Philips 42HFL5682L/F7 Schematic

Colour Television Chassis

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Contents Page Contents Page

1. Revision List 2

2. Technical Specifications and Connections 2

3. Precautions, Notes, and Abbreviation List 6

4. Mechanical Instructions 10

5. Service Modes, Error Codes, and Fault Finding 16

6. Alignments 20

7. Circuit Descriptions 22

8. IC Data Sheets 30

9. Block Diagrams Wiring Diagram 32" 39 Wiring Diagram 37" 40 Wiring Diagram 42" 41 Block Diagram of Smart Module Board 42 Block Diagram of Back End Board 43

10. Circuit Diagrams and PWB Layouts Drawing PWB Power Board: 32" SMB: 32-bit DDR Term/Conn (B01) 47 72-73 SMB: 32-bit DDR SDRAM (B02) 48 72-73 SMB: Analog Power Decoupling (B03) 49 72-73 SMB: Digital Power Decoupling (B04) 50 72-73 SMB: FE; Transport I/O (B05) 51 72-73 SMB: Video In Analog (B06) 52 72-73 SMB: Audio In (B07) 53 72-73 SMB: Video Out Analog (B08) 54 72-73 SMB: Audio Out (B09) 55 72-73 SMB: GPIOs; UART (B10) 56 72-73 SMB: Reset; Flash; SC; Bootstrap (B11) 57 72-73 SMB: BCM HDMI 0 & 1 (B12) 58 72-73 SMB: IRQ; BSC; CLK; EJTAG (B13) 59 72-73 SMB: USB & ETHERNET (B14) 60 72-73 SMB: SEMI-STBY Power (B15) 61 72-73 SMB: Active Power (B16) 62 72-73 SMB: MCU (B17) 63 72-73 SMB: LVDS to DVO (B18) 64 72-73

Copyright 2010 Koninklijke Philips Electronics N.V. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

(A01) 44 45-46

SMB: HDMI Out (B19) 65 72-73 SMB: HDMI SWITCH (B20) 66 72-73 SMB: HDMI IN 1&2&3 (B21) 67 72-73 SMB: Interface (B22) 68 72-73 SMB: Ethernet Switch (B23) 69 72-73 SMB: Healthcare (B24) 70 72-73 SMB: Pro:Idiom (B25) 71 72-73 BEB: POWER (BE01) 74 81-82 BEB: SWITCH (BE02) 75 81-82 BEB: SCALER (BE03) 76 81-82 BEB: PANEL INTERFACE (BE04) 77 81-82 BEB: HDMI SWITCH (BE05) 78 81-82 BEB: AUDIO (BE06) 79 81-82 BEB: INTERFACE (BE07) 80 81-82 SLB: PCB SB SMARTLINK-LN 2K10 - 1 (T01) 83 85-86 SLB: PCB SB SMARTLINK-LN 2K10 - 2 (T02) 84 85-86 IR/LED Board (J) 87 88

11. Styling Sheets Styling Sheet 32" 89 Styling Sheet 37" 90 Styling Sheet 42" 91

Published by SaS/CC 1070 BU TV Consumer Care, the Netherlands Subject to modification EN 3122 785 18880

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EN 2 TPB1.1HU LA1.

Revision List

1. Revision List

Manual xxxx xxx xxxx.0

• First release.

2. Technical Specifications and Connections

Index of this chapter:

2.1 Technical Specifications

2.2 Directions for Use

2.3 Connections

2.4 Chassis Overview

Notes:

• Figures can deviate due to the different set executions.

• Specifications are indicative (subject to change).

2.1 Technical Specifications

For on-line product support please use the links in. Here is product information available, as well as getting started, user manuals, frequently asked questions and software & drivers.

Table 2-1 Described Model Numbers

Model Number Styling Published in

32HFL5662L/F7

37HFL5682L/F7

42HFL5682L/F7

Note: The given Model Numbers are subject to change.

P&S 3122 785 18880

2.2 Directions for Use

Directions for use can be downloaded from the following websites:

http://www.philips.com/support http://www.p4c.philips.com

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2.3 Connections

HDMI 1

HDMI 2

HDMI 3

DATA 1

HDMI 1

HDMI 2

HDMI 3

DATA 1

NI AGV

OIDUA-CP

BSU

IMDH EDIS

OEDIV

OIDUA

optional

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Technical Specifications and Connections

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2.3.1 Side Connections

Figure 2-1 Connection overview

Note: The following connector colour abbreviations are used

(acc. to DIN/IEC 757): Bk= Black, Bu= Blue, Gn= Green, Gy= Grey, Rd= Red, Wh= White, Ye= Yellow.

1 - Cinch: Video CVBS - In, Audio - In

Ye -Video CVBS 1 V Rd - Audio R 0.5 V

/ 75 Ω jq

/ 10 kΩ jq

RMS

Wh - Audio L 0.5 V

2 - PC IN:VGA

Figure 2-2 VGA connector

/ 10 kΩ jq

RMS

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Technical Specifications and Connections

1 - Video Red 0.7 VPP / 75 W j 2 - Video Green 0.7 V 3 - Video Blue 0.7 V 4-n.c.

/ 75 W j

5 - Ground Gnd H 6 - Ground Red Gnd H 7 - Ground Green Gnd H 8 - Ground Blue Gnd H 9-+5V 10 - Ground Sync Gnd H

+5 V j

11 - Ground Red Gnd H 12 - DDC_SDA DDC data j 13 - H-sync 0 - 5 V j 14 - V-sync 0 - 5 V j 15 - DDC_SCL DDC clock j

3 - Audio - In: Left / Right, VGA

Gn - Audio L/R in 0.5 V

/ 10 kW jq

RMS

4 - USB2.0

Figure 2-3 USB (type A)

1-+5V k 2 - Data (-) jk 3 - Data (+) jk 4 - Ground Gnd H

5 - HDMI: Digital Video, Digital Audio - In

Rd - Video - Pr 0.7 V

Rd - Audio R 0.5 V Wh - Audio L 0.5 V

/ 75 W jq

/ 10 kΩ kq

RMS

/ 10 kΩ kq

RMS

9 - RJ11: Data1 - In/Out

1 - SPI Clock TTL out k 2 - SPI Data in TTL in j 3 - +5V Vcc j 4 - SPI Data out TTL out k 5 - GND Gnd H 6 - IR_data TTL out k

10 - Cinch: S/PDIF - Out

Bk - Coaxial 0.4 - 0.6V

/ 75 ohm kq

11 - HDMI1: Digital Video, Digital Audio - In

See 5 - HDMI: Digital Video, Digital Audio - In

12 - Mini Jack: PENDANT CONTROL OUT (8 W / 2 W Output)

1 - Control Signal OUT- kq 2 - Control Signal OUT+ kq 3 - Control Signal OUT+ kq

13 - Mini Jack: Bathroom speaker (8 W / 1 W - Output)

1 - Control Signal OUT- kq 2 - Control Signal OUT+ kq 3 - Control Signal OUT+ kq

14 - Service Connector (RS232-UART)

Figure 2-4 HDMI (type A) connector

1 - D2+ Data channel j 2 - Shield Gnd H 3 - D2- Data channel j 4 - D1+ Data channel j 5 - Shield Gnd H 6 - D1- Data channel j 7 - D0+ Data channel j 8 - Shield Gnd H 9 - D0- Data channel j 10 - CLK+ Data channel j 11 - Shield Gnd H 12 - CLK- Data channel j 13 - n.c. 14 - n.c. 15 - DDC_SCL DDC clock j 16 - DDC_SDA DDC data jk 17 - Ground Gnd H 18 - +5V j 19 - HPD Hot Plug Detect j 20 - Ground Gnd H

2.3.2 Rear Connections

6 - Cinch: Audio - Out

Rd - Audio R 0.5 V Wh - Audio L 0.5 V

/ 10 kΩ kq

RMS

/ 10 kΩ kq

RMS

Figure 2-5 Service Connector

1 - DCD Carrier Detect j 2 - RxD Receive j 3 - TxD Transmit k 4 - DTR Data Terminal Ready k 5 - Gnd Ground H 6 - DSR Data Set Ready j 7 - RTS Request To Send k 8 - CTS Clear To Send j 9 - RI Ring Indicator j

15 - RJ45: Ethernet - In/Out

Figure 2-6 Ethernet connector

1 - TD+ Transmit signal k 2 - TD- Transmit signal k 3 - RD+ Receive signal j 4 - RD- Receive signal j 5 - CT Centre Tap: DC level fixation 6 - CT Centre Tap: DC level fixation 7 - GND Gnd H 8 - GND Gnd H

7 - Cinch: Video CVBS - In, Audio - In

See 1 - Cinch: Video CVBS - In, Audio - In

8 - EXT2: Video YPbPr - In, Audio - In

Gn - Video - Y 1 V Bu -Video - Pb 0.7 V

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/ 75 W jq

Technical Specifications and Connections

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16 - Game Port - In/Out

1 - SPI Clock TTL out k 2 - SPI Data in TTL in j 3 - +5V Vcc j 4 - SPI Data out TTL out k 5 - GND Gnd H 6 - IR_data TTL out k

2.4 Chassis Overview

Refer to 9. Block Diagrams for PWB/CBA locations.

17 - TV ANTENNA - In

Signal input from an antenna, cable or satellite.

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Precautions, Notes, and Abbreviation List

3. Precautions, Notes, and Abbreviation List

Index of this chapter:

3.1 Safety Instructions

3.2 Warnings

3.3 Notes

3.4 Abbreviation List

3.1 Safety Instructions

Safety regulations require the following during a repair:

• Connect the set to the Mains/AC Power via an isolation transformer (> 800 VA).

• Replace safety components, indicated by the symbol h, only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard.

Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points:

• Route the wire trees correctly and fix them with the mounted cable clamps.

• Check the insulation of the Mains/AC Power lead for external damage.

• Check the strain relief of the Mains/AC Power cord for proper function.

• Check the electrical DC resistance between the Mains/AC Power plug and the secondary side (only for sets that have a Mains/AC Power isolated power supply):

1. Unplug the Mains/AC Power cord and connect a wire

between the two pins of the Mains/AC Power plug.

2. Set the Mains/AC Power switch to the “on” position

(keep the Mains/AC Power cord unplugged!).

3. Measure the resistance value between the pins of the

Mains/AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be between 4.5 MΩ and 12 MΩ.

4. Switch “off” the set, and remove the wire between the

two pins of the Mains/AC Power plug.

• Check the cabinet for defects, to prevent touching of any inner parts by the customer.

3.2 Warnings

• All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD w). Careless handling during repair can reduce life drastically. Make sure that, during repair, you are connected with the same potential as the mass of the set by a wristband with resistance. Keep components and tools also at this same potential.

• Be careful during measurements in the high voltage section.

• Never replace modules or other components while the unit is switched “on”.

• When you align the set, use plastic rather than metal tools. This will prevent any short circuits and the danger of a circuit becoming unstable.

3.3 Notes

3.3.1 General

• Measure the voltages and waveforms with regard to the chassis (= tuner) ground (H), or hot ground (I), depending on the tested area of circuitry. The voltages and waveforms shown in the diagrams are indicative. Measure them in the Service Default Mode with a colour bar signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated otherwise) and picture carrier at 475.25 MHz for PAL, or 61.25 MHz for NTSC (channel 3).

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• Where necessary, measure the waveforms and voltages

with (D) and without (E) aerial signal. Measure the voltages in the power supply section both in normal operation (G) and in stand-by (F). These values are indicated by means of the appropriate symbols.

3.3.2 Schematic Notes

• All resistor values are in ohms, and the value multiplier is often used to indicate the decimal point location (e.g. 2K2 indicates 2.2 kΩ).

• Resistor values with no multiplier may be indicated with either an “E” or an “R” (e.g. 220E or 220R indicates 220 Ω).

• All capacitor values are given in micro-farads (μ=× 10 nano-farads (n =× 10

• Capacitor values may also use the value multiplier as the decimal point indication (e.g. 2p2 indicates 2.2 pF).

• An “asterisk” (*) indicates component usage varies. Refer to the diversity tables for the correct values.

• The correct component values are listed on the Philips Spare Parts Web Portal.

3.3.3 Spare Parts

For the latest spare part overview, consult your Philips Spare Part web portal.

3.3.4 BGA (Ball Grid Array) ICs

Introduction

For more information on how to handle BGA devices, visit this URL: http://www.atyourservice-magazine.com “Magazine”, then go to “Repair downloads”. Here you will find Information on how to deal with BGA-ICs.

BGA Temperature Profiles

For BGA-ICs, you must use the correct temperature-profile. Where applicable and available, this profile is added to the IC Data Sheet information section in this manual.

3.3.5 Lead-free Soldering

Due to lead-free technology some rules have to be respected by the workshop during a repair:

• Use only lead-free soldering tin. If lead-free solder paste is required, please contact the manufacturer of your soldering equipment. In general, use of solder paste within workshops should be avoided because paste is not easy to store and to handle.

• Use only adequate solder tools applicable for lead-free soldering tin. The solder tool must be able: – To reach a solder-tip temperature of at least 400°C. – To stabilize the adjusted temperature at the solder-tip. – To exchange solder-tips for different applications.

• Adjust your solder tool so that a temperature of around 360°C - 380°C is reached and stabilized at the solder joint. Heating time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C, otherwise wear-out of tips will increase drastically and flux-fluid will be destroyed. To avoid wear-out of tips, switch “off” unused equipment or reduce heat.

• Mix of lead-free soldering tin/parts with leaded soldering tin/parts is possible but PHILIPS recommends strongly to avoid mixed regimes. If this cannot be avoided, carefully clear the solder-joint from old tin and re-solder with new tin.

3.3.6 Alternative BOM identification

It should be noted that on the European Service website, “Alternative BOM” is referred to as “Design variant”.

-9

), or pico-farads (p =× 10

. Select

-12

-6

Precautions, Notes, and Abbreviation List

EN 7TPB1.1HU LA 3.

The third digit in the serial number (example: AG2B0335000001) indicates the number of the alternative B.O.M. (Bill Of Materials) that has been used for producing the specific TV set. In general, it is possible that the same TV model on the market is produced with e.g. two different types of displays, coming from two different suppliers. This will then result in sets which have the same CTN (Commercial Type Number; e.g. 28PW9515/12) but which have a different B.O.M. number. By looking at the third digit of the serial number, one can identify which B.O.M. is used for the TV set he is working with. If the third digit of the serial number contains the number “1” (example: AG1B033500001), then the TV set has been manufactured according to B.O.M. number 1. If the third digit is a “2” (example: AG2B0335000001), then the set has been produced according to B.O.M. no. 2. This is important for ordering the correct spare parts! For the third digit, the numbers 1...9 and the characters A...Z can be used, so in total: 9 plus 26= 35 different B.O.M.s can be indicated by the third digit of the serial number.

Identification: The bottom line of a type plate gives a 14-digit serial number. Digits 1 and 2 refer to the production centre (e.g. AG is Bruges), digit 3 refers to the B.O.M. code, digit 4 refers to the Service version change code, digits 5 and 6 refer to the production year, and digits 7 and 8 refer to production week (in example below it is 2006 week 17). The 6 last digits contain the serial number.

MODEL :

PROD.NO:

32PF9968/10

AG 1A0617 000001

MADE IN BELGIUM

220-240V 50/60Hz

VHF+S+H+UHF

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BJ3.0E LA

Figure 3-1 Serial number (example)

3.3.7 Board Level Repair (BLR) or Component Level Repair (CLR)

If a board is defective, consult your repair procedure to decide if the board has to be exchanged or if it should be repaired on component level. If your repair procedure says the board should be exchanged completely, do not solder on the defective board. Otherwise, it cannot be returned to the O.E.M. supplier for back charging!

3.3.8 Practical Service Precautions

• It makes sense to avoid exposure to electrical shock.

While some sources are expected to have a possible dangerous impact, others of quite high potential are of limited current and are sometimes held in less regard.

• Always respect voltages. While some may not be

dangerous in themselves, they can cause unexpected reactions that are best avoided. Before reaching into a powered TV set, it is best to test the high voltage insulation. It is easy to do, and is a good service precaution.

128W

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3.4 Abbreviation List

0/6/12 SCART switch control signal on A/V

board. 0 = loop through (AUX to TV), 6 = play 16 : 9 format, 12 = play 4 : 3 format

AARA Automatic Aspect Ratio Adaptation:

algorithm that adapts aspect ratio to remove horizontal black bars; keeps the original aspect ratio

ACI Automatic Channel Installation:

algorithm that installs TV channels directly from a cable network by

means of a predefined TXT page ADC Analogue to Digital Converter AFC Automatic Frequency Control: control

signal used to tune to the correct

frequency AGC Automatic Gain Control: algorithm that

controls the video input of the feature

box AM Amplitude Modulation AP Asia Pacific AR Aspect Ratio: 4 by 3 or 16 by 9 ASF Auto Screen Fit: algorithm that adapts

aspect ratio to remove horizontal black

bars without discarding video

information ATSC Advanced Television Systems

Committee, the digital TV standard in

the USA ATV See Auto TV Auto TV A hardware and software control

system that measures picture content,

and adapts image parameters in a

dynamic way AV External Audio Video AVC Audio Video Controller AVIP Audio Video Input Processor B/G Monochrome TV system. Sound

carrier distance is 5.5 MHz BDS Business Display Solutions (iTV) BLR Board-Level Repair BTSC Broadcast Television Standard

Committee. Multiplex FM stereo sound

system, originating from the USA and

used e.g. in LATAM and AP-NTSC

countries B-TXT Blue TeleteXT C Centre channel (audio) CEC Consumer Electronics Control bus:

remote control bus on HDMI

connections CL Constant Level: audio output to

connect with an external amplifier CLR Component Level Repair ComPair Computer aided rePair CP Connected Planet / Copy Protection CSM Customer Service Mode CTI Color Transient Improvement:

manipulates steepness of chroma

transients CVBS Composite Video Blanking and

Synchronization DAC Digital to Analogue Converter DBE Dynamic Bass Enhancement: extra

low frequency amplification DCM Data Communication Module. Also

referred to as System Card or

Smartcard (for iTV). DDC See “E-DDC” D/K Monochrome TV system. Sound

carrier distance is 6.5 MHz DFI Dynamic Frame Insertion

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Precautions, Notes, and Abbreviation List

DFU Directions For Use: owner's manual DMR Digital Media Reader: card reader DMSD Digital Multi Standard Decoding DNM Digital Natural Motion DNR Digital Noise Reduction: noise

reduction feature of the set DRAM Dynamic RAM DRM Digital Rights Management DSP Digital Signal Processing DST Dealer Service Tool: special remote

control designed for service

technicians DTCP Digital Transmission Content

Protection; A protocol for protecting

digital audio/video content that is

traversing a high speed serial bus,

such as IEEE-1394 DVB-C Digital Video Broadcast - Cable DVB-T Digital Video Broadcast - Terrestrial DVD Digital Versatile Disc DVI(-d) Digital Visual Interface (d= digital only) E-DDC Enhanced Display Data Channel

(VESA standard for communication

channel and display). Using E-DDC,

the video source can read the EDID

information form the display. EDID Extended Display Identification Data

(VESA standard) EEPROM Electrically Erasable and

Programmable Read Only Memory EMI Electro Magnetic Interference EPG Electronic Program Guide EPLD Erasable Programmable Logic Device EU Europe EXT EXTernal (source), entering the set by

SCART or by cinches (jacks) FDS Full Dual Screen (same as FDW) FDW Full Dual Window (same as FDS) FLASH FLASH memory FM Field Memory or Frequency

Modulation FPGA Field-Programmable Gate Array FTV Flat TeleVision Gb/s Giga bits per second G-TXT Green TeleteXT H H_sync to the module HD High Definition HDD Hard Disk Drive HDCP High-bandwidth Digital Content

Protection: A “key” encoded into the

HDMI/DVI signal that prevents video

data piracy. If a source is HDCP coded

and connected via HDMI/DVI without

the proper HDCP decoding, the

picture is put into a “snow vision” mode

or changed to a low resolution. For

normal content distribution the source

and the display device must be

enabled for HDCP “software key”

decoding. HDMI High Definition Multimedia Interface HP HeadPhone I Monochrome TV system. Sound

C Inter IC bus

D Inter IC Data bus

S Inter IC Sound bus

carrier distance is 6.0 MHz

IF Intermediate Frequency IR Infra Red IRQ Interrupt Request ITU-656 The ITU Radio communication Sector

(ITU-R) is a standards body

subcommittee of the International

Telecommunication Union relating to

radio communication. ITU-656 (a.k.a.

SDI), is a digitized video format used for broadcast grade video. Uncompressed digital component or digital composite signals can be used. The SDI signal is self-synchronizing, uses 8 bit or 10 bit data words, and has a maximum data rate of 270 Mbit/s, with a minimum bandwidth of 135 MHz.

ITV Institutional TeleVision; TV sets for

hotels, hospitals etc.

LS Last Status; The settings last chosen

by the customer and read and stored in RAM or in the NVM. They are called at start-up of the set to configure it according to the customer's

preferences LATAM Latin America LCD Liquid Crystal Display LED Light Emitting Diode L/L' Monochrome TV system. Sound

carrier distance is 6.5 MHz. L' is Band

I, L is all bands except for Band I LPL LG.Philips LCD (supplier) LS Loudspeaker LVDS Low Voltage Differential Signalling Mbps Mega bits per second M/N Monochrome TV system. Sound

carrier distance is 4.5 MHz MHEG Part of a set of international standards

4. Mechanical Instructions

Index of this chapter:

4.1 Cable Dressing

4.2 Service Positions

4.3 Assembly/Panel Removal

4.4 Set Re-assembly.

4.1 Cable Dressing

Notes:

• Figures below can deviate slightly from the actual situation, due to the different set executions.

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Figure 4-1 Cable dressing (32")

Mechanical Instructions

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Figure 4-2 Cable dressing (37")

Figure 4-3 Cable dressing (42")

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M5 × 11

4 × 30

M3 × 8

M3 × 6

M4 × 8

1 1

Mechanical Instructions

4.2 Service Positions

For easy servicing of a TV set, the set should be put face down on a soft flat surface, foam buffers or other specific workshop tools. Ensure that a stable situation is created to perform measurements and alignments. When using foam bars take care that these always support the cabinet and never only the display. Caution: Failure to follow these guidelines can seriously damage the display! Ensure that ESD safe measures are taken.

4.3 Assembly/Panel Removal

Instructions below apply to the 42HFL5682L/xx, but will be similar for other models.

4.3.1 Rear Cover

Refer to Figure 4-4 Warning: Disconnect the mains power cord before removing the rear cover.

1. Remove the fixation screws [1], [2], [3], [4], [5] that secure the rear cover. Refer to Figure 4-4

2. Lift the rear cover from the TV. Make sure that wires and flat foils are not damaged while lifting the rear cover from the set.

for details.

4.3.2 Smart module board with removed rear cover

Refer to Figure 4-5 Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the smart module board.

1. Remove fixation screws [1] that secure the smart module board connector with the back-end board.

2. Remove fixation screws [2] that secure the smart module board. Caution: When fixation screws [2] are removed first, the smart module board connector can be damaged.

3. Pull out the smart module board horizontally until it is fully disconnected from the back-end board. Caution: Do not lift up the smart module board before it is completely disconnected from the back-end board. Both boards could be damaged. Do not damage the EMC foam at the bottom side of the smart module board metal shield. When defective, replace the whole unit.

and Figure 4-6.

Figure 4-4 Rear cover removal

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Figure 4-5 Smart module board removal [1/2]

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Mechanical Instructions

Figure 4-7 Smart module board removal [1/3]

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Figure 4-6 Smart module board removal [2/2]

4.3.3 Smart module board without removed rear cover

Refer to Figure 4-7

, Figure 4-8 and Figure 4-9. Caution: If only the smart module board needs to be removed from the set, follow the below method to remove it. It is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the smart module board.

1. Remove the fixation screws [1], [2], [3] that secure the

smart module board cover, then remove it from the rear cover. Refer to Figure 4-7

2. Remove fixation screws [1] that secure the smart module

board connector with the back-end board. Remove fixation screws [2] that secure the smart module board. Caution: When fixation screws [2] are removed first, the

for details.

smart module board connector can be damaged. Refer to

Figure 4-8

3. Pull out the smart module board horizontally until it is fully

disconnected from the back-end board.

for details.

Caution: Do not lift up the smart module board before it is

When defective, replace the whole unit.

completely disconnected from the back-end board. Both boards could be damaged. Do not damage the EMC foam at the bottom side of the smart module board metal shield.

Figure 4-8 Smart module board removal [2/3]

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Figure 4-11 Smart link board removal [2/2]

4.3.5 Back-end board

Figure 4-9 Smart module board removal [3/3]

4.3.4 Smart link board

Refer to Figure 4-10

and Figure 4-11. Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the smart link board.

1. Unplug the connector [1] from the smart link board.

2. Remove the fixation screw [2] that secure the smart link

board.

3. Lift the smart board vertically from the smart module board.

Caution: be careful, as these are very fragile connectors at the bottom side of the smart link board!

When defective, replace the whole unit.

Refer to Figure 4-12

. Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the back-end board.

1. Remove the fixation screws [1] that secure the back-end

board.

2. Release the clips [2] from the cables.

Caution: Be careful, as these are very fragile cables!

3. Release the other cables from their clamps.

4. Unplug all [3] connectors.

5. Remove all other fixation screws [4] from the back-end

board.

6. Take the back-end board out. When defective, replace the whole unit.

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Figure 4-10 Smart link board removal [1/2]

Figure 4-12 Back-end board removal

4.3.6 Power Supply Unit (PSU)

Caution: it is mandatory to remount all different screws at their

original position during re-assembly. Failure to do so may result in damaging the PSU.

1. Release the Power board cables from their clamps.

2. Unplug power connectors from the back-end board and

LCD panel, as it is not unplug-able at the PSU itself (soldered connector).

3. Remove all fixation screws from the PSU.

4. The PSU can now be taken out of the set.

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When defective, replace the whole unit.

4.3.7 Speakers

1. Release the speaker cables from their clamps.

2. Release the tape from the speaker cables.

3. Unplug the speaker connector from the back-end board.

4. Take the speakers out. When defective, replace the both units.

Mechanical Instructions

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4.3.8 IR/LED Board

1. Unplug both the connectors from the IR/LED board.

2. Gently release the clips that hold the board and take it out from the bezel.

When defective, replace the whole unit.

4.3.9 Keyboard Control unit

Refer to Figure 4-13

and Figure 4-14 to for details.

1. Unplug the connector [1] on the IR/LED board that leads to the keyboard control board.

2. Release the tape from the cable.

3. Put your thumbs against the front bezel, see the arrows in

Figure 4-13

, while pulling the keyboard control unit in the

direction of the blue arrow, see Figure 4-14

When defective, replace the whole unit.

4.4 Set Re-assembly

To re-assemble the whole set, execute all processes in reverse order.

Notes:

• While re-assembling, make sure that all cables are placed and connected in their original position.

• Pay special attention not to damage the EMC foams on the SSB shields. Ensure that EMC foams are mounted correctly.

Figure 4-13 Keyboard Control Panel [1/2]

Figure 4-14 Keyboard Control Panel [2/2]

4.3.10 LCD Panel

1. Remove the smart module board as described earlier.

2. Remove the back-end board as described earlier.

3. Remove the PSU as described earlier.

4. Remove the speakers as described earlier.

5. Release the keyboard control unit cable from its clamps and unplug the keyboard control unit cable from the IR/LED board.

6. Remove the fixation screws that secure the LCD panel with the bezel.

7. Lift the LCD Panel from the bezel.

8. Remove the fixation screws that secure the panel with the metal subframe.

When defective, replace the whole unit.

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Service Modes, Error Codes, and Fault Finding

5. Service Modes, Error Codes, and Fault Finding

Index of this chapter:

5.1 Service Modes

5.2 Software Upgrading

5.3 Error Codes

5.4 Fault Finding and Repair Tips

5.1 Service Modes

The Customer Service Mode (CSM) is used for communication between the call centre and the customer, while the Service Alignment Mode (SAM) offers several features for the service technician.

5.1.1 Customer Service Mode (CSM)

Purpose

The Customer Service Mode shows error codes and information on the TV's operation settings.The call centre can instruct the customer (by telephone) to enter CSM in order to identify the status of the set.This helps the call centre to diagnose problems and failures in the TV set before making a service call. The CSM is a read-only mode; therefore, modifications are not possible in this mode.

How to Activate CSM

Key in the code “123654” via the standard RC transmitter.

Note: Activation of the CSM is only possible if there is no (user) menu on the screen!

Figure 5-1 CSM Menu 1

How to Navigate

By means of the “CURSOR-DOWN/UP” knob (or the scroll wheel) on the RC-transmitter, can be navigated through the menus.

General

• 1.1 Model Number Commercial type number.

• 1.2 Serial Number production code.

• 1.3 LN Terminal Number LodgeNet terminal number.

• 1.4 Hotel Name Hotel property name, referenced to setup menu.

• 1.5 Room Number Hotel room number where this TV is installed, referenced to setup menu.

• 2.1 Current Main Software Detects and displays the current mian software version.

• 2.2 Standby Software Detects and shows the current stand-by software version.

• 2.3 Backend Software Detects and shows the current back-end software version.

• 2.4 Clone Data Latest software cloned date.

• 3.1 Communication List of active communication modes.

• 3.2 Current Channel/Ext Tuned <Tuned, Not tuned>, current channel status.

• 3.3 SmartUpdate Channel Channel used for SmartUpdate feature, TV xxx.

• 3.4 SmartSecure Channel Channel used for SmartSecure feature, TV xxx.

• 4.1 Signal Quality <Poor, Average, Good>, received RF signal quality.

• 4.2 HDMI HDCP key <Present, Not present>, Detects and displays the HDCP keys status.

• 4.3 IP Address Internet Protocol (IP) address of this TV.

• 4.4 Error Codes Error code Layer 2. Store in NVM: 000000 = OK, CSM ERR 1 = Panel faulty, CSM ERR 2 = Tuner, CSM ERR 3 = Pro:Idiom, CSM ERR 4 = HDMI.

• 4.5 RCMM Displays Remote Control Multi Media received hexadecimal codes, while using a RCMM compatible remote control.

Figure 5-4 CSM Menu 4

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Figure 5-2 CSM Menu 2

Figure 5-3 CSM Menu 3

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How to Exit CSM

Press “MENU” on the RC-transmitter.

5.1.2 Service Alignment Mode (SAM)

How to enter

To enter the factory mode, use the following method:

• Press the following key sequence on the remote control transmitter: “062596” directly followed by the “INFO” button.

ntering the factory mode, the following screen is visible

After e on the panel.

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Figure 5-5 Example of SAM - 1 -

With the Left/Right cursor keys to select Quality-> Whitepoint alignment, the set will enter the other factory mode display.

How to Navigate

With the up/down cursor keys can be used to navigate through the menu, while with the Left/Right cursor the values can be changed.

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How to EXIT

Choose “EXIT”, and press the right cursor button, then press the back button.

Figure 5-6 Example of SAM - 2 -

Table 5-1 Contents of SAM

Default Value

Action Items Range

Brand PHILIPS PHILIPS PHILIPS Brand customer

Date 20100825 20100729 20100825 Released software date

Model name 32HFL5662L/F7 37HFL5682L/F7 42HFL5682L/F7 Project model name. with the Left/Right cursor the project model name

Speaker ID111Speaker ID selected

Serial number BZ1A1031003012 BZ1A1031003011 BZ1A1031003010 Project serial number. With the up/down cursor keys can be used to

ScalerType RTD2472FD RTD2482FD RTD2482FD Scaler IC type

SoftwareVer LGD32_RTD2472FDV1.01 LGD37_RTD2482FDV1.00 LGD42_RTD2482FDV1.01 Software version

EEPromVer BEData.1.00.20100825 BEData.1.00.20100729 BEData.1.00.20100825 EEPROM software version

Panel Type 932228014682 932227710682 932227711682 Panel indentification by means of 12NC

Panel Resolution 1366 × 768 1920 × 1080 1920 × 1080 Panel resolution in pixels

Panel Size 32 37 42 Panel diagonal size in Inch

Panel AspectRatio 16 : 9 16 : 9 16 : 9 Panel aspect ratio

Brightness 50 50 50 Brightness adjustment

Contrast 50 50 50 Contrast adjustment

Sharpness 25 25 25 Sharpness adjustment

Color505050Colour adjustment

Hue505050Hue adjustment

ColorTemp COOL COOL COOL Colour temperature setting (NORMAL, COOL, WARM)

ScalerGain 0 - 255 R 123 G 126 B128 R 122 G 124 B128 R 121 G 121 B128 Back-end scaler RGB gain NVM hasYPbPr NORMAL, WARM, COOL,

ScalerOffset 0 - 255 R 128 G 128 B 128 R 128 G 128 B 128 R 128 G 128 B 128 Back-end scaler RGB offset NVM hasYPbPr NORMAL, WARM, COOL,

BurnIn Off Off Off Reset the set to standard manufacturer's settings

EEProm Init OK OK OK Reset the EEPROM to initial mode

BurnIn Time 00000 hours 00000 hours 00000 hours Total burn-in time

Total Time 00000 hours 00000 hours 00000 hours Total running time

Reset OK OK OK Reset the set to initial mode

HDMIRes 1366 × 768 1920 × 1080 1920 × 1080 Select the resolution

HDMIFreq AUTO AUTO AUTO Select the HDMI frequency

Volume 43 43 43 Select the volume value

Exit Press

right cursor

Description32" 37" 42"

can be changed

navigate through the menu, while with the Left/Right cursor the values can be changed at the 1, 2 and 4 characters, use the numeric keys at the remote control for the other numeric values directly.

CUSTOMER four settings. Other sources use offset with hardcoding

CUSTOMER four settings. Other source use offset with hardcoding

Exit from factory mode

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Service Modes, Error Codes, and Fault Finding

5.2 Software Upgrading

5.2.1 Introduction

Philips continuously tries to improve its products, and it’s recommend that the TV software is updated when updates are available. Software update files can be obtained from the dealer or can be downloaded from the following websites:

http://www.philips.com/support

Preparing a portable memory for software upgrade

The following requirements have to be met:

1. A personal computer connected to the Internet.

2. An archive utility that supports the ZIP-format (e.g. WinZip for Windows or Stufflt for Mac OS).

3. A USB flash drive (preferably empty).

Note:

1. Only FAT/DOS-formatted flash drives are supported.

2. Only use software update files that can be found on the

http://www.philips.com/support

5.2.2 Check the current TV software version

Before starting the software upgrade procedure, it is advised to check that what the current TV software:

1. Press the “1 2 3 6 5 4” button on the remote control to enter the CSM mode.

2. Use the left/right cursor keys to select “Software Versions”.

If the current software version of the TV is the same as the latest update file found on http://www.philips.com/support not necessary to update the TV software.

web site.

, it is

10. Use the up/down cursor keys to select the software that needs to be upgraded, for example, TVSoftwareUpgrade_BEvx.xx.upg for back-end board software.

11. Press OK to start, then a window will display. See Figure 5-10

12. Please select yes and press OK to continue the upgrading process. See Figure 5-11

13. Upgrading now continues and the status of the updating progress will be displayed.

14. When the TV software is updated, the TV will restart itself.

Figure 5-7 Update the TV software [1/5]

5.2.3 Download the latest software

1. Point the web browser to http://www.philips.com/support

2. Find information and software related to the TV.

3. Select the latest software update file and download it to the PC.

4. Insert a USB flash drive into one of the USB ports of the PC.

5. Decompress the downloaded ZIP file and copy the software of back-end board, Smart module board and Stand by to the root directory of the USB flash drive. E.g. TVSoftwareUpgrade_BEvx.xx.upg for back-end board software, TVSoftwareUpgrade_SMvx.xx.x.upg for smart module board software, TVSoftwareUpgrade_MCUvx.x.upg for smart module board standy-by software.

5.2.4 Update the TV software

1. Insert mains power and wait for system to boot completely.

2. Insert the USB flash drive that contains the software update files.

3. The TV will detect the USB flash drive automatically. Press the “back” button on the remote control to exit it. See Figure 5-7

4. Press “3 1 9 7 5 3 Mute” on the guest remote control or Menu on setup remote control (Green/Yellow RC) , and enter the “Setup Menu”. See Figure 5-8

5. Please select [TV Upgrade] > [Source] > [USB], and press OK. See Figure 5-8

6. Please select [Direction] > [USB To TV], and press OK. See Figure 5-8

7. Please select [Upgrade Type] > [Software Upgrade Package], and press OK. See Figure 5-8

8. Please select [SW Version Check] > [Yes], and press OK. See Figure 5-8

9. After finished the above setting, please select [Start], and press right cursor on the remote control, a window will display. See Figure 5-9

Figure 5-8 Update the TV software [2/5]

Figure 5-9 Update the TV software [3/5]

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Figure 5-10 Update the TV software [4/5]

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5.4 Fault Finding and Repair Tips

5.4.1 Speakers

Make sure that the volume is set to minimum during disconnecting the speakers in the ON-state of the TV. The audio amplifier can be damaged by disconnecting the speakers during ON-state of the set!

Figure 5-11 Update the TV software [5/5]

Note:

• Do not remove the USB flash drive during the software update.

• If a power failure occurs during the update, do not remove the USB flash drive from the TV. The TV will continue the software update as soon as the power comes up again.

• If an error occurs during the update retry the procedure or contact the dealer.

• We do not recommend downgrading to an older version.

• Once the upgrade is finished, use the PC to remove the TV software from the USB portable memory.

5.3 Error Codes

The error code buffer contains all errors detected since the last time the buffer was erased. The buffer is written from left to right. When an error occurs that is not yet in the error code buffer, it is displayed at the left side and all other errors shift one position to the right.

Basically there are three kinds of error codes:

Error Code Event

000 No problem

011 I

012 Tuner error

013 LCD panel

C bus error

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6. Alignments

Alignments

Index of this chapter:

6.1 General Alignment Conditions

6.2 Hardware Alignments

6.3 PC mode display adjustment

6.4 Option Settings

Note: The Service Alignment Mode (SAM) are described in chapter 5. Service Modes, Error Codes, and Fault Finding Menu navigation is done with the CURSOR UP, DOWN, LEFT or RIGHT keys of the remote control transmitter.

6.1 General Alignment Conditions

Perform all electrical adjustments under the following conditions:

• Power supply voltage: 90 - 264 V

• Connect the set to the mains via an isolation transformer with low internal resistance.

• Allow the set to warm up for approximately 12 minutes.

• Measure voltages and waveforms in relation to correct ground. Caution: It is not allowed to use heatsinks as ground.

• Test probe: R

• Use an isolated trimmer/screwdriver to perform alignments.

> 10 MΩ, Ci < 20 pF.

, 50/ 60 ± 3 Hz.

6.2 Hardware Alignments

Not applicable.

6.3 PC mode display adjustment

6.3.1 General set-up

Alignment set-up diagram:

The alignment has to be done in a subdued lighted room. The ambient Light may be maximum 5 NIT.

Equipment requirement:

Minolta Colour Analyser CA-210 / CS-200 and Quantum Data 802BT Video Test Generator.

5. White point red, White point green, White point blue register must be set to maximum value of 128.

6. Press “0 6 2 5 9 6 INFO” to enter the back-end factory mode.

7. At SAM mode menu, adjust the SCALER_GAIN_R, SCALER_GAIN_G, SCALER_GAIN_B values to meet “COOL” colour coordinates specification below. Then store

6.3.3 Alignment Request in the center of the screen

those values to NVM.

Pre-check panel uniformity is OK and Pre-check “White Original Surface Luminance”, Scaler R/G/B gain = 128.

• 32" panel : > 450 cd/m

• 37" panel : > 400 cd/m

• 42" panel : > 400 cd/m

Adjusting “Scaler Gain” in factory mode. These R/G/B gain value < 128 to avoid saturation at 11-step grey pattern.

This group setting of colour temp. will be applied automatically in TV / VGA / HDMI / AV source.

Table 6-1 The 1931 CIE chromaticity (x, y) by CS-200

Picture Mode x y

Normal (9000K) 0.287 ±0.002 0.296 ±0.002

Cool (11000K) 0.276 ±0.002 0.282 ±0.002

Warm (6500K) 0.313 ±0.002 0.329 ±0.002

If no colour analyser is available, the default values can be used. This is the next best solution. The default values are averaged measured production values.

• Select a COLOR TEMPERATURE (e.g. COOL, NORMAL, or WARM).

• Set the RED, GREEN and BLUE default values according to the values in Table 6-2

• When finished press OK on the remote control, then press STORE (in the SAM root menu) to store the aligned values to the NVM.

• Restore the initial picture settings after the alignments.

Table 6-2 White tone default settings

Input signal types:

Apply full white pattern to the HDMI input, apply 1080p 60 Hz.

Input injection point:

HDMI input.

6.3.2 Alignment method

Alignment set-up:

1. Minimum of 12 minutes soaking time before carrying out point alignment.

2. Input pattern for White Point alignment.

3. press “0 0 0 1 8 3 MUTE” to enter SmartModule ByPass Mode.

4. The alignment is done for “Cool”, “Normal” and “Warm”.

5. Use a contactless analyzer for LCD display.

Method of Alignment:

1. Place the colour sensor of the meter at the centre of the screen with standard orientation (at 0 degree orientation).

2. Set the meter in (T, Duv) or (x, y).

3. Set the picture format to Unscaled, set the light sensor to off, set the brightness to 50, set the colour to 50 and set the contrast to 100.

4. Set colour temperature to “COOL”.

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Screen

Picture mode

Normal (9000K) 32" 127 128 126

Cool (11000K) 32" 123 126 128

Warm (6500K) 32" 128 128 105

size

37" 128 122 120

42" 128 127 126

37" 122 124 128

42" 121 121 128

37" 128 120 101

42" 128 120 105

Colour temperature

Red Green Blue

6.4 Option Settings

6.4.1 Reset Options

In SAM, after reset “Reset option code”, restart the set immediately.

6.4.2 Display option code overview

Blind SAM-mode is used to set a display option in the set, while not having a picture:

1. To access the Blind SAM mode, the user must unplug any board connected to the back-end board.

2. Cool start the set.

3. Press "062598 + MENU + Panel ID" on the RC command to set up panel ID.

Table 6-3 Display option code overview

CTN_ALT BOM# Panel Type Panel ID

32HFL5662L/F7 LG LC320WXN-SCA1 105

37HFL5682L/F7 LG LC370WUN-SCC1 103

42HFL5682L/F7 LG LC420WUN-SCB1 104

Alignments

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7. Circuit Descriptions

Circuit Descriptions

Index of this chapter:

7.1 Introduction

7.2 Power Architecture

Notes:

•Only new circuits (circuits that are not published recently) are described.

• Figures can deviate slightly from the actual situation, due to different set executions.

• For a good understanding of the following circuit descriptions, please use the wiring, block (see chapter

9. Block Diagrams

10. Circuit Diagrams and PWB Layouts

a separate drawing for clarification can be found.

) and circuit diagrams (see chapter

).Where necessary,

7.1 Introduction

The TPB1.1HULA chassis is using the RTD2482FD and BCM3549L as processor.

7.1.1 TPB1.1HU Smart Module Board Architecture Overview

For details about the chassis block diagrams refer to chapter 9.

Block Diagrams. An overview of the TPB1.1HU LA architecture

can be found as blow pictures.

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Figure 7-1 Smart module board architecture of TPB1.1HU LA

Circuit Descriptions

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Figure 7-2 Standby mC architecture of smart module board

Figure 7-3 SPI Architecture of smart module board

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FX18

Scaler

RTD2472FD-GR RTD2482FD-GR

Audio Amp BD5444EFV

Panel Connector-40 pin

Zigbee Module Connector-5 pin

Clock Module Connector-6 pin

IR /Key Board Connector-9 pin

Speaker Connector-4 pin

Control signal

HDMI

IBC(RS232)

Flash

EEPROM

Audio R/L

LVDS

RS232

I2C

Key Voltage to ADC

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Circuit Descriptions

Figure 7-4 I2C Architecture of smart module board

7.1.2 TPB1.1HU back-end board architecture overview

For details about the chassis block diagrams refer to chapter 9.

Block Diagrams. An overview of the TPB1.1HU LA

architecture can be found in Figure 7-5

Figure 7-5 Back-end board architecture of TPB1.1HU LA

7.1.3 TPB1.1HU smart link board architecture overview

For details about the chassis block diagrams refer to

chapter 9. Block Diagrams

architecture can be found in Figure 7-6

Troubleshooting

The following tests could help to analyze the failures:

1. RSSI (Received Signal Strength Indication) Test Fails: Check both high TX and low TX oscillators, 7T94, 7T95

. An overview of the TPB1.1HU LA

and surrounding components, switch IC 7T92 and TX amp 7T97 and surrounding components.

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2. High and/or Low Test Fails: Check RF path, 1T43, 1T44, 5TB3 and surrounding components.

3. Game/Data Test Fails: Check MCU 7T71, level shifter 7T01 and 7T02.

4. TV Interface Test Fails: Check MCU 7T71.

5. TV Test Fails: Check RF path, 1T43, 1T44, 5TB3 and surrounding components.

6. Code Version and Address Test Fails: It means the RF communication loop does not work properly. Check 7T91, its oscillator(s)1T41, 1T47 and filter 1T42. Check MCU 7T71.

Circuit Descriptions

MCU

7T71

Game

SPI

RF “F”

RCA

Balun

5TB3

Low Pass Filte

Fixed

High Pass Filte

FSK Transmitte

7T92, 7T93

FSK Receive

7T91

Fixed LC

Quad

Tank

Crystal Oscillato High TX

7T94

Crystal Oscillato

Low TX

7T95

Crystal

Controlled

Local

Oscillato

Fixed LC

Resonato

Filte

64K × 8 Flash Memory

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Pin 1

Pin 20

Pin 40

n 21Pi

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Figure 7-6 Smart link board architecture of TPB1.1HU LA

Figure 7-7 Smart module side connector definition

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SERVICE

CONNECTOR

DIGITAL I/O

ANALOG I/O

TUNER

7.1.4 Smart Module Board Cell Layout

Circuit Descriptions

Figure 7-8 Smart module board layout cells (top view)

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RTD2482

DC/DC

AUDIO CLA

SS - D

Circuit Descriptions

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Figure 7-9 Back-end board layout cells (top view)

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7.2 Power Architecture

Refer to figure Figure 7-10 and Figure 7-11 for the power architecture of this platform (DC/DC power conversion).

Circuit Descriptions

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Figure 7-10 Power architecture of smart module board

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