This is a hint or tip. It contains helpful information that might make it easier for you
to set up or use the Supra.
This is a note. It contains information that may help you better understand the
Supra.
This is a caution. It contains important information that you must follow when
installing or servicing the Supra. Failure to follow this information can lead to
damaged controls or equipment.
This is a warning. It contains important safety information that you must follow
when installing or servicing the Supra. Failure to follow this information can lead to
damaged controls or equipment, electrical shocks, or severe injury.
All rights reserved.
Printed in Canada
21040012
About the manual
The manual describes and explains how to use the features of Supra version 3.04. It does not
describe ventilation strategies or equipment you can connect to the Supra.
The following styles are used in the manual.
All buttons and menu commands are in a bold font.
For example: Scroll to the next line and then press ENTER.
All LCD display examples are in a dotted font.
For example: From the Main Menu, select Settings.
If a menu has a shortcut key, the number for the shortcut will be in brackets after the menu
name.
From the Maintenance menu, select Set Unit Name (5).
How to use this manual
If you are monitoring and controlling a network of Supras using SupraWare, read
the SupraWare user manual for additional information.
This section is a “quick-reference guide” of the manual. You can look at the chart on the next page
to help you find what you are looking for. If you are not sure where to find something specific, look
in the Table of contents at the front of the manual or the Index on page 147.
The following are some helpful suggestions.
If you have not installed and configured the Supra, read Chapter 2: on page 18 and Chapter 3:
on page 37.
If you are ready to install, configure, or program the Supra, use the worksheets starting in
Appendix D on page 123.
If you are not sure how to use the keypad or how to read the display and menus, read Becoming
familiar with the Supra on page 14.
If you need to program the Supra or adjust settings (set points, growth curves, fan speeds, etc.),
read Chapter 4: Programming on page 64.
If you have an alarm condition displayed and are not sure what to do, look up the message in
the Alarm messages table on page 117.
If you are not sure of the meaning of a term, look it up in the Glossary on page 111.
iii
Quick reference chart
Supra overview, features, and accessories
Introduction to the display and menu structure
Keypad functions
Display characters and text
Chapter 1
Starting on page 9
Installation instructions
Equipment installation (probes, fans, actuators, and so on)
Electrical ratings
Supra layout (map of the inside and outside of the Supra)
Chapter 2
Starting on page 18
Configuration instructions
Zone, probe, and sensor assignments
Variable and relay stage assignments
Chapter 3
Starting on page 37
Programming instructions
Group settings (set points and growth curves)
Equipment settings (set points, fan speeds, and so on)
Alarm settings (bias, duration, silencing, and so on)
Security, including users and PINs
Chapter 4
Starting on page 64
Monitoring instructions
Daily, alarm, and audit logs
Status display
Acknowledging to alarms
Diagnostic tests
Manual override
Maintenance
Chapter 5
Starting on page 99
Glossary
Troubleshooting information
Factory settings
Installation worksheets
Configuration worksheets
Settings worksheets
Motor curves
Introducing the Supra ................................................................................................................................ 9
Features ................................................................................................................................................. 9
Available accessories .......................................................................................................................... 11
Becoming familiar with the Supra ............................................................................................................ 14
Using the keypad ................................................................................................................................. 14
Reading the display ............................................................................................................................. 15
Understanding the menu structure ...................................................................................................... 16
Entering text in the Supra .................................................................................................................... 17
Connecting single-stage heating or cooling elements ........................................................................ 27
Connecting variable heating or cooling elements ............................................................................... 28
Using three-phase power .................................................................................................................... 29
Connecting alarm systems .................................................................................................................. 30
Connecting temperature probes ......................................................................................................... 31
Connecting a Relative Humidity Sensor .............................................................................................. 32
Connecting a water meter ................................................................................................................... 33
Connecting the power source ............................................................................................................. 34
Finishing the installation .......................................................................................................................... 35
Verifying your connections .................................................................................................................. 35
Closing the cover ................................................................................................................................. 35
Monitoring the Supra ............................................................................................................................... 99
Monitoring the status display ............................................................................................................... 99
Appendix G: Supra motor curves .......................................................................................................... 146
Index ................................................................................................................................. 147
vii
viii
Chapter 1: Introduction
Introducing the Supra
All of us at Phason want to welcome you to the Supra 16-stage environmental control, the most
versatile and cost-effective 16-stage control available. The Supra is ideal for poultry, livestock,
greenhouse, or light-industrial buildings and is compatible with any ventilation strategy: natural,
forced, tunnel, and chimney ventilation.
Features
Four variable stages (heat or cool) with overload protection fuses
Twelve general-purpose relays (heat, cool, timed event, duty cycle, or actuator control)
Optional 0 to 10 V DC output
One alarm relay (for external alarm siren or alarm system)
Four-zone temperature monitoring and control
Outdoor temperature monitoring
Adjustable temperature settings, including two configurable seven-step growth curves
Temperature setback for day/night temperature (DIF) control
Water usage monitoring
Humidity monitoring and control
Staggered start for distributing backup generator initial startup load
Customizable alarm settings
Three-second full-power-turn-on for minimizing fan ice-up
Data logging of temperatures, alarms, and setting changes
Power-failure memory protection, including internal 24-hour clock
Five-level PIN security system
Four-line, backlit LCD display
On-board diagnostics and self-tests
Thirty-foot temperature probe, extendable to 500 feet (additional probes available)
NEMA 4X enclosure
CSA approval
Limited warranty (two years)
21040012 9
Chapter 1: Introduction
Some features require additional sensors or equipment. Water usage requires a water meter with
pulse output. Humidity monitoring and control requires a Relative Humidity Sensor. Additional
zones or outdoor temperatures require additional temperature probes.
A powerful four-zone controller
The Supra automatically monitors and controls the temperature in up to four separate zones. The
Supra controls the temperature in each zone by operating ventilation equipment such as fans,
heaters, inlet actuators, curtain machines, or other equipment according to your programmed
settings.
The Supra has two seven-step growth curve programs you can configure for up to 250 days. This
powerful feature automatically adjusts the temperature set points over time to control the
temperature in a room or zone.
More than just temperature control – monitor water usage and control humidity
Not only can the Supra monitor and control temperatures using ventilation equipment, it can
monitor water usage and control humidity.
The Supra’s pulse counter allows you to connect a water meter (with pulse output) and monitor
water usage. With an optional Relative Humidity Sensor, you can monitor humidity and
automatically adjust your ventilation control strategy accordingly.
Temperature setback for day/night temperature control in greenhouses
Temperature setback allows you to automatically change the temperature set point for specific
periods during the day. When temperature setback is enabled, the Supra subtracts the setback
amount from the set point. At the end of the setback period, the Supra returns to the normal set
point.
Temperature setback is ideal for maintaining different method (DIF) and in greenhouses.
Security and peace of mind
The Supra has a five-level PIN (personal identification number) security system. Each level has
access to different menus of the Supra. When you enable security, users must enter their PIN before
they can access a specific menu or function. This allows you to track who makes changes to your
system and its settings.
The Supra is compatible with most alarm sirens and alarm systems. You can connect the Supra to an
alarm siren or other external alarm system. The customizable list of alarm settings allows you to
choose which alarm conditions you want to be notified about. The Supra automatically logs all alarm
conditions.
10 Phason
Introducing the Supra
Easy to use and program
The Supra’s four-line, backlit LCD display shows alarm conditions such as high and low
temperatures, power failure, and low line voltage. The easy-to-use keypad and menu system make
the Supra one of the easiest controls to program. The Supra’s advanced and powerful features are
never more than a few keystrokes away.
Standalone control or a network of Supras
You can use the Supra in one of two ways.
As a standalone Supra control
The Supra is a standalone control. You do all programming at the control using the keypad.
As one of a network of Supra controls
Using SupraWare software, you can connect up to 32 Supras together at distances up to 4000
feet (1220 metres). SupraWare allows you to monitor and configure your Supras from a personal
computer. If you are running SupraWare, you can still make changes at the controls using the
keypad.
Available accessories
For more information about Phason accessories, contact your dealer or visit www.phason.ca.
Slave units
The Single-Phase Slave (PSU-20) is an affordable way to increase the load capacity of the Supra.
Single-Phase Slaves are easy to install and there is no additional configuration required; all slave units
follow the settings of the master Supra.
The PSU-20 comes with a cable that connects to either the VR3 or VR4 connection on the Supra.
When the PSU-20 is connected to variable stage 3 (VR3), it follows the Supra’s settings for variable
stage 3. When connected to variable stage 4 (VR4), it follows the settings for that stage. It’s that easy!
You can connect up to three Single-Phase Slaves to each of the Supra’s variable stages 3 and 4. Each
slave unit increases the current capacity of the stage by 20 A. For more information about slave
units, contact your dealer or visit www.phason.ca.
PSU-20 features
One variable AC output
Expandable capacity using additional slaves
NEMA 4X enclosure
CSA approval
Limited warranty (two years)
21040012 11
Chapter 1: Introduction
Variable DC Expansion Kit
The Variable DC Expansion Kit (K210050) allows you to connect
equipment that requires a 0 to 10 V input, such as variable
frequency drives.
The expansion kit installs in seconds and has four outputs you can
configure for cooling or heating. Each output has its own settings
and functions the same as the Supra’s other variable stages.
Supra Saver
The Supra Saver is an innovative and easy-to-use product that allows you to store Supra
configuration and settings.
The Supra Saver stores a complete copy of all a Supra’s configuration and settings. The Supra Saver
saves time and makes storing or transferring settings and configuration easy. You can even use the
Supra Saver to set up new Supras in seconds!
Supra Saver features
Quick and easy to use
Portable, reliable, and safe storage of configuration and settings
Transferable to any Supra with the same firmware version
Compact design that fits in a pocket
Limited warranty (90 days)
Supra firmware updater
The Supra firmware updaters, Intaglio and Supra Updater, are innovative and easy-to-use products
that allow you to upgrade your Supra's firmware. Firmware updaters take only seconds to use and
can upgrade all the Supras at your site.
If your Supras are version 3, use a Supra Updater to upgrade your firmware to the latest release.
If your Supras are version 2 or earlier, use an Intaglio to upgrade your firmware to the latest
version 2 release.
Firmware updater features
Quick and easy to use
Reloadable and reusable
Compact design that fits in a pocket
Limited warranty (90 days)
12 Phason
Introducing the Supra
Temperature probes and extension cable
Temperature probes monitor temperatures ranging from -49 to 122°F (-45 to 50°C). The probes are
available in 1, 6, 30, 75, or 150-foot cable lengths and can extended up to 500 feet using extension
cable. Extension cable is available in 500-foot lengths.
Temperature probe features
Easy installation
Rugged and durable design
Weather and UV-resistant cable
Limited warranty (90 days)
Relative Humidity Sensors
The Relative Humidity Sensor comes in two models: RHS and RHS-P.
The RHS is designed to monitor relative humidity at the Supra. The RHS comes with the mounting
hardware to mount the sensor to the control enclosure.
The RHS-P is designed to monitor relative humidity up away from the control. The RHS-P comes
with the mounting hardware and cable to mount the sensor up to 100 feet (30.5 metres) away from
the control.
SupraWare allows you to configure and monitor all the Supra controls at your site from a personal
computer. You can connect up to 32 Supras together at distances up to 4000 feet (1220 metres).
SupraWare eliminates the need to go to a control to check settings or make changes, you can do it all
from one location. SupraWare’s easy-to-read displays show you control settings, temperatures, and
alarms. The software maintains logs of temperatures, alarms, and system changes and includes four
reports and a chart to help you analyze the information.
21040012 13
Chapter 1: Introduction
Increase a value
Toggle an option
Decrease a value
Toggle an option
Scroll up through a menu or display
Scroll down through a menu on display
Cancel changes
Return to previous menu or display
Select an option
Save changes
Phason Supra
Tue May 31
11:14:48 AM
Outside: 72°F
MAIN MENU
1 Settings
2 Maintenance
3 View Logs
SupraWare features
Convenient, easy-to-use displays
Control and status information displays
Enhanced data logging
Four reports and one chart
Backup and restore utility
Third-party software compatibility
Becoming familiar with the Supra
The Supra has a 4-line, backlit LCD display and 16-button keypad that allow you program and
monitor the control.
Using the keypad
Usually the Supra displays the status screens that show
information about the control elements. The example on the
right is one of several available status screens. For more
information about status screens, see Setting up the status
display on page 93.
To display the Main Menu from the status screen, press
ENTER.
menu structure on page 16.
14 Phason
For an overview of the Supra menu, read Understanding the
Becoming familiar with the Supra
If a menu has a shortcut key, the number for the shortcut will be in brackets after the
menu name in the instructions. For example, From the Maintenance menu, select
Set Unit Name (5).
If the menu item you want to select has a number higher than nine, you cannot
select that item by typing its number. You must move the cursor over the number
and then press ENTER.
If there is an alarm condition, you will see the alarm screen instead of the status
screen. You must acknowledge the alarm before you can proceed. For more
information, read Acknowledging alarms on page 100.
Cursor
MAIN MENU
1 Settings
2 Maintenance
3 View Logs
Phason Supra
Tue May 31
11:14:48 AM
Outside: 72°F
1 Settings
2 Maintenance
3 View Logs
4 Security
MAIN MENU
1 Settings
2 Maintenance
3 View Logs
To select an items from the menu
Press Up or Down to move the cursor over the number beside the item you want to select and
then press ENTER.
or
Press the number corresponding to the item.
For example, to select Maintenance, press
2 or move the cursor over the 2 and then press
ENTER.
Reading the display
When you switch on the power to the Supra, the display on
the front looks like the one to the right. The display has 4
lines with 20 character positions on each line.
On some screens, there can be several lines of information
available. To see the remaining lines of information, you
need to “scroll”.
To scroll down, press the Down () button on the
keypad to show a new line.
To scroll up, press Up ().
For example, when you go to the Main Menu, you see a
display screen like the one to the right.
Press Down three times to get to the View Logs line.
Press Down once more, then the next line displays and the
first line scrolls up out of sight.
21040012 15
Chapter 1: Introduction
Understanding the menu structure
16 Phason
Becoming familiar with the Supra
(space)
' . 5 < C J Q X _ f m
t
! ( / 6 = D K R Y ` g n u
"
) 0 7 > E L S Z a h o
v
# * 1 8 ? F M T [ b i p w
$ + 2 9 @ G N
U ¥c j q
x
% , 3 : A H O V ] d k r y
& - 4 ; B I P W ^ e l s z
There is a quick way to “jump” to some characters. Select the shortcut character
closest to the letter you want and then press + or – until you display the character
you want.
To display this shortcut …
Press this key
To display this shortcut …
Press this key
(Space)
0 l 5
a 1 O
6
e 2 R 7 g 3 U
8
I 4 x
9
Entering text in the Supra
When configuring the Supra, you need to assign names to the elements you are controlling. For
example, if you have a fan connected to a variable stage, you might want to call it “VS fan 36-inch”.
You can enter the following characters characters into the Supra.
When entering text, use the + or – keys to display different characters in order.
If there is already a character under the cursor when you press + or –, the display starts at that
letter and moves up or down.
For example, if the letter A is displayed, pressing + displays the letter B. Pressing – displays the
character @.
To enter text
1. Scroll to the position where you want to enter text and then press ENTER.
2. Press + or – until you see the character you want to enter.
3. Press ENTER.
4. Repeat steps 1 to 3 for the each character you want to enter.
21040012 17
If you do not install external surge suppression devices, you risk damage to
the electronics inside the Supra, which may cause the Supra to fail.
Because it is not possible to completely protect this product internally from
the effects of power surges and other transients, Phason highly recommend
that you install external surge suppression devices. For specific
recommendations, see your electrical contractor.
If you do not take these precautions, you acknowledge your willingness to
accept the risk of loss or injury.
Chapter 2: Installation
What you need to know before installing the Supra
1. Read Understanding power surges and surge suppression below.
2. Using the installation worksheets in Appendix D (starting on page 123), list all the equipment you
want to control using this Supra. Install the equipment and make your electrical connections
according to the sheet.
3. Using the configuration worksheets in Appendix E (starting on page 125), decide which relays
you want to use for each piece of equipment, and how you want the equipment organized by
zone in the Supra. You can connect more than one piece of equipment to a single relay as long
as the total amps do not exceed the relay’s limit. For more information about the control
ratings, see Supra electrical ratings on page 20.
Understanding power surges and surge suppression
Power surges can be caused by external influences (outside the barn – for example, lightning or
utility distribution problems) or they can be caused internally (inside the barn – for example, starting
and stopping inductive loads such as motors).
One of the most common causes of power surges is lightning. When lightning strikes the ground, it
produces an enormously powerful electromagnetic field. This field affects nearby power lines, which
transmit a surge to any device connected to it, such as lights, computers, or environmental controls
like the Supra. Lightning does not have to actually strike a power line to transmit a surge.
Surge suppression devices offer some protection from power surges. Because it is not possible to
internally protect this product completely from the effects of power surges and other transients,
Phason highly recommends that you install external surge suppression devices. For specific
recommendations, see your electrical contractor. If you do not take these precautions, you
acknowledge your willingness to accept the risk of loss or injury.
21040012 18
What you need to know before installing the Supra
Some power contactors include snubber filters. For more information, read
Using power contactors to increase the capacity of relays on page 20.
For more information about snubber filters or other Phason accessories, see
your dealer or visit www.phason.ca.
Reducing electrical noise using filters
Electrical noise is caused by high voltage transients created when inductive loads, such as power
contactors, are switched on or off. The strength of the transients can be over 1000 volts and can
vary with the type of equipment and wiring, as well as several other factors.
“Visible” symptoms of electrical noise include erratic control operation, cycling inlets,
communication problems, and more. However, the effects of electrical noise are not always visible.
Over time, electrical noise can cause electronic circuits, relay contacts, and power contactors to
deteriorate.
Phason highly recommends installing filters on all inductive loads.
Installing filters helps extend the life of equipment
Filters help prevent electrical noise problems by absorbing the transient energy. Even if you do not
have visible symptoms of electrical noise, filters help keep controls operating reliably and can
extend the life of the controls and equipment connected to them.
Phason’s snubber filters (part number 127-0) are intended for use with solenoids, timer relays, DC
motors, furnaces, and other equipment connected to the control’s relays. You can also use the filters
with loads connected to power contactors.
Install a filter in parallel with the load, as shown in the following example.
21040012 19
Chapter 2: Installation
Input power
Fuse (F5)
120/230 VAC, 50/60 Hz
1 A, 250 VAC non-time-delay glass
Variable stages
(4: VAR1 to VAR4)
Fuses (4: F1 to F4)
10 A at 120/230 VAC, general-purpose (resistive)
7 FLA at 120/230 VAC, PSC motor
1/2 HP at 120 VAC, 1 HP at 230 VAC, PSC motor
15 A, 250 VAC ABC-type ceramic
Relays
(12: RLY1 to RLY12)
10 A at 120/230 VAC, general-purpose (resistive)
1/3 HP at 120 VAC, 1/2 HP at 230 VAC
360 W tungsten at 120 VAC
Alarm relay
0.4 A at 125 VAC; 2 A at 30 VDC, resistive load
0.2 A at 125 VAC; 1 A at 30 VDC, inductive load
You can connect more than one piece of equipment to a variable stage or relay as long as they are the same type (for
example, two fans), and the total current draw (load) is within the limits.
The FLA (full load ampere) rating accounts for the increase in motor current draw when the motor operates at less
than full speed. Make sure the motor/equipment connected to the variable stage does not draw more than the FLA rating.
Actuators require two relays: one for opening, one for closing. You can connect a maximum of two actuators.
Tip: You can increase the load capabilities of the Supra´s variable stages 3 and 4 by connecting slave units. Each slave
unit increases the current capacity of the stage it is connected to by 20 A. For more information, read Slave units on
page 11.
Supra electrical ratings
Using power contactors to increase the capacity of relays
Phason’s 240-volt power contactors are heavy-duty relays that allow you to increase the load
handling capability of control relays. Power contactors are ideal for secondary ventilation fans and
electric heaters.
Phason’s power contactor relays have the following electrical ratings.
Coil: 10.2 mA at 240 VAC
Contact: 25 A at 240 VAC; resistive
2 HP at 240 VAC, 1 HP at 120 VAC; motor, power factor 0.4
1300 W at 120 VAC; tungsten
Phason offers three power contactor options.
Power contactor relay (model PC-240) – includes power contactor relay and mounting hardware
for easy mounting in an enclosure.
Power contactor kit (model 122-1) – includes power contactor relay, on-off-auto switch and
label, snubber filter (reduces electrical noise), and mounting hardware for easy mounting in an
enclosure.
Power contactor unit (model 129-0) – includes two power contactor relays, two on-off-auto
switches, and two snubber filters, mounted in a large enclosure. The enclosure has room for two
additional contactor relays or kits.
20 Phason
What you need to know before installing the Supra
4-line, 20-character
backlit display
heatsink
16-button keypad
cover screws (x4)
hinge rod
A
C
B A Side view
Bottom view
Front view
Supra exterior layout
Size A knockout/hole is designed for size PG7 strain relief
Size B knockout is designed for 3/4-inch conduit
Size C knockout is designed for 1-inch conduit
21040012 21
Chapter 2: Installation
Voltage selection switch – set this switch to the correct voltage before installing the Supra.
Incoming power fuse (F5) – 1 A, 250 VAC non-time-delay glass fuse.
Variable stage fuses (F1 to F4) – 15 A, 250 VAC fast-acting ceramic. F1 is for variable stage 1, F2 for stage 2, and
so on.
Ground plate screw – connect a ground wire to this screw.
Variable stage terminals (VAR1 to VAR4) – connect variable heating or cooling equipment such as fans or heat
lamps to these terminals.
General-purpose relay terminals (RLY1 to RLY12) – connect single stage (on or off) equipment to these terminals.
You can configure these relays as heat, cool, duty cycle, timed event, curtain control, or inlet control.
Incoming power terminal – connect the incoming power (120/230 VAC, 50/60 Hz) to this terminal.
Zone temperature probe terminals (TEMP1 to TEMP 4) – connect the temperature probes for monitoring the zones
to these terminals.
Outdoor temperature probe terminal (OUT TEMP) – connect the temperature probe for monitoring outdoor
temperatures to this terminal.
Actuator feedback terminals (ACT 1 and ACT 2) – connect the feedback from the actuators to these terminals.
Analog terminal – connect a Relative Humidity Sensor here.
Alarm relay terminal – connect an external alarm system or alarm siren to this terminal.
Pulse counter terminal – connect a water meter with pulse output to this terminal.
Display cable socket (CON3) – make sure the ribbon cable from the display is properly connected to this socket.
Communication socket (COM) – if you are using SupraWare to monitor and control a network of Supras, connect the communication wiring to this socket. For more information, refer to the RS485-FD installation guide.
Saver socket (SAVER) – if you are using Supra Saver to store/load settings or a firmware updater to update the
Supra, connect it to this socket.
Address label – the address of the Supra. If you are using SupraWare, you will need to know this number.
Expansion connector (CON6) – if you are installing a 0 to 10 V DC expansion kit, connect it here.
Single-Phase Slave connections – if you are using Single-Phase Slave units to expand the capacity of your control
system, connect them here – VR3 for variable stage 3, VR4 for stage 4.
Contrast adjuster (R69) – if you need to adjust the display contrast, use a small flat screwdriver to turn the knob.
8 9 10
11
12
13
14
15
16
17
18
19
20
Mounting the Supra
1. Select a location for the Supra. Make sure you have
enough cable and wire to reach all the equipment (fans,
heaters, misters, curtains, etc.) that you want to control.
2. Remove the screws from the front cover and then
swing it open.
3. Mount the enclosure to a wall using the four screws
provided with the control. Insert the screws into the
large holes in each corner of the box and tighten.
21040012 23
Chapter 2: Installation
Use the electrical knockouts for bringing wires or cables into or out of the Supra
enclosure. Do not make additional holes in the enclosure; this can damage the
watertight seal or control components and void the warranty.
The Supra’s built-in diagnostic tests are useful for testing your equipment after
installing and configuring it. For more information, read Performing diagnostic tests
on page 105.
A system operates more precisely when using the largest amount of stroke that is
feasible with the actuator. The stroke is the distance the actuator arm extends or
retracts.
Connecting equipment to the Supra
Follow all instructions when installing the Supra and connecting equipment to it.
Connecting actuators
You can connect up to two actuators to a Supra. Actuators are used for control elements that are
not OFF or ON. Instead, they vary by a percentage. For example, inlets can be opened various
distances from 0 percent to 100 percent.
Typically, linear actuators are connected directly to the inlets, or by cables and pulleys. Inlets are
generally located in the ceiling or walls. Inlet systems are usually spring loaded to help close the inlet,
or counter weighted to help open the inlets.
Each actuator you connect requires two relays: one for extending the actuator arm (opening the
inlet), and one for retracting the arm (closing the inlet). You can connect the actuator to any of the
available relays, but side-by-side relays are recommended.
Feedback potentiometers
Each actuator you connect must have a feedback potentiometer. The feedback potentiometer, which
you connect to one of the Supra’s two feedback terminals, lets the Supra know how far the
actuator’s arm is extended.
Most linear actuators are available with potentiometer feedback and internal adjustable limit
switches. A 10,000 ohm, 10-turn feedback potentiometer is preferred, but the internal feedback
potentiometer can range between 1000 and 20,000 ohms. Potentiometers outside of this range will
affect the precision to which the Supra can control the actuator.
24 Phason
Connecting equipment to the Supra
Supra relay ratings: 10 A at 120/230 VAC, general-purpose (resistive)
1/3 HP at 120 VAC, 1/2 HP at 230 VAC
360 W tungsten at 120 VAC
If you are connecting an actuator that exceeds the relay ratings, you must install a
power contactor. For more information, read Using power contactors to increase the
capacity of relays on page 20.
Refer to Appendix D: Installation worksheet on page 123 and Appendix E:
Configuration worksheets on page 125 when installing actuators.
When connecting a feedback potentiometer, connect it to ACT1 for actuator 1
and ACT2 for actuator 2.
If you are unsure of the potentiometer wiring for your actuator, see Determining
correct actuator feedback wiring on page 121.
When routing the actuator feedback wires, do not run them in or along the same
conduit as AC-power lines. Follow the guidelines in the Control fundamentals.
If you are measuring AC power with a DMM, note that if a limit switch opens the
circuit, the DMM measures voltage after the relay switch even if the relay is open.
DC-powered actuators, filters, and power supplies
If you are connecting DC-powered actuators, you must connect snubber filters to absorb the
transient energy the motors generate. Installing filters helps extend the life of Power Block relays.
For more information, read Reducing electrical noise using filters on page 19.
Phason offers two models of DC-actuator power supplies. Both models are CSA-approved and
include snubber filters.
DC power supply (124-0) – includes +18 and –18 VDC fused outputs and a snubber filter, all
mounted in an enclosure.
DC power supply (124-1) – includes +18 and –18 VDC fused outputs and a snubber filter, all
mounted in a large enclosure. The enclosure has room for two power contactor kits (PC-240 or
122-1).
A 36-V DC-powered actuator positions more slowly and accurately with an 18-V power supply, but
has less thrust. For more information about power supplies or other Phason accessories, see your
dealer or visit www.phason.ca.
To connect actuators
Connect actuators to the Supra as shown in the following diagrams. Refer to your actuator’s
installation guide for information about its power supply requirements.
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Chapter 2: Installation
Supra relay ratings: 10 A at 120/230 VAC, general-purpose (resistive)
1/3 HP at 120 VAC, 1/2 HP at 230 VAC
360 W tungsten at 120 VAC
If you are connecting equipment that exceeds the relay ratings, you must install a
power contactor. For more information, read Using power contactors to increase the
capacity of relays on page 20.
Refer to Appendix D: Installation worksheet on page 123 and Appendix E:
Configuration worksheets on page 125 when installing curtain machines.
Follow these instructions to connect curtains that are not controlled by actuators.
AC-powered actuators DC-powered actuators
Connecting curtain machines
Curtains are usually controlled by equipment called curtain machines (sometimes referred to as
winches). Curtains are opened and closed to let in more air or less air. The idea is more air cools the
building. You can connect up to six curtain machines to the Supra. Each curtain machine you
connect requires two relays: one for opening the curtain, and one for closing the curtain.
26 Phason
Connecting equipment to the Supra
Refer to Appendix D: Installation worksheet on page 123 and
Appendix E: Configuration worksheets on page 125 when installing single-stage
heating or cooling elements.
Supra relay ratings: 10 A at 120/230 VAC, general-purpose (resistive)
1/3 HP at 120 VAC, 1/2 HP at 230 VAC
360 W tungsten at 120 VAC
If you are connecting equipment that exceeds the relay ratings, you must install
a power contactor. For more information, read Using power contactors to
increase the capacity of relays on page 20.
Gas furnaces using hot-surface ignition or glow plug can draw more current than
indicated on their nameplate and require power contactors. For more
information, read your furnace manual.
To connect curtain machines
Connect curtain machines to the Supra as shown.
Connecting single-stage heating or cooling elements
Heating or cooling elements include equipment such as electric heaters, furnaces, single-speed fans,
and curtains.
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Chapter 2: Installation
Supra variable stage ratings: 10 A at 120/230 VAC, general-purpose (resistive)
7 FLA at 120/230 VAC, PSC motor
1/2 HP at 120 VAC, 1 HP at 230 VAC, PSC motor
Variable-stage fuses: 15 A, 250 VAC ABC-type ceramic
Only permanent split capacitor motors appropriate for variable speed control, or
shaded pole motors, can be used on the variable stages.
The ratings of the equipment must not exceed the ratings of the Supra’s variable
stages.
If you are using three-phase power, connect the Supra and the variable heating
or cooling equipment to the same phase. For more information, read Using
three-phase power on page 29.
To connect single-stage heating or cooling elements
Connect single-speed heating or cooling elements to the Supra as shown in the following diagrams.
Gas-fired furnace or brooder All other single-stage heating/cooling
Connecting variable heating or cooling elements
Variable heating or cooling elements include equipment such as variable-speed fans or heat mats.
28 Phason
Connecting equipment to the Supra
Refer to Appendix D: Installation worksheet on page 123 and Appendix E:
Configuration worksheets on page 125 when installing variable-stage elements.
To connect variable-stage heating or cooling elements
Connect variable heating or cooling elements to the Supra as shown in the following diagram.
Variable cooling elements Variable heating elements
Using three-phase power
If you are connecting the Supra to a three-phase system, make sure to connect the control power
and the variable heating or cooling equipment to the same phase.
The Supra must be powered from the same phases that supply the equipment. If the Supra power
and the variable stages are wired to different phases, the equipment will operate erratically.
21040012 29
Chapter 2: Installation
For the alarm system to sound (or dial out) during an alarm condition, you must
enable the alarms for each zone. For more information, read Programming alarm
settings on page 90.
The ratings of the alarm system must not exceed the ratings of the Supra’s relay.
Supra alarm relay ratings: 0.4 A at 125 VAC; 2 A at 30 VDC, resistive load
An alarm system can be a siren, an alarm panel, or an auto-dialer. Read your alarm siren’s installation
guide for installation instructions and information about the type of system, normally open or
normally closed. The descriptions for the alarm terminal are as follows: CC–common connection,
CA–closed on alarm, OA–open on alarm.
To connect an alarm system
If you are connecting the alarm system to a network of Supras and your system uses a normally
open connection (closes on alarm), connect the system as shown in the normally open diagram.
Join all the common (CC) connections together and all the closed-on-alarm (CA) connections
together. The Supra alarm relays must be in parallel with each other so any Supra can trigger the
alarm system when an alarm condition occurs.
30 Phason
Connecting equipment to the Supra
You can extend probe cables up to 500 feet.
Refer to Appendix D: Installation worksheet on page 123 and Appendix E:
Configuration worksheets on page 125 when installing temperature probes.
Replace damaged probes as soon as possible. If a probe is damaged, unless
you have temperature averaging enabled, the Supra automatically selects the
next active temperature probe.
For more information, read Configuring temperature averaging on page 44.
If you are connecting the alarm system to a network of Supras and your system uses a normally
closed connection (opens on alarm), connect the system as shown in the normally closed
diagram.
Join the alarm relays in a continuous loop. The Supra alarm relays must be in series with each
other so any Supra can trigger the alarm system when an alarm condition occurs.
Normally open system (closed on alarm) Normally closed system (open on alarm)
Connecting temperature probes
You can connect five temperature probes to the Supra: one outdoor probe and up to four indoor
(zone) probes. The Supra automatically detects when a probe is connected to a terminal.
You can connect zone probes to any of the four temperature terminals (TEMP 1 to TEMP 4). If you
are monitoring outdoor temperatures, you must connect the outdoor probe to the OUT TEMP
terminal.
21040012 31
Chapter 2: Installation
You can monitor relative humidity with the Phason Relative Humidity Sensor (RHS
or RHS-P) only. Other humidity sensors will not work properly. For more
information about the RHS, see Relative Humidity Sensors on page 13.
Refer to Appendix D: Installation worksheet on page 123 and Appendix E:
Configuration worksheets on page 125 when installing a Relative Humidity Sensor.
To connect temperature probes
Connect the temperature probe as shown in the following diagram.
Do not run the probe cable in the same conduit as AC power cables
Do not run the sensor cable beside AC power cables or near electrical equipment.
When crossing other cables or power lines, cross them at a 90 degree angle.
Connecting a Relative Humidity Sensor
You can connect a Phason Relative Humidity Sensor (RHS) to the analog terminal. Connecting an
RHS allows you to monitor relative humidity in one of the Supra’s four zones.
32 Phason
Connecting equipment to the Supra
If the Supra’s circuit board does not have the jumper, you cannot use the sensor
Make sure the jumper is on the two left pins before switching on the power to
the Supra. If the jumper is not in the correct position when you switch on the
power, the sensor will be damaged. This will void the warranty.
The water meter must measure one unit or greater per pulse. Also, the units per
pulse must be a whole number; the Supra does not accept fractions or decimals.
For example, 1 gallon per pulse or 10 gallons per pulse would work; 0.5 gallons per
pulse or 1.5 gallons per pulse would not work.
To connect a Relative Humidity Sensor
1. Place jumper JA1 on the two left pins as shown below.
2. Connect the sensor to the ANALOG terminal as shown below.
Connecting a water meter
You can connect a water meter to the pulse counter (PULSE CNTR) terminal. The water meter must
have a dry contact pulse output. Connecting a water meter allows you to monitor water usage.
21040012 33
Chapter 2: Installation
Before connecting the power, set the voltage selection switch to the correct
voltage.
If you are using three-phase power, make sure the control power and the
variable speed fans are connected to the same phase. For more information,
read Using three-phase power on page 29.
Before connecting the incoming power, switch OFF the power at the source.
Do not switch ON the power until you have finished all wiring and verified all
equipment is properly connected and free of obstructions.
To connect a water meter
Connect a water meter to the PULSE CNTR terminal as shown below.
Connecting the power source
You can connect the Supra to 115 or 230 VAC, 50 or 60 Hz power.
34 Phason
Finishing the installation
To connect the incoming power source
1. Set the voltage select switch to the correct voltage setting.
2. Connect the incoming power source as shown below.
Finishing the installation
After installing and connecting equipment to the Supra, you are ready to finish the installation.
Before you start configuring the Supra, you need to verify the connections and close the Supra.
Verifying your connections
Make sure the configuration worksheets in Appendix E correspond to the way the equipment is
connected to the Supra.
It is very important that the connections and the worksheet are the same, because the next step after
closing the cover is to tell the Supra which equipment is connected to each terminal. It is important
so you can be sure you are controlling the equipment you think you are controlling.
Closing the cover
After you have finished connecting all equipment, wiring, and cables to the Supra, it is time to verify
the wires are connected properly and the close the cover.
1. Make sure all the wires are properly connected to the correct terminals.
21040012 35
Chapter 2: Installation
Do not over tighten the screws. Do not use power screwdrivers or drills.
Phason Supra
Tue May 31
11:14:48 AM
Outside: 72°F
2. Make sure the voltage selection switch is in the correct setting.
3. Make sure the display cable is properly connected to CON3. For more information, read Supra
interior layout on page 22 (item 14).
4. Switch on the power to the Supra.
When you switch on the power to the Supra, the display on the front looks like the following
example. If the Supra display does not come on, go back to step 1.
5. Close the cover.
6. Insert the four screws into the cover and then tighten them.
36 Phason
What you need to know before configuring the Supra
This chapter does not explain set points, idle speeds, or other settings. For
information about those settings, read Chapter 4: Programming on page 64.
Chapter 3: Configuration
What you need to know before configuring the Supra
Configuring the Supra means telling it what equipment it will be controlling, and to some extent,
how it will be controlling that equipment. For example, the Supra has 12 relay stages. You need to
tell the stages if they will be controlling curtains, heating or cooling elements, or timed events. In
addition, you need to tell the stages in which zone (1, 2, 3, or 4) they will be controlling those
elements.
In addition to configuring the variable and relay stages, configuration also includes information that
you set once or change very rarely, for example, the name of the Supra.
Before you begin configuring the Supra, make sure:
It has power
All equipment has been properly connected to the correct terminals.
You know which equipment is connected to which relays and variable stages
How zones work
Because the Supra is a four-zone controller, you can divide your facility into real or imaginary zones
– areas that can each be controlled independently of the others. Part of the configuration process is
assigning relay stages and variable stages to zones (only one zone per stage).
A zone defines an area set off as distinct from surrounding or adjoining parts. Zones might or might
not be separated by walls. For example, a large room could be divided into two zones to provide
better control response.
Example 1: two rooms, two zones
You have a large finisher barn that is divided into two rooms. You have a forced-air ventilation
system consisting of fans and inlets. You will use one Supra to control both rooms, one zone per
room. The configuration could be as follows:
21040012 37
Chapter 3: Configuration
Room
Zone
Ventilation stage
Supra output
Equipment
Room 1
Zone 1
Stage 1
VAR 1
Two 20-inch, variable-speed fans
Room 1
Zone 1
Stage 2
VAR 2
Two 25-inch, variable-speed fans
Room 1
Zone 1
Stage 3
RLY 1
Two 36-inch, single-speed fans
Room 1
Zone 1
Stage 4
RLY 2
One 48-inch, single-speed fan
Room 1
Zone 1
Stage 5
RLY 3
Two 48-inch, single-speed fans
Room 1
Zone 1
–
RLY 4
Gas-fired furnace
Room 1
Zone 1
–
RLY 5
Inlet actuator OPEN
Room 1
Zone 1
–
RLY 6
Inlet actuator CLOSE
Room 2
Zone 2
Stage 1
VAR 3
Two 20-inch, variable-speed fans
Room 2
Zone 2
Stage 2
VAR 4
Two 25-inch, variable-speed fans
Room 2
Zone 2
Stage 3
RLY 7
Two 36-inch, single-speed fans
Room 2
Zone 2
Stage 4
RLY 8
One 48-inch, single-speed fan
Room 2
Zone 2
Stage 5
RLY 9
Two 48-inch, single-speed fans
Room 2
Zone 2
–
RLY 10
Gas-fired furnace
Room 2
Zone 2
–
RLY 11
Inlet actuator OPEN
Room 2
Zone 2
–
RLY 12
Inlet actuator CLOSE
Zone
Ventilation stage
Supra output
Equipment
Zone 1
Stage 1
VAR 1
Two 20-inch, variable-speed fans
Zone 1
Stage 2
VAR 2
Two 25-inch, variable-speed fans
Zone 1
Stage 3
RLY 1
Two 36-inch, single-speed fans
Zone 1
Stage 4
RLY 2
One 48-inch, single-speed fan
Zone 1
Stage 5
RLY 3
Two 48-inch, single-speed fans
Zone 1
–
RLY 4
Gas-fired furnace
Zone 1
–
RLY 5
Inlet actuator OPEN
Zone 1
–
RLY 6
Inlet actuator CLOSE
Zone 2
Stage 1
VAR 3
Two 20-inch, variable-speed fans
Zone 2
Stage 2
VAR 4
Two 25-inch, variable-speed fans
Zone 2
Stage 3
RLY 7
Two 36-inch, single-speed fans
Zone 2
Stage 4
RLY 8
One 48-inch, single-speed fan
Zone 2
Stage 5
RLY 9
Two 48-inch, single-speed fans
Zone 2
–
RLY 10
Gas-fired furnace
Zone 2
–
RLY 11
Inlet actuator OPEN
Zone 2 – RLY 12
Inlet actuator CLOSE
Example 2: one room, two zones
You have a large, single-room finisher barn. You have a forced-air ventilation system consisting of
fans and inlets. You will use one Supra to control the barn. Because the room is very large, you will
use two zones. The configuration could be as follows:
38 Phason
What you need to know before configuring the Supra
Configuration checklist
Because some items need to be configured before others, Phason recommends configuring the
Supra in following order. If you do not have elements of a particular type, skip that step. For
example, if you do not have actuators, skip to the next step.
Configuring the main control functions
Identifying the Supra
Configuring the startup timer
Setting the date and time
Selecting the temperature units
Changing the type of temperature probe
Configuring temperature averaging
Configuring the control stages
Configuring variable stages
Configuring relays for actuators
Calibrating actuators
Configuring relays for heating, cooling, or temperature-based duty cycles
Configuring relays for curtains
Configuring relays for time-based duty cycles
Configuring relays for timed events
Testing the configuration
Testing the configuration
Configuring optional features
Configuring hysteresis
Configuring de-icing
Selecting a humidity zone
Configuring the pulse counter
Selecting motor curves
Configuring warnings
21040012 39
Chapter 3: Configuration
We recommend configuring all your control elements before programming the
settings (temperature set points, idle speeds, and so on). Use the Configuration
worksheets, starting on page 125 to help you keep track of which equipment is
connected to which relays and variable stages.
If you receive a warning during configuration, look it up in the Warnings worksheet
on page 130 and then follow the instructions for correcting the problem.
The Supra’s built-in diagnostic tests are useful for testing your equipment after
installing and configuring it. For more information, read Performing diagnostic
tests on page 105.
All instructions in the configuration section start from the Main Menu. To display
the Main Menu from the status screen, press ENTER.
If there is an alarm condition, you will see the alarm screen instead of the status
screen. You must acknowledge the alarm before you can proceed. For more
information, read Acknowledging alarms on page 100.
If you have a network of Supras and are using SupraWare, DO NOT enter
information into the Supras with the keypad and SupraWare at the same time;
choose one method or the other.
Configuring the main control functions
Before configuring the variable and relay stages, you need to configure the main control functions.
Main control functions include items such as temperature units that the Supra needs to know before
you configure the variable and relay stages.
Depending on your specific situation and the number and type of temperature probes you have
connected to the Supra, you will need to configure some or all of the main control functions.
Identifying the Supra (on page 41)
Configuring the startup timer (on page 41)
Setting the date and time (on page 42)
Selecting the temperature units (on page 43)
Changing the type of temperature probe (on page 43)
Configuring temperature averaging (on page 44)
40 Phason
Configuring the main control functions
SET UNIT NAME
Name: Phason Supra
Version: 2.00
Address: 50B61AC8
Identifying the Supra
To identify a particular Supra, you need to give it a meaningful name, such as West Barn or Finishing
Room. This is even more important when you have several Supras networked together.
If you move the Supra, or change how you use the area controlled by the Supra, you might want to
change the name to something more descriptive.
Two additional pieces of information can be found on the Set Unit Name screen.
The version number tells you which version of firmware the Supra has. Phason constantly improves
and adds new features to their products. If there are new features available, you can upgrade the
Supra using firmware updater. For more information, read Supra firmware updater on page 12.
The address is a unique number generated for the Supra when it was manufactured. If you have a
network of Supras and use SupraWare, you will need to remember this number. For more
information, read the SupraWare user manual.
To give the Supra a name
1. From the Main Menu, select Maintenance (2).
2. From the Maintenance menu, select Set Unit Name (5).
The display should look like the following example.
3. Scroll to the second line and then press ENTER.
4. Enter the name (maximum 14 characters) for this Supra. For more information, read Entering
text in the Supra on page 17. To save the name, press ENTER until the cursor returns to the
beginning of the line. To cancel the change, press BACK.
5. Press BACK twice to return to the Main Menu.
Configuring the startup timer
The Supra’s startup timer allows you to delay the startup of each Supra’s loads when the controls
return from a power failure. Configuring the timer allows you to distribute the initial startup load the
backup generator must handle, allowing you to use a lower-capacity, more-economical generator.
You can configure the startup timer to delay starting the Supra’s loads from 0 to 59 seconds. For
example, say you have 4 Supras in your facility and you set the delays to 0, 10, 20, and 30 seconds.
21040012 41
Chapter 3: Configuration
_Startup Timer
1 seconds
May 27
2:57 PM
Friday
Save changes
_Staggered Start
Wait 10 sec...
The first Supra and its loads would switch on immediately. After 10 seconds, the second Supra’s
loads would switch on. After 20 seconds, the third Supra’s loads would switch on, and so on.
When a Supra powers up, the display shows the time
remaining and counts down until the loads start.
To configure the startup timer
1. From the Main Menu, select Maintenance (2).
2. From the Maintenance menu, select Startup Timer.
The display should look like the following example.
3. Scroll to the second line and then press ENTER.
4. Press + or – to increase or decrease the startup delay and then press ENTER.
5. Press BACK twice to return to the Main Menu.
Setting the date and time
The Supra has a real-time clock that keeps track of the date and time, regardless of power failures.
However, the Supra does not automatically adjust for daylight savings time. You will have to change
the clock twice a year: one hour ahead in the spring, and one hour back in the fall.
To set the date and time
1. From the Main Menu, select Maintenance (2).
2. From the Maintenance menu, select Set Clock (3).
The display should look like the following example.
3. Press ENTER to move between the month, day, and year.
4. Press + or – to change the date. To save the date, press ENTER until the cursor returns to the
beginning of the line. To cancel the change, press BACK.
42 Phason
Configuring the main control functions
You can press the numbers on the keypad to change the day or the year.
If the day of week is wrong, change the day number of the date; the day of week
changes automatically after you save changes.
5. Scroll to the next line and then press ENTER.
6. Enter the correct time using the numbers on the keypad. To change from AM to PM, press the
+ or – key. To save the time, press ENTER until the cursor returns to the beginning of the line.
To cancel the change, press BACK.
7. Scroll to the last line and then press ENTER.
8. Press BACK twice to return to the Main Menu.
Selecting the temperature units
The Supra can display temperatures in either degrees Fahrenheit (°F) or degrees Celsius (°C), but
not both at the same time. The factory default is °F.
To select temperature units
1. From the Main Menu, select Maintenance.
2. From the Maintenance menu, select Switch F/C (4).
The display shows which unit of measure the Supra is using.
3. Scroll to the second line and then press ENTER.
4. Press + or – to change the setting to the other unit of measure.
5. To save the setting, press ENTER. To cancel the change, press BACK.
6. Press BACK twice to return to the Main Menu.
Changing the type of temperature probe
The Supra comes with a Phason 3K temperature probe – the standard for most Phason controls. If
you want to connect a 1K probe, you need to tell the Supra that you have connected a different type
of probe.
By default, the Supra is set to normal for 3K temperature probes. You need to select the type of
probe only if you are not using a standard Phason 3K temperature probe. A 1K probe is typically
used in (embedded inside) heat mats, such as, Master Mat.
21040012 43
Chapter 3: Configuration
Replace damaged probes as soon as possible. If a probe is damaged, unless you
have temperature averaging enabled, the Supra automatically selects the next
active temperature probe. For more information, read Configuring temperature
averaging below.
When averaging is on, if a probe is damaged, the Supra uses the temperature from
the remaining averaged probe(s) for the zone.
If all of the averaged probes for a zone are damaged (in other words, there are no
probes available), the Supra switches all the heating elements off and switches all
the cooling elements on 100% for that zone.
Probe 1 Normal
Probe 2 Normal
Probe 3 Normal
Probe 4 Normal
To change the type of temperature probe
1. From the Main Menu, select Maintenance (2).
2. From the Maintenance menu, select Temperature Probe.
The display should look like the following example.
3. If you are using a 1K temperature probe, scroll to the line corresponding to the zone where you
installed the probe and then press ENTER.
4. Press + or – to change Normal to Special and then press ENTER.
5. Repeat steps 0 and 4 for each 1K probe you installed.
6. Press BACK twice to return to the Main Menu.
Configuring temperature averaging
Temperature averaging allows you to take temperature readings from up to four probes and average
the values.
For example, say you have a large room controlled as a single zone. Because the room is large, you
want to have temperature readings from two different ends of the room. You enable temperature
averaging and then set up zone 1 to average probes 1 and 2. If probe 1 reads 72.0°F and probe 2
reads 74.0°F, the Supra uses the average of 73.0°F as the temperature for the zone.
44 Phason
Configuring the main control functions
Use the Temperature averaging worksheet on page 127 when configuring
temperature averaging.
Averaging is: Off
Another advantage of temperature averaging is that it prevents the Supra from using an undesirable
probe if the one for a zone becomes damaged.
For example, you have four probes connected to the Supra and are using four zones. Temperature
averaging is off. If probe 3 is damaged, the Supra uses the probe for zone 4 to control zone 3. If the
probe for zone 4 is a heat mat probe, this can cause the ventilation equipment for that zone to
operate undesirably. To prevent this, use averaging to isolate dissimilar zones.
With averaging, you could set up the Supra to average one probe for each zone as follows: zone 1 probe 1; zone 2 - probe 2; zone 3 - probe 3; zone 4 - probe 4. In this case, if probe 3 is damaged, the
Supra does not default to probe 4; instead, it switches off all the heating elements and sets all the
cooling elements to 100% for that zone.
Temperature averaging and high/low temperature alarms
The Supra generates an alarm condition if any averaged probe measures a temperature that is an
alarm condition.
For example, a Supra has four probes averaged and alarms enabled for each of them. The low
temperature alarm setting is 65°F. Probes 1, 2, and 3 read temperatures of 68°F, but probe 4 reads
64°F. Because probe 4 reads a temperature that is below the low alarm setting, the Supra gives a low
temperature alarm, even though the average temperature is 67°F, 2°F above the low alarm setting.
To configure temperature averaging
1. From the Main Menu, select Maintenance (2).
2. From the Maintenance menu, select Averaging On/Off.
The display should look like the following example.
3. Press ENTER.
4. Press + or – to change the Off to On and then press ENTER.
5. Press BACK to return to the Maintenance menu.
6. From the Maintenance menu, select Averaging Setup.
The display should look like the following example.
21040012 45
Chapter 3: Configuration
Zone 1 Avg 1&2&3&4
Zone 2 Avg 1&2&3&4
Zone 3 Avg 1&2&3&4
Zone 4 Avg 1&2&3&4
7. Scroll to a line you want to change and then press ENTER.
8. Press + or – to cycle through the options. Select the option you want and then press ENTER.
9. Repeat steps 0 and 8 for each zone.
10. Press BACK twice to return to the Main Menu.
Configuring the control stages
Configuring the control stages means selecting where, how, and what the variable stages and relays
will be controlling.
For each variable stage or relay, you have the option to enable tunnel mode (set tunnel turn off to
yes). Tunnel mode is valid only for variable stages and relays configured as cooling elements
(including actuators and curtains). If you enable tunnel mode for heating elements, it has no effect.
For more information about tunnel mode, read Programming the tunnel mode set point on page 70.
Variable stages
The Supra has four variable stages that you can configure as one of three options.
Heat – the stage controls a heating element.
Cool – the stage controls a cooling element. This is the default.
Unassigned – the stage is always off.
Relay stages
The Supra has 12 relay stages that you can configure as one of several options.
Unassigned – the relay is always open (off). This is the default.
Actuator – the relay controls a cooling element called an actuator. Actuators require one relay for
opening and one for closing.
Heat – the relay controls a heating element and switches on when the temperature falls below
the temperature set point. An example of a heating element is an electric heater. Temperaturebased duty cycles are also included in this configuration.
46 Phason
Configuring the control stages
Increased speed
Increase voltage
Variable-speed fan example
Decreased heat
Decrease voltage
Heat mat example
Temperature
Temperature
Increase voltage
Cool – the relay controls a cooling element and switches on when the temperature rises above
the temperature set point. An example of a cooling element is a single-speed fan. Temperaturebased duty cycles are also included in this configuration.
Curtain – the relay controls a cooling element called a curtain machine. Curtains require one
relay for opening and one for closing.
Duty Cycle (time-based) – the relay controls an element that operates for specific durations (on
duration and off duration) during certain hours of the day. An example of a time-based duty
cycle element could be a feed auger.
Timed Event – the relay controls an element that switches ON or OFF at certain hours of the
day, regardless of the temperature or other conditions. An example of a timed event element
could be lights.
Variable DC outputs
If you have a Variable DC Expansion Kit installed in the Supra, you can configure an additional four
variable stages. The variable 0 to 10 VDC outputs have the same options as the normal variable
stages.
For more information about the expansion kit, read Variable DC Expansion Kit on page 12.
Slave units
If you have Single-Phase Slave (PSU-20) units connected to the Supra, you do not need to configure
any additional items. When a PSU-20 is connected to variable stage 3 (VR3), it follows the
configuration and settings for variable stage 3. When connected to variable stage 4 (VR4), it follows
stage 4.
For more information about Single-Phase Slaves, read Slave units on page 11.
Configuring variable stages
The four variable stages (VAR1 to VAR4) control elements that operate with gradually increasing
voltage, such as variable speed fans, or gradually decreasing voltage, such as heat mats.
21040012 47
Chapter 3: Configuration
Use the Variable stage configuration worksheet on page 126 when configuring
variable stages.
If you have a Variable DC Expansion Kit connected, configure the variable DC
outputs in the same way you configure variable stages. The variable DC outputs
display as V1 (0-10V).
For more information about the expansion kit, read Variable DC Expansion Kit on
page 12.
Zone
Mode
Tunnel option (yes is enabled; no is not enabled)
Name
Var Stage 1 Zone 1
Cool
Tunnel turn off? No
VS Fan 1
Configuring variable stages means:
Selecting the zone (1, 2, 3, or 4) in which the stage will be controlling the equipment
Selecting whether the stage is a heating element (for example, a heat mat) or a cooling element
(for example, a fan)
For cooling elements only, selecting whether or not the stage reacts to tunnel mode
Assigning a name to the stage
For information about how variable stages work, see Programming variable stages on page 75.
To configure variable stages
1. From the Main Menu, select Configuration (5).
2. Scroll to the variable stage you want to configure.
The display should look like the following example.
3. When the cursor is on the zone line, press ENTER.
4. Press + or – to select the zone this stage will be controlling and then press ENTER.
5. Scroll down to the Mode line and then press ENTER.
6. Press + or – to select whether the stage is a heating, cooling, or unassigned stage and then press
ENTER.
7. Scroll to Tunnel turn off and then press ENTER.
8. Press + or – to select Yes (off during tunnel mode) or No (can be on during tunnel mode)
and then press ENTER.
9. Scroll to the Name line and then press ENTER.
48 Phason
Configuring the control stages
Use the Relay configuration worksheet on page 125 when configuring relays.
DO NOT switch on power to the actuator until you have completed the following
steps. Switching on the power to the actuator before completing these steps can
damage the actuator or actuator power supply and will burn out the relays.
These steps use Actuator 1. If you are configuring a second actuator, follow the
same steps using Actuator 2 in place of Actuator 1.
If you are configuring the actuator to close during tunnel mode, configure both
the open and close relays.
10. Enter the name (maximum 13 characters) for this stage. For more information, read Entering
text in the Supra on page 17. To save the name, press ENTER until the cursor returns to the
beginning of the line. To cancel the change, press BACK.
11. Repeat steps 2 to 10 for each variable stage you have connected to the Supra.
12. Press BACK to return to the Main Menu.
Configuring relays for actuators
You can connect up to two actuators to a Supra. Each actuator you connect requires two relays: one
for extending the actuator arm (opening the inlet), and one for retracting the arm (closing the inlet).
You can connect actuators to any of the available relays, but side-by-side relays are recommended.
Before configuring the actuator relays, you need to know the following.
The open relay number
The close relay number
The feedback terminal to which the actuator is connected (FB1 for Act 1 and FB2 for Act 2)
Whether or not the actuator closes during tunnel mode
The zone in which the actuator is located
To configure relays for actuators
1. From the Main Menu, select Configuration (5).
2. Scroll to the relay you want to configure for opening the actuator.
The display should look like the following example.
21040012 49
Chapter 3: Configuration
Because cables can stretch and equipment can come out of alignment (similar to
tires on your car), Phason recommends resetting the limit switches and calibrating
your actuators at least once each year.
Zone
Mode
Tunnel option (yes is enabled; no is not enabled)
Name
_Relay 1 Zone 1
Tunnel turn off? No
Name: Rly 01
Unassigned
3. To change the zone the actuator will be controlling, place the cursor on the Zone line and then
press ENTER. Press + or – to change the zone and then press ENTER.
4. Scroll to the Mode line and then press ENTER.
5. Press + or – until you see Actuator 1 Open (or Actuator 1 Close for
the closing relay) and then press ENTER.
6. Scroll to Tunnel turn off and then press ENTER.
7. Press + or – to select Yes (actuator closes the inlet during tunnel mode) or No (actuator
reacts normally during tunnel mode) and then press ENTER.
8. Scroll to the Name line and then press ENTER.
9. Enter the name (maximum 13 characters) for this relay. For more information, read Entering
text in the Supra on page 17. To save the name, press ENTER until the cursor returns to the
beginning of the line. To cancel the change, press BACK.
10. Repeat steps 2 to 9 using the relay you want to configure for closing the actuator.
11. Press BACK to return to the Main Menu.
12. Go to the section Calibrating actuators below.
Calibrating actuators
After configuring the actuator relays, you need to calibrate the actuators. Calibrating the actuator lets
the Supra know the position of the actuator when it is fully extended and fully retracted. The Supra
uses the limits to define the range of motion it uses to position the inlets. These limits tell the Supra
how much to adjust when you want the actuators, for example, only 25% extended.
There are two stages to calibrating actuators. Stage 1 is testing the open and close functions and
setting the limit switches. Testing an actuator really means testing the inlets it is controlling. Stage 2
is calibrating the actuator. In the following steps, we assume the actuator is positioning an inlet.
50 Phason
Configuring the control stages
Inlet 1
Never calibrated
Set limit switches
Calibrate now
Press + to open
Press - to close
Press ENTER to stop
Press Back when done
Stage 1: To set the limit switches
1. From the Main Menu, select Maintenance (2).
2. From the Maintenance menu, select Calibrate Actuator (2).
The display should look like the following example.
3. Scroll to Set limit switches and then press ENTER.
The display should look like the following example.
4. Press + to extend (open) or – to retract (close) the inlets.
If the inlets DO NOT move in the proper direction, in other words, if they open when you
press – and close when you press +, the wiring for the relays is reversed. Correct the wiring
before repeating the test. For more information, read Connecting actuators on page 24.
If the inlets move in the proper direction, continue the test.
5. Press – and then wait until the inlet reaches its fully closed position. Immediately after it reaches
the fully closed position, press ENTER.
6. Set the limit switch for the fully closed position.
7. Press + and then wait until the inlet reaches its fully open position. Immediately after it reaches
the fully open position, press ENTER.
8. Set the limit switch for the fully open position.
9. Press – and then wait until the inlet stops moving. If it does not stop in the proper position,
repeat steps 5 and 6.
10. Press + and then wait until the inlet stops moving. If it does not stop in the proper position,
repeat steps 7 and 8.
11. After the limit switches are set and the actuator operates properly, go to Stage 2: To calibrate
actuators.
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Chapter 3: Configuration
Calibrating actuators takes several minutes. You can stop the calibration process at
any time, but if you do, the Supra will not be able to properly control the inlets.
If the actuator stops after moving in the close direction, or if it fails to position
the inlet properly, the Supra is not receiving a proper feedback signal. This can
be incorrect wiring or a defective potentiometer. Correct this problem and then
restart the calibration at step 1. For more information read, your actuator’s
installation guide and Connecting actuators on page 24.
If the calibration fails (for example, if the actuator jammed), the display shows
the reason for the failure. The date and time the actuator was last calibrated
does not change. Check the alarm messages and then look up the problem in
Appendix B: Troubleshooting on page 117. Check the actuator itself. Fix any
mechanical or electrical problems.
Inlet 1
Never calibrated
Calibrate now
Inlet 1
Last calibrated on:
7/6/2015 1:10 PM
Calibrate now
Stage 2: To calibrate actuators
1. From the Main Menu, select Maintenance (2).
2. From the Maintenance menu, select Calibrate Actuator (2).
The display should look like the following example.
3. Scroll to Calibrate now and then press ENTER.
If the actuator is operating properly, the inlet moves to its fully open position (100%), stops, and
then moves to its fully closed position (0%).
4. After the actuator has calibrated properly, press BACK to return to the list of actuators.
The display shows the date and time on which the actuator was calibrated.
5. If you have a second actuator to calibrate, press Down until the second actuator is displayed and
then repeat steps 0 and 4.
6. Press BACK twice to return to the Main Menu.
52 Phason
Configuring the control stages
This section is for relays. For information about variable-powered heating and
cooling elements, see Configuring variable stages on page 47.
If you need to connect more cooling elements than you have relays, and you are
not using all the variable stages, you can use any available variable stages as
ON/OFF stages. For more information, read Programming variable stages on
page 75.
Use the Relay configuration worksheet on page 125 when configuring relays.
Zone
Mode
Tunnel option (yes is enabled; no is not enabled)
Name
_Relay 1 Zone 1
Tunnel turn off? No
Name: Rly 01
Configuring relays for heating, cooling, or temperature-based
duty cycles
Relays configured for heating can control equipment such as electric or gas heaters that can be either
ON or OFF. The relays switch on when the temperature drops below the set point and off when it
rises above.
Relays configured for cooling can control single-speed fans, misters, or other cooling equipment that
can be either ON or OFF. The relays switch on when the temperature rises above the set point and
off when it drops below.
To configure relays for heating, cooling, or temperature-based duty cycles
1. From the Main Menu, select Configuration (5).
2. Scroll to the relay you want to configure.
The display should look like the following example.
Unassigned
3. To change the zone the element will be controlling, place the cursor on the Zone line and then
press ENTER. Press + or – to change the zone and then press ENTER.
4. Scroll to the Mode line and then press ENTER.
5. To configure the relay for controlling a heating element, press + or – until you see Heatand
then press ENTER. To configure the relay for controlling a cooling element, press + or – until
you see Cool and then press ENTER.
6. Scroll to Tunnel turn off and then press ENTER.
7. Press + or – to select Yes (off during tunnel mode) or No (can be on during tunnel mode)
and then press ENTER.
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Chapter 3: Configuration
Use the Relay configuration worksheet on page 125 when configuring relays.
These steps use Curtain 1. If you are configuring additional curtains, follow the
same steps, but use the appropriate number in place of Curtain 1.
If you are configuring the curtain to close during tunnel mode, configure both the
open and close relays.
Zone
Mode
Tunnel option (yes is enabled; no is not enabled)
Name
_Relay 1 Zone 1
Tunnel turn off? No
Name: Rly 01
8. Scroll to the Name line and then press ENTER.
9. Enter the name (maximum 13 characters) for this relay. For more information, read Entering
text in the Supra on page 17. To save the name, press ENTER until the cursor returns to the
beginning of the line. To cancel the change, press BACK.
10. Repeat steps 2 to 9 for each heating or cooling element you have connected to the Supra.
11. Press BACK to return to the Main Menu.
Configuring relays for curtains
Curtains are usually controlled by equipment called curtain machines (sometimes referred to as
winches). Curtains are opened and closed to let in more air or less air. The idea is more air cools the
building.
You can connect up to six curtain machines to the Supra. Each curtain machine you connect
requires two relays: one for opening the curtain, and one for closing the curtain. You can connect
curtain machines to any of the available relays, but side-by-side relays are recommended.
To configure relays for curtains
1. From the Main Menu, select Configuration (5).
2. Scroll to the relay you want to configure for opening the curtain.
The display should look like the following example.
Unassigned
3. To change the zone the curtain will be controlling, place the cursor on the Zone line and then
press ENTER. Press + or – to change the zone and then press ENTER.
4. Scroll to the Mode line and then press ENTER.
54 Phason
Configuring the control stages
This section explains how to configure time-based duty cycles.
If you want to configure temperature-based duty cycles (duty cycles that
operate for specific durations while the temperature is above or below a certain
value), read Configuring relays for heating, cooling, or temperature-based duty
cycles on page 53.
If you want to configure elements that turn on and off at specific times, see
Configuring relays for timed events on page 56.
Use the Relay configuration worksheet on page 125 when configuring relays.
5. Press + or – until you see Curtain 1 Open (or Curtain 1 Close for the
closing relay) and then press ENTER.
6. Scroll to Tunnel turn off and then press ENTER.
7. Press + or – to select Yes (curtain closes the inlet during tunnel mode) or No (curtain reacts
normally during tunnel mode) and then press ENTER.
8. Scroll to the Name line and then press ENTER.
9. Enter the name (maximum 13 characters) for this relay. For more information, read Entering
text in the Supra on page 17. To save the name, press ENTER until the cursor returns to the
beginning of the line. To cancel the change, press BACK.
10. Repeat steps 2 to 9 using the relay you want to configure for closing the curtain.
11. Press BACK to return to the Main Menu.
Configuring relays for time-based duty cycles
Time-based duty cycles allow you have equipment operate for specific durations (ON duration and
OFF duration) during certain hours of the day. For example, you can have a feed auger run for 15
minute and then stop for 45 minutes between the 6:00 AM and 8:00 PM. In other words, “Between
6:00 AM and 8:00 PM, I want the feed auger ON for 15 minutes, OFF for 45 minutes, ON for 15
minutes…” and so on.
To configure relays for time-based duty cycles
1. From the Main Menu, select Configuration (5).
2. Scroll to the relay you want to configure.
The display should look like the following example.
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Chapter 3: Configuration
Tunnel mode has no effect for timed events.
Use the Relay configuration worksheet on page 125 when configuring relays.
Zone
Mode
Tunnel option (yes is enabled; no is not enabled)
Name
_Relay 1 Zone 1
Tunnel turn off? No
Name: Rly 01
Unassigned
3. To change the zone the element will be controlling, place the cursor on the Zone line and then
press ENTER. Press + or – to change the zone and then press ENTER.
4. Scroll to the Mode line and then press ENTER.
5. Press + or – until you see Duty Cycle and then press ENTER.
6. Scroll to Tunnel turn off and then press ENTER.
7. Press + or – to select Yes (off during tunnel mode) or No (can be on during tunnel mode)
and then press ENTER.
8. Scroll to the Name line and then press ENTER.
9. Enter the name (maximum 13 characters) for this relay. For more information, read Entering
text in the Supra on page 17. To save the name, press ENTER until the cursor returns to the
beginning of the line. To cancel the change, press BACK.
10. Repeat steps 2 to 9 for each time-based duty cycle element you have connected to the Supra.
11. Press BACK to return to the Main Menu.
Configuring relays for timed events
Relays configured for timed events can be used to control feed augers, turn lights on and off, or
control equipment that must operate at specific times each day, regardless of temperature. An
example of a timed event would be would be switching the yard lights on at 8:00 PM and off at 7:00
AM.
To configure timed event relays
1. From the Main Menu, select Configuration (5).
2. Scroll to the relay you want to configure.
The display should look like the following example.
56 Phason
Testing the configuration
Zone
Mode
Tunnel option has no effect for timed events
Name
_Relay 1 Zone 1
Tunnel turn off? No
Name: Rly 01
Unassigned
3. To change the zone the element will be controlling, place the cursor on the Zone line and then
press ENTER. Press + or – to change the zone and then press ENTER.
4. Scroll to the Mode line and then press ENTER.
5. Press + or – until you see Timed Event and then press ENTER.
6. Scroll to the Name line and then press ENTER.
7. Enter the name (maximum 13 characters) for this relay. For more information, read Entering
text in the Supra on page 17. To save the name, press ENTER until the cursor returns to the
beginning of the line. To cancel the change, press BACK.
8. Repeat steps 2 to 9 for each timed event element you have connected to the Supra.
9. Press BACK to return to the Main Menu.
Testing the configuration
After configuring all the control elements (variable stages relays, and so on), test the Supra to make
sure the configuration is correct. In other words, make sure what you think is connected to a
particular relay or stage is actually connected to that relay or stage.
You can test the configuration by using the diagnostic feature of the Supra. The diagnostic feature
allows you to operate the equipment, regardless of temperature or time. As you operate each piece
of equipment, visually check to see if that equipment is doing what you tell it.
For example, when you switch on variable stage 1 at the Supra, does the fan or heater you think
have connected to that stage switch on? When you switch it off, does the fan or heater switch off?
For more information about the diagnostic test, read Performing diagnostic tests on page 105.
21040012 57
Chapter 3: Configuration
Use the Hysteresis worksheet on page 129 when configuring hysteresis. The
worksheet contains more-detailed explanations about the settings, as well as the
defaults and ranges.
HYSTERESIS
H/C Stages 0.5°F
VAR Idle Off 0.3°F
Actuator 0.3°F
go to page 103
Configuring optional features
In addition to configuring the main control functions (startup timer, temperature units, and so on)
and control stages (variable stages and relays), the Supra has some added features you can configure
or enable. Depending on your setup, you will need to configure some or all of the optional features.
Configuring hysteresis (below)
Configuring de-icing (on page 59)
Selecting a humidity zone (on page 60)
Configuring the pulse counter (on page 61)
Selecting motor curves (on page 62)
Configuring warnings (on page 62)
Configuring hysteresis
Hysteresis helps prevent damage to the relays, variable stages, and equipment connected to them by
preventing the stages from switching on and off rapidly when the temperature is hovering close to
the set point.
For example, a household thermostat might turn on a furnace at 68 °F when the house is cooling
down, but turn it off at 72 °F when the house is warming up. The difference between these two
values is the hysteresis.
To set hysteresis values
1. From the Main Menu, select Maintenance (2).
2. From the Maintenance menu, select Hysteresis (7).
The display should look like the following example.
3. Scroll to the second line and then press ENTER.
58 Phason
Configuring optional features
The Supra interprets the last digit as a decimal. For example, to enter 0.5°F,
press 05.
Actuators have three hysteresis values: one for temperature, one for position,
and one for duration. For more information, read the Hysteresis worksheet on
page 129.
For de-icing to work properly, you must have a temperature probe connected to
the OUT TEMP terminal. For more information, read Connecting temperature
probes on page 31.
If de-icing is enabled and there is no outdoor probe (or it is damaged), the Supra
operates as if the outdoor temperature is below the de-icing temperature.
4. Enter the temperature using the numbers on the keypad, or press + or – to adjust the hysteresis
and then press ENTER.
5. Scroll to the next line.
6. Repeat steps 4 and 5 for each setting.
7. Press BACK twice to return to the Main Menu.
Configuring de-icing
The Supra’s de-icing feature helps keep variable-speed fans from icing up if the outdoor temperature
is too cold. When de-icing is enabled, variable-speed fans start at full speed before dropping to the
idle or normal speed. Configuring de-icing means setting the temperature at which de-icing starts,
setting the duration it lasts, and selecting which variable speed fans to de-ice.
For example, if you set the de-icing temperature to 32°F and the duration to 3 seconds, when the
fan starts up, it automatically runs at full speed for three seconds before dropping down to its
normal speed (whatever the normal speed should be for the current temperature in that zone).
To configure de-icing
1. From the Main Menu, select Maintenance (2).
2. From the Maintenance menu, select De-Icing (8).
The display should look like the following example.
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Chapter 3: Configuration
The Supra interprets the last digit as a decimal. For example, to enter 35.0°F,
press 350.
Use the Humidity zone worksheet on page 127 when configuring humidity.
De-ice VAR fans when
Colder than 33.0°F
For 3 seconds
VS Fan 1 No
3. Scroll to the second line and then press ENTER.
4. Enter the de-icing temperature using the numbers on the keypad, or press + or – to adjust the
value and then press ENTER.
5. Scroll to the third line and then press ENTER.
6. Enter the de-icing duration (in seconds) or press + or – to adjust the value and then press
ENTER.
7. Scroll to the next line.
8. To enable or disable de-icing for this variable stage, press ENTER and then press + or – to
switch between Yes (enable) and No (disable) for this variable stage.
9. Press ENTER.
10. Repeat steps 7 and 9 for each variable stage.
11. Press BACK twice to return to the Main Menu.
Selecting a humidity zone
If you installed a Relative Humidity Sensor, you need to select which zone the sensor will be
monitoring. A humidity sensor can monitor only one zone. For more information, read Relative
Humidity Sensors on page 13.
To select a humidity zone
1. From the Main Menu, select Configuration (5).
2. Press Up until you see Hum Zone Assignment .
The display should look like the following example.
60 Phason
Configuring optional features
Use the Pulse counter worksheet on page 128 when configuring a pulse counter.
Hum Zone Assignment
Unassigned
Water Meter
1Litre / pulse
Display in Litres
3. Scroll to Unassignedand then press ENTER.
4. Press + or – to select the zone the sensor will be monitoring and then press ENTER.
5. Press BACK to return to the Main Menu.
Configuring the pulse counter
If you have a water meter connected to the Supra’s pulse counter terminal and will be monitoring
water usage, you need to tell the Supra how much water (in litres or US gallons) goes through the
meter for each pulse the meter puts out. The Supra uses this information to convert the pulses to
water usage values.
For example, let’s say your water meter puts out 1 pulse for every 10 gallons of water that goes
through it. If the Supra received 125 pulses from the meter during the day, you used 1250 gallons of
water.
To configure a pulse counter
1. From the Main Menu, select Settings (1).
2. From the Settings menu, select Water Meter.
The display should look like the following example.
3. Scroll to the second line and then press ENTER.
4. Enter the number of units (litres or gallons) for each pulse, or press + or – to adjust the number
and then press ENTER.
5. Press + or – to select litre or gallon / pulse and then press ENTER.
6. Scroll to the third line and then press ENTER.
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Chapter 3: Configuration
Use the Warnings worksheet on page 130 when configuring warnings. The
worksheet has descriptions for each warning.
VAR 1 Optimum
VAR 2 Optimum
VAR 3 Optimum
VAR 4 Optimum
7. Press + or – to select whether to display water usage in litres or gallons and then press ENTER.
8. Press BACK twice to return to the Main Menu.
Selecting motor curves
The Phason Optimum curve should work properly for all fan models. However, if you have one of
the fans listed in Appendix G: Supra motor curves on page 146, you can select a different motor
curve. Phason recommends using the Optimum curve.
Motor curves have no effect on variable heating stages.
To change the motor curve
1. From the Main Menu, select Maintenance (2).
2. From the Maintenance menu, select Motor Curves.
The display should look like the following example.
3. Scroll to a curve you want to change and then press ENTER.
4. Press + or – to cycle through the list of curves. Select the curve you want and then press ENTER.
5. Repeat steps 3 and 4 for each motor curve you want to change.
6. Press BACK twice to return to the Main Menu.
Configuring warnings
Warnings are one of the Supra’s built-in diagnostic tools. They warn you about conflicts or out-ofrange conditions as you are programming the control. When the Supra comes from the factory, all
warnings are active. You can select which warnings you want active and which ones you want
inactive.
62 Phason
Configuring optional features
H/C Conflict Yes
Min Ventilation Yes
Large VAR Range Yes
Odd Timed Evnts Yes
To configure warnings
1. From the Main Menu, select Maintenance (2).
2. From the Maintenance menu, select Warnings (9).
The display should look like the following example.
3. Scroll to a line you want to change and then press ENTER.
4. Press + or – to activate (Yes) or deactivate (No) and then press ENTER.
5. Repeat steps 3 and 4 for each warning you want to change.
6. Press BACK twice to return to the Main Menu.
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Chapter 4: Programming
Use the Settings worksheets in Appendix F on page 131 when programming the
Supra.
If you receive a warning during configuration, look it up in the Warnings
worksheet on page 130 and then follow the instructions for correcting the
problem.
All instructions start from the Main Menu. To display the Main Menu from the
status screen, press ENTER.
If there is an alarm condition, you will see the alarm screen instead of the status
screen. You must acknowledge any alarms before you can proceed. For more
information, read Acknowledging alarms on page 100.
If you are using SupraWare, DO NOT program the Supras with the keypad and
SupraWare at the same time. Choose one method or the other.
The Supra checks settings against a set of factory-defined rules. If any settings
might cause a problem, the Supra displays a warning. The warning does not
appear again until that setting is accessed. A list of warnings and their meanings
is in Appendix B: Troubleshooting on page 117 .
Chapter 4: Programming
What you need to know before programming the Supra
The difference between “programming” and “configuration” is that configuration is information
that you set once, or change very rarely; programming is information you change more often.
Programming the Supra means telling the control what you want it to do and when you want it
done. For example, for a single-speed fan set for cooling, you might say: “Switch on when the temperature rises above 80°F.”
Before you begin programming the Supra, make sure:
It has power
All equipment has been properly connected to the correct terminals.
You know which equipment is connected to which relays and variable stages
All variable and relay stages have been properly configured and tested. For more information,
read Chapter 3: on page 37.
64 Phason
What you need to know before programming the Supra
Programming checklist
Because some settings must be programmed before others, Phason recommends programming the
Supra in the following order. If you do not have elements of a particular type, skip that step. For
example, if you do not have curtains, skip to the next step.
Programming the zones
Setting the group set point
Programming growth curves
Programming the tunnel mode set point
Programming the temperature setback
Programming the humidity control
Programming the stages
Programming variable stages
Programming actuator relays
Programming curtain control relays
Programming heating and cooling elements and temperature-based duty cycles
Programming timed events
Programming time-based duty cycles
Programming the alarm and display settings
Programming alarm settings
Setting up the status display
Setting up security and users
Adding and removing users
Enabling and disabling security
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Chapter 4: Programming
Use the Group set point worksheet on page 131 when setting up groups set points.
Programming the zones
Programming the zones means entering the target temperatures for each zone. There are two
options for the zone temperatures:
Group set points (below)
Growth curves (on page 67)
You can set up both group set points and growth curves. If a growth curve is enabled for a zone, the
control uses the growth curve settings. If there is no growth curve for a zone, the control uses the
group set points.
Other options
In addition to the group set points and growth curves, you can program three optional features:
Tunnel mode set point (en page 70)
Temperature setback (on page 71)
Humidity control limits (on page 73)
Setting the group set point
A group set point is the desired or target temperature for a zone. The individual set points for each
variable and relay stage will be adjusted relative to the group set point for that zone. Make sure you
set the group set point before setting the individual set points.
For example, say the group set point for zone 1 is 80°F, a variable-stage fan set point is 5 degrees
higher (85°F), and a single-stage heater set point is 7 degrees lower (73°F). If you lower the group
set point to by 5 degrees to 75°F, the set points for the fan and heater will also be lowered by 5
degrees to 80°F and 68°F respectively.
Once a group set point is set, it remains at that temperature until you change it, or until an enabled
growth curve adjusts it.
To program a group set point
1. From the Main Menu, select Settings (1).
2. From the Settings menu, select Group Setpoint (1).
66 Phason
Programming the zones
The Supra interprets the last digit as a decimal. For example, to enter 80.5°F,
press 805.
Zone 1 85.0°F
Zone 2 85.0°F
Zone 3 85.0°F
Zone 4 85.0°F
The display should look like the following example.
3. Scroll to a zone you want to change and then press ENTER.
4. Enter the temperature using the numbers on the keypad, or press + or – to adjust the set point
and then press ENTER.
5. Repeat steps 0 and 4 for each zone you want to set up.
6. Press BACK twice to return to the Main Menu.
Programming growth curves
A growth curve is an extension of the group set point concept. The growth curve automatically
adjusts the temperature set points over time to control the temperature in a room or zone. It is
called a growth curve because it adjusts the set points as the animals grow.
For example, in hog production, newborn piglets require a high temperature for comfort and health.
As they grow older, they need a steadily lower temperature. Using the growth curve, you can have
the Supra automatically adjust the temperatures. For example, start at 76°F for 1 day, drop to 74°F
for 1 day, then to 71°F for 21 days, 68°F for 14 days, and so on.
You can have up to seven steps in a growth curve. Each step has a start day and temperature set
point. The Supra automatically calculates the temperature set points for the days between the steps
and adjusts the set points at midnight each day. Individual set points for the variable and fixed stages
are adjusted relative to the growth curve temperature for that particular day. This is an extremely
powerful feature because it lets you put fan and heating strategies in place once, and then adjust
them automatically over time.
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Chapter 4: Programming
Set point
Temperature
(°F)
Start day
Duration
(days)
1
2
3
4
5
6
7
88.0
86.5
85.0
83.5
81.0
78.0
74.0
1
5
15
25
35
40
45
5
10
10
10
5
5
10
In the following example, step 2 has a duration of
10 days. The difference between the starting set
point (86.5°F) and the starting set point for the
next step (85°F) is 1.5°F.
The Supra divides the temperature difference by
the duration 1.5 ÷ 10=0.15 and then automatically
adjusts the set point by 0.15°F each day for 10
days.
You can define two growth curves: Growth Curve A and Growth Curve B. This lets you control
two different areas of your facility with independent set points.
You cannot define two growth curves for the same zone. If all zones are controlled by a single
growth curve, use Growth Curve A.
Growth curve status
There are several options for the growth curve status:
Disabled – the growth curve is ignored. When enabled, the growth curve starts at day 1.
Enabled – the growth curve is active for the zones specified.
Suspended – all set points stay at their current values. The growth curve remains on its current
day until it is enabled again. When enabled, it starts where it left off.
Override – the growth curve advances one day at a time (in other words, the clock still
advances), but the control uses the group set point instead of the growth curve.
When enabled, the control uses the growth curve set point for that day. This can cause a sudden
change in temperature if the group set point is very different from the growth curve set point.
68 Phason
Programming the zones
If you are programming your growth curve a few days before you want it to start,
set the status to Disabled. On the day you want to start the growth curve,
change the status to Enabled.
Use the Growth curve worksheet on page 132 when setting up growth curves.
The worksheet contains detailed explanations about the settings and the
defaults and ranges for each setting.
The Supra interprets the last digit as a decimal. For example, to enter 80.5°F,
press 805.
GROWTH CURVE A
Zone: None
Status: Disabled
Current day: 1
Zone: All
Status: Disabled
Current day: 1
St1 Day1 85.0°F
To program growth curves
1. From the Main Menu, select Settings (1).
2. From the Settings menu, select Growth Curve (4).
The display should look like the following example; this is growth curve A. If you want to define
growth curve B, scroll down until you see GROWTH CURVE B on the top line.
3. Scroll to Zone and then press ENTER.
4. Press + or – to select the zone or zones for this growth curve and then press ENTER.
5. Scroll to Status and then press ENTER.
6. Press + or – to select the status for this growth curve and then press ENTER.
7. Scroll to Current day and then press ENTER.
8. Enter 1 as the day and then press ENTER.
9. Scroll to the next line and then press ENTER.
You start to see the temperature set points for each stage.
10. Scroll to St1 and then press ENTER.
11. Enter the temperature using the numbers on the keypad, or press + or – to adjust the set point
and then press ENTER.
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Chapter 4: Programming
The Supra interprets the last digit as a decimal. For example, to enter 80.5°F,
press 805.
13. Enter the start day for the growth curve step using the numbers on the keypad, or press + or –
to adjust the day and then press ENTER.
14. Enter the temperature using the numbers on the keypad, or press + or – to adjust the set point
and then press ENTER.
15. Repeat steps 12 to 14 for each remaining step.
16. Press BACK twice to return to the Main Menu.
Programming the tunnel mode set point
When the zone temperature is at or above the tunnel mode set point, variable stages and relays that
are configured for tunnel mode react as follows.
Actuators – move to position zero (close the inlet)
Curtains – close the curtain
Cool relays and temperature-based duty cycles – switch off the relay
Variable stages – set the speed to 0%
The tunnel mode set point is the same for all zones. For more information about enabling tunnel
mode for variable stages and relays, read Configuring the control stages starting on page 46.
To program the tunnel mode set point
1. From the Main Menu, select Settings (1).
2. From the Settings menu, select Tunnel Mode.
The display should look like the following example.
3. Scroll to Setpoint and then press ENTER.
4. Enter the temperature using the numbers on the keypad, or press + or – to adjust the set point
Temperature setback allows you to automatically change the temperature set point for a specific
period during the day. The temperature setback can be from 1.0 to 25°F (0.6 to 13.9°C). When the
setback is enabled, during the selected hours of the day, the Supra subtracts the temperature setback
amount from the set point. At the end of the setback period, the Supra returns to the normal (group
or growth curve) set point.
Temperature setback works for both group set points and growth curves. There are two separate
setback groups: A and B. Having two setback groups allows you to have different setbacks for
different zones or times of the day.
Using setback for day/night temperature control in greenhouses
Different method (DIF) is a means of maintaining different day/night temperatures in greenhouses.
DIF helps control plant height and growth.
DIF is calculated by subtracting the nighttime temperature from the daytime temperature. Higher
day temperatures give a positive DIF and promote growth. Lower daytime temperatures give a
negative DIF and slow down growth. Negative DIF helps control plant height.
Using temperature setback, you can maintain a lower temperature set point during the critical dawn
hours, and then return to the normal (group or growth curve) set point later in the day.
Example 1
Example 1 shows how you can use the two setback
groups (A and B) to have two different setback values for
different times in the same zones.
The setback for zones 1 and 2 is 8.0°F between 6:00 AM
and 12:00 PM, and 5.0°F between 12:00 PM and 9:00
PM. If the group set point for zones 1 and 2 is 78.0°F:
From 6:00 AM to 12:00 PM, the adjusted set point
will be 70.0°F.
From 12:00 PM to 9:00 PM, the adjusted set point
will be 73.0°F.
After 9:00 PM and before 6:00 AM, the set point
would be the normal 78.0°F.
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Chapter 4: Programming
Use the Temperature setback worksheet on page 133 when programming
temperature setback.
TEMP SETBACK A
Zone: None
Status: Disabled
Setback: 5.0°F
Example 2 shows how you can use the two setback
groups (A and B) to have two different setback values for
different zones.
The setback for zones 1 and 2 is 5.0°F between 6:00 AM
and 9:00 PM. If the group set point for zones 1 and 2 is
78.0°F:
From 6:00 AM to 9:00 PM, the adjusted set point for
zones 1 and 2 will be 73.0°F.
After 9:00 PM and before 6:00 AM, the set point
would be the normal 78.0°F.
The setback for zones 3 and 4 is 8.0°F between 6:00 AM
and 6:00 PM. If the group set point for zones 3 and 4 is
80.0°F:
From 6:00 AM to 6:00 PM, the adjusted set point for zones 3 and 4 will be 72.0°F.
After 6:00 PM and before 6:00 AM, the set point would be the normal 80.0°F.
To program the temperature setback
1. From the Main Menu, select Settings (1).
2. From the Settings menu, select Temp Setback.
The display should look like the following example; this is setback A. If you want to define
setback B, scroll down until you see TEMP SETBACK B on the top line.
3. Scroll to Zone and then press ENTER.
4. Press + or – to select the zone(s) affected by the setback and then press ENTER.
5. Scroll to Status and then press ENTER.
6. Press + or – to toggle between Disabled and Enable and then press ENTER.
7. Scroll to Setback and then press ENTER.
72 Phason
Programming the zones
8. Enter the setback using the numbers on the keypad, or press + or – to adjust the value and then
press ENTER.
9. Scroll to Start Time and then press ENTER.
10. Enter the start time using the numbers on the keypad. Press + or – to select AM or PM and
then press ENTER.
11. Scroll to Stop Time and then press ENTER.
12. Enter the stop time using the numbers on the keypad. Press + or – to select AM or PM and
then press ENTER.
13. Press BACK twice to return to the Main Menu.
Programming the humidity control
If you have installed and configured a humidity sensor, you need to program the humidity
compensation. Programming the humidity compensation means setting the humidity factor and the
upper and lower humidity limits. The Supra uses these settings to compensate for high humidity
levels and it adjusts the ventilation accordingly.
The humidity band is the humidity range in which the Supra attempts to compensate for humidity.
The band is defined by the upper limit and lower limit.
The humidity factor is a number between 0 and 10 that determines the amount of humidity
compensation. A lower value produces a slight ventilation adjustment, while a higher value produces
a greater adjustment.
How humidity compensation works
The Supra uses the humidity band and humidity factor to adjust the ventilation for the zone. At the
beginning of the band (the lower limit), very little adjustment is made. As the humidity rises, the
adjustment increases. At or above the upper limit of the band, the maximum adjustment is applied.
For example, if the maximum acceptable humidity for your zone is 70%, set the lower limit to 70%.
The upper limit could be set for 90% (90% is the maximum allowed and 20% is the minimum
difference between the limits). When the humidity is below 70%, the ventilation rate is controlled by
the zone’s normal, programmed settings. As the humidity rises above 70%, humidity compensation
starts to take effect and the ventilation rate increases. When the humidity reaches 90%, the humidity
compensation reaches its maximum adjusted rate.
If the outside air is cooler than the zone temperature, the ambient temperature in the zone drops
due to the increased ventilation. This causes the heaters to switch on, which help to dry the air. It is
important to balance this effect with your heating system’s ability to maintain the temperature while
drying out the room. A lower humidity factor starting at a lower humidity level, and spread over a
wider band, is better for lower-capacity heating systems.
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Chapter 4: Programming
Before programming the humidity compensation, you must assign the humidity
sensor to a zone. For more information, read Selecting a humidity zone on page 60.
Use the Humidity compensation settings worksheet on page 134 when programming
the humidity compensation. The worksheet includes a table of values to use as a
guideline when programming.
Humidity Factor 5
Humidity Control
Zone 1
Upper limit 90%
Lower limit 30%
To program the humidity compensation
1. From the Main Menu, select Maintenance (2).
2. From the Maintenance menu, select Humidity Factor.
The display should look like the following example.
3. Press ENTER.
4. Enter the humidity factor using the numbers on the keypad, or press + or – to adjust the value
and then press ENTER.
5. Press BACK twice to return to the Main Menu.
6. From the Main Menu, select Settings (1).
7. From the Settings menu, select Humidity Control.
The display should look like the following example.
8. Scroll to Upper limit and then press ENTER.
9. Enter the upper limit using the numbers on the keypad, or press + or – to adjust the value and
then press ENTER.
10. Scroll to Lower limit and then press ENTER.
11. Enter the lower limit using the numbers on the keypad, or press + or – to adjust the value and
then press ENTER.
12. Press BACK twice to return to the Main Menu.
74 Phason
Programming the stages
Programming the stages
Programming the stages means entering the settings such as temperature set points, idle speeds, and
more. Programming the stages includes the following topics.
Programming variable stages (below
Programming actuator relays (on page 78)
Programming curtain control relays (on page 81)
Programming heating and cooling elements and temperature-based duty cycles (on page 83)
Programming timed events (on page 86)
Programming time-based duty cycles (on page 88)
Programming variable stages
Programming up the variable stages means setting the temperature set points, idle speeds, and so on.
There are four settings for each variable stage.
For a cooling stage:
On full at (sometimes called differential)
Idle at (sometimes called set point)
Off at (sometimes called idle range)
Idle speed
For a heating stage:
Off at
Set point
On full at (sometimes called differential)
Min heat
Before setting up the variable stages, make sure you have properly configured them. For more
information, read Configuring variable stages on page 47.
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Chapter 4: Programming
If you need to connect more cooling elements than you have relays, and you are
not using all the variable stages, you can use any available variable stage as an
ON/OFF stage.
Set the idle speed to 100% and off at to the temperature at which you want the
stage to switch on/off.
You no longer have “variable” speed or power; you have either “full on” or “full
off”, the same as a regular cooling element. The idle at and on full at settings
have no effect when you use a variable stage this way.
Temperature
Fan speed
Fan speed increases as the temperature rises, or
decreases as the temperature falls.
The fan runs at idle speed
The fan is off
The fan runs at full speed
On full at
Off at
Idle speed
Idle at
How variable cooling stages work
When the temperature is below the off at temperature, the fan is off.
When the temperature rises above the off at temperature, the fan runs at the idle speed. The fan
continues to run at the idle speed until the temperature rises to the idle at temperature.
When the temperature is between the idle at and on full at temperatures, fan speed increases or
decreases proportionally with temperature.
When the temperature is above the on full at temperature, the fan runs at full speed.
76 Phason
Programming the stages
If you need to connect more heating elements than you have relays, and you are
not using all the variable stages, you can use any available variable stage as an
ON/OFF stage.
Set min heat to 100% and off at to the temperature at which you want the stage to
switch on/off.
You no longer have “variable” speed or power; you have either “full on” or “full
off”, the same as a regular heating element. The set point and on full at settings
have no effect when you use a variable stage this way.
Heater output
Heater output increases as the temperature drops, or
decreases as the temperature rises.
The heater is at full output.
The heater is at its min heat output.
The heater is off.
On full at
Off at
Min heat
Set point
How variable heating stages work
When the temperature is above the off at temperature, the heater is off.
When the temperature drops below the off at temperature, the heater is at the min heat output.
The heater continues to operate at the min heat until the temperature drops to the set point.
When the temperature is between the set point and the on full at temperatures, the heater output
increases or decreases proportionally with the temperature.
When the temperature is below the on full at, the heater is at full output.
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Chapter 4: Programming
Use the Variable stage settings worksheet on page 133 when setting up variable
stages.
The Supra interprets the last digit as a decimal. For example, to enter 80.5°F,
press 805.
Cool mode
Heat mode
VS Fan 1 Zone 2
On Full at 85.0°F
Idle at 80.0°F
Off at 40.0°F
Heat Mat 4 Zone 2
Off at 86.5°F
Setpoint 85.0°F
On full at 80.0°F
To program variable stages
1. From the Main Menu, select Settings (1).
2. From the Settings menu, select Variable Stages (3).
The display should look like the following example.
The first line is the name you gave the variable stage when you configured it. To program one of
the other variable stages, scroll down until the name is on the top line.
3. Scroll to Idle Speed (Min Heat for a heating stage) and then press ENTER.
4. Enter the speed (output for a heating stage) using the numbers on the keypad, or press + or – to
adjust the percentage and then press ENTER.
5. Scroll to Offat (On Full at for a heating stage) and then press ENTER.
6. Enter the temperature using the numbers on the keypad, or press + or – to adjust the value and
then press ENTER.
7. Repeat steps 5 and 6 for Idle at and On Full at (Setpoint and Off at
for a heating stage).
8. Press BACK twice to return to the Main Menu.
Programming actuator relays
Before programming the actuator relays, make sure you have properly configured the relays and
calibrated the actuators. For more information, read Configuring relays for actuators on page 49
and Calibrating actuators on page 50.
78 Phason
Programming the stages
The Supra’s actuator control function requires a potentiometer feedback on the
motor. Using actuator control without a potentiometer feedback can burn out the
motor.
If you are not using a potentiometer feedback, use the curtain function to
provide timers for opening and closing. For more information, read Programming
curtain control relays on page 81.
Programming actuators means setting the temperature set points, differential, and position for each
stage of the actuator. Each actuator has four stages. For each actuator you are setting up you need to
program the:
Minimum set point temperature
Minimum position
Set point temperature, differential temperature, and position for stages 1 to 4
How actuators work
While the temperature is below the minimum set point, the actuator is closed.
When the temperature rises to the minimum set point, the actuator moves to the minimum
position.
As the temperature rises, the actuator has four stages it moves through until it reaches its
maximum open position. This method lets you gradually open inlets instead of fully opening
them when the temperature rises above a single set point.
For example, you might decide to have the actuator open to 40 percent at stage 1, 60 percent at
stage 2, 80 percent at stage 3, and 100 percent at stage 4.
However, you do not want the actuator to open directly to 40 percent. That is why there are two
temperature settings for each stage. The first setting is the stage set point. This is where the actuator
starts opening. The second setting is the differential. This is where the actuator reaches the stage
position.
In other words, “when the temperature is here (stage set point), I want the actuator to start opening.
When the temperature reaches here (stage differential), I want the actuator to be at this position
(stage position) percent.”
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Chapter 4: Programming
Use the Actuator settings worksheet on page 135 when setting up actuators.
Inlet 1 Zone 2
Closes at 40.0°F
Minimum Pos 20%
Temperature
Actuator position
Stage 0 set point
(minimum set point)
Stage 1 set point
Stage 1 differential
Stage 2 set point
Stage 2 differential
Stage 3 set point
Stage 3 differential
Stage 4 set point
Stage 4 differential
Stage 4 position
Stage 2 position
Stage 1 position
Stage 0 position
(minimum position)
Stage 3 position
To set up actuators
1. From the Main Menu, select Settings (1).
2. From the Settings menu, select Actuators (7).
The display should look like the following example.
The first line is the name you gave the open relay for the actuator when you configured it. To
program the other actuator, scroll down until its name is on the top line.
3. Scroll to Closes at and then press ENTER.
80 Phason
Programming the stages
The Supra interprets the last digit as a decimal. For example, to enter 40.0°F,
press 400.
Closes at 40.0°F
Minimum Pos 20%
1 83.4 - 84.9°F 40%
Set point
Stage
Differential
Position
4. Enter the temperature using the numbers on the keypad, or press + or – to adjust the value and
then press ENTER.
5. Scroll to Minimum Pos and then press ENTER.
6. Enter the position the actuator will be at when the temperature reaches the minimum set point,
or press + or – to adjust the value and then press ENTER.
7. Scroll down to the settings for the first stage and then press ENTER.
The display should look like the following example.
8. Enter the stage’s set point, or press + or – to adjust the value and then press ENTER. Repeat this
step for the differential and position.
9. Scroll down to the next stage and then press ENTER.
10. Repeat steps 8 and 9 for each actuator stage.
11. Press BACK twice to return to the Main Menu.
Programming curtain control relays
Curtains control the temperature by adjusting the airflow into the facility. Before setting up the
curtains, make sure you have properly configured the relays. For more information, read
Configuring relays for curtains on page 54.
Programming the curtains means setting the temperature set point, idle band, and idle and run times.
Each curtain has six settings:
Set point – the temperature at which the curtain holds its position.
Idle band – the buffer around the set point within which the curtains hold their position.
Open run time – the duration the curtains open during the OPEN cycle
Open idle time – the duration the curtains hold their position during the OPEN cycle
Close run time – the duration the curtains open during the CLOSE cycle
Close idle time – the duration the curtains hold their position during the CLOSE cycle
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Chapter 4: Programming
Use the Curtain worksheet on page 137 when setting up curtains.
Idle band (+/– 2°F)
When the temperature is within the idle band, the curtain remains in its current
position.
Set point
(80°F)
Open run (00:30 mm:ss)
If the temperaturee rises above the idle band, the curtain opens for this duration.
Open idle (02:00 mm:ss)
After the curtain opens for the “open run” duration, it holds its position for the open idle
duration.
Time (duration)
Close run (01:00 mm:ss)
If the temperature drops below the idle band, the curtain closes for this duration.
Close idle (01:00 mm:ss)
After the curtain closes for the “close run” duration, it holds its position for the close idle
duration.
How curtains work
Curtains hold their position while the temperature is within the idle band of the set point. For
example, if the set point is 80°F and the idle band is 4°F, the curtain holds its position when the
temperature is between 78°F and 82°F.
If the temperature rises above the idle band (above 82°F in our example), the curtain opens for the
open run duration. After opening, it holds its position for the open idle duration. If the temperature
is still above the idle band, the curtain again opens for the open run duration and the process repeats.
If the temperature drops below the idle band (below 78°F in our example), the curtain closes for the
close run duration. After closing, it holds its position for the close idle time. If the temperature is
still below the idle band, the curtain again closes for the close run duration and the process repeats.
82 Phason
Programming the stages
The Supra interprets the last digit as a decimal. For example, to enter 80.0°F,
press 800.
Curtain 1 Zone 2
Setpoint 80.0°F
Idle Band 2.0°F
To program curtains
1. From the Main Menu, select Settings (1).
2. From the Settings menu, select Curtains (5).
The display should look like the following example.
The first line is the name you gave the open relay for the curtain when you configured it. Only
curtains that have been configured appear in the display. To program other curtains, scroll down
until the name is on the top line.
3. Scroll to Setpoint and then press ENTER.
4. Enter the temperature using the numbers on the keypad, or press + or – to adjust the value and
then press ENTER.
5. Scroll to Idle Band and then press ENTER.
6. Enter the temperature range using the numbers on the keypad, or press + or – to adjust the
value and then press ENTER.
7. Scroll to Open Run and then press ENTER.
8. Enter the duration using the numbers on the keypad, or press + or – to adjust the value and
then press ENTER.
9. Repeat steps 7 and 8 for open idle, close run, and close idle.
10. Press BACK twice to return to the Main Menu.
Programming heating and cooling elements and temperaturebased duty cycles
Heating and cooling elements control the temperature by switching single-stage heating equipment
such as electric heaters, or cooling equipment such as misters ON or OFF. Before setting up the
elements, make sure you have properly configured the relays. For more information, read
Configuring relays for heating, cooling, or temperature-based duty cycles on page 53.
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Chapter 4: Programming
Use the Heating and cooling elements worksheet on page 138 when setting up
heating and cooling elements or temperature-based duty cycles.
The relay does not switch ON until a temperature condition has been met. For example, if the temperature rises above 85°F, switch
on a mister for 5 minutes and then OFF for 10 minutes. Repeat this until the temperature is below 85°F.
on duration
on duration
off duration
off duration
5 minutes
5 minutes
10 minutes
10 minutes
ON
OFF
All on durations are the same
All off durations are the same
There are two types of heating and cooling element setups: “standard” and “temperature-based”
duty cycle. Programming a standard element means setting the temperature set point and selecting
Off for the duty cycle. Programming a temperature-based duty cycles means setting the temperature
set point, selecting On for the duty cycle, and setting the on duration and off duration.
How temperature-based duty cycles work
For heating elements
When the temperature is above the set point, the heating element is off. When the temperature
drops below the set point, the element switches on for the on duration and then off for the off
duration. If the temperature rises above the set point, the duty cycle switches off and will not switch
on again until the temperature drops below the set point.
For cooling elements
When the temperature is below the set point, the cooling element is off. When the temperature rises
above the set point, the element switches on for the on duration and then off for the off duration. If
the temperature drops below the set point, the duty cycle switches off and will not switch on again
until the temperature rises above the set point.
To program heating or cooling elements (without a duty cycle)
1. From the Main Menu, select Settings (1).
2. From the Settings menu, select Heat/Cool Stages (2).
The display should look like one of the following examples.
84 Phason
Programming the stages
The Supra interprets the last digit as a decimal. For example, to enter 65.0°F,
press 650.
Duty cycle off
Elec. Heat Zone 2
Setpoint 65.0°F
Duty cycle: Off
Duty cycle on
Misters Zone 2
Set 80.0°F Duty On
On time 05:00
Off time 10:00
Duty cycle off
Elec. Heat Zone 2
Setpoint 65.0°F
Duty cycle: Off
Duty cycle on
Misters Zone 2
Set 80.0°F Duty On
On time 05:00
Off time 10:00
The first line is the name you gave the element when you configured it. Only relays that have
been configured as heating or cooling elements appear in the display. To program other heating
or cooling relays, scroll down until the name is on the top line.
3. Scroll to Setpoint (or Set) and then press ENTER.
4. Enter the temperature using the numbers on the keypad, or press + or – to adjust the value and
then press ENTER.
5. If duty cycle is on, press + or – to select Off and then press ENTER.
6. Press BACK twice to return to the Main Menu.
To program temperature-based duty cycles
1. From the Main Menu, select Settings (1).
2. From the Settings menu, select Heat/Cool Stages (2).
The display should look like one of the following examples.
The first line is the name you gave the element when you configured it. Only relays that have
been configured as heating or cooling elements appear in the display. To program other heating
or cooling relays, scroll down until the name is on the top line.
3. Scroll to Setpoint (or Set) and then press ENTER.
4. Enter the temperature using the numbers on the keypad, or press + or – to adjust the value and
then press ENTER.
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Chapter 4: Programming
The Supra interprets the last digit as a decimal. For example, to enter 65.0°F,
press 650.
Use the Timed events worksheet on page 139 when setting up timed events.
No events programmed
Yard lights
Add New Event
Events programmed
Yard lights
16:00 AM Off
28:00 PM On
Add New Event
5. If duty cycle is off, scroll to the Duty line and then press ENTER. Press + or – to select On and
then press ENTER.
6. Scroll to On time and then press ENTER.
7. Enter the duration using the numbers on the keypad, or press + or – to adjust the value and
then press ENTER.
8. Scroll to Off time and then press ENTER.
9. Enter the duration using the numbers on the keypad, or press + or – to adjust the duration and
then press ENTER.
10. Press BACK twice to return to the Main Menu.
Programming timed events
Timed event relays control equipment such as lights that need to be switched ON or OFF during
certain times of the day. Programming timed events means setting the “on” and “off” times. Timed
events must occur in pairs. This means that every time you set a relay to switch on, you must set a
time for it to switch off.
Before setting up the timed events, make sure you have properly configured the relays. For more
information, read Configuring relays for timed events on page 56.
To program timed events
1. From the Main Menu, select Settings (1).
2. From the Settings menu, select Timed Events (9).
The display should look like one of the following examples.
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Programming the stages
When you enter the time, enter it in 12-hour format. For example, if you want
3:00 PM, press 0300 and then press + or – to change the AM to PM.
Retroactive events start when you exit the menu. For example, if you set an event to
switch ON at 9:00 AM and OFF at 6:00 PM and the event was added to the control
at 10:00 AM, the relay switches ON when you exit the Timed Event display.
12:00 AM Off
Add Timed Event For
Yard Lights
7:00 PM On
Add Timed Event For
Yard Lights
Added 7:00 PM On
The first line is the name you gave the relay when you configured it. Only relays that have been
configured as timed events appear in the display. To program other timed event relays, scroll
down until the name is on the top line.
3. Scroll to Add New Event and then press ENTER.
The display should look like the following example.
4. With the cursor on the first line, press ENTER.
5. Enter the ON time for the first event using the numbers on the keypad, press + or – to select
AM or PM, and then press ENTER.
6. Press + or – to select On and then press ENTER.
The event appears on the bottom line of the display.
7. Repeat steps 4 to 6 for the matching OFF time.
8. Repeat steps 4 to 7 for each pair of events you want to set up for this relay.
9. Press BACK twice to return to the Main Menu.
To edit or remove timed events
1. From the Main Menu, select Settings (1).
2. From the Settings menu, select Timed Events (9).
The display should look like the following example.
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Chapter 4: Programming
When you enter the time, enter it in 12-hour format. For example, if you want
3:00 PM, press 0300 and then press + or – to change the AM to PM.
Yard lights
1 6:00 AM Off
2 8:00 PM On
Add New Event
The first line is the name you gave the relay when you configured it. Only relays that have been
configured as timed events appear in the display. To program other timed event relays, scroll
down until the name is on the top line.
3. Scroll to the on/off event you want to edit and then press ENTER.
4. To edit the time, enter a new time using the numbers on the keypad, press + or – to select AM
or PM, and then press ENTER.
5. To change the type of event, press + or – to select ON, OFF, or NONE (removes the event)
and then press ENTER.
6. Press BACK twice to return to the Main Menu.
Programming time-based duty cycles
Time-based duty cycles are a cross between temperature-based duty cycles and timed events. Unlike
temperature-based duty cycles, time-based duty cycles occur between certain hours of the day,
regardless of temperatures.
Setting up a time-based duty cycles means setting the on duration, off duration, start time, and end
time.
Before setting up the time-based duty cycles, make sure you have properly configured the relays. For
more information, read Configuring relays for time-based duty cycles on page 55.
How time-based duty cycles work
The relay does not switch on until the From time (start time). Between the start time and the To time
(end time), the relay switches on for the ON duration and then OFF for the off duration. When the
time reaches the end time, the relay switches off (if it is not off already) and does not switch on
again until the time reaches the start time.
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Programming the stages
This section explains how to set up time-based duty cycles. If you want to set up
temperature-based duty cycles (duty cycles that operate for specific durations while
the temperature is above or below a certain value), see Programming heating and
cooling elements on page 83. If you want to set up elements that turn on and off at
specific times, see Programming timed events on page 86.
Use the Time-based duty cycle worksheet on page 141 when setting up time-based
duty cycles.
The relay does not switch on until the “from” time (start time).
The relay switches off (if it is not off already) at the “to” time (end time) and does not switch on again until the time reaches the start
time.
ON duration
ON duration
OFF duration
OFF duration
15 minutes
15 minutes
45 minutes
45 minutes
ON
OFF
All ON durations are the same
All OFF durations are the same
Feeder 1
On 15:00 Off 45:00
From 6:00 AM
To 8:00 PM
Name
Duty cycle
Starts at this time
Ends at this time
For example, you can have a feed auger run for 15 minutes and then stop for 45 minutes between
6:00 AM and 8:00 PM. In other words, “Between 6:00 AM and 8:00 PM, I want the feed auger ON
for 15 minutes, OFF for 45 minutes, ON for 15 minutes… and so on.”
To set up time-based duty cycles
1. From the Main Menu, select Settings (1)
2. From the Settings menu, select Duty Cycle (8).
The display should look like the following example.
The first line is the name you gave the relay when you configured it. Only relays that have been
configured as timed events appear in the display. To program other timed event relays, scroll
down until the name is on the top line.
3. Scroll to the second line, and press ENTER.
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Chapter 4: Programming
The Supra interprets the last two digits as the number of seconds. For example, if
you want the relay on for 15 minutes, press 1500.
When you enter the time, enter it in 12-hour format. For example, if you want 3:00
PM, press 0300 and then press + or – to change the AM to PM.
4. Enter the ON duration using the numbers on the keypad, or press + or – to adjust the value and
then press ENTER.
5. Enter the OFF duration using the numbers on the keypad, or press + or – to adjust the value
and then press ENTER.
6. Scroll to From and press ENTER.
7. Enter the start time for the cycle, press + or – to select AM or PM, and then press ENTER.
8. Scroll to To and then press ENTER.
9. Enter the end time for the cycle, press + or – to select AM or PM, and then press ENTER.
10. Press BACK twice to return to the Main Menu.
Programming the alarm and display settings
After programming the variable and relay stages, you can move on to the alarm and display settings.
Alarms (below)
Status screen display (on page 93)
Programming alarm settings
The alarm settings for the Supra determine which alarm conditions are enabled, which are disabled,
and their settings. All these work together to determine how and when the alarm relay activates (in
other words, signals an alarm condition).
The alarm relay activates if an alarm condition (one that is enabled) is present for longer than the
minimum duration. Minimum duration prevents alarms from activating when the temperature rises
or drops for just a few seconds. Minimum duration can be between 0 and 10 minutes; setting it to 0
activates the alarm relay immediately after an alarm is detected.
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Programming the alarm and display settings
Another important setting is alarm silencing. Silencing temporarily disables an alarm setting after an
alarm has been acknowledged. This prevents the alarm relay from activating immediately after
acknowledging the alarm. If the alarm condition is still present after the silencing period, the alarm
relay activates again.
You can set the silencing duration to be from 0 seconds to 30 minutes. If you set it to 0 seconds,
acknowledging the alarm will not deactivate the relay; the alarm relay remains active until the alarm
condition goes away.
Besides the standard high and low temperature alarms, the Supra has many other alarm conditions.
For a complete list and descriptions, see the Alarm settings worksheet on page 142.
How alarm settings work
Let’s say the high temperature alarm setting is 85.0°F, the minimum duration is 5 minutes, and the
silencing duration is 15 minutes. If the temperature rises to 86 degrees, but drops below 85 degrees 2
minutes later (before the minimum duration of 5 minutes), the alarm relay does not activate.
If the temperature rises to 86 degrees and stays there for 5 minutes, the alarm relay activates. The
alarm relay remains active until a user acknowledges the alarm or the temperature drops below the
high temperature alarm setting. After the alarm has been acknowledged, if the temperature remains
above the high temperature alarm setting, the relay activates again in 15 minutes (after the silencing
duration).
How alarm biasing works
The purpose of alarm biasing is to prevent the alarm from sounding on very hot days when the
temperature set point cannot be maintained. The bias temperature is added to the high temperature
alarm setting if the outdoor temperature is higher than the high temperature alarm setting.
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Chapter 4: Programming
Use the Alarm settings worksheet on page 142 when setting up alarms. The
worksheet contains descriptions of each setting.
A bias temperature of 5°F allowed so that the room temperature can rise to 85°F before an alarm occurs.
The room temperature exceeds the normal alarm temperature. No alarm occurs because the room temperature is lower than
the high temperature alarm plus the alarm bias.
A high temperature alarm occurs because the room temperature exceeds the high temperature alarm plus the alarm bias.
The alarm condition ends when the room temperature drops below the alarm bias.
A
B
C
D
Outdoor temperature
Room temperature
A
High temperature alarm
set point (80°F)
B C D
Bias time
(duration)
E
After the outdoor temperature drops below the high temperature alarm, the bias remains for the duration of the bias time.
This gives the room a chance to cool off before removing the bias.
E
To program alarm settings
1. From the Main Menu, select Settings (1).
2. From the Settings menu, select Alarms (6).
The display should look like the following example.
3. Refer to the Alarm settings worksheet on page 142. Scroll to a line that needs changing and then
press ENTER.
To toggle between Disabled and Enabled or between No and Yes, press + or
– and then press ENTER.
To enter a number for temperature or duration use the keypad, or press + or – to adjust the
number and then press ENTER.
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Programming the alarm and display settings
When entering durations in mm:ss (minutes:seconds), the Supra
interprets the last two digits as seconds. For example, if you want 15:00,
press 1500 and then press ENTER.
When entering temperatures, the Supra interprets the last digit as a
decimal. For example, to enter 40.0°F, press 400.
If there are one or more alarm conditions, the Supra will display them instead of
scrolling through the status display. For a list of alarm and error messages, see
Appendix B: Troubleshooting on page 117.
Use the Status screen display worksheet on page 144 when setting up the status
display.
4. Repeat step 3 for each alarm setting you want to change.
5. Press BACK twice to return to the Main Menu.
Setting up the status display
When you are looking at the Supra while it is operating normally, you want to be able to quickly see
what is happening. Alarm displays indicate if there is a problem, but there is other valuable
information you might want to know.
The Supra lets you display different types of information on the display. If this information uses
more than four lines, the information cycles through groups of four lines. You can watch the display
for a few seconds to get all the information you need.
Setting up the status display means selecting the information you want the display to show, and for
how long. The Supra automatically displays the name of the unit, current date and time. You can
also display the following items.
Current outdoor temperature (if an outdoor probe is connected)
Current temperature of each zone
Current day’s high and low temperatures
Current status of relays and variable stages
Current humidity (if a Relative Humidity Sensor is connected)
Current day’s water usage (if a water meter is connected)
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Chapter 4: Programming
Use the Security levels worksheet on page 145 when setting up security and
users. The worksheet contains information about the security levels and their
access.
Setting up and enabling security allows the Supra to log who acknowledges
alarms and makes changes to settings. It tracks this information using the PIN
each user enters when they access the control. For more information about
logging, see Reading the audit log on page 103.
If all security PINs have been forgotten and nobody can access the control, pressing
, +, , and – as a PIN number and then answering Yes on the next screen will turn
off security and restore the factory settings. Use this step only as a last resort. It
erases ALL your configuration and settings. You will have to reconfigure and reprogram
the Supra.
SET DISPLAY ITEMS
Zone Temps: 1
Temp Extremes Yes
N. Actuator No
To set up the status display
1. From the Main Menu, select Maintenance (2).
2. From the Maintenance menu, select Set Main Display (6).
The display should look like the following example.
The relays and variable stages are the names you entered when you configured them.
3. Refer to the Status screen display worksheet on page 144. Scroll to a line that needs changing
and then press ENTER.
4. Press + or – to change the setting and then press ENTER.
5. Repeat steps 3 and 4 for each item you want to change.
6. Press BACK twice to return to the Main Menu.
Setting up security and users
The Supra has a five-level PIN security system. Each level has access to different areas of the Supra.
When you first receive the Supra, security is not enabled. This means anyone can do anything with
the Supra. When you enable security, users must enter their PIN (personal identification number)
before they can access a specific menu or function.
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Setting up security and users
Use the Security levels worksheet on page 145 when setting up security and
users. The worksheet contains information about the security levels and their
access.
If you want to change the security level for a user, remove that user and then add
the user with the new security level.
To view all the users set up in the security system, in the Security menu, select
Erase User, and then scroll through the list of users.
If you do not enter four numbers, the Supra will fill the remaining digits with
zeros. For example, if you enter 26, the Supra changes this to 0026. The user
must enter all four digits (0026) when prompted for the PIN.
Name: User1
Access Code: 1234
Level: Admin
Add this user
Adding and removing users
When you initially set up the Supra, if you will be using security, you need to add users to your
system. When security is enabled, each user must enter their PIN before changing any settings or
acknowledging alarms. This allows the Supra to track who has performed each change and prevents
unauthorized access to the control.
If you hire a new employee (user), and you are using security to control access to the Supra, you will
need to add the employee to the security list. If an employee leaves your operation, you should
remove the user from the Supra.
To add users
1. From the Main Menu, select Security (4).
2. From the Security menu, select Add User (3).
The display should look like the following example.
3. Press ENTER.
4. Enter the name (maximum 14 characters) for this user. For more information, read Entering text
in the Supra on page 17. To save the name, press ENTER until the cursor returns to the
beginning of the line. To cancel the change, press BACK.
5. Scroll to Access Code and then press ENTER.
6. Enter a unique four-digit number that will be used by that person as the PIN and then press
ENTER.
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Chapter 4: Programming
Make sure you really want to remove this user. You will not be asked to confirm
the removal. If you remove a user by mistake, you will have to add the user
again.
One new user added
Position 1
Log ID 1
Press the BACK key.
Name: GROG!
Access Code: 1234
Level: Admin
Erase this user
7. Scroll to Level and then press ENTER.
8. Press + or – to select the security level for this user and then press ENTER.
9. Scroll to the last line and then press ENTER.
The Supra saves the user and displays a screen like the following example.
10. Press BACK to return to the Security menu.
11. Press BACK to return to the Main Menu.
To remove users
1. From the Main Menu, select Security (4).
2. From the Security menu, select Remove User (4).
The first user is displayed, like the following example.
3. Scroll down until you see the name of the user you want to remove.
4. Scroll to Erase this user and then press ENTER.
The display confirms that the user has been removed.
5. Press BACK.
6. Press BACK twice to return to the Main Menu.
Changing PINs
Occasionally, a PIN might need to be changed. For example, when you first set up a user, you might
provide a temporary PIN, and then have that user change the PIN the first time they log in to the
Supra.
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Setting up security and users
Only the “owner” of a PIN can change that PIN.
Current PIN: 4567
New PIN: 4567
To change PINs
1. From the Main Menu, select Security (4).
2. From the Security menu, select Change PIN (2).
The display should look like the following example.
3. Scroll to Current PIN and then press ENTER.
4. Enter the current PIN and then press ENTER.
The display should look like the following example.
5. Scroll to New PIN and then press ENTER.
6. Enter the new pin and then press ENTER.
7. Press BACK twice to return to the Main Menu.
Enabling and disabling security
If security is enabled, only users with Admin access can disable it. If security is off, anyone can
enable it.
To enable security
1. From the Main Menu, select Security (4).
2. From the Security menu, select Security On/Off (1).
The display should look like the following example.
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Chapter 4: Programming
Security is: Off
Security is: On
3. Press ENTER.
4. Press + or – to change Off to On and then press ENTER.
5. Press BACK twice to return to the Main Menu.
To disable security
1. From the Main Menu, select Security (4).
2. From the Security menu, select Security On/Off (1).
The display should look like the following example.
3. Press ENTER.
4. Press + or – to change On to Off and then press ENTER.
5. Press BACK twice to return to the Main Menu.
98 Phason
If a probe is missing and averaging is OFF, the Supra uses and displays the
temperature for the next zone. For example, if there is no probe for zones 2 and
3, the Supra uses and displays the temperature for zone 4.
If there is a missing outdoor probe, the Supra displays ----°F (or °C).
Set up a regular maintenance schedule to check different mechanical and
electronic connections. Check the status display of the Supra regularly.
Chapter 5: Monitoring
Monitoring the Supra
Monitoring the Supra includes the following
Monitoring the status display below
Acknowledging alarms on page 100
Reading the daily log on page 101
Reading the alarm log on page 102
Reading the audit log on page 103
Erasing the logs on page 103
Monitoring the status display
The Supra status screen can display important information about what is happening with the Supra,
the equipment connected to it, and the environmental conditions in your building. Check the Supra
status display regularly. Some things to look for include:
Are any temperatures approaching high or low limits that would set off an alarm if left
unchecked?
Are there large swings in the temperatures recorded by the Supra? You might need to check the
settings.
Is all equipment working as intended or as you expected?
Has the Supra logged an unusual number of alarms? To find out, check the temperature, audit,
and alarm logs (see the appropriate sections in this chapter).
If connected to a computer, are the Supra and computer communicating correctly and
consistently?
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Chapter 5: Monitoring
If security is enabled, only users who have access to acknowledge alarms can do
so. For more information about security levels, see Setting up security and users on
page 94.
High Temp Probe 1
Actuator 2 Jam
CURRENT ALARMS 1
High Temp Probe 1
Actuator 2 Jam
Acknowledge now
Alarms must be
acknowledged!
Enter PIN:
Acknowledging alarms
If there are one or more alarms, the Supra activates the alarm relay and displays messages. To
deactivate the relay, and before you can do anything else with the Supra, you must acknowledge the
alarms. If you see an alarm message and are not sure what it means, look it up in the Alarm
messages table on page 117 and then follow the instructions for resolving the alarm condition.
If there are alarms, the display looks like this, with your current alarms displayed.
To respond to alarms
1. Press ENTER.
The display should look like the following example. If there is an in the bottom-right corner,
there are more than one screen of alarms to display. Press Down to display all the alarms.
2. Press ENTER.
If security is not enabled, the alarms are acknowledged and the Main Menu appears. Go to step 5.
If security is enabled, the display should look like the following example.
3. If security is enabled, enter your PIN and then press ENTER.
The Supra logs who acknowledges the alarm.
4. Press ENTER to go to the Main Menu.
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