Philips BDP-7200 Service Manual

BLU-RAY DISC PLAYER BDP7200/12

ServiceService ServiceService

Service

Service Manual

Survey of versions:

/12 PAL

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

CLASS 1 LASER PRODUCT KLASSE 1 LASER PRODUKT KLASS 1 LASER APPARAT CLASSE 1 PRODUIT LASER

Published by FU-KC 834 Service AV Systems Printed in The Netherlands Subject to modification

Version 1.0

12NC 3139 785 34350

IMPORTANT SAFETY NOTICE

Proper service and repair is important to the safe, reliable operation of all Philips Equipment. The service procedures recommended by Philips and described in this service manual are effective methods of performing service operations. Some of these service special tools should be used when and as recommended.

It is important to note that this service manual contains various CAUTIONS and NOTICES which should be carefully read in order to minimize the risk of personal injury to service personnel. The possibility exists that improper service methods may damage the equipment. It also is important to understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. Philips could not possibly know, evaluate and advice the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Consequently, Philips has not undertaken any such broad evaluation. Accordingly, a servicer who uses a service procedure or tool which is not recommended by Philips must first use all precautions thoroughly so that neither his safety nor the safe operation of the equipment will be jeopardized by the service method selected.

TABLE OF CONTENTS

LASER BEAM SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1

IMPORTANT SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1

STANDARD NOTES FOR SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1

OPERATING CONTROLS AND FUNCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1

SIGNAL NAME ABBREVIATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1

CABINET DISASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1

HOW TO INITIALIZE THE BLU-RAY DISC PLAYER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1

FIRMWARE RENEWAL MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1

BLOCK DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1

SCHEMATIC DIAGRAMS / CBA’S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1

WAVEFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1

WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1

SYSTEM CONTROL TIMING CHARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1

IC PIN FUNCTION DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1

LEAD IDENTIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1

ELECTRICAL PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17-1

EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18-1

MECHANICAL PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19-1

Manufactured under license from Dolby Laboratories. Dolby and the double-D symbol are trademarks of Dolby Laboratories.

LASER BEAM SAFETY PRECAUTIONS

This BD player uses a pickup that emits a laser beam.

Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin.

The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam.

CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure.

Drive Mechanism Assembly

Laser Beam Radiation

Laser Pickup

Turntable

Location: Inside Top of BD mechanism.

1-1-1 B1.5P_LSP

IMPORTANT SAFETY PRECAUTIONS

Product Safety Notice

Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by a ! on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The Product’s Safety is under review continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory, our products are carefully inspected to confirm with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.

Precautions during Servicing

A. Parts identified by the ! symbol are critical for

safety. Replace only with part number specified.

B. In addition to safety, other parts and assemblies

are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements. Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.

C. Use specified internal wiring. Note especially:

1)Wires covered with PVC tubing

2)Double insulated wires

3)High voltage leads

D. Use specified insulating materials for hazardous

live parts. Note especially:

1)Insulation tape

2)PVC tubing

3)Spacers

4)Insulators for transistors

E. When replacing AC primary side components

(transformers, power cord, etc.), wrap ends of wires securely about the terminals before soldering.

F. Observe that the wires do not contact heat produc-

ing parts (heatsinks, oxide metal film resistors, fusible resistors, etc.).

G. Check that replaced wires do not contact sharp

edges or pointed parts.

H. When a power cord has been replaced, check that

5 - 6 kg of force in any direction will not loosen it.

I. Also check areas surrounding repaired locations.

J. Use care that foreign objects (screws, solder drop-

lets, etc.) do not remain inside the set.

K. When connecting or disconnecting the internal

connectors, first, disconnect the AC plug from the AC outlet.

1-2-1 BDP_ISP

Safety Check after Servicing

Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards.

1. Clearance Distance

When replacing primary circuit components, confirm specified clearance distance (d) and (d’) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)

Table 1 : Ratings for selected area

AC Line Voltage Clearance Distance (d), (d’)

230 V

Note: This table is unofficial and for reference only.

Be sure to confirm the precise values.

≥ 3 mm(d)

≥ 6 mm(d’)

2. Leakage Current Test

Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below.

Measuring Method (Power ON) :

Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across the terminals of load Z. See Fig. 2 and the following table.

Chassis or Secondary Conductor

Primary Circuit

d' d

Exposed Accessible Part

One side of

Power Cord Plug Prongs

AC Voltmeter (High Impedance)

Fig. 1

Fig. 2

Table 2: Leakage current ratings for selected areas

AC Line Voltage Load Z Leakage Current (i)

2kΩ RES.

Connected in

230 V

Note: This table is unofficial and for reference only. Be sure to confirm the precise values.

parallel

50kΩ RES.

Connected in

parallel

i≤0.7mA AC Peak

i≤2mA DC

i≤0.7mA AC Peak

i≤2mA DC

One side of power cord plug

prongs (B) to:

RF or

Antenna terminals

A/V Input, Output

1-2-2 BDP_ISP

STANDARD NOTES FOR SERVICING

Circuit Board Indications

1. The output pin of the 3 pin Regulator ICs is indicated as shown.

Top View

Out

2. For other ICs, pin 1 and every fifth pin are indicated as shown.

Pin 1

3. The 1st pin of every male connector is indicated as shown.

Pin 1

Input

Bottom View

Instructions for Connectors

1. When you connect or disconnect the FFC (Flexible Foil Connector) cable, be sure to first disconnect the AC cord.

2. FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle.

Pb (Lead) Free Solder

When soldering, be sure to use the Pb free solder.

Information about lead-free soldering

Philips CE is producing lead-free sets from 1.1.2005 onwards.

IDENTIFICATION

Regardless of special logo (not always indicated)

One must treat all sets from onwards, according to the next rule: Serial Number gives a 14-digit. Digit 5&6 shows the YEAR, and digit 7&8 shows the WEEK.

So from onwards=from 1 Jan 2005 onwards

Important note

must be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this.

Due to lead-free technology some rules have to be respected by the workshop during a repair:

• Use only lead-free solder alloy Philips SAC305 with

order code 0622 149 00106. If lead-free solderpaste is required, please contact the manufacturer of your solder-equipment. In general use of solderpaste within workshops should be avoided because paste is not easy to store and to handle.

• Use only adequate solder tools applicable for lead-

free solder alloy. The solder tool must be able

• To reach at least a solder-temperature of 400°C,

• To stabilize the adjusted temperature at the solder-

• To exchange solder-tips for different applications.

• Adjust your solder tool so that a temperature around

360°C solder joint. Heating-time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C otherwise wear-out of tips will rise drastically and flux-fluid will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat.

• Mix of lead-free solder alloy / parts with leaded

solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types (leaded and lead-free). If one cannot avoid or does not know whether product is lead-free, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305).

• Use only original spare-parts listed in the Service-

Manuals. Not listed standard-material (commodities) has to be purchased at external companies.

0501

: In fact also products of year 2004

tip

- 380°C is reached and stabilized at the

1 Jan 2005

1-3-1 B1N_PC_SN

• Special information for BGA-ICs:

- always use the 12nc-recognizable soldering temperature profile of the specific BGA (for desoldering always use the lead-free temperature profile, in case of doubt)

- lead free BGA-ICs will be delivered in so-called 'dry-packaging' (sealed pack including a silica gel pack) to protect the IC against moisture. After opening, dependent of MSL-level seen on indicatorlabel in the bag, the BGA-IC possibly still has to be baked dry. (MSL=Moisture Sensitivity Level). This will be communicated via AYS-website. Do not re-use BGAs at all.

• For sets produced before 1.1.2005 (except products

of 2004), containing leaded solder-alloy and components, all needed spare-parts will be available till the end of the service-period. For repair of such sets nothing changes.

• On our website

www.atyourservice.ce.Philips.com

information to:

• BGA-de-/soldering (+ baking instructions)

• Heating-profiles of BGAs and other ICs used in

Philips-sets

You will find this and more technical information within the “magazine”, chapter “workshop news”.

For additional questions please contact your local repair-helpdesk.

you find more

How to Remove / Install Flat Pack-IC

1. Removal

With Hot-Air Flat Pack-IC Desoldering Machine:

1. Prepare the hot-air flat pack-IC desoldering machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)

Fig. S-1-1

2. Remove the flat pack-IC with tweezers while applying the hot air.

3. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)

4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)

CAUTION:

1. The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC.

2. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)

1-3-2 B1N_PC_SN

3. The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.

Hot-air Flat Pack-IC Desoldering

CBA

Masking Tape

Machine

Flat Pack-IC

Tweezers

Fig. S-1-2

With Soldering Iron:

1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)

With Iron Wire:

1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)

2. Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5.

3. While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5.

4. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)

5. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)

Note: When using a soldering iron, care must be

taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied.

Hot Air Blower

Flat Pack-IC

Desoldering Braid

Soldering Iron

Fig. S-1-3

2. Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)

Sharp Pin

Fine Tip Soldering Iron

Fig. S-1-4

To Solid Mounting Point

CBA

Tweezers

Iron Wire

Soldering Iron

Fig. S-1-5

Fine Tip Soldering Iron

Flat Pack-IC

Fig. S-1-6

4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)

1-3-3 B1N_PC_SN

2. Installation

1. Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily.

2. The “●” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.)

3. Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges.

Example :

Pin 1 of the Flat Pack-IC is indicated by a " " mark.

Fig. S-1-7

Instructions for Handling Semiconductors

Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work.

1. Ground for Human Body

Be sure to wear a grounding band (1 MΩ) that is properly grounded to remove any static electricity that may be charged on the body.

2. Ground for Workbench

Be sure to place a conductive sheet or copper plate with proper grounding (1 MΩ) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.

CBA

Presolder

Flat Pack-IC

Fig. S-1-8

1MΩ

CBA

Grounding Band

1MΩ

CBA

Conductive Sheet or Copper Plate

1-3-4 B1N_PC_SN

OPERATING CONTROLS AND FUNCTIONS

1-4-1 E5J10IB

1-4-2 E5J10IB

SIGNAL NAME ABBREVIATIONS

Signal Name Function

A33-PW-CONT Power Regulator Control Signal

AL+12V

AL+2.5V

AL+5V

AUDIO(L) Audio Left Signal

AUDIO(L)MUTE

AUDIO(R) Audio Right Signal

AUDIO(R)MUTE

AUDIO+3.3V +3.3V Power Supply (Audio)

AUDIO+5V +5V Power Supply (Audio)

AUDIO+12V +12V Power Supply (Audio)

AUDIO-MUTE Audio Mute Control Signal

CEC-IN CEC Signal Input

CEC-OUT CEC Signal Output

CENTER Center Audio Signal (5.1ch)

CENTER-MUTE

EV+3.3V +3.3V Power Supply

F1 Filament Power Supply 1

F2 Filament Power Supply 2

FAN-CONT Fan Motor Control Signal

FAN-DETECT Fan Signal Detect

FAN-VCC Power Supply for Fan Motor

FL FIP Drive Power Supply

FL-CS FL Chip Select Signal

FL-RESET FL3000 Reset

FL-SCL FL Serial Clock

FL-SDA FL Serial Data

FL-SW FL On/Off Control Signal

FRONTAUDIO(L)

FRONT-AUDIO (L)-MUTE

FRONTAUDIO(R)

FRONT-AUDIO (R)-MUTE

GND Ground

IIC-BUS SCL IIC-BUS Serial Clock

IIC-BUS SDA IIC-BUS Serial Data

KEY-1 Key Data Input 1

MAIN-P-ON Power On Signal

MODE1 Mode 1 Signal

Always +12V with AC Plug Connected

Always +2.5V with AC Plug Connected

Always +5V with AC Plug Connected

Audio Mute Control Left Signal (Mute = “H”)

Audio Mute Control Right Signal (Mute = “H”)

Center Audio Mute Signal (Mute=“L”)

Front Audio Left Signal (5.1ch)

Front Audio Mute Left Signal (Mute=“L”)

Front Audio Right Signal (5.1ch)

Front Audio Mute Right Signal (Mute=“L”)

Signal Name Function

MODE2 Mode 2 Signal

OSC1 Main Clock Output

OSC2 Main Clock Input

P-ON+1.2V +1.2V at Power On Signal

P-ON+10.5V +10.5V at Power On Signal

P-ON+12V +12V at Power On Signal

P-ON+3.3V +3.3V at Power On Signal

P-ON+5V +5V at Power On Signal

PWSW1 Power On Signal Output1

PWSW2 Power On Signal Output2

PWSW3 Power On Signal Output3

RDY

REMOTE Remote Signal Input

RESET Micro Controller Reset Signal

SAFETY Power Supply Failure Detection

SPDIF

STANDBY-LED Standby LED Control Signal

SUB WOOFER Sub Woofer Signal

SUB WOOFERMUTE

SUB-RXD

SUB-TXD

SURROUND(L) Surround Audio Left Signal (5.1ch)

SURROUND(R)

SURROUNDMUTE

SYS-RESET System Reset Signal

V5V-PW-SW Video+5V Power Control

VDD +3.3V Power Supply

VIDEO Composite Video Signal

VIDEO-Pb/Cb Component Video Signal (Pb/Cb)

VIDEO-Pr/Cr Component Video Signal (Pr/Cr)

VIDEO-Y(I/P)

VREF Ground

Ready/Busy communication Control Signal

Digital Audio Interface Format Signal

Sub Woofer Mute Signal (Mute=“L”)

Reception Data from Main Micro Controller

Transmission Data to Main Micro Controller

Surround Audio Right Signal (5.1ch)

Surround Audio Mute Signal(Mute=“L”)

Component Video (Luminance) Signal (Interlace / Progressive)

1-5-1 E5J10SNA

CABINET DISASSEMBLY INSTRUCTIONS

1. Disassembly Flowchart

This flowchart indicates the disassembly steps to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally.

[1] Top Cover

[2] Tray Panel

[3] Front Assembly

[4] Front CBA

[5] Power SW CBA

[6] FE Main CBA & BD Mechanism Assembly

[7] BE Main CBA Unit

[8] Power Supply CBA

[9] Rear Panel

[11] AV CBA

[13] Front Bracket R

[10] Motor DC Fan

[12] SD CBA

ID/

Loc.

No.

[13]

↓

(1)

Part

Front Bracket R

↓

(2)

Fig.

No.

D5 (S-18) ---

↓

(3)

Removal

Remove/*Unhook/

Unlock/Release/

Unplug/Desolder

↓

(4)

Note

(5)

Note:

(1) Identification (location) No. of parts in the figures

(2) Name of the part

(3) Figure Number for reference

(4) Identification of parts to be removed, unhooked,

unlocked, released, unplugged, unclamped, or desoldered. P = Spring, L = Locking Tab, S = Screw, CN = Connector * = Unhook, Unlock, Release, Unplug, or Desolder e.g. 2(S-2) = two Screws (S-2), 2(L-2) = two Locking Tabs (L-2)

(5) Refer to “Reference Notes.”

Reference Notes

↓

2. Disassembly Method

ID/

Loc.

No.

Part

Fig.

No.

[1] Top Cover D1 10(S-1) ---

[2] Tray Panel D2 *2(L-1) 1

[3]

Front Assembly

*5(L-2), *3(L-3),

*CN2001

[4] Front CBA D2 4(S-2) ---

Power SW

[5]

CBA

D2 (S-3) ---

FE Main

[6]

CBA & BD Mechanism

4(S-4), *CN2601,

*CN6401

Assembly

(S-5), (S-6), *CN7000,

[7]

BE Main CBA Unit

*CN7001, *CN7401,

*CN7602, Locking Card Spacers

Power

[8]

Supply CBA

[9] Rear Panel D5

Motor DC

[10]

Fan

3(S-7a), (S-7b), (S-8),

2(S-9), *CN2600, Power PCB Holder

6(S-10), (S-11), (S-12), *CN2004

D5 2(S-13), Fan Holder ---

[11] AV CBA D5 5(S-14), (S-15), ---

[12] SD CBA D5

2(S-16), 2(S-17), SD Card Holder

Removal

Remove/*Unhook/

Unlock/Release/

Unplug/Desolder

Note

---

1. CAUTION 1: Locking Tabs (L-1), (L-2) and (L-3) are fragile. Be careful not to break them.

2. The FE Main CBA & BD Mechanism Assembly is adjusted as a unit at factory. Therefore, do not disassemble it. Replace the FE Main CBA & BD Mechanism Assembly as a unit.

[1] Top Cover

(S-1)

Fig. D1

1-6-1 E5J10DC

(S-9)

(S-7a)

(S-8)

(S-7a)

(S-7b)

[8] Power Supply CBA

[5] Power SW CBA

(L-2)

(L-3)

(L-1)

[2] Tray Panel

[6] FE Main CBA& BD Mechanism Assembly

CN2001

(S-3)

(L-3)

(S-2)

(L-2)

[3] Front Assembly

(S-4)

(S-6)

CN6401

[4] Front CBA

(L-2)

[7] BE Main CBA Unit

CN7401

CN7000

CN7602

(S-2)

Wire

Fig. D2

(S-5)

CN7001

Power PCB Holder

(S-15)

(S-14)

[11] AV CBA

Fan Holder

CN2600

Fig. D4

(S-14)

CN2004

(S-14)

[10] Motor DC Fan

CN2601

Locking Card Spacers

Fig. D3

[9] Rear Panel

[13] Front Bracket R

(S-18)

(S-12)

(S-13)

(S-16)

(S-17)

Wire

SD Card Holder

(S-11)

(S-10)

Wire

[12] SD CBA

(S-17)

Fig. D5

1-6-2 E5J10DC

3. How to Eject Manually

1. Remove the Top Cover.

2. Insert a screwdriver, etc. into the Hole A straightly so that the Portion A is pushed.

3. Pull the tray out manually and remove a disc.

Portion A

Hole A

Screwdriver, hexagon wrench

1-6-3 E5J10DC

HOW TO INITIALIZE THE BLU-RAY DISC PLAYER

To put the program back at the factory-default, initialize the BD player as the following procedure.

1. Turn the power on.

2. Press [1], [2], [3], [4], and [INFO] buttons on the remote control unit in that order. Fig. a appears on the screen.

" differ depending on the models.

*******

Version Info

Model Name Version Region

: ******* : *.*** : *-*

EXIT <POWER>EEPROM CLEAR <STOP>

Fig. a

3. Press [STOP] button on the remote control unit. Fig. b appears on the screen and Fig. c appears on the VFD.

" differ depending on the models.

*******

Version Info

Model Name Version Region

EEPROM CLEAR : OK

: ******* : *.*** : *-*

EXIT <POWER>EEPROM CLEAR <STOP>

Fig. b

Fig. c

4. To exit this mode, press [ ] button.

1-7-1 E5E10INT

FIRMWARE RENEWAL MODE

)

1. Turn the power on and remove the disc on the tray.

2. To put the BD player into version up mode, press [9], [8], [7], [6], and [DISC MENU/POP-UP MENU] buttons on the remote control unit in that order. The tray will open automatically. Fig. a appears on the screen and Fig. b appears on the VFD.

" differs depending on the models.

*******

F/W VERSION UP MODE Model No. ******* Ver. *.***

Please insert a Disc

for F/W Version Up

Fig. a Version Up Mode Screen

Fig. b VFD in Version Up Mode

The BD player can also enter the version up mode with the tray open. In this case, Fig. a will be shown on the screen while the tray is open.

3. Load the disc for version up.

4. The BD player enters the F/W version up mode automatically. Fig. c appears on the screen and Fig. d appears on the VFD. If you enter the F/W for different models, “Disc Error” will appear on the screen, then the tray will open automatically.

" differs depending on the models.

*******

F/W VERSION UP MODE Model No. ******* Ver. *.***

1. ALL

(*1)

Ver. *.*** ************B*.bin Now Loading...

EXIT : POWER

The appearance shown in (*1) of Fig. c is described as follows:

No. Appearance State

1 Now Loading... Loading the disc

Sending files into the

2 Reading...

memory. After reading, automatically the tray opens.

Remove the

disc

Reading has finished. Remove the disc and close the tray.

Writing new version data,

4See FL display

the progress will be displayed as shown in Fig. e.

Fig. e VFD in Version Up Mode

5. After programming is finished, the checksum on the VFD (Fig. f).

Fig. f VFD upon Finishing the Programming Mode (Example)

At this time, no button is available.

6. Unplug the AC cord from the AC outlet. Then plug it again.

7. Turn the power on.

8. Press [1], [2], [3], [4], and [INFO] buttons on the remote control unit in that order. Fig. g appears on the screen.

" differ depending on the models.

*******

Version Info

Model Name Version Region

: ******* : *.*** : *-*

Fig. c Programming Mode Screen (Example

Fig. d VFD in Programming Mode (Example)

EXIT <POWER>EEPROM CLEAR <STOP>

Fig. g

1-8-1 E5H10FW

9. Press [STOP] button on the remote control unit.

Fig. h appears on the screen and Fig. i appears on the VFD.

" differ depending on the models.

*******

Version Info

Model Name Version Region

: ******* : *.*** : *-*

How to Verify the Firmware Version

1. Turn the power on.

2. Press [1], [2], [3], [4], and [INFO] buttons on the remote control unit in that order. Fig. j appears on the screen.

" differ depending on the models.

*******

Version Info

EEPROM CLEAR : OK

EXIT <POWER>EEPROM CLEAR <STOP>

Fig. h

Fig. i

10. To exit this mode, press [ ] button.

Model Name Version Region

: ******* : *.*** : *-*

EXIT <POWER>EEPROM CLEAR <STOP>

Fig.

3. To exit this mode, press [ ] button.

1-8-2 E5H10FW

FLOW CHART NO.1

The power cannot be turned on.

TROUBLESHOOTING

Is the fuse normal?

Ye s Is normal state restored when once unplugged power cord is plugged again after several seconds?

Ye s Is the AL+5V line voltage normal?

Ye s

Check each rectifying circuit of the secondary circuit and service it if defective.

FLOW CHART NO.2

The fuse blows out.

Check the presence that the primary component is leaking or shorted and service it if defective.

After servicing, replace the fuse.

FLOW CHART NO.3

When the output voltage fluctuates.

Does the photo coupler circuit on the secondary side operate normally?

Ye s

Check IC1001, IC1003, D1006 and their periphery, and service it if defective.

See FLOW CHART No.2 <The fuse blows out.>

Check if there is any leak or short-circuiting on the primary circuit component, and service it if defective. (IC1001,Q1003, T1001, D1001, D1002, D1003, D1004, D1007, D1008, C1010, R1013)

Check the presence that the rectifying diode or circuit is shorted in each rectifying circuit of secondary side, and service it if defective.

Check IC1003, D1009 and their periphery, and service it if defective.

FLOW CHART NO.4

When buzz sound can be heard in the vicinity of power circuit.

Check if there is any short-circuit on the rectifying diode and the circuit in each rectifying circuit of the secondary side

, and service it if defective.

Q2603, Q2604, Q2606, Q2607)

FLOW CHART NO.5

FL is not outputted.

Is 34.5V voltage supplied to the emitter of Q2012?

Is the "L" signal outputted to the collector of Q2013?

Check Q2012, D2001 and service it if defective.

and their periphery,

(D1010, D1011, D1013, D1014, D1015, D1016, D1018, D1023, IC2600, IC2601,

Ye s

Check D1018, C1021 and periphery circuit, and service it if defective.

Is the "H" signal inputted to the base of Q2013?

Ye s

Replace Q2013.

Check FL-SW line and service it if defective.

1-9-1 E5J10TR

FLOW CHART NO.6

P-ON+12V is not outputted.

Is 12V voltage supplied to the emitter of Q2603?

Ye s

Is the voltage of base on Q2603 lower than the voltage of emitter on Q2603 when turning the power on?

Ye s

Replace Q2603.

FLOW CHART NO.7

P-ON+5V (1) is not outputted.

Is 5V voltage inputted to the emitter of Q2606?

Ye s

Is the voltage of base on Q2606 lower than the voltage of emitter on Q2606 when turning the power on?

Ye s

Replace Q2606.

FLOW CHART NO.8

P-ON+5V (2) is not outputted.

Is 5V voltage inputted to the emitter of Q2604?

Ye s

Check D1011, D1019, C1017, L1005 and their periphery circuit, and service it if defective.

Check Q2601 and PWSW3 line and service it if defective.

Check D1013, D1014, D1015, C1019, C1025, and their periphery, and service it if defective.

Check Q2605 and PWSW3 line and service it if defective.

Check D1013, D1014, D1015, C1019, C1025, and their periphery, and service it if defective.

Is the voltage of base on Q2604 lower than the voltage of emitter on Q2604 when turning the power on?

Ye s

Replace Q2604.

FLOW CHART NO.9

P-ON+10.5V is not outputted.

Is 13V voltage inputted to the collector of Q2607?

Ye s

Is 11V voltage inputted to the base of Q2607? Is 12V voltage inputted to the base of Q2602?

Ye s Ye s No

Replace Q2607.

FLOW CHART NO.10

P-ON+1.2V is not outputted.

Is 2.5V voltage supplied to Pin(1) of IC2601?

Ye s

Replace IC2601.

Check Q2605 and PWSW3 line and service it if defective.

Check D1020, D1023, C1018, C1024, L1003 their periphery, and service it if defective.

Check Q2602, D2606, and their periphery, and service it if defective.

Check D1016, C1020 and service it if defective.

Check Q2601, D2613, and PWSW3 line, and service it if defective.

and the periphery circuit,

and

1-9-2 E5J10TR

FLOW CHART NO.11

P-ON+3.3V is not outputted.

Is 5V voltage supplied to Pin(1) of IC2600?

Ye s

Replace IC2600.

FLOW CHART NO.12

The fluorescent display tube does not light up.

Is 3.3V voltage supplied to Pin(24) of FL3000?

Ye s

Is 8V voltage supplied to Pin(1,2) of FL3000?

Ye s

Is 5V voltage supplied to Pins(29,30) of FL3000?

Ye s

Replace FL3000.

Check D1013, D1014, D1015, D1021, C1025 and their periphery circuit, and service it if defective.

Check P-ON+3.3V line and service it if defective.

Is 10V voltage supplied to the emitter of Q2014?

Ye s No

Is 9V voltage inputted to the base of Q2014?

Ye s No

Replace Q2014.

Check F2

line and service it if defective.

Check Q2013 and FL-SW and service it if defective.

Check D1010, C1016, R1018 and their periphery, and service it if defective.

line

FLOW CHART NO.13

The key operation is not functioning.

Are the contact point and the installation state of the key switches (SW3000-3005, SW3100) normal?

Ye s

When pressing each switches ( do the voltage of Pin(4) of IC2000 increase?

Replace IC2000.

FLOW CHART NO.14

No operation is possible from the remote control unit.(Operation is possible from the unit.)

Is 5V voltage supplied to Pin(2) of RS3000 (remote control receiver) ?

Is the "L" pulse sent out Pin(1) of RS3000 (remote control receiver) when the remote control unit is activated?

Is the "H" pulse inputted to the Pin(27) of IC2000?

Replace IC2000.

SW3000-3005, SW3100

Ye s

Re-install the switches ( correctly or replace the poor switch.

Check the switches ( their periphery, and service it if detective.

Check AL+3.3V line and service it if defective.

Replace the RS3000 (remote control receiver) or remote control unit.

Check the line between the receiver) detective.

and the

SW3000-3005, SW3100

Pin(27) of IC2000,

)

) and

RS3000 (remote control

and service it if

1-9-3 E5J10TR

FLOW CHART NO.15

The disc tray cannot be opened and closed. (It can be done using the remote control unit.)

Is the normal control voltage inputted to Pin(4) of IC2000? operation is not functioning.>

Refer to "FLOW CHART NO.16" <The disc tray cannot be opened and closed.>

FLOW CHART NO.16

The disc tray cannot be opened and closed. [No Disc] indicated. Both functions of picture and sound do not operate normally.

Replace the BE Main CBA Unit.

No improvement can be found.

Replace the FE Main CBA & BD Mechanism Assembly.

Refer to "FLOW CHART NO.13" <The key

Ye s

Replace the "OPEN/CLOSE" switch (SW3005).

Original BE Main CBA Unit is poor.

1-9-4 E5J10TR

FLOW CHART NO.17

Picture does not appear normally.

Set the disc on the disc tray, and playback.

Are the video signals outputted to each pin of CN2000?

CN2000 9PIN VIDEO CN2000 1PIN VIDEO-Y(I/P) CN2000 3PIN VIDEO-Pb/Cb CN2000 5PIN VIDEO-Pr/Cr

Ye s

Are the video signals shown above inputted into each pin of IC2300 or IC2301?

IC2301 3PIN VIDEO IC2300 1PIN VIDEO-Y(I/P) IC2300 3PIN VIDEO-Pb/Cb IC2300 5PIN VIDEO-Pr/Cr

Ye s

Are the video signals outputted to each pin of IC2300 or IC2301?

IC2300 20PIN VIDEO-Y(I/P) IC2300 17PIN VIDEO-Pb/Cb IC2300 15PIN VIDEO-Pr/Cr IC2301 5PIN VIDEO-CVBS

Ye s

Are the video signals outputted to the specific output terminal?

Are the component video signals outputted to the VIDEO OUT terminal (JK2300)?

Are the composite video signals outputted to the VIDEO OUT terminal (JK2300)?

Replace the BE Main CBA Unit or BD Mechanism Assembly.

Check the line between each pin of CN2000 and each pin of IC2300 or IC2301, and service it if detective.

CN2000 9PIN → IC2301 3PIN VIDEO CN2000 1PIN → IC2300 1PIN VIDEO-Y(I/P) CN2000 3PIN → IC2300 3PIN VIDEO-Pb/Cb CN2000 5PIN → IC2300 5PIN VIDEO-Pr/Cr

Is 5V voltage supplied to the Pin(4,18) of IC2300 and Pin(4) of IC2301?

Ye s

Replace IC2300 or IC2301.

Check the periphery of JK2300 from Pin(15,17,20) of IC2300 and service it if detective.

Check

the periphery of

IC2301

and service it if detective.

Check P-ON+5V(2) line and service it if detective.

JK2300 from Pin(5) of

FE Main CBA &

1-9-5 E5J10TR

FLOW CHART NO.18

Audio is not outputted normally.

Set the disc on the disc tray, and playback.

Are the analog audio signals outputted to each pin of CN2000?

CN2000 27PIN AUDIO(L) CN2000 25PIN AUDIO(R)

Ye s

Are the analog audio signals inputted to each pin of IC2200?

IC2200 6PIN AUDIO(L) IC2200 2PIN AUDIO(R)

Ye s

Is the "H" level mute signal outputted to CN2000 ?

CN2000 23PIN AUDIO(R)-MUTE CN2000 28PIN AUDIO(L)-MUTE

Ye s

Is the signal at Pin(31) of IC2000 "H" ?

Ye s

Are the analog audio signals outputted to each pin of IC2200?

IC2200 7PIN AUDIO(L) IC2200 1PIN AUDIO(R)

Ye s

Are the audio signals outputted to the audio terminal (JK2200)?

Replace the BE Main CBA Unit or BD Mechanism Assembly.

Check each line between each pin of CN2000 and each pin of IC2200, and service it if detective.

CN2000 27PIN → IC2200 6PIN AUDIO(L) CN2000 25PIN → IC2200 2PIN AUDIO(R)

Replace the BE Main CBA Unit or BD Mechanism Assembly.

Check

the AUDIO-MUTE line, and

detective.

Replace IC2200.

Check the periphery between Pin(1,7) of IC2200 and JK2200, and service it if detective.

FE Main CBA &

service it if

1-9-6 E5J10TR

FLOW CHART NO.19

Audio is not outputted. (JK2701)

Set the disc (with 5.1ch Audio) on the disc tray, and playback.

Are the analog audio signals outputted to each pin of CN2701?

CN2701 4PIN FRONT-AUDIO(L) CN2701 2PIN FRONT-AUDIO(R) CN2701 9PIN SURROUND(L) CN2701 7PIN SURROUND(R) CN2701 13PIN CENTER CN2701 11PIN SUB WOOFER

Ye s

Are the analog audio signals inputted to each pin of IC2700, IC2701 and IC2702.

IC2700 2, 6PIN FRONT-AUDIO(L/R) IC2701 2, 6PIN CENTER/SUB WOOFER IC2702 2, 6PIN SURROUND(L/R)

Ye s

Are the analog audio signals outputted to each pin of IC2700, IC2701 and IC2702.

IC2700 1,7PIN FRONT-AUDIO(L/R) IC2701 1,7PIN CENTER/SUB WOOFER IC2702 1,7PIN SURROUND(L/R)

Ye s

Do the mute signals of CN2701 become to "H" level?

FRONT-AUDIO(L) → CN2701 5PIN FRONT-AUDIO(R) → CN2701 1PIN SURROUND(L/R) → CN2701 6PIN CENTER → CN2701 14PIN SUB WOOFER → CN2701 10PIN

Ye s

Is the analog audio signal of each line outputted to each terminal of JK2701 (as shown below) ?

IC2700 1PIN → JK2701 FRONT(R)-OUT IC2700 7PIN → JK2701 FRONT(L)-OUT IC2701 1PIN → JK2701 SUB WOOFER-OUT IC2701 7PIN → JK2701 CENTER-OUT IC2702 1PIN → JK2701 SURROUND(R)-OUT IC2702 7PIN → JK2701 SURROUND(L)-OUT

Replace the BE Main CBA or FE Main CBA & BD Mechanism Assembly.

Check each line between each pin of CN2701 and each pin of IC2700, IC2701 and IC2702 and service it if defective.

CN2701 2,4PIN → IC2700 2,6PIN FRONT-AUDIO(L/R) CN2701 11,13PIN → IC2701 2,6PIN CENTER/SUB WOOFER CN2701 7,9PIN → IC2702 2,6PIN SURROUND(L/R)

Replace

Replace the BE Main CBA Unit.

Check each line and service it if defective.

ICs (IC2700

, IC2701 or IC2702).

1-9-7 E5J10TR

+ 58 hidden pages