PHILIPS 43PUG7100/77, 49PUG6801/77, 49PUG6801/78, 49PUG7100/77, 55PUG6801/77 Service manual & schematics

...
Page 1

Colour Television

Chassis QM15.1L LA

Со ntents Page
1. Revision List 2
2. Technical Specs, Diversity, and Connections 3 2
3. Precautions, Notes, and Abbreviation List 5
4. Mechanical Instructions 9
Cable dressing (43" 7100 series) 9
Cable dressing (49" 6801 series) 10
Cable dressing (49" 7100 series) 10
Cable dressing (55" 6801 series) 11
Cable dressing (55" 7100 series) 11
Cable dressing (65" 6801 series) 12
Cable dressing (65" 7100 series) 12
5. Service Modes, Error Codes, and Fault Find ing 19
6. Alianments 27
7. Circuit Descriptions 29
8. IC Data Sheets 35
9. Block Diagrams
Block diagram 7100/6801 series 43
10. Circuit Diagrams and PWB Lavouts Drawing PWB
A 715G6679 PSU 44 48-49
A 715G6973 PSU 50 54-55
A 715G6887 PSU 56 60-61
AD 715G7700 LED Driver board 62 63-64
B 715G7161 SSB 65 89-90
J 715G7045 IR/LED Panel 91 92
J 715G7074 IR/LED Panel 93 94
E 715G7188 Keyboard control panel 95 96
E 715G7088 Keyboard control panel 97 98
V 715G7111 Converter board 99 100-10
ALC 715G7046 LED Board 102 103
AL 715G6981 Ambilight 104 106
AL 715G7004 Ambilight 107 109
AL 715G7006 Ambiliaht 110 112
AL 715G7008 Ambilight 113 117
11. Styling Sheets
7100 series 43" 118
6801 series 49" 119
7100 series 49" 120
6801 series 55" 121
7100 series 55" 122

Contents 6801 series 65" 7100 series 65"

Page 124 124

ubject to modification

2017 May 2

PHILIPS

2015 © TP Vision Netherlands B.V. All rights reserved. Specifications are subject to change without notice. Trademarks are the property of Koninklijke Philips Electronics N.V. or their respective owners. TP Vision Netherlands B.V. reserves the right to change products at any time without being obliged to adju earlier supplies accordingly. PIILIPS and the PHILIPS Shield Emblem are used under license from Koninklijke Philips Electronics N.

Page 2

1. Revision List

Manual xxxx xxx xxxx.0

First release

Manual xxxx xxx xxx.1

  • Chapter 2: Updated table 2 Chapter 4: Added figures 4-2 Ca
  • section 4.4 Assembly
  • Chapter 5: Updated table 5-2 • Chapter 6: Updated tables 6-2 and 6-3 Display code over
  • Chapter 10: Added circuit diagrams IR/LED Panel, and 10.9 E 715G708
  • paner. Chapter 11: Added styling sheets 11.2_6801 series 49 and 11.4 6801 series 5

Manual xxxx xxx xxxx.2

  • Chapter 2: Updated table 2
  • Chapter 6: Updated tables 6-2 and 6-3 Display code Manual xxxx xxx xxxx.3
  • Chapter 2: Updated table 2.1 Te Chapter 4: Added figures 4-6 Ce
  • series), updated section 4.4 A
  • Chapter 6: Updated tables 6-2 and 6-3
  • Chapter 10: Added circuit diagrams 10.4 AD 715G7700
  • Chapter 11: Added styling sheets 11.6_6801 series 65"

2. Technical Specs, Diversity, and Connections

Index of this chapter

Specifications are indicative (subject to change).

2.1 Technical Specifications

For on-line product support please use the links in back to div.table 2-1. Here is product information available, as well as getting started, user manuals, frequently asked questions and software & drivers.

Notes:

Figures can deviate due to the different set executions

Table 2-1 Described Model Numbers and Diversity

2 4 ٩ 10 11
2 T
Mochanic
5 Schomatics
Wechanic ,5 - Schematics -
CTN Connection Overview Vire Dressing Rear Cover Removal (evboard & Ambiliaht Remove SSB Removal slock Diagram ower Supply SSB J (IRALED) Ē (Key board/Leading Edge) / (Converter board) AL (LED board) ALC (Ambilight board) Styling
43PUG7100/77 2-1 4-1 4-9 & 4-10 4-11 4-12 9.1 10.1 10.5 10.6 10.8 10.10 10.11 10.13 11.1
49PUG6801/78 2-1 4-2 4-13 4-15 4-16 9.1 10.2 10.5 10.7 10.9 - - - 11.2
49PUG6801/77 2-1 4-2 4-13 4-15 4-16 9.1 10.2 10.5 10.7 10.9 - - - 11.2
49PUG7100/77 2-1 4-3 4-9 & 4-10 4-11 4-12 9.1 10.2 10.5 10.6 10.8 10.10 10.11 10.13 11.3
55PUG6801/78 2-1 4-4 4-13 4-15 4-16 9.1 10.2 10.5 10.7 10.9 - - - 11.2
55PUG6801/77 2-1 4-4 4-13 4-15 4-16 9.1 10.2 10.5 10.7 10.9 - - - 11.2
55PUG7100/77 2-1 4-5 4-9 & 4-10 4-11 4-12 9.1 10.2 10.5 10.6 10.8 10.10 10.11 10.12 11.5
55PUG7100/78 2-1 4-5 4-9 & 4-10 4-11 4-12 9.1 10.2 10.5 10.6 10.8 10.10 10.11 10.12 11.5
65PUG6801/77 2-1 4-4 4-13 4-15 4-16 9.1 10.3 & 10.4 10.5 10.7 10.9 - - - 11.6
65PUG7100/77 2-1 4-6 4-9 & 4-10 4-11 4-12 91 10.3 10.5 10.6 10.8 - 10 11 10.12 & 10.14 & 10.15 11.7
2.2 Directions for Use

Directions for use can be downloaded from the following

Page 3

2.

2.3 Connections

Figure 2-1 Connection overview

Note: The following connector colour abbreviations are used (acc. to DIN/IEC 757): Bk= Black, Bu= Blue, Gn= Green, Gy= Grey, Rd= Red, Wh= White, Ye= Yellow.

2.3.1 Rear Connections

1 - RJ45: Ethernet

Figure 2-2 Ethernet connector
1 - TD+ Transmit signal
2 - TD- Transmit signal
3 - RD+ Receive signal
4 - CT Centre Tap: DC level fixation
5 - CT Centre Tap: DC level fixation _
6 - RD- Receive signal Ð
7 - GND Gnd Ť
8 - GND Gnd Ť
2 - 2 - Cinch: Digital Audio - Out
BK - Coaxial 0.4 - 0.6Vpp / 75 Ω ⊕•⊚

3 - TV ANTENNA - In

Signal input from an antenna, cable or satellite.

4- USB1 2.0

Figure 2-3 USB (type A)
1 - +5V
2 - Data (-)
3 - Data (+)
4 - Ground Gnd
5- Audio - In: Left / I Right, VGA
Gn - Audio L/R in 0.5 V RMS / 10 kΩ

6 - HDMI 4: Digital Video - In, Digital Audio with ARC -In/Out

Figure 2-4 HDMI (type A) connector

1 - D2+ Data channel
2 - Shield Gnd Ť
3 - D2- Data channel
4 - D1+ Data channel
5 - Shield Gnd Ť
6 - D1- Data channel
7 - D0+ Data channel
8 - Shield Gnd Ť
9 - D0- Data channel Ð
10 - CLK+ Data channel Ð
11 - Shield Gnd

Page 4

2.

7 - HDMI 3: Digital Video - In, Digital Audio with ARC -In/Out

Figure 2-5 HDMI (type A) connector
1 - D2+ Data channel Ð
2 - Shield Gnd Ť
3 - D2- Data channel Ð
4 - D1+ Data channel Ð
5 - Shield Gnd Ť
6 - D1- Data channel Ð
7 - D0+ Data channel Ð
8 - Shield Gnd 1
-
9 - D0- Data channel Ð
10 - CLK+ Data channel Ð
11 - Shield Gnd Ţ
12 - CLK- Data channel Ð
13
  • Easylink/CEC
Control channel ⊕⊖
14 - ARC Audio Return Channel
15 - DDC_SCL DDC clock Ð
16 - DDC_SDA DDC data €O
17 - Ground Gnd Ţ
18 - +5V Ð
19 - HPD Hot Plug Detect Ð
20 - Ground Gnd Ť
2.3.2 Side Connections
8- USB2 2.0

Figure 2-6 USB (type A)
1
2
3
4
- +5V
- Data (-)
- Data (+)
- Ground
Gnd
9 - USB3 2.0

Figure 2-7 USB (type A)

  • 1 +5V
  • 2 Data (-)
  • 3 Data (+)
  • 4 Ground Gnd

10 - FXT2- Video YPbPr - In Audio - In

Gn - Video - CBVS2 1 V PP / 75 W
Wh - Audio - L 0.5 Vpms / 10 kW

0.5 VRMS / 10 kW

11 - HDMI 1: Digital Video - In, Digital Audio with ARC -In/Out

Figure 2-8 HDMI (type A) connector
1 - D2+ Data channel Ð
2 - Shield Gnd Ť
3 - D2- Data channel Ð
4 - D1+ Data channel Ð
5 - Shield Gnd Ť
6 - D1- Data channel Ð
7 - D0+ Data channel Ð
8 - Shield Gnd Ť
9 - D0- Data channel Ð
10 - CLK+ Data channel Ð
11 - Shield Gnd Ť
12 - CLK- Data channel Ð
13 - Easylink/CEC Control channel ⊕⊖
14 - ARC Audio Return Channel
15 - DDC_SCL DDC clock Ð
16 - DDC_SDA DDC data ⊕⊖
17 - Ground Gnd Ť
18 - +5V Ð
19 - HPD Hot Plug Detect Ð
20 - Ground Gnd Ť

12 - HDMI 2: Digital Video - In, Digital Audio with ARC -In/Out

Figure 2-9 HDMI (type A) connector
1 - D2+ Data channel Ð
2 - Shield Gnd Ť
3 - D2- Data channel Ð
4 - D1+ Data channel ÷
5 - Shield Gnd Ť
6 - D1- Data channel Ð
7 - D0+ Data channel Ð
8 - Shield Gnd Ť
9 - D0- Data channel Ð
10 - CLK+ Data channel Ð
11 - Shield Gnd Ť
12 - CLK- Data channel Ð
13
  • Easylink/CEC
Control channel ⊕⊖⊷
14 - ARC Audio Return Channel
15 - DDC_SCL DDC clock ÷
16 - DDC_SDA DDC data - ⊖•
17 - Ground Gnd Ļ
18 - +5V ÷
19 - HPD Hot Plug Detect ÷
20 - Ground Gnd Ť
13 - Service / UART
1 - Ground Gnd Ť
2 - UART_TX Transmit ⊖►
3 - UART_RX Receive Ð
14- 14- Head phone (Output)

Bk - Head phone 80 - 600 Q / 10 mW ⊚₫∕∩

Chassis Overview 2.4

verview for PWB/CBA locations

Page 5

Precautions, Notes, and Abbreviation List

Index of this chapter

3.1 Safety Instructions

Safety regulations require the following during a repair:

  • Connect the set to the Mains/AC Power via an isolation transformer (> 800 VA).
  • Replace safety components indicated by the symbol only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard.

Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points:

  • Route the wire trees correctly and fix them with the mounted cable clamps
  • Check the insulation of the Mains/AC Power lead for external damage
  • Check the strain relief of the Mains/AC Power cord for proper function.
  • Check the electrical DC resistance between the Mains/AC Power plug and the secondary side (only for sets that have a Mains/AC Power isolated power supply):
    • 1. Unplug the Mains/AC Power cord and connect a wire between the two pins of the Mains/AC Power plug.
    • 2. Set the Mains/AC Power switch to the "on" position (keep the Mains/AC Power cord unplugged!).
    • 3 Measure the resistance value between the pins of the Mains/AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be between 4.5 MO and 12 MO
    • 4. Switch "off" the set, and remove the wire between the two pins of the Mains/AC Power plug
  • Check the cabinet for defects, to prevent touching of any inner parts by the customer.

  • Warnings All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD during repair can reduce life drastically. Make sure that during repair, you are connected with the same potential as the mass of the set by a wristband with resistance. Keep components and tools also at this same potential.
  • Be careful during measurements in the high voltage
  • Never replace modules or other components while the unit is switched "on".
  • When you align the set, use plastic rather than metal tools. This will prevent any short circuits and the danger of a circuit becoming unstable.
3.3 Notes
3.3.1 General

  • Measure the voltages and waveforms with regard to the chassis (= tuner) ground (1/2), or hot ground (1/2), depending on the tested area of circuitry. The voltages and waveforms shown in the diagrams are indicative. Measure them in the Service Default Mode with a colour bar signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated otherwise) and picture carrier at 475.25 MHz for PAL, or 61.25 MHz for NTSC (channel 3)
  • Where necessary, measure the waveforms and voltages with (□□) and without (𝔆) aerial signal. Measure the voltages in the power supply section both in normal operation (1) and in stand-by ((b)). These values are indicated by means of the appropriate symbols.

3.3.2 Schematic Notes

  • All resistor values are in ohms, and the value multiplier is often used to indicate the decimal point location (e.g. 2K2 indicates 2.2 kΩ)
  • Resistor values with no multiplier may be indicated with either an "E" or an "R" (e.g. 220E or 220R indicates 220 Ω).
  • All capacitor values are given in micro-farads (µ = × 10-6), nano-farads (n = × 10-9), or pico-farads (p = × 10-12).
  • Capacitor values may also use the value multiplier as the decimal point indication (e.g. 2p2 indicates 2.2 pE)
  • An "asterisk" (*) indicates component usage varies. Refer to the diversity tables for the correct values
  • The correct component values are listed on the Philips Spare Parts Web Portal.
3.3.3 Spare Parts

For the latest spare part overview, consult your Philips Spare

3.3.4 BGA (Ball Grid Arrav) ICs

For more information on how to handle BGA devices. visit this URL: http://www.atyourservice-magazine.com. Select "Magazine", then go to "Repair downloads". Here vou will find Information on how to deal with BGA-ICs.

BGA Temperature Profiles

For BGA-ICs, you must use the correct temperature-profile Where applicable and available this profile is added to the IC Data Sheet information section in this manual.

3.3.5 Lead-free Soldering

Due to lead-free technology some rules have to be respected by the workshop during a repair:

  • Use only lead-free soldering tin. If lead-free solder paste is required, please contact the manufacturer of your soldering equipment. In general, use of solder paste within workshops should be avoided because paste is not easy to
  • Use only adequate solder tools applicable for lead-free soldering tin. The solder tool must be able:
    • To reach a solder-tip temperature of at least 400°C.
    • To stabilize the adjusted temperature at the solder-tip.
    • To exchange solder-tips for different applications.
  • Adjust your solder tool so that a temperature of around 360°C - 380°C is reached and stabilized at the solder joint Heating time of the solder-ioint should not exceed ~ 4 sec. Avoid temperatures above 400°C, otherwise wear-out of tips will increase drastically and flux-fluid will be destroyed To avoid wear-out of tips, switch "off" unused equipment or reduce heat
  • Mix of lead-free soldering tin/parts with leaded soldering tin/parts is possible but PHILIPS recommends strongly to avoid mixed regimes. If this cannot be avoided, carefully clear the solder-joint from old tin and re-solder with new tin
2.2.6 Alternative DOM identification

It should be noted that on the European Service website. "Alternative BOM" is referred to as "Design variant".

The third digit in the serial number (example:

AG2B0335000001) indicates the number of the alternative B.O.M. (Bill Of Materials) that has been used for producing the specific TV set. In general, it is possible that the same TV model on the market is produced with e.g. two different types of displays, coming from two different suppliers. This will then

Page 6

AGC

АМ

AP

ASE

ATSC

ATV

AV AVC AVIP

BDS BL R

B-TX-

CL

CLR

CP

CTI

ComF

CSM

CVBS

DCM

ססס

DFI DFU

DMR DMSI DNM

AFC

result in sets which have the same CTN (Commercial Type Number; e.g. 28PW9515/12) but which have a different B.O.M. number.

By looking at the third digit of the serial number, one can identify which B.O.M. is used for the TV set he is working with. If the third digit of the serial number contains the number "1" (example: AG1B033500001), then the TV set has been manufactured according to B.O.M. number 1. If the third digit is a "2" (example: AG2B033500001), then the set has been produced according to B.O.M. no. 2. This is important for ordering the correct spare parts! For the third digit, the numbers 1...9 and the characters A...Z

can be used, so in total: 9 plus 26= 35 different B.O.M.s can be indicated by the third digit of the serial number.

Identification: The bottom line of a type plate gives a 14-digit serial number. Digits 1 and 2 refer to the production centre (e.g. SN is Lysomice, RJ is Kobierzyce), digit 3 refers to the B.O.M. code, digit 4 refers to the Service version change code, digits 5 and 6 refer to the production year, and digits 7 and 8 refer to production week (in example below it is 2010 week 10 / 2010 week 17). The 6 last digits contain the serial number.

Figure 3-1 Serial number (example)

3.3.7 Board Level Repair (BLR) or Component Level Repair (CLR)

If a board is defective, consult your repair procedure to decide if the board has to be exchanged or if it should be repaired on component level.

If your repair procedure says the board should be exchanged completely, do not solder on the defective board. Otherwise, it cannot be returned to the O.E.M. supplier for back charging!

3.3.8 Practical Service Precautions

  • It makes sense to avoid exposure to electrical shock. While some sources are expected to have a possible dangerous impact, others of quite high potential are of limited current and are sometimes held in less regard.
  • Always respect voltages. While some may not be dangerous in themselves, they can cause unexpected reactions that are best avoided. Before reaching into a powered TV set, it is best to test the high voltage insulation It is easy to do, and is a good service precaution.

3.4 Abbreviation List

JIVITE

DNR

tion List
SCART switch control signal on A/V
board. 0 = loop through (AUX to TV)
Digital Noise Reduction: noise
format
Automatic Aspect Ratio Adaptation:
algorithm that adapts aspect ratio to
remove horizontal black bars; keeps
the original aspect ratio
Automatic Channel Installation:
directly from a coble network by
Analogue to Digital Converter
Automatic Frequency Control: control
signal used to tune to the correct
frequency
Automatic Gain Control: algorithm that
controls the video input of the feature
box
Amplitude Modulation
Asia Pacific
Auto Scroop Eit: algorithm that adapte
Auto Screen Fil. algorithm that adapts
bars without discarding video
information
Advanced Television Systems
Committee, the digital TV standard in
the USA
See Auto TV
ΓV A hardware and software control
system that measures picture content,
and adapts image parameters in a
External Audio Video
Audio Video Controller
Audio Video Input Processor
Monochrome TV system. Sound
carrier distance is 5.5 MHz
Business Display Solutions (iTV)
Board-Level Repair
Broadcast Television Standard
Committee. Multiplex FM stereo sound
used e.g. in LATAM and AP-NTSC
countries
- Blue TeleteXT
Centre channel (audio)
Consumer Electronics Control bus:
remote control bus on HDMI
connections
Constant Level: audio output to
air Computer aided rePair
Connected Planet / Copy Protection
Customer Service Mode
Color Transient Improvement:
manipulates steepness of chroma
transients
Composite Video Blanking and
Digital to Analogue Converter
Dynamic Bass Enhancement: extra
low frequency amplification
Data Communication Module. Also
referred to as System Card or
Smartcard (for iTV).
See "E-DDC"
Monochrome TV system. Sound
carrier distance is 6.5 MHz
Dynamic Frame Insertion
) Digital Multi Standard Decoding
Digital Natural Motion
reduction feature of the set

6 = play 16 : 9 format, 12 = play 4 : 3

Page 7
N.
DRAM Dynamic RAM a maximum data rate of 270 Mbit/s,
DRM Digital Rights Management with a minimum bandwidth of 135
DSP Digital Signal Processing MHz.
DST Dealer Service Tool: special remote iTV Institutional TeleVision; TV sets for
control designed for service hotels, hospitals etc.
technicians LS Last Status: The settings last chosen
DTCP Digital Transmission Content - by the customer and read and stored
Protection: A protocol for protecting in RAM or in the NVM. They are called
digital audio/video content that is at start-up of the set to configure it
traversing a high speed serial bus according to the customer's
such as IFFF-1394 preferences
DVB-C Digital Video Broadcast - Cable ΙΑΤΑΜ Latin America
DVB-T Digital Video Broadcast - Terrestrial Liquid Crystal Display
DVD Digital Versatile Disc
DVI(-d) Digital Visual Interface (d= digital only) Monochrome TV system Sound
E-DDC Enhanced Display Data Channel carrier distance is 6.5 MHz 1' is Band
2 000 (VESA standard for communication L is all bands except for Band I
channel and display) Using E-DDC I PI
the video source can read the EDID Loudspeaker
information form the display
חוח Extended Display Identification Data Mbps Mega bits per second
M/N Monochromo TV system Sound
EEDDOM 101/11
EEFROM Programmable Read Only Memory MUEC Dert of a pot of international standarda
MHEG Fait of a set of international standards
EIMI related to the presentation of
EPG Electronic Program Guide multimedia information, standardised
EPLD Erasable Programmable Logic Device by the Multimedia and Hypermedia
EU Experts Group. It is commonly used as
EXI EXTernal (source), entering the set by a language to describe interactive
SCART or by cinches (jacks) television services
FDS Full Dual Screen (same as FDW) MIPS Microprocessor without Interlocked
FDW Full Dual Window (same as FDS) Pipeline-Stages; A RISC-based
FLASH FLASH memory microprocessor
FM Field Memory or Frequency MOP Matrix Output Processor
Modulation MOSFET Metal Oxide Silicon Field Effect
FPGA Field-Programmable Gate Array Transistor, switching device
FTV Flat TeleVision MPEG Motion Pictures Experts Group
Gb/s Giga bits per second MPIF Multi Platform InterFace
G-TXT Green TeleteXT MUTE MUTE Line
Н H_sync to the module MTV Mainstream TV: TV-mode with
HD High Definition Consumer TV features enabled (iTV)
HDD Hard Disk Drive NC Not Connected
HDCP High-bandwidth Digital Content NICAM Near Instantaneous Compounded
Protection: A "key" encoded into the Audio Multiplexing. This is a digital
HDMI/DVI signal that prevents video sound system, mainly used in Europe.
data piracy. If a source is HDCP coded NTC Negative Temperature Coefficient,
and connected via HDMI/DVI without non-linear resistor
the proper HDCP decoding, the NTSC National Television Standard
picture is put into a "snow vision" mode Committee. Color system mainly used
or changed to a low resolution. For in North America and Japan. Color
normal content distribution the source carrier NTSC M/N= 3.579545 MHz,
and the display device must be NTSC 4.43= 4.433619 MHz (this is a
enabled for HDCP "software key" VCR norm, it is not transmitted off-air)
decoding. NVM Non-Volatile Memory: IC containing
HDMI High Definition Multimedia Interface TV related data such as alignments
HP HeadPhone O/C Open Circuit
1 Monochrome TV system, Sound OSD On Screen Display
carrier distance is 6.0 MHz OAD Over the Air Download, Method of
l 2 C Inter IC bus software upgrade via RF transmission.
l 2 D Inter IC Data bus Upgrade software is broadcasted in
l 2 S Inter IC Sound bus TS with TV channels.
IF OTC On screen display Teletext and
IR Infra Red Control: also called Artistic (SAA5800)
IRO P50 Project 50: communication protocol
ITU-656 The ITU Radio communication Sector between TV and peripherals
(ITLI-R) is a standards body ΡΔΙ Phase Alternating Line Color system
subcommittee of the International mainly used in West Furone (colour
carrier = 4 433610 MHz) and South
radio communication ITLL656 (a k o
SDI) is a digitized video format used
for broadcast grade video
Incompressed digital component or I AL N = 0.002000 WITZ)
Printed Circuit Poord (come co "DM/D")
digital composite signale can be used Pulse Code Modulation
The SDI signal is self supervision
uses 8 bit or 10 bit data words and bas FUF r iasina display ranei

Page 8
1000 1001
PFC Power Factor Corrector (or
Pre-conditioner)
SXGA
TFT
1280 × 1024
Thin Film Transistor
PIP Picture In Picture THD Total Harmonic Distortion
PLL Phase Locked Loop. Used for e.g. TMDS Transmission Minimized Differential
FST tuning systems. The customer Signalling
can give directly the desired frequency TS Transport Stream
POD Point Of Deployment: a removable TXT TeleteXT
CAM module, implementing the CA TXT-DW Dual Window with TeleteXT
system for a host (e.g. a TV-set) UI User Interface
POR Power On Reset, signal to reset the uP uP Microprocessor
PSDL Power Supply for Direct view LED UXGA 1600 × 1200 (4:3)
backlight with 2D-dimming V V-sync to the module
PSL Power Supply with integrated LED VESA Video Electronics Standards
1/04 Association
PSLS Power Supply with Integrated LED VGA 640 × 480 (4:3)
VL variable Level out. processed audio
PTC Positive Temperature Coefficient
110 non-linear resistor VOD method
PWB Printed Wiring Board (same as "PCB") WYSIWYR What You See Is What You Record
PWM Pulse Width Modulation record selection that follows main
QRC Quasi Resonant Converter picture and sound
QTNR Quality Temporal Noise Reduction WXGA 1280 × 768 (15:9)
QVCP Quality Video Composition Processor XTAL Quartz crystal
RAM Random Access Memory XGA 1024 × 768 (4:3)
RGB Red, Green, and Blue. The primary Υ Luminance signal
color signals for TV. By mixing levels Y/C Luminance (Y) and Chrominance (C)
of R, G, and B, all colors (Y/C) are signal
reproduced. YPbPr Component video. Luminance and
RC Remote Control scaled color difference signals (B-Y
RC5 / RC6 Signal protocol from the remote and R-Y)
control receiver YUV Component video
RESET RESET signal
ROM Read Only Memory
RSDS Reduced Swing Differential Signalling
Red TeletexT
SAIVI Service Alignment Mode
Short Circuit
SCART Sundicat des Constructeurs
JUAN d'Appareils Radiorécenteurs et
Téléviseurs
SCL Serial Clock I 2 C
SCL-F CLock Signal on Fast I 2 C bus
SD Standard Definition
SDA Serial Data I 2 C
SDA-F DAta Signal on Fast I 2 C bus
SDI Serial Digital Interface, see "ITU-656"
SDRAM Synchronous DRAM
SECAM SEequence Couleur Avec Mémoire.
Colour system mainly used in France
and East Europe. Colour
carriers = 4.406250 MHz and
4.250000 MHZ
SIL Sound Internediate Frequency
SIVIPS Switched Mode Power Supply
50C
50C
System on Chip
Sync On Green
SOPS Self Oscillating Power Supply
SPI Serial Peripheral Interface bus: a
4-wire synchronous serial data link
standard
S/PDIF Sony Philips Digital InterFace
SRAM Static RAM
SRP Service Reference Protocol
SSB Small Signal Board
SSC Spread Spectrum Clocking, used to
reduce the effects of EMI
STB Set Top Box
STBY STand-BY
SVGA 800 × 600 (4:3)
SVHS Super viaeo Home System
SWAN Software
SWAIN Spatial temporal weighted Averaging

EN 8 3. QM15.1L LA Precautions, Notes, and Abbreviation List

Spatial temporal Weighted Averaging Noise reduction

Page 9

4. Mechanical Instructions

Index of this chapter

4.1 Cable Dressing

Figures below can deviate slightly from the actual situation due to the different set executions.

Figure 4-1 Cable dressing (43" 7100 series)

Page 10

QM15.1L LA

19921_100.eps

Figure 4-2 Cable dressing (49" 6801 series)

19920 101.eps

Figure 4-3 Cable dressing (49" 7100 series)

Page 11

4

9921_101.ep

Figure 4-4 Cable dressing (55" 6801 series)

920 102.eps

Figure 4-5 Cable dressing (55" 7100 series)

Page 12

4.

QM15.1L LA

19923_100.eps

Figure 4-6 Cable dressing (65" 6801 series)

19920_103.eps

Figure 4-7 Cable dressing (65" 7100 series)

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Mechanical Instructions QM15.1L LA

4.2 Service Positions

For easy servicing of a TV set, the set should be put face down on a soft flat surface for buffers or other specific workshop tools. Ensure that a stable situation is created to perform measurements and alignments. When using foam bars take care that these always support the cabinet and never only the display. Caution: Eailure to follow these guidelines can seriously damage the display! Ensure that ESD safe measures are taken.

4.3 Assembly/Panel Removal(for 7100 series) Instructions below apply to the 55PUG7100/77, but will be similar for other 7100 series models

4.3.1 Stand

  • Refer to Figure 4-8 for details. 1. Remove fixation screws [1] that secure the stand bracket. Refer to Figure 4-8 for details. Take the stand bracket out from the set.

Figure 4-8 Stand removal

4.3.2 Rear Cover

  • Refer to Figure 4-9 & Figure 4-10 for details. Remove fixation screws [1], [2], [3], [4] that secure the rear cover, Refer to Figure 4-9 for details. Unplug the connector [5] from SSB, Refer to Figure 4-10
  • for details
  • 3. Gently lift the rear cover from the TV. Make sure that wires and cables are not damaged while lifting the rear cover from the set.

Page 14

4.

Figure 4-9 Rear cover removal [1]

Figure 4-10 Rear cover removal [2]

4.3.3 Keyboard Control unit & AmbiLight control panel

  • Refer to Figure 4-11 for details. 1. Unplug the connector [2] from the keyboard control panel.
  • 2. Gently release the clamps and unplug the connector [1], [4] that secure the ambilight panels. Release the clips from the FFC connector that connect with the ambilight control panel.
  • Remove fixation screws [3] that secure the keyboard.

4. Lift the ambilight panel from the rear cover. Make sure that wires and flat foils are not damaged while lifting the ambilight panel from the rear cover.

Page 15

19920 107.eps

Figure 4-11 Keyboard & Ambilight removal

4.3.4 Small Signal Board (SSB)

Refer to Figure 4-12 for details.

Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the SSB

  • 1. Release the clips from the LVDS connector that connect with the SSB [1]
  • Caution: be careful, as these are very fragile connectors!
  • 2 Unplug all other connectors [2].
  • Remove all the fixation screws from the SSB [3].
  • 4 The SSB can now be shifted from side connector cover then lifted and taken out of the I/O bracket. Refer to re 4-12 for details

19920 108.eps

4.3.5 Power Supply Unit (PSU)

Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the PSU

  • 1. Gently unplug all connectors from the PSU.
  • 2. Remove all fixation screws from the PSU.
  • 3 The PSU can be taken out of the set now
4.3.6 Speakers

  • 1. Gently release the tapes that secures the speaker cables
  • 2. Unplug the speaker connectors from the SSB
  • 3. Take the speakers out.
  • When defective replace the both units

4.3.7 IR/I ED Panal

  • 1. Remove the fixation screws from the stand bracket, pull out the assy from the set
  • 2. Gently release the cover secured by clips, then unplug the connectors from the IR/I ED board. The IR/I ED Board can be lifted and taken out from the cover. When defective, replace the whole unit.
4.3.8 WIFI module

  • 1. Unplug the connector from the SSB
  • 2. Remove fixation screw that secure the WIFI module Getntly remove the module from the set. When defective, replace the whole unit.
4.3.9 LCD Panel

  • 1. Remove the stand as described earlier.
  • Remove the rear cover as described earlier. Remove the rear cover as described earlier.
  • 3. Remove the keyboard and ambilight as described earlier.

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EN 16

4. Remove the SSB as described earlier.

4.

  • 5. Remove the PSU as described earlier
  • 6 Remove the speakers as described earlier
  • 7. Remove the IR/LED board as described earlier.
  • 8. Remove the WiFi module as described earlier.
  • 9. Remove the fixations screws that fix the metal clamps to the front bezel. Take out those clamps.
  • 10. Remove all other metal parts not belonging to the panel.
  • 11. Lift the LCD Panel from the bezel.

When defective, replace the whole unit.

4.4 Assembly/Panel Removal(for 6801 series)

Instructions below apply to the 49PUG6801/12, but will be similar for other 49"/55"/65"PUG6801 series models

4.4.1 Rear Cover

Refer to Figure 4-13 for details. Warning: Disconnect the mains power cord before removing the rear cover

  • 1. Remove fixation screws [1] that secure the base assy, pull out the base assy from the set
  • 2. Remove the fixation screws [2], [3] and [4] that secure the rear cover. Refer to Figure 4-13 for details. Gently lift the rear cover from the TV. Make sure that wires
  • and cables are not damaged while lifting the rear cover from the set

Note: Special for 65"PUG6801.there have screws [5] fixed on the bottom side of rear cover do remember to remove the

screws befor lift the rear cover from the TV. Refer to ure 4-14 for details

Figure 4-13 Rear cover removal

Figure 4-14 Rear cover removal(for 65" only)

Page 17

Mechanical Instructions QM15.1L LA

4.

4.4.2 Keyboard Control unit

3. Gently take the keyboard out. Refer to Figure 4-15 for details.

  • 1. Unplug the connector [2] from the keyboard control panel.
  • Remove the fixation screws [1] that secure the keyboard

When defective replace the whole unit

Figure 4-15 Keyboard removal

4.4.3 Small Signal Board (SSB)

Refer to Figure 4-16 for details. Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the SSB

  • 1. Release the clips from the LVDS connector that connect with the SSB[1]
    • Caution: be careful, as these are very fragile connectors!
  • 2. Unplug all other connectors [2]
  • 3. Remove all the fixation screws from the SSB [3].
  • 4. The SSB can now be shifted from side connector cover. then lifted and taken out of the I/O bracket. Refer to Figure 4-16 for details.

Figure 4-16 SSB removal

Page 18
4.4.4 IR/LED Board

  • Refer to Figure 4-17 and Figure 4-18 for details. 1. Remove the fixation screws [1] from the stand bracket, pull Carefully Releas the cover secured by clips, then unplug
  • the connector [2] from the IR/LED board. The IR/LED Board can now be lifted and taken out from the cover. Refer to Figure 4-18 for details

Figure 4-17 IR/I ED Board removal[1]

Figure 4-18 IR/LED Board removal[2]

4.4.5 Power Supply Unit (PSU)

Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the PSU

  • 1. Gently unplug all connectors from the PSU.
  • 2. Remove all fixation screws from the PSU.
  • 3. The PSU can be taken out of the set now.
4.4.6 Speakers

  • 1. Gently release the tapes that secure the speaker cables.
  • 2. Unplug the speaker connector from the SSB.

3. Take the speakers out

When defective, replace the both units.

4.4.7 LCD Panel

  • 1. Remove the SSB as described earlier.
  • 2. Remove the PSU as described earlier
  • 3 Remove the keyboard control panel as described earlier.
  • 4. Remove the stand bracket as described earlier.
  • 5. Remove the IR/I FD as described earlier
  • 6. Remove the fixations screws that fix the metal clamps to the front bezel. Take out those clamps
  • Remove all other metal parts not belonging to the panel.
  • 8. Lift the LCD Panel from the bezel.
  • When defective, replace the whole unit.
4.5 Set Re-assembly

To re-assemble the whole set, execute all processes in reverse order

Notes:

  • While re-assembling, make sure that all cables are placed and connected in their original position. See Figure 4-1 to
  • Pay special attention not to damage the EMC foams on the SSB shields. Ensure that EMC foams are mounted correctly.

Page 19

Index of this chapter

51 Test Points

As most signals are digital, it will be difficult to measure waveforms with a standard oscilloscope. However, several key ICs are capable of generating test patterns, which can be controlled via ComPair. In this way it is possible to determine which part is defective

Perform measurements under the following conditions:

  • Service Default Mode.
  • Video: Colour bar signal.
  • Audio: 3 kHz left, 1 kHz right.
52 Service Modes

  • The Service Mode feature is split into five parts:
  • Service Alignment Mode (SAM).
  • Factory Mode.
  • Customer Service Mode (CSM)
  • Computer Aided Repair Mode (ComPair).

SAM and the Factory mode offer features, which can be used by the Service engineer to repair/align a TV set. Some features are

  • Make alignments (e.g. White Tone), reset the error buffer (SAM and Factory Mode).
  • Display information ("SAM" indication in upper right corner of screen, error buffer, software version, operating hours, options and option codes, sub menus).

The CSM is a Service Mode that can be enabled by the consumer. The CSM displays diagnosis information, which the customer can forward to the dealer or call centre. In CSM mode, "CSM", is displayed in the top right corner of the screen. The information provided in CSM and the purpose of CSM is to:

  • Increase the home repair hit rate
  • Decrease the number of nuisance calls.
  • Solved customers' problem without home visit.

ComPair Mode is used for communication between a computer and a TV on I2C /UART level and can be used by a Service engineer to quickly diagnose the TV set by reading out error codes, read and write in NVMs, communicate with ICs and the micro processor (PWM, registers, etc.), and by making use of a fault finding database. It will also be possible to up and download the software of the TV set via I2C with help of ComPair. To do this. ComPair has to be connected to the TV set via the ComPair connector, which will be accessible through the rear of the set (without removing the rear cover)

Note: For the new model range, a new remote control (RC) is used with some renamed buttons. This has an impact on the activation of the Service modes. For instance the old "MENU" button is now called "HOME" (or is indicated by a "house" icon).

5.2.1 General

Next items are applicable to all Service Modes or are general.

l ife Timer

During the life time cycle of the TV set, a timer is kept (called "On Hour") It counts the normal operation hours (not the Stand-by hours). The actual value of the timer is displayed in

SAM in a decimal value. Every two soft-resets increase the hour by + 1 Stand-by hours are not counted

Software Identification, Version, and Cluster

The software ID, version, and cluster will be shown in the main menu display of SAM and CSM.

The screen will show: "AAAAAAB-XXX.YYY.MMM.TTT",

  • AAAAAA is the chassis name: TPM156L.
  • B is the region indication: E = Europe, A = AP/China. U = NAFTA I = I ATAM
  • XXX is the main version number: this is updated with a major change of specification (incompatible with the previous software version). Numbering will go from 0- 255.
  • YYY is the sub version number: this is updated with a minor change of specification (incompatible with the previous versions). Numbering will go from 0- 255.
  • MMM is the number of the mandatory (upgrade) release in association with the area of the mandatory (upgrade) release. Numbering will go from 0 - 255.
  • TTT bit 7 to 1 is the area of the mandatory (upgrade) release where 0 - none 1 - Netflix rest reserved
  • TTT bit 0 : 0 = development release. 1 = production

Display Option Code Selection

When after an SSB or display exchange, the display option code is not set properly, it will result in a TV with "no display". Therefore, it is required to set this display option code after

To do so press the following key sequence on a standard RC transmitter: "062598" directly followed by MENU and "xxx". where "xxx" is a 3 digit decimal value of the panel type: see

column "Display Code" in back to div.table 6-3. When the value is accepted and stored in NVM, the set will switch to Stand-by to indicate that the process has been completed.

During this algorithm, the NVM-content must be filtered

because several items in the NVM are TV-related and not SSB related (e.g. Model and Prod. S/N). Therefore. "Model" and "Prod. S/N" data is changed into "See Type Plate". In case a call centre or consumer reads "See Type Plate" in CSM mode

5.2.2 Service Alignment Mode (SAM)

  • To modify the NVM
  • To display/clear the error code buffer.
  • To perform alignments.
Specifications

  • Operation hours counter (maximum five digits displayed).
  • Software version, error codes, and option settings display.
  • Frror buffer clearing.
  • Option settings.
  • Software alignments (White Tone)
  • NVM Editor.
  • Set screen mode to full screen (all content is visible).
How to Activate SAM

To activate SAM, use one of the following methods:

  • Press the following key sequence on the remote control transmitter: "062596", directly followed by the "INFO/OK" button. Do not allow the display to time out between entries while keying the sequence
  • Or via ComPair.

After entering SAM the following items are displayed with "SAM" in the upper right corner of the screen to indicate that the television is in Service Alignment Mode.

Page 20

Table 5-1 SAM mode overview

5.

Main Menu Sub-menu 1 Sub-menu 2 Description
Hardware Info SW version e.g. TPM156L.3.186.0.37" See paragraph Software Identification, Version, and Cluster for the software name definition.
Standby processor version e.g. "0.00.00.04" Standby processor version
production code e.g. "2222222222" production code
Operation hours e.g. "1" This represents the life timer. The timer counts normal operations hours, But does not count stand-by hours
Shop operation hours e.g. "0" This represents the life timer. The timer counts normal shop operations hours, But does not count stand-by hours.
Errors shows all errors detected since the last time the buffer was erased. Five errors possible.
Reset error buffer Reset error buffer
Alignments Warm R Gain To align the White Tone. See
G Gain paragraph 6.3 Software Alignments in the Alignments section for a detailed
B Gain description
Normal R Gain
G Gain
B Gain
Cool R Gain
G Gain
B Gain
Ambilight Select module Ambilight select module
Brightness Ambilight brightness
Option numbers Group 1 Group 1 option number
Group 2 Group 2 option number
store Store option number
Software maintenance Software events Software events
Hardware events Hardware events
Test settings Digital info Digital information
Installation Installation
BT Pairing tables Clear paired remote control BT Pairing tables
WiFi Direct setting Reset WiFi Direct group Reset WiFi Direct group
Development 1 file
versions
Development 1 file versions
Development 2 file
versions
Development 2 file versions
Upload to USB To upload several settings from the TV to an USB stick
Download from USB To download several settings from the USB stick to the TV
NVM editor type number NVM editor will function as in the past: type number , production number, 18AC
production code SSB, 18AC display, 18AC supply is a decimal value via digit entry.
18AC SSB
18AC display
18AC supply

How to Navigate

  • In the SAM menu, select menu items with the UP/DOWN keys on the remote control transmitter. The selected item will be indicated. When not all menu items fit on the screen, use the UP/DOWN keys to display the next/previous menu
  • With the "LEFT/RIGHT" keys, it is possible to:
    • (De) activate the selected menu item.
    • (De) activate the selected sub menu.
    • Change the value of the selected menu item.
  • When you press the MENU button once while in top level SAM, the set will switch to the normal user menu (with the SAM mode still active in the background).
How to Store SAM Settings

To store the settings changed in SAM mode (except the RGB Align settings), leave the top level SAM menu by using the POWER button on the remote control transmitter or the television set. The mentioned exceptions must be stored separately via the STORE button

How to Exit SAM

Use one of the following methods:

  • Switch the set to STANDBY by pressing the mains button on the remote control transmitter or the television set.
  • Via a standard RC-transmitter, key in "00" sequence.

Note : When the TV is switched "off" by a power interrupt while in SAM, the TV will show up in "normal operation mode" as

soon as the power is supplied again. The error buffer will not be

5.2.3 Contents of the Factory mode:

Purpose To perform extended alignments.

Specifications

  • Displaying and or changing Panel ID information.
    • Displaying and or changing Tuner ID information.
  • Error buffer clearing.
  • Various software alignment settings.
  • Testpattern displaying
  • Public Broadcasting Service password Reset.

How to Activate the Factory mode

  • To activate the Factory mode, use the following method:
  • Press the following key sequence on the remote control transmitter: from the "menu/home" press "1999", directly followed by the "Back/Return" button. Do not allow the display to time out between entries while keying the sequence

After entering the Factory mode the following items are displayed,

Page 21

Table 5-2 Factory mode overview

Default val ue
Item Item value 43" 49" 55" 65" Description
0 F/W VERSION Press OK Displays the software versions of the supplier, Flash PQ, Smart Picture, BL Dimming,
Source Meter, the Picture Quality checksum, the Dimming library, the Source meter library, the
Flash AQ, MCU and OAD software versions.
1 PANEL_ID See table b ack to div.tal ole 6-3 Displays and changes the Panel ID with the left and right cursor; be careful changing this, it can
result in not correct displaying the screen!
2 DEMOD_TYPE 5 5 5 5 Choose demod type.
3 NVM ADDRESS 0 0 0 0 NVM address 0 to 8191, Use Item 6 to change and 7 to store the data to the correct NVM address
4 NVM VALUE 0 0 0 0 Displays the value at the NVM address of item 5
5 NVM STORE Press OK Use this option to save the data of item 6 to NVM address of item 5
6 COPY NVM to USB Press OK Use this to store the NVM data to the REPAIR folder of a FAT formatted USB memory stick. The
TV will write two files in the REPAIR folder of the memory stick. It will create this folder if it does
not exist. The items are "Channel list", "Personal settings", "Option codes", "Display-related
alignments" and "History list". In case the download to the USB stick was not successful "Failure"
will appear. In this case, check if the USB stick is connected properly. Now the settings are stored
onto the USB stick and can be used to download onto another TV or other SSB. Uploading is of
course only possible if the software is running and if a picture is available. This method is created
to be able to save the customer's TV settings and to store them into another SSB.
Use this to store the NVM data from the USB momony circle to the TV. The TV will eque the two
the store the NVM data from the USB momony circle to the TV. The TV will eque the two
the store the NVM data from the USB momony circle to the TV. The TV will eque the two
software store the NVM data from the USB momony circle to the TV. The TV will eque the two
software store the NVM data from the USB momony circle to the two
software store the NVM data from the USB momony circle to the TV. The TV will eque the two
software store the NVM data from the USB momony circle to the two
software store the NVM data from the USB momony circle to the two
software store the NVM data from the USB momony circle to the two
software store the NVM data from the USB momony circle to the TV. The TV will eque the two
software store the NVM data from the USB momony circle to the TV. The TV will eque the two
software store the store the two software store the two software store the two software store the two software software store the two software store the two software store the two software store the software store store the software store the software store
1 FIESS OK files which were created in item 8 to the NVM of the set. Use these options when replacing a SSB.
When "USB to TV Success" is displayed remove the power and restart the TV
8 TV Settings KEY 1 1 1 1 TV Settings Key
9 TV Settings VALUE 0 0 0 0 TV Settings VALUE
10 TV Settings STORE Press OK TV Settings STORE
11 COPY TV Settings to USB Press OK COPY TV Settings to USB
12 COPY TV Settings to TV Press OK COPY TV Settings to TV
13 VIRGIN_MODE Off Off Off Off Use this to return the set to virgin mode. Depends whether the set has been used already.
14 ORT_MODE Off Off Off Off ORT mode
15 DRM WARNING On On On On Warning the data rights management
16 AGEING MODE Off Off Off Off Use this for aging a new LCD panel
17 COLOR TEMP MODE Normal Colour temperature mode
18 CLR_TEMP_R 127 127 127 127 Red colour temperature setting
19 CLR_TEMP_G 105 105 105 105 Green colour temperature setting
20 CLR_TEMP_B 95 95 95 95 Blue colour temperature setting
21 ADC_GAIN_R 255 255 255 255 Red ADC gain
22 ADC_GAIN_G 255 255 255 255 Green ADC gain
23 ADC_GAIN_B 255 255 255 255 Blue ADC gain
24 ADC_OFFSET_R 127 127 127 127 Red ADC offset
25 ADC_OFFSET_G 127 127 127 127 Green ADC offset
26 ADC_OFFSET_B 127 127 127 127 Blue ADC offset
27 0 0 0 0
28 AUD_GAIN_ATV 12 12 12 12 Analogue TV audio gain
29 AUD_GAIN_DIV 0 0 0 0 Digital TV audio gain
30 AUD_GAIN_USB 0 0 0 0
31 0 0 0 0 SPDIF audio gain
32 2 2 2 2
33 J
Bross OK
3 3 3 Audio Quality Index
35 COPY PO to TV Press OK Loads the picture quality data from a file "no bin" to the TV
36 COPY AO to USB Press OK Loads the picture quality data from a file "AO hin" in to the USB
37 COPY AQ to TV Press OK Loads the audio quality data from a file "AQ bin" in to the TV
38 COPY DB CHL to USB Press OK Copy the USB channel list to USB
39 COPY DB CHL to TV Press OK Copy the TV channel list to TV
40 LIGHT SENSOR TYPE 0 0 0 0 Light sensor type
41 TEMP SENSOR TYPE 0 0 0 0 Tempreture sensor
42 LED TYPE 0 0 0 0 The type of LED
43 AMBILIGHT TYPE VALUE 0 3 0 0 The type of Ambient light
44 3D 0 0 2 2 3D on/off
45 BLUETOOTH 1 1 1 1 BLUETOOTH
46 ARC TEST On On On On ARC test
47 HDMI ARC OUTPUT ORDER EU EU EU EU HDMI ARC output order
48 UART ENABLE On On On On Uart enable
49 RESET MAC ADDRESS Press OK Reset Mac address
50 EXIT_FACTORY Press OK Exits the Factory mode

How to Exit the Factory mode

Use one of the following methods: • Select EXIT_EACTORY from the menu and press the "OK" button.

Note : When the TV is switched "off" by a power interrupt or normal switch to "stand-by" while in the factory mode, the TV will show up in "normal operation mode" as soon as the power is supplied again. The error buffer will not be cleared.

5.2.4 Customer Service Mode (CSM)

Purpose

The Customer Service Mode shows error codes and information on the TVs operation settings. The call centre can instruct the customer (by telephone) to enter CSM in order to identify the status of the set. This helps the call centre to diagnose problems and failures in the TV set before making a service call.

back to div.table

5

Page 22

The CSM is a read-only mode; therefore, modifications are not

Specifications

  • lanore "Service unfriendly modes"
  • Line number for every
  • line (to make CSM language independent) Set the screen mode to full
  • screen (all contents on screen is visible).
  • After leaving the Customer Service Mode, the original settings are restored
  • Possibility to use "CH+" or "CH-" for channel surfing or enter the specific channel number on the RC.
How to Activate CSM

To activate CSM, press the following key sequence on a standard remote control transmitter: "123654" (do not allow the display to time out between entries while keying the sequence). After entering the Customer Service Mode, the following items are displayed.

Note: Activation of the CSM is only possible if there is no (user)

Contents of CSM

  • 1.1 Set Type This information is very helpful for a helpdesk/workshop as reference for further diagnosis. In this way it is not necessary for the customer to look at the rear of the TV-set. Note that if an NVM is replaced or is initialized after corruption this set type has to be re-written
  • 1.2 Production code Displays the production code (the serial number) of the TV. Note that if an NVM is replaced or is initialized after corruption, this production code has to be re-written to NVM
  • 1.3 Installation date Indicates the date of the first installation of the TV. This date is acquired via time extraction
  • 1 4a Option Code 1 Gives the option codes of option group 1 as set in SAM
  • 1.4b Option Code 2 Gives the option codes of option oup 2 as set in SAM.
  • 1.5 SSB Gives an identification of the SSB as stored in NVM. Note that if an NVM is replaced or is initialized after corruption, this identification number has to be re-written to NVM. This identification number is the 12NC number of the
  • 1.6 Display 12NC NVM read/write.
  • 1.7 PSU 12NC NVM read/write.
  • 1.8 RF4CE 12NC NVM read/write.
  • 2.1 Current Main SW Displays the built-in main software version. In case of field problems related to software software can be upgraded. As this software is consume upgradeable, it will also be published on the internet.
  • 2.2 Standby SW Displays the built-in stand-by process software version. Upgrading this software will be possible via USB
  • 2.3 Panel Code Displays the Display Code number.
  • 2.4 Bootloader ID ID of Bootloader.
  • 2.5 NVM version Detects and displays NVM version
  • 2.6 Flash ID ID of flash model
  • 2.7 e-UM version eDFU (help) version.
  • 2.8 Channel Table Structure Version version of channel
  • 2.9 Error Codes Detects and displays errors
  • 3.1 Signal Quality Analog/digital signal strength.
  • 3.2 Child lock Not active / active. This is a combined item for locks. If any lock (channel lock, parental lock) is active, it
  • 3.3 HDCP keys Indicates the validity of the HDMI keys (or HDCP keys). In case these keys are not valid and the customer wants to make use of the HDMI functionality the SSB has to be replaced

  • 3.4 Ethernet MAC address A Media Access Control address (MAC adress) is a unique identifier assigned to network interfaces for communications on the physical etwork seament
  • 3.5 Wireless MAC address Wireless Media Access Control address.
How to Navigate

By means of the "CURSOR-DOWN/UP" knob (or the scroll wheel) on the RC-transmitter, can be navigated through the

How to Exit CSM

To exit CSM, use one of the following methods.

  • Press the MENU/HOME button on the remote control
  • Press the POWER button on the remote control transmitte
  • Press the POWER button on the television set

Page 23
5.3 Stepwise Start-up

Figure 5-1 Stepwise Start-up

back to

2017-May-27

Page 24
5.4 Service Tools
E 4 1 ComBai

ComPair (Computer Aided Repair) is a Service tool for Philips

  • Consumer Electronics products, and offers the following 1 ComPair helps to quickly get an understanding on how to
  • repair the chassis in a short and effective way ComPair allows very detailed diagnostics and is therefore
  • capable of accurately indicating problem areas. No knowledge on I2C or LIART commands is necessary because ComPair takes care of this.
  • 3. ComPair speeds up the repair time since it can automatically communicate with the chassis (when the micro processor is working) and all repair information is directly available.
  • 4. ComPair features TV software up possibilities
Specifications

ComPair consists of a Windows based fault finding program and an interface box between PC and the (defective) product The ComPair II interface box is connected to the PC via an USB cable. For the TV chassis, the ComPair interface box and the TV communicate via a bi-directional cable via the service

The ComPair fault finding program is able to determine the problem of the defective television by a combination of

automatic diagnostics and an interactive question/answer procedure

How to Connect

This is described in the chassis fault finding database in ComPoir

Figure 5-2 ComPair II interface connection

Caution: It is compulsory to connect the TV to the PC as shown in the picture above (with the ComPair interface in between), as the ComPair interface acts as a level shifter. If one connects the TV directly to the PC (via UART) ICs can be

How to Order

ComPair II order codes:

  • ComPair II interface: 3122 785 91020.
  • Software is available via the Philips Service web portal.
  • ComPair LIART interface cable for TPM10 1x xx

(using DB9 to 2mm pitch JST connector): 3122 785 90630 Note: When you encounter problems, contact your local

support desk

5.5 Software Upgrading
5.5.1 Description

It is possible for the user to upgrade the main software via the USB port. This allows replacement of a software image in a stand alone set. A description on how to upgrade the main software can be found in the DELL or on the Philips website

5.5.2 Introduction

Philips continuously tries to improve its products, and it's recommend that the TV software is updated when updates are available. Software update files can be obtained from the dealer or can be downloaded from the following websites:

Preparing a portable memory for software upgrade

The following requirements have to be met:

  • 1. A personal computer connected to the internet
  • 2. An archive utility that supports the ZIP-format (e.g. WinZip for Windows or Stufflt for Mac OS).
  • 3. A FAT formatted USB memory stick (preferably empty).

  • Only FAT/DOS-formatted memory sticks are supported.
  • 2. Only use software update files that can be found on the n/support web site.
5.5.3 Check the current TV software version

Before starting the software upgrade procedure, it is advised to check that what the current TV software:

  • 1. Press the "1 2 3 6 5 4" button on the remote control to enter the CSM mode
  • 2. Use the up/down cursor keys to select "Current Main

If the current software version of the TV is the same as the latest update file found on http://www.philips.com/support, it is not necessary to update the TV software.

5.5.4 Download the latest software

  • Open the internet page http://www.philips.com/s Find information and software related to the TV.
  • Select the latest software update file and download it to the
  • 4. Insert the USB memory stick into one of the USB ports of the PC.
  • 5. Decompress the downloaded ZIP file and copy it to the root directory of the USB flash drive.
5.5.5 Update the TV software

  • 1. Turn the TV on and wait for it to boot completely.
  • 2. Insert the USB memory stick that contains the software update files in one of the TV's USB ports.
  • The TV will detect the USB memory stick automatically. Then a window jumps out as Fig Note: If the USB flash drive is not detected after power up. disconnect it and re-insert it
  • Select [Update] and press OK. See Figure 5-3. To proceed in pext menu select [Start] and press OK to Start software updates. See Figure 5-4. Upgrading will now begins and the status of the updating
  • progress will be displayed.
  • 7. When the TV software is updated. Remove your USB flash drive, then select [Restart] and press OK to restart the TV.See Figure 5

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Figure 5-3 Update the TV software [1/3]

Figure 5-4 Update the TV software [2/3]

Figure 5-5 Update the TV software [3/3]
Note:

  • Do not remove the USB flash drive during the software undate
  • If a power failure occurs during the update, do not remove the USB flash drive from the TV. The TV will continue the software update as soon as the power comes up again.
  • If an error occurs during the update retry the procedure or contact the dealer.
  • We do not recommend downgrading to an older version
  • Once the upgrade is finished, use the PC to remove the TV software from the USB portable memory

5.5.6 Content and Usage of the One-Zip Software File

Below you find a content explanation of the One-Zip file, and instructions on how and when to use it. Only files that are relevant for Service are mentioned here.

EDID_clustername.zip: Contains the EDID content of the different EDID NVMs. See ComPair for further instructions

  • FUS_clustername_version.zip: Contains the file downloaded which is needed to upgrade the TV main software and the software download application
  • NVM_clustername_version.zip: Default NVM content. Must be programmed via ComPair.
5.5.7 How to Copy NVM Data to/from USB

When copying data to and from a USB memory stick, the folder "repair" is used. When inserting an empty USB memory stick. and downloading data to the stick, the TV will create this folder. When sending data from a USB memory stick to a TV, the intended data must be available in the "repair" folder. Note that when copying EDID data to the TV, all necessary EDID files must be in this folder. Service mode overview for your reference

Table 5-3 Service mode overview
Service Modes Description
SAM Service alignment mode
Factory Mode Used for extended alignments
CSM 3-page compact CSM pages. There will be CSM dump to USB-stick upon entering CSM-mode
USB SW upgradeable SW-upgrading of flash memories MT5593UPIJ can be
done via USB. The main SW can be upgraded via the ZIP
file downloaded.
NVM-Editor in SAM NVM-editor will function as in the past: Address and Value field is a decimal value via digit entry
Service Data New Service data in SAM for CTN, Prod. no., 12NC programming with virtual keyboard
USB copy/paste in
SAM
Channel list, NVM data, Readable info, EDID
UART logging There will be printout available in UART. No specifications of the printout, per MTK provision/definition.
Blind SAM RC sequence "062598" + "Menu" +
"Panel code"
Clear Buffer RC sequence "062599" + "OK" or via SAM
56 Error Codes
5.6.1 Introduction

Error codes are required to indicate failures in the TV set. In principle a unique error code is available for every:

  • Activated (SW) protection.
  • Eailing I2C device
  • General I2C error.

The last five errors stored in the NVM are shown in the Service menu's. This is called the error buffer.

The error code buffer contains all errors detected since the last time the buffer was erased. The buffer is written from left to

right. When an error occurs that is not yet in the error code buffer, it is displayed at the left side and all other errors shift one position to the right

An error will be added to the buffer if this error differs from any error in the buffer. The last found error is displayed on the left. An error with a designated error code never leads to a

deadlock situation. It must always be diagnosable (e.g. error buffer via OSD or blinking LED or via ComPair).

In case a failure identified by an error code automatically results in other error codes (cause and effect), only the error code of the MAIN failure is displayed.

5.6.2 How to Read the Error Buffer

You can read the error buffer in three ways

  • On screen via the SAM/CSM (if you have a picture). Example:
    • ERROR: 000: No errors detected
    • ERROR: 013 000: Error code 13 is the last and only detected error

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  • ERROR: 034 013 000: Error code 13 was (newest) error
  • Via the blinking LED procedure (when you have no picture). See paragraph 5.7 The Blink Via ComPair.

5.6.3 Error codes

In this chassis only "layer 2" error codes are available and point to problems on the SSB. They are triggered by LED blinking when CSM is activated. Only the following layer 2 errors are defined

Table 5-4 Error code table

Layer-2 error code Defective device
13 General I 2 C bus error on the SSB
16 +12 V missing or low, PSU defective
27 Channel decoder error on the SSB
34 Tuner I 2 C bus error on the SSB
35 EEPROM I 2 C error on SSB, M24C64
5.6.4 How to Clear the Error Buffer

The error code buffer is cleared in the following cases:

  • By using the CLEAR command in the SAM menu
  • By using the CLEAR command in the Factory mode:
  • By using the following key sequence on the remote control transmitter: "062599" directly followed by the OK button.
  • If the contents of the error buffer have not changed for 50. hours, the error buffer resets automatically.

Note: If you exit SAM by disconnecting the mains from the television set, the error buffer is not reset.

5.7 The Blinking LED Procedure
5.7.1 Introduction

The software is capable of identifying different kinds of errors Because it is possible that more than one error can occur over time, an error buffer is available, which is capable of storing the last five errors that occurred. This is useful if the OSD is not working properly

Errors can also be displayed by the blinking LED procedure. The method is to repeatedly let the front LED pulse with as many pulses as the error code number, followed by a period of

1.5 seconds in which the LED is "off". Then this sequence is repeated

Example (1) : error code 4 will result in four times the sequence LED "on" for 0.25 seconds / LED "off" for 0.25 seconds. After this sequence, the LED will be "off" for 1.5 seconds. Any RC command terminates the sequence. Error code LED blinking is

5.8 Fault Finding and Repair Tips Noto

  • It is assumed that the components are mounted correctly with correct values and no bad solder joints.
  • Before any fault finding actions, check if the correct options are set.
5.8.1 NVM Editor

In some cases, it can be convenient if one directly can change the NVM contents. This can be done with the "NVM Editor" in SAM mode. With this option, single bytes can be changed.

Caution:

  • Do not change these, without understanding the function of each setting because incorrect NVM settings may seriously hamper the correct functioning of the TV set!
  • Always write down the existing NVM settings, before changing the settings. This will enable you to return to the original settings, if the new settings turn out to be incorrect.
5.8.2 Load Default NVM Values

It is possible to upload the default values to the NVM with ComPair in case the SW is changed, the NVM is replaced with a new (empty) one, or when the NVM content is corrupted. After replacing an EEPROM (or with a defective/no EEPROM). default settings should be used to enable the set to start-up and allow the Service Default Mode and Service Alignment Mode to

5.8.3 No Picture

When you have no picture, first make sure you have entered the correct display code. See paragraph 6.4 Option Settin for the instructions. See also back to div.table 6-3.

5.8.4 Unstable Picture via HDMI input

Check (via ComPair or factory mode) if HDMI EDID data is

5.8.5 No Picture via HDMI input

Check if HDCP key is valid. This can be done in CSM.

5.8.6 TV Will Not Start-up from Stand-by

Possible Stand-by Controller failure. Re-flash the software.

5.8.7 Audio Amplifier

The Class D-IC U606 has a powerpad for cooling. When the IC is replaced it must be ensured that the powerpad is very well pushed to the PWB while the solder is still liquid. This is needed to insure that the cooling is guaranteed, otherwise the Class D-IC could break down in short time.

588 CSM

When CSM is activated and there is a USB memory stick connected to the TV, the software will dump the complete CSM content to the USB memory stick. The file (Csm.txt) will be saved in the root of the USB memory stick.

5.8.9 Loudspeakers

Make sure that the volume is set to minimum during disconnecting the speakers in the ON-state of the TV. The audio amplifier can be damaged by disconnecting the speakers during ON-state of the set!

5.8.10 Display option code

Attention: In case the SSB is replaced, always check the Panel Code in CSM, even when picture is available. Performance with the incorrect display option code can lead to unwanted side-effects for certain conditions

Page 27

6. Alignments

Index of this chapter: 6.1 General Alignment Condition 6.2 Hardware Alignments 6.3 Software Alignments 6.4 Option Settings 6.5 Reset of Repaired SSB

6.1 General Alignment Conditions

Perform all electrical adjustments under the following conditions:

  • Power supply voltage: 90 264 VAC, 50/ 60 ± 3 Hz.
  • Connect the set to the mains via an isolation transformer with low internal resistance.
  • Allow the set to warm up for approximately 15 minutes.
  • Measure voltages and waveforms in relation to correct ground (e.g. measure audio signals in relation to AUDIO GND).
  • Caution: It is not allowed to use heat sinks as ground. Test probe: Ri > 10 MW, Ci < 20 pF.</li>
  • Use an isolated trimmer/screwdriver to perform alignments.
6.2 Hardware Alignments Not applicable.

Not applicable

6.3 Software Alignments Put the set in SAM mode (see Chapter 5. Servi

Put the set in SAM mode (see Chapter 5. Service Modes, Error Codes, and Fault Finding). The SAM menu will now appear on the screen. Select RGB Align and go to one of the sub menus. The alignments are explained below.

The following items can be aligned:

White point.

·

To store the data:

  • Press OK on the RC before the cursor is moved to the left.
  • Select "Store" and press OK on the RC.
  • Switch the set to stand-by mode.

For the next alignments, supply the following test signals via a video generator to the RF input:

  • EU/AP-PAL models: a PAL B/G TV-signal with a signal strength of at least 1 mV and a frequency of 475.25 MHz
  • US/AP-NTSC models: an NTSC M/N TV-signal with a signal strength of at least 1 mV and a frequency of 61.25 MHz (channel 3)
  • LATAM models: an NTSC M TV-signal with a signal strength of at least 1 mV and a frequency of 61.25 MHz (channel 3).
6.3.1 RGB Alignment

Before alignment, set the picture as follows:

Picture Setting Picture Setting
Dynamic backlight Off
Dynamic Contrast Off
Color Enhancement Off
Picture Format Unscaled
Light Sensor Off
Brightness 50
Color 0
Contrast 100

  • White Tone Alianment:
  • Activate SAM.
  • Select "RGB Align." and choose a color temperature.
  • Use a 100% white screen as input signal and set the following values:
    • "Red BL Offset" and "Green BL Offset" to "7" (if present).
    • All "White point" values initial to "128".

  • In case you have a colour analyser:
  • Measure with a calibrated (phosphor- independent) color analyser (e.g. Minolta CA-210) in the centre of the screen. Consequently, the measurement needs to be done in a dark environment.
  • Adjust the correct x, y coordinates (while holding one of the White point registers R, G or B on max. value) by means of decreasing the value of one or two other white points to the correct x, y coordinates (see Table 6-1 White D alignment values). Tolerance: dx: ± 0.003, dy: ± 0.003.
  • Repeat this step for the other colour Temperatures that need to be aligned.
  • When finished return to the SAM root menu and press STANDBY on the RC to store the aligned values to the NVM.
Table 6-1 White D alignment values
Value Cool (11000 K) Normal (9000 K) Warm (6500 K)
х 0.276 0.287 0.313
у 0.282 0.296 0.329

If you do not have a colour analyser, you can use the default values. This is the next best solution. The default values are average values coming from production (statistics).

6.3.2 Display Adjustment

You can use the default values. The default values are average values coming from production.

  • Enter SAM mode.
  • Select a colour temperature (e.g. COOL, NORMAL, or WARM).
  • Set the RED, GREEN and BLUE default values according to the values in back to div.table 6-2. When finished press OK on the RC, then press STORE to
  • When finished press OK on the RC, then press STORE to store the aligned values to the NVM.
  • Restore the initial picture settings after the alignments.

Table 6-2 White tone default settings

Colour temperature
Picture mode Screen size Red Green Blue
Normal (9000K) 43PUG7100/77 127 110 106
49PUG6801/78 127 110 109
49PUG6801/77 126 110 110
49PUG7100/78 126 111 99
55PUG6801/78 127 105 95
55PUG6801/77 125 104 98
55PUG7100/77 127 105 112
55PUG7100/78 122 113 101
65PUG6801/77 119 120 127
65PUG7100/77 120 111 65
Cool (11000K) 43PUG7100/77 115 103 78
49PUG6801/78 127 114 127
49PUG6801/77 126 113 125
49PUG7100/78 110 101 89
55PUG6801/78 127 114 116
55PUG6801/77 126 111 114
55PUG7100/77 127 114 116
55PUG7100/78 127 89 106
65PUG6801/77 100 107 127
65PUG7100/77 126 112 117
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EN 28

QM15.1L LA

Alignments

Colour temperature
Picture mode Screen size Red Green Blue
Warm (6500K) 43PUG7100/77 124 117 59
49PUG6801/78 127 95 65
49PUG6801/77 125 99 68
49PUG7100/78 119 90 100
55PUG6801/78 127 91 54
55PUG6801/77 125 92 56
55PUG7100/77 127 91 54
55PUG7100/78 118 85 55
65PUG6801/77 127 124 101
65PUG7100/77 127 74 111

This group setting of colour temperature will be applied automatically to the TV / VGA / HDMI / AV sources.

6.4 Option Settinas

6.

6.4.1 Introduction

The microprocessor communicates with a large number of I2C ICs in the set. To ensure good communication and to make digital diagnosis possible, the microprocessor has to know which ICs to address. The presence / absence of these MT5591 ICs is made known by the option codes.

Notes

  • After changing the option(s), save them by pressing the OK button on the RC before the cursor is moved to the left, select STORE and press OK on the RC.
  • The new option setting is only active after the TV is switched "off" / "stand-by" and "on" again with the mains switch (the NVM is then read again).

6.4.2 Option Code Overview

Enter SAM mode to check the option codes. they could be edited in the NVM.

6.4.3 Display Code Overview

Press the following key sequence on a standard RC transmitter: "062598" directly followed by MENU and "xxx", where "xxx" is a 3 digit decimal value of the panel type: see column "Display Code" in back to div.table 6-3. After resetting the Display Code, restart the set immediately.

Table 6-3 Display code overview
CTN_ALT BOM# Panel Type Display Code
43PUG7100/77 LCD LC430EQE-FHP1 225
49PUG6801/78 TPT490U2-EQYSHM.G SC1M 227
49PUG6801/78 TPT490U2-EQYSHM.G SC1M 227
49PUG7100/78 LCD LC490EQE-FHP1 226
55PUG6801/78 TPT550J1-QUBN0.K S8940G 112
55PUG6801/78 TPT550J1-QUBN0.K S8940G 112
55PUG7100/77 LCD LC550EQE-FHP1 227
55PUG7100/78 LCD LC550EQE-FHP1 227
65PUG6801/77 TPT650U2-RU1A0.Q S9A 050
65PUG7100/77 LCD V650DK1-KS2 F8 228
6.5 Reset of Repaired SSB

A very important issue towards a repaired SSB from a Service repair shop (SSB repair on component level) implies the reset of the NVM on the SSB.

A repaired SSB in Service should get the service Set type "00PF0000000000" and Production code "0000000000000". Also the virgin bit is to be set. To set all this, you can use the ComPair tool or use the "NVM editor" and "Dealer options" items in SAM (do not forget to "store").

After a repaired SSB has been mounted in the set (set repair on board level), the type number (CTN) and production code of the TV has to be set according to the type plate of the set. For this, you can use the NVM editor in SAM. The loading of the CTN and production code can also be done via ComPair (Model number programming).

In case of a display replacement, reset the "Operation hours display" to "0", or to the operation hours of the replacement display.

Remark

- After the NVM has been replaced, go to SAM and scroll to the

  • <Reload MAC address> (see figure 1*).
  • Select the item and press <OK> on the RC.
6.5.1 Reset of Repaired SSB
Instruction

After NVM replacement, reload MAC address via SAM

menu. This ensures the correct MAC address to be available in CSM for future repair actions.

Way of working:

  • After the NVM has been replaced, go to SAM and scroll to the <Reload MAC address>.
  • Select the item and press <OK> on the RC.
Notes:

  • Only applicable to all related models that are "Smart TV level 0"enabled (only YouTube access). For models without internet connection feature. no action is needed.
  • HDCP keys are located in the NVM. If you are loading NVM with the ComPair tool, there is warning message displayed.

New NVM EEPROMs are shipped with pre-loaded HDCP keys.

6.5.2 SSB Identification

SSB's of this chassis are identified by a "715" code on the SSB. 715Axxxx-Nnn-MMM-OOOO

  • 715 main category. Printed Wiring Board
  • Axxxx sub category, sequential coding number
  • Nnn Version code
    • N Development number
    • nn Production number
  • MMM Mounting variation code
  • OOOO Optional variation code

Make sure when replacing an SSB the SSB identification codes match the replacement panel.

Page 29
Circuit Descriptions 7.

Index of this chapter .3 DC/DC C ront-End 4

nd DVB-T, DVB-C; ISDB-T recept

Notes:

  • Only new circuits (circuits that are not published recently) are described
  • Figures can deviate slightly from the actual situation, due to different set executions
  • For a good understanding of the following circuit descriptions, please use the wiring, block (see chapter Block Diagrams) and circuit diagrams (see chapter 10. Circuit Diagrams and PWB Layouts). Where necessary, you will find a separate drawing for clarification
71 Introduction

The QM15 11 | A is a new chassis launched in | ATAM in 2015. The whole range is covered by MT5593UPU HSBGA-900 main IC so-called MT5593 platform The major deltas versus its predecessor support ISDB-T/NTSC/PAI -M/PAI -N with also multi-media CEC

ARC. WIFI/BT.3D.SPDIF, ambilight functionality.

The QM15.1L LA chassis comes with the following stylings: series xxPUG7100xx

series xxPUG6801xx

7.1.1 Implementation

Key components of this chassis are:

  • MAIN SCALER MT5593UPIJ HSBGA-900 TV Processor
  • FRC SCALER NT72333TBG/C TEBGA 484
  • FLASH MX25L1606EM2I-12G 16Mb SOP-8 FOR 43'/55'
  • FLASH W25Q16DVSSIG 16Mb SO-8 FOR 49'/65'
  • NAND FLASH THGBMBG6D1KBAIL 8GB FBGA153 DRAM NT5CB256M16CP-EK 4Gb FBGA-96
  • DRAM NT5CB256M16CP-EK 4Gb FBGA-96 DRAM NT5CB256M16CP-EK 4Gb FBGA-96
  • DRAM NT5CB256M16CP-EK 4Gb FBGA-96
  • TUNER Latam DTVS20CVH035B
  • DEMODULI ATOR TC90537EG LOEP-48 for tuner signal
  • AUDIO TAS5760I DDCAR 20W TSSOP-48 for AUDIO Amplifier.

7.1.2 QM15.1L LA Architecture Overview

For details about the chassis block diagrams refer ck Diagrams. An overview architecture can be found in re 9.1

Page 30

7.1.3 SSB Cell Layout

Figure 7-1 SSB layout cells (top view)

Page 31
7.2 Power Supply

Refer to figure e 7-2 for the power architecture of this platform

Figure 7-2 Power Architecture

7.2.1 Power Supply Unit

All power supplies are a black box for Service. When defective. a new board must be ordered and the defective one must be returned, unless the main fuse of the board is broken. Always replace a defective fuse with one with the correct specifications! This part is available in the regular market. Consult the Philips Service web portal for the order codes of the boards

Important delta's with the QM15.1L LA classis platform are: New power architecture for LED backlight

"Boost"-signal is now a PWM-signal + continuous variable

The control signals are

  • Stand-by
  • Lamp "on/off"
  • Backlight adjust (DIM) (not for PSDL)

In this manual, no detailed information is available because of design protection issues.

The output voltages to the chassis are

  • +8 5V output (standby mode) for 43"49"55"65"
  • +12Voutput (on-mode) for all model
  • +12V audio for LCD T-CON controller and Audio amplifier.
  • +24V (power for B/L CONVERTER)for 65"
  • +3.65V output(on-mode) for 55°
  • +40V((power for VLED) for 43'
  • Output to the display; in case of
    • IPB: High voltage to the LCD panel
    • PSL and PSLS (LED-driver outputs)
    • PSDI (high frequent) AC-current
7.2.2 Diversity

The diversity in power supply units is mainly determined by the diversity in displays.

The following displays can be distinguished:

  • CCFL/EEFL backlight: power panel is conventional IPB
  • IED backlight:
    • side-view LED without scanning: PSL power panel
    • side-view LED without scanning. I SE power panel
    • direct-view LED without 2D-dimming: PSL power panel
    • direct-view LED without 2D-dimming. T SE power panel

PSL stands for Power Supply with integrated LED-drivers. PSLS stands for a Power Supply with integrated LED-drivers with added Scanning functionality (added microcontroller). PSDL stands for a Power Supply for Direct-view LED backlight with 2D-dimmina.

Page 32

7.2.3 Connector overview

Table 7-1 Connector overview

Connector
43" 49" & 55" 49" & 55" 65"
power board 715G6679 driver boar d 715G7111 power board 715G6973 driver boar d 715G7111 power board 7 '15G6887 driver board(outsourcing)
Number CN9101 CN9201 CN8602 CN8603 CN9101 CN9102 CN8602 CN8603 CN9101 CN9201 - -
Description to SSB to Driver To Panel To Panel to SSB to Driver To Panel To Panel to SSB to Driver - -
Pin 16 13 8 8 16 16 8 8 16 14 - -
1 Panel Dim Panel Dim LED+ LED- DIM +VLED LED+ LED- DIM +24V - -
2 Panel On/Off Panel On/Off NC LED- BL_ON/OFF +VLED NC LED- BL_ON/OFF +24V - -
3 PS_ON 12V_OP NC LED- PS_ON +VLED NC LED- PS_ON +24V - -
4 2D/3D 2D/3D NC NC 3D_ON +VLED NC NC 3D_ON +24V - -
5 GND GND NC NC GND +VLED NC NC GND +24V - -
6 GND GND LED- NC GND GND LED- NC GND GND - -
7 GND GND LED- NC GND GND LED- NC GND GND - -
8 GND GND LED- LED+ GND GND LED- LED+ GND GND - -
9 +12V_A +24V - - +12V_AUDIO GND - - +12V_AUDIO GND - -
10 +12V_A +24V - - +12V_AUDIO GND - - +12V_AUDIO GND - -
11 +12V +24V - - +12V 3D_ON - - +12V +12V - -
12 +12V +24V - - +12V DIM - - +12V Scan BLEN - -
13 +12V +24V - - +12V BL_On/Off - - +12V Panel Dim - -
14 +12V - - - +12V - - - +12V Panel On/Off - -
15 +3.5V - - - +3.5V - - - +5V - - -
16 +3.5V - - - +3.5V - - - +5V - - -
7.3 DC/DC Converters

The on-board DC/DC converters deliver the following voltages (depending on set execution):

  • +5V_STB, permanent voltage for the Stand-by
  • +3V3SB voltage for IR/I ED reciver. Key board and WIFI
  • +12V, input from the power supply for the panel common (active mode)
  • PVDD from the power +12V_AU for the AUDIO AMP
  • +3V3_TUNER, supply voltage for tuner
  • +5V-USB, input intermediate supply voltage for USB Power

  • +5V_SW_USB port supply voltage
  • Wi-Fi VCC.voltage for WIFI
  • DDRV, voltage for DDR
  • AVDD3V3,AVDD1V2, supply voltage for scaler MT5593
  • LDO_PWR ,DVDD3V3, voltage for EMMC when TV on
  • +3.3VD, +1.2V voltage for Demodulator IC channel decoder

Figures gives a graphical representation of the DC/DC converters with its current consumptions

Page 33

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Figure 7-3 DC/DC converters
7.4 Front-End Analogue and DVB-T. DVB-C: ISDB-T reception
7.5 HDM
7.4.1 Front-End Analogue part

The Front-End for analogue tuner consist of the following key components:

  • TUNER LATAM DTVS20CVH035B
  • SCALER MT5593UPU HSBGA-900

Below find a block diagram of the front-end application for analogue part

Figure 7-4 Front-End Analogue block diagram

7.4.2 Front-End ISDB-T reception DTV part

The Front-End for ISTB part consist of the following key components:

  • TUNER Latam DTVS20CVH035B
  • SCALER MT5593UPIJ HSBGA-900
  • DEMODULI ATOR TC90537EG LOEP-48

Below find a block diagram of the front-end application for DTV part.

Figure 7-5 Front-End ISDB-T reception block diagram

Figure 7-6 HDMI input configuration

The following HDMI connector can be used:

  • HDMI 1: HDMI input (TV digital interface support HDCP) with digital audio/PC DVI input/ARC
  • HDMI 2 : HDMI input ( TV digital interface support HDCP) with digital audio/PC DVI input/ARC with digital audio/PC DV/I input
  • +5V detection mechanism
  • Stable clock detection mechanism
  • Embedded EDID
  • HPD control
  • CEC control
7.6 Video and Audio Processing - MT5593UPIJ

The MT5593UPIJ is the main audio and video processor (or System-on-Chip) for this platform. It has the following features:

  • worldwide multi-standard analong TV demodulator
  • ATSC /DVB-T /DVB-C/DTMB demodulators
  • Ture 120HZ Full HD
  • Power CPU core
  • 3D graphic support OpenGL ES 1.1/2.0
  • A muti-standard video decoder
  • A transport de-multiplexer
  • one HDMI 2.0 receiver with 3D support
  • MHL2.0& Standby charging
  • 2D/3D converter
  • Rich format audio codec
  • Local dimming (LED backlight) Ethernet MAC+PHY
  • TCON
  • Panel overdrive control
  • LVDS, mini-LVDS, V-by-one, EPI

The MT5593UPIJ family consists of a DTV front-end demodulator, a backend decoder and a TV controller and offers high integration for advanced applications. It integrates a transport de-multiplexer, a high definition video decoder an audio decoder, a four-link LVDS transmitter, a mini-LVDS transmitter, a V-by-one transmitter, an EPI transmitter, and an NTSC/PAL/SECAM TV decoder with 3D comb filter(NTSC/PAL) The MT5593UPLI enables consumer electronics manufacturers to build high quality, low cost and feature-rich DTV.

The MT5593PFIJ family supports Full-HD MPEG1/2/4/H.264/VC1/RM/AVS/ and H.264/HEVC video decoder standards, and JPEG. The MT5593HPIJ also supports Media Tek MDDi de-interlace solution which can

Refer to figure 7-6 HDMI input configuration for the application.

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reach very smooth picture quality for motions. A 3D comb filter added to the TV decoder recovers great details for still pictures. The special color processing technology provides a natural deep colors and true studio quality video. Moreover . the MT5593 family has built-in high resolution and high-guality audio codec.

The MT5593UPIJ family provides consumers with and Full-HD 120Hz experience. It integrates high-quality Full-HD ME/MC technology.

The MT5593UPIJ family supports ASTC, DVB-T and DVB-C,DTMB demodulation functions. It reserves transport stream inputs for external demodulators for other countries or areas TV maker can easily port the same LII to worldwide TV models. First-class adjacent and co-channel rejection capability grants excellent reception. Professional error-concealment provides stable, smooth and mosaic-free video quality

For a functional diagram of the MT5593UPIJ, refer to Figure 8-1.

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8.

8. IC Data Sheets

This chapter shows the internal block diagrams and pin configurations of ICs that are drawn as "black boxes" in the electrical diagrams (with the exception of "memory" and "logic"

8.1 Diagram10-5-2 System Power 2(7), B02, AOZ1360DIL(IC U4405)

Figure 8-1 Internal block diagram

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EN 36

8.2 Diagram 10-5-3 Peripheral (4) B03, MT5593UPIJ (IC U401)

Figure 8-2 Internal block diagram and pin configuration

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8.

Figure 8-3 Internal pin configuration

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8.3 Diagram10-5-8 Speaker/Headphone(6) B8. TAS5760LDDCAR (IC U601)

Figure 8-4 Internal block diagram and pin configuration

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8.

8.4 Diagram10-5-11 ISDBT Tuner(1) B11, TC90537FG (IC U101)

Figure 8-5 Internal block diagram and pin configuration

back to liv table

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8.

8.5 Diagram10-5-17 NVT333 DDR2 (4) B17, NT72333TBG/C (IC U5000)

Figure 8-6 Internal block diagram

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EN 41

Figure 8-7 Internal pin configuration

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Personal Notes:

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Block Diagrams QM15.1L LA 9. EN 43

9. Block Diagrams

9.1 Block diagram 7100/6801 series

19920_400.6

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10. Circuit Diagrams and PWB Layouts

10.1 A 715G6679 PSU 10-1-1 AC input

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Circuit Diagrams and PWB Layouts QM15.1L LA 10. EN 46

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2017-May-27 back to div.table

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Circuit Diagrams and PWB Layouts QM15.1L LA 10. EN 48

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Circuit Diagrams and PWB Layouts QM15.1L LA 10. EN 49

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Circuit Diagrams and PWB Layouts QM15.1L LA

1L LA 10. EN 50

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.1L LA 10. EN 51

19820 545.en

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1L LA 10. EN 52

10820 546

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1L LA 10. EN 53

19820_547.eps

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10-2-5 Power layout top

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Circuit Diagrams and PWB Layouts QM15.1L LA 10. EN 55

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IL LA 10. EN 56

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.1L LA 10. EN 57

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19810_510.ep

715G6887

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L LA 10. EN 62

10.4 AD 715G7700 LED Driver board 10-4-1 LED DRIVER BOARD

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1L LA 10. EN 63

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Circuit Diagrams and PWB Layouts QM15.1L LA 10. EN 64

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5.1L LA 10. EN 68

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10-5-6 DDR3x1(4)

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Circuit Diagrams and PWB Layouts QM15.1L LA 10. EN 71

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L LA 10. EN 74

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10-5-17 NVT333_DDR2 (4)

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10-5-18 NVT333_RX_LVDS (4)

B18 NVT333 RX LVDS (4) B18 1. Trace length difference require < 100mil under same group.(PortAB, PortCD) 2. Each P/N pair length difference require < 10mil if possible. 3. Layout need 100 ohm impedance matching with GND guard trace. Note: Trace length difference need fine tune with IC substract trace included. R XAON RXCON RXCOR RXA1N RXC1N RXA1P RXC1F RXA2N RXC2N RXA2P RXC2F RXAGKN RXCCKN RXACKF ADT ACT AFZ AEZ RXA3N RXC3N RXA3P RXC3F RXA4N RXC4N RXA4N RXC4N R XB0N RXDON RXB0P RXD0F RXB1N RXD1N AC3 AF4 AE4 AD4 AC4 AD5 RXB1P RXD1P RXD1P AF12 RXD2N AE12 RXD2P AE12 RXB2N RXB2P RXD2F RXBCKN RXDCKN RXDCKP RXD3N RXB3N RXB3P RXD3P RXR4N RXD4N RXB4N R XD4N ______________________________________ LVDSRX TST only for TEST use. 5.6.7.8.9.10.11.12.13.14.15.16.17.18.19.20.21.23.24.25.26.27.28 GND «»-NVT333_RX_LVDS (4) 715G716

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Circuit Diagrams and PWB Lavouts QM15.1L LA 10. EN 83

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10-5-20 NVT333_TX_VB1/Panel IF(4)

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5.1L LA 10. EN 88

10-5-24 NVT333_GND (4)

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10.6 J 715G7045 IR/LED Panel 10-6-1 LED&IR&3D&Light sensor

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10-6-2 IR/LED board layout

Layout LED Board (top side)

Layout LED Board (bottom side)

1 2014-11-04
LED Board
715G7045
layout top/bottom
1979 2 509.eps
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10.7 J 715G7074 IR/LED Panel 10-7-1 IR & 3D & Light sensor & LOGO

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10-7-2 IR/LED board layout

Layout IR/LED panel (top side)

Layout IR/LED panel (bottom side)

IR/LED panel
layout top/bottom
715G7074
10850 527 คว

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Circuit Diagrams and PWB Layouts QM15.1L LA 10. EN 95

10.8 E 715G7188 Keyboard control panel

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10-8-2 Key board layout

Layout Keyboard control panel (top side)

Layout Keyboard control panel (bottom side)

Keyboard control panel
layout top/bottom
715G7118 1 2014-11-06

19792_511.eps

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10.9 E 715G7088 Keyboard control panel

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Layout Keyboard control panel (top side)

Layout Keyboard control panel (bottom side)

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10. EN 99

10.10 V 715G7111 Converter board 10-10-1 LED OZ9908A

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