Philips 32PFG5509/78 Schematic

Colour Television Chassis

TPM14.2L

Contents Page Contents Page

1. Revision List 2

2. Technical Specs, Diversity, and Connections 2

3. Precautions, Notes, and Abbreviation List 5

4. Mechanical Instructions 9 Cable dressing (32" 5509 series) 9 Cable dressing (40" 6309 series) 10 Cable dressing (42" 5909 series) 10 Cable dressing (42" 6809 series) 11 Cable dressing (48" 5509 series) 11 Cable dressing (55" 6809 series) 12

5. Service Modes, Error Codes, and Fault Finding 21

6. Alignments 29

7. Circuit Descriptions 32

8. IC Data Sheets 37

9. Block Diagrams Block diagram 5x00/6x00 series 41

10. Circuit Diagrams and PWB Layouts Drawing PWB A 715G6197 PSU A 715G6353 PSU 46 50-51 A 715G6338 PSU 52 57-58 A 715G6169 PSU 59 64-65 A 715G6405 PSU 66 71-72 B 715G6210 SSB 73 89-90 E 715G6316 Keyboard control panel 91 92

11. Styling Sheets 5509 series 32" 93 6309 series 40" 94 5909 series 42" 95 6809 series 42" 96 5509 series 48" 97 6809 series 55" 98

42 44-45

Published by CQZ/SC 1409 Quality Printed in the Netherlands Subject to modification EN 3122 785 19640

2014-Feb-28

2014 ©

TP Vision Netherlands B.V.

All rights reserved. Specifications are su bject to change without notice. Trademarks ar e the property of Koninklijke Philips Electroni cs N.V. or their respective owners. TP Vision Netherlands B.V. reserves the right to change pr oducts at any time without being obliged to adjust earlier supplies accordingly. PHILIPS and the PHILIPS’ Shield Emblem are used under license from Koninklijke Philips Electronics N.V.

EN 2 TPM14.2L LA1.

Revision List

1. Revision List

Manual xxxx xxx xxxx.0

• First release.

2. Technical Specs, Diversity, and Connections

Index of this chapter:

• Specifications are indicative (subject to change).

2.1 Technical Specifications

2.2 Directions for Use

2.3 Connections

2.4 Chassis Overview

2.1 Technical Specifications

For on-line product support please use the links in Table 2-1. Here is product information available, as well as getting started, user manuals, frequently asked questions and software &

Notes:

drivers.

• Figures can deviate due to the different set executions.

Table 2-1 Described Model Numbers and Diversity

24 9 10 11

CTN

32PFG5509/78 2-1 4-1 4-7 4-8 4-9 9.1 10.1 10.6 10.7 11.1

32PHG5509/78 2-1 4-1 4-7 4-8 4-9 9.1 10.1 10.6 10.7 11.1

40PFG5509/78 2-1 4-3 4-7 4-8 4-9 9.1 10.2 10.6 10.7 11.3

40PFG6309/78 2-1 4-2 4-10 4-11 4-13 9.1 10.2 10.6 10.7 11.2

42PFG5909/78 2-1 4-3 4-10 4-11 4-13 9.1 10.2 10.6 10.7 11.3

42PFG6519/78 2-1 4-4 4-10 4-11 4-13 9.1 10.3 10.6 10.7 11.4

42PFG6809/78 2-1 4-4 4-10 4-11 4-13 9.1 10.3 10.6 10.7 11.4

47PFG5909/78 2-1 4-3 4-10 4-11 4-13 9.1 10.2 10.6 10.7 11.3

47PFG6519/78 2-1 4-4 4-10 4-11 4-13 9.1 10.3 10.6 10.7 11.4

47PFG6809/78 2-1 4-4 4-10 4-11 4-13 9.1 10.3 10.6 10.7 11.4

48PFG5509/78 2-1 4-5 4-7 4-8 4-9 9.1 10.4 10.6 10.7 11.5

48PFG6309/78 2-1 4-4 4-10 4-11 4-9 9.1 10.3 10.6 10.7 11.4

55PFG6519/78 2-1 4-6 4-14 - 4-16 9.1 10.5 10.6 10.7 11.6

55PFG6809/78 2-1 4-6 4-14 - 4-16 9.1 10.5 10.6 10.7 11.6

Mechanics

Connection Overview

Wire Dressing

Schematics

Rear Cover Removal

Keyboard Control unit Removal

SSB Removal

Block Diagram

Power Supply

SSB

E (Keyboard/Leading Edge)

Styling

2.2 Directions for Use

Directions for use can be downloaded from the following websites:

http://www.philips.com/support http://www.p4c.philips.com

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2.3 Connections

CVBS 1

CVBS 2

SPDIF

OUT

SERV.U

NETWORK

TV ANTENNA

75 W

HDMI 3

ARC

HDMI1

ARC

HDMI2

ARC

USB 2

USB 1

SIDE CONNECTORS

REAR CONNECTORS

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Technical Specs, Diversity, and Connections

EN 3TPM14.2L LA 2.

Figure 2-1 Connection overview

Note: The following connector colour abbreviations are used

(acc. to DIN/IEC 757): Bk= Black, Bu= Blue, Gn= Green,

3 - HDMI 3: Digital Video - In, Digital Audio with ARC In/Out

Gy= Grey, Rd= Red, Wh= White, Ye= Yellow.

2.3.1 Side Connections

1 - USB1 2.0

Figure 2-4 HDMI (type A) connector

1 -D2+ Data channel j 2 -Shield Gnd H 3 -D2- Data channel j

Figure 2-2 USB (type A)

1-+5V k 2 -Data (-) jk 3 -Data (+) jk 4 -Ground Gnd H

2 - USB2 2.0

4 -D1+ Data channel j 5 -Shield Gnd H 6 -D1- Data channel j 7 -D0+ Data channel j 8 -Shield Gnd H 9 -D0- Data channel j 10 - CLK+ Data channel j 11 - Shield Gnd H 12 - CLK- Data channel j 13 - Easylink/CEC Control channel jk 14 - ARC Audio Return Channel k 15 - DDC_SCL DDC clock j 16 - DDC_SDA DDC data jk

Figure 2-3 USB (type A)

1-+5V k

17 - Ground Gnd H 18 - +5V j 19 - HPD Hot Plug Detect j 20 - Ground Gnd H

2 -Data (-) jk 3 -Data (+) jk 4 -Ground Gnd H

4 - Head phone (Output)

Bk - Head phone 80 - 600  / 10 mW ot

5 - TV ANTENNA - In

Signal input from an antenna, cable or satellite.

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Technical Specs, Diversity, and Connections

2.3.2 Rear Connections

6 - Service / UART

1 -Ground Gnd H 2 -UART_TX Transmit k 3 -UART_RX Receive j

7 - Cinch: Digital Audio - Out

BK - Coaxial 0.4 - 0.6V

/ 75  kq

8 - HDMI 1: Digital Video - In, Digital Audio with ARC In/Out

Figure 2-5 HDMI (type A) connector

1 -D2+ Data channel j 2-Shield Gnd H 3 - D2- Data channel j 4 - D1+ Data channel j 5-Shield Gnd H 6 - D1- Data channel j 7 - D0+ Data channel j 8-Shield Gnd H 9 - D0- Data channel j 10 - CLK+ Data channel j 11 - Shield Gnd H 12 - CLK- Data channel j 13 - Easylink/CEC Control channel jk 14 - ARC Audio Return Channel k 15 - DDC_SCL DDC clock j 16 - DDC_SDA DDC data jk 17 - Ground Gnd H 18 - +5V j 19 - HPD Hot Plug Detect j 20 - Ground Gnd H

1 - D2+ Data channel j 2 - Shield Gnd H 3 - D2- Data channel j 4 - D1+ Data channel j 5 - Shield Gnd H 6 - D1- Data channel j 7 - D0+ Data channel j 8 - Shield Gnd H 9 - D0- Data channel j 10 - CLK+ Data channel j 11 - Shield Gnd H 12 - CLK- Data channel j 13 - Easylink/CEC Control channel jk 14 - ARC Audio Return Channel k 15 - DDC_SCL DDC clock j 16 - DDC_SDA DDC data jk 17 - Ground Gnd H 18 - +5V j 19 - HPD Hot Plug Detect j 20 - Ground Gnd H

10 - RJ45: Ethernet

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120320

Figure 2-7 Ethernet connector

1 - TD+ Transmit signal k 2 - TD- Transmit signal k 3 - RD+ Receive signal j 4 - CT Centre Tap: DC level fixation 5 - CT Centre Tap: DC level fixation 6 - RD- Receive signal

7 - GND Gnd H 8 - GND Gnd H

9 - HDMI 2: Digital Video - In, Digital Audio with ARC In/Out

Figure 2-6 HDMI (type A) connector

2.4 Chassis Overview

Refer to 9. Block Diagrams for PWB/CBA locations.

11 - EXT: Video YPbPr - In, Audio - In

Gn - Video - CBVS2 1 V Wh - Audio - L 0.5 V Rd - Audio - R 0.5 V

/ 75 W jq

/ 10 kW jq

RMS

/ 10 kW jq

RMS

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Precautions, Notes, and Abbreviation List

3. Precautions, Notes, and Abbreviation List

Index of this chapter:

3.1 Safety Instructions

3.2 Warnings

3.3 Notes

3.4 Abbreviation List

3.1 Safety Instructions

Safety regulations require the following during a repair:

• Connect the set to the Mains/AC Power via an isolation transformer (> 800 VA).

• Replace safety components, indicated by the symbol h, only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard.

Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points:

• Route the wire trees correctly and fix them with the mounted cable clamps.

• Check the insulation of the Mains/AC Power lead for external damage.

• Check the strain relief of the Mains/AC Power cord for proper function.

• Check the electrical DC resistance between the Mains/AC Power plug and the secondary side (only for sets that have a Mains/AC Power isolated power supply):

1. Unplug the Mains/AC Power cord and connect a wire

between the two pins of the Mains/AC Power plug.

2. Set the Mains/AC Power switch to the “on” position

(keep the Mains/AC Power cord unplugged!).

3. Measure the resistance value between the pins of the

Mains/AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be between 4.5 M and 12 M.

4. Switch “off” the set, and remove the wire between the

two pins of the Mains/AC Power plug.

• Check the cabinet for defects, to prevent touching of any inner parts by the customer.

3.2 Warnings

• All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD w). Careless handling during repair can reduce life drastically. Make sure that, during repair, you are connected with the same potential as the mass of the set by a wristband with resistance. Keep components and tools also at this same potential.

• Be careful during measurements in the high voltage section.

• Never replace modules or other components while the unit is switched “on”.

• When you align the set, use plastic rather than metal tools. This will prevent any short circuits and the danger of a circuit becoming unstable.

3.3 Notes

3.3.1 General

• Measure the voltages and waveforms with regard to the chassis (= tuner) ground (H), or hot ground (I), depending on the tested area of circuitry. The voltages and waveforms shown in the diagrams are indicative. Measure them in the Service Default Mode with a colour bar signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated otherwise) and picture carrier at 475.25 MHz for PAL, or 61.25 MHz for NTSC (channel 3).

• Where necessary, measure the waveforms and voltages with (D) and without (E) aerial signal. Measure the voltages in the power supply section both in normal operation (G) and in stand-by (F). These values are indicated by means of the appropriate symbols.

3.3.2 Schematic Notes

• All resistor values are in ohms, and the value multiplier is often used to indicate the decimal point location (e.g. 2K2 indicates 2.2 k).

• Resistor values with no multiplier may be indicated with either an “E” or an “R” (e.g. 220E or 220R indicates 220 ).

• All capacitor values are given in micro-farads (10 nano-farads (n 10

• Capacitor values may also use the value multiplier as the decimal point indication (e.g. 2p2 indicates 2.2 pF).

• An “asterisk” (*) indicates component usage varies. Refer to the diversity tables for the correct values.

• The correct component values are listed on the Philips Spare Parts Web Portal.

3.3.3 Spare Parts

For the latest spare part overview, consult your Philips Spare Part web portal.

3.3.4 BGA (Ball Grid Array) ICs

Introduction

For more information on how to handle BGA devices, visit this URL: http://www.atyourservice-magazine.com “Magazine”, then go to “Repair downloads”. Here you will find Information on how to deal with BGA-ICs.

BGA Temperature Profiles

For BGA-ICs, you must use the correct temperature-profile. Where applicable and available, this profile is added to the IC Data Sheet information section in this manual.

3.3.5 Lead-free Soldering

Due to lead-free technology some rules have to be respected by the workshop during a repair:

• Use only lead-free soldering tin. If lead-free solder paste is required, please contact the manufacturer of your soldering equipment. In general, use of solder paste within workshops should be avoided because paste is not easy to store and to handle.

• Use only adequate solder tools applicable for lead-free soldering tin. The solder tool must be able: – To reach a solder-tip temperature of at least 400°C. – To stabilize the adjusted temperature at the solder-tip. – To exchange solder-tips for different applications.

• Adjust your solder tool so that a temperature of around 360°C - 380°C is reached and stabilized at the solder joint. Heating time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C, otherwise wear-out of tips will increase drastically and flux-fluid will be destroyed. To avoid wear-out of tips, switch “off” unused equipment or reduce heat.

• Mix of lead-free soldering tin/parts with leaded soldering tin/parts is possible but PHILIPS recommends strongly to avoid mixed regimes. If this cannot be avoided, carefully clear the solder-joint from old tin and re-solder with new tin.

3.3.6 Alternative BOM identification

It should be noted that on the European Service website, “Alternative BOM” is referred to as “Design variant”.

The third digit in the serial number (example: AG2B0335000001) indicates the number of the alternative B.O.M. (Bill Of Materials) that has been used for producing the specific TV set. In general, it is possible that the same TV model on the market is produced with e.g. two different types of displays, coming from two different suppliers. This will then

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-9

), or pico-farads (p 10

. Select

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-12

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Precautions, Notes, and Abbreviation List

result in sets which have the same CTN (Commercial Type Number; e.g. 28PW9515/12) but which have a different B.O.M. number. By looking at the third digit of the serial number, one can identify which B.O.M. is used for the TV set he is working with. If the third digit of the serial number contains the number “1” (example: AG1B033500001), then the TV set has been manufactured according to B.O.M. number 1. If the third digit is a “2” (example: AG2B0335000001), then the set has been produced according to B.O.M. no. 2. This is important for ordering the correct spare parts! For the third digit, the numbers 1...9 and the characters A...Z can be used, so in total: 9 plus 26= 35 different B.O.M.s can be indicated by the third digit of the serial number.

AARA Automatic Aspect Ratio Adaptation:

ACI Automatic Channel Installation:

ADC Analogue to Digital Converter AFC Automatic Frequency Control: control

6 = play 16 : 9 format, 12 = play 4 : 3 format

algorithm that adapts aspect ratio to remove horizontal black bars; keeps the original aspect ratio

algorithm that installs TV channels directly from a cable network by means of a predefined TXT page

signal used to tune to the correct frequency

AGC Automatic Gain Control: algorithm that

Identification: The bottom line of a type plate gives a 14-digit serial number. Digits 1 and 2 refer to the production centre (e.g. SN is Lysomice, RJ is Kobierzyce), digit 3 refers to the B.O.M. code, digit 4 refers to the Service version change code, digits 5 and 6 refer to the production year, and digits 7 and 8 refer to production week (in example below it is 2010 week 10 / 2010 week 17). The 6 last digits contain the serial number.

AM Amplitude Modulation AP Asia Pacific AR Aspect Ratio: 4 by 3 or 16 by 9 ASF Auto Screen Fit: algorithm that adapts

controls the video input of the feature box

aspect ratio to remove horizontal black bars without discarding video information

ATSC Advanced Television Systems

Committee, the digital TV standard in

the USA ATV See Auto TV Auto TV A hardware and software control

system that measures picture content,

and adapts image parameters in a

dynamic way AV External Audio Video AVC Audio Video Controller AVIP Audio Video Input Processor B/G Monochrome TV system. Sound

carrier distance is 5.5 MHz BDS Business Display Solutions (iTV) BLR Board-Level Repair BTSC Broadcast Television Standard

Committee. Multiplex FM stereo sound

system, originating from the USA and

used e.g. in LATAM and AP-NTSC

countries B-TXT Blue TeleteXT C Centre channel (audio)

Figure 3-1 Serial number (example)

CEC Consumer Electronics Control bus:

remote control bus on HDMI

3.3.7 Board Level Repair (BLR) or Component Level Repair (CLR)

CL Constant Level: audio output to

connections

connect with an external amplifier

If a board is defective, consult your repair procedure to decide if the board has to be exchanged or if it should be repaired on component level. If your repair procedure says the board should be exchanged completely, do not solder on the defective board. Otherwise, it cannot be returned to the O.E.M. supplier for back charging!

3.3.8 Practical Service Precautions

• It makes sense to avoid exposure to electrical shock.

While some sources are expected to have a possible dangerous impact, others of quite high potential are of limited current and are sometimes held in less regard.

• Always respect voltages. While some may not be

dangerous in themselves, they can cause unexpected reactions that are best avoided. Before reaching into a powered TV set, it is best to test the high voltage insulation. It is easy to do, and is a good service precaution.

CLR Component Level Repair ComPair Computer aided rePair CP Connected Planet / Copy Protection CSM Customer Service Mode CTI Color Transient Improvement:

manipulates steepness of chroma transients

CVBS Composite Video Blanking and

Synchronization DAC Digital to Analogue Converter DBE Dynamic Bass Enhancement: extra

low frequency amplification DCM Data Communication Module. Also

referred to as System Card or

Smartcard (for iTV). DDC See “E-DDC” D/K Monochrome TV system. Sound

carrier distance is 6.5 MHz DFI Dynamic Frame Insertion DFU Directions For Use: owner's manual

3.4 Abbreviation List

0/6/12 SCART switch control signal on A/V

board. 0 = loop through (AUX to TV),

DMR Digital Media Reader: card reader DMSD Digital Multi Standard Decoding DNM Digital Natural Motion

DNR Digital Noise Reduction: noise reduction feature of the set

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Precautions, Notes, and Abbreviation List

EN 7TPM14.2L LA 3.

DRAM Dynamic RAM DRM Digital Rights Management DSP Digital Signal Processing DST Dealer Service Tool: special remote

control designed for service technicians

DTCP Digital Transmission Content

Protection; A protocol for protecting digital audio/video content that is traversing a high speed serial bus,

such as IEEE-1394 DVB-C Digital Video Broadcast - Cable DVB-T Digital Video Broadcast - Terrestrial DVD Digital Versatile Disc DVI(-d) Digital Visual Interface (d= digital only) E-DDC Enhanced Display Data Channel

(VESA standard for communication

channel and display). Using E-DDC,

the video source can read the EDID

information form the display. EDID Extended Display Identification Data

(VESA standard) EEPROM Electrically Erasable and

Programmable Read Only Memory EMI Electro Magnetic Interference EPG Electronic Program Guide EPLD Erasable Programmable Logic Device EU Europe EXT EXTernal (source), entering the set by

SCART or by cinches (jacks) FDS Full Dual Screen (same as FDW) FDW Full Dual Window (same as FDS) FLASH FLASH memory FM Field Memory or Frequency

Modulation FPGA Field-Programmable Gate Array FTV Flat TeleVision Gb/s Giga bits per second G-TXT Green TeleteXT H H_sync to the module HD High Definition HDD Hard Disk Drive HDCP High-bandwidth Digital Content

Protection: A “key” encoded into the

HDMI/DVI signal that prevents video

data piracy. If a source is HDCP coded

and connected via HDMI/DVI without

the proper HDCP decoding, the

picture is put into a “snow vision” mode

or changed to a low resolution. For

normal content distribution the source

and the display device must be

enabled for HDCP “software key”

decoding. HDMI High Definition Multimedia Interface HP HeadPhone I Monochrome TV system. Sound

C Inter IC bus

D Inter IC Data bus

S Inter IC Sound bus

carrier distance is 6.0 MHz

IF Intermediate Frequency IR Infra Red IRQ Interrupt Request ITU-656 The ITU Radio communication Sector

(ITU-R) is a standards body

subcommittee of the International

Telecommunication Union relating to

radio communication. ITU-656 (a.k.a.

SDI), is a digitized video format used

for broadcast grade video.

Uncompressed digital component or

digital composite signals can be used.

The SDI signal is self-synchronizing,

uses 8 bit or 10 bit data words, and has

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a maximum data rate of 270 Mbit/s, with a minimum bandwidth of 135 MHz.

iTV Institutional TeleVision; TV sets for

hotels, hospitals etc.

LS Last Status; The settings last chosen

by the customer and read and stored in RAM or in the NVM. They are called at start-up of the set to configure it according to the customer's

preferences LATAM Latin America LCD Liquid Crystal Display LED Light Emitting Diode L/L' Monochrome TV system. Sound

carrier distance is 6.5 MHz. L' is Band

I, L is all bands except for Band I LPL LG.Philips LCD (supplier) LS Loudspeaker LVDS Low Voltage Differential Signalling Mbps Mega bits per second M/N Monochrome TV system. Sound

carrier distance is 4.5 MHz MHEG Part of a set of international standards

related to the presentation of

multimedia information, standardised

by the Multimedia and Hypermedia

Experts Group. It is commonly used as

a language to describe interactive

television services MIPS Microprocessor without Interlocked

Pipeline-Stages; A RISC-based

microprocessor MOP Matrix Output Processor MOSFET Metal Oxide Silicon Field Effect

Transistor, switching device MPEG Motion Pictures Experts Group MPIF Multi Platform InterFace MUTE MUTE Line MTV Mainstream TV: TV-mode with

Consumer TV features enabled (iTV) NC Not Connected NICAM Near Instantaneous Compounded

Audio Multiplexing. This is a digital

sound system, mainly used in Europe. NTC Negative Temperature Coefficient,

non-linear resistor NTSC National Television Standard

Committee. Color system mainly used

in North America and Japan. Color

carrier NTSC M/N= 3.579545 MHz,

NTSC 4.43= 4.433619 MHz (this is a

VCR norm, it is not transmitted off-air) NVM Non-Volatile Memory: IC containing

TV related data such as alignments O/C Open Circuit OSD On Screen Display OAD Over the Air Download. Method of

software upgrade via RF transmission.

Upgrade software is broadcasted in

TS with TV channels. OTC On screen display Teletext and

Control; also called Artistic (SAA5800) P50 Project 50: communication protocol

between TV and peripherals PAL Phase Alternating Line. Color system

mainly used in West Europe (colour

carrier = 4.433619 MHz) and South

America (colour carrier

PAL M = 3.575612 MHz and

PAL N = 3.582056 MHz) PCB Printed Circuit Board (same as “PWB”) PCM Pulse Code Modulation PDP Plasma Display Panel

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Precautions, Notes, and Abbreviation List

PFC Power Factor Corrector (or

Pre-conditioner) PIP Picture In Picture PLL Phase Locked Loop. Used for e.g.

FST tuning systems. The customer

can give directly the desired frequency POD Point Of Deployment: a removable

CAM module, implementing the CA

system for a host (e.g. a TV-set) POR Power On Reset, signal to reset the uP PSDL Power Supply for Direct view LED

backlight with 2D-dimming PSL Power Supply with integrated LED

drivers PSLS Power Supply with integrated LED

drivers with added Scanning

functionality PTC Positive Temperature Coefficient,

non-linear resistor PWB Printed Wiring Board (same as “PCB”) PWM Pulse Width Modulation QRC Quasi Resonant Converter QTNR Quality Temporal Noise Reduction QVCP Quality Video Composition Processor RAM Random Access Memory RGB Red, Green, and Blue. The primary

color signals for TV. By mixing levels

of R, G, and B, all colors (Y/C) are

reproduced. RC Remote Control RC5 / RC6 Signal protocol from the remote

control receiver RESET RESET signal ROM Read Only Memory RSDS Reduced Swing Differential Signalling

data interface R-TXT Red TeleteXT SAM Service Alignment Mode S/C Short Circuit SCART Syndicat des Constructeurs

d'Appareils Radiorécepteurs et

Téléviseurs SCL Serial Clock I

C SCL-F CLock Signal on Fast I SD Standard Definition SDA Serial Data I

C SDA-F DAta Signal on Fast I SDI Serial Digital Interface, see “ITU-656” SDRAM Synchronous DRAM SECAM SEequence Couleur Avec Mémoire.

Colour system mainly used in France and East Europe. Colour carriers = 4.406250 MHz and

4.250000 MHz SIF Sound Intermediate Frequency SMPS Switched Mode Power Supply SoC System on Chip SOG Sync On Green SOPS Self Oscillating Power Supply SPI Serial Peripheral Interface bus; a

4-wire synchronous serial data link

standard S/PDIF Sony Philips Digital InterFace SRAM Static RAM SRP Service Reference Protocol SSB Small Signal Board SSC Spread Spectrum Clocking, used to

reduce the effects of EMI STB Set Top Box STBY STand-BY SVGA 800 × 600 (4:3) SVHS Super Video Home System SW Software SWAN Spatial temporal Weighted Averaging

Noise reduction

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SXGA 1280 × 1024 TFT Thin Film Transistor THD Total Harmonic Distortion TMDS Transmission Minimized Differential

Signalling TS Transport Stream TXT TeleteXT TXT-DW Dual Window with TeleteXT UI User Interface uP Microprocessor UXGA 1 600 × 1 200 (4:3) V V-sync to the module VESA Video Electronics Standards

Association VGA 640 × 480 (4:3) VL Variable Level out: processed audio

output toward external amplifier VSB Vestigial Side Band; modulation

method WYSIWYR What You See Is What You Record:

record selection that follows main

picture and sound WXGA 1280 × 768 (15:9) XTAL Quartz crystal XGA 1024 × 768 (4:3) Y Luminance signal Y/C Luminance (Y) and Chrominance (C)

signal YPbPr Component video. Luminance and

scaled color difference signals (B-Y

and R-Y) YUV Component video

4. Mechanical Instructions

19640_100.eps

CN401

CN601

CN9101

CN8101

CN701

CN702

MAIN POWER SUPPLY

(1054)

SSB

(1053)

ECN701

ECN601

ECN401

ECN703

ECN601

ECN702

ECN703

ECN702

LOUDSPEAKER

(1185)

LOUDSPEAKER

(1186)

WIFI MODULE

WiFi01

CN401CN703

IR/LED BOARD

(1056)

KEYBOARD CONTROL

(1057)

CN01

Index of this chapter:

4.1 Cable Dressing

4.2 Service Positions

4.3 Assembly/Panel Removal ( for 32"/40"/48"PxG5509/78)

4.4 Assembly/Panel Removal ( for 40"/42"/47"/48"PFG5909/6309/6809/6519 series)

4.5 Assembly/Panel Removal ( for 55PFG6xx9/78)

4.1 Cable Dressing

Mechanical Instructions

4.6 Set Re-assembly

Notes:

• Figures below can deviate slightly from the actual situation, due to the different set executions.

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CN401

CN601

CN9101

CN8101

CN701

CN702

MAIN POWER SUPPLY

(1054)

SSB

(1053)

ECN701

ECN105

ECN401

ECN703

ECN601

ECN702

ECN703

EXA05

ECN601

ECN702

LOUDSPEAKER

(1185)

LOUDSPEAKER

(1186)

WIFI MODULE

WiFi01

AmbiLight

(1062)

AmbiLight

(1063)

CN401CN105

CN401CN703

IR/LED BOARD (1056)

KEYBOARD CONTROL

(1057)

CN01

19640_102.eps

CN401

CN601

CN9101

CN8101

CN701

CN702

MAIN POWER SUPPLY

(1054)

SSB

(1053)

ECN701

ECN105

ECN401

ECN703

ECN601

ECN702

ECN703

EXA05

ECN601

ECN702

LOUDSPEAKER

(1185)

LOUDSPEAKER

(1186)

WIFI MODULE

WiFi01

AmbiLight

(1062)

AmbiLight

(1063)

CN401CN105

CN401CN703

IR/LED BOARD

(1056)

KEYBOARD CONTROL

(1057)

CN01

Mechanical Instructions

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Figure 4-2 Cable dressing (40" 6309 series)

Figure 4-3 Cable dressing (42" 5909 series)

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Mechanical Instructions

19640_103.eps

CN401

CN601

CN9301

CN8101

CN701

CN702

MAIN POWER SUPPLY

(1054)

SSB

(1053)

ECN701

ECN105

ECN401

ECN703

ECN601

ECN702

EXA05

ECN601

ECN702

LOUDSPEAKER

(1185)

LOUDSPEAKER

(1186)

WIFI MODULE

WiFi01

AmbiLight

(1062)

AmbiLight

(1063)

CN401CN105

CN401CN703

IR/LED BOARD (1056)

KEYBOARD CONTROL

(1057)

CN01

19640_104.eps

CN401

CN9301

CN8101

CN701

CN702

CN601

MAIN POWER SUPPLY

(1054)

SSB

(1053)

ECN701

ECN703

ECN601

ECN401

ECN702

ECN703

ECN601

LOUDSPEAKER

(1185)

LOUDSPEAKER

(1186)

WIFI MODULE

WiFi01

CN401CN703

IR/LED BOARD

(1056)

KEYBOARD CONTROL

(1057)

CN01

EN 11TPM14.2L LA 4.

Figure 4-4 Cable dressing (42" 6809 series)

Figure 4-5 Cable dressing (48" 5509 series)

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2014-Feb-28

EN 12 TPM14.2L LA4.

19640_112.eps

CN401

CN601

CN9301

CN8101

CN701

CN702

MAIN POWER SUPPLY

(1054)

SSB

(1053)

ECN701

ECN703

ECN601

ECN702

ECN703

ECN401

ECN601

ECN702

LOUDSPEAKER

(1185)

LOUDSPEAKER

(1186)

WIFI MODULE

WiFi01

CN401CN105

CN401CN703

IR/LED BOARD (1056)

KEYBOARD CONTROL

(1057)

CN01

AmbiLight

(1063)

AmbiLight

(1062)

Mechanical Instructions

Figure 4-6 Cable dressing (55" 6809 series)

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Mechanical Instructions

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M4 × 10

Q3 × 8

M3 × 4

EN 13TPM14.2L LA 4.

4.2 Service Positions

For easy servicing of a TV set, the set should be put face down on a soft flat surface, foam buffers or other specific workshop tools. Ensure that a stable situation is created to perform measurements and alignments. When using foam bars take care that these always support the cabinet and never only the display. Caution: Failure to follow these guidelines can seriously damage the display! Ensure that ESD safe measures are taken.

4.3 Assembly/Panel Removal ( for 32"/40"/48"PxG5509/78)

Instructions below apply to the 32PHG5509/78, but will be similar for other 32"/40"/48"PxG5509/78 models.

4.3.1 Rear Cover

Refer to Figure 4-7 Warning: Disconnect the mains power cord before removing the rear cover.

1. Remove fixation screws [1] that secure the base assy, pull out the base assy from the set. Then remove the fixation screws [2], [3] that secure the rear cover. Refer to

Figure 4-7

2. Gently lift the rear cover from the TV. Make sure that wires and cables are not damaged while lifting the rear cover from the set.

for details.

Figure 4-7 Rear cover removal

4.3.2 Keyboard Control Unit

Refer to Figure 4-8

1. Release the connector [2] from the keyboard control panel. Caution: be careful, as these are very fragile connectors!

2. Remove all the fixation screws from the keyboard control panel [1].

When defective, replace the whole unit.

for details.

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EN 14 TPM14.2L LA4.

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Mechanical Instructions

4.3.3 Small Signal Board (SSB)

Refer to Figure 4-9 Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the SSB.

1. Release the clips from the LVDS connector that connect with the SSB [1]. Caution: be careful, as these are very fragile connectors!

2. Unplug all other connectors [2].

3. Remove all the fixation screws from the SSB [3].

4. The SSB can now be shifted from side connector cover, then lifted and taken out of the I/O bracket. Refer to

Figure 4-9

for details.

Figure 4-8 Keyboard Control unit removal

Figure 4-9 SSB removal

2014-Feb-28

4.3.4 Power Supply Unit (PSU)

Caution: it is mandatory to remount all different screws at their

original position during re-assembly. Failure to do so may result in damaging the PSU.

1. Gently unplug all connectors from the PSU.

2. Remove all fixation screws from the PSU.

3. The PSU can be taken out of the set now.

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Mechanical Instructions

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M4 × 10

Q3 × 8

M3 × 4

EN 15TPM14.2L LA 4.

4.3.5 Speakers

1. Gently release the tapes that secures the speaker cables.

2. Unplug the speaker connectors from the SSB.

3. Take the speakers out. When defective, replace the both units.

4.3.6 Stand bracket

1. Remove all fixation screws of the bracket.

2. Lift the bracket from the set.

4.3.7 IR/LED Panel

1. Remove the stand bracket, as described earlier.

2. Remove fixation screw that secure the deco rear cover and take it out from the deco.

3. Unplug the connector from the IR/LED panel.

4. Gently release the double faced adhesive tape that pasted the panel and take it out from the deco.

When defective, replace the whole unit.

4.3.8 WIFI module

1. Unplug the connector from the SSB.

2. Remove fixation screw that secure the WIFI module, getntly remove the module from the set.

When defective, replace the whole unit.

4.3.9 LCD Panel

1. Unplug all the connector cables of the boards.

2. Gently take all the speakers out.

3. Lift the subframe with SSB, PSU, panel from the LCD panel and put it aside.

Warning:Cause the panels of 32"/40"/48"PxG5509/78 are bolt-on panels, the panel could not release from bezel. When defective, replace the whole unit.

4.4 Assembly/Panel Removal ( for 40"/42"/47"/48"PFG5909/6309/6809/6519 series)

Instructions below apply to the 42PFG6809/78, but will be similar for other 40"/42"/47"/48"PFG5909/6309/6809/6519 series models.

4.4.1 Rear Cover

Refer to Figure 4-10 Warning: Disconnect the mains power cord before removing the rear cover.

1. Remove fixation screws [1] that secure the base assy, pull

out the base assy from the set. Then remove the fixation screws [2], [3] that secure the rear cover. Refer to

Figure 4-10

2. Gently lift the rear cover from the TV. Make sure that wires

and cables are not damaged while lifting the rear cover from the set.

for details.

4.4.2 Keyboard Control Unit

Refer to Figure 4-11

1. Release the connector [2] from the keyboard control panel. Caution: be careful, as these are very fragile connectors!

2. Remove all the fixation screws from the keyboard control panel [1].

for details.

Figure 4-10 Rear cover removal

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When defective, replace the whole unit.

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EN 16 TPM14.2L LA4.

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Mechanical Instructions

Figure 4-11 Keyboard Control unit removal

4.4.3 AmbiLight Panel

Refer to Figure 4-12

1. Gently release the clamps and unplug the two connectors [1, 2,3] that secure the ambilight panels. Release the clips from the FFC connector that connect with the AmbiLight control panel [1].

2. Lift the AmbiLight panel from the rear cover. Make sure that wires and flat foils are not damaged while lifting the ambilight panel from the rear cover.

for details.

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Mechanical Instructions

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EN 17TPM14.2L LA 4.

Figure 4-12 Rear cover removal [2]

4.4.4 Small Signal Board (SSB)

Refer to Figure 4-13 Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the SSB.

1. Release the clips from the LVDS connector that connect with the SSB [1]. Caution: be careful, as these are very fragile connectors!

2. Unplug all other connectors [2] and the FFC connector [3].

3. Remove all the fixation screws from the SSB [4].

4. The SSB can now be shifted from side connector cover, then lifted and taken out of the I/O bracket. Refer to

Figure 4-13

for details.

Figure 4-13 SSB removal

4.4.5 Power Supply Unit (PSU)

Caution: it is mandatory to remount all different screws at their

original position during re-assembly. Failure to do so may result in damaging the PSU.

1. Gently unplug all connectors from the PSU.

2. Remove all fixation screws from the PSU.

3. The PSU can be taken out of the set now.

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2014-Feb-28

EN 18 TPM14.2L LA4.

19640_113.eps

M4 × 10

M3 × 6

2 2

Q3 × 4

Mechanical Instructions

4.4.6 Speakers

1. Gently release the tapes that secures the speaker cables.

2. Unplug the speaker connectors from the SSB.

3. Take the speakers out. When defective, replace the both units.

4.4.7 Stand bracket

1. Remove all fixation screws of the bracket.

2. Lift the bracket from the set.

4.4.8 IR/LED Panel

1. Remove the stand bracket, as described earlier.

2. Remove fixation screw that secure the deco rear cover and take it out from the deco.

3. Unplug the connector from the IR/LED panel.

4. Gently release the double faced adhesive tape that pasted the panel and take it out from the deco.

When defective, replace the whole unit.

4.4.9 WIFI module

1. Unplug the connector from the SSB.

2. Remove fixation screw that secure the WIFI module, getntly remove the module from the set.

When defective, replace the whole unit.

4.4.10 LCD Panel

1. Unplug all the connector cables of the boards.

2. Gently take all the speakers out.

3. Lift the subframe with SSB, PSU, panel from the LCD panel and put it aside.

Warning:Cause the panels of 40"/42"/47"/48"5909/6309/6809/6519 series are bolt-on panels, the panel could not release from bezel. When defective, replace the whole unit.

4.5 Assembly/Panel Removal ( for 55PFG6xx9/78)

Instructions below apply to the 55PFG6809/78, but will be similar for 55PFG6519/78 model.

4.5.1 Rear Cover

Refer to Figure 4-14 Warning: Disconnect the mains power cord before removing the rear cover.

1. Remove fixation screws [1] that secure the base assy, pull out the base assy from the set. Then remove the fixation screws [2], [3] that secure the rear cover. Refer to

Figure 4-14

2. Gently lift the rear cover from the TV. Make sure that wires and cables are not damaged while lifting the rear cover from the set.

for details.

4.5.2 AmbiLight Panel

Refer to Figure 4-15

1. Gently release the clamps and unplug the two connectors [1, 2,3] that secure the ambilight panels. Release the clips

2014-Feb-28

from the FFC connector that connect with the AmbiLight control panel [3].

for details.

Figure 4-14 Rear cover removal [1]

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2. Lift the AmbiLight panel from the rear cover. Make sure that wires and flat foils are not damaged while lifting the ambilight panel from the rear cover.

Mechanical Instructions

19640_114.eps

EXA03

ECN105

19640_115.eps

EN 19TPM14.2L LA 4.

Figure 4-15 Rear cover removal [2]

4.5.3 Small Signal Board (SSB)

Refer to Figure 4-16 Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the SSB.

1. Release the clips from the LVDS connector that connect with the SSB [1]. Caution: be careful, as these are very fragile connectors!

2. Unplug all other connectors [2] and the FFC connector [3].

3. Remove all the fixation screws from the SSB [4].

4. The SSB can now be shifted from side connector cover, then lifted and taken out of the I/O bracket. Refer to

Figure 4-16

for details.

Figure 4-16 SSB removal

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EN 20 TPM14.2L LA4.

4.5.4 Power Supply Unit (PSU)

Caution: it is mandatory to remount all different screws at their

original position during re-assembly. Failure to do so may result in damaging the PSU.

1. Gently unplug all connectors from the PSU.

2. Remove all fixation screws from the PSU.

3. The PSU can be taken out of the set now.

4.5.5 Speakers

1. Gently release the tapes that secures the speaker cables.

2. Unplug the speaker connectors from the SSB.

3. Take the speakers out. When defective, replace the both units.

4.5.6 Keyboard Control unit

1. Unplug the connector from the keyboard control panel.

2. Gently push inwards the two clips at the PSU side of the unit. Release the unit at the PSU side and turn it away from the PSU. Now push it towards the PSU to release the catches at the other side of the unit. Take it out from the metal bracket.

When defective, replace the whole unit.

Mechanical Instructions

4.5.7 Stand bracket

1. Remove all fixation screws of the bracket.

2. Lift the bracket from the set.

4.5.8 IR/LED Panel

1. Remove the stand bracket, as described earlier.

2. Remove fixation screw that secure the deco rear cover and take it out from the deco.

3. Unplug the connector from the IR/LED panel.

4. Gently release the double faced adhesive tape that pasted the panel and take it out from the deco.

When defective, replace the whole unit.

4.5.9 WIFI module

1. Unplug the connector from the SSB.

2. Remove fixation screw that secure the WIFI module, getntly remove the module from the set.

When defective, replace the whole unit.

4.5.10 LCD Panel

1. Unplug all the connector cables of the boards.

2. Gently take all the speakers out.

3. Lift the subframe with SSB, PSU, panel from the LCD panel and put it aside.

Warning:Cause the panels of 55PFG6519/78 and 55PFG6809/78 are bolt-on panels, the panel could not release from bezel. When defective, replace the whole unit.

4.6 Set Re-assembly

To re-assemble the whole set, execute all processes in reverse order.

Notes:

• While re-assembling, make sure that all cables are placed and connected in their original position. See Figure 4-1

Figure 4.2

• Pay special attention not to damage the EMC foams on the SSB shields. Ensure that EMC foams are mounted correctly.

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Service Modes, Error Codes, and Fault Finding

5. Service Modes, Error Codes, and Fault Finding

Index of this chapter:

5.1 Test Points

5.2 Service Modes

5.3 Stepwise Start-up

5.4 Service Tools

5.5 Software Upgrading

5.6 Error Codes

5.7 The Blinking LED Procedure

5.8 Fault Finding and Repair Tips

5.1 Test Points

As most signals are digital, it will be difficult to measure waveforms with a standard oscilloscope. However, several key ICs are capable of generating test patterns, which can be controlled via ComPair. In this way it is possible to determine which part is defective.

Perform measurements under the following conditions:

• Service Default Mode.

• Video: Colour bar signal.

• Audio: 3 kHz left, 1 kHz right.

5.2 Service Modes

The Service Mode feature is split into five parts:

• Service Alignment Mode (SAM).

• Factory Mode.

• Customer Service Mode (CSM).

• Computer Aided Repair Mode (ComPair).

SAM and the Factory mode offer features, which can be used by the Service engineer to repair/align a TV set. Some features are:

• Make alignments (e.g. White Tone), reset the error buffer (SAM and Factory Mode).

• Display information (“SAM” indication in upper right corner of screen, error buffer, software version, operating hours, options and option codes, sub menus).

The CSM is a Service Mode that can be enabled by the consumer. The CSM displays diagnosis information, which the customer can forward to the dealer or call centre. In CSM mode, “CSM”, is displayed in the top right corner of the screen. The information provided in CSM and the purpose of CSM is to:

• Increase the home repair hit rate.

• Decrease the number of nuisance calls.

• Solved customers’ problem without home visit.

ComPair Mode is used for communication between a computer and a TV on I engineer to quickly diagnose the TV set by reading out error codes, read and write in NVMs, communicate with ICs and the micro processor (PWM, registers, etc.), and by making use of a fault finding database. It will also be possible to up and download the software of the TV set via I ComPair. To do this, ComPair has to be connected to the TV set via the ComPair connector, which will be accessible through the rear of the set (without removing the rear cover).

Note: For the new model range, a new remote control (RC) is used with some renamed buttons. This has an impact on the activation of the Service modes. For instance the old “MENU” button is now called “HOME” (or is indicated by a “house” icon).

5.2.1 General

Next items are applicable to all Service Modes or are general.

Life Timer

During the life time cycle of the TV set, a timer is kept (called “Op. Hour”). It counts the normal operation hours (not the Stand-by hours). The actual value of the timer is displayed in

C /UART level and can be used by a Service

C with help of

SAM in a decimal value. Every two soft-resets increase the hour by + 1. Stand-by hours are not counted.

Software Identification, Version, and Cluster

The software ID, version, and cluster will be shown in the main menu display of SAM and CSM. The screen will show: “AAAAAAB-XXX.YYY.MMM.TTT”, where:

• AAAAAA is the chassis name: TPN141L.

• B is the region indication: E = Europe, A = AP/China, U = NAFTA, L = LATAM.

• XXX is the main version number: this is updated with a major change of specification (incompatible with the previous software version). Numbering will go from 0- 255.

• YYY is the sub version number: this is updated with a minor change of specification (incompatible with the previous versions). Numbering will go from 0- 255.

• MMM is the number of the mandatory (upgrade) release in association with the area of the mandatory (upgrade) release. Numbering will go from 0 - 255.

• TTT bit 7 to 1 is the area of the mandatory (upgrade) release where 0 - none, 1 - Netflix, rest reserved.

• TTT bit 0 : 0 = development release, 1 = production release.

Display Option Code Selection

When after an SSB or display exchange, the display option code is not set properly, it will result in a TV with “no display”. Therefore, it is required to set this display option code after such a repair. To do so, press the following key sequence on a standard RC transmitter: “062596” directly followed by MENU and “xxx”, where “xxx” is a 3 digit decimal value of the panel type: see column “Display Code” in Table 6-3 accepted and stored in NVM, the set will switch to Stand-by, to indicate that the process has been completed. During this algorithm, the NVM-content must be filtered, because several items in the NVM are TV-related and not SSB related (e.g. Model and Prod. S/N). Therefore, “Model” and “Prod. S/N” data is changed into “See Type Plate”. In case a call centre or consumer reads “See Type Plate” in CSM mode.

5.2.2 Service Alignment Mode (SAM)

Purpose

• To modify the NVM.

• To display/clear the error code buffer.

• To perform alignments.

Specifications

• Operation hours counter (maximum five digits displayed).

• Software version, error codes, and option settings display.

• Error buffer clearing.

• Option settings.

• Software alignments (White Tone).

• NVM Editor.

• Set screen mode to full screen (all content is visible).

How to Activate SAM

To activate SAM, use one of the following methods:

• Press the following key sequence on the remote control transmitter: “062596”, directly followed by the “INFO” button. Do not allow the display to time out between entries while keying the sequence.

• Or via ComPair.

After entering SAM, the following items are displayed, with “SAM” in the upper right corner of the screen to indicate that the television is in Service Alignment Mode.

EN 21TPM14.2L LA 5.

. When the value is

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EN 22 TPM14.2L LA5.

Service Modes, Error Codes, and Fault Finding

Table 5-1 SAM mode overview

Main Menu Sub-menu 1 Sub-menu 2 Description

System Information Op Hour e.g. 00003 This represents the life timer. The timer counts normal operation hours, but does not

Main SW ID e.g. “TPM1012E 1.027B” See paragraph Software Identification, Version, and Cluster for the software name

ERR e.g. “000 000 000 000 000” Shows all errors detected since the last time the buffer was erased. Five errors

OP1 e.g. “000 224 032 000 038 192 192

OP2 e.g. “159 255 127 061 011003 000

Clear Codes Press [OK] to clean the Error Codes

Options OP#1-OP#8 e.g. “032” Option code

Alignments Warm R Gain To align the White Tone. See

NVM editor NVM editor NVM-editor will function as in the past: Address and Value

Upload to USB Channel List To upload several settings from the TV to an USB stick

Download from USB Channel List To download several settings from the USB stick to the TV

Initialize NVM Press [OK] to Initialize NVM

immediately

Normal R Gain

Cool R Gain

Store Store the RGB value

Service data Edit and display the applicable service data by using the displayed key pad.

NVM Copy

EDID Copy

NVM Copy

EDID Copy

immediately

015”

000”

G Gain

B Gain

G Gain

B Gain

G Gain

B Gain

count Stand-by hours.

definition.

possible.

Used to read-out the option byte s. See paragraph 6.4 Option Settings in the Alignments section for a detailed description. Ten codes are possible.

Erases the contents of the error buffer. Select this menu item and press the MENU RIGHT key on the remote control. The content of the error buffer is cleared.

paragraph 6.3 Software Alignments in th e Alignments section for a detailed description

field is a decimal value via digit entr y

To initialize a (corrupted) NVM. Be careful, this will erase all settings.

How to Navigate

• In the SAM menu, select menu items with the UP/DOWN keys on the remote control transmitter. The selected item will be indicated. When not all menu items fit on the screen, use the UP/DOWN keys to display the next/previous menu items.

• With the “LEFT/RIGHT” keys, it is possible to: – (De) activate the selected menu item. – (De) activate the selected sub menu. – Change the value of the selected menu item.

• When you press the MENU button once while in top level SAM, the set will switch to the normal user menu (with the SAM mode still active in the background).

• Press the following key sequence on the remote control transmitter: “062596” directly followed by the “Menu/Home” button to switch to SDM (do not allow the display to time out between entries while keying the sequence).

How to Store SAM Settings

To store the settings changed in SAM mode (except the RGB Align settings), leave the top level SAM menu by using the POWER button on the remote control transmitter or the television set. The mentioned exceptions must be stored separately via the STORE button.

How to Exit SAM

Use one of the following methods:

• Switch the set to STANDBY by pressing the mains button on the remote control transmitter or the television set.

• Via a standard RC-transmitter, key in “00” sequence.

Note: When the TV is switched “off” by a power interrupt while in SAM, the TV will show up in “normal operation mode” as soon as the power is supplied again. The error buffer will not be cleared.

5.2.3 Contents of the Factory mode:

Purpose

• To perform extended alignments.

Specifications

• Displaying and or changing Panel ID information.

• Displaying and or changing Tuner ID information.

• Error buffer clearing.

• Various software alignment settings.

• Testpattern displaying.

• Public Broadcasting Service password Reset.

•etc.

How to Activate the Factory mode

To activate the Factory mode, use the following method:

• Press the following key sequence on the remote control transmitter: from the “Menu/Home screen” press “1999”, directly followed by the “Back” button. Do not allow the display to time out between entries while keying the sequence.

After entering the Factory mode, the following items are displayed,

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Service Modes, Error Codes, and Fault Finding

EN 23TPM14.2L LA 5.

Table 5-2 Factory mode overview

Default value

Item Item value

0 F/W VERSION Press OK Displays the software versions of the supplier, Flash PQ, Smart Picture, BL Dimming,

1 PANEL_ID see Table 6-3 Displays and changes the Panel ID with the left and right cursor; be careful changing

2 ERR Code: xxx xxx xxx xxx xxx 000 000 000 000 000 Values showing the last 5 errors during the last 50 hours of operation, according to

3 CLEAR ERROR BUFFER Press OK Selecting this clear all current error codes.

4 NVM ADDRESS 0 NVM address 0 to 8191, Use Item 6 to change and 7 to store the data to the correct

5 NVM VALUE 0 Displays the value at the NVM address of item 5

6 NVM STORE Press OK Use this option to save the data of item 6 to NVM address of item 5

7 NVM COPY TV to USB Press OK Use this to store the NVM data to the REPAIR folder of a FAT formatted USB memory

8 NVM READ USB to TV Press OK Use this to store the NVM data from the USB memory stick to the TV. The TV will save

9 CLR_TEMP_R 128 239 255 243 255 Red colour temperature setting

10 CLR_TEMP_G 128 220 255 227 255 Green colour temperature setting

11 CLR_TEMP_B 128 241 255 255 255 Blue colour temperature setting

12 AUTO_COLOR Press OK PC: any pattern that has black and white, YPbPr: SMPTE bar (colour bar), any timing.

13 ADC_GAIN_R 0 Red ADC gain

14 ADC_GAIN_G 0 Green ADC gain

15 ADC_GAIN_B 0 Blue ADC gain

16 ADC_OFFSET_R 128 Red ADC offset

17 ADC_OFFSET_G 128 Green ADC offset

18 ADC_OFFSET_B 128 Blue ADC offset

19 VIRGING_MODE off Use this to return the set to virgin mode. Depends whether the set has been used

20 E_Fuse on E-fuse mode

21 ORT_MODE off ORT mode

22VGA_UART_SWITCH -off---When switched “on” the VGA port can be used for UART logging.

23 DRMWARNING off off off off on Warning the data rights management

24 AGEING MODE off Use this for aging a new LCD panel

25 RESET_PBS_PWD Press OK Use this to reset the Child Lock

26 VIDEO_PWM_MEDIUM 0 - 0 0 0 VIDEO PWM Medium value

27 VIDEO_PWM_MINIIMUN 0 - 0 0 0 VIDEO PWM Minimum value

28 VIDEO_PWM_MAXIMUN 0 - 0 0 0 VIDEO PWM Maximum value

29 PWM_RATIO_BEST_PICTURE 0 - 0 0 0 PWM ratio best picture

30 PWM_RAT IO_STD_TOP 0 - 0 0 0 PWM ratio standard top

31 PWM_RAT IO_STD_BOTTOM 0 - 0 0 0 PWM ratio standard bottom

32 PWM_RATIO_BEST_POWER 0 - 0 0 0 PWM ratio best power

33 VIDEO_STD_TH_HIGH 0 - 0 0 0 VIDEO standard threshold high

34VIDEO_STD_TH_LOW 0- 000VIDEO standard threshold low

35 YPBPR_PHASE InValid Not available for this chassis

36 AUD_GAIN_LINEIN 0 Line-in audio gain

37AUD_GAIN_HDMI -1-2-1-2-1HDMI audio gain

38 AUD_GAIN_ATV 12 0 12 0 12 Analogue TV audio gain

39 AUD_GAIN_DTV -8 -9 -8 -9 -8 Digital TV audio gain

40 AUD_GAIN_USB -1 2 -1 2 -1 USB audio gain

41ESTICKER NVM1 0- 000ESTICKER value

42ESTICKER NVM2 0- 000ESTICKER value

43ESTICKER NVM3 0- 000ESTICKER value

44ESTICKER NVM4 0- 000ESTICKER value

45ESTICKER NVM5 0- 000ESTICKER value

46ESTICKER NVM6 0- 000ESTICKER value

47ESTICKER NVM7 0- 000ESTICKER value

48ESTICKER NVM8 0- 000ESTICKER value

49ESTICKER NVM9 0- 000ESTICKER value

50 ESTICKER NVM10 0 - 0 0 0 ESTICKER value

51 ESTICKER NVM11 0 - 0 0 0 ESTICKER value

52 ESTICKER NVM12 0 - 0 0 0 ESTICKER value

53 ESTICKER NVM13 0 - 0 0 0 ESTICKER value

54 ESTICKER NVM14 0 - 0 0 0 ESTICKER value

55 ESTICKER NVM15 0 - 0 0 0 ESTICKER value

56 ESTICKER NVM16 0 - 0 0 0 ESTICKER value

Description32" 40" 42" 48" 55"

Source Meter, the Picture Quality checksum, the Dimming library, the Source meter library, the Flash AQ, the MTK, MCU and OAD software versions.

this, it can result in not correct displaying the screen!

table 5-4 Error code table

NVM address

stick. The TV will write two files in the REPAIR folder of the memory stick. It will create this folder if it does not exist. The items are “Channel list”, “Personal settings”, “Option codes”, “Display-related alignments” and “History list”. In case the download to the USB stick was not successful “Failure” will appear. In this case, check if the USB stick is connected properly. Now the settings are stored onto the USB stick and can be used to download onto another TV or other SSB. Uploading is of course only possible if the software is running and if a picture is available. This method is created to be able to save the customer’s TV settings and to store them into another SSB.

the two files which were created in item 8 to the NVM of the set. Use these options when replacing a SSB. When “USB to TV Success” is displayed remove the power and restart the TV

already.

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EN 24 TPM14.2L LA5.

Default value

Item Item value

57 ESTICKER NVM17 0 - 0 0 0 ESTICKER value

58 ESTICKER NVM18 0 - 0 0 0 ESTICKER value

59 ESTICKER NVM19 0 - 0 0 0 ESTICKER value

60 ESTICKER NVM20 0 - 0 0 0 ESTICKER value

61 ESTICKER RESET Press OK - Press OK Press OK Press OK ESTICKER reset

62 DIM_LIB RESET Press OK Reset the Dimming

63 SRC_METER-RESET Press OK Reset the Source meter

64 AMBLIGHT RESET Press OK AMBLIGHT RESET

65 ACFG RESET Press OK REST ACFG

66AQ_INDEX 92929Audio Quality index

67 AUDIO TEST MODE off Used for audio testing during production

68 AUDIO CHANNEL TYPE 2.0 Defines the installed speaker system

69AUDIO SRS -off---AUDIO SRS

70 TEST PATTERN Press OK With the “left” and “right” keys of the remote control various test patterns can be chosen

71 EDID UPDATE Press OK Used to enter a new EDID codes into the NVM

72 TCON_GAMMA_UPDATE Invalid - Invalid Invalid Invalid TCON gamma update

73 DUMP PQ FROM TV Press OK Saves the picture quality data to a file “pq.bin” to the root of a FAT formatted USB

74 LOAD PQ to TV Press OK Loads the picture quality data from a file “pq.bin” in to the TV

75 DUMP AQ FROM TV Press OK Saves the audio quality data to a file “AQ.bin” to the root of a FAT formatted USB

76 LOAD AQ to TV Press OK Loads the audio quality data from a file “AQ.bin” in to the TV

77 PANEL FLIP off on off on off Flip panel

78VGA_SOURCE -off---Enable/Disable VGA source

79HDMI3 -on---Enable/Disable HDMI3 source

80HDMI4 -off---Enable/Disable HDMI4 source

81USB2 -on---Enable/Disable USB2 source

82USB3 -off---Enable/Disable USB3 source

83 KEYBOARD CONFIG - on - - - KEYBOARD CONFIG

84LIGHT SENEOR TUNING30303Light sensor

85 LIGHT SENSOR TYPE 3 Light sensor

86TEMP SENSOR TYPE -0---Tempreture sensor

87 AMBILIGHT_DRIVER 0 Drive the Ambient light

88AMBILIGHT TYPE 01101The type of Ambient light

89LED TYPE -2---The type of LED

903D 33 033D on/off

91SMALL SCREEEN -off---Small screen

92 EXIF_FACTORY Press OK Exits the Factory mode

Service Modes, Error Codes, and Fault Finding

Description32" 40" 42" 48" 55"

memory stick

How to Exit the Factory mode

Use one of the following methods:

• Select EXIT_FACTORY from the menu and press the “OK” button.

Note: When the TV is switched “off” by a power interrupt, or normal switch to “stand-by” while in the factory mode, the TV will show up in “normal operation mode” as soon as the power is supplied again. The error buffer will not be cleared.

5.2.4 Customer Service Mode (CSM)

Purpose

The Customer Service Mode shows error codes and information on the TVs operation settings.The call centre can instruct the customer (by telephone) to enter CSM in order to identify the status of the set.This helps the call centre to diagnose problems and failures in the TV set before making a service call. The CSM is a read-only mode; therefore, modifications are not possible in this mode.

Specifications

• Ignore “Service unfriendly modes”.

• Line number for every line (to make CSM language independent).

• Set the screen mode to full screen (all contents on screen is visible).

• After leaving the Customer Service Mode, the original settings are restored.

• Possibility to use “CH+” or “CH-” for channel surfing, or enter the specific channel number on the RC.

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How to Activate CSM

To activate CSM, press the following key sequence on a standard remote control transmitter: “123654” (do not allow the display to time out between entries while keying the sequence). After entering the Customer Service Mode, the following items are displayed.

Note: Activation of the CSM is only possible if there is no (user) menu on the screen!

Contents of CSM

• 1.1 Set Type This information is very helpful for a helpdesk/workshop as reference for further diagnosis. In this way, it is not necessary for the customer to look at the rear of the TV-set. Note that if an NVM is replaced or is initialized after corruption, this set type has to be re-written to NVM.

• 1.2 Production code Displays the production code (the serial number) of the TV. Note that if an NVM is replaced or is initialized after corruption, this production code has to be re-written to NVM.

• 1.3 Installation date Indicates the date of the first installation of the TV. This date is acquired via time extraction.

• 1.4a Option Code 1 Gives the option codes of option group 1 as set in SAM.

• 1.4b Option Code 2 Gives the option codes of option group 2 as set in SAM.

• 1.5 SSB Gives an identification of the SSB as stored in NVM. Note that if an NVM is replaced or is initialized after corruption, this identification number has to be re-written to NVM. This identification number is the 12NC number of the SSB.

• 1.6 Display 12NC NVM read/write.

Service Modes, Error Codes, and Fault Finding

19080_206_110323.eps

120224

Power Off

Standby Soft Mode

Power On

Semi- Standby

Standby

Switch

Off(Mains Power Plug)

Standby Soft Mode Command Received, previously in Standby

Soft Mode (Power tact switch)

TV Wakeup commands Received (TV Wakeup keys)

Digital background tasks started

Digital background tasks completed

Swith On, previously in

Standby/Semi- Standby (Mains Power Plug)

Standby Soft Mode

Command Received (Power tact

switch)

Switch Off (Mains Power Plug)

Switch Off

(Mains Power Plug)

Swith On, previously in Standby Soft Mode (Mains Power Plug)

Standby commands

Received (RC

Standby key)

Standby Soft Mode

Command Received, previously in Standby Soft Mode (Power tact switch)

TV Wakeup commands Received (TV Wakeup keys)

Switch On, previously in Power On Mode (Power tact switch)

Standby Soft Mode Command Received, (Power tact switch)

Switch Off (Mains Power Plug)

Switch On,previously in TV Operation Mode (Mains Power Plug)

EN 25TPM14.2L LA 5.

• 1.7 PSU 12NC NVM read/write.

• 2.1 Current Main SW Displays the built-in main software version. In case of field problems related to software, software can be upgraded. As this software is consumer upgradeable, it will also be published on the internet.

• 2.2 Standby SW Displays the built-in stand-by processor software version. Upgrading this software will be possible via USB.

• 2.3 Panel Code Displays the Display Code number.

• 2.4 Bootloader ID ID of Bootloader.

• 2.5 NVM version Detects and displays NVM version.

• 2.6 Flash ID ID of flash model.

• 2.7 e-UM version eDFU (help) version.

• 2.8 Channel Table Structure Version version of channel table structure.

• 2.9 Error Codes Detects and displays errors.

• 3.1 Signal Quality Analog/digital signal strength.

• 3.2 Child lock Not active / active. This is a combined item for locks. If any lock (channel lock, parental lock) is active, it is indicated as “active”.

• 3.3 HDCP keys Indicates the validity of the HDMI keys (or HDCP keys). In case these keys are not valid and the

5.3 Stepwise Start-up

customer wants to make use of the HDMI functionality, the SSB has to be replaced.

• 3.4 Ethernet MAC address A Media Access Control address (MAC address) is a unique identifier assigned to network interfaces for communications on the physical network segment.

• 3.5 Wireless MAC address Wireless Media Access Control address.

How to Navigate

By means of the “CURSOR-DOWN/UP” knob (or the scroll wheel) on the RC-transmitter, can be navigated through the menus.

How to Exit CSM

To exit CSM, use one of the following methods.

• Press the MENU/HOME button on the remote control transmitter.

• Press the POWER button on the remote control transmitter.

• Press the POWER button on the television set.

Figure 5-1 Stepwise Start-up

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EN 26 TPM14.2L LA5.

Service Modes, Error Codes, and Fault Finding

5.4 Service Tools

5.4.1 ComPair

Introduction

ComPair (Computer Aided Repair) is a Service tool for Philips Consumer Electronics products. and offers the following:

1. ComPair helps to quickly get an understanding on how to repair the chassis in a short and effective way.

2. ComPair allows very detailed diagnostics and is therefore capable of accurately indicating problem areas. No knowledge on I because ComPair takes care of this.

3. ComPair speeds up the repair time since it can automatically communicate with the chassis (when the micro processor is working) and all repair information is directly available.

4. ComPair features TV software up possibilities.

Specifications

ComPair consists of a Windows based fault finding program and an interface box between PC and the (defective) product. The ComPair II interface box is connected to the PC via an USB cable. For the TV chassis, the ComPair interface box and the TV communicate via a bi-directional cable via the service connector(s). The ComPair fault finding program is able to determine the problem of the defective television, by a combination of automatic diagnostics and an interactive question/answer procedure.

How to Connect

This is described in the chassis fault finding database in ComPair.

ComPair II

RC in

Optional

Switch

C or UART commands is necessary,

TO TV

UART SERVICE

CONNECTOR

RS232 /UART

ComPair II Developed by Philips Brugge

Optional power

5V DC

Power ModeLink/

Activity

HDMI

RC out

C only

UART SERVICE

CONNECTOR

I2C SERVICE CONNECTOR

Multi

function

5.5 Software Upgrading

5.5.1 Description

It is possible for the user to upgrade the main software via the USB port. This allows replacement of a software image in a stand alone set. A description on how to upgrade the main software can be found in the DFU or on the Philips website.

5.5.2 Introduction

Philips continuously tries to improve its products, and it’s recommend that the TV software is updated when updates are available. Software update files can be obtained from the dealer or can be downloaded from the following websites:

http://www.philips.com/support

Preparing a portable memory for software upgrade

The following requirements have to be met:

1. A personal computer connected to the internet.

2. An archive utility that supports the ZIP-format (e.g. WinZip for Windows or Stufflt for Mac OS).

3. A FAT formatted USB memory stick (preferably empty).

Note:

1. Only FAT/DOS-formatted memory sticks are supported.

2. Only use software update files that can be found on the

http://www.philips.com/support

5.5.3 Check the current TV software version

Before starting the software upgrade procedure, it is advised to check that what the current TV software:

1. Press the “1 2 3 6 5 4” button on the remote control to enter the CSM mode.

2. Use the up/down cursor keys to select “Current Main Software”.

If the current software version of the TV is the same as the latest update file found on http://www.philips.com/support not necessary to update the TV software.

5.5.4 Download the latest software

1. Open the internet page http://www.philips.com/support

2. Find information and software related to the TV.

3. Select the latest software update file and download it to the PC.

4. Insert the USB memory stick into one of the USB ports of the PC.

5. Decompress the downloaded ZIP file and copy it to the root directory of the USB flash drive.

5.5.5 Update the TV software

web site.

, it is

10000_036_090121.eps

Figure 5-2 ComPair II interface connection

Caution: It is compulsory to connect the TV to the PC as

shown in the picture above (with the ComPair interface in between), as the ComPair interface acts as a level shifter. If one connects the TV directly to the PC (via UART), ICs can be blown!

How to Order

ComPair II order codes:

• ComPair II interface: 3122 785 91020.

• Software is available via the Philips Service web portal.

• ComPair UART interface cable for TPM10.1x xx. (using DB9 to 2mm pitch JST connector): 3122 785 90630.

Note: When you encounter problems, contact your local support desk.

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1. Turn the TV on and wait for it to boot completely.

2. Insert the USB memory stick that contains the software update files in one of the TV’s USB ports.

3. The TV will detect the USB memory stick automatically. Then a window jumps out as Figure 5-3

. Note: If the USB flash drive is not detected after power up, disconnect it and re-insert it.

4. Select [Update] and press OK. See Figure 5-3

5. To proceed, In next menu select [Start] and press OK to start software updates. See Figure 5-4

6. Upgrading will now begins and the status of the updating progress will be displayed.

7. When the TV software is updated. Remove your USB flash drive, then select [Restart] and press OK to restart the TV.See Figure 5-5

Service Modes, Error Codes, and Fault Finding

19080_207_110324.eps

110324

19080_208_110324.eps

110324

19080_209_110324.eps

110324

Figure 5-3 Update the TV software [1/3]

Figure 5-4 Update the TV software [2/3]

• FUS_clustername_version.zip: Contains the “autorun.upg” which is needed to upgrade the TV main software and the software download application.

• NVM_clustername_version.zip: Default NVM content. Must be programmed via ComPair.

5.5.7 How to Copy NVM Data to/from USB

When copying data to and from a USB memory stick, the folder “repair” is used. When inserting an empty USB memory stick, and downloading data to the stick, the TV will create this folder. When sending data from a USB memory stick to a TV, the intended data must be available in the “repair” folder. Note that when copying EDID data to the TV, all necessary EDID files must be in this folder. Service mode overview for your reference.

Table 5-3 Service mode overview

Service Modes Description

SAM Servi ce alignment mode

Factory Mode Used for extended alignments

CSM 3-page compact CSM pages. There will be CSM dump to

USB SW upgradeable SW-upgrading of flash memories MTK-chips MT5580 can

NVM-Editor in SAM NVM-editor will functi on as in the past: Address and Value

Service Data New Service data in SAM for CTN, Prod. no., 12NC

USB copy/paste in SAM

UART logging There will be printout available in UART. No specifications

Blind SAM RC sequence “062598” + “Menu” + “Panel code”

Clear Buffer RC sequence “062599” + “OK” or via SAM

USB-stick upon entering CSM-mode

be done via USB. The main SW can be upgraded via the ZIP

field is a decimal value via digit entry

programming with virtual keyboard

Channel list, NVM data, Readable info, EDID

of the printout, per MTK provision/definition.

EN 27TPM14.2L LA 5.

Figure 5-5 Update the TV software [3/3]

Note:

• Do not remove the USB flash drive during the software update.

• If a power failure occurs during the update, do not remove the USB flash drive from the TV. The TV will continue the software update as soon as the power comes up again.

• If an error occurs during the update retry the procedure or contact the dealer.

• We do not recommend downgrading to an older version.

• Once the upgrade is finished, use the PC to remove the TV software from the USB portable memory.

5.5.6 Content and Usage of the One-Zip Software File

Below you find a content explanation of the One-Zip file, and instructions on how and when to use it. Only files that are relevant for Service are mentioned here.

• EDID_clustername.zip: Contains the EDID content of the different EDID NVMs. See ComPair for further instructions.

5.6 Error Codes

5.6.1 Introduction

Error codes are required to indicate failures in the TV set. In principle a unique error code is available for every:

• Activated (SW) protection.

• Failing I

• General I The last five errors, stored in the NVM, are shown in the Service menu’s. This is called the error buffer. The error code buffer contains all errors detected since the last time the buffer was erased. The buffer is written from left to right. When an error occurs that is not yet in the error code buffer, it is displayed at the left side and all other errors shift one position to the right. An error will be added to the buffer if this error differs from any error in the buffer. The last found error is displayed on the left. An error with a designated error code never leads to a deadlock situation. It must always be diagnosable (e.g. error buffer via OSD or blinking LED or via ComPair). In case a failure identified by an error code automatically results in other error codes (cause and effect), only the error code of the MAIN failure is displayed.

5.6.2 How to Read the Error Buffer

You can read the error buffer in three ways:

• On screen via the SAM/SDM/CSM (if you have a picture).

C device.

C error.

Example: – ERROR: 000 000 000 000 000: No errors detected – ERROR: 013 000 000 000 000: Error code 13 is the

last and only detected error

– ERROR: 034 013 000 000 000: Error code 13 was

detected first and error code 34 is the last detected (newest) error

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EN 28 TPM14.2L LA5.

Service Modes, Error Codes, and Fault Finding

• Via the blinking LED procedure (when you have no picture). See paragraph 5.7 The Blinking LED Procedure

•Via ComPair.

5.6.3 Error codes

In this chassis only “layer 2” error codes are available and point to problems on the SSB. They are triggered by LED blinking when CSM is activated. Only the following layer 2 errors are defined:

Table 5-4 Error code table

Layer-2 error code Defective device

13 General I2C bus error on the SSB

16 +12 V missing or low, PSU defective

27 Channel decoder error on the SSB

34 Tuner I2C bus error on the SSB

35 EEPROM I2C error on SSB, M24C64

5.6.4 How to Clear the Error Buffer

The error code buffer is cleared in the following cases:

• By using the CLEAR command in the SAM menu

• By using the CLEAR command in the Factory mode:

• By using the following key sequence on the remote control transmitter: “062599” directly followed by the OK button.

• If the contents of the error buffer have not changed for 50 hours, the error buffer resets automatically.

Note: If you exit SAM by disconnecting the mains from the television set, the error buffer is not reset.

5.7 The Blinking LED Procedure

5.8.1 NVM Editor

In some cases, it can be convenient if one directly can change the NVM contents. This can be done with the “NVM Editor” in SAM mode. With this option, single bytes can be changed.

Caution:

• Do not change these, without understanding the function of each setting, because incorrect NVM settings may seriously hamper the correct functioning of the TV set!

• Always write down the existing NVM settings, before changing the settings. This will enable you to return to the original settings, if the new settings turn out to be incorrect.

5.8.2 Load Default NVM Values

It is possible to upload the default values to the NVM with ComPair in case the SW is changed, the NVM is replaced with a new (empty) one, or when the NVM content is corrupted. After replacing an EEPROM (or with a defective/no EEPROM), default settings should be used to enable the set to start-up and allow the Service Default Mode and Service Alignment Mode to be accessed.

5.8.3 No Picture

When you have no picture, first make sure you have entered the correct display code. See paragraph 6.4 Option Settings the instructions. See also Table 6-3

for

5.8.4 Unstable Picture via HDMI input

Check (via ComPair or factory mode) if HDMI EDID data is properly programmed.

5.7.1 Introduction

The software is capable of identifying different kinds of errors. Because it is possible that more than one error can occur over time, an error buffer is available, which is capable of storing the last five errors that occurred. This is useful if the OSD is not working properly. Errors can also be displayed by the blinking LED procedure. The method is to repeatedly let the front LED pulse with as many pulses as the error code number, followed by a period of

1.5 seconds in which the LED is “off”. Then this sequence is repeated. Example (1): error code 4 will result in four times the sequence LED “on” for 0.25 seconds / LED “off” for 0.25 seconds. After this sequence, the LED will be “off” for 1.5 seconds. Any RC command terminates the sequence. Error code LED blinking is in red color. Example (2): the content of the error buffer is “12 9 6 0 0” After entering SDM, the following occurs.

• 1 long blink of 5 seconds to start the sequence.

• 12 short blinks followed by a pause of 1.5 seconds.

• 9 short blinks followed by a pause of 1.5 seconds.

• 6 short blinks followed by a pause of 1.5 seconds.

• 1 long blink of 1.5 seconds to finish the sequence.

• The sequence starts again with 12 short blinks.

5.8 Fault Finding and Repair Tips

Note:

• It is assumed that the components are mounted correctly with correct values and no bad solder joints.

• Before any fault finding actions, check if the correct options are set.

5.8.5 No Picture via HDMI input

Check if HDCP key is valid. This can be done in CSM.

5.8.6 TV Will Not Start-up from Stand-by

Possible Stand-by Controller failure. Re-flash the software.

5.8.7 Audio Amplifier

The Class D-IC U606 has a powerpad for cooling. When the IC is replaced it must be ensured that the powerpad is very well pushed to the PWB while the solder is still liquid. This is needed to insure that the cooling is guaranteed, otherwise the Class D-IC could break down in short time.

5.8.8 CSM

When CSM is activated and there is a USB memory stick connected to the TV, the software will dump the complete CSM content to the USB memory stick. The file (Csm.txt) will be saved in the root of the USB memory stick.

5.8.9 Loudspeakers

Make sure that the volume is set to minimum during disconnecting the speakers in the ON-state of the TV. The audio amplifier can be damaged by disconnecting the speakers during ON-state of the set!

5.8.10 Display option code

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Attention: In case the SSB is replaced, always check the Panel Code in CSM, even when picture is available. Performance with the incorrect display option code can lead to unwanted side-effects for certain conditions.

6. Alignments

Index of this chapter:

6.1 General Alignment Conditions

6.2 Hardware Alignments

6.3 Software Alignments

6.4 Option Settings

6.5 Reset of Repaired SSB

6.1 General Alignment Conditions

Perform all electrical adjustments under the following conditions:

• Power supply voltage: 90 - 264 V

• Connect the set to the mains via an isolation transformer with low internal resistance.

• Allow the set to warm up for approximately 15 minutes.

• Measure voltages and waveforms in relation to correct ground (e.g. measure audio signals in relation to AUDIO_GND). Caution: It is not allowed to use heat sinks as ground.

• Test probe: R

> 10 M, Ci < 20 pF.

• Use an isolated trimmer/screwdriver to perform alignments.

, 50/ 60  3 Hz.

Alignments

In case you have a colour analyser:

• Measure with a calibrated (phosphor- independent) color analyser (e.g. Minolta CA-210) in the centre of the screen. Consequently, the measurement needs to be done in a dark environment.

• Adjust the correct x, y coordinates (while holding one of the White point registers R, G or B on max. value) by means of decreasing the value of one or two other white points to the correct x, y coordinates (see Table 6-1 White D alignment

values). Tolerance: dx:  0.003, dy:  0.003.

• Repeat this step for the other colour Temperatures that need to be aligned.

• When finished return to the SAM root menu and press STANDBY on the RC to store the aligned values to the NVM.

Table 6-1 White D alignment values

Value Cool (11000 K) Normal (9000 K) Warm (6500 K)

x 0.276 0.287 0.313

y 0.282 0.296 0.329

EN 29TPM14.2L LA 6.

6.2 Hardware Alignments

Not applicable.

6.3 Software Alignments

Put the set in SAM mode (see Chapter 5. Service Modes, Error

Codes, and Fault Finding). The SAM menu will now appear on

the screen. Select RGB Align and go to one of the sub menus. The alignments are explained below. The following items can be aligned:

• White point.

To store the data:

• Press OK on the RC before the cursor is moved to the left.

• Select “Store” and press OK on the RC.

• Switch the set to stand-by mode.

For the next alignments, supply the following test signals via a video generator to the RF input:

• EU/AP-PAL models: a PAL B/G TV-signal with a signal strength of at least 1 mV and a frequency of 475.25 MHz

• US/AP-NTSC models: an NTSC M/N TV-signal with a signal strength of at least 1 mV and a frequency of

61.25 MHz (channel 3).

• LATAM models: an NTSC M TV-signal with a signal strength of at least 1 mV and a frequency of

61.25 MHz (channel 3).

6.3.1 RGB Alignment

Before alignment, set the picture as follows:

Picture Setting

Dynamic backlight Off

Dynamic Contrast Off

Color Enhancement Off

Picture Format Unscaled

Light Sensor Off

Brightness 50

Color 0

Contrast 100

White Tone Alignment:

• Activate SAM.

• Select “RGB Align.” and choose a color temperature.

• Use a 100% white screen as input signal and set the following values: – “Red BL Offset” and “Green BL Offset” to “7” (if

present).

– All “White point” values initial to “128”.

If you do not have a colour analyser, you can use the default values. This is the next best solution. The default values are average values coming from production (statistics).

6.3.2 Display Adjustment

You can use the default values. The default values are average values coming from production.

• Enter SAM mode.

• Select a colour temperature (e.g. COOL, NORMAL, or WARM).

• Set the RED, GREEN and BLUE default values according to the values in Table 6-2

• When finished press OK on the RC, then press STORE to store the aligned values to the NVM.

• Restore the initial picture settings after the alignments.

Table 6-2 White tone default settings

Picture mode Screen size

Normal (9000K) 32PFG5509/78 128 128 128

32PHG5509/78 128 125 122

40PFG5509/78 255 200 162

40PFG6309/78 255 200 160

42PFG5909/78 255 248 217

42PFG6519/78 255 227 138

42PFG6809/78 246 213 132

47PFG5909/78 235 248 210

47PFG6519/78 240 210 132

47PFG6809/78 255 255 130

48PFG5509/78 255 215 159

48PFG6309/78 243 191 255

55PFG6519/78 210 244 185

55PFG6809/78 196 210 186

Cool (11000K) 32PFG5509/78 125 128 126

32PHG5509/78 120 119 128

40PFG5509/78 255 251 255

40PFG6309/78 254 210 253

42PFG5909/78 255 196 247

42PFG6519/78 236 241 225

42PFG6809/78 239 255 252

47PFG5909/78 215 226 238

47PFG6519/78 227 216 245

47PFG6809/78 255 254 255

48PFG5509/78 247 255 254

48PFG6309/78 210 254 255

55PFG6519/78 196 255 253

55PFG6809/78 210 191 255

Colour temperature

Red Green Blue

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EN 30 TPM14.2L LA6.

Alignments

Colour temperature

Picture mode Screen size

Warm (6500K) 32PFG5509/78 128 128 122

32PHG5509/78 125 115 128

40PFG5509/78 231 255 216

40PFG6309/78 239 220 241

42PFG5909/78 231 236 255

42PFG6519/78 236 255 246

42PFG6809/78 235 253 255

47PFG5909/78 218 229 255

47PFG6519/78 255 246 251

47PFG6809/78 255 255 136

48PFG5509/78 243 227 255

48PFG6309/78 235 196 255

55PFG6519/78 240 210 255

55PFG6809/78 255 251 252

Red Green Blue

This group setting of colour temperature will be applied automatically to the TV / VGA / HDMI / AV sources.

6.4 Option Settings

6.4.1 Introduction

The microprocessor communicates with a large number of I ICs in the set. To ensure good communication and to make digital diagnosis possible, the microprocessor has to know which ICs to address. The presence / absence of these MT5580 ICs is made known by the option codes.

Notes:

• After changing the option(s), save them by pressing the OK button on the RC before the cursor is moved to the left, select STORE and press OK on the RC.

• The new option setting is only active after the TV is switched “off” / “stand-by” and “on” again with the mains switch (the NVM is then read again).

6.5 Reset of Repaired SSB

A very important issue towards a repaired SSB from a Service repair shop (SSB repair on component level) implies the reset of the NVM on the SSB. A repaired SSB in Service should get the service Set type “00PF0000000000” and Production code “00000000000000”. Also the virgin bit is to be set. To set all this, you can use the ComPair tool or use the “NVM editor” and “Dealer options” items in SAM (do not forget to “store”).

After a repaired SSB has been mounted in the set (set repair on board level), the type number (CTN) and production code of the TV has to be set according to the type plate of the set. For this, you can use the NVM editor in SAM. The loading of the CTN and production code can also be done via ComPair (Model number programming).

In case of a display replacement, reset the “Operation hours display” to “0”, or to the operation hours of the replacement display. Remark:

- After the NVM has been replaced, go to SAM and scroll to the <Reload MAC address> (see figure 1*).

- Select the item and press <OK> on the RC.

6.4.2 Option Code Overview

Enter SAM mode to check the option codes. they could be edited in the NVM.

6.4.3 Display Code Overview

Press the following key sequence on a standard RC transmitter: “062598” directly followed by MENU and “xxx”, where “xxx” is a 3 digit decimal value of the panel type: see column “Display Code” in Table 6-3

. After resetting the Display

Code, restart the set immediately.

Table 6-3 Display code overview

CTN_ALT BOM# Panel Type Display Code

32PFG5509/78 TPT315B5-EUJFFA 098

32PHG5509/78 TPT315B5-DXJSFE 097

40PFG5509/78 TPT400LA-HM06 092

40PFG6309/78 TPT400LA-HF05 090

42PFG5909/78 TPT420H2-DUJSGE 091

42PFG6519/78 TPT420H2-DUJSGK 3S1B 089

42PFG6809/78 TPT420H2-DUJSGK 3S1A 088

47PFG5909/78 TPT470H1-DUJSGE 087

47PFG6519/78 TPT470H1-DUJSGK 3S1B 085

47PFG6809/78 TPT470H1-DUJSGK 3S1A 084

48PFG5509/78 TPT480LS-HN03 100

48PFG6309/78 TPT480LS-HJ02 086

55PFG6519/78 TPT550J1-DUJSGK S1C 099

55PFG6809/78 TPT550J1-DUJSGK S1B 102

2014-Feb-28

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