Philips BDP-5000, BDP-7300 Service Manual

Service Manual
Service
Service
Blu-ray Disc Player
Service Service
Service
BDP5000/12 & BDP7300/12/51/93/98
©
Copyright 2009 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
Published by LO-YY 0913 AV System Printed in The Netherlands Subject to modification
GB
3139 785 34861
Version 1.1
BDP5000/12 & BDP7300/12/51/93/98
CONTENT
1 Technical Specifications and Connection Facilities 1-1 PCB Location 02 1-2 BDP-7300 Specification 03 1-3 BDP-5000Specifications 04 2 Safety Information and General Notice 2-1 Safety Instructions 05 2-2 Laser Beam Safety Precautions 07 3 Quick Start Guide 3-1 Quick Start Guide 09 4 Mechanical Instructions 4-1 Dismantling Door of Driver (Loader) 14 4-2 Dismantling Front Panel 15 4-3 Dismantling Rear Panel 16 4-4 Dismantling Driver (Loader) 17 4-5 Dismantling Digital Board 18 4-6 Dismantling Analog Board 19
Page
4-7 Dismantling PSU Board 20 5 Firmware Upgrading Procedure 5-1 Upgrade Firmware of System and Loader 21 5-2 Service Diagnostics Process 27 6 Functional Test & Trouble Shooting Procedures 6-1 Flow Chart on How to Filter between Working and Defective Sets 29 6-2 Trouble Shooting 30 7 Block Diagram 7-1 Block diagram 34 7-2 7-3 7-4 7-5 7-6 8 Exploded View 8-1 BDP-7300/5000 Exploded View 55 8-2 Packing Exploded View 56
Front Board Diagrams Digital Board Diagrams Analog Board Diagrams Standby Board Diagrams PSU Board Diagrams
35
37
46 52 53
9 Service Parts & Screws List 9-1 Parts & Screws List of BDP-7300/5000 57 10 Revision List
1
Technical Specifications & Connection Facilities
(
1. Technical Specifications and Connections Facilities
1-1.PCB Locations
Analog
Board
Digital
Board
PSU
Board
BD
DRIVER
(LOADER)
Standby Board
Behind the Front Cabinet)
Front Board
2
Technical Specifications & Connection Facilities
1-2 BDP 7300-XX Specifications
1-2-1 Playback Media
BD-Video, DVD-Video, DVD+/- R, DVD +/- RW, CD -R/CD-RW, Audio CD, Video CD/SVCD, Picture CD, MP3 –CD, MP3-DVD, WMA-CD, DivX (Ultra), USB flash driver
1-2-2 Video
Signal system: PAL/NTSC Composite video output: 1 Vp-p (75 ohm) Component video output:
z Y: 1 Vp-p ( 75 ohm ) z Pb: 0.7 V-pp ( 75 ohm ) z Pr: 0.7 V-pp ( 75 ohm )
HDMI output: 480p/576p/720p/1080i/1080p
1-2-3 Audio
2 channel analogue output
z Audio Front L+R: 2Vrms (>1kohm)
5.1 channel analogue output
z Audio Front L+R: 2Vrms (>1kohm) z Audio Surround L+R: 2Vrms
(>1kohm)
z Audio Center: 2Vrms (>1kohm) z Audio Subwoofer: 1.15 Vrms
(>1kohm)
Digital output: 0.5 Vp-p (75 ohm )
z Optical / Coaxia
HDMI output: Sampling Frequency:
z MP3 : 32 / 44.1 / 48 KHz z WMA: 44.1 / 48 KHz
Constant bit rate:
z MP3 : 112 – 320 Kbps z WMA: 48 – 192 Kbps
1-2-4 USB
Compatibility: Hi-Speed USB 2.0 Class Support:
z UMS (USB mass Storage Class) z MTP (Media Transfer protocol)
1-2-5 Main Unit
Power supply rating: 110-240 V ~AC 50Hz Power consumption: 30 W Power consumption in standby mode:
0.2W
3
Technical Specifications & Connection Facilities
1-3 BDP 5000-XX Specifications
1-3-1 Playback Media
BD-Video, DVD-Video, DVD+/- R, DVD +/- RW, CD -R/CD-RW, Audio CD, Video CD/SVCD, Picture CD, MP3 –CD, MP3-DVD, WMA-CD, DivX (Ultra), USB flash driver
1-3-2 Video
Signal system: PAL/NTSC Composite video output: 1 Vp-p (75 ohm) Component video output:
z Y: 1 Vp-p ( 75 ohm ) z Pb: 0.7 V-pp ( 75 ohm ) z Pr: 0.7 V-pp ( 75 ohm )
HDMI output: 480p/576p/720p/1080i/1080p
1-3-3 Audio
2 channel analogue output
z Audio Front L+R: 2Vrms (>1kohm)
Digital output: 0.5 Vp-p (75 ohm )
z Optical / Coaxial
HDMI output: Sampling Frequency:
z MP3 : 32 / 44.1 / 48 KHz z WMA: 44.1 / 48 KHz
Constant bit rate:
z MP3 : 112 – 320 Kbps z WMA: 48 – 192 Kbps
1-3-4 USB
Compatibility: Hi-Speed USB 2.0 Class Support:
z UMS (USB mass Storage Class) z MTP (Media Transfer protocol)
1-3-5 Main Unit
Power supply rating: 110-240 V ~AC 50Hz Power consumption: 30 W Power consumption in standby mode:
0.2W
4
Safety Information & General Notice
2. Safety Information & General Notice
2-1 Safety Instructions
2-1-1 General Safety
Safety regulations are strongly required during repair action:
• Using isolation transformer to connect unit and mains.
• Replace safety components which have symbol as same type as original one. Any other substitution component may cause risk of fire or electrical short circuit issue.
Safety regulations are required after repair. You must return the unit back to original condition and pay attention at the following points:
• Route the wires/cables correctly, and fix them with the mounted cable clamps.
• Check the insulation of the mains lead for external damage.
• Check the electrical DC resistance between the mains plug and the secondary side:
1. Unplug the mains cord, and connect a wire between the two pins of the mains plug.
2. To set the mains switch to the ‘on’ position (keep the mains cord unplugged!).
3. Measure the resistance value between the mains plug and the front panel, controls, and chassis
bottom.
4. Repair or correct unit when the resistance measurement is less than 1 MΩ.
5. Verify this, before you return the unit to the customer/user
6. Switch the unit ‘off’, and remove the wire between the two pins of the mains plug.
Laser Safety
on it only allowed to change the component
The BD Driver is a laser device. Only allowed qualified service personnel to remove the cover and repair action, because it might cause eye damage.
Laser Device Unit
Type : Semiconductor laser GaAlAs
Wavelength : 775-805 nm (CD)
: 640-663 nm (DVD) : 400-410 nm (Blu-ray)
Output Power : 7 mW (CD)
: 7 mW (DVD) : 20mW (Blu-ray)
Beam divergence : 60 degree
5
Safety Information & General Notice
2-1-2 Warnings
General
• All components which have been set on PCB board such as IC or Semiconductor are very
sensitive to static discharges (ESD damage. Therefore, profession service man are not only to keep them at the same potential as the mass of the set by a wristband with resistance but also have to keep components and tools at this same potential while assembling or disassembling parts.
Be careful during measurements in the live voltage section. The primary side of the power supply,
including the heats ink, carries live mains voltage when you connect the player to the mains (even when the player is ‘off’!). It is possible to touch copper tracks and/or components in this unshielded primary area, when you service the player. Service personnel must take precautions to prevent touching this area or components in this area. A ‘lightning stroke’ and a stripe-marked printing on the printed wiring board, indicate the primary side of the power supply.
• Never replace modules or components, while the unit is set at ‘on’ position.
Laser
). Careless handling during repair can cause component
• The laser products which been used at BD Player driver will cause eyes damage.
• Only qualified service engineer can remove the cover of laser product and maintain this device.
• Repair handling should put a disc inside the player.
6
Safety Information & General Notice
2-2 Laser Beam Safety Precautions
This BD player uses a pickup which will emits laser beam.
Do not look laser beam which comes from pickup directly
The laser beam will be emitted from pickup as shown above figure. Please be sure, there are more then 30 cm away between your eyes and pickup lens, while laser equipment is turned on. Do not look laser beam directly.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified here in,
may result in hazardous radiation exposure.
7
Safety Information & General Notice
Driver
Mechanism
Assy.
Laser
Pickup
Turntable
Driver
Mechanism
Assy.
Laser Beam
Radiation
Tr ay Dish
Mechanism of BD Driver
8
Quick Start Guide
3. QUICK START GUIDE
3-1 Quick Start Guide
The following excerpt of the Quick Start Guide serves as an introduction to the set. The complete Direction for Use can be downloaded in different languages from the internet site of Philips Consumer Care Center: www.p4c.philips.com
9
Quick Start Guide
10
Quick Start Guide
11
Quick Start Guide
12
Quick Start Guide
13
Mechanical Instructions
4. Mechanical Instructions
4-1 Dismantling Door of Driver (Loader)
1) Up-side-down BD Player
2) Insert a stick into the slot which has been created at the bottom and moving the stick to reverse direction to unlock loader’s tray. See figure 4-1-1
(Bottom of BD Player)
Action 1
Action 2
Action 3
Figure 4-1-1: Unlock Tray of Loader
3) Pull out the tray of Loader and remove the door on the up direction.
See figure 4-1-2
Figure 4-1-2: Removing Door
14
4-2 Dismantling Front Panel
1) Firstly remove DVD door. ( see Figure 4-1-1 &4-1-2)
2) Unlock 6 top cover screws and then remove Top cover
3) Finally, remove 7 hooks (See Figure 4-2-1 & Figure 4-2-2)
6 screws of top cover
Mechanical Instructions
( Hooks )
(Top cover direction)
(Door out direction)
3
Figure 4-2-1
(Hooks)
Figure 4-2-2
15
Mechanical Instructions
4-3 Dismantling Rear Panel
1) Remove top cover (see Figure 4-2-1)
2) For BDP7300, Remove 9 screws of rear panel. (Figure 4-3-1)
9 screws of rear panel
Figure 4-3-1 Rear panel of BDP 7300
3) For BDP5000, Remove 7 screws of rear panel. (Figure 4-3-1)
7 screws of rear panel
Figure 4-3-2 Rear panel of BDP 5000
16
4-4 Dismantling Driver (Loader)
1) Remove Door. (See Figure 4-1-1)
2) Remove Cover. ( See Figure 4-2-1)
3) Unscrew 4 screws and 2 cables. (See Figure 4-4-1 )
4) Remove Driver
Mechanical Instructions
4 screws of BD Player
PSU connector
Figure 4-4-1 Remove Driver
Digital board connector
17
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