Copyright 2002 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.
: NTSC: playback only
Channel selections: 100 presets
:UVSH
Aerial input: 75 Ω, IEC-type
1.1.2Sound
Sound systems: FM-mono, AM-mono
: FM-stereo: B/G,
Czech
: NICAM: B/G, D/K, I, L
Maximum power: 4 x 15 W
1.1.3Miscellaneous
Mains voltage: 220 - 240 V
Mains frequency: 50 / 60 Hz
Ambient temperature: +5 to +45 deg. C
Maximum humidity: 90 % R.H.
Power consumption:
Normal operation: ≈ 130 W
Standby: < 1 W
rms
(int.)
1.2.2Rear Connections
AUDIO OUT
SERVICE
CONNECTOR
Figure 1-2 Rear View
Aerial - In
- IEC-type Coax, 75 Ω )
Cinch: Audio - Out
- Audio - R 0.5 V
- Audio - L 0.5 V
rms
rms
External 1: RGB/YUV and CVBS - In/Out
121
CL96532137_056.eps
SURR.
EXT3
EXT1
SURR.
L
R
EXT2
CL 26532041_071.eps
110402
/ 1 kΩ
/ 1 kΩ
202
171199
1.2Connections
1.2.1Front View / Side Connections
IR-RECEIVER
STANDBY LED
SK 1LIGHT SENSOR
Figure 1-1 Front View and Side I/O
Hosiden: SVHS - In
1 - Y Ground ,
2 - C Ground ,
3-Y 1 V
4 - C 0.3 V
/ 75 Ω
pp
/ 75 Ω
pp
Cinch: In
1-CVBS 1 V
2 - Audio - L 0.5 V
3 - Audio - R 0.5 V
/ 75 Ω
pp
/ 10 kΩ
rms
/ 10 kΩ
rms
Mini Jack: Headphone - Out
- Headphone 32 - 600 Ω / 10 mW
SVHS
VIDEO
CL 26532041_070.eps
AUDIO R
AUDIO L
110402
Figure 1-3 SCART connector
1 - Audio - R 0.5 V
2 - Audio - R 0.5 V
3 - Audio - L 0.5 V
/ 1 kΩ
rms
/ 10 kΩ
rms
/ 1 kΩ
rms
4 - Audio Ground ,
3.5
5 - Audio Ground ,
6 - Audio - L 0.5 V
7 - Blue / U 0.7 V
8 - CVBS-status 0 - 1.3 V: INT
/ 10 kΩ
rms
/ 75 Ω
pp
4.5 - 7 V: EXT 16:9
9.5 - 12 V: EXT 4:3
9 - Video Ground ,
10 -
11 - Green / Y 0.7 V
12 -
/ 75 Ω
pp
13 - Video Ground ,
14 - Video Ground ,
15 - Red / V 0.7 V
/ 75 Ω
pp
16 - Status / FBL 0 - 0.4 V: INT
1 - 3 V: EXT / 75 Ω
17 - Video Ground ,
18 - Video Ground ,
19 - CVBS-out 1 V
20 - CVBS-in 1 V
/ 75 Ω
pp
/ 75 Ω
pp
21 - Shielding Ground ,
Technical Specifications, Connections and Chassis Overview
EN 3EM5E1.
External 2: CVBS and SVHS - In (for VCR)
121
CL96532137_056.eps
202
171199
Figure 1-4 SCART connector
1 - Audio - R 0.5 V
2 - Audio - R 0.5 V
3 - Audio - L 0.5 V
/ 1 kΩ
rms
/ 10 kΩ
rms
/ 1 kΩ
rms
4 - Audio Ground ,
5 - Audio Ground ,
6 - Audio - L 0.5 V
7 - C-out 0.7 V
8 - CVBS-Status 0 - 1.3 V: INT
/ 10 kΩ
rms
/ 75 Ω
pp
4.5 - 7 V: EXT 16:9
9.5 - 12 V: EXT 4:3
9 - Video Ground ,
10 - Easy Link (P50)
11 -
12 -
13 - Video Ground ,
14 - Video Ground ,
15 - C-in 0.7 V
/ 75 Ω
pp
16 -
17 - Video Ground ,
18 - Video Ground ,
19 - CVBS-out 1 V
20 - Y / CVBS-in 1 V
21 - Shielding Ground ,
/ 75 Ω
pp
/ 75 Ω
pp
RJ45: Wireless Surround Transmitter - Out
1 - SDA2_TM Signal
2 - SCL2_TM Signal
3 - GND Ground ,
2
C_MUTE Signal
4-I
5 - 15V Supply
6 - AUDIO_SL_
S_TM Signal
7 - GND_AUD Ground ,
8 - PILOT_MUTE Signal
Jack: Surround - Out
1 - Audio 0.2 - 2 V
/ 10 kΩ
rms
External 3: RGB and CVBS - In
121
CL96532137_056.eps
202
171199
Figure 1-5 SCART connector
1 - Audio - R 0.5 V
2 - Audio - R 0.5 V
3 - Audio - L 0.5 V
4 - Audio Ground ,
/ 1 kΩ
rms
/ 10 kΩ
rms
/ 1 kΩ
rms
5 - Audio Ground ,
6 - Audio - L 0.5 V
7 - Blue-in 0.7 V
/ 10 kΩ
rms
/ 75 Ω
pp
8 - CVBS-status 0 - 1.3 V: INT
4.5 - 7 V: EXT 16:9
9.5 - 12 V: EXT 4:3
9 - Video Ground ,
10 -
11 - Green-in 0.7 V
/ 75 Ω
pp
12 -
13 - Video Ground ,
14 - Video Ground ,
15 - Red-in 0.7 V
/ 75 Ω
pp
16 - Status / FBL 0 - 0.4 V: INT
1 - 3 V: EXT / 75 Ω
17 - Video Ground ,
18 - Video Ground ,
19 -
20 - CVBS-in 1 V
/ 75 Ω
pp
21 - Shielding Ground ,
EN 4EM5E1.
1.3Chassis Overview
Technical Specifications, Connections and Chassis Overview
CRT PANEL
F
SIDE I/O PANEL
O
SMALL SIGNAL BOARD
B
AUTO-SCAVEM
SC
I/O 3rd SCART
H
TOP CONTROL PANEL
MAINSWITCH PANEL
LARGE SIGNAL PANEL
DC-SHIFT (optional)
DAF PANEL
P
P
E
A
G
I
Figure 1-6 PWB location
CL 26532041_072.eps
220402
Safety and Maintenance Instructions, Warnings, and Notes
2.Safety and Maintenance Instructions, Warnings, and Notes
EN 5EM5E2.
2.1Safety Instructions
Safety regulations require that during a repair:
•Due to the chassis concept, a very large part of the circuitry
(incl. deflection) is 'hot'. Therefore, connect the set to the
mains via an isolation transformer.
•Replace safety components, indicated by the symbol
only by components identical to the original ones. Any
other component substitution (other than original type) may
increase risk of fire or electrical shock hazard.
•Wear safety goggles when you replace the CRT.
Safety regulations require that after a repair, you must return
the set in its original condition. Pay, in particular, attention to
the following points:
•General repair instruction: as a strict precaution, we advise
you to re-solder the solder connections through which the
horizontal deflection current is flowing. In particular this is
valid for the:
1. Pins of the line output transformer (LOT).
2. Fly-back capacitor(s).
3. S-correction capacitor(s).
4. Line output transistor.
5. Pins of the connector with wires to the deflection coil.
6. Other components through which the deflection current
flows.
Note: This re-soldering is advised to prevent bad connections
due to metal fatigue in solder connections, and is therefore only
necessary for television sets more than two years old.
•Route the wire trees and EHT cable correctly and secure
them with the mounted cable clamps.
•Check the insulation of the mains cord for external
damage.
•Check the strain relief of the mains cord for proper function,
to prevent the cord from touching the CRT, hot
components, or heat sinks.
•Check the electrical DC resistance between the mains plug
and the secondary side (only for sets that have an isolated
power supply). Do this as follows:
1. Unplug the mains cord and connect a wire between the
two pins of the mains plug.
2. Turn on the main power switch (keep the mains cord
unplugged!).
3. Measure the resistance value between the pins of the
mains plug and the metal shielding of the tuner or the
aerial connection of the set. The reading should be
between 4.5 MΩ and 12 MΩ.
4. Switch the TV 'off' and remove the wire between the
two pins of the mains plug.
•Check the cabinet for defects, to prevent the possibility of
the customer touching any internal parts.
2.2Maintenance Instructions
We recommend a maintenance inspection carried out by
qualified service personnel. The interval depends on the usage
conditions:
•When a customer uses the set under normal
circumstances, for example in a living room, the
recommended interval is three to five years.
•When a customer uses the set in an environment with
higher dust, grease, or moisture levels, for example in a
kitchen, the recommended interval is one year.
•The maintenance inspection includes the following actions:
1. Perform the 'general repair instruction' noted above.
2. Clean the power supply and deflection circuitry on the
chassis.
3. Clean the picture tube panel and the neck of the picture
tube.
,
2.3Warnings
•In order to prevent damage to ICs and transistors, avoid all
high voltage flashovers. In order to prevent damage to the
picture tube, use the method shown in Fig. 2-1, to
discharge the picture tube. Use a high voltage probe and a
multi-meter (position VDC). Discharge until the meter
reading is 0 V (after approx. 30 s).
V
Figure 2-1 Discharge picture tube
•All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD, symbol w). Careless
handling during repair can reduce life drastically. Make
sure that, during repair, you are connected with the same
potential as the mass of the set by a wristband with
resistance. Keep components and tools also at this
potential. Available ESD protection equipment:
– Complete kit ESD3 (small tablemat, wristband,
connection box, extension cable and ground cable)
4822 310 10671.
– Wristband tester 4822 344 13999.
•Together with the deflection unit and any multi-pole unit,
flat square picture tubes form an integrated unit. The
deflection and the multi-pole units are set optimally at the
factory. We do not recommend adjusting this unit during
repair.
•Be careful during measurements in the high voltage
section and on the picture tube.
•Never replace modules or other components while the unit
is 'on’.
•When you align the set, use plastic rather than metal tools.
This will prevent any short circuits and the danger of a
circuit becoming unstable.
2.4Notes
•Measure the voltages and waveforms with regard to the
chassis (= tuner) ground (,), or hot ground (-), depending
on the tested area of circuitry.
•The voltages and waveforms shown in the diagrams are
indicative. Measure them in the Service Default Mode (see
chapter 5) with a colour bar signal and stereo sound (L: 3
kHz, R: 1 kHz unless stated otherwise) and picture carrier
at 475.25 MHz (PAL) or 61.25 MHz (NTSC, channel 3).
•Where necessary, measure the waveforms and voltages
with ()) and without (*) aerial signal. Measure the
voltages in the power supply section both in normal
operation (+) and in standby (/). These values are
indicated by means of the appropriate symbols.
•The picture tube panel has printed spark gaps. Each spark
gap is connected between an electrode of the picture tube
and the Aquadag coating.
CL96532156_040.eps
140501
EN 6EM5E2.
•The semiconductors indicated in the circuit diagram and in
the parts lists, are interchangeable per position with the
semiconductors in the unit, irrespective of the type
indication on these semiconductors.
•Manufactured under license from Dolby Laboratories.
‘Dolby’, ‘Pro Logic’ and the ‘double-D symbol’, are
trademarks of Dolby Laboratories.
Figure 2-2 Dolby PL Symbol
Safety and Maintenance Instructions, Warnings, and Notes
3.Directions for Use
Directions for Use
EN 7EM5E3.
EN 8EM5E3.
Directions for Use
Directions for Use
EN 9EM5E3.
EN 10EM5E3.
Directions for Use
Directions for Use
EN 11EM5E3.
EN 12EM5E3.
Directions for Use
Directions for Use
EN 13EM5E3.
EN 14EM5E3.
Directions for Use
Directions for Use
EN 15EM5E3.
EN 16EM5E3.
Directions for Use
Directions for Use
EN 17EM5E3.
EN 18EM5E3.
Directions for Use
Directions for Use
EN 19EM5E3.
EN 20EM5E3.
Directions for Use
4.Mechanical Instructions
Mechanical Instructions
EN 21EM5E4.
Index of this chapter:
1. Service connector
2. Set Disassembly
3. Service Positions
4. Assy / Board Removal
5. Set Reassembly
Note: Figures below can deviate slightly from the actual
situation, due to the different set executions.
4.1Service Connector (for ComPair)
For service diagnostics with ComPair, it is not necessary to
disassemble the set. You only have to connect the ComPair
interface box, via the appropriate cable, to the service
connector (on the rear of the set, see figure below), and start
the program (see also chapter 5).
4.2Set Disassembly
Follow the disassemble instructions in described order.
1. Remove the cable of the Wireless Surround Transmitter
box (at the right side of this RJ45 plug you can find the
release-hook of the lock-mechanism).
2. Pull the Wireless Surround Transmitter box backwards. It
is clicked to the rear cover via three clamps.
4.2.3Sub-woofer Removal
Caution: Do not disconnect the loudspeaker cable from the
subwoofer box when the set is operative, because the class-D
amplifier cannot handle a change in load during operation.
It is no problem when the subwoofer is disconnected before
operation, but a change from connected to disconnected
during operation can damage the amplifier.
1. Disconnect the loudspeaker cable at the top of the subwoofer box.
2. The subwoofer is fixed in the bottom plate with two 'rubber
feet'.
3. Pull the sub-woofer box upwards, and remove it.
4.3Service Positions
This chassis has several predefined service positions, for
better accessibility. They are explained below in more detail.
4.3.1Solder Side ‘3rd SCART’ panel
2
1
4
4
4.2.2Rear Cover Removal
3
11
1
3
2
Service connector
Figure 4-1 Rear view
Warning: disconnect the mains power cord before you remove
the rear cover.
First, remove the top cover (= plate with 'saucer'):
1. Remove the three fixation screws [1] that hold the cover
plate.
2. Pull the cover (horizontally) backwards.
To be able to access the electronics of the set, you must
remove the rear cover:
1. Remove the fixation screws [2] of the rear I/O cover plate.
2. Remove the remaining fixation screws [3] at the two sides,
and the top of the rear cover.
3. Now remove the rear cover. Make sure that wires and
cables are not damaged during cover removal.
CL 26532041_064.eps
220402
3
1680
CL 16532044_010.eps
140501
Figure 4-2 Service position 1
To remove or access the ‘3rd SCART’ panel, do the following:
1. Remove fixation screw [1].
3
2. To release the fixation peg, push it towards the CRT [2].
3. At the same time, pull the complete module away from the
LSP [3]. It hinges in the LSP-bracket.
4. To remove the panel, disconnect the flat-cable from
connector 1680 and remove the four panel screws [4].
EN 22EM5E4.
Mechanical Instructions
4.3.2 Component Side LSP
SSB top-bracket
SSB
AUTO-SCAVEM
bracket
CONNECTOR SUPPORT
bracket
Bottom tray
2
LOT - bracket
LSP
1
1
2
Figure 4-3 Service position 2
For better accessibility of the LSP, do the following (see figure
above):
1. Remove the LSP-bracket from the bottom tray by pulling it
backwards.
2. Hook the bracket in the first row of fixation holes of the
bottom tray. In other words, reposition the bracket from [1]
to [2].
CL 26532041_065.eps
110402
To get access to the bottom side (solder side) of the LSP, do
the following (see figure above):
1. Remove the DAF-module (see paragraph ‘DAF Assy/
panel’ below
2. To disconnect the degaussing coil from the LSP, remove
the cable from connector 1502 [1].
3. Release the wiring from their fixation clamps, in order to get
room for repositioning the LSP.
4. Flip the LSP 90 degrees clockwise [2], and place it in the
fixation hole at the left side of the bottom tray [3].
4.3.4Small Signal Board (SSB)
In fact, there is no predefined service position for the SSB. Most
test points are located on the A-side (side that is facing the
tuner). If you have to replace ICs, you must take the complete
SSB module out of the SIMM-connector.
Note: For good access to the A-side, it is necessary to remove
the Auto-Scavem assy (at the left side of the SSB). See
description in paragraph 'Auto-Scavem Assy/Panel' below.
To get access to the SSB test points, do the following:
1
2
4.3.3Solder Side LSP
2
1
1502
CL 26532041_067.eps
110402
Figure 4-5 SSB removal (part 1)
1. Put the LSP in service position 2 (as described above).
2. Release the two clamps at the top of the SSB bracket [2]
and pull the bracket upward (it hinges in the bracket at the
LOT side).
3. Now you can remove the complete SSB bracket.
3
Figure 4-4 Service position 3
CL 26532041_066.eps
110402
1
SSB
Mechanical Instructions
EN 23EM5E4.
4.4Assy / Board Removal
3
Sometimes, it can be necessary to swap a complete assy or
Printed Wiring Board (PWB). How that can be done is
explained below.
4.4.1Top Control Assy/Panel
2
2
CL 26532041_068.eps
110402
Figure 4-6 SSB removal (part 2)
1. Push the top of the SSB towards the LOT [1].
2. Due to the pressure, the two metal clamps at both sides of
the SIMM-connector will release [2].
3. Take the complete SSB out [3].
SAM
SDM
Top control board
Figure 4-8 Top control assy
1. Release both fixation screws about 5 full turns.
2. Pull the complete assy back- and upwards (it hinges in the
cabinet front).
3. Flip the assy, and you can access the board by releasing
(carefully) the four fixation clamps.
4.4.2Side-I/O Assy and Panel
3
2
2
1
CL 16532149_068.eps
051201
2
SSB
1
1
Figure 4-7 SSB removal (part 3)
1. Once you have taken out the SSB, remove the shieldings
[2]. Sometimes it is necessary to unsolder some soldertags first [1].
2. Now re-place the SSB module in the SIMM-connector in
reverse order.
Notes:
•For better access to the SSB, it is possible to order an
'extension board' under number 9965 000 05769.
•If necessary for the measurement, you can put the LSP in
'service position 2' (as described above).
CL 26532041_069.eps
110402
Figure 4-9 Side I/O assy
1. Release the snap-hook [1] with your finger.
2. At the same time, pull the assy backwards [2].
3. Release the two fixation clamps on the right side of the
bracket (the board hinges at the left side).
4. Remove the board from the bracket.
4.4.3Mains Switch Assy/Panel
1
1
2
Figure 4-10 Mains Switch Assy
CL 16532149_069.eps
061201
CL 16532149_070.eps
061201
EN 24EM5E4.
Mechanical Instructions
1. Release the two fixation clamps (rather difficult to reach),
by pushing them upwards [1]. At the same time, pull the
complete assy backwards [2].
Note: be aware that the degaussing coil can hamper this.
2. Release the two fixation clamps on the two sides of the
bracket (the board hinges at the connector side).
3. Remove the board from the bracket.
4. When the light guide (sitting in the cabinet, in front of the
LEDs) is defective, you can replace it by pushing it
forwards at the left side (it hinges at the right side, seen
from the rear).
4.4.4DAF Assy/Panel
1
2
4
4
3
3
CL 16532044_011.eps
4.5Set Reassembly
To reassemble the whole set, do all processes in reverse order.
Be sure that, before the rear cover is mounted:
•The mains cord is mounted correctly in its guiding brackets.
•All wires/cables are returned in their original positions. This
is very important due to the large 'hot' area of the set
150501
Figure 4-11 DAF-module
1. Remove the fixation screw [1] (if present).
2. Push down the fixation clamp [2], and pull the complete
bracket at the same time away from the CRT [3]. The
module is now free from the LSP-bracket.
3. Release the fixation clamps [4], in order to remove the print
from its bracket.
4.4.5Auto-SCAVEM Assy/Panel
This panel is placed on the left side of the SSB (See figure
’Service position 2‘). Because most of its components are
placed on the bottom side, you must lift the panel from its
bracket before you can measure it.
1. Therefore, release the two fixation clamps at the top.
2. Lift the panel from the bracket (it hinges at the bottom).
To remove the bracket:
1. First, remove the panel from the bracket, as described
above.
2. Then, remove the two fixation screws at the bottom.
3. Lift the Auto-Scavem bracket slightly up, and at the same
time bend the top a little away from the tuner.
4. Now, push the bracket into the direction of the CRT, and lift
it out of the LSP-bracket.
4.4.6Small Signal Board (SSB)
See paragraph 'Small Signal Board (SSB)' above.
4.4.7Large Signal Panel (LSP)
1. Remove the SSB (see paragraph 'Small Signal Board
(SSB)' above).
2. Remove the Auto-Scavem assy (see paragraph 'Auto
Scavem Assy/Panel' above).
3. Disconnect the necessary cables.
4. Release the fixation clamps on the left of the LSP-bracket
(the board hinges at the right side).
5. Remove the board from the bracket.
Service Modes, Error Codes and Fault Finding
5.Service Modes, Error Codes and Fault Finding
EN 25EM5E5.
Index of this chapter:
1. Test points
2. Service Modes
3. Problems and solving tips (related to CSM)
4. ComPair
5. Error Codes
6. The blinking LED procedure
7. Protections
8. Repair tips
5.1Test Points
The chassis is equipped with test points printed on the circuit
board assemblies. They refer to the diagram letters. The
numbering is in a logical sequence for diagnostics. Always start
diagnosing (within a functional block), in the sequence of the
relevant test points for that block.
Perform measurements under the following conditions:
•Service Default Mode.
•Video: colour bar signal.
•Audio: 3 kHz left, 1 kHz right.
5.2Service Modes
Service Default Mode (SDM) and Service Alignment Mode
(SAM) offer several features for the service technician, while
the Customer Service Mode (CSM) is used for communication
between a Philips Customer Care Centre (P3C) and a
customer.
There is also the option of using ComPair, a hardware interface
between a computer (see requirements below) and the TV
chassis. It offers the ability of structured troubleshooting, test
pattern generation, error code reading, software version
readout, and software upgrading.
Minimum requirements: a Pentium processor, Windows 95/
98, and a CD-ROM drive (see also paragraph 5.4).
5.2.1Service Default Mode (SDM)
Purpose
•To create a pre-defined setting, to get the same
measurement results as given in this manual.
•To override SW protections.
•To start the blinking LED procedure.
Specifications
•Tuning frequency: 475.25 MHz for PAL/SECAM.
•Colour system: SECAM L for France or PAL B/G for the
rest of Europe.
•All picture settings at 50 % (brightness, colour, contrast).
•All sound settings at 50 %, except volume at 25 %.
•All service-unfriendly modes (if present) are disabled, like:
– (Sleep) timer.
– Child/parental lock.
– Blue mute.
– Automatic volume limiter (AVL).
– Auto switch-off (when no video signal was received for
10 minutes).
– Skip/blank of non-favourite pre-sets.
– Smart modes.
– Auto store of personal presets.
– Auto user menu time-out.
How to enter SDM
Use one of the following methods:
•Use the standard RC-transmitter and key in the code
'062596', directly followed by the ‘MENU’ button.
Note: It is possible that, together with the SDM, the main
menu will appear. To switch it off, push the ‘MENU’ button
again.
•When you shorten for a moment the two solder pads on the
'external part' of the SSB print, with the indication SDM.
Activation can be performed in all modes, except when the
set has a problem with the main-processor. Cau tion : If the
SDM is entered via the pins, all the software-controlled
protections are de-activated.
•Use the DST-emulation feature of ComPair.
•Use the ‘DEFAULT’ button on the Dealer Service Tool
(RC7150).
After entering this mode, 'SDM' will appear in the upper right
corner of the screen.
How to navigate
When you press the 'MENU' button on the RC transmitter, the
set will toggle between the SDM and the normal user menu
(with the SDM mode still active in the background).
How to exit SDM
Use one of the following methods:
•Switch the set to STANDBY via the RC-transmitter.
•Press the 'EXIT' button on the DST.
•Via a standard customer RC-transmitter: key in '00'-
sequence.
5.2.2Service Alignment Mode (SAM)
Purpose
•To perform (software) alignments.
•To change option settings.
•To easily identify the used software version.
•To view operational hours.
•To display (or clear) the error code buffer.
Specifications
•Operation hours counter.
•Software version.
•Option settings.
•Error buffer reading and erasing.
•Software alignments.
How to enter SAM
Use one of the following methods:
•Via a standard RC transmitter: key in the code '062596'
directly followed by the 'OSD [i+]' button
•Short for a moment the two solder pads on the 'external
part' of the SSB print, with the indication SAM.
•Use the DST-emulation feature of ComPair.
•Press the ALIGN button on the DST while the set is in the
normal operation
After entering this mode, 'SAM' will appear in the upper right
corner of the screen.
Contents of SAM:
•Rom Version. Displays the date of the software and the
software version of the ROM
(example: EM5EU1-1.0_01234= AAABBC-X.Y_NNNNN).
– AAA= the chassis name (EM5).
– BB= the region: EU= Europe, AP= Asia Pacific PAL/
Multi, AN= Asia Pacific NTSC, US= USA, LT= LATAM.
– C= the language cluster number.
– X.Y= the software version, where X is the main version
number (different numbers are not compatible with one
another) and Y is the sub version number (a higher
number is always compatible with a lower number).
– NNNNN= last five digits of 12nc code software.
EN 26EM5E5.
Service Modes, Error Codes and Fault Finding
•Operation Hours. Displays the accumulated total of
operation hours (not the standby hours).
•Errors (followed by maximal 10 errors). The most recent
error is displayed at the upper left (for an error explanation
see paragraph 5.5).
•Defect. Module. Here the module that generates the error
is displayed. If there are multiple errors in the buffer, which
are not all generated by a single module, there is probably
another defect. It will then display the message 'Unknown'
here.
•Reset Error Buffer. When you press the 'OK' button, the
error buffer is reset.
•Alignments. This will activate the 'Alignments' sub-menu.
•Dealer Options. Extra features for the dealers.
•Service Options. Extra features for Service.
•Initialise NVM. When an NVM was corrupted (or replaced)
in the former EM3 chassis, the microprocessor replaces
the content with default data (to assure that the set can
operate). However, all pre-sets and alignment values are
gone now, and option numbers are also not correct. So,
this was a very drastic way.
In the EM5 chassis, the procedure is implemented in
another way: The moment the processor recognises a
corrupted NVM, an extra line will be added to the SAM
menu: 'Initialise NVM'.
Now, you can do two things (dependent of the service
instructions at that moment):
– Save the content of the NVM via ComPair for
development analysis, before initialising. This will give
the Philips Service department an extra possibility for
diagnosis (e.g. when Development asks for this).
– Initialise the NVM (same as in the past, however now it
happens conscious).
•Store Options. All options are stored when pressing the
'OK'-button
•Functional Test. All devices are tested via the 'OK' button.
Eventual errors are displayed in the error buffer. The error
buffer is not erased, the content returns when this test is
terminated.
•Broadcast Info. The purpose of this menu is to debug the
broadcast, NOT the TV. The menu gives an overview of
what is received on the current preset related to Time
extraction, CNI codes, and NexTView transmission.
Following items are displayed:
– Preset. Shows the preset number.
– Local. Local date and time from the selected preset.
– UTC (Coordinated Universal Time). Extracted from the
selected preset.
– LTO (Local Time Offset). Extracted from the selected
preset.
– CNI (Country and Network Identification). Extracted
from the current preset (displayed as a four digit
hexadecimal number. The CNI number identifies the
broadcaster.
– NexTView service (optional). This item gives
information about the type of NexTView service that is
available for the current preset. The possible strings
are:
1. NexTView provider.
2. NexTView data available from preset xx (where xx
is the preset number).
3. No NexTView data available.
– CNI Linking (optional). 'Link' refers to the connection
between the broadcasted NexTView programme
information and the preset number. The possible
strings are:
1. Data available for preset xx xx xx (where xx xx xx
is a list off all presets for which a CNI link is
available).
2. 'Automatic link' or ' Manual link', depending on
what is read from the broadcast and from the CNI
table in the NVM. 'Automatic' means that the link
has been made based on broadcasted information,
without user-interaction. 'Manual' means that the
user has established this link by selecting a preset
in the pop-up menu that you get after setting a
reminder/recording/lock/watch in EPG. Erase a
wrong 'Manual link' by entering the Manual
Installation menu and (without changing anything)
activate 'Store'.
3. Nothing is shown.
How to navigate
•In SAM, you can select the menu items with the CURSOR
UP/DOWN key on the RC-transmitter. The selected item
will be highlighted. When not all menu items fit on the
screen, move the CURSOR UP/DOWN key to display the
next/previous menu items.
•With the CURSOR LEFT/RIGHT keys, it is possible to:
– (De) activate the selected menu item.
– Change the value of the selected menu item.
– Activate the selected submenu.
How to exit SAM
Use one of the following methods:
•Press the 'MENU' button on the RC-transmitter, or
•Switch the set to STANDBY (/) via the RC-transmitter, or
•Press the 'EXIT' button on the DST.
5.2.3Customer Service Mode (CSM)
Purpose
When a customer is having problems with his TV-set, he can
call his dealer. The service technician can than ask the
customer to activate the CSM, in order to identify the status of
the set. Now, the service technician can judge the severity of
the complaint. In many cases, he can advise the customer how
to solve the problem, or he can decide if it is necessary to visit
the customer.
The CSM is a read only mode; therefore, modifications in this
mode are not possible.
How to enter CSM
Use one of the following methods:
•Press the 'MUTE' button on the RC-transmitter
simultaneously with the 'MENU' button on the TV (top
control) for (at least) 4 seconds.
•Key in the code '123654' via the standard RC transmitter.
Note: Activation of the CSM is only possible if there is no (user)
menu on the screen!
How to navigate
By means of the 'CURSOR-DOWN/UP' knob on the RCtransmitter you can navigate through the five menus.
Contents of CSM
Customer Service Menu 1
•Software version (example: EM5EU1-1.0_01234).
Displays the build in software version. In case of field
problems related to software, software flash-RAM
pos.7006 must be changed by a new one. Do this via
soldering. You will find details of the software versions in
the chapter 'Software Survey' of the 'Product Survey Colour Television' publication. This publication is
generated four times a year.
•Feature Box. The 12NC-number of the build in Feature
Box software
•Set Type. This information is very helpful for a helpdesk/
workshop as reference for further diagnosis. In this way, it
is not necessary for the customer to look at the rear of the
TV-set.
•Code 1. Gives the last 5 errors of the error buffer. As soon
as the built-in diagnose software has detected an error the
buffer is adapted. The last occurred error is displayed on
the leftmost position. Each error code is displayed as a 3digit number. When less than 10 errors occur, the rest of
Service Modes, Error Codes and Fault Finding
EN 27EM5E5.
the buffer is empty ('000'). See also paragraph 5.5 for a
description.
•Code 2. Gives the first 5 errors of the error buffer. See also
paragraph 5.5 for a description.
•Volume. Gives the last status of the volume as set by the
customer. The value can vary from 0 (volume is minimum)
to 100 (volume is maximum). Volume values can be
changed via the volume key on the RC-transmitter.
•Brightness. Gives the last status of the brightness as set
by the customer. The value can vary from 0 (brightness is
minimum) to 100 (brightness is maximum). Brightness
values can be changed via the 'CURSOR LEFT' and
'CURSOR RIGHT' keys on the RC-transmitter after
pressing the 'MENU' button and selecting 'PICTURE' and
'BRIGHTNESS'.
•Contrast. Gives the last status of the contrast as set by the
customer. The value can vary from 0 (contrast is minimum)
to 100 (contrast is maximum). Contrast values can be
changed via 'CURSOR LEFT' and 'CURSOR RIGHT' keys
on the RC-transmitter after pressing the 'MENU' button and
selecting 'PICTURE' and 'CONTRAST'.
•Colour. Gives the last status of the colour saturation, as
set by the customer. The value can vary from 0 (colour is
minimum) to 100 (colour is maximum). Colour values can
be changed via 'CURSOR LEFT' and 'CURSOR RIGHT'
keys on the RC-transmitter after pressing the 'MENU'
button and selecting 'PICTURE' and 'COLOUR'.
•Hue. Only relevant for NTSC-signals (e.g. some NTSC-
DVD-discs).
Customer Service Menu 2
•Sharpness. Gives the sharpness value. The value can
vary from 0 (sharpness is minimum) to 7 (sharpness is
maximum). In case of bad antenna signals, a too high
value of the sharpness can result in a noisy picture.
Sharpness values can be changed via the 'CURSOR
LEFT' and 'CURSOR RIGHT' keys on the RC-transmitter
after pressing the 'MENU' button and selecting 'PICTURE'
and 'SHARPNESS'.
•Headphone volume. Gives the last status of the
headphone volume, as set by the customer. The value can
vary from 0 (volume is minimum) to 100 (volume is
maximum). Headphone volume values can be changed via
the 'CURSOR LEFT' and 'CURSOR RIGHT' keys on the
RC-transmitter after pressing the 'MENU' button and
selecting 'SOUND' and 'HEADPHONE VOLUME'.
•Dolby. Indicates whether the received transmitter
transmits Dolby sound ('ON') or not ('OFF'). Attention: The
presence of Dolby can only be tested by the software on
the Dolby Signalling bit. If a Dolby transmission is received
without a Dolby Signalling bit, this indicator will show 'OFF'
even though a Dolby transmission is received.
•Surround Mode. Indicates the by the customer selected
surround mode (or automatically chosen mode). In case
the set is a Non-Dolby set there will be displayed '0'. If it is
a Dolby-set then is displayed: 'Stereo', '3 Stereo', '3D
Surround', 'Dolby Pro Logic', 'Dolby Digital', 'Hall' or 'MPEG
Multi-channel'. These settings can be influenced after
pressing the 'MENU' button and selecting 'SOUND' and
'SOUND MODE'. It can also have been selected
automatically by signalling bits (internal software).
•Tuner Frequency. Indicates the frequency the selected
transmitter is tuned to. The tuner frequency can be
changed via the 'CURSOR LEFT' and 'CURSOR RIGHT'
keys for fine tune after opening the installation menu and
selecting 'INSTALL' and 'MANUAL INSTALL'.
•Front L Trim. Indicates the difference between main
volume and volume of front left speaker. Change via:
'MENU', 'SETUP', 'SPEAKERS', and 'FRONT LEFT
VOLUME'. The value can vary from '-10' to '+10'
•Front R Trim. Indicates the difference between main
volume and volume of front right speaker. Change via:
'MENU', 'SETUP', 'SPEAKERS', and 'FRONT RIGHT
VOLUME'. The value can vary from '-10' to '+10'
•Digital Option. Gives the selected digital mode, '100 HZ',
'Digital Scan', 'Natural Motion', 'Double Lines', or 'Pixel
Plus'. Change via 'MENU', 'PICTURE', 'DIGITAL
OPTIONS'.
•Centre Trim. Indicates the difference between main
volume and volume of centre speaker. Change via:
'MENU', 'SETUP', 'SPEAKERS', and 'CENTRE VOLUME'
(not available when 'Surround Mode' is set to 'STEREO' or
'HALL'). The value can vary from '-10' to '+10'
•TV System. Gives information about the video system of
the selected transmitter.
– BG: PAL BG signal received.
– DK: PAL DK signal received.
– I: PAL I signal received.
– L: SECAM L signals received.
– M38.9: NTSC M signal received with video carrier on
38.9 MHz.
Customer Service Menu 3
•Balance. Indicates the balance settings, between '-50' and
'+50'. Change via 'MENU', 'SOUND', and 'BALANCE'. Not
applicable for Dolby Pro Logic sets.
•Centre mode. Indicates if centre mode is set 'ON' or 'OFF'.
When centre mode is on, all TV speakers are used as one
centre speaker. Change Centre mode via 'MENU',
'SETUP', 'SPEAKERS', and 'CENTRE MODE'.
•DNR. Gives the selected DNR setting (Dynamic Noise
Reduction), 'OFF', 'MINIMUM', 'MEDIUM', or 'MAXIMUM'.
Change via 'MENU', 'PICTURE', 'DNR'
•Noise figure. Gives the noise ratio for the selected
transmitter. This value can vary from 0 (good signal) to 127
(average signal) and to 255 (bad signal).
•Source. Indicates which source is used and the signal
quality of the selected source. Source: 'TUNER', 'EXT1',
'EXT2', 'EXT3', 'EXT4', or 'SIDE'. Signal Quality: 'VIDEO/
STEREO', 'VIDEO/NICAM', 'VIDEO/SPDIF', 'S-VIDEO/
STEREO', 'S-VIDEO/NICAM', 'S-VIDEO/SPDIF', 'RGB/
STEREO', 'RGB/SPDIF', '480P/STEREO', '576P/
STEREO' or '1080i/STEREO'.
•Audio System. Gives information about the audio system
•Tuned bit. Gives information about the tuning method of
the stored pre-set. If a channel is found via 'automatic
installation', you will see the value 'Off'. When you change
this (automatically found) frequency via 'fine tune'
adjustment (installation menu - manual installation), the
displayed value will change to 'On'. Therefore, when you
see the value 'On' in this line, it is an indication that the
received channel is a non-standard signal (e.g. of a VCR).
•Surround Speakers. Indicates if the surround speakers
are set 'ON' or 'OFF'. Change via 'MENU', 'SETUP',
'SPEAKERS', and 'SURROUND SPEAKERS'.
•On Timer. Indicates if the 'On Timer' is set 'ON' or 'OFF'
and if the timer is 'ON' also displays start time, start day and
program number. Change via 'MENU', 'TV', 'FEATURES',
and 'ON TIMER'.
•Preset Lock. Indicates if the selected preset has a child
lock: 'LOCKED' or 'UNLOCKED'. Change via 'MENU', 'TV',
'FEATURES', 'CHILD LOCK', and 'CUSTOM LOCK'.
Customer Service Menu 4
•Child Lock. Indicates the last status of the general child
lock: 'UNLOCK', 'LOCK', or 'CUSTOM LOCK'. Change via
'MENU', 'TV', 'FEATURES', 'CHILD LOCK', and 'LOCK'.
•Age Lock. Indicates the last status of the EPG rating for
child lock: 'OFF', '4 years', '6 years', '8 years', '10 years', '12
years', '14 years' or '16 years'. This is only displayed if child
lock is set to 'CUSTOM LOCK'
EN 28EM5E5.
Service Modes, Error Codes and Fault Finding
•Lock After. Indicates at what time the child lock is set:
'OFF' or e.g. '18:45' (lock time). This is only displayed if
child lock is set to 'CUSTOM LOCK'
•Category Lock. Indicates the last status of the EPG theme
childlock: 'MOVIES', 'NEWS', 'SHOWS', 'SPORTS',
'CHILDREN', 'MUSIC', 'CULTURE', or 'SERIES'. This is
only displayed if child lock is set to 'CUSTOM LOCK'. It is
possible that more than one value is shown.
•Program Category. Indicates the theme of the selected
transmitter: 'MOVIES', 'NEWS', 'SHOWS', 'SPORTS',
'CHILDREN', 'MUSIC', 'CULTURE', or 'SERIES'.
•SW Code 1. Not applicable.
•SW Code 2. Not applicable.
•TV Ratings Lock. Only applicable for US.
•Movie Ratings Lock. Only applicable for US.
•V-chip TV Status. Only applicable for US.
Customer Service Menu 5
•V-chip Movie Status. Only applicable for US.
•Options 1. Gives the option codes of option group 1 as set
in SAM (Service Alignment Mode).
•Options 2. Gives the option codes of option group 2 as set
in SAM (Service Alignment Mode).
SW Event-log
This item contains 'software event logging' information that can
be delivered to the development centre on special request.
How to exit CSM
Use one of the following methods:
•After you press a key on the RC-transmitter (with exception
of the 'CHANNEL', 'VOLUME' and digit (0-9) keys), or
•After you switch the TV-set 'OFF' with the mains switch.
5.3Problems and Solving Tips (related to CSM)
White line around picture elements and text
1. Press 'Smart Picture' button on the Remote Control. In
case the picture improves, decrease the 'Sharpness' value.
The new value is automatically stored (in 'personal' preset) for all TV channels.
2. Check line 11 'Sharpness'. Decrease the 'Sharpness'
value. The new value is automatically stored for all TV
channels.
No picture
Check line 27 'Tuned bit'. In case the value is 'On', install the
required program again. Open the installation menu and
perform manual installation.
Blue picture
1. No proper signal is received. Check the aerial cable/aerial
system.
Blue picture and/or unstable picture
1. A scrambled or decoded signal is received.
Black and white picture
Check line 9 'Colour'. In case the value is low (< 10), increase
the 'Colour' value. The new value is automatically stored for all
TV channels.
No colours/colour lines around picture elements or
colours not correct or unstable picture
1. Check line 20 'TV System'. If a 'strange' system pop's up,
something has gone wrong during installation. Re-install
the channel.
2. In case line 20 is 'L', the installed system for this pre-set is
'France', while 'West Europe' is required. Install the
required program again: open the installation menu and
perform manual installation. Select system 'West Europe'.
Note: Below described problems are all related to the TV
settings. The procedures to change the value (or status) of the
different settings are described above. New value(s) are
automatically stored.
5.3.1Picture Problems
Snowy/noisy picture
1. Check line 24 'Noise Figure'. In case the value is 127 or
higher, and the value is also high on other programs, check
the aerial cable/aerial system.
2. Check lines 11 'Sharpness' and 24 'Noise Figure'. In case
the value of line 11 is 3 or 4 and the value of line 24 is high
(127 or higher), decrease the 'Sharpness' value.
Picture too dark
1. Press 'Smart Picture' button on the RC-transmitter. In case
the picture improves, increase the 'Brightness' or the
'Contrast' value. The new value(s) are automatically stored
(in 'personal' pre-set) for all TV channels.
2. Check line 7 'Brightness' and 8 'Contrast'. If the value of
line 7 is low (< 10) or the value of line 8 is low (< 10),
increase the 'Brightness' or the 'Contrast' value.
Picture too bright
1. Press 'Smart Picture' button on the RC-transmitter. In case
the picture improves, decrease the 'Brightness' or the
'Contrast' value. The new value(s) are automatically stored
(in 'personal' pre-set) for all TV channels.
2. Check lines 7 'Brightness' and 6 'Contrast'. If the value of
line 7 is high (> 40) or the value of line 8 is high (> 50).
Decrease the 'Brightness' value or increase the 'Contrast'
value.
Menu text not sharp enough
1. Press 'Smart Picture' button on the RC-transmitter. In case
picture improves, decrease the contrast value. The new
value(s) are automatically stored for all TV channels.
2. Check line 8 'Contrast'. The value of line 8 is high (> 50).
Decrease the contrast value.
5.3.2 Sound Problems
No sound from left and right speaker
Check line 6 'Volume'. The value is low. Increase the value of
'Volume'. The new value(s) are automatically stored (in
'personal' pre-set) for all TV channels.
Sound too loud for left and right speaker
Check line 6 'Volume'. The value is high. Decrease the value of
'LS Volume'. The new value(s) are automatically stored (in
'personal' pre-set) for all TV channels.
5.4ComPair
5.4.1 Introduction
ComPair (Computer Aided Repair) is a service tool for Philips
Consumer Electronics products. ComPair is a further
development on the European DST (service remote control),
which allows faster and more accurate diagnostics. ComPair
has three big advantages:
•ComPair helps you to quickly get an understanding on how
to repair the chassis in a short time by guiding you
systematically through the repair procedures.
•ComPair allows very detailed diagnostics (on I
is therefore capable of accurately indicating problem areas.
You do not have to know anything about I
yourself because ComPair takes care of this.
2
C level) and
2
C commands
Service Modes, Error Codes and Fault Finding
EN 29EM5E5.
•ComPair speeds up the repair time since it can
automatically communicate with the chassis (when the
microprocessor is working) and all repair information is
directly available. When ComPair is installed together with
the SearchMan electronic manual of the defective chassis,
schematics and PWBs are only a mouse click away.
5.4.2Specifications
ComPair consists of a Windows based faultfinding program
and an interface box between PC and the (defective) product.
The ComPair interface box is connected to the PC via a serial
or RS232 cable.
In case of the EM5E chassis, the ComPair interface box and
the TV communicate via a bi-directional service cable via the
service connector.
The ComPair faultfinding program is able to determine the
problem of the defective television. ComPair can gather
diagnostic information in two ways:
•Automatic (by communication with the television):
ComPair can automatically read out the contents of the
entire error buffer. Diagnosis is done on I
can access the I
and receive I
2
C bus of the television. ComPair can send
2
C commands to the micro controller of the
television. In this way, it is possible for ComPair to
communicate (read and write) to devices on the I
of the TV-set.
•Manually (by asking questions to you): Automatic
diagnosis is only possible if the micro controller of the
television is working correctly and only to a certain extends.
When this is not the case, ComPair will guide you through
the faultfinding tree by asking you questions (e.g. Does the
screen give a picture? Click on the correct answer: YES /
NO) and showing you examples (e.g. Measure test-point I7
and click on the correct oscillogram you see on the
oscilloscope). You can answer by clicking on a link (e.g.
text or a waveform picture) that will bring you to the next
step in the faultfinding process.
By a combination of automatic diagnostics and an interactive
question / answer procedure, ComPair will enable you to find
most problems in a fast and effective way.
Beside fault finding, ComPair provides some additional features like:
•Up- or downloading of pre-sets.
•Managing of pre-set lists.
•Emulation of the Dealer Service Tool (DST).
•If both ComPair and SearchMan (Electronic Service
Manual) are installed, all the schematics and the PWBs of
the set are available by clicking on the appropriate
hyperlink. Example: Measure the DC-voltage on capacitor C2568 (Schematic/Panel) at the Mono-carrier.
– Click on the 'Panel' hyperlink to automatically show the
PWB with a highlighted capacitor C2568.
– Click on the 'Schematic' hyperlink to automatically
show the position of the highlighted capacitor.
2
C level. ComPair
2
C busses
Table 5-1 Stepwise start-up table
State Description modeDisplay LED
(Red)
0Low power stdby:
OnNone
Enabled protection
5V2/3V3 present, uP in
stdby-mode
1High power Stdby:
TV-set in stdby-mode
2SSB is powered by std-
by-supply (5V/8V).
Wait 1s, flash
1 x
Wait 1s, flash
2 x
None
1, 4, 5, 6 & 18
Degaussing (12 s) has
been activated.
3Semi stdby-mode:
HIP, HOP, MSP and
Wait 1s, flash
3 x
Tuner initialized leading to semi stdbymode.
4All ICs are initialized,
HOP activates the
Wait 1s, flash
4 x
Plus 2 & 16
main supply, EHT-generation starts, black
current stabilization is
on
5TV On:
TV-set operates, un-
Wait 1s, flash
5 x
blanked picture.
Stepwise shut-down explanation
In the stepwise shutdown mode, state 2 and 4 are skipped.
Table 5-2 Stepwise shut-down table
State Description modeDisplay LED
(Red) (*)
5TV On:
TV-set operates, un-
Wait 1s,
flash 5 x
Disabled
protections
-
blanked picture
3Semi stdby-mode:
SSB is powered by the
Wait 1s,
flash 3 x
2 & 16
stdby-supply
1High power stdby:
TV-set in stdby-mode
0Low power stdby:
Wait 1s,
flash 1 x
On
1, 4, 5, 6 & 18
5V2/3V3 present,
uP in stdbymode
Note (*): When the set is in stepwise mode and, due to
stepping-up, a protection is activated, the set will really go into
protection (blinking LED). The set will not leave the stepwisemode however. By stepping up, the set can be activated again,
until state X where the protection was activated. At state (X-1)
diagnostic measurements can be performed.
5.4.3Stepwise Start-up / Shut-down
Under normal circumstances, a fault in the power supply, or an
error during start-up, will switch the television to protection
mode. ComPair can take over the initialisation of the television.
In this way it is possible to distinguish which part of the start-up
routine (hence which circuitry) is causing the problem.
Stepwise start- up explanation
This is realised via ComPair and is very helpful when a
protection is activated (see also chapter 5.7).
5.4.4How To Connect
1. First, install the ComPair Browser software (see the Quick
Reference Card for installation instructions).
2. Connect the RS232 interface cable between a free serial
(COM) port of your PC and the PC connector (marked with
'PC') of the ComPair interface.
3. Connect the mains adapter to the supply connector
(marked with 'POWER 9V DC') of the ComPair interface.
4. Switch the ComPair interface 'OFF'.
5. Switch the television set 'OFF' with the mains switch.
6. Connect the ComPair interface cable between the
connector on the rear side of the ComPair interface
(marked with 'I
2
C') and the ComPair connector at the rear
side of the TV (situated just below the tuner input, see also
chapter 4).
EN 30EM5E5.
Service Modes, Error Codes and Fault Finding
7. Plug the mains adapter in a mains outlet, and switch the
interface 'ON'. The green and red LEDs light up together.
The red LED extinguishes after approx. 1 second while the
green LED remains lit.
8. Start the ComPair program and read the 'Introduction'
chapter.
•By activation of the 'RESET ERROR BUFFER' command
in the SAM menu.
•With a normal RC, key in sequence 'MUTE', followed by
'062599' and 'OK'.
•When you transmit the commands 'DIAGNOSE' - '99' - 'OK'
with ComPair (or with a DST).
•If the content of the error buffer has not changed for 50+
hours, it resets automatically.
5.5.4Error Codes
In case of non-intermittent faults, clear the error buffer before
you begin the repair. This to ensure that old error codes are no
longer present. Before clearing the buffer, write down the
content, as this history can give you significant information.
If possible, check the entire contents of the error buffer. In
some situations, an error code is only the result of another error
code and not the actual cause (e.g., a fault in the protection
detection circuitry can also lead to a protection).
There are various errors:
2
C device errors.
•I
2
C bus errors.
•I
•Protection errors.
•Errors not related to I
2
C device, but of importance:
– Black Current Loop Error (error 28): detection of a
continuous fail of the black current stabilisation loop of
the HOP.
– FALCONIC Error (error 26): at start-up, after
initialisation of the PICNIC, the presence of the
FALCONIC can be checked.
– Eagle Error (error 27): at start-up, after initialisation of
the PICNIC, the presence of the Eagle can be
checked.
5.5Error Codes
5.5.1 Introduction
The error code buffer contains all detected errors since the last
time the buffer was erased. The buffer is written from left to
right, new errors are logged at the left side, and all other errors
shift one position to the right.
When an error has occurred, the error is added to the list of
errors, provided the list is not full or the error is a protection
error.
When an error occurs and the error buffer is full, then the new
error is not added, and the error buffer stays intact (history is
maintained), except when the error is a protection error.
To prevent that an occasional error stays in the list forever, the
error is removed from the list after 50+ operation hours.
When multiple errors occur (errors occurred within a short time
span), there is a high probability that there is some relation
between them.
5.5.2How to read the Error Buffer
Use one of the following methods:
•On screen via the SAM (only if you have a picture).
Examples:
– 0 0 0 0 0: No errors detected
– 6 0 0 0 0: Error code 6 is the last and only detected
error
– 9 6 0 0 0: Error code 6 was first detected and error code
9 is the last detected error
•Via the blinking LED procedure (when you have no
picture). See next paragraph.
1M24C32NVM, spontaneous blinking 1-1-1.. 7011NVMB5
2Hfail ProtectionHorizontal Flyback protection7301HFB protectionB4
3SAA4978PICNIC7713PICNICB3a
4Supply 5V5V2 protection5V ProtectionB5
5Supply 8V8V6 protection8V ProtectionB5
6Slow I
7TDA9330/HOPHigh-end Output Processor 7301HOP video control/geometry B4
8TDA9320/HIPHigh-end Input Processor 7323HIP I/O-video processingB2
9PCF8574Wireless Expander7501Wireless ExpanderH
11Reserved
12TDA91787302TOPIC (LTP Peaking)B4
13UV1316/ TEDE91200Tuner Protection A8
14MSP3411/3412/3452 7651ITT sound processorB6
15Reserved
16FBXFeature Box ProtectionB3
17Reserved
18Fast I
19TDA84447500Auto Scavem DACSC1
26SAA4992FALCONIC7718FalconicB3b
27T8F24EFEagle7724Eagle deviceB3c
28Black current loopBlack current loop
30PCF8574T/PCF8584Tonly for DVD models7150DVD Interface
31--only for DVD modelsDVD Engine
32M29W400BTFlash Ram (EPG)7012Flash Ram (EPG)B5
2
C bus blockedB5
2
C bus blockedB5
EN 31EM5E5.
Note: Error codes 1, 6 or 18 are protection codes and in this
case, supplies of some circuits will be switched off. Also, in
protection, the LED will blink the number of times equivalent to
the most recent error code.
5.6The Blinking LED Procedure
5.6.1 Introduction
Via this procedure, you can make the contents of the error
buffer visible via the front LED. This is especially useful for fault
finding, when there is no picture.
When the SDM is entered, the front LED will show (blink) the
contents of the error-buffer. Error-codes = 10 are shown as
follows:
– A long blink of 750 ms (which is an indication of the decimal
digit),
– A pause of 1.5 s,
– 'n' short blinks (where 'n' = 1 - 9),
– When all the error-codes are displayed, the sequence
finishes with a LED blink of 3 s,
– The sequence starts again.
Example: Error 12 9 6 0 0.
After activation of the SDM, the red front LED will show:
– 1 long blink of 750 ms (which is an indication of the decimal
digit) followed by a pause of 1.5 s,
– 2 short blinks followed by a pause of 3 s,
– 9 short blinks followed by a pause of 3 s,
– 6 short blinks followed by a pause of 3 s,
– 1 long blink of 3 s to finish the sequence,
– The sequence starts again.
Note: If errors 1, 6 or 18 occur, the LED always gives the last
occurred error even if the set is NOT in service mode.
5.6.2How to Enter
Use one of the following methods:
•Enter the SDM (only via soldering pads marked 'SDM' on
SSB). The blinking red front LED will show the entire
contents of the error buffer (this works in 'normal operation'
mode and in 'protection' mode).
•Transmit the commands 'MUTE' - '062500' - 'OK' with a
normal RC. The complete error buffer is shown. This works
only in 'protection' mode.
•Transmit the commands 'MUTE' - '06250x' - 'OK' with a
normal RC (where 'x' is a number between 1 and 5). When
x= 1 the last detected error is shown, x= 2 the second last
error, etc.... This works only in 'protection' mode.
5.7Protections
5.7.1Introduction
The EM5E has only one microprocessor (OTC), which remains
active during Standby. This because power of the
microprocessor and the attached memory chip set is coming
from the 3V3 supply, which is derived from the 5V Standbycircuitry. So, in both Power-on as in Standby mode, the
microprocessor is connected to this power supply.
If a fault situation is detected, an error code will be generated
and if necessary, the set is put in protection mode. The
protection mode is indicated by the blinking of the red front LED
at a frequency of 3 Hz (or by a coded blinking in special cases).
In some error cases however, the microprocessor does not put
the set in the protection mode (this is the case with the hardware - loudspeaker protection of the audio amplifier).
The content of the error buffer can be read via the service menu
(SAM), the blinking LED procedure or via DST/ComPair. The
DST/ComPair 'diagnose' functionality will force the set into the
'Service Standby', which is alike the usual Standby, however
the microprocessor remains completely in normal operation.
To get a quick diagnosis, the EM5E has three service-modes
implemented:
•The Customer Service Mode (CSM).
•The Service Default Mode (SDM). Start-up of the set in a
predefined way.
EN 32EM5E5.
Service Modes, Error Codes and Fault Finding
•The Service Alignment Mode (SAM). In this mode, items
of the set can be adjusted via a menu and with the help of
test patterns.
You can enter both SDM and SAM modes via the 'service pads'
on the SSB, via an RC-transmitter (DST or standard RC), or via
ComPair. It is not possible to enter the SAM in 'standby'; the TV
has to be in 'normal operation' mode.
The EM5E 'Protection Diagram' shows the structure of the
protection system. See diagram below.
EHT-info
LEVEL
DETECT
I2C
)
HFB
I2C PROTECTIONS
HIP
HOP
PICNIC
TUNER
NVM
DNR
MSP
TOPIC
FBX
PROTECTION
PICNIC 3V3
TUNER
3D COMB
*
FLASH
DETECT
+8V_CON
+5V_CON
I2C
(*
NTSC SETS ONLY
Figure 5-2 Protection diagram
There are several types of protections:
2
C related protections.
•I
•OTC related protections (via polling on I/O pins or via
algorithms).
•HOP related protections (mainly for deflection items).
•Hardware errors that are not sensed by the OTC (e.g.
In normal operation, some registers of the I
are refreshed every 200 ms. During this sequence, the I
busses and the I
2
C protection will take place if the SDA and SCL lines are
An I
2
C ICs are checked.
2
short-circuited to ground, or to each other. An I
occur, if the power supply of the IC is missing (e.g. FBX_PROT
(error 16)).
5.7.3 OTC Related Protections
If a protection is detected at an OTC input, the OTC will start to
scan all protection inputs every 200 ms for 5 times. If the
protection on one of the inputs is still active after 1 s, the P will
put the set in the protection mode. Before the scanning is
started, a so-called 'ESD refresh' is carried out. This is done,
because the interrupt on one of the inputs is possibly caused
either by a flash or by ESD. As a flash or ESD can influence IC
settings, the HOP, HIP, MSP, PICNIC, NVM, and Tuner are
7301
XPR (43)
HOP
FLS (5)
HFB-XRAY-PROT
7001
+8V SENSE (105)
+5V SENSE (106)
OTC
I2C
CL 26532041_081.eps
C controlled ICs
2
C error will also
190402
2
C
initialised again, to ensure the normal picture and sound
conditions of the set.
8 V and 5 V protection: The µP senses the presence of the 8
V and 5 V (via the '+5V_CON' and '+8V_CON' lines). If one (or
both) of these voltages is (are) not present, an error code is
stored in the error buffer of the NVM, and the set is put in the
protection mode.
5.7.4HOP Related Protections
Every 200 ms, the status register of the HOP is read by the
OTC (via the I
2
C bus). If a protection signal is detected on one
of the inputs of the HOP, the relevant error bit in the HOP
register is set to 'high'. If this error bit is still 'high' after 1 s, the
OTC will store the error code in the error buffer of the NVM and,
depending on the relevancy of the error bit, the set will either
go into the protection mode or not.
The following protections are implemented:
•HFB (Horizontal Flyback): If the horizontal flyback is not
present, this is detected via the HOP (HFB_XRAY_PROT). One status bit is set to 'high'. The error code
is stored in the error buffer and the set will go into the
protection mode.
•XPR (X-ray protection): If the HFB pulses are too low
(level detection), the HOP will detect this via the XPR-bit.
The error will be logged in the error buffer and the set will
go into protection mode.
Note: Both errors will be logged as HFB-failure.
5.7.5Hardware Related Protections
Due to the architecture ('hot' deflection), some protections
cannot be sensed by the microprocessor. Three of these
protections will lead to a protection on set level (Standby mode
and blinking LED), while another will only lead to a circuit
protection.
TV-set Protection
The following fault conditions will lead to a 'complete' set
protection:
•BRIDGECOIL protection: This is sensed via the 'EW'
signal going to the base of TS7652 (via R3495 and D6499).
In a normal situation, the voltage on C2498 (diagram A4) is
high and TS7652 is conducting. When bridge coil 5422
(diagram A3) is short circuited, the voltage on C2498
changes to low, which will block TS7652. In this case, also
TS7641 will block and the voltage on 2642 will rise until
TS7443 is forced in conduction. The 'SUP-ENABLE' signal
(in normal operating condition -20 V) is shorted now to
ground level, which will force the Main Power Supply to
Standby mode.
•ARC protection: If there are 'open' connections (e.g. bad
solder joints) in the high-energy deflection circuitry, this can
lead to damaging effects (read: fire). For that reason, the E/
W current is sensed (via 3479//3480). If this current
becomes too high, the 'thyristor' circuit (TS7653 and
TS7654) is triggered. TS7442 is switched 'on' and TS7443
is forced into conduction. . The 'SUP-ENABLE' signal is
shorted now to ground level, which will force the Main
Power Supply to Standby mode.
•NON_VFB (No vertical Flyback) protection: If the frame
stage generates no pulses, TS7641 will block. TS7443 is
now switched 'on', which will lead to Standby mode. So, in
normal operation condition, TS7641 and TS7652 are
conducting, while TS7443 is blocked.
Circuit Protection
The following fault condition will lead to a 'partly' set protection:
•PROT1 (DC) protection: When a DC-voltage (positive or
negative) is sensed on one of the loudspeaker outputs, the
protection circuit (TS7704, 7705, 7706 and 7707 in
Service Modes, Error Codes and Fault Finding
EN 33EM5E5.
diagram A6) will put the IC7700 in Standby mode (via tristate input pin 6). For more details, see chapter 9.
5.8Repair tips
5.8.1Miscellaneous
The relay you hear when you switch the set 'on' (from Standby
or via the mains switch), is from the degaussing circuitry. It is
not used for switching the Power Supply (as done in the MGchassis).
Take care not to touch the ‘hot’ heatsink while disconnecting
the SSB, despite the fact that the mains cord is out of the mains
socket. There can still be an annoying rest-voltage on the
heatsink for a short while. This, because the discharge
resistors 3502 and 3503 (on the LSP between hot and cold
part) are not stuffed for Europe. Instead, discharge resistors
3066 and 3057 on the Mains Switch panel are used, but
because they are located before the Mains switch, they only
discharge when this switch is ‘on’.Advice: when you remove the SSB, disconnect the Mains
cord, but keep the Mains Switch ‘on’.
Do not try to measure on the SSB side, which is facing the ‘hot’
heatsink. This is dangerous. Most service test points are
guided to the ‘tuner’ side and are indicated by the ‘service’
printing. Where the circuitry was too ‘crowded’ for this printing,
you can find the correct location on the ‘test point overviews’ in
this manual (chapter 6).
A very large part of the LSP is 'hot', such as:
– The primary part of the Standby Supply.
– The whole Main supply (except for the secondary Audio
supply).
– And the complete deflection circuitry (so notice that the
deflection coil is hot!!).
5.8.2Start-up Sequence
COLD
HOT
EHT-INFO
5
START/STOP
8V
17/39
STANDBY
low 7131/41 closed
high 7131/41 open
29
RESET
5V
CON
8V
CON
106105
POR
3
OTC
99104
I2C BUS
1
POR
7445
Figure 5-3 Start-up circuitry
The start up sequence differs from other sets (e.g. MG-sets or
EM2E-sets, but is same as in EM3E-set):
1. When the set is switched ‘on’, the 5 and 8 V lines
(‘+5V_CON’ and ‘+8V_CON’) of the standby power supply
are activated.
2. After the OTC senses them, the µP will address the HOP
via the I
2
C-bus, to start the drive [1].
HOP
START/STOP
7141
7131
+11D
OUT
CUTOFF
(from
CRT panel)
5V
STBY
8V
SUPPLY
MAIN
SUPPLY
Vbat
LINE DEFL.
(BRIDGECOIL
-PROT)
(ARC-PROT)
(NON-VFB)
FRAME
DEFL
SUP-ENABLE
220 VAC
PROT-
SENSING
CL16532044_023.eps
2
140501
3. Via the ‘SUP-ENABLE’ signal, the Main Supply is switched
‘on’ and will deliver the V
to the Line deflection stage [2].
BAT
4. EHT generation is now started.
5. The OTC will un-blank the picture.
6. When you switch ‘off’ the set, this is done in a controlled
way via the POR signal [3].
Note: Standby is not directly achieved via the Standby line of
the microprocessor, but indirectly via the HOP circuitry.
5.8.3 ComPair
This chassis does not have an IR transmitting LED (as in MGsets). Therefore, a ‘Service’ (ComPair) connector is
implemented at the rear side of the set, which is directly
accessible (as in A10-, EM2E- and EM3E-sets). In addition to
this, there is also a blinking LED procedure to show the
contents of the error buffer.
When you use ComPair, you have the possibility to activate a
‘stepwise start-up’ mode. With this mode, you can initiate the
start-up sequence step by step. This also means that in certain
steps, some protections are not activated. This is sometimes
very convenient during repair (see also paragraph 5.4.3).
5.8.4Protections
There are ‘service pads’ implemented on the SSB (items 9005
and 9006, outside the shielding), to force the set in SAM or
SDM (see also figure: ‘SSB removal (part 3)’ in Chapter 4). This
will overrule the processor-controlled protections, but not the
hardware protections. This means, that the A/D-input
protections (5 and 8 V) and the I
2
C ‘not-acknowledging’ info of
the feature box (FBX) and of the Tuner are overruled.
Caution: When doing this, the service technician must know
what he is doing, as it could lead to damaging the set.
The ‘ARC’- and/or ‘BRIDGECOIL’ protection are hardly ever
triggered, however:
When you suspect the ‘ARC’ protection, look for bad solder
joints and smell. By interrupting resistor 3497, this protection is
disabled (special attention needed!).
When you suspect the ‘BRIDGECOIL’ protection, which can
also be due to a too wide picture amplitude, shorten G and S of
the E/W MOSFET 7480. This will disable the protection. You
will now have minimal horizontal amplitude. Re-align the
horizontal amplitude in the SAM menu and remove the G/S
short of TS7480.
5.8.5 Main Supply
The simplest way is, to replace the components of the Main
Supply with repair kit (3122 785 90310)
More detailed way:
1. Replace FET 7504 and zener 6505.
2. Remove the SSB panel.
3. Short B and E of TS7529, in order to put the Main Supply
in ‘on’-mode (TS7529 is blocking then). Caution: To
prevent that R3403 and TS7443 will be damaged, first
disable the HW-protection of the deflection circuit.
Therefore short circuit C2642 on the LSP (diagram A4).
4. Attach a load of 500 Ω to V
capacitor C2515 (the supply
BAT
can not work without a minimum load).
5. Use a variac, and slowly increase the VMAINS. Measure
over sensing resistors R3514//15 if a nice sawtooth voltage
becomes available.
6. Also measure the V
. This may never exceed +141 V. If
BAT
it does, there is something wrong in the feedback circuitry
(e.g. regulator 7506).
Note: Be careful when measuring on the gate of FET TS7504.
This circuitry is very high ohmic and can easily be damaged
EN 34EM5E5.
Service Modes, Error Codes and Fault Finding
(first connect ground to measuring equipment, than measure
the gate).
frame deflection, the beam current could damage the CRT
neck, leading to a defective CRT.
5.8.6Standby Supply
•Best thing to do is:
•Interrupt the resistors 3403 and 3404 on the CRT panel
The simplest way is to replace the components of the Standby
Supply with repair kit 3122 785 90460.
5.8.7Line Deflection
The simplest way is to replace the components of the Line
Deflection circuitry with repair kit 3122 785 90330.
(diagram F1), in order to remove the ‘filament’ voltage from
the tube (no beam current, so no chance of destroying the
CRT).
•Interrupt resistor 3403 on the LSP (diagram A4) to disable
the ‘SUP-ENABLE’ line.
•Measure with a multi-meter, or better with a oscilloscope,
the functionality of the Frame stage.
•After you have found the cause, exchange the defective
component (e.g. TDA8177), and re-solder the interrupted
5.8.8Frame Deflection
resistors.
Caution: When the Frame Deflection circuitry is suspected,
one must be careful. Because there is a DC-voltage on the
Table 5-4 Repair tips
PhenomenonPossible CauseRepair tip
No picture, no LED.Standby Supply defective.Measure circuitry (see diagram A2). Start at test-point A19.When the Mains switch
is 'on', this voltage must always be available
No picture, no LED.Bad connection of SSB in
SIMM-connector.
No picture, red LED
blinking at 3 Hz.
Set is in protection due to
various causes. For error
codes see error-code list.
In case of a bad connection, it can happen that there is no picture, and that the
Standby LED is not controllable. Re-place the SSB.
You have no picture, so:
Read the error buffer via ComPair (error buffer is accessible when set is in protection, compare-file will guide you to this)
No picture, red LED
blinking with code 6-6-6
No communication on slow
2
C- or fast I2C-bus.
I
or 18-18-18.
No picture, red LED
blinking with code 1-1-1.
No picture, no sound.
Set is making audible
squeaking sound
No picture, no sound.
Green LED works fine
No RC-reception. Red
LED does not echo RC-
No communication on NVM-
2
C bus to the µP.
I
Supply is possibly in hiccupmode, which is audible via a
squeaking supply transformer.
Supply does not work correctly.
µP circuitry or RC-receiver is
defective.
commands.
Relay (degaussing) is
not audible, when set is
switched from 'off' or
µP is not working correctly.When pin 115 is low, the degaussing must be activated.
'standby' to 'on'.
No sound, only picture. Measure A7/A8 on diagram
A1. Possibly the audio amplifier is defect (but not shorted),
or the 'sound enable' line is
high (diagram A5). Further,
measure the audio signal path
(HIP-MSP-Switch ICs-Amplifier).
Read the blinking LED information via standard remote command
<mute>06250X<ok>
Or you read the error code sequence via standard remote command
<mute>062500<ok>. When you have found the error, check the circuitry related to
the supply voltage and I
2
C-communication or the circuitry that triggers the protec-
tion.
As processor cannot communicate with one of the 2 busses it the standby-led spon-
taneously starts blinking 6-6-6 . . . or 18-18-18 . . .. If in the error buffer somewhere
is an error 6 or 18, these will have the highest priority starting the mentioned blinking. Measure dependent of the error on the I
2
C -overview)
(Use I
As the µP cannot communicate with the NVM I
2
C-bus which device is loading the bus.
2
C bus, it spontaneously starts blinking 1-1-1. Note: when there is no access to the NVM, a lot of picture setting can go
wrong.
Possible causes:
is shorted (caused by short circuited line transistor 7421), or
V
BAT
Sound winding is shorted (amplifier is shortening the power supply lines), or
D6514 is shorted (due to a too high V
BAT
).
Remove excessive load, to see what causes the failure, or check feedback circuit.
See repair tip 'Main Power Supply' (supply needs a minimal load).
If e.g. V
is only about 90 V, it is possible that the regulator IC (7506) is defective.
BAT
In case the set does react on a local keyboard operation, you must check the RCreceiver circuitry (diagram E).
Check RESET-circuitry on diagram B5. Check the level on pin 115 when you switch
the set 'on'. Signal must be low initially and go to high after approx. 12 µs.
In ComPair, a beep test can determine where the signal stops (use loudspeakers
or headphone).Possible cause is also the 'PROT1' protection (see diagram. A6).
This is a loudspeaker DC protection, which the µP cannot sense. Via circuitry 7701/
7707, this signal can put audio amplifiers 7700 and 7702 in standby mode (tri-state
input). Warning: Find out, which amplifier is causing the problem, because it is possible, that the other one is OK.
Service Modes, Error Codes and Fault Finding
PhenomenonPossible CauseRepair tip
No sound at headphone
output.
Picture is rotated.Rotation circuitry on diagram
Picture is continuously
switching 'off' and 'on',
showing heavy 'switch'
spots (set does not go
into protection).
Picture is not sharp.Focus is possibly mis-aligned
Picture is not synchronised.
Picture is distorted.Check video-path in Service
Picture with horizontal
stripes.
No menu, no OSD.Probably a defective µP.Measure test points B61to B64 on diagram B5.
No NextView (EPG).IC7012 defective or not pow-
No Teletext.IC7007 defective or not pow-
Strange switch 'off' behaviour
Various symptoms, due
to missing local supply
voltage.
HP amplifier (7681) on diagram B10, or the supply to it,
malfunctions.
A5, or related supply to it, malfunctions.
200 V is missing on CRT
panel.
or SCAVEM-circuitry does not
work correctly.
The sync is derived in the HIP
from xtal 1305 and/or 1308.
Default Mode.
Pixel Plus processing is malfunctioning
ered.
ered.
TS7445 possibly defective.Check, with a multi-meter, whether transistor TS7445 is well functioning. (diagram
An interrupted fuse,
NFR-resistor or connection.
Measure on pin 3 input left and pin 1 output left, repeat this for pin 3 (input right) and
pin 7 (output right), and the supply line (+8V_AUD) on diagram B10.
Measure test points A52 and A53 on diagram A5.
Probably a bad connection from LSP connector 1424 to CRT connector 1224 (diagram F1), or an interruption of the 200 V supplies line (e.g. R3341 on circuit F1 is
interrupted).
Re-align the 'focus' potmeter on the Line Output Transformer, or check the SCAVEM circuitry on the CRT-panel (diagram F2). It is also possible that the DAF circuitry
is defective (see diagram I). Check the Vdc values.
Maybe the crystals 1305 and/or 1308 are making a bad contact.
Investigate whether there is an error code present in the error buffer. In case there
is one, check the I
and check signal path Tuner-HIP-PICNIC-HOP-RGB amplifier.In case it is a geometry issue, check on diagram A4 opto-coupler 7482, OpAmps 7440/7450 and the
Frame circuitry alignments or a possible corrupted NVM (7011) on diagram B5.
Check functionality on circuitry (B3a, B3b, and B3c) of PICNIC (7713), FALCONIC
(7718, EAGLE (7724) and/or field memories (7714, 7717, 7719, 7722 and 7723.Tip
the whole Pixel Plus chipset (3 ICs + 5 Field Memories can be diagnosed very good
via ComPair.
Check circuitry around IC7012.
Check circuitry around IC7007. Check also B61to B64 around µP on diagram B5.
A3).
When no symptom or error code leads you to a specific circuitry, use the supply
lines overview (see chapter 6), for a quick scan of all supply lines.
2
C-bus and/or supply lines (see overview supply lines).Measure
EN 35EM5E5.
EN 36EM5E5.
Personal Notes:
Service Modes, Error Codes and Fault Finding
Wiring Diagram, Block Diagrams and Overviews
6.Wiring Diagram, Block Diagrams and Overviews
Wiring Diagram
CENTRE
P
TOP CONTROL PANEL
TWEETER
BLUE
BLUE
SUB
WOOFER
0345
3P
(COMPONENT VIEW)
CRT PANEL
F
1434
1P
1940
11P
CRT
SOCKET
SPEAKER
RED
BLACK
1435
BLACK
BLACK/
WHITE
1483
1424
3P
7P
37EM5E6.
DEGAUSSING COIL
BLACK
RED
YELLOW
SCAVEM
COIL
CRT
FRAME
ROTATION
COIL
F
CRT PANEL
GREY
EHT
CRT
A (LOT)
TWEETER
LEFT
SPEAKER
BROWN
BROWN
AQUADAG
RIGHT
SPEAKER
CVBS (YELLOW)
LEFT (WHITE)
RIGHT (RED)
HEADPHONE
AUTO
SC
SCAVEM
1955
3P
10P
1937
H
I/O 3rd
SCART
1690
10P
WIRELESS
TRANSMITTER
SVHS
1440
11P
1940
11P
O
1402
1680
1992
3rd
SCART
21P
1328
1326
1327
SIDE
I/O PANEL
1936
B
5P6P
11P
6P
SSB
1680
(SMALL SIGNAL BOARD)
1000
1402
5P
80P
LSP(LARGE SIGNAL PANEL)
A
1146
1947
1946
1945
1943
3P
compair
interface
N.C.
5P
N.C.
5P
9P
3P
2P
2P
1735
1937
10P
1955
1940
TUNER
1620
3P
4P
1205
80P
3P
SSB
PANEL
11P
1936
11P
1499
2P
3x
CINCH
3P3P
1737
1738
2x
SCART
1625
3P
1417
MAINS SWITCH PANEL
E
MAINS
SWITCH
2P
1505
2P
1502
G
0317
2P
LOT
HORIZONTAL
I
DAF PANEL
1417 1418
2P
2P
1419
2P
1491
1497
1P
1693
2P
1498
1424
7P
14921492
3P3P
02010202
2P2P3P9P
DC SHIFT
(OPTIONAL)
2P
3P
1415
MAINS
CORD
1P
1419
0241
TX864B
1403
5P
1407
WIRELESS
TRANSMITTER
CL 26532041_004.eps
R
220402
Wiring Diagram, Block Diagrams and Overviews
Block Diagram Supply and Deflection
38EM5E6.
SUPPLYDEFLECTION
MAIN SUPPLY
A1
0202
1501
2
T5A
7102
STP3NB60
A11
G
3108 3118
A13
5102
2102
A12
V
5113
1
-20V
MAIN SUPPLY
3514
3520
1
3506
VBATT
ADJUSTMENT
3507
3530
3
3510
3527
3526
GND-SUPGND-STB
SUP-ENABLE
5104
D
S
6103
6514
3509
A10
5104
GND-STB
5502
5503
5504
3
2
1
A15
7103 OR
5
4
A16
5506 OR
5
4
3
1
HOT
2523 2515
5511
5516
MAINS
FILTER
5100
7104
5612
A6
COLD
65
7
8
10
5103
1
2
3114
9
10
12
13
A8
3550
0+
3
1550
4
A7
RP
RS
A17
6113
6148
5130
+
2512
+
2511
+VBATT
8+
DEGAUSSING
3115
3116
1149
1.6A
+8V6-SWITCH
7131
D
G
CONTROL
1148
1.25A
+5V-SWITCH
7141
D
G
CONTROL
7132
5514
2
+5.2V_MP
S
7133
7130
S
7140
21
1
7501
7528
ACTIVATING
CIRCUIT
6110
5112
3161
6130
5111
6107
6111
3113
6122
3124
65355507
550965365513
1502
3
2
1
HOT
COLD
B5
OTC
VTUN
+11V_STBY
A18
+11V
A20
+5.2V_MP
A21
STANDBY
+16V+19V
AUDIO SUPPLY
+
2542
GND-AUD
+
2543
-16V-19V
AUDIO SUPPLY
2126
A19
+8V6
B5
OTC
COLD
DEG.
COIL
A8
+8V6
+5.2V
+5V
HOT
220V
6525
GBU4J
4
-
GND-STB
HOT GROUND
MAINS SWITCH
E
PANEL
0201
2
1
2
A1
1503
1
+
2.5A
+
3
2516
-20V
-20V
(PARTLY)
1051
3
4
MAINS
SWITCH
V-START
+375V
7504
STP5NB60FP
D
S
A3
3531
ACTIVATING
CIRCUIT
0202
1
2
A2
6109
G
A2
TCET1103
7529
2
1
STAND-BY SUPPLY
STARTUP
3110
7100
7101
7105
7120
CONTROL
CIRCUIT
-20V
7502
7530
CONTROL
CIRCUIT
324
A4
7507
A5
7506
TL431CZP
1
2
LINE DEFLECTION
A3
+VBATT
HOT
COLD
+11D
+5.2V
LINEDRIVE 1
B4
HOP
FRAME DEFLECTION
A4
E/W DRIVE
EW-DRIVE 1
B4
HOP
+8V6
3455
3456
HFB_X-RAY-PROT
B4
HOP
FRAMEDRIVE +
B4
HOP
B4
HOP
FRAMEDRIVE -
COLD
HOT
3660
7611
CURRENT
SOURCE
5
6
3404
3459
A33
A34
3658
+8V6
3640
+
6458
A37
2403
7440-B
7
3419
7441
7440-A
3
2
A35
3657
6627 6626 6625
3631
7612
7455
1
A39
3457
3642
5
6
+8Vb
3632
6408
6407
341434062492
3654
7450-B
3
2
3415
3416
A22
7409
A23
3404
1693
7
A38
FRAME DEFLECTION
2457
+8V6
7614
7450-A
1
A36
TV
3638
3643
3630
3634
DC-SHIFT (OPTIONAL)
G
DC-
SHIFT
CIRCUIT
5400
A25
5410
94
A24
61
7408
COLD HOT
E/W - DRIVE
TO 1693
I
DAF
7482
1
2
7487
5621
6
1
5
10
3641
+13V-LOT
6620
7620
TDA8177
7
OP. AMP
1
A40
-15V-LOT
3623
1430
400 mA
+141V
5401
A26
7421
BU2520DX
SUP-ENABLE
+8V-S+141V
3492
3484
5
A45
4
7442, 7654
7653
PROTECTION
CIRCUIT
7641
7443
7652
PROTECTION
CIRCUIT
2622
62
FLYBACK
GENERATOR
THERMAL
PROTECTION
4
3493
7486
EW
ARC-PROT
1419
TO
A4
E/W
DRIVE
A28
2411
5461
A30
1
2
1417
1
2
1497
1
HOR. DAF
1693
1
+11D
FILAMENT
HFB_X-RAY-PROT.
6400
7445
A31
2462
A32
2464
34993498
5
1620
8
CL 26532041_001.eps
5800
CIRCUIT
+11D
312
A29
+13V - LOT
-15V - LOT
1
2
3
317
1
2
LINE
OUTPUT
CIRCUIT
+
EW
CORR.
7480
3488
STP3NB60
A46
G
3481
3479
3483
SUP-ENABLE
-15V_LOT
A42
3
3646
A43
5
5620
A44
3620
6491
3627
6619
1625
5421
6480
5467
A47
D
S
A48
3480
EW
1
2
VERT.
DEFL.
COIL
2430
2431
1417
1
2
5430
LOT
5
1
3431
3
4
6
HOT COLD
5463
+13V-LOT
A50
1
7613
TL431
2
+11D+8Vb
ROTATING CIRCUITRY
A5
TILT
B5
OTC
3635
3
SWITCH OFF
IN STAND-BY
5465
3636
3637
3449
+11V
3686
7681
7682
CIRCUIT
EHT
VG2
10
8
11
9
12
FOCUS A
FOCUS B
3450 3451
3400
3463
3462
3465
3464
A49
1601
125mA
3685
DYNAMIC FOCUS
TO
F1
CRT
+11D
6400
6411
FILAMENT
3460
3461
6463
6462
6465
6464
+8V-S
7680
TDA7052
2
3
3684
6080
EHT-INFO
1
+Vp
6
I
FILA-
MENT
EHT-INFO
+11D
PORPOR
POR
FLASH
+13V LOT
-12V8
ROTATION
DEFLECTION
COIL
DAF
1418
HOT
COLD
VER. DAF
CIRCUIT
1491
1
1424
PULSES
11V
A8
TUNER, SIM
B4
HOP
A6
AUDIO
B5
OTC
COLD
HOT
1495
HOT
COLD
180402
1
2
1
2
3
4
5
6
7
1
2
3
4
LINE
DEFLECTION
COIL
TO
1224
F
CRT
TO
PANEL
ON
CRT
NECK
Block Diagram Video
VIDEO
TUNER,
A8
SIMM-CONNECTOR
(FEMALE)
2
1200
A69A70
3
1
4
9
10
6
5
3
CVBS-TER-OUT
+5VT
7.3
TUNER
TEDE9
3201
SDA-S
4
3200
SCL-S
9
ERR
13
6200
BZM55-C33
11
15
AGC
A2
VTUN
A68
IF
1205
1111
13
15
10
6
63
64
7
9
Wiring Diagram, Block Diagrams and Overviews
IF, I/O
SIM
B1
B2
VIDEOPROC.
CONN.
(HIP)
(MALE)
1000
13
15
10
63
64
1,2,3,4
7402
CVBS-TER-OUT
1406
7411
EF
I6
7323
SAW FILTER
VIDEO
5403
40,4
SAW FILTER
AUDIO
AGC
MONITOR
B5
A3_CVBS_IN
6
7
9
TDA9320H
VIF1
2
PLL
VIF2
3
I6
SIF2
SIF1
DEM
62
TUNER AGC
QSS
64
MIXER
63
AM
DEMO
SOUND-OUTPUT
7410
CVBS-AV3-IN
CVBS-SC1-AV1-IN
Y-CVBS-SC2-AV2-IN
Y-CVBS-FRONT-IN
C-FRONT-IN
C-SC2-SVHS-IN
CVBS-SC2-MON-OUT
SDA-F
SCL-F
QSS-AM
1410
1408
1409
1411
7322
1407
SOUND
FILTER
V1
10 1213 14
GROUP
DELAY
COR.
PSS-AM
5
B5
3377
3376
EF
V2
HIP
ERR
8
SEE
BLOCK DIAGRAM
AUDIO
V9
V10
B5
CVBS-TXT
OTC
7307
7320
TDA9181
EF
12
26291628
VIDEO
SWITCH
+
CONTROL
18
16
20
23
24
21
34
47
46
COMB
FILTER
Y
C
SYNC
SEPAR.
CVBS PIP
14
PROC.
PROC.
SCART1
Y
C
R
36 37 38 39
7412
EF
Y/U/V
SWITCH
UU
DECODER
PAL
NTSC
SECAM
V-SYNC
PROC.
H-SYNC
PROC.
UY
RGB
MATRIX
G B
Y
U
V
VY V
V
R G B
41 42 43 40
SCART2
49
50
51
61
60
32
54
4.43MHz
57
3.57MHz
1305
1308
7XXX
39EM5E6.
MATRIX
2120
V24V26
V25
Y/U/V
RGB
HOP
ERR
7
PH1-2
9 1413
FROM
BLOCK
DIAGRAM
'CONROL'
B5
R-TXT
G-TXT
35 36 37 38
RGB
INSERTION
OUTPUT
AMPL.
CATHODE
CALIBR.
RAMP
GEN
STARISTOP
H-DRIVE
29
CONTROL
B-TXT
FBL-TXT
E/W
DRIVE
FRAME
22
SIM CONN.
B1
7313 : 7315
YLTP
V27
43
V28
3340
V29
V30
F20
F18
F19
L13
7310, 7311
PULSE
FORMER
R-CRT
3341
G-CRT
3342
B-CRT
E/W DRIVE
FRAMEDRIVE FRAMEDRIVE +
LINEDRIVE1
VSYNC
530us
EHT-INFO
POR FLASH
TILT
POR
40
R
41
G
42
B
44
3
4
2
1
8
5
7303
7361
7362
B4
B4
3367
B5
OTC
B9
B1
B5
OTC
B1
B5
VSYNC
A8
1000 1923
32
33
41
25
24
23
21
31
26
29
28
26
ANTI-MOIRÉ
ANTI-MOIRÉ
7019
7020
PWM-ANTIMOIRÉ
B5
SIM CONN.
HFB-X-RAY-PROT
EHT-INFO
Y-SCAVEM
R-CRT
G-CRT
CUTOFF
A4
A4
A3
2064
ONE
SHOT
11ms
B-CRT
7017
7018
+8V
TO
BLOCK DIAGRAM
DEFLECTION
FLIP
FLOP
3036
3032
0.7V OR
3V
2063
1940
1
2
3
4
5
6
7
8
9
10
11
PICNIC
B3A
7711
64K
M27C512
PROM
7713
SAA4978H
L6V6
2740
3713
Y50
2741
3714
U50
V7
V8
F14
VA50
L8
HA50
(N.C.)
2742
3715
V50
3727
3728
FALCONIC
B3BB3C
L7
L8
7718
SAA4992
23
3x
25
ADC
26
28
29
7714
MS81V04160
SIGNAL PROCESSING
PICNIC
SYNC PROCESSING
FIELD
MEMORY
1
FALCONIC
ERR
26
FIELD
MEMORY
2
7719
MSM54V12222A
FIELD
MEMORY
3
7717
MSM54V12222A
7712
74HC573D
LATCH
ERR
3
3x
DAC
EAGLE
7722
MS81V04160
FIELD
MEMORY
5
FIELD
MEMORY
4
7723
MS81VO4160
OUTPUTS 12, 14, 15, 18, 19
NOT USED IF "EAGLE"
IS PRESENT
2700XJumper
2701 X XX X 12pF
2703XJumper
2704 X XX X 12pF
2706XJumper
2707 X XX X 12pF
3703 X XX X 330R
3704 X XX X 330R
3705 X XX X 330R
3706X390R
3707X390R
3708X390R
3734X1R
3735 X XX X 1R
3736 X XX X 100R
3737 X XX X 1kR
3738 X XX X 1kR
3739 X XX X 15kR
3741 X XX X 18kR
3742 X XX X 18kR
3746 X XX X 3.9kR
3749 X XX X 3.9kR
3750 X XX X 3.3kR
3755 X XX X 4.7kR
3756 X XX X 8.2kR
5700 X XX X 2.2 H
5701 X XX X 1 H
5702 X XX X 1 H
7707 X XX X SIGBC847B
7709 X XX X SIGBC847B
7710 X XX X SIGBC847B
9707X4x10R
9708X4x10R
9709X4x10R
9710X4x10R
9711XJumper
9725 X XX X Jumper
9726XJumper
[B3A] PICNIC
Item
EUROPE
AP, Dobly ProLogic ,Pixel Plus, NON PIP
AP, Virtual Dolby, NON Pixel Plus
AP, Dobly ProLogic, Pixel Plus
USA
Description
2709 X XX X 100nF
2710 X XX X 100nF
2711 X XX X 100nF
2712 X XX X 100nF
2716 X XX X 100nF
2717 X XX X 12pF
2725 X XX X 12pF
2726 X XX X 27pF
2727 X XX X 12pF
2731 X XX X 100nF
2732 X XX X 100nF
2733 X XX X 100nF
2734 X XX X 100nF
2735 X XX X 100nF
2736 X XX X 27pF
2737 X XX X 12pF
2738 X XX X 12pF
2739 X XX X 27pF
2747 X XX X 100nF
2754 X XX X 100nF
2768 X XX X 100nF
2770 X XX X 10 F
2771 X XX X 100nF
2772 X XX X 100 F
2774 X XX X 100nF
2783 X XX X 100nF
2803 X XX X 100nF
2804 X XX X 100nF
2805 X XX X 100nF
2807 X XX X 100nF
2808 X XX X 10 F
2809 X XX X 100nF
2810 X XX X 100nF
2811 X XX X 100nF
2812 X XX X 100nF
2813 X XX X 100nF
2814 X XX X 100nF
2815 X XX X 2.2pF
2816 X XX X 2.2pF
2817 X XX X 100nF
2818 X XX X 2.2pF
2820 X XX X 100nF
2821 X XX X 100nF
2822 X XX X 100nF
2825 X XX X 100nF
2826 X XX X 100nF
2827 X XX X 100nF
2828 X XX X 100nF
2829 X XX X 100nF
2830 X XX X 100nF
2832 X XX X 100nF
2833 X XX X 100nF
2835 X XX X 100nF
2838 X XX X 100nF
2843 X XX X 100nF
2845 X XX X 100nF
2846 X XX X 100nF
2847 X XX X 100nF
EUROPE
1304XXXX7p
2301X100nF
2303XXXX10nF
2303 X1uF
2312 X XX X 33nF
2342XXXX100nF
2395XXXX100nF
2396XXXX100nF
2397XXXX100nF
2398X100nF
3305X22kR
3308X XX 470kR
3308X220kR
3308 X150kR
3329 X XX X 6.8R
3329X3R9
3330XXXX1kR
3332XXXX1kR
3335XXXX1kR
3339XJumper
3355XXXX33kR
3360XXXX100kR
3387XXXX100R
3395XXXX100R
3396XXXX100R
3397XXXX100R
3398XXXX100R
3453X10kR
3454X100R
3455X100R
3467XXXX10kR
3470XXXX33kR
3471XXXX100kR
5303XXXXJumper
5304XXXXJumper
5305XXXXJumper
5306XXXXJumper
5307XXXXJumper
5308XXXXJumper
6308XBAS316
6320XXXXBZX384-C6V8
6321XXXXBZX384-C6V8
6322XXXXBZX384-C6V8
7302XTDA9178T/N1
7305XXXXSIGBC847BW
7312 X XX X SIGPDTC144EU
7375XXXXSIGBC847BW
9302 X XX X Jumper
9303 X XX X Jumper
9304 X XX X Jumper
AP, Dobly ProLogic ,Pixel Plus, NON PIP
AP, Virtual Dolby, NON Pixel Plus
AP, Dobly ProLogic, Pixel Plus
Description
USA
Item
EUROPE
1001 X X X X X XTL 6.000MHz
2001 X X X X X 33pF
2002 X X X X X 27pF
2003 X X X X X 220nF
2004 X X X X X 220nF
2005 X X X X X 100nF
2006 X X X X X 100nF
2007 X X X X X 100nF
2008 X X X X X 100nF
2010 X X X X X 47pF
2011 X X X X X 47pF
2012 X X X X X 47pF
2013 X X X X X 100 F
2016 X X X X X 100 F
2016 X X X X X 100 F
2017 X X X X X 100nF
2019 X X X X X 100nF
2020 X X X X X 220pF
2022 X X X X X 100nF
2023 X X X X X 100nF
2024 X X X X X 100nF
2025 X X X X X 100nF
2026 X X X X X 100nF
2027 X X X X X 100nF
2028 X X X X X 100nF
2029 X X X X X 100nF
2031 X X X X X 100nF
2033 X X X X X 82pF
2034 X X X X X 82pF
2035 X X X X X 82pF
2036 X X X X X 82pF
2037 X X X X X 82pF
2038 X X X X X 100nF
2039 X X X X X 100nF
2040 X X X X X 100nF
3001 X X X X X 4.7k R
3002 X X X X X 4.7k R
3003 X X X X X 24kR
3006 X X X X X 470R
3007 X X X X X 4x470R
3008 X X X X X 4x150R
AP, Dobly ProLogic ,Pixel Plus, NON PIP
AP, Virtual Dolby, NON Pixel Plus
AP, Dobly ProLogic, Pixel Plus
Description
USA
Item
EUROPE
1681X X 3p
1682X X 10p
2509 X XX X 10 F
2546 X10 F
2547 X10 F
2551 X3.3nF
2572 X XX X 1nF
2573 X XX X 1nF
2580 X1nF
2581 X1nF
2592 X XX X 1nF
2600 X XX X 1 F
2601 X XX X 1 F
2602 X XX X 1 F
2603 X XX X 1 F
2604 X XX X 1 F
2612X1 F
2629 X XX X 330nF
2630 X XX X 2.2 F
2632 X XX X 330nF
2637 X XX X 330nF
2697 X XX X 100nF
2698 X XX X 2.2 F
2699 X XX X 2.2 F
3520 X XX X 47kR
3528 X XX X 10kR
3544 X XX X 47kR
3545 X XX X 1.2kR
3547 X XX X 47kR
3551 X1kR
3552 X XX X 10kR
3553 X XX X 22kR
3554 X XX X 22kR
3555 X XX X 22kR
3556 X XX X 100R
3557 X XX X 100R
3568 X100R
3569 X100R
3577 X XX X 100R
3601 X XX X 22kR
3602 X XX X 120kR
3603 X XX X 220kR
3604 X XX X 120kR
3605 X XX X 220kR
3606 X XX X 120kR
3607 X XX X 220kR
3608 X XX X 120kR
3609 X XX X 220kR
3612 X47kR
3613 X47kR
3616 X2.7kR
3617X10kR
3618X10kR
3619X1kR
3624 X XX X 1.2kR
3626 X XX X 150kR
3627 X XX X 10kR
3628 X XX X 22kR
1492XX X 3p
1693XX X 1p
2800X330pF
2800X X470pF
2800X 390pF
2809XX X 100 F
2812XX X 10nF
2813XX X 10 F
2814XX X 1nF
2821X X68nF
2822XX X 4nF
2824XX X 10 F
2825XX X 1 F
2890X270pF
2890X220pF
2890X470pF
2890X 390pF
3807XX X 15R
3808XX X 15R
3809XX X 10R
3810XX X 470kR
3811XX X 4.7MR
3812XX X 27kR
3813XX X 470kR
3814XX X 100kR
3815XX X 1kR
3816XX4.7kR
3816X 2.2kR
3818XX X 33kR
3820XX X Jumper
3821XX X Jumper
3822XX X Jumper
3823XX X 1.5kR
3824XX X 33kR
3826XX X 3.3kR
3827XX X 5.6kR
3828XX X 100kR
3830XX X 47kR
3831XX X 4.7kR
3832XX X 1.8kR
3833XX X 4.7kR
5801X XTransformer
5810XX X Bridge coil
6810XX X BYD33V
6812XX X BZX79-C22
7810XX X STP3NB80FP
7818XX X BC847B
7822XX X BC847B
7823XX X BC857B
9800XX X W ire
Perform all electrical adjustments under the following
conditions:
•Power supply voltage: 230 V
/50 Hz (± 10 %).
AC
•Connect the set to the mains via an isolation transformer
with low internal resistance.
•Allow the set to warm up for approximately 20 to 30
minutes.
•Measure the voltages and waveforms in relation to chassis
ground (with the exception of the voltages on the primary
side of the power supply). Caution: never use the cooling
fins/plates as ground.
•Test probe: Ri > 10 MΩ, Ci < 20 pF.
•Use an isolated trimmer/screwdriver to perform the
alignments.
Perform all electrical adjustments with the following start
settings (for all CRTs):
•Set LIGHT SENSOR ‘off’, by setting ACTIVE CONTROL to
'off' with the remote control.
•Set CONTRAST to '75', BRIGHTNESS and COLOUR to
‘40’ (via PICTURE menu).
•Set COLOUR ENHANCEMENT to ‘off’ (via PICTURE
menu).
•Set DIGITAL OPTIONS to 'Pixel Plus' (via PICTURE
menu), unless otherwise stated (for sets without 'Pixel Plus'
(= Eagle), set to 'Natural Motion').
•Set DYNAMIC CONTRAST to ‘off’ (via PICTURE menu).
•Set CATHODE DRIVE at ‘15’ (via SAM - Alignments -
General - Drive - Cathode).
8.1.2Adjustment Sequence
Use the following adjustment sequence:
1. Set the correct TV-set ‘options’ (after storing, re-start the
set!).
Note: The Service Alignment Mode (SAM) is described in
chapter 5 of the Service Manual. Menu navigation is done with
the 'CURSOR UP, DOWN, LEFT or RIGHT' keys of the remote
control (RC) transmitter.
5430
SSB
TUNER
Focus 1
Focus 2
Screen
VG2
3642
V.SHIFTCINCH SCART
LOT
Figure 8-1 Top-view LSP
8.2.1 Vg2 Adjustment
Method 1 (with oscilloscope)
In the frame-blanking period of the R, G, and B signals applied
to the CRT, the 'HOP' video processor inserts a measuring
pulse with different DC levels. Measure the black level pulse
during the vertical flyback at the RGB cathodes of the CRT.
1. Go, via the 'MENU' key, to the normal user menu, select
'PICTURE', and set 'CONTRAST' and 'BRIGHTNESS' to
'0'.
2. Activate the SAM.
3. Connect the RF output of a pattern generator to the
antenna input. Test pattern is a 'black' picture (blank
screen on CRT without any OSD info).
4. Set the channel of the oscilloscope to 20 V/div and the time
base to 20 us/div. Use external triggering on the vertical
pulse (caution: use a trigger point at the 'cold' side!).
5. Ground the scope at the CRT panel ('cold' side) and
connect a 10:1 probe to one of the cathodes of the picture
tube socket (see diagram F).
6. Measure the cut-off pulse during first full line after the
frame blanking. You will see two pulses, one being the cutoff pulse and the other being the white drive pulse. Choose
the one with the lowest value; this is the cut-off pulse.
7. Select the cathode with the highest V
alignment. Adjust the V
of this gun with the SCREEN
CUTOFF
value for the
DC
(lower) potentiometer on the LOT to the correct DC-value
(tolerance is +/- 3 V
DC
):
– 28": 160 V.
– 29": 160 V.
– 32": 160 V.
– 36": 170 V.
8. Restore 'CONTRAST' and 'BRIGHTNESS' to normal
(CONTRAST = 75 and BRIGHTNESS = 40).
Warning
All alignments
are on hot-part !
C
A
CL 26532041_060.eps
110402
EN 98EM5E8.
Electrical Alignments
8.3Software Alignments
8.3.1 Introduction
max.
V
CUTOFF
[VDC]
0V Ref.
Figure 8-2 Waveform Vg2 alignment
Method 2 (without oscilloscope)
Note: Use this 'software driven' alignment only in cases when
there is no oscilloscope available, because of the high spread
and tolerances.
1. Activate the SAM with the RC-code '062596' directly
followed by 'OSD [i+]'.
2. Select 'Alignments'.
3. Select the 'General' sub-menu.
4. Set 'Vg2 Test Pattern' to 'On'
5. You will now get OSD feedback during Vg2 alignment.
6. First, turn the Vg2 potmeter on the LOT to the left. OSD
feedback will show 'Out/High'.
7. Turn the Vg2 potmeter slowly clockwise until the OSD
toggles between 'In/High and In/ Low'. This is the correct
value.
8.2.2Focus alignment
Notes:
•Tune the set to a 'circle with crosshatch' test pattern (use
an external video pattern generator).
•Choose picture mode 'NATURAL' with the 'SMART
PICTURE' button on the remote control transmitter.
Focus method for Philips 32” tube with bleeder gun
1. Start the alignment with the STATIC focus (upper
potmeter) turned to the left and the DYNAMIC focus
(middle potmeter) to the right.
2. Adjust the DYNAMIC focus until the horizontal lines at the
centre of the screen have minimum width.
3. Adjust the STATIC focus until the vertical lines at the
corners of the screen have minimum width.
4. Adjust the DYNAMIC focus until the horizontal lines at the
centre of the screen have minimum width.
5. Check overall spot performance and repeat steps 3 and 4
to achieve the best result.
Focus method for all other tubes
1. Start with the STATIC and DYNAMIC focus potentiometers
on the LOT at midway.
2. Adjust the STATIC focus until the vertical lines at 1/4 from
east and west, at the height of the centre line, has minimum
width without introducing a visible haze.
3. Adjust the DYNAMIC focus until the horizontal line at the
centre of the screen has minimum width without
introducing a visible haze.
4. Check overall spot performance and repeat steps 2 and 3
to achieve the best result: a compromise between minimal
visible haze at the middle of the screen and sharp lines at
the edges of the screen.
CL 06532130_014.eps
131000
With the software alignments, it is possible to align the
Geometry, White Tone, and Tuner IF settings.
Put the set in the SAM (see chapter 5). The SAM menu will now
appear on the screen. Select, via 'Alignments', one of the submenus. They are explained below in the sequence of the submenus.
Notes:
•All changes to menu items and alignments are stored
automatically, except the option codes. They must be
stored manually.
•If the Option codes have been changed and stored, the
set has to be switched 'OFF' and 'ON' using the mains
switch to activate the new settings (when switching via
Standby, the option code settings are NOT read by the
microprocessor).
•If an empty EAROM (permanent memory) is detected, all
settings are set to pre-programmed default values.
8.3.2General
Vg2 Test Pattern
In this sub-menu, you can turn 'On' the OSD feedback for the
Vg2 alignment (see chapter 8.2.1).
Adjust Peak White Limiter
Fixed setting: 4.
EHT compensation
Enter value '9' for the 28" and 32", '12' for the 29", or '10' for the
36" picture tubes.
Soft clipper
Fixed setting: Pwl + 0%
Luma gain
Fixed setting: 2.
IF AFC
Supply, via an external video generator (e.g. PM5518), a TV
signal with strength of at least 1 mV and a frequency of 475.25
MHz. Use system BG if possible, otherwise match the system
of your generator with the received signal in the set.
Alignment procedure:
1. Go to the 'Installation' menu.
2. Select 'Manual installation'.
3. Tune the TV-set to the system and frequency described
above via 'Search' - '475' - 'OK'.
4. If the frequency, showed in the line 'Fine tune', is between
475.18 MHz and 475.31 MHz, you do not need to re-adjust
the 'IF AFC'.
5. If not, adjust the frequency in the 'Fine tune' line to 475.25
MHz and 'Store' the program (this is very important
because this will disable the AFC algorithm).
6. Now go to the SAM and select 'Alignments' - 'General' - 'IF
AFC'.
7. During the 'IF AFC'-parameter adjustment, one can see
OSD feedback in the top of the screen.
8. This OSD feedback can give 4 kind of messages:
Electrical Alignments
EN 99EM5E8.
Table 8-1 OSD feedback of AFC alignment
AFC-window AFC-frequency vs. reference
OutHigh
InHigh
InLow
OutLow
1. The first item ('In' or 'Out') informs you whether you are in
or out the AFC-window.
2. The second item ('High' or 'Low') informs you about
whether the AFC-frequency is too high or too low.
3. First you must align the 'IF AFC'-parameter such that you
come into the AFC-window (= 'In')
4. Then you must look for the point where the 'IF AFC'parameter changes from 'High' to 'Low'. This level is the
value you are looking for.
5. After adjustment, 'Store' the value.
6. Now return to the 'Installation' menu.
7. Select 'Manual Installation' - 'Search' - '475' - 'OK' and
'Store'. This will set the AFC 'on' again.
Service tip: If you do not trust the frequency accuracy of your
service generator, connect it to a 'good' TV set and check it with
the 'Fine tune'-line.
IF Lprime AFC
Use the same procedure as for the 'IF AFC' alignment, but set
the video generator to SECAM L/L' (only necessary for
countries that have or can receive this system).
Tuner AGC
1. Set the external pattern generator to a colour bar video
signal and connect the RF output to the aerial input. Set the
amplitude to 10 mV and set the frequency to 475.25 MHz.
2. Connect a DC multimeter between pin 1 and the shielding
of the Tuner (item 1200 on the LSP).
3. Adjust the 'TUNER AGC' value (default value is 25) with the
LEFT/RIGHT cursor keys until the voltage at pin 1 of the
tuner lies between 3.8 and 2.3 V.
4. 'Store' the alignment.
Blend intensity
Use this alignment when you replace the microcontroller or the
HOP. It aligns the level of transparency of the menu-picture
blended into the main-picture.
Position the BRIGHTNESS, CONTRAST, and COLOUR
setting in the middle position (picture-menu).
1. Apply a signal with a 100 % white video-pattern.
2. Connect an oscilloscope to pin 8 of connector 1298 of the
CRT panel and measure the Red output level.
3. Align the 'Blend intensity' parameter such, that the blended
signal is 65 % of the black-white amplitude. In practice, this
is about 1.3 V (blended signal) versus 2 V (full white
signal).
4. The parameter can be adjusted in between 0 and 31.
8.3.3Drive
Method 1 (with colour analyser):
1. Select 'Test pattern' and turn it 'On'. During the following
alignments, you will get a white block in middle of the
screen.
2. Select 'Cathode' and adjust the set to the correct light
output. This setting depends on the picture tube size and
brand. See table 'Cathode parameter' for the colour
analyser readings.
3. Select a 'Colour Temperature' (Cool', 'Normal' or 'Warm').
4. Adjust the white level (via 'Red', 'Green', and 'Blue')
according to the values in table 'White levels'.
Without having a colour-analyser, one can set some
parameters. This is the next best solution. The settingparameters are average values coming from production
(statistics).
1. Select 'Cathode' and enter the value '15' (for all picture
tubes).
2. Select a 'Colour Temperature' (Cool', 'Normal' or 'Warm').
3. Set the 'Red', 'Green' and 'Blue' parameters according to
the values in table 'Tint settings'.
4. 'Red BL offset': herewith the Black Level can be aligned
very precise (default value is 7).
5. 'Green BL offset': herewith the Black Level can be aligned
very precise (default value is 6).
Table 8-4 Tint settings
∆ CoolNormal∆ Warm
R-137+3
G0300
B+431-10
8.3.4Lum. Del. (Luminance Delay)
With this alignment, you place the luminance information
exactly on the chrominance information (brightness is pushed
onto the colour). Use a colour bar/grey scale pattern as test
signal (default value = 11 for all).
•Lum. Delay PAL BG: Apply a PAL BG colour bar/grey
scale pattern as a test signal. Adjust this parameter until
the transients of the colour part and black and white part of
the test pattern are at the same position.
•Lum. Delay PAL I: Apply a PAL I colour bar/grey scale
pattern as a test signal. Adjust this parameter until the
transients of the colour part and black and white part of the
test pattern are at the same position.
•Lum. Delay Secam: Apply a SECAM colour bar/grey scale
pattern as a test signal. Adjust this parameter until the
transients of the colour part and black and white part of the
test pattern are at the same position.
•Lum. Delay Bypass: apply a NTSC colour bar/greyscale
pattern as a test signal. Adjust this value until the transients
of the colour and black & white part of the test area are at
the same position.
Cool
(10200)
Normal
(8700)
Warm
(6500)
EN 100EM5E8.
Electrical Alignments
8.3.5Geo-Nor (Normal Geometry)
Note: Use for all geometry alignments an external pattern
generator with a geometry pattern (e.g. crosshatch).
1
2
3
4
5
6
7
8
9
10
11
12
Figure 8-3 Geometry Alignments
Service tip: When the set is equipped with a rotation coil, use
this menu item to check its correct alignment. If alignment is not
correct, go to the INSTALLATION menu, choose SETUP,
press OK, and choose PICTURE TILT. With the use of a
crosshatch test pattern, align it to a correct horizontal picture.
V. slope
Align the zero crossing of the frame deflection to the
mechanical middle of the picture tube.
1. First set the start conditions for 16:9 sets: 'V. S-correction'
value on '8' for the 28", '26' for the 29", '16' for the 32", or
'20' for the 36" sets. Position the boundary-stripes of the
test pattern on the edges of the picture tube.
2. Align 'V. slope' (during alignment, the lower half of the
picture is blanked) such, that the middle line of the test
pattern is matched with the edge of the pattern transient in
the middle of the picture.
3. Repeat the alignment if necessary.
V. shift and V. amplitude (vertical alignment)
Align the vertical centre and height of the picture.
1. Use 'V. amplitude' to align the vertical amplitude so that the
entire test pattern is visible.
2. Set 'V. shift' to value '32'.
VERT. SLOPE
VERT. SHIFT
VERT. AMPLITUDE
V.S-CORRECTION
HOR. SHIFT
HOR. AMPLITUDE
E/W PARABOLE
UPPER E/W CORNER
LOWER E/W CORNER
E/W TRAPEZIUM
HOR. PARALLELOGRAM
HOR. BOW
CL 16532044_022.eps
140501
3. Connect a voltmeter (VDC) between R3624 and 'hot'
ground.
4. Adjust the DC voltage to '0' with potmeter R3642 (see
figure 8-1).
5. Use 'V. shift' again to align the test pattern roughly vertically
in the middle.
6. Repeat the alignment if necessary.
V. S-correction
Align for equal blocks on top, middle, and bottom of the picture
tube.
Align 'V. S-correction' such that a block at the top (or bottom) of
the picture has the same height as a block in the middle of the
picture.
H. shift and H. amplitude (horizontal alignment)
1. Use 'H. amplitude' to align the horizontal amplitude so that
the entire test pattern is visible.
2. Use 'H. shift' to align the picture horizontally in the middle.
3. Repeat the 'H. amplitude' alignment if necessary.
Note: In case the horizontal linearity in wide-screen mode is
out of tolerance, add a 'DC-shift correction' panel (3104 328
06230) to connector 1419 of the DAF-panel [diagram I]. On the
DC-shift panel, cut diode 6433 for correction to the right or
diode 6432 for correction to the left.
Caution: Be sure to switch 'off' the set first. Never plug in a
not pre-aligned module in a playing set!
East/west alignment
1. Use 'East/West Parabola' to align the vertical lines until
straight.
2. Use 'Upper East/West corner' to align the vertical lines in
the upper corners until straight.
3. Use 'Lower East/West corner' to align the vertical lines in
the lower corners until straight.
4. Use 'East/West Trapezium' to align for a rectangular.
5. Use 'Horizontal Parallelogram' to align for straight vertical
lines if necessary.
6. Use 'Horizontal Bow' to correct the E/W parabola such, that
it becomes symmetrical.
Repeat steps 1 to 6 if necessary.
8.3.6Geo-4:3 (4:3 geometry alignment in 16:9 sets)
1. Use 'East/West Parabola' to align the vertical lines until
straight.
2. Use 'Upper East/West corner' to align the vertical lines in
the upper corners until straight.
3. Use 'Lower East/West corner' to align the vertical lines in
the lower corners until straight.
8.3.7Geo-SW (Super Wide geometry alignment in 16:9 sets)
You only need to set the following values (if the normal
geometry alignment has been performed correctly):
1. 'V. S-Correction', enter value of 'normal geometry'
alignment.
2. 'H. amplitude', enter value of 'normal geometry' alignment
subtracted by '1'.
3. 'East/west Parabola', enter value of 'normal geometry'
alignment.
8.3.8Geo-100Hz (Digital Scan geometry alignment)
As all alignments are done in Pixel Plus mode (at 75 Hz), the
100 Hz mode needs an extra alignment:
•Select '100Hz Geometry'. The set automatically switches
to 100 Hz mode.
•V. slope: Match the middle line of the test pattern with the
upper edge of this blanking picture.
•After the alignment, return to the previous menu. The set
automatically returns to 'Pixel Plus' mode.
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