PORTABLE EXTRACTOR
MODELS: 900-131MO
10070540
900-131HMO
10070530
Operating Instructions
R
86038630 05/25/11
PRV NO. 98841
Read these instructions before using the machine
MACHINE DATA LOG/OVERVIEW
Warranty Registration
Thank you for purchasing a C400 product. Warranty registration is quick and easy. Your
registration will allow us to serve you better over the lifetime of the product.
To register your product go to:
www.century400.com/support/warranty/register.php
For customer assistance:
1-800-776-2436
2
PHENOM 86038630 05/25/11
Machine Data Log/Overview.........................2
Table of Contents..........................................3
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions........................2-1
Hazard Intensity Level. .................................2-2
Safety Label Location. ..................................2-3
Grounding Instructions..................................2-4
OPERATIONS
Technical Specifications. ..............................3-1
Controls.........................................................3-2
Machine Operation........................................3-3
Pre-Run Machine Inspection......................3-3
Equipment Set-up......................................3-3
Emptying & Cleaning Tanks.......................3-3
MAINTENANCE
Daily Maintenance ........................................4-1
Periodic Maintenance ...................................4-1
Monthly Maintenance....................................4-1
Semi-annually...............................................4-1
Lubrication ....................................................4-1
Storage .........................................................4-1
Vacuum Motor Replacement ........................4-2
Solution Pump Replacement ........................4-2
Pump Replacement Kit.................................4-3
Machine Troubleshooting..............................4-4
TABLE OF CONTENTS
GROUP PARTS LIST
Pump Group (No Heat)............................... 5-1
Pump and Heater Group............................. 5-3
Recovery Tank Group................................. 5-5
Solution Tank Group (No Heat).................. 5-7
Solution Tank Group (W/ Heat) .................. 5-9
Vacuum Group............................................ 5-11
Wiring Diagram (No Heat) .......................... 5-13
Wiring Diagram (W/ Heat)........................... 5-14
Suggested Spare Parts............................... 5-15
Warranty..................................................... 5-16
PHENOM 86038630 02/01/07
3
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized dealers.
When placing an order for parts, the machine model
and machine serial number are important. Refer to
the MACHINE DATA box which is filled out during
the installation of your machine. The MACHINE
DATA box is located on the inside of the front cover
of this manual.
The model and serial number of your machine is on
the front of the Access Panel.
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards are identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
- Maintenance
- Lubrication
- Vacuum Motor Replacement
- Solution Pump Replacement
- Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
- REF – column refers to the reference
number on the parts illustration.
- PART NO. – column lists the part
number for the part.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief
description of the part.
- SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs.
- NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
1-1
PHENOM 86038630 05/25/11
SAFETY INSTRUCTIONS
!
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
To reduce the risk of fire, electric shock, or injury:
WARNING:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before
maintenance or service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near
children.
Use only as described in this manual. Use only manufacturer’s recommended components and
attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding
the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or
dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord
around sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this
machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals,
factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
PHENOM 86038630 02/01/07 2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
! WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine.
.
2-2
PHENOM 86038630 02/01/07
SAFETY LABEL LOCATION
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels be come
illegible, promptly replace them.
-WARNING-
LABEL WARNING
86242230
PRV NO. 500009
LABEL HEATER MATE WARNING TAG
86200000 PRV NO. 170-31
WITH HEAT ONLY
LABEL CIRCUIT INTERRUPTER
86200570 PRV NO. 170-41
PHENOM 86038630 02/01/07
2-3
GROUNDING INSTRUCTIONS
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
In the USA this machine operates on a
standard 15 amp 115V, 60 hz, A.C. power
circuit . The amp, hertz, and voltage are listed
on the data label found on each machine.
Using voltages above or below those indicated
on the data label will cause serious damage to
the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must
be at least one size larger than the power cord
on the machine, and must be limited to 50 feet
(15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides
a path of least resistance for electric current to
reduce the risk of electric shock. This
appliance is equipped with a cord having an
equipment-grounding conductor and grounding
plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes
and ordinances.
This appliance is for use on a nominal 120-volt
circuit, and has a grounded plug that looks like
the plug in “Fig. A”. A temporary adaptor that
looks like the adaptor in “Fig . C” may be used
to connect this plug to a 2-pole receptacle as
shown in “Fig. B”, if a properly grounded outlet
is not available. The temporary adaptor should
be used only until a properly grounded outlet
(Fig. A) can be installed by a qualified
electrician. The green colored rigid ear, lug, or
wire extending from the adaptor must be
connected to a permanent ground such as a
properly grounded outlet box cover. Whenever
the adaptor is used, it must be held in place by
a metal screw.
Improper connection of the equipmentgrounding conductor can result in a risk of
electric shock. Check with a qualified
electrician or service person if you are in
doubt as to whether the outlet is properly
grounded. Do not modify the plug provided
with the appliance - if it will not fit the outlet,
have a proper outlet installed by a qualified
electrician.
2-4
PHENOM 86038630 02/01/07
TECHNICAL SPECIFICATIONS
ITEM MEASURE
Electrical 115 Volt, 60 hz
Vacuum Motor Single 3 stage
Solution Pump 50 psi
100 psi
Solution Capacity 7 gal (26 L)
Recovery Capacity 6 gal (22 L)
Weight- Empty 50 lbs (110 kg)
Weight-Full Solution 105 lbs (230 kg)
Height 35 inches (88.90 cm)
Height-(Handle Folded Down) 28.5 inches (72.39 cm)
Length 25 inches (63.50 cm)
Width 15.5 inches (39.37 cm)
Power cord 22 feet (6.71 m)
HEIGHT
LENGTH
WIDTH
HEIGHT
PHENOM 86038630 02/01/07
3-1
CONTROLS
2
ON
VAC
ON
PUMP
OFF OFF
1
1. Vacuum Switch
2. Pump Switch
3-2
PHENOM 86038630 02/01/07
GENERAL INFORMATION
As the carpet is being cleaned, check to see
if there is foam building up in the recovery
bucket. Add a little defoaming compound to the
recovery tank but never to the solution tank.
For infrequent use or long periods of
storage, flush the system with a neutralizing
solution of 1 quart white vinegar mixed with 2
gallons hot water.
hot water after neutralizing.
For hose fitting lubrication, use a light silicone
lubricant which will not damage o-rings.
Flush the system with clean
PROTECT THIS MACHINE FROM
FREEZING.
PRE-RUN INSPECTION
1. Check all fittings and connectors for proper
assembly.
2. Check all hoses for leaks. Repair or replace
any damaged hoses.
3. Check power cord(s) for any damage. If
damaged, replace.
EQUIPMENT SET-UP
1. Plug power cord from machine into properly
grounded wall outlet.
2. Turn vacuum motor switch on and off to
make sure there is electrical power at
machine.
3. Connect vac hose to machine. Slide the
swivel cuff over the outlet on the tank.
4. Connect the hose to your machine and
wand. Pull back the knurled collar on the
quick disconnect coupler (located on the
solution tank) and push into the connection.
To avoid leaks, check to be sure that a
positive connection was made.
5. Using a clean container, fill the solution tank
with clean hot water. Mix in a non-foaming
cleaning concentrate for use in hot water
extraction machines, following the
manufacture’s instructions printed on
container.
PHENOM 86038630 02/01/07
MACHINE OPERATION
NOTE: When using a powder cleaner, pre-mix
with hot water in a clean container before adding
to the solution tank.
6. Turn pump and vacuum switch(s) to the on
position.
7. Start cleaning.
EMPTYING AND CLEANING
Always use defoamer if foaming occurs.
Foam will suspend large particles that may
damage vacuum(s) as well as allow liquid
into the vacuum motor(s) without activating
the float shutoff.
1. Before proceeding, make certain that the
nozzle is functioning properly.
a. To check, hold the wand about one foot
above the surface to be cleaned and
open the wand valve. A full spray should
be observed from the nozzle.
b. If the nozzle is not showing a full spray
pattern, adjust nozzle for proper pattern,
clean, or replace nozzle.
2. Normally, chemical is applied on the push
stroke of the wand when cleaning.
Vacuuming is done on the pull stroke. For
heavily soiled carpets the wand may be used
in a scrubbing manner, applying chemical in
both the push and pull stroke.
3. When cleaning, keep the working opening
(wand mouth) flat on the surface being
cleaned. Keep the wand moving when the
valve is open.
4. The shutoff float inside the vacuum tank will
impede the vacuum flow when the vacuum
tank is full. When this occurs, empty the
vacuum tank by opening the dump valve and
dispose of the waste in a proper manner.
5. Once the vacuum tank has been emptied,
you may once again proceed with cleaning
3-3
MAINTENANCE
g
DAILY MAINTENANCE
Unplug power cord(s)
before servicing or
makin
1. Flush the entire system, including floor tool,
hand tool, etc., with 1 to 3 gallons of clean, hot
water.
2. Vacuum out the solution tank.
3. Rinse tank with fresh water. Periodically
inspect the recovery tank and decontaminate if
necessary, using a Hospital Grade Virucide or
a 1-10 bleach to water solution. Wastewater
should be disposed of properly.
4. Occasionally check filter screen at the bottom
of the solution tank and rinse clean with hot
water if necessary.
5. Inspect hoses for wear. Frayed or cracked
hoses should be replaced to avoid vacuum or
solution pressure loss.
6. Inspect power cord for wear or damage. This
cable will lie on wet carpet. To prevent
electrical shock replace cords that are frayed
or have cracked insulation immediately.
7. Clean all dirt and obstructions from drain valve
and gaskets to prevent possible leakage and
premature wear.
8. Run clean water through solution pump when
work is complete.
9. Empty both tanks and rinse, run vacuum (s) for
at least one minute to dry motor(s).
10. Store with access covers removed to allow
tanks to dry.
DO NOT attempt to
repair hose!
Repairing highpressure hoses may result in severe burns and
serious injury.
4-1
any repairs.
PHENOM 86038630 02/01/07
PERIODIC MAINTENANCE
1. Twice a month, flush a white vinegar solution
(One quart vinegar to two gallons of water) or
anti-browning solution (mixed as directed)
through the extractor, turning pump switch
on/off several times, flush with clean water.
This will prevent build-up of alkaline residue in
the system.
2. Check hoses for wear, blockages, or damage.
Frayed or cracked hoses should be repaired or
replaced to eliminate vacuum or solution
pressure.
3. Check all handles, switches, knobs, electrical
cables and connections on your machine for
damage. If the cable insulation is broken or
frayed, repair or replace it immediately. Don’t
take chances with electrical fire or shock.
4. Clean out solution tank. Remove and clean
solution screen.
5. Clean outside of all tanks and check for
damage.
MONTHLY MAINTENANCE
1. Check all bearings for noise and wear.
2. Check all gaskets for wear and leakage.
3. Check pump pressure; observe spray pattern
and check gauge if necessary.
4. Check overall performance of machine.
SEMI-ANNUALLY
1. Check vacuum motor brushes.
LUBRICATION
For hose fitting lubrication, use a light silicone
lubricant which will not damage o-rings.
STORAGE
Thoroughly clean machine if it is to be stored.
Protect this machine from freezing while in
storage.
HEAT MODELS ONLY: Be sure to thoroughly
drain water out of heater lines prior to storage in
colder climates. This heater will freeze and
possibly crack voiding your warranty.
Only qualified
maintenance personnel
are to perform the
following repairs.
VACUUM MOTOR REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank.
3. Locate the vacuum motor wires and disconnect
at the connector.
4. Remove the vacuum motor.
5. Reverse process to install vacuum motor.
SOLUTION PUMP REPLACEMENT
1. Turn off all switches and unplug the machine.
2. Remove recovery tank.
3. Remove solution hoses from fittings in pump.
MAINTENANCE
Vacuum Motor Carbon Brushes Replacement (Ametek)
Carbon
Brushes
Note: When replacing carbon brushes loosen wire terminal
BEFORE removing screws on bracket.
End Cap
WARNING: The green
ground wire must be
attached for safe operation.
See wiring diagram.
Wire
Terminal
4. Remove the screws that fasten the pump to the
frame.
5. Reverse process to install pump.
Vacuum Motor Carbon Brushes Replacement (Windsor)
End Cap
Carbon
Brushes
If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a
qualified service center.
Important:
These brushes wear quicker as the length shortens due to
increased heat. Spring inside brush housing will dama ge
motor if brushes are allowed to wear away completely.
WARNING: The green
ground wire must be
attached for safe operation.
See wiring diagram.
Note:
Place
stop in
groove.
If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a
qualified service center.
Important:
These brushes wear quicker as the length shortens due to
increased heat. Spring inside brush housing will dama ge
motor if brushes are allowed to wear away completely.
Wire Terminal
3/8 (9.5mm)
Periodically check the length of the carbon brushes. Replace
both carbon brushes when either is less than 3/8" (9.5mm)
long.
3
[9.5mm]
8
Periodically check the length of the carbon brushes. Replace
both carbon brushes when either is less than 3/8" (9.5mm)
long.
PHENOM 86038630 02/01/07
4-2
MAINTENANCE
PUMP REPLACEMENT KITS FOR SHURFLO 50 PSI
Pump Head
Replacement
8.625-105.0
PRV NO. 65188
Valve Asm
8.625-884.0
PRV NO. 84162
Diaphragm
8.625-511.0
29207
PUMP REPLACEMENT PARTS FOR FLOJET 100 PSI (8.625-111.0 PRV NO. 65219)
DIAPHRAM
8.623-512.0
PRV NO. 29219
8.619-139.0
PRV NO.65204
PUMP HEAD
8.625-886.0
PRV NO. 84166
VALVE ASM
8.624-736.0
PRV NO.53245
MOTOR
4-3
PUMP REPLACEMENT PARTS FOR SHURFLO 100 PSI (250-64A)
Pump Head Replacement
8.625-104.0
PRV NO. 65187
PHENOM 86038630 02/01/07
Valve Asm
8.265-883.0
PRV NO. 84161
Diaphragm
8.623-510.0
PRV NO. 29206
TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Loss of Power
Electrical shock
Vac motor speed varies
or doesn’t run
Loss of vacuum
Pump runs no solution
Pump runs, loss of
pressure
Pump will not run
Solution hose fitting hard
to connect
Carpet not getting clean Severe soil conditions
Carpet too wet Over saturation
Carpet browning
Solution not flowing
properly
Dead electrical circuit Check building circuit breaker or fuse box.
Faulty power cord Replace
Equipment not grounding Follow grounding instructions exactly
Receptacle not grounded Contact an electrician to check building’s wiring
Internal wiring problem
Worn motor brushes Replace
Motor worn out Replace
Faulty switch Replace
Loose vacuum dome Center and seal dome over tank
Crack in dome of poor joint Replace or repair using acrylic plastic cement only
Lint or dirt clogging
vacuum screen
Loose cuffs on vacuum
hose
Vac motor seals leaking Replace
Floor tool vac chamber
clogged
Vac motor, hose, or dome
gasket
Pump inlet screen plugged Clean inlet screen
Pump air locked
Internal or external
solution line damaged and
leaking
Internal pump components
wearing out
Check valves in pump
head for particles or cuts in
seals
Unit not plugged in Connect unit to 3 prong grounded outlet
Loose wiring See dealer
Corrosion on fittings.
Leaving carpet too wet Check for loss of vac pressure
Too much chemical Check label for correct solution concentration
Light carpet with no brown
prevention
Solution hose connection Check for positive connection
Faulty pump Repair or replace
Faulty floor tool valve Repair or replace
Faulty pump switch Repair
Have a trained service technician check machine’s
wiring
With power off clean screen
Tighten cuffs turning counterclockwise
Wash out with hose. Pick lint out with a wire
Replace
Press trigger to open valve on cleaning wand to
relieve air
Replace
Replace, see pump kit components (pg 4-3)
Take piston from BPR and lubricate with Superlube.
If problem still exists change BPR kit
Clean with steel wool. Soak in acetic acid (white
vinegar). Lubricate lightly with silicone base lubricant.
Make several passes at right angles to each other.
Use a pre-spray.
Adjust solution pressure to lower settings. Make
several passes without spray
Go over carpet with browning prevent only
PHENOM 86038630 02/01/07
4-4
PUMP GROUP (NO HEAT)
5A
5B
1
2
3
6
7
3
2
8
5-1
PHENOM 86038630 02/01/07
PUMP GROUP (NO HEAT)
REF PART NO. PRV NO. QTY DESCRIPTION
1 86280840 39049 1 HOSE, 3/8” RUBBER X 11”
2 86233150 20042 2 CLAMP, 3/8 HOSE (D-SLOT)
3 86001550 40043 2 HOSEBARB, 3/8 MPT X 3/8 90D
4 - OPEN - -
5A 86201430 250-64A 1 SHURFLO 100 PSI PUMP DEMAND
5B 86251110 65219 1
6 86010630 87013 2 WASHER, 1/4 ID X 5/8 OD SS
7 86273780 70015 2 SCR, 1/4-20 X 3/4 HHCS SS NP
8 86281250 39311 1 HOSE, 3/8ID SGLBRD RBR X 14”
PUMP, 115V 100 PSI BYPASS W/SW
(FLOJET)
SERIAL NO.
FROM
NOTES:
PHENOM 86038630 02/01/07
5-2
PUMP AND HEATER GROUP
6
23
4
8A
8B
24
3
2
1
22
2
5
9
10
11
13
14
20
19
21
14
15
5
16
18
12
5-3
9
17
7
PHENOM 86038630 09/05/08
PUMP AND HEATER GROUP
REF PART NO. PRV NO. QTY DESCRIPTION
1 86200220 151-47D 1 HOSE, 12.5” RED 3/8 1/4 MPT X 1/4 MPT
2 86233150 20042 2 CLAMP, 3/8 HOSE (D-SLOT)
3 86001550 40043 1 HOSEBARB, 3/8 MPT X 3/8 90D
4 86202130 370-44 1 CHECK VALVE
5 86197360 31016 2 ELBOW, 1/4 NPT STREET
6 86026730 31056 1 ELBOW, 3/8 MPT X 1/4 FPT
7 86235430 31020 1 ELBOW, STREET, 1/4FPT X 1/8MPT
8A 86201430 250-64A 1 SHURFLO 100 PSI PUMP DEMAND
8B 86251110 65219 1
9 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS
10 86273830 70020 2 SCR, 1/4-20 X 1/2 HHCS SS
11 86281250 39311 1 HOSE, 3/8ID SGLBRD RBR X 14” 1000168323 WAS 151-46A
12 86273830 70020 2 SCR, 1/4-20 X 1/2 HHCS SS NP
13 86200210 151-47C 1 HOSE, 7.5” RED 3/8 1/4 MPT X 1/4 MPT
14 86233090 20016 2 CLAMP, 1/4 ID HOSE
15 86197500 40009 1 HOSEBARB, 1/4 MPT X 1/4 DL
16 86200980 370-33 1 PRESSURE RELIEF VALVE 175
17 86027940 41511 1 HEATER ASM, SENSEI COMPLETE
18 86005590 56014 1 NIPPLE, 1/4 CLOSE
19 86201660 030-54 1 TEE 1/4 FEMALE
20 86280760 151-47B 1 HOSE, 1/4 NYLOBRAID X 6”
21 86200280 250-12 1 HOSEBARB, 3/8 MPT X 1/4 90D
22 86090230 87015 1 WASHER, 9/16 ID X 1.06 OD SS
23 86312660 - 1 BASE, PUMP MOTOR
24 86199960 110-22 4 GROMMET 6 GAL. PORT
PUMP, 115V 100PSI BYPASS W/SW
(FLOJET)
SERIAL NO.
FROM
NOTES:
PHENOM 86038630 09/05/08
5-4
RECOVERY TANK GROUP
3
4
1
5
28
26
25
15
24
2
27
6
23
7
9
22
21
10
20
19
18
11
12
13
16
8
17
5-5
14
PHENOM 86038630 02/01/07
15
RECOVERY TANK GROUP
REF PART NO. PRV NO. QTY DESCRIPTION
1 86227230 04094 1 ADPTR, 1.5FS X 1.5FS PVC “U”
2 86033210 34408 1 FLOAT SHUT-OFF TUBE W/ADPTR
3 86002620 260-64A 1 ACCESS COVER CLEAR 6” W/ RIM
4 86275800 70546 6 SCR, 8 X 3/4 PFHT/S BLK ZINC
5 86033350 38299 1 HANDLE, LT GRY
6 86199330 110-14B 2 CAP PLUG 5/8”
7 86005720 57106 3 NUT, 8-32 W/STAR WASHER PLTD
8 86279290 87131 2 WASHER, #10 FLAT W/NEOPRENE
9 86273930 70051 1 SCR, 8-32 X ½ PPHMS NP
10 86201620 140-03A 1 STRIKE FOR 140-03
11 86200710 140-03 1 LATCH DRAW PULL 6 GAL.
12 86006490 70013 2 SCR, 8-32 X ¾ PPHMS SS
13 86161460 15-808123 1 DUMP VALVE, 2”
14 86161470 11-800444 1 ELBOW, 2” 45D PVC SCH40
15 86237770 35256 2 GASKET, DUMP VALVE
16 86033460 75338 1 TANK, RECOVERY DK GRY
17 86199320 110-14A 3 CAP PLUG 1”
18 86005680 57047 2 NUT, ¼-20 HEX NYLOCK
19 86006850 70393 2 SET SCR, 1/4-20 X 1.25L
20 86010740 87090 2 WASHER, 1/4 ID X 3/4 OD PLTD
21 86200510 140-12 1 KNOB 1/4-20 X 3/4 S/S CUPPOINT
22 86202240 390-24 1 WASHER 1/4 X 5/8 BONDED NEOPRN
23 86201290 280-02 2 RIVIT AL. 3/16 X 1/2 CLOSED
24 86090750 065-40 1 BAFFLE
25 86200290 260-33 1 HOSEBARB, 1.5 MPT X 1.5
26 86004000 35255 1 GASKET, TANK LID
27 86003680 34380 1 FLOAT, SHUT OFF
28 86090320 87257 1 WASHER, HOSEBARB
SERIAL NO.
FROM
NOTES:
PHENOM 86038630 02/01/07
5-6
SOLUTION TANK GROUP (NO HEAT)
4
*
5
7
8
PARTS INSIDE
TANK
6
6
CONNECT TO
PUMP ASM
1
3
9
10
41
6
11
42
2
*
39
40
39
38
37
36
20
21
22
19
18
15
17
14
13
23
24
16
26
27
6
23
25
43
12
31
34
33
32
18
30
29
28
5-7
PHENOM 86038630 02/01/07
SOLUTION TANK GROUP (NO HEAT)
REF PART NO. PRV NO. QTY DESCRIPTION
1 86002450 22015 1 COUPLER 1/4 QD
2 86090230 87015 1 WASHER, 9/16 ID X 1.06 OD SS
3 86014050 86014050 1 TANK, SOLUTION SENSEI BLK
4 86199640 030-16 1 ELBOW, 1/4 NPT STREET LONG 90D
5 86197550 40014 1 HOSEBARB, 1/4MPT X 3/8 BRASS DL
6 86233150 20042 4 CLAMP, 3/8 HOSE (D-SLOT)
7 86281250 39311 1 HOSE, 3/8 RUBBER X 14”
8 86240490 40094 1 HOSEBARB, 1/4NPT X 3/8 NYLON
9 86233170 20054 1 CLAMP, 3/8 NYLON UL/CSA
10 86201290 280-02 1 RIVET AL. 3/16 X ½ CLOSED
11 86201590 290-08 1 SOL SCREEN (ACORN) W. RUB BASE
12 86180240 11-800341 1 ELBOW, ST 3/8 45 DEG BR 1000168323 WAS 31021
13 86005710 57105 3 NUT, 1/4-20 HEX W/ STAR WASHER
14 86005670 57040 1 NUT, 1/2 NPT CONDUIT
15 86090670 065-39A 1 ACCESS PLATE NO HEAT
16 86090990 61366 1 PLATE, ACCESS
17 86273810 70018 1 SCR, ¼-20 X 1 HHCS SS
18 86010630 87013 3 WASHER, 1/4 ID X 5/8 OD SS
19 86273780 70015 1 SCR, 1/4-20 X 3/4 HHCS SS NP
20 86199540 060-04A 1 CORD ASM, 14/3 SJT X 25’ BLK
21 86202160 320-05 1 VELCRO STRAP
22 86256180 73195 1 STRAIN RELIEF, 3/4 NPT
23 86010650 87018 4 WASHER, #10 X 9/16 OD
24 86273930 70051 2 SCR, 8-32 X 1/2 PPHMS NP
25 86006520 70052 2 SCR, 8-32 X 3/8 PPHMS SS
26 86270920 57049 3 NUT, 6-32 HEX NYLOCK SS
27 86200030 41394 1 HINGE, ACCESS PLATE
28 86278340 70721 2 SHOULDER BOLT, 1/2 OD X 2.25 L
29 86202260 040-08 2 WHEEL 8” GRY CENTERED HUB
30 86273830 70020 2 SCR, ¼-20 X ½ HHCS SS NP
31 86091090 065-41 2 WHEEL BRACKET
32 86199460 040-12 2 CASTER 2 1/2” THR’D 3/8-16
33 86010720 87086 4 WASHER, M10 X 30 PLTD
34 86091100 065-41A 2 WHEEL SUPPORT PLATE
35 86200640 500351 1 LABEL, MAIN PHENOM
36 86091140 335-08 1 SWITCH PLATE
37 86200550 170-22B 1 LABEL W/O HEAT
38 86256960 72142 2 SWITCH, SPST 15A EURO ROCKER
39 86274510 70219 5 SCR, #6 X 1/2 SHT MTL BLK
40 86201460 065-03F 1 SOLUTION COVER
41 86240500 40095 1 HOSEBARB, 1/4NPT X 3/8 NYL 90D
42 86240430 40083 1 HOSEBARB, 3/8 MPT X 3/8 NYLON 1000168323
43 86197510 40010 1 HOSEBARB, 3/8 MPT X 3/8 BR DL 1000168323
SERIAL NO.
FROM
NOTES:
PHENOM 86038630 02/01/07
5-8
SOLUTION TANK GROUP (W/ HEAT)
21
20
18
19
17
16
15
PARTS INSIDE
6
*
7
2
CONNECT TO
PUMP INLET
13
14
TANK
26
31
1
3
4
5
11
10
12
8
2
*
35
16
34
46
33
44
45
46
9
41
40
38
37
36
43
42
39
5-9
22
23
24
25
27
28
PHENOM 86038630 02/01/07
30
32
27
29
SOLUTION TANK GROUP (W/ HEAT)
REF PART NO. PRV NO. QTY DESCRIPTION
1 86002450 22015 1 COUPLER, 1/4 QD
2 86090230 87015 2 WASHER, 9/16 ID X 1.06 OD SS
3 86014410 86014410 1 TANK, SOLUTION SENSEI BLK W/H
4 86233170 20054 1 CLAMP, 3/8 NYLON UL/CSA
5 86201290 280-02 1 RIVET AL. 3/16 X 1/2 CLOSED
6 86199640 030-16 1 ELBOW, 1/4 NPT STREET LONG 90D
7 86200200 151-46C 1 HOSE, 16.0 RED 3/8 1/4MPT X 1/4FPT
8 86197510 40010 1 HOSEBARB, 3/8 MPT X 3/8 BR DL 1000168323 WAS 56014
9 86201460 065-03F 1 SOLUTION COVER
10 86240430 40083 1 HOSEBARB, 3/8 MPT X 3/8 NYLON 1000168323 WAS 40094
11 86201590 290-08 1 SOL SCREEN (ACORN) W/ RUB BASE
12 86180240 11-800341 1 ELBOW, ST 3/8 45DEG BR 1000168323 WAS 31021
13 86005710 57105 3 NUT, 1/4-20 HEX W/STAR WASHER
14 86005670 57040 2 NUT, 1/2 NPT CONDUIT
15 86090680 065-39B 1 ACCESS PLATE WITH HEAT
16 86010630 87013 3 WASHER, 1/4 ID X 5/8 OD SS
17 86273780 70015 1 SCR, 1/4-20 X 3/4 HHCS SS NP
18 86202160 320-05 2 VELCRO STRAP
19 86199680 070-14 1 FAN AXIAL 80MM 120V
20 86199690 070-14A 1 FAN FINGER GUARD 80MM
21 86276290 70626 4 SCR, #10 X 3/4 PPHST HI-LO BLK
22 86199530 060-04 1 CORD 25’ BLK 12/3 SJTW/A PLUG
23 86199540 060-04A 1 CORD 25’ BLK 14/3 SJTW/A PLUG
24 86273810 70018 1 SCR, 1/4-20 X 1 HHCS SS
25 86256180 73195 2 STRAIN RELIEF, 1/2 NPT (.48ID)
26 86090990 61366 1 PLATE, ACCESS
27 86010650 87018 4 WASHER, #10 X 9/16 OD
28 86273930 70051 2 SCR, 8/32 X 1/2 PPHMS NP
29 86006520 70052 2 SCR, 8/32 X 3/8 PPHMS SS
30 86200030 41394 1 HINGE, ACCESS PLATE
31 86270920 57049 3 NUT, 6-32 HEX NYLOCK SS
32 86278340 70721 2 SHOULDER BOLT, 1/2 OD X 2.25 L
33 86202260 040-08 2 WHEEL 8” FRY CENTERED HUB
34 86273830 70020 2 ¼-20 X ½ HHCS SS NP
35 86091090 065-41 2 WHEEL BRACKET
36 86199460 040-12 2 CASTER 2 1/2” THR’D 3/8-16
37 86010720 87086 4 WASHER, M10 X 30 PLTD
38 86091100 065-41A 2 WHEEL SUPPORT PLATE
39 86200640 500351 1 LABEL, PHENOM MAIN
40 86091140 335-08 1 SWITCH PLATE
41 86233480 22046 1 CLIP, NEON LAMP
42 86200540 170-22A 1 LABEL SWITCH W/ HEAT
43 86201310 330-15 1 ROCKER SWITCH 3 POS 6 TERMINAL
44 86259690 72142 1 SWITCH, SPST 15A EURO ROCKER
45 86261310 51356 1 LIGHT ASM, HEAT INDCTR
46 86274510 70219 5 SCR, #6 X 1/2 SHT MTL BLK
SERIAL NO.
FROM
NOTES:
PHENOM 86038630 02/01/07
5-10
VACUUM MOTOR GROUP
5
1
4
2
3
5-11
PHENOM 86038630 02/01/07
VACUUM MOTOR GROUP
REF PART NO. PRV NO. QTY DESCRIPTION
1 86201950 065-24E 3 VAC SPACER 3 1/8
2 86010630 87013 3 WASHER, 1/4 ID X 5/8 OD SS
3 86273970 70062 3 SCR, 1/4-20 X 4 HHCS GR5 PLTD
4 86258420 53130 1 VAC MOTOR, 120V 5.7 3ST W/O TB *
- 86135320 140687 - BRUSH SET, 120V VAC WINDSOR * SERVICE ONLY
- 86135300 140676 - BRUSH SET, 120V 3ST VAC AMETEK SERVICE ONLY
5 86003720 35011 1 GASKET, 3/8T 5.7 VAC FAN SEAL
SERIAL NO.
FROM
NOTES:
PHENOM 86038630 02/01/07
5-12
WIRING DIAGRAM NO HEAT
5-13
PHENOM 86038630 02/01/07
WIRING DIAGRAM W/ HEAT
PHENOM 86038630 02/01/07
5-14
SUGGESTED SPARE PARTS
PART NO. PRV NO. DESCRIPTION
86003680 34380 FLOAT, SHUT-OFF
86002620 260-64A ACCESS COVER CLEAR 6” W/RIM
86161470 11-800444 ELBOW, 1.5 FS X FS 45D PVC
86201310 330-15 ROCKER SWITCH 3 POS 6 TERMINAL HEAT MODEL ONLY
86256960 72142 SWITCH, SPST 15A EURO ROCKER
86202160 320-05 VELCRO STRAPS
86003720 35011 GASKET, 3/8T 5.7 VAC FAN SEAL
86200510 140-12 KNOB 1/4-20 X 3/4 S/S CUPPOINT
86135320 140687 BRUSH SET, 120V VAC WINDSOR *
86135300 140676 BRUSH SET, 120V 3ST VAC AMETEK
SERIAL NO.
FROM
NOTES:
5-15
PHENOM 86038630 02/01/07
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