/8, which means that it contains 18% chromium and 8% nickel.
The chromium gives the stainless steel its color and its corrosion resistant properties on the surface. The
nickel, which is what differentiates 304 series stainless steel, hardens the surface for additional
protection. Some manufacturers use a 430 series stainless steel, which is 18/0. It contains less that 1%
nickel. Therefore, it provides less corrosion protection and rust resistance. Our grills use only 304
series stainless steel. 304 series stainless steel is not magnetic, where 430 series stainl ess ste el is.

How are your grills tested?

Our grills are tested and certified by CSA, a leading worldwide independent testing center, to meet or
exceed various CSA and ANSI standards along with various performance standards. The burners and
gas line in each grill are also individually tested when each grill comes off the assembly line just prior to
packaging. Each burner is ignited for this test.

What is the humming noise I sometimes here coming from my regulator?

The humming sound you can hear is just gas flowing through the regulator. There is no need to be
concerned with a low volume of noise.

My grill has a low flame on some burners, or some burners will not light at all. What can cause this?

This can be caused by the regulator’s flow limiting device, which is generated by a sudden change in
pressure. Opening the tank valve too quickly can cause this. In this case, close the LP tank valve and
disconnect from the regulator. Let it stand for 10 minutes. Reconnect the regulator to the LP tank.
Open the grill lid. Slowly open the LP tank valve. Follow the burner lighting procedures and light the
burner furthest from the LP tank. Continue to light the other burners as you move towards the LP tank.

Can I use ceramic plates, briquettes of any kind, or lava rocks?

No. Your grill is designed for use only with the heat diffusers. Grease drips down on to the diffusers
and is burned, creating steam and additional flavor.

For technical support and replacement parts service

Please call 1-800-933-0527 or send a fax to 1-847-252-1001.
Business hours: Monday through Friday; 8:30AM-5:00PM Central Time.

For customer service please call 888-922-2336 or via e-mail at

[e-mail]

Do not call store for technical support and replacement part.

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