Philips 503441 Installation Manual

Field install guide

Philips Advance 503441

This installation guide is only valid for the following Philips EvoKit models:

EvoKit 2x4 P 36L xxW 835 2 0-10 7 G2

2x2 P 23L 830 1 Mk10
2x4 P 32L 835 2 0-10

Emergency LED driver for EvoKit G2

36L 840 2 STEP
42L 5 Mk10
52L

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FAILURE TO FOLLOW THESE
INSTRUCTIONS AND WARNINGS MAY
RESULT IN SERIOUS INJURY OR
SIGNIFICANT PROPERTY DAMAGE.

For your protection, carefully read
these warnings and instructions in their
entirety before installing or maintaining
this equipment. These instructions do
not attempt to cover all installation and
maintenance situations. If you do not
understand these instructions or if additional
information is required, contact your
local Philips representative. Retain these
instructions for maintenance reference.

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RISK OF FIRE OR ELECTRIC SHOCK

The Emergency LED driver must be installed
and maintained by a professional electrician
in accordance with the applicable federal,
state and local laws, regulations and electrical
codes, and the installation instructions
provided in this document. This professional
should be familiar with the construction and
operation of this product and any hazards
involved. If not qualified, do not attempt
installation. Contact a qualified electrician.

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RISK OF FIRE, ELECTRIC SHOCK OR
PERSONAL INJURY

Do not install in a damaged fixture.

Before installation, turn power off.

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RISK OF FIRE OR ELECTRIC SHOCK

To prevent wiring damage or abrasion, do
not expose wiring to edges of sheet metal or
other sharp objects.

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RISK OF FIRE OR ELECTRIC SHOCK

Luminaire wiring and electrical parts may be
damaged when drilling for installation of LED
retrofit kit. Check for enclosed wiring and
components.

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RISK OF PERSONAL INJURY

This equipment may have sharp edges.
Wear gloves to prevent cuts or abrasions
when removing from carton, handling and
maintaining this equipment.

Caution

This kit is designed for permanent
installation in ordinary (Non-Hazardous)
locations in accordance with the National
Electrical Code and all applicable local codes.
Do not use in areas of limited ventilation or
in high ambient enclosures.

Notice

Do not use abrasive materials, glass cleaners or other solvents on cover plate or lens. To clean
the faceplate, use a mild soap solution.

Do not expose the product to substances and /or materials containing sulphur, chlorine or
other halogen compounds and to chemicals mentioned in below table.

Category Chemical Name

Solvents Toluene, xylene, benzene, chloromethane, chloroform, ethyl acetate, butyl

acetate, acetone, MEK, MIBK

Acid HCl, H

Alkali KOH, NaOH, LiOH, Ca(OH)

Oil Diesel oil, petroleum, hydro carbons

2SO4

, HNO

3

2

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RISK OF PERSONAL INJURY

Ensure all warning and cautionary markings
given in the Philips Advance 503441
installation instructions are heeded.

Caution

Do not make or alter any open holes in an
enclosure of wiring or electrical components
during kit installation except if specifically
mentioned in these installation guide.

Notice

Ensure an un-switched hot circuit is available
to the fixture. This is required for proper
emergency fixture operation.

Notice

Handle components with care. Do not drop,
slide or scratch any of the components to
prevent visual damage to the product, loss of
functionality or difficulties during installation.

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Field install Philips Advance 503441 Emergency LED driver

Set contains

2x

W

X

W Screw (2x)
X Emergency LED driver

Remove Diuser

Z

Y

Y Test switch
Z Wiring harnass

Tools required

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RISK OF FIRE, ELECTRIC SHOCK
OR PERSONAL INJURY

Before installation, turn power off.

2

1 Remove Diffuser by pressing one side of the

Diffuser.

1

Remove Closing Panel Mains disconnection

o

90

2

3 Lower the Closing Panel and slide it out. 2 Turn each fastener 90 degrees.

1

2

4 Disconnect mains.

Ground disconnection (Situation 1 - 2)

ground

ground

ground

5a Situation 1 Grounding:

Unscrew grounding cable.

ground

5b Situation 2 Grounding:

Disconnect the ground lead from conduit.

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red/white

Remove LED Panel

ATTENTION

ESD SENSITIVE

o

90

DO NOT

TOUCH LED

Notice

Do not touch the LEDs with hands or

1

2

2

tooling! Touching LEDs can lead to failure of
the product.

6 Turn each fastener 90 degrees.

7 Lower LED panel and slide it out.

Installation Philips Advance 503441 Emergency LED driver (X)

2x

W

X

15 mm

8 Secure 503441(X) to the back side of LED Panel

using t wo screws (W ).

9 Drill 1/2” hole in the LED Panel for installation of

LED/test switch on indicated area.

yellow /

black

red/white

max.

blue/white

Y

violet

brown

10 Install the test switch (Y) by feeding the violet

and brown wires through this 1/2” hole and hand
tighten the plastic nut included with the test
switch/LED combo.
Add connect from test switch to wiring harnass
(Z) (violet - violet, brown - brown).

black

503441

blue

11 Disconnect the red/white single wire from the

E

voKit driver. Replace it with the blue output

wire from the 503441 (Z). Place a wire nut over
the original red/white wire for proper isolation.

14a

CONVERTER
CONNECTOR

HOT

COMMON WHITE

WALL SWITCH

RED
RED

WHT/RED

BLACK

WHT/BLK

yellow

12 Connect the yellow output wire from the

03441 to the EvoKit red/white wire connection

5

block and the yellow/black output wire from the
503441 (Z) to the EvoKit blue/white wire
connection block.

JUMPER

WIRE

Emergency

LED

Driver

LOAD

SELECT

BLACK

WHITE

AC DRIVER

white

13 Disconnect black wire and insert white/black

wire (Z) in the EvoKit driver.

14a Connect WHT/RED, BLACK and WHITE (2x)

wires (Z) as p

Connect the 503441red to red as indicated in

schematic (Z).

er the 503441 wiring diagram.

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14b

CONVERTER
CONNECTOR

HOT

VIOLET
BROWN

COMMON WHITE

RED
RED

BLACK

VIOLET (+)
BROWN (-)

WHT/RED

WHT/BLK

BLUE
YEL/BLK
YELLOW

JUMPER

WIRE

LOAD

SELECT

14b Emergency LED driver wiring in combination

with STEP version.

Emergency

LED

Driver

AC DRIVER (-)

AC DRIVER (+)

HOT

Installation LED Panel

DO NOT

TOUCH LED

2

1

1

15 Install LED panel in between trof fer and T-grid,

making sure the tabs at each corner of the LED
panel slide into the respective slots on the side
panel.

Ground connection (Situation 1 - 2)

LED (+)

LED (-)

WHITE

ESD SENSITIVE

LED LOAD

AC DRIVER

Live 1
Live 2

ATTENTION

90

o

16 Push LED panel upward into position so that the

tabs sits above the side panels (this may require
a push up on the tabs while pushing outward
on the side panels). Fixate panels and establish
ground by turning each fastener 90 degrees.

Notice

For the EvoKit, do not connect the jumper
wire / load select (yellow/red) on 503441.

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RISK OF PERSONAL INJURY

While installing the LED panel and Closing
Panel, make sure the electrical wiring is not
clamped between panels.

Notice

Do not touch the LEDs with hands or
tooling! Touching LEDs can lead to failure of
the product.

ground

ground

17a Situation 1 Grounding:

Screw grounding cable from Led Panel to
original troffer if host fixture ground connection
is made trough host f ixture.

Mains connection

mains

18 Connect mains and hide connected wires behind

LED Panel.

ground

ground

17b Situation 2 Grounding:

Connect to the incoming ground lead from
conduit.

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RISK OF PERSONAL INJURY

Proper grounding of EvoKit metal parts is
required to ensure personal safety.

Notice

Make new electrical connections to mains
by employing applicable connectors in
accordance with the applicable federal, state
and local laws, regulations and electrical
codes.

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Installation Closing Panel

2

1

1

19 Install Closing Panel in-between troffer and

T-g r id.

Installation Diuser

21 Slide Dif fuser under the tabs on one side from

either Panel and press diffuser over the tabs on
opposite panel.

o

90

20 Fixate panels and establish ground by turning

each fastener 90 degrees.

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RISK OF FIRE OR ELECTRIC SHOCK

While installing the LED panel and Closing
Panel, make sure the electrical wiring is not
clamped between panels.

© 2014 Philips Lighting Company.
A Division of Philips Electronics North
America Corporation.
All rights reserved.
Printed in USA 9

www.philips.com

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Philips Lighting Company
200 Franklin Square Drive
Somerset, NJ 08873
1-800-555-0050

Philips Lighting
281 Hilmont Road
Markham, Ontario
Canada, L6C 253
1-800-555-0050
A Division of Philips Electronics Ltd.

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