Philips 32PHD5101/30 Schematic

Colour Television Chassis
TPS16.1A
LA

Contents Page Contents Page

1. Revision List 2
2. Technical Specs, Diversity, and Connections 2
3. Precautions, Notes, and Abbreviation List 5
4. Mechanical Instructions 9 Cable dressing (24" 4501/4511 series) 9 Cable dressing (32" 5101 series) 10
5. Service Modes, Error Codes, and Fault Finding 17
6. Alignments 21
7. Circuit Descriptions 22
8. IC Data Sheets 29
9. Block Diagrams Block diagram 33
10. Circuit Diagrams and PWB Layouts Drawing PWB A 715G6863 PSU A 715G7734 PSU 36 38-39 B 715G6854 SSB 40 49-50 J 715G5964 IR/LED Panel 51 52 J 715G7055 IR/LED Panel 53 54 E 715G7088 Keyboard control panel 55 56
11. Styling Sheets 4501/4511 series 24" 57 5101 series 32" 57
34 35-36
Published by CQZ/SC 1623 Quality Printed in the Netherlands Subject to modification EN 3122 785 20191
2016-Jun-08
2016 ©
TP Vision Netherlands B.V.
All rights reserved. Specifications are subject to change without notice. Trademarks are the property of Koninklijke Philips Electronics N.V. or their respective owners. TP Vision Netherlands B.V. reserves the right to change products at any time without being obliged to adjust earlier supplies accordingly. PHILIPS and the PHILIPS’ Shield Emblem are used under license from Koninklijke Phili ps Electronics N.V.
EN 2 TPS16.1A LA1.
Revision List

1. Revision List

Manual xxxx xxx xxxx.0
First release.
Manual xxxx xxx xxxx.1
Chapter 2: Updated table 2.1 Technical Specifications
Chapter 4: Added figures 4-2 Cable dressing (32" 5101
series), and added section 4.4 Assembly/Panel Removal(for 32PHD5101/30).
.
Chapter 5: Updated table 5-1 Factory mode overview
Chapter 7: Updated figure 7-2 Power Architecture table 7-1 Connector overview
Chapter 10: Added circuit diagrams 10.2 A 715G7734
PSU, and 10.5 J 715G7055 IR/LED Panel.
Chapter 11: Added styling sheets 11.2 5101 series 32"

2. Technical Specs, Diversity, and Connections

.
and
.
.
Index of this chapter:
Specifications are indicative (subject to change).

2.1 Technical Specifications

2.2 Directions for Use

2.3 Connections
2.4 Chassis Overview
2.1 Technical Specifications
For on-line product support please use the links in Table 2-1. Here is product information available, as well as getting started, user manuals, frequently asked questions and software &
Notes:
drivers.
Figures can deviate due to the different set executions.

Table 2-1 Described Model Numbers and Diversity

24 910 11
Mechanics
CTN
24PFD4501/30 2-1 4-1 4-3 4-4 4-5 9.1 10.1 10.3 10.4 10.6 11.1 24PFD4511/30 2-1 4-1 4-3 4-4 4-5 9.1 10.1 10.3 10.4 10.6 11.1 32PHD5101/30 2-1 4-2 4-7 4-8 4-9 9.1 10.2 10.3 10.5 10.6 11.2
Connection Overview
Wire Dressing
Rear Cover Removal
Keyboard Removal
Block Diagrams Schematics
SSB Removal
Block Diagram
Power Supply
SSB
2.2 Directions for Use
Directions for use can be downloaded from the following websites:
http://www.philips.com/support http://www.p4c.philips.com
J (IR/LED )
E (Keyboard/Leading Edge)
Styling
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2.3 Connections

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Technical Specs, Diversity, and Connections
EN 3TPS16.1A LA 2.

2.3.1 Side Connections

Figure 2-1 Connection overview

Note: The following connector colour abbreviations are used
(acc. to DIN/IEC 757): Bk= Black, Bu= Blue, Gn= Green, Gy= Grey, Rd= Red, Wh= White, Ye= Yellow.
1 - HDMI 3: Digital Video - In, Digital Audio with ARC ­In/Out
Figure 2-2 HDMI (type A) connector
1 -D2+ Data channel j 2-Shield Gnd H 3 -D2- Data channel j 4 -D1+ Data channel j 5-Shield Gnd H 6 -D1- Data channel j 7 -D0+ Data channel j 8-Shield Gnd H 9 -D0- Data channel j 10 - CLK+ Data channel j 11 - Shield Gnd H 12 - CLK- Data channel j 13 - Easylink/CEC Control channel jk 14 - ARC Audio Return Channel k 15 - DDC_SCL DDC clock j
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16 - DDC_SDA DDC data jk 17 - Ground Gnd H 18 - +5V j 19 - HPD Hot Plug Detect j 20 - Ground Gnd H
2 - HDMI 2 : Digital Video - In, Digital Audio with ARC ­In/Out
Figure 2-3 HDMI (type A) connector
1 -D2+ Data channel j 2 -Shield Gnd H 3 -D2- Data channel j 4 -D1+ Data channel j 5 -Shield Gnd H 6 -D1- Data channel j 7 -D0+ Data channel j 8 -Shield Gnd H 9 -D0- Data channel j 10 - CLK+ Data channel j 11 - Shield Gnd H 12 - CLK- Data channel j 13 - Easylink/CEC Control channel jk 14 - ARC Audio Return Channel k 15 - DDC_SCL DDC clock j 16 - DDC_SDA DDC data jk
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Technical Specs, Diversity, and Connections
17 - Ground Gnd H 18 - +5V j 19 - HPD Hot Plug Detect j 20 - Ground Gnd H
3 - HDMI 1: Digital Video - In, Digital Audio with ARC ­In/Out
Figure 2-4 HDMI (type A) connector
1 -D2+ Data channel j 2-Shield Gnd H 3 -D2- Data channel j 4 -D1+ Data channel j 5-Shield Gnd H 6 -D1- Data channel j 7 -D0+ Data channel j 8-Shield Gnd H 9 -D0- Data channel j 10 - CLK+ Data channel j 11 - Shield Gnd H 12 - CLK- Data channel j 13 - Easylink/CEC Control channel jk 14 - ARC Audio Return Channel k 15 - DDC_SCL DDC clock j 16 - DDC_SDA DDC data jk 17 - Ground Gnd H 18 - +5V j 19 - HPD Hot Plug Detect j 20 - Ground Gnd H
4 - USB 2.0

2.3.2 Rear Connections

5 - Audio - In: Left / Right, VGA
Bu -Audio L/R in 0.5 V
/ 10 kW jq
RMS
6 - PC IN:VGA
Figure 2-6 VGA connector
1 -Video Red 0.7 V 2 -Video Green 0.7 V 3 -Video Blue 0.7 V 4-n.c.
/ 75 W j
PP
/ 75 W j
PP
/ 75 W j
PP
5 -Ground Gnd H 6 -Ground Red Gnd H 7 -Ground Green Gnd H 8 -Ground Blue Gnd H 9-+5V 10 - Ground Sync Gnd H
+5 V j
DC
11 - Ground Red Gnd H 12 - DDC_SDA DDC data j 13 - H-sync 0 - 5 V j 14 - V-sync 0 - 5 V j 15 - DDC_SCL DDC clock j
7 - TV ANTENNA - In
Signal input from an antenna, cable or satellite.
8 - Cinch: Video YPbPr - In, Audio - In
Gn - Video - Y 1 V Bu -Video - Pb 0.7 V Rd -Video - Pr 0.7 V Wh -Audio - L 0.5 V Rd -Audio - R 0.5 V
/ 75 W jq
PP
/ 75 W jq
PP
/ 75 W jq
PP
/ 10 kW jq
RMS
/ 10 kW jq
RMS
Figure 2-5 USB (type A)
1-+5V k 2 -Data (-) jk 3 -Data (+) jk 4 -Ground Gnd H

2.4 Chassis Overview

Refer to 9. Block Diagrams for PWB/CBA locations.
9 - Cinch: SPDIF - Out
Ye - Coaxial 0.4 - 0.6V
/ 75 kq
PP
10 - Head phone (Output)
Bk -Head phone 80 - 600 / 10 mW ot
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Precautions, Notes, and Abbreviation List

3. Precautions, Notes, and Abbreviation List

Index of this chapter:

3.1 Safety Instructions

3.2 Warnings

3.3 Notes

3.4 Abbreviation List
3.1 Safety Instructions
Safety regulations require the following during a repair:
Connect the set to the Mains/AC Power via an isolation transformer (> 800 VA).
Replace safety components, indicated by the symbol h, only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard.
Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points:
Route the wire trees correctly and fix them with the mounted cable clamps.
Check the insulation of the Mains/AC Power lead for external damage.
Check the strain relief of the Mains/AC Power cord for proper function.
Check the electrical DC resistance between the Mains/AC Power plug and the secondary side (only for sets that have a Mains/AC Power isolated power supply):
1. Unplug the Mains/AC Power cord and connect a wire
between the two pins of the Mains/AC Power plug.
2. Set the Mains/AC Power switch to the “on” position
(keep the Mains/AC Power cord unplugged!).
3. Measure the resistance value between the pins of the
Mains/AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be between 4.5 M and 12 M.
4. Switch “off” the set, and remove the wire between the
two pins of the Mains/AC Power plug.
Check the cabinet for defects, to prevent touching of any inner parts by the customer.
3.2 Warnings
All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD w). Careless handling during repair can reduce life drastically. Make sure that, during repair, you are connected with the same potential as the mass of the set by a wristband with resistance. Keep components and tools also at this same potential.
Be careful during measurements in the high voltage section.
Never replace modules or other components while the unit is switched “on”.
When you align the set, use plastic rather than metal tools. This will prevent any short circuits and the danger of a circuit becoming unstable.
3.3 Notes

3.3.1 General

Measure the voltages and waveforms with regard to the chassis (= tuner) ground (H), or hot ground (I), depending on the tested area of circuitry. The voltages and waveforms shown in the diagrams are indicative. Measure them in the Service Default Mode with a colour bar signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated otherwise) and picture carrier at 475.25 MHz for PAL, or 61.25 MHz for NTSC (channel 3).
Where necessary, measure the waveforms and voltages with (D) and without (E) aerial signal. Measure the voltages in the power supply section both in normal operation (G) and in stand-by (F). These values are indicated by means of the appropriate symbols.

3.3.2 Schematic Notes

All resistor values are in ohms, and the value multiplier is often used to indicate the decimal point location (e.g. 2K2 indicates 2.2 k).
Resistor values with no multiplier may be indicated with either an “E” or an “R” (e.g. 220E or 220R indicates 220 ).
All capacitor values are given in micro-farads (10 nano-farads (n 10
Capacitor values may also use the value multiplier as the decimal point indication (e.g. 2p2 indicates 2.2 pF).
An “asterisk” (*) indicates component usage varies. Refer to the diversity tables for the correct values.
The correct component values are listed on the Philips Spare Parts Web Portal.

3.3.3 Spare Parts

For the latest spare part overview, consult your Philips Spare Part web portal.

3.3.4 BGA (Ball Grid Array) ICs

Introduction
For more information on how to handle BGA devices, visit this URL: http://www.atyourservice-magazine.com “Magazine”, then go to “Repair downloads”. Here you will find Information on how to deal with BGA-ICs.
BGA Temperature Profiles
For BGA-ICs, you must use the correct temperature-profile. Where applicable and available, this profile is added to the IC Data Sheet information section in this manual.

3.3.5 Lead-free Soldering

Due to lead-free technology some rules have to be respected by the workshop during a repair:
Use only lead-free soldering tin. If lead-free solder paste is required, please contact the manufacturer of your soldering equipment. In general, use of solder paste within workshops should be avoided because paste is not easy to store and to handle.
Use only adequate solder tools applicable for lead-free soldering tin. The solder tool must be able: – To reach a solder-tip temperature of at least 400°C. – To stabilize the adjusted temperature at the solder-tip. – To exchange solder-tips for different applications.
Adjust your solder tool so that a temperature of around 360°C - 380°C is reached and stabilized at the solder joint. Heating time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C, otherwise wear-out of tips will increase drastically and flux-fluid will be destroyed. To avoid wear-out of tips, switch “off” unused equipment or reduce heat.
Mix of lead-free soldering tin/parts with leaded soldering tin/parts is possible but PHILIPS recommends strongly to avoid mixed regimes. If this cannot be avoided, carefully clear the solder-joint from old tin and re-solder with new tin.

3.3.6 Alternative BOM identification

It should be noted that on the European Service website, “Alternative BOM” is referred to as “Design variant”.
The third digit in the serial number (example: AG2B0335000001) indicates the number of the alternative B.O.M. (Bill Of Materials) that has been used for producing the specific TV set. In general, it is possible that the same TV model on the market is produced with e.g. two different types of displays, coming from two different suppliers. This will then
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-9
), or pico-farads (p 10
. Select
EN 5TPS16.1A LA 3.
-6
),
-12
).
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Precautions, Notes, and Abbreviation List
result in sets which have the same CTN (Commercial Type Number; e.g. 28PW9515/12) but which have a different B.O.M. number. By looking at the third digit of the serial number, one can identify which B.O.M. is used for the TV set he is working with. If the third digit of the serial number contains the number “1” (example: AG1B033500001), then the TV set has been manufactured according to B.O.M. number 1. If the third digit is a “2” (example: AG2B0335000001), then the set has been produced according to B.O.M. no. 2. This is important for ordering the correct spare parts! For the third digit, the numbers 1...9 and the characters A...Z can be used, so in total: 9 plus 26= 35 different B.O.M.s can be indicated by the third digit of the serial number.
Identification: The bottom line of a type plate gives a 14-digit serial number. Digits 1 and 2 refer to the production centre (e.g. SN is Lysomice, RJ is Kobierzyce), digit 3 refers to the B.O.M. code, digit 4 refers to the Service version change code, digits 5 and 6 refer to the production year, and digits 7 and 8 refer to production week (in example below it is 2010 week 10 / 2010 week 17). The 6 last digits contain the serial number.
Figure 3-1 Serial number (example)

3.3.7 Board Level Repair (BLR) or Component Level Repair (CLR)

If a board is defective, consult your repair procedure to decide if the board has to be exchanged or if it should be repaired on component level. If your repair procedure says the board should be exchanged completely, do not solder on the defective board. Otherwise, it cannot be returned to the O.E.M. supplier for back charging!

3.3.8 Practical Service Precautions

It makes sense to avoid exposure to electrical shock.
While some sources are expected to have a possible dangerous impact, others of quite high potential are of limited current and are sometimes held in less regard.
Always respect voltages. While some may not be
dangerous in themselves, they can cause unexpected reactions that are best avoided. Before reaching into a powered TV set, it is best to test the high voltage insulation. It is easy to do, and is a good service precaution.

3.4 Abbreviation List

0/6/12 SCART switch control signal on A/V
board. 0 = loop through (AUX to TV),
6 = play 16 : 9 format, 12 = play 4 : 3 format
AARA Automatic Aspect Ratio Adaptation:
algorithm that adapts aspect ratio to remove horizontal black bars; keeps the original aspect ratio
ACI Automatic Channel Installation:
algorithm that installs TV channels directly from a cable network by
means of a predefined TXT page ADC Analogue to Digital Converter AFC Automatic Frequency Control: control
signal used to tune to the correct
frequency AGC Automatic Gain Control: algorithm that
controls the video input of the feature
box AM Amplitude Modulation AP Asia Pacific AR Aspect Ratio: 4 by 3 or 16 by 9 ASF Auto Screen Fit: algorithm that adapts
aspect ratio to remove horizontal black
bars without discarding video
information ATSC Advanced Television Systems
Committee, the digital TV standard in
the USA ATV See Auto TV Auto TV A hardware and software control
system that measures picture content,
and adapts image parameters in a
dynamic way AV External Audio Video AVC Audio Video Controller AVIP Audio Video Input Processor B/G Monochrome TV system. Sound
carrier distance is 5.5 MHz BDS Business Display Solutions (iTV) BLR Board-Level Repair BTSC Broadcast Television Standard
Committee. Multiplex FM stereo sound
system, originating from the USA and
used e.g. in LATAM and AP-NTSC
countries B-TXT Blue TeleteXT C Centre channel (audio) CEC Consumer Electronics Control bus:
remote control bus on HDMI
connections CL Constant Level: audio output to
connect with an external amplifier CLR Component Level Repair ComPair Computer aided rePair CP Connected Planet / Copy Protection CSM Customer Service Mode CTI Color Transient Improvement:
manipulates steepness of chroma
transients CVBS Composite Video Blanking and
Synchronization DAC Digital to Analogue Converter DBE Dynamic Bass Enhancement: extra
low frequency amplification DCM Data Communication Module. Also
referred to as System Card or
Smartcard (for iTV). DDC See “E-DDC” D/K Monochrome TV system. Sound
carrier distance is 6.5 MHz DFI Dynamic Frame Insertion DFU Directions For Use: owner's manual DMR Digital Media Reader: card reader DMSD Digital Multi Standard Decoding DNM Digital Natural Motion
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Precautions, Notes, and Abbreviation List
EN 7TPS16.1A LA 3.
DNR Digital Noise Reduction: noise
reduction feature of the set DRAM Dynamic RAM DRM Digital Rights Management DSP Digital Signal Processing DST Dealer Service Tool: special remote
control designed for service
technicians DTCP Digital Transmission Content
Protection; A protocol for protecting
digital audio/video content that is
traversing a high speed serial bus,
such as IEEE-1394 DVB-C Digital Video Broadcast - Cable DVB-T Digital Video Broadcast - Terrestrial DVD Digital Versatile Disc DVI(-d) Digital Visual Interface (d= digital only) E-DDC Enhanced Display Data Channel
(VESA standard for communication
channel and display). Using E-DDC,
the video source can read the EDID
information form the display. EDID Extended Display Identification Data
(VESA standard) EEPROM Electrically Erasable and
Programmable Read Only Memory EMI Electro Magnetic Interference EPG Electronic Program Guide EPLD Erasable Programmable Logic Device EU Europe EXT EXTernal (source), entering the set by
SCART or by cinches (jacks) FDS Full Dual Screen (same as FDW) FDW Full Dual Window (same as FDS) FLASH FLASH memory FM Field Memory or Frequency
Modulation FPGA Field-Programmable Gate Array FTV Flat TeleVision Gb/s Giga bits per second G-TXT Green TeleteXT H H_sync to the module HD High Definition HDD Hard Disk Drive HDCP High-bandwidth Digital Content
Protection: A “key” encoded into the
HDMI/DVI signal that prevents video
data piracy. If a source is HDCP coded
and connected via HDMI/DVI without
the proper HDCP decoding, the
picture is put into a “snow vision” mode
or changed to a low resolution. For
normal content distribution the source
and the display device must be
enabled for HDCP “software key”
decoding. HDMI High Definition Multimedia Interface HP HeadPhone I Monochrome TV system. Sound
2
C Inter IC bus
I
2
I
D Inter IC Data bus
2
S Inter IC Sound bus
I
carrier distance is 6.0 MHz
IF Intermediate F requency IR Infra Red IRQ Interrupt Request ITU-656 The ITU Radio communication Sector
(ITU-R) is a standards body
subcommittee of the International
Telecommunication Union relating to
radio communication. ITU-656 (a.k.a.
SDI), is a digitized video format used
for broadcast grade video.
Uncompressed digital component or
digital composite signals can be used.
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The SDI signal is self-synchronizing, uses 8 bit or 10 bit data words, and has a maximum data rate of 270 Mbit/s, with a minimum bandwidth of 135 MHz.
iTV Institutional TeleVision; TV sets for
hotels, hospitals etc.
LS Last Status; The settings last chosen
by the customer and read and stored in RAM or in the NVM. They are called at start-up of the set to configure it according to the customer's
preferences LATAM Latin America LCD Liquid Crystal Display LED Light Emitting Diode L/L' Monochrome TV system. Sound
carrier distance is 6.5 MHz. L' is Band
I, L is all bands except for Band I LPL LG.Philips LCD (supplier) LS Loudspeaker LVDS Low Voltage Differential Signalling Mbps Mega bits per second M/N Monochrome TV system. Sound
carrier distance is 4.5 MHz MHEG Part of a set of international standards
related to the presentation of
multimedia information, standardised
by the Multimedia and Hypermedia
Experts Group. It is commonly used as
a language to describe interactive
television services MIPS Microprocessor without Interlocked
Pipeline-Stages; A RISC-based
microprocessor MOP Matrix Output Processor MOSFET Metal Oxide Silicon Field Effect
Transistor, switching device MPEG Motion Pictures Experts Group MPIF Multi Platform InterFace MUTE MUTE Line MTV Mainstream TV: TV-mode with
Consumer TV features enabled (iTV) NC Not Connected NICAM Near Instantaneous Compounded
Audio Multiplexing. This is a digital
sound system, mainly used in Europe. NTC Negative Temperature Coefficient,
non-linear resistor NTSC National Television Standard
Committee. Color system mainly used
in North America and Japan. Color
carrier NTSC M/N= 3.579545 MHz,
NTSC 4.43= 4.433619 MHz (this is a
VCR norm, it is not transmitted off-air) NVM Non-Volatile Memory: IC containing
TV related data such as alignments O/C Open Circuit OSD On Screen Display OAD Over the Air Download. Method of
software upgrade via RF transmission.
Upgrade software is broadcasted in
TS with TV channels. OTC On screen display Teletext and
Control; also called Artistic (SAA5800) P50 Project 50: communication protocol
between TV and peripherals PAL Phase Alternating Line. Color system
mainly used in West Europe (colour
carrier = 4.433619 MHz) and South
America (colour carrier
PAL M = 3.575612 MHz and
PAL N = 3.582056 MHz) PCB Printed Circuit Board (same as “PWB”) PCM Pulse Code Modulation
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Precautions, Notes, and Abbreviation List
PDP Plasma Display Panel PFC Power Factor Corrector (or
Pre-conditioner) PIP Picture In Picture PLL Phase Locked Loop. Used for e.g.
FST tuning systems. The customer
can give directly the desired frequency POD Point Of Deployment: a removable
CAM module, implementing the CA
system for a host (e.g. a TV-set) POR Power On Reset, signal to reset the uP PSDL Power Supply for Direct view LED
backlight with 2D-dimming PSL Power Supply with integrated LED
drivers PSLS Power Supply with integrated LED
drivers with added Scanning
functionality PTC Positive Temperature Coefficient,
non-linear resistor PWB Printed Wiring Board (same as “PCB”) PWM Pulse Width Modulation QRC Quasi Resonant Converter QTNR Quality Temporal Noise Reduction QVCP Quality Video Composition Processor RAM Random Access Memory RGB Red, Green, and Blue. The primary
color signals for TV. By mixing levels
of R, G, and B, all colors (Y/C) are
reproduced. RC Remote Control RC5 / RC6 Signal protocol from the remote
control receiver RESET RESET signal ROM Read Only Memory RSDS Reduced Swing Differential Signalling
data interface R-TXT Red TeleteXT SAM Service Alignment Mode S/C Short Circuit SCART Syndicat des Constructeurs
d'Appareils Radiorécepteurs et
SCL Serial Clock I
Téléviseurs
SCL-F CLock Signal on Fast I SD Standard Definition SDA Serial Data I SDA-F DAta Signal on Fast I
2
C
2
C bus
2
C
2
C bus SDI Serial Digital Interface, see “ITU-656” SDRAM Synchronous DRAM SECAM SEequence Couleur Avec Mémoire.
Colour system mainly used in France and East Europe. Colour carriers = 4.406250 MHz and
4.250000 MHz SIF Sound Intermediate Frequency SMPS Switched Mode Power Supply SoC System on Chip SOG Sync On Green SOPS Self Oscillating Power Supply SPI Serial Peripheral Interface bus; a
4-wire synchronous serial data link
standard S/PDIF Sony Philips Digital InterFace SRAM Static RAM SRP Service Reference Protocol SSB Small Signal Board SSC Spread Spectrum Clocking, used to
reduce the effects of EMI STB Set Top Box STBY STand-BY SVGA 800 × 600 (4:3) SVHS Super Video Home System SW Software
SWAN Spatial temporal Weighted Averaging
Noise reduction SXGA 1280 × 1024 TFT Thin Film Transistor THD Total Harmonic Distortion TMDS Transmission Minimized Differential
Signalling TS Transport Stream TXT TeleteXT TXT-DW Dual Window with TeleteXT UI User Interface uP Microprocessor UXGA 1600 × 1200 (4:3) V V-sync to the module VESA Video Electronics Standards
Association VGA 640 × 480 (4:3) VL Variable Level out: processed audio
output toward external amplifier VSB Vestigial Side Band; modulation
method WYSIWYR What You See Is What You Record:
record selection that follows main
picture and sound WXGA 1280 × 768 (15:9) XTAL Quartz crystal XGA 1024 × 768 (4:3) Y Luminance signal Y/C Luminance (Y) and Chrominance (C)
signal YPbPr Component video. Luminance and
scaled color difference signals (B-Y
and R-Y) YUV Component video
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4. Mechanical Instructions

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CN408
CN701
CN601
CN401
CN8605
CN9101
MAIN POWER SUPPLY
(1054)
A
SSB
(1053)
B
ECN601
ECN408
ECN401
ECN401
LOUDSPEAKER
(1184)
LOUDSPEAKER
(1184)
ECN701
ECN601
IR/LED BOARD
(1056)
J
KEYBOARD CONTROL
(1057)
E
CN01
ECN401
ECN601
Index of this chapter:

4.1 Cable Dressing

4.2 Service Positions
4.3 Assembly/Panel Removal(for 24Pxx45x1/30)
4.5 Set Re-assembly
4.1 Cable Dressing
Mechanical Instructions
Notes:
Figures below can deviate slightly from the actual situation, due to the different set executions.
EN 9TPS16.1A LA 4.

Figure 4-1 Cable dressing (24" 4501/4511 series)

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CN408
CN701
CN601
CN401
CN8602
CN9101
MAIN POWER SUPPLY
(1054)
A
SSB
(1053)
B
ECN601
ECN408
ECN401
LOUDSPEAKER
(1184)
LOUDSPEAKER
(1184)
ECN701
IR/LED BOARD
(1056)
J
KEYBOARD CONTROL
(1057)
E
ECN401
ECN601
Mechanical Instructions

Figure 4-2 Cable dressing (32" 5101 series)

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Mechanical Instructions
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Q4 × 12
Q3 × 6
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1
2
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3
3
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4.2 Service Positions

For easy servicing of a TV set, the set should be put face down on a soft flat surface, foam buffers or other specific workshop tools. Ensure that a stable situation is created to perform measurements and alignments. When using foam bars take care that these always support the cabinet and never only the display. Caution: Failure to follow these guidelines can seriously damage the display! Ensure that ESD safe measures are taken.

4.3 Assembly/Panel Removal(for 24Pxx45x1/30)

Instructions below apply to the 24PFD4501/30, but will be similar for other 24"Pxx45x1 series models.

4.3.1 Rear Cover

Refer to Figure 4-3 Warning: Disconnect the mains power cord before removing the rear cover.
1. Remove fixation screws [1] that secure the base assy, pull out the base assy from the set. Refer to Figure 4-3 details.
2. At the indicated areas [2] the cover is secured by clips. Be very careful with releasing those.
3. Gently lift the rear cover from the TV. Make sure that wires and cables are not damaged while lifting the rear cover from the set.
for details.
for

4.3.2 Keyboard Control Unit

Refer to Figure 4-4
1. Release the connector [2] from the keyboard control panel. Caution: be careful, as these are very fragile connectors!
2. Remove all the fixation screws from the keyboard control panel [1].
When defective, replace the whole unit.
for details.
Figure 4-3 Rear cover removal
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Mechanical Instructions

4.3.3 Small Signal Board (SSB)

Refer to Figure 4-5 Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the SSB.
1. Release the clips from the LVDS [1] connector that connect with the SSB. Caution: be careful, as these are very fragile connectors!
2. Unplug all other connectors [2].
3. Remove all the fixation screws [3] from the SSB.
4. The SSB can now be shifted from side connector cover, then lifted and taken out of the I/O bracket.Refer to
Figure 4-5
for details.
for details.
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Figure 4-4 Keyboard Control unit removal

4.3.4 Power Supply Unit (PSU)

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Figure 4-5 SSB removal
Caution: it is mandatory to remount all different screws at their
original position during re-assembly. Failure to do so may result in damaging the PSU.
1. Gently unplug all connectors from the PSU.
2. Remove all fixation screws from the PSU.
3. The PSU can be taken out of the set now.
Mechanical Instructions
EN 13TPS16.1A LA 4.

4.3.5 Speakers

1. Gently release the tapes that secure the speaker cables.
2. Unplug the speaker connector from the SSB.
3. Take the speakers out. When defective, replace the both units.

4.3.6 Stand bracket

1. Remove all fixation screws of the bracket.
2. Lift the bracket from the set.

4.3.7 IR/LED panel

1. Remove the stand bracket, as described earlier.
2. Unplug the connector from the IR/LED panel.
3. Gently release the clip that holds the panel and take it out from the bezel.
When defective, replace the whole unit.

4.3.8 LCD Panel

1. Remove the SSB as described earlier.
2. Remove the PSU as described earlier.
3. Remove the stand bracket as described earlier.
4. Remove the IR/LED as described earlier.
5. Remove the fixations screws that fix the metal clamps to the front bezel. Take out those clamps.
6. Remove all other metal parts not belonging to the panel.
7. Lift the LCD Panel from the bezel.
When defective, replace the whole unit.

4.4 Assembly/Panel Removal(for 32PHD5101/30)

Instructions below apply to the 32PHD5101/30.

4.4.1 Stand

Refer to Figure 4-6
1. Remove the fixation screws [1] that secure the stand bracket. Refer to Figure 4-6
2. Take the stand bracket out from the set.
for details.
for details.
1
1
1
1
M4 × 16
1
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Figure 4-6 Stand removal
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Mechanical Instructions

4.4.2 Rear Cover

Refer to Figure 4-7 Warning: Keyboard and Speakers sitting at the Back cover, must release the connects on SSB before removing the rear cover.
for details.
1. Remove the fixation screws [2] and [3] that secure the rear cover. Refer to Figure 4-7
2. Gently lift the rear cover from the TV. Make sure that wires and cables are not damaged while lifting the rear cover from the set.
for details.
Figure 4-7 Rear cover removal
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Mechanical Instructions
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EN 15TPS16.1A LA 4.

4.4.3 Speakers

Refer toFigure 4-8
1. Remove the fixation screws [1] that secure the speakers.
for details.
2. Gently lift the speakers cover from the TV. Make sure that wires and cables are not damaged while lifting the rear cover from the set.
3. Gently take the cables [2] out from the snap.
4. Gently take the speakers out.
When defective, replace the whole unit.

4.4.4 Keyboard Control unit

Refer to Figure 4-8
1. Remove all the fixation screws from the keyboard [3].
2. Unplug the connector[4] from the keyboard control panel. When defective, replace the whole unit.
for details.
Figure 4-8 Speakers and Keyboard removal
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4.4.5 Small Signal Board (SSB)

Mechanical Instructions
Refer to Figure 4-9 Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the SSB.
1. Release the clips from the LVDS connector that connect with the SSB[1]. Caution: be careful, as these are very fragile connectors!
2. Unplug all other connectors [2] .
3. Remove all the fixation screws from the SSB [3].
4. The SSB can now be shifted from side connector cover, then lifted and taken out of the I/O bracket. Refer to
Figure 4-9
for details.
for details.
Figure 4-11 IR/LED Board removal[2]

4.4.7 Power Supply Unit (PSU)

Caution: it is mandatory to remount all different screws at their
original position during re-assembly. Failure to do so may result in damaging the PSU.
1. Gently unplug all connectors from the PSU.
2. Remove all fixation screws from the PSU.
3. The PSU can be taken out of the set now.
Figure 4-9 SSB removal

4.4.6 IR/LED Board

Refer to Figure 4-10
1. Remove the fixation screws [1] from the stand bracket, pull out the assy from the set. Refer to Figure 4-10
2. Carefully Releas the cover secured by clips, then unplug the connector [2] from the IR/LED board. The IR/LED Board can now be lifted and taken out from the cover. Refer to Figure 4-11
and Figure 4-11 for details.
for details.
for details.

4.4.8 Speakers

1. Gently release the tapes that secure the speaker cables.
2. Unplug the speaker connector from the SSB.
3. Take the speakers out. When defective, replace the both units.

4.4.9 LCD Panel

1. Remove the SSB as described earlier.
2. Remove the PSU as described earlier.
3. Remove the keyboard control panel as described earlier.
4. Remove the stand bracket as described earlier.
5. Remove the IR/LED as described earlier.
6. Remove the fixations screws that fix the metal clamps to the front bezel. Take out those clamps.
7. Remove all other metal parts not belonging to the panel.
8. Lift the LCD Panel from the bezel.
When defective, replace the whole unit.

4.5 Set Re-assembly

To re-assemble the whole set, execute all processes in reverse order.
Notes:
While re-assembling, make sure that all cables are placed and connected in their original position. See Figure 4-1
Figure 4-2
Pay special attention not to damage the EMC foams on the SSB shields. Ensure that EMC foams are mounted correctly.
.
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Figure 4-10 IR/LED Board removal[1]
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Service Modes, Error Codes, and Fault Finding

5. Service Modes, Error Codes, and Fault Finding

Index of this chapter:

5.1 Service Modes

5.2 Stepwise Start-up
5.3 Service Tools
5.4 Software Upgrading
5.5 Fault Finding and Repair Tips
5.1 Service Modes
The Service Mode feature is split into follow parts:
Factory Mode.
SAM and the Factory mode offer features, which can be used by the Service engineer to repair/align a TV set. Some features are:
Make alignments (e.g. White Tone), reset the error buffer (Factory Mode).
Note: For the new model range, a new remote control (RC) is used with some renamed buttons. This has an impact on the activation of the Service modes. For instance the old “MENU” button is now called “HOME” (or is indicated by a “house” icon).
Table 5-1 Factory mode overview

5.1.1 Contents of the Factory mode:

Purpose
To perform extended alignments.
Specifications
Displaying and or changing Panel ID information.
Various software alignment settings.
Testpattern displaying.
Public Broadcasting Service password Reset.
•etc.
How to Activate the Factory mode
To activate the Factory mode, use the following method:
Press the following key sequence on the remote control transmitter: from the “Menu/Home screen” press “1999”, directly followed by the “Back” button. Do not allow the display to time out between entries while keying the sequence.
After entering the Factory mode, the following items are displayed, the Default value just for reference.
EN 17TPS16.1A LA 5.
Default value
Item Item value
0 Brand Philips Brand name 1 Main-MCU Ver V1.01 V2.00 Main-MCU Version 2 Bootloader Ver V0.01 Bootloader Version 3 Sub-MCU Ver V0.01 SUB-MCU Version 4 EEPROM Ver V0.01 EEPROM Version 5 Date Mar 16 2016 Mar 6 2016 Software release date 6 ModelName 24PFD4501/30 32PHD5101/30 Model name 7 Scaler MSD8120PBM Scaler model 8 Panel Type LVM236HJJ02A452H0F LVB315WX226AHZ Display model 9 Source HDMI Input source 10 Auto Color GO Only need to do automatic correction input source of
11 W/B Pattern OFF W/B Pattern 12 SSC SSC 13 Enable ON Enable on/off 14 LVDS Span 20.0KHz LVD Span 15 LVDS Step 3.50% LVD Step 16 ADC YPbPr(SD) ADC 17 Gain RGB ADC Gain 18 Offset RGB Offset RGB 18 ColorTemp Cool The current set of color temperature 20 Scaler MST6931XP Scaler model 21 Gain RGB RGB ADC Gain 22 Offset RGB RGB Offset RGB 23 Burn in OFF Turn on or turn off Burn in pattern 24 EEPROM Init Initial all EEPROM except the HDCP key and product
25 Bcak LIT Time 00000.0Hrs Hrs 00000.0Hrs Hrs Bcaklight time 26 Total Time 00000.0Hrs Hrs 00000.0Hrs Hrs Total time 27 BackLight 100 Set the brightness of the backlight 28 Language English Factory Lanuguage 29 System Reset Reset the EEPROM data except the HDCP,product serial
30 Exit Exit
Description24" 32"
effective,otherwise it is not action
serial number
number,the factory menu ADC data,white balance set point,Black light,language and Energy Logo.
How to Exit the Factory mode
Use one of the following methods:
Select EXIT_FACTORY from the menu and press the “OK” button.
Note: When the TV is switched “off” by a power interrupt, or normal switch to “stand-by” while in the factory mode, the TV will show up in “normal operation mode” as soon as the power is supplied again. The error buffer will not be cleared.
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Power Off
Standby Soft Mode
Power On
Semi- Standby
Standby
Switch
Off(Mains Power Plug)
Standby Soft Mode Command Received, previously in Standby
Soft Mode (Power tact switch)
TV Wakeup commands Received (TV Wakeup keys)
Digital background tasks started
Digital background tasks completed
Swith On, previously in
Standby/Semi- Standby (Mains Power Plug)
Standby Soft Mode
Command Received (Power tact
switch)
Switch Off (Mains Power Plug)
Switch Off
(Mains Power Plug)
Swith On, previously in Standby Soft Mode (Mains Power Plug)
Standby commands
Received (RC
Standby key)
Standby Soft Mode
Command Received, previously in Standby Soft Mode (Power tact switch)
TV Wakeup commands Received (TV Wakeup keys)
Switch On, previously in Power On Mode (Power tact switch)
Standby Soft Mode Command Received, (Power tact switch)
Switch Off (Mains Power Plug)
Switch On,previously in TV Operation Mode (Mains Power Plug)

5.2 Stepwise Start-up

Service Modes, Error Codes, and Fault Finding
2016-Jun-08

Figure 5-1 Stepwise Start-up

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