Philips AZ-1080 Service manual

CD Soundmachine
AZ 1080 AZ 1081
all versions
© 3140 785 32020
Published by LX 0218 Service Audio Printed in The Netherlands Subject to modification
©
Copyright 2001 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
Handling Chip Components and Safety ..........................1 - 1
Technical Specification & Service tools...........................2 - 1
Service Measurement......................................................2 - 2
Connections and controls....................................3 - 1 to 3 - 2
Block Diagram .................................................................4 - 1
Wiring Diagram................................................................5 - 1
Front Board
Circuit diagram........................................................6 - 1
layout diagram.........................................................6 - 1
Tuner Board
circuit diagram.........................................................7 - 1
layout diagram.........................................................7 - 2
adjustment table......................................................7 - 2
Recorder Board
circuit diagram.........................................................8 - 1
layout diagram.........................................................8 - 2
adjustment...............................................................8 - 2
Combi Boad
circuit diagram.............................................9 - 1 to 9 - 2
layout diagram.............................................9 - 3 to 9 - 4
Exploded view diagram - cabinet...................................10 - 1
Exploded view diagram - tape deck ..............................10 - 2
Mechanical partslist.......................................................10 - 2
Electrical partslist ............................................11 - 1 to 11 - 6
CLASS 1
LASER PRODUCT

HANDLING CHIP COMPONENTS

1 - 1
© WARNING
All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wristband with resistance. Keep components and tools at this potential.
f ATTENTION
Tous les IC et beaucoup d´autres semi-conducteurs sont sensibles aux décharges statiques (ESD). Leur longévite pourrait être considérablement écourtée par le fait qu´aucune précaution nést prise à leur manipulation. Lors de réparations, s´assurer de bien être relié au même potentiel que la masse de l´appareil et enfileer le bracelet serti d´une résistance de sécurité. Veiller à ce que les composants ainsi que les outils que l´on utilise soient également à ce potentiel.
©
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified be used. Safety components are marked by the symbol
f
Les normes de sécurité exigent que l`appareil soit remis à l`état d`origine et que soient utilisées les pièces de rechange identiques à celles spécifiées. Les composants de sécurité sont marqués
d WARNUNG
Alle ICs und viele andere Halbleiter sind empfindlich gegenüber elektrostatischen Entladungen (ESD). Unsorgfältige Behandlung im Reparaturfall kann die Lebensdauer drastisch reduzieren. Sorgen Sie dafür, daß Sie im Reparaturfall über ein Puls­armband mit Widerstand mit dem Massepotential des Gerätes verbunden sind. Halten Sie Bauteile und Hilfsmittel ebenfalls auf diesem Potential.
d
Bei jeder Reparatur sind die geltenden Sicherheitsvor­schriften zu beachten. Der Originalzustand des Gerätes darf nicht verändert werden. Für Reparaturen sind Original­ersatzteile zu verwenden. Sicherheitsbauteile sind durch das Symbol markiert.
ESD
SAFETY
ñ WAARSCHUWING
Alle IC´s en vele andere halfgeleiders zijn gevoelig voor electrostatische ontladingen (ESD). Onzorgvuldig behandelen tijdens reparatie kan de levensduur drastisch doen vermindern. Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat. Houd componenten en hulpmiddelen ook op ditzelfde potentiaal.
i AVVERTIMENTO
Tutti IC e parecchi semi-conduttori sono sensibili alle scariche statiche (ESD). La loro longevità potrebbe essere fortemente ridatta in caso di non osservazione della più grande cauzione alla loro manipolazione. Durante le riparationi occorre quindi essere collegato allo stesso potenziale che quello della massa delápparecchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale.
ñ
Veiligheidsbepalingen vereisen, dat het apparaat in zijn oorspronkeliijke toestand wordt teruggebracht en dat onderdelen, identiek aan de gespecificeerde, worden toegepast. De Veiligheidsonderdelen zijn aangeduid met het symbool
i
Le norme di sicurezza estigono che l´apparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambiago identici a quelli specificati. Componenty di sicurezza sono marcati con
©
DANGER: Invisible laser radiation when open. AVOID DIRECT EXPOSURE TO BEAM.
s Varning !
Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad. Betrakta ej strålen.
Advarsel !
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er ude af funktion. Undgå udsaettelse for stråling.
CLASS 1
LASER PRODUCT
ß Varoitus !
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina näkymättömälle laserisäteilylle. Älä katso säteeseen !
©
After servicing and before returning the set to customer perform a leakage current measurement test from all exposed metal parts to earth ground, to assure no shock hazard exists. The leakage current must not exceed 0.5mA.
f
"Pour votre sécurite, ces documents doivent être utilisés par des spécialistes agréés, seuls habilités à réparer votre appareil en panne".
2 - 1

TECHNICAL SPECIFICATIONS

GENERAL
Mains voltage -/00/05/14 : 230 V
-/10 : 240 V
-/01
: 120 / 230 V
Mains frequency-/00/05/10/14 : 50 Hz
: 50 / 60 Hz
-/01 Battery : 9 V (R14 x 6) Power consumption : 5 W Dimension (W x H x D) : 400 x 235 x 173mm Weight : 3 Kg
AMPLIFIER
Output power mains : 2 x 1 W
battery : 2 x 1 W Speaker impedance : 2 x 8 ohm Frequency response : 70 Hz - 3 kHz (±3dB)
TUNER - AM SECTION
Tuning range : 512 - 1635 kHz IF frequency : 468 kHz ± 3 kHz Sensitivity ::1500 µV/m at 26dB S/N Selectivity 20 dB IF rejection : 70 dB Image rejection : 32 dB
CASSETTE RECORDER
Number of tracks : stereo Tape speed : 4.76 cm/sec ± 3% Wow & flutter : < 0.35% JIS WTD Fast wind/rewind C60 : 130 sec. Frequency response P/B : 125 - 8000 Hz S/N ratio : 36 dB
COMPACT DISC
TUNER - FM SECTION
Tuning range : 87.35 - 108.25 MHz IF frequency : 10.7 MHz ± 0.2 MHz Sensitivity : 17 dB at 26dB S/N Selectivity : 24 dB at 300kHz IF rejection : 65 dB Image rejection : 26 dB
S/N ratio : 55 dB Channel difference 1 kHz : 2 dB Channel crosstalk 1 kHz : 40 dB THD 1 kHz : 0.2 %

SERVICE TOOLS

Audio signal disc SBC 429.......................................................................4822 397 30184
Playability test disc SBC 444 Test disc 5 (disc without errors ) + Test disc 5A (disc with dropout errors, black spots and fingerprints)
SBC 426/426A.....................................................................4822 397 30096
Burn in test disc (65 min. 1kHz signal at -30 dB level without “pause)
...................................................................4822 397 30245
.....4822 397 30155

AVAILABLE ESD PROTECTION EQUIPMENT

anti-static table mat
anti-static wristband connection box (3 press stud connections, 1M) 4822 320 11307 extendible cable (2m, 2M, to connect wristband to connection box) 4822 320 11305 connecting cable (3m, 2M, to connect table mat to connection box) 4822 320 11306 earth cable (1M, to connect any product to mat or to connection box) 4822 320 11308 KIT ESD3 (combining all 6 prior products - small table mat) 4822 310 10671 wristband tester 4822 344 13999
large 1200x650x1.25mm 4822 466 10953
small 600x650x1.25m 4822 466 10958
4822 395 10223
2 - 2

SERVICE MEASUREMENT

Tuner SW
RF Generator
e.g. PM5326
Aerial replacement
DUT
Capacitor
Ri=50
R=50
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
S/N and distortion meter
e.g. Sound Technology ST1700B
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday«s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
Tuner AM (MW,LW)
RF Generator
e.g. PM5326
Ri=50
DUT
Frame aerial
e.g. 7122 707 89001
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
S/N and distortion meter
e.g. Sound Technology ST1700B
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday«s cage.
CD
Use Audio Signal Disc SBC429 4822 397 30184 (replaces test disc 3) L.P.F. = 13
th
order filter 4822 395 30204
DUT
L
R
Low pass filter 22kHz
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
S/N and distortion meter
e.g. Sound Technology ST1700B
3 - 1

CONNECTIONS AND CONTROLS

3 - 2
4 - 14 - 1

BLOCK DIAGRAM

FM+TUNER
ATM5
2 BAND TUNER
+B
+A
ECO-MTF-SD
TAPE MODULE
+CD
CD MX
+1
+A_ON
R
R
+A_ON
+A
CD
MW
R
FM
DBB
RO TAR Y V OLUME
TAPE
R
R
POWER AMP
TA8227P
8 OHM
LOUDSPEAKER
LCD
Control panel
R
R
+CD
+TUNER
+FM
1N4003
CD
1R
1N4148
MW
FM
+B
+A_ON
BZX55-B4V7
TAPE
CD
MW
FM
TAPE
+1
+A
RECTIFIER
1N4003
TRANSFORMER
97TS-031A
1.5 V X 6
5 - 1 5 - 1

WIRING DIAGRAM

8254
BATTERY COMPARTMENT
FOR /01/11 ONLY
8255
VOLTAGE SELECTOR
CD DOOR SW
1
2
1
2345678
CD DRIVE MITSUMI MCD1B
PH-B
12345
9
101112
13
141516
DIPMATE
1805
6
2P 8801
2P
8803
16P
6P
8802
8253
2P
1
2
3
GND
E
D
D5
VCC
34
234
456
/ INNERSW
Vcc
D3
2
1
SLEDGE-
Vc
110111213141516 2345678
GND
678
5
DISC-
SLEDGE+
1801 FMZ-ST
DISC+
8000
(For MITSUMI MCD1B only)
0100
9
101112
0200
1256
PH-B
1
+BATT
2
GND
1
AC
2
AC
EH-B
1255
1255
EH-B
1
2
1801
FMZ-ST
FOC-
FOC+
TR+
TR-
FOC-
FOC+
TR-
LD
GND
LD-PD
9
TR+
GND
D1
D2
1112131415
10
CD LAYOUT CELL
1802
PH-B
CFGND
A
B
VC
LD
MON
D4
56
789
1803 FE-BT-VK-N
1
2
DOOR_SW
1804 EH-B
1
TUNER MODULE
8101
100MM
1260
DIPMATE
123
4
1261
EH-B
123
4
4P
8252
LEFT
RIGHT
LOUDSPEAKERS
4P
8251
DIPMATE 1259
1
2
3
4
1253
DIPMATE
R
GND GND
L
+A
123
1258
FE-BT-VK-N
AF BOARD
GND_MOTOR
4
3
1702
+1
4P 8702
2
REC_INFO
4
1
EH-S
L_IN
R_IN
123
GND
456
L_OUT
456
6P 8701
AD
1725
+TAPE
R_OUT
2
3
FE-ST-VK-N
1252 FE-BT-VK-N
1
12P
8401
BD
1
2
3
4
5
6
7
8
9
FE-ST-VK-N
1406
1
GND
2
KEY_1
3
KEY_2
4
PIN_1 PIN_2
5
PIN_3
6
PIN_4
7
PIN_5
8
9
10
11
12
LCD PIN_6
PIN_7
PIN_8 PIN_9
FE-ST-VK-N
1254
1
2 3
4
5
5P
9P
LCD
FRONTBOARD
8102
AD
8501
AD
ATM5 2BAND
FE-BT-VK-N
1110
L
1
2
GND
3
R
+B
4
5
+FM
1251
FE-ST-VK-N
+A_ON
AC_ON
L_OUT
R_OUT
GND
L_IN
GND
GND
R_IN
1
2
3
4
5
6
7
8
9
ECO-MTF-PA-SD
TAPE MODULE
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