Philips A10PTV2.0 NTSC AA Service Manual

A10PTV2.0
NTSC AA
Contents Page Contents Page
1. Technical Specifications, Connection Facilities and Chassis Overview 2
2. Safety Instructions, Warnings and Notes 4
3. Directions For Use (Not Applicable) 5
4. Mechanical Instructions 5
5. Faultfinding and Repair Tips 7
6. Block Diagram, Wiring Diagram and Testpoints Block Diagram 13 Testpoint Overview LSB Panel 14-15 Waveform Overviews 16 Testpoint Overview SSM Panel 17-18 Wiring Diagram 19 Supply Distribution Diagram 20
7. Electrical Diagram’s en PWB’s Diagram PWB Large Signal Panel (Section 1) 21 24-29 Large Signal Panel (Section 2) 22 24-29 Large Signal Panel (Section 3) 23 24-29 CRT Red 30 33 CRT Blue 31 33 CRT Green 32 33 Small Signal Board (Section 1) 34 45-50 Small Signal Board (Section 2) 35 45-50 Small Signal Board (Section 3) 36 45-50 Small Signal Board (Section 4) 37 45-50 Small Signal Board (Section 5) 38 45-50 Small Signal Board (Section 6) 39 45-50 Small Signal Board (Section 7) 40 45-50 Small Signal Board (Section 8) 41 45-50 Small Signal Board (Section 9) 42 45-50 Small Signal Board (Section 10) 43 45-50 Small Signal Board (Section 11) 44 45-50 Side jack panel 51 52 Analog SSB:IF-Video-Sync-Chroma (Diagr. C1) 53 59-60 Analog SSB: Video Features (Diagram C2) 54 59-60
©
Copyright 2001 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
Analog SSB: Micro Controller (Diagram C3) 55 59-60 Analog SSB: Memory (Diagram C4) 56 59-60 Analog SSB: Audio Processing (Diagram C5) 57 59-60 Analog SSB: Audio Processing (Diagram C6) 58 59-60 Analog SSB: SSB Connector (Diagram C7) 59 59-60 Double Window: PIP (Diagram F1) 61 66-67 Double Window: Tuner (Diagram F2) 62 66-67 Double Window: I/O Processing (Diagram F3) 63 66-67 Double Window: IF-Video-Sync (Diagram F4) 64 66-67 Double Window: V-Chip Processor(Diagram F5) 65 66-67 Double Window: NV-ROM (Diagram F6) 65 66-67 PFC Filter Panel 68 69 SVM Panel 70 71 Center Channel Switch (Diagram K) 72 72 AC Power Switch (Diagram L) 73 73 Local Control 74 75 IR-LED (Keyboard) 76 77
8. Alignments 79
9. Circuit Description and 83 List of Abbreviations 99
10 Spare Parts List 101
Published by TA 0167 Service PaCE Printed in the Netherlands Subject to modification
3122 785 11241
GB 2 A10PTV2.0 NTSC1.
Technical Specifications, Connections, and Chassis Overview
1. Technical Specifications, Connections, and Chassis Overview
1.1 Technical Specifications
Mains Voltage : 90 V - 276 V
Power Consumption : 260 W max Standby consumption : < 3 W Mains Frequency : 50 / 60 Hz (+/- 5%) Tuning System : PLL Reception : NTSC M,
Sound System : BTSC DBX - / 97
Sound Output : 2 x 15W
(+/- 10%)
(3.58 - 4.5)
:FM / FM
(4.5 - 4.72) - / 61
1.2 Connection Diagram
Audio/Video Jack Panels
Rear
ANTENNA IN 75
MONO/L
VIDEO
AUDIO
CENTER CHANNEL AMP INPUT
R
AMP SWITCH
EXT
Y
Pb
Pr
INT
AV2 INAV1 INMONITOR OUT
S-VIDEO
SUBWOOFER
V
Side
CL 06532143_001.eps
011100
AV2 In (SVHS)
1 - gnd 2 - gnd 3 - Y 1 Vpp / 75 ohm 4 - C 0.3 Vpp / 75 ohm
Monitor Out
1 - Video 1 Vpp / 75 ohm 2 - Audio L (0.5 Vrms / 10 k ohm) 3 - Audio R (0.5 Vrms / 10 k ohm)
  
Figure 1-1
1.2.1 Side Connections
SVHS
1 - gnd 2 - gnd 3 - Y 1 Vpp / 75 ohm 4 - C 0.3 Vpp / 75 ohm
Audio / Video
1 - Video 1 Vpp / 75 ohm 2 - Audio Left (0.2 Vrms / 10 k ohm) 3 - Audio Right (0.2 Vrms / 10 k ohm) 4 - Headphone 32 - 2000 ohm / 10 mW
1.2.2 Rear Connections
AV1 In
1 - Video 1 Vpp / 75 ohm 2 - Audio L (0.5 Vrms / 10 k ohm) 3 - Audio R (0.5 Vrms / 10 k ohm) 4 - Y 0.7 Vpp / 75 ohm 5 - Pb 0.7 Vpp / 75 ohm 6 - Pr 0.7 Vpp / 75 ohm
AV2 In
1 - Video 1 Vpp / 75 ohm 2 - Audio L (0.5 Vrms / 10 k ohm) 3 - Audio R (0.5 Vrms / 10 k ohm)
   
     
  
Technical Specifications, Connections, and Chassis Overview
Side J
Blue CR
C P
1.3 Chassis Overview
ack
Side J
Panel
Center Channel Switch
Red CRT
Green CRT
SVM Panel
Blue CR
Keyboard & IR LED Panel
GB 3A10PTV2.0 NTSC 1.
AC P
ower
T
Switch Panel
PIP Panel
SSB Module
SSM Panel
LSB Panel
Figure 1-2
Filter Panel
CL 16532050_001.eps
090501
GB 4 A10PTV2.0 NTSC2.
Safety Instructions, Warnings and Notes
2. Safety Instructions, Warnings and Notes
2.1 Safety Instructions for Repairs
Safety regulations require that during a repair: – The set should be connected to the mains via an
isolating transformer;
– Safety components, indicated by the symbol
should be replaced by components identical to the original ones;
– When replacing the CRT, safety goggles must be
worn.
Safety regulations require that after a repair the set must be returned in its original condition. In particular attention should be paid to the following points. – General repair instruction: As a strict precaution, we
advise you to resolder the solder joints through which the horizontal deflection current is flowing, in particular a. All pins of the line output transformer (LOT); b. Fly-back capacitor(s); c. S-correction capacitor(s); d. Line output transistor; e. Pins of the connector with wires to the deflection
coil;
f. Other components through which the deflection
current flows. Note: This resoldering is advised to prevent bad connections due to metal fatigue in solder joints and is therefore only necessary for television sets older than 2 years.
– The wire trees and EHT cable should be routed
correctly and fixed with the mounted cable clamps.
– The insulation of the mains lead should be checked
for external damage.
– The mains lead strain relief should be checked for its
function in order to avoid touching the CRT, hot components or heat sinks.
– The electrical DC resistance between the mains plug
and the secondary side should be checked (only for sets which have a mains isolated power supply). This check can be done as follows:
1. Unplug the mains cord and connect a wire between the two pins of the mains plug;
2. Set the mains switch to the "on" position (keep the mains cord unplugged!);
3. Measure the resistance value between the pins of the mains plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be between 4.5 M9 and 12 M9
4. Switch off the TV and remove the wire between the two pins of the mains plug.
– The cabinet should be checked for defects to avoid
touching of any inner parts by the customer.
2.2 Maintenance Instruction
It is recommended to have a maintenance inspection carried out by a qualified service employee. The interval depends on the usage conditions:
,
When the set is used under normal circumstances, for example in a living room, the recommended interval is 3 to 5 years.
When the set is used in circumstances with higher dust, grease or moisture levels, for example in a kitchen, the recommended interval is 1 year.
The maintenance inspection contains the following actions: – Execute the above mentioned 'general repair
instruction'.
– Clean the power supply and deflection circuitry on
the chassis.
– Clean the picture tube panel and the neck of the
picture tube.
2.3 Warnings
•ESD
Available ESD protection equipment:
Be careful during measurements in the high-voltage
Never replace modules or other components while the
When making settings, use plastic rather than metal
All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set by a wristband with resistance. Keep components and tools also at this same potential.
– Complete kit ESD3 (small table mat, Wristband,
Connection box, Extension cable and Earth cable) 4822 310 10671
– Wristband tester 4822 344 13999
section and on the picture tubes.
unit is switched on.
tools. This will prevent any short circuits and the danger of a circuit becoming unstable.
2.4 Notes
The direct voltages and oscillograms should be measured with regard to the tuner earth (
) as this is called.
(
The direct voltages and oscillograms shown in the diagrams are indicative and should be measured in the Service Default Mode (see chapter 5) with a colour bar signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated otherwise) and picture carrier at 475.25 MHz.
Where necessary, the oscillograms and direct voltages are measured with ( Voltages in the power supply section are measured both for normal operation ( values are indicated by means of the appropriate symbols.
The picture tubes PWB have printed spark gaps. Each spark gap is connected between an electrode of the picture tube and the Aquadag coating.
The semiconductors indicated in the circuit diagram and in the parts lists are completely interchangeable per position with the semiconductors in the unit, irrespective of the type indication on these semiconductors.
) and without aerial signal ().
) and in standby (). These
), or hot earth
3. Directions for Use
PHILIPS
4. Mechanical Instructions
4.1 Disassembly Procedures
All numbers found in the following text refer to the CABINET DISASSEMBLY EXPLODED VIEW drawing and apply to all models.
NOTE: If you are only servicing a PCB or speaker, you do not have to remove the plastic upper back cover.
CABINET DISASSEMBLY EXPLODED VIEW
J
Directions for Use
GB 5A10PTV2.0 NTSC 3.
PHILIPS
16
22
!
27
Optical Assembly
GG
E
H
E
4.1.1 Removal of Upper Back Cover (2)
1. Remove 8 screws (A).
2. Remove 3 screws (B).
3. Lift cover up to dislodge from pegs (J) and remove cover.
4.1.2 Removal of Lower Center Back Cover (1)
1. Remove 3 screws (B).
2. Remove 8 screws (C).
4.1.3 Removal of Mirror Mounting Board (18)
1. Remove 6 screws (D) located in the mirror mounting board and remove the board.
NOTE: Care should be taken NOT to place fingerprints or smudges on mirror.
4.1.4 Removal of Plastic Light Barrier (16)
1. Remove two screws (E) located at the sides of the Plastic Light Barrier.
18
A
Right
3
Left
D
B
C
F
1
6
F
A
30
2
CL 06532143_003.eps
011100
Figure 4-1
4.1.5 Removal of Side Back Covers (3)
NOTE: To gain access to the Side Jack Panel (D) and two
Speakers, remove the Left Side Back Cover. To gain access to the AC Power Switch Panel (L), remove the Right Side Back Cover.
1. Remove 4 screws (F) from each of the Side Back Covers.
4.1.6 Removal of Large Signal Panel (A)
1. Pull 3 tabs on right of bracket and 2 tabs on left of bracket.
2. Lift Large Signal Board up and out.
4.1.7 Removal of PFC Filter Panel (G)
1. Remove 4 screws from CBA.
2. Lift PFC Filter Panel up and out.
4.1.8 Removal of Small Signal Panel (C)
1. Remove 2 screws from the middle of the CBA.
2. Pull 3 tabs on right of bracket.
GB 6 A10PTV2.0 NTSC4.
3. Lift Small Signal Board up, then to the right to remove.
4.1.9 Removal of Side Jack Panel (22) (D)
1. Remove Left Side Back Cover.
2. Pull tabs in; press Side Jack Panel out.
3. Remove two screws from panel.
4. Slide Side Jack Panel CBA out of bracket.
4.1.10 Removal of AC Power Switch Panel (L)
1. Remove Front Baffle (30) by gently pulling baffle frame away from cabinet.
2. Remove Right Side Back Cover.
3. Remove 2 screws from panel.
4. Remove 2 plugs 1000 & 1002.
5. Pull panel out front of set.
4.1.11 Removal of Center Channel Switch Panel (K)
1. Remove 3 screws from panel.
4.1.12 Removal of Double Window PIP Panel (F)
1. Remove 3 screws from panel.
Mechanical Instructions
4.1.13 Removal of Analog SSB (E)
1. Pull frame up.
2. Pull board to right and then up.
4.1.14 Removal of Front Control
1. Remove front speaker baffle (30) by gently pulling baffle frame away from cabinet.
2. Remove 3 screws from front control.
4.1.15 Removal of Euro SVM Panel (J)
1. Press 3 treelocks to remove Euro SVM board.
4.1.16 Removal of Complete Optical Assembly or Individual Light Box Assemblies.
1. Remove the Plastic Light Barrier (16).
2. Separate CRT CBA's from assemblies to be removed.
3. To remove the complete Optical Assembly, loosen 4
screws (G) located in the assembly, and lift assembly up and out.
4. To remove individual Light Box assemblies, loosen 4
screws (H) located in the assembly you wish to remove and lift assembly up and out.
Fault Finding and Repair Tips
5. Fault Finding and Repair Tips
GB 7A10PTV2.0 NTSC 5.
The lowing topics are covered:
Test points
Service Modes
Error code buffer and error codes
The “blinking LED” procedure
Trouble shooting tips
Customer Service Mode
5.1 Test Points
The A10 PTV chassis is equipped with test points shown on the schematic diagrams. Each test point has a reference number indicating the schematic diagram on which it is located.
A F106, A I126, etc.: Test points for the Large Signal Panel [A1 - A3]
C F001, C I001, etc.: Test points for the Small Signal Panel [C1 - C11]
G F114, G I001, etc.: Test points for the PFC Filter Panel [G]
J F004, J F006, etc: Testpoints for the SVM Panel [J]
K I001, K I002: Test points for the Center Channel Switch [K]
M I004, M I005: Test points for the Local Control [M]
Measurements should be performed under the following conditions: Video: color bar signal Audio: 3kHz left, 1kHz right Note:The measurements at the following test points were taken using a 100:1 probe:
A I142
A I220
5.2 Service Default Mode (SDM)
5.2.1 Introduction
The Service Default Mode (SDM) is a technical aid for the service technician. The Service Default Mode (SDM) establishes fixed, repeatable settings of customer controls, which allow consistent measurements to be made. The SDM also initiates the blinking LED procedure and, if necessary, overrides the 5V protection. This mode also allows the operating hours, the software version and error codes to be read.
5.2.2 Entering Service Default Mode
To enter the Service Default Mode, press the following key sequence on the remote control transmitter:
0-6-2-5-9-6-MENU
Do not allow the display to time out between entries while keying the sequence. Upon entry into the Service Default Mode, the letters “SDM” will be displayed at the upper right corner of the screen.
Side Jack Panel
Center Channel Switch
PIP Panel
SSB Module
Red CRT
SSM Panel
Green CRT
SVM Panel
LSB Panel
Blue CRT
Keyboard & IR LED Panel
Figure 5-1
5.2.3 Special SDM Functions
Access to Normal User Menu
Pressing the “MENU” button on the remote control switches between the SDM and the normal user menus (with the SDM mode still active in the background)
Run Timer, Software Identification, and Error Buffer
Press the Index or status button on the remote control to toggle the OSD (except “SDM”) ON and OFF to prevent the OSD from interfering with measurements and oscilloscope waveforms.
Access to SAM
To access the Service Alignment Mode while in the SDM press the “VOLUME +” and “VOLUME -“ buttons on the local keyboard simultaneously for at least 4 seconds.
5.2.4 Exiting Service Default Mode
Filter Panel
CL 16532050_001.eps
AC Power Switch Panel
090501
The SDM Places the Set in the Following Pre-defined Conditions:
Tuning frequency set to channel 3.
Volume level set to 25% (of the maximum volume level).
Other picture and sound settings set to 50% (mid-range).
The Following Functions are Turned Off in SDM (and After Leaving SDM):
•Timer
Sleep timer
The Following Functions are Disabled During SDM (and Enabled After Leaving SDM):
Parental lock
All other controls operate normally.
To exit the Service Default Mode, press the Power button.
GB 8 A10PTV2.0 NTSC5.
Fault Finding and Repair Tips
5.3 Service Alignment Mode (SAM)
5.3.1 Introduction
The Service Alignment Mode (SAM) is used to align the set and/or adjust the option settings and to display/clear the error code buffer values.
Entering Service Alignment Mode
To enter the Service Alignment Mode (SAM), press the following key sequence on the remote control transmitter: 0-6-2-5-9-6-INDEX or status. Do not allow the display to time out between entries while keying the sequence It is also possible to enter the Service Alignment Mode by pressing the “VOLUME +” and “VOLUME -” key on the local keyboard simultaneously for at least 4 seconds when the set is in SDM.
5.3.2 Exit SAM:
To exit the Service Alignment Mode, press the Power button. In SAM the following information is displayed on the screen:
Figure 5-2
5.3.3 Explanation Notes/References:
1. Operation Hours (Run Timer):
This display indicates the accumulated total of operational hours. (Shown in hexadecimal format)
2. Software identification of the main micro controller (A101US1-2.06)
A10 is the engineering chassis name for the A10
PTV chassis
1US1 is a character combination to indicate the
software type and the supported languages: 3AP1 or 3AP2 are also possible in the Asian Pacific Region.
US = United States, AP = Asia Pacific
1 = Main Software language version number
2.06 = sub-version number
3. Error buffer (7 errors possible):
Displays the 7 most recent errors. The most recent
error is displayed at the upper left.
4. Option bytes (8 codes possible):
Summary of options is explained below.
5. Sub menus are listed in a scroll menu.
5.3.4 SAM Menu Control
Menu items may be selected using the cursor UP/DOWN keys.
The selected item will be highlighted.
When not all menu items will fit on the screen, pressing the cursor UP/DOWN keys on the remote transmitter will display the next/previous menu items.
CL 16532052_003.eps
090501
With the cursor LEFT/RIGHT keys, it is possible to:
(de)activate the selected menu item (e.g. GEOMETRY)
change the value of the selected menu item ( e.g. VER­SLOPE )
activate the selected submenu (e.g. SERV-BLK)
Access to Normal User Menu
Pressing the “MENU” button on the remote control switches between the SAM and the normal user menus (with the SAM mode still active in the background). Pressing the “MENU” key in a submenu will return the screen to the previous menu.
5.4 The Menus and Submenus
5.4.1 Clear Errors
Erases the contents of the error buffer. Select the CLEAR ERRORS menu item and press the cursor LEFT or cursor RIGHT key. The contents of the error buffer are cleared.
The functionality of the OPTIONS and ALIGNMENTS (TUNER, WHITE TONE, GEOMETRY, SOUND, and SMART SETTING) submenus are described in the service adjustments.
5.4.2 Error Code Buffer and Error Codes
Explanation of the Error Code Buffer
The error code buffer contains all errors detected since the last time the buffer was erased. The buffer is written from left to right. When an error occurs that is not yet in the error code buffer, the error code will appear at the left side and all other errors shift one position to the right.
The error code buffer will be cleared in the following cases:
by activating CLEAR ERRORS in SAM menu
exiting SDM or SAM with the “Standby" command on the remote control
upon automatic reset when content has not changed for 50 consecutive hours
By leaving SDM or SAM via the power switch, the error buffer will not be reset.
Examples: ERROR: 0 0 0 0 0 0 0 :No errors detected ERROR: 6 0 0 0 0 0 0 :Error code 6 is the last and only detected error ERROR: 9 6 0 0 0 0 0 :Error code 6 was first detected and error code 9 is the last detected (newest) error
The contents of the error buffer can also be displayed by use of the “blinking LED” procedure, if no picture is available. See explanation of “The blinking LED procedure “below.
5.4.3 Error Code Definition
In case of non-intermittent faults, clear the error buffer before starting the repair, to make sure “old” error codes are not present. If possible check the entire content of the error buffers. In some situations an error code is only the result of another error code (and not the actual cause). Note: a fault in the protection detection circuitry can also lead to a protection.
Error codes 1,2, 3, and 4 are protection codes, and in this case the supplies of some circuits will be switched off. Also in protection, the LED will blink the number of times equivalent to the most recent error code.
Fault Finding and Repair Tips
GB 9A10PTV2.0 NTSC 5.
5.4.4 Error Code Table
Code Number Error Description
00 Not an Error
01 Too high I-beam or East/West protection
02 Vertical protection
03 X-Ray protection
04 5 volt protection
05 - not used
06 General IIC error
07 BC loop not stabilised
08 Bocma TDA888X IIC error
09 Bocma IC 8v failure
10 NVM IIC communication error
11 Wrong NVM type
12 Microp internal RAM error
13 Main tuner IIC failure
14 Sound IC failure
15 SRAM test failure
16 PIP Tuner IIC failure
17 ECO Pip IC or DW Pip IC failure
18 I/O expander I2C error
19 Gemstar Guide Plus board
20 V-chip located on the DW Pip
21 Non-Volatile clock
22 Incredible picture (YUV) CR
23 Bocma DoubleWindow TDA888X error
24 - not used
25 - not used
26 - not used
27 Virtual Dolby
28 - not used
29 - not used
30 CSP i2c error
31 CSP NVM i2c error
32 CSP NVM error - not valid data
33 CSP dac i2c error
5.4.5 A10 PTV Model Listing & Software
Model Software
43PP925/61 3AP2
43PP925/97 3AP1
55PP925/61 3AP2
55PP925/97 3AP1
Error buffer: 12 9 6 0 0
After entering SDM:
The sequence will begin with 1 long blink of 750 mSeconds, then pause 1500 mSeconds, then blink twice (indicating error code 12), then the LED will pause for 3 seconds, then blink 9 times (indicating error code 9), then the LED will pause for 3 seconds, then blink 6 times (indicating error code 6), then pause 3 seconds and blink for 3 seconds again, ending the blinking sequence.
NOTE: If errors 1, 2, 3, or 4 occur the LED ALWAYS blinks indicating the last error which occurred, even if the set is NOT in service mode.
5.6 Customer Service Mode
All A10 PTV sets are equipped with the “Customer Service Mode” (CSM). CSM is a special service mode that can be activated and deactivated by the customer, by request of the service technician/dealer in order to identify the status of the set. This CSM is a 'read only' mode, therefore modifications in this mode are not possible.
5.6.1 Entering the Customer Service Mode.
The Customer Service Mode can be switched on:
By pressing the MUTE button on the remote control and any key on the local keyboard (Channel Up, Channel Down, VOL +, VOL -) on the TV simultaneously for at least 4 seconds.
When the CSM is activated:
picture and sound settings are set to nominal levels
Modes that interfere with the behavior of the set are switched off (sleep timer, auto standby, etc.)
5.6.2 Exit the Customer Service Mode.
The Customer Service Mode will be switched off after:
Pressing any key on the remote control (except “Channel Up” or “Channel Down”)
Switching off the TV set by pressing the Power button on the remote control or the local keyboard.
Exiting CSM resets the TV set back to its initial values.
5.6.3 The Customer Service Mode information screen
Upon entry into the Customer Service Mode the following screen will appear.
5.5 The Blinking LED Procedure
The contents of the error buffer can also be made visible through the “blinking LED” procedure. This is especially useful when there is no picture.
When the SDM is entered, the LED will blink the number of times equal to the value of the error code. Upon entry into the SDM, the LED will blink the contents of the error­buffer. Error-codes greater than/equal to 10 are shown in the following manner: A long blink of 750 mSeconds indicating the decimal digit, followed by a pause of 1500 mSeconds. The LED will then blink the number equal to the error code. When all error-codes are displayed, the sequence is finished with an LED display of 3 seconds. At this point the sequence will begin again.
Example: Error code position 1 2 3 4 5
CL 16532052_002.eps
Figure 5-3
The Customer Service Menu shows the following information:
090501
GB 10 A10PTV2.0 NTSC5.
Fault Finding and Repair Tips
Line 1 : “HRS : nnnnn” and SWID : “A102BBC-X.YY”
HRS: Indicates the accumulated total of operational hours. (Shown in hexadecimal format.) (Standby hours are not counted as operating hours).
SWID:
Software identification of the main micro controller (A10US1-
2.7) A10 is the chassis name for the A10 PTV
1US1 is a character combination to indicate the software type and the supported languages: 3AP1 or 3AP2 are also possible for the Asian Pacific Region.
US = USA/NAFTA, AP = Asia Pacific region
1 = Main Software language version number
2.7 = sub-version number
Line 2 : “CODES : xx xx xx xx xx xx xx ”
Error code buffer (see explanation of error codes above) Displays the last 7 errors of the error code buffer.
Line 3 : “OPT xxx xxx xxx xxx xxx xxx xxx xxx”
Option bytes Option bits control the software and hardware functionality of the A10.0. An option byte or option number represents 8 of those bits. Each option number is displayed as a number between 0 and 255. The set may not work correctly when an incorrect option code is set. See Service Adjustments for more information on correct option settings
4. Set to “ADD” with the left/right cursor keys
Line 9 : “HOTELMODE ON”
Indicates that the Hotel mode has been activated.
Line 10 : “SOURCE :”
Indicates which SOURCE is installed for this preset. EXT1, SVHS2, EXT2, Tuner
Line 11 : “SOUND”
Indicates which sound mode is installed for this preset. Mono, NICAM, Stereo, L1, L2, SAP, Virtual or Digital
Line 12 : “VOLUME”
Value indicates level at CSM entry.
Line 13 : “BALANCE”
Value indicates level at CSM entry.
Line 14 : “HUE”
Value indicates level at CSM entry.
Line 15 : “COLOUR”
Value indicates level at CSM entry.
Line 16 : “BRIGHTNESS”
Value indicates level at CSM entry.
Line 17 : “CONTRAST”
Value indicates level at CSM entry.
Line 4: NOT USED
Line 5 : “NO SIGNAL”
Indicates that the set is not receiving an “ident” signal on the selected source.
no or bad antenna signal; connect a proper antenna signal
antenna not connected; connect the antenna
no channel / preset is stored at this program number; go to the INSTALL menu and store a proper channel at this program number
the tuner is faulty (in this case the CODES line will contain number 13 or 16); check the tuner and replace/ repair if necessary
Note: On some models (if the BM option is ON), BLUE MUTE is displayed when no signal is received.
Line 6 : “TIMER ON ”
Indicates that the on/off timer is running. The following Complaints may be caused by the activation of the sleep timer: The set may turn on from standby or may switch to a different channel without using either the remote control or the local keyboard.
To switch off the activation timer: Select “TIMER” in the “FEATURE” menu. Select “ACTIVATE” in the “TIMER” menu. Set to “OFF” with the left/right cursor keys.
Line 7 : NOT AVAILABLE
Line 8 : “NOT PREFERED”
Indicates that at least one channel is deleted as a preferred channel (by default, all channels are skipped).
Note that “SKIPPED” will always be displayed in CSM unless all the channels are not skipped.
To add a channel as a selected channel to the list of preferred channels:
1. Select “INSTALL” menu
2. Select “CHANNEL EDIT”
3. Select “ADD/DELETE”
Line 18: “SPEAKERS”
Indicates the speakers are “ON” or “OFF”.
5.6.4 CSM Flow Chart
y
p
Fault Finding and Repair Tips
Normal operation mode
Press "MUTE" button (RC) and
key on the local keyboard
an
(except "POWER") for more than 4 seconds
Store current picture, sound and feature settings (for later retrieval)
Set pre-defined picture, sound and feature settings
Ignore service unfriendly options
GB 11A10PTV2.0 NTSC 5.
"Channel up" (RC or local keyboard)
Exit CSM
Restore picture, sound and
a
n
a
stored during entry)
Display CSM information screen
POWER
(RC or local
Other key
Figure 5-4
keyboard)
"Channel down" (RC or local keyboard)
Off (Exit CSM): when the set is switched on,
icture, sound and feature
settings (that were stored during entry) are restored
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GB 12 A10PTV2.0 NTSC5.
Fault Finding and Repair Tips
5.7 Trouble Shooting Tips
5.7.1 The Power Supply Circuit:
When the set is turned On,the Main Switch Mode power supply is turned On This supply produces the +130 volt,+32 volt,-32 volt,two +15 volt,and Audio supplies. When IC 7302 develops a normal steady state operation,the 130 volt supply is sampled by resistors 3324,3323,and 3322.
This sample voltage is then sent to Shunt regulator 7303 which drives the feedback optoisolator 7303.The feedback voltage on Pin 14 is then compared with an internal 2.5 volt reference by comparator "C". Comparator "C"then sets the reference voltage on the inverting side of comparator "B"to control the On time of the drive at Pin 3.If the voltage on Pin 14 increases due to the 130 volt supply increasing,the On time of the pulse on Pin 3 will be reduced.If the 130 volt supply decreases,the voltage on Pin 14 would decrease,causing the On time of the pulse on Pin 3 to increase.This is used to keep the 130 volt supply at the correct voltage.Variable resistor 3322 is used to adjust the 130 volt supply to the correct level.
The overvoltage protection circuit of the IC will shut the IC down if the VCC level on Pin 1 exceeds 17 volts.
To troubleshoot this circuit,first check the On/Off line from the Small Signal Panel to ensure that it is going Low.Then check for the presence of startup voltage on Pin 1 of the regulator IC 7302.If the IC is working correctly,this voltage will be changing from 9.4 to 14.5 volts.If the startup voltage is not present,check the startup resistor 3300 and the bridge rectifier.If the voltage on Pin 1 is changing,check the drive signal on Pin3.Then check for signal on the gate and drain of
7301.An excessive load on the secondary,a short on the 130
volt line for example,would cause the supply to pulse with little or no voltage on the secondary.
Sound Problems
No sound or sound too loud (after channel change / switching on) – Enter the Customer Service Mode. If the volume is OK,
increase / decrease the volume level.
5.7.2 Picture Problems
Picture Too Dark or Too Bright
– Press “Smart Picture” button on the remote control. If this
improves the picture, increase / decrease the brightness value or increase / decrease the contrast value.
– Enter the Customer Service Mode. If this improves the
picture, exit Customer Service Mode, then Increase / decrease the brightness value or increase / decrease the contrast value.
White Line Around Picture Elements and Text
– Press “Smart Picture” button on the remote control. If this
improves the picture, decrease the sharpness value.
– Enter the Customer Service Mode. If this improves the
picture. Decrease the sharpness value.
Snowy Picture
– Snow is an antenna or antenna connector problem.
Check tuner and AGC.
Black and White Picture
– Press the “Smart Picture” button on the remote control. If
this improves the picture, increase the color value.
– Enter the Customer Service Mode. If this improves the
picture. Increase the color value.
Menu Text Not Sharp Enough
– Press the “Smart Picture” button on the remote control. If
this improves the picture, decrease the contrast value.
– Enter the Customer Service Mode. If this improves the
picture. Decrease the contrast value.
8. Alignments
Alignments
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General: The Service Default Mode (SDM) and Service Alignment Mode (SAM) are described in Chapter 5.
8.1 Alignment Conditions
All electrical adjustments should be performed under the following conditions:
Supply voltage : 120V +/- ( 10%)
Warm-up time: 10 minutes
The voltages and oscilloscope waveforms are measured in relation to the tuner ground.
Test probe: Ri > 10Meg Ohm; Ci < 2.5 pF.
8.2 Software Alignments (Service Alignment Mode)
With the software alignments of the Service Alignment Mode, the geometry, white tone and tuner (IF) can be aligned.
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Figure 8-1
8.2.1 Tuner Options - AFC Window and IF PLL Offset
AFC Window
Enter SAM (see Chapter 5 (Service Alignment Mode)). Press Cursor Down button to highlight the TUNER menu item. Press Cursor Right button to enter the TUNER submenu. Press Cursor Down button to highlight the AFC submenu item. Use the Cursor Left/Right buttons to toggle the value of AFC between 100kHz (NORMAL) and 250kHz (ENLARGE).
090501
3. Connect an Oscilloscope to the Collector of each output transistor on the Green CRT board. Set the probe to times 10.
4. Adjust the Green G2 control until the Black Level is at 200V.
5. Repeat steps 3 and 4 for the Red and Blue CRTs.
Alternate Method
1. Connect a Black Level signal to the set.
2. Preset all G2 controls on the Focus/G2 Combo Block to minimum (fully CCW).
3. Turn each G2 control clockwise until each CRT is barely illuminated.
8.3.2 Gray Scale Setup
1. Connect a Gray Scale pattern to the set.
2. Preset the registers as shown below.
NORMAL RED 26 NORMAL GREEN 56 NORMAL BLUE 59 NORMAL BLACK LEVEL RED 10 NORMAL BLACK LEVEL GREEN 13 DELTA COOL RED -6 DELTA COOL GREEN -7 DELTA COOL BLUE 4 DELTA COOL BLACK LEVEL RED 2 DELTA COOL BLACK LEVEL GREEN 1 DELTA WARM RED 6 DELTA WARM GREEN 0 DELTA WARM BLUE -8 DELTA WARM BLACK LEVEL RED -2 DELTA WARM BLACK LEVEL GREEN -1 CATHODE DR 12
1. Set Brightness, Color, and Sharpness controls to 40 and Picture control to maximum.
2. Adjust the NORMAL BLACK LEVEL controls to set the correct gray scale in the dark areas of the picture.
3. Adjust the NORMAL RED AND BLUE controls to set the correct gray scale in the light areas of the picture.
4. Use the Menu button on the Remote to back out to the main service menu.
5. Turn the set Off using the Power Button on the Remote or the front of the set.
8.4 Convergence Procedures
IF PLL Offset
NO ADJUSTMENT IS NECESSARY FOR THIS MENU ITEM
The default value for these options is:
•IFPLLOFFSET:32
8.3 Gray Scale Alignment
Gray Scale alignment will be necessary after changing the SSB (Small Signal Board) or the CRTs.
Enter the Service Alignment Mode by entering 0-6-2-5-9-6­(Status or Index).
8.3.1 G2 Setup
Preferred Method
1. Connect a Black Level signal to the set.
2. Preset all G2 controls on the Focus/G2 Combo Block to minimum (fully CCW)
The set should be warmed up for at least 20 minutes prior to making any Geometry or Convergence adjustments.
A signal must be applied to the set while performing Convergence or Geometry alignments. This is necessary to provide the correct horizontal and vertical sync to the Convergence panel. Failure to do so will result in an out of convergence picture when signal is applied to the set.
The Serviced Technician should sit at least 5 to 10 feet from the front of the screen while doing Convergence. Ensure that you are eye level with the area of the screen you are adjusting.
When performing Digital Convergence, the adjustments are interactive. A change in one quadrant will affect adjacent areas of the screen. Several passes through the Convergence sequence may be necessary. When doing Convergence, it is advised to follow the sequence pattern when going fromon adjustment location to another. Pressing the Right Cursor key will sequence the Icon through a preloaded sequence.
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When the Convergence error is small, a touch up Convergence will be all that is necessary. Do not adjust Green Geometry while in this mode. A compete in-depth Convergence is required when the Small Signal Module (SSM) or the Convergence Memory IC, has been replaced. If the SSB (Small Signal Board) or the Large Signal Board (LSB) has been replaced, a complete in-depth Geometry should be completed before Convergence is adjusted. The Geometry alignment should not be necessary if the SSB or LSB have not been changed.
8.4.1 Screen Templates
When performing a complete in-depth Convergence alignment, a Screen Template is necessary to obtain the correct Geometry. The correct Templates are listed below:
43 INCH ST4168 50 INCH ST4169 55 INCH ST4170 60 INCH ST4171 64 INCH ST4172
Alignments
Complete In-Depth Convergence
8.4.3 Screen Centering
1. Make sure a signal is applied to the set.
2. Enter the Convergence mode by entering 0-6-2-5-9-7­(Status or Index). Select an active channel or input. If the Customer settings need to be adjusted, pressing the Menu button will access the Customer menu.
3. Place a Template over the screen.
4. Select GREEN in the SELECTION menu.
5. Place a jumper across connector 1005 on the SSM to defeat convergence drive.
6. Using the centering rings on the Green CRT, center the convergence pattern onto the center point of the Convergence Template.
7. Press the Menu button on the Remote to return to the SELECTION menu.
8. Select RED TO GREEN in the menu.
9. Center the Red pattern onto the Green pattern.
10. Select BLUE TO GREEN in the SELECTION menu.
11. Center the Blue pattern onto the Green pattern.
12. Remove the Jumper on connector 1005.
8.4.2 Touch-up Convergence Adjustments
Enter the Digital Convergence Mode (DCM) by entering 0-6­2-5-9-7-(Status or Index) on the Remote control. The following menu will appear:
Select an active channel or Aux Input. A signal must be applied to the set when performing convergence. If any Customer Adjustments need to be made, the Menu button can be used to toggle between the Customer Menu and DCM. The MPOSD ADJUST is used to center the Customer Convergence grid. A highlighted cross will appear along with the Convergence alignment grid. The highlighted cross should be centered onto the center of the Convergence grid.
To perform a Touch Up Convergence, highlight SELECTION and press the right cursor button on the remote. The following menu will appear:
Selections STORE, RESTORE FACTORY, and RESTORE DEFAULT are not shown after selecting SELECTION. Press the cursor down button on the Remote for these selections to appear. RESTORE FACTORY loads Convergence defaults from the Factory Loaded section of the Convergence Memory IC. RESTORE DEFAULT loads Convergence defaults from the sets software.
To perform a Touch-up Convergence:
1. Enter the Convergence Mode and select RED TO GREEN or BLUE TO GREEN. Do not select GREEN (Green Geometry) without placing a Template over the screen. To perform Green Geometry, refer to the Complete in-depth Convergence.
2. Use the Cursor buttons on the Remote to Navigate from one adjustment point to another. Press the Status or Index button on the Remote to select ADJUST. Use the cursor buttons on the Remote to adjust the Red to Green or Blue to Green. Press the Status or Index button again to navigate to the next adjustment location.
3. After Convergence alignments are complete, press the Menu button on the Remote to return to the SELECTION menu.
4. Highlight the STORE selection and press the right cursor key on the Remote to save changes.
5. Use the GREEN TO RED or GREEN TO BLUE selections to perform convergence when the Green CRT has been replaced.
Note: If a CRT has been replaced, it is only necessary to perform Screen Centering for the CRT being replaced.
8.4.4 Green Geometry
1. Make sure a signal is applied to the set.
2. Enter the Convergence mode by entering 0-6-2-5-9-7­(Status or Index). Use the Menu button to toggle between DCM and Customer Mode. Select an active channel or input while in the Customer Mode.
3. Place a Template over the Screen.
4. Select GREEN in the SELECTION menu.
5. The Icon will appear in the center of the screen. Press theRightCursorkeyontheremotetomovetheIconto the next adjustment location. At each location press the Status orIndex button to enter the ADJUST mode. Using the Cursor keys, adjust the Icon onto the adjustment point on the template. It is recommended that the two outside vertical lines not be adjusted in the first two passes.
6. Continue to follow the pattern and make corrections until the Convergence Crosshatch pattern matches the Template.
7. Press the Menu button to return to the SELECTION menu.
8. Use the Cursor down key to highlight the STORE selection.
9. Press the Right cursor key to save the alignments.
10. Remove the Template.
8.4.5 Red Convergence
1. Select RED TO GREEN in the SELECTION menu.
2. Adjust the Red crosshatch pattern onto the green pattern in the same manner that Green was adjusted to the Template.
3. Save the alignments.
8.4.6 Blue Convergence
1. Select BLUE TO GREEN in the SELECTION menu.
2. Adjust theBlue crosshatch pattern onto the greenpattern in the same manner that Green was adjusted to the Template.
3. Save the alignments.
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