Optical Brinell Scan System
Model No. PHT-5000
*Laptop not included
*Laptop Not Included
Operation Manual
21 Industrial Ave • Upper Saddle River, NJ. 07458
Tel: (201)962-7373 • Fax: (201)962-8353
E-Mail: info@phase2plus.com
Web Site: http://www.phase2plus.com
Optical Brinell Scan System
Model No. PHT-5000
*Laptop not included
iVision-HB Automatic Brinell Hardness Indentation Measurement
1. Install iVision-HB: Double click the installer file
iVision_v1.0.0_TZ00xxxx_installer.exe on the installation CD, answer yes to the
prompts, the application and the driver of the USB camera should be installed.
2. Open iVision-HB: Insert the USB to USB adapter in your PC and plug in the USB
cable to the adapter and the camera. Wait until the camera driver is installed. Push
the red button on the camera to start the application or just start the application
from the desktop. In case the HB user interface does not show, select menu HB>HB measurement. For first time use, use mouse dragging to resize the main
window, the splitter panes, and the table column widths etc to user’s preference.
3. Start the camera: Click on the video preview
window to start the USB camera. If a wrong camera is started by the PC, select
menu Capture->Open image capture window, go to menu Device and select the
system camera Digital microscope.
4. Set measurement parameter(s): At the bottom right of the main window, click
on button Settings -> Test Settings to open the HB Measurement Settings dialog.
To set the indentation force for the test sample, select F/D2 and the indentation
ball diameter, the test force will be calculated automatically. For the USB camera,
the Auto-measure method should be set to the default Br ightness. Only set
Auto-measure method to Edge in cases of high sample image background.
5. Calibrate the camera: At first time use or after calibration is unloaded as
described below, the system needs to be calibrated for HB measurement. A Brinell
hardness test block can be used to calibrate the system. To use the test block, set
the test force as described above. To start automatic measurement, push the
camera button, or press the Space key on the keyboard, or click the Auto
Measure
button in the upper right part of the user interface. If the system can’t
find the indentation automatically, click on the manual measurement button
button in upper right of the main
(Measure by circle
or Measure by major-minor axes ).
Optical Brinell Scan System
Model No. PHT-5000
*Laptop not included
In case of measurement by circle, mouse press on one end of the indentation
diameter and drag to the other end. If the indentation shape is elliptical, then
measurement by major-minor axes applies, mouse press on one end of the
indentation major axis and drag to the other end, and then do the same on the
minor axis. Enter the known HB value of the sample at the prompt; the system
should be calibrated and ready for measurement. To re-calibrate the system, it is
necessary to unload the calibration. To do so, select menu Calibration-
>Calibration viewer, enter password if set or click OK to pass, click Unload
button and close the viewer, the system should be at un-calibrated state. Do
calibration as described above. Note: the formula to calculate HB is: HB = 2 X F /
(πX D
X (Db – (D
b
b
2
– D
ball diameter in mm, and D
accuracy, user may re-calibrate with the average of multiple indentations on the
calibration sample, to do so click on the Re-calibrate with sample average button
in the Settings tab, and enter the HB value of the calibration sample. The re-
calibrated data is activated and saved automatically.
6. Measure: If the camera is still (e.g, after a measurement), push the camera
button, or press the Space key on the keyboard, or click on the Video Preview
button to start camera preview. Move the camera or the sample to make the
indentation appear in the middle of the preview. Make the measurement as
described above.
7. Correct the measurement: If correction of measurement is needed, mouse press
and drag the label circle (in case of Measure by circle) or the four vertices (in case
of Measure by major-minor axes) to align the label with the indentation, and
release. Measurement value and statistics etc will update automatically.
8. Report: Click on the Generate Report
format. User may opt not to report the indentation images or the data by checking
the Report Settings on the HB measurement settings dialog.
1/2
2
)
)), where F is the test force in Kg, Db is the indenter
i
is the indentation diameter in mm. To obtain better
i
button to generate report in Word
9. Start a new sample: Click on the New Sample
results to start the measurement on a new sample.
button to clear the measurement
Optical Brinell Scan System
Model No. PHT-5000
*Laptop not included
===============================================================
Appendix: Change the camera magnification
1. Basics of the camera optics: The camera lens
magnifies the indentation with the image projected
on the camera photo sensor. According to the
principle of optics,
. For each object to
camera sensor distance (larger than 2f), there is one
set of (u,v) and u & v can change places. Therefore, at
a fixed object to camera sensor distance, there are
only two lens locations to focus giving two inverse
magnifications. The photo sensor of the system camera is 1/3” image format
with the size of 3.6mmX4.8mm.
2. Four magnifications: For better
measurement accuracy, the system
provides two caps, i.e, two distances
between sample and camera sensor,
thus four magnifications to cover the
Brinell indentation ranging from
1.2mm to 6.0mm. The 75mm cap
provides magnification #1 that covers
indentation diameters from 3 to 6mm
(with indentation image between half
and full image frame size), and
magnification #2 from 0.8mm to 1.6mm. The 70mm cap provides magnification
#3 that covers from 2 to 4mm and magnification #4 from 1 to 2mm. User may
decide and change to either one of the 4 magnifications according the measured
indentation size. If not specified, the system is shipped at the most often used
magnification #3 (2-4mm).
Optical Brinell Scan System
Model No. PHT-5000
*Laptop not included
3. Change magnification:
a) Step 1: Unscrew the camera cap
(the black tube and the stainless base together).
b) Step 2: If the same cap is to be used (just a different magnification with the
same cap), then skip to step 5, otherwise loose the M3 set screw on the base
and take the base off the 4 beam rods.
c) Step 3: Remove the two length fixing rods and replace with the ones with new
length for the new cap (31mm rod for 70mm cap and 36mm rod for the
75mm cap).
d) Step 4: Slide the base onto the 4 beam rods until stopped by the length fixing
rods, and tighten the M3 set screw. The purpose of the length fixing rods is to
make sure the base flushes with the stainless steel base when the cap is in
place.
Optical Brinell Scan System
Model No. PHT-5000
*Laptop not included
e) Step 5: Attach the USB cable and plug in the camera head to the PC. Open the
system software for video preview, sit the base on a sample, loosen the M3 set
screw on the lens fixture, slide the length fixture to one of the two focal
positions (the upper one has smaller magnification than the lower one), fine
adjust to focus and finally tighten the M3 set screw on the lens fixture.
f) Step 6: Screw in the corresponding cap. The stainless steel base and the
internal base should be flush to ensure the same focal plane. The camera head
should be ready for the new magnification.
Optical Brinell Scan System
Rockwell C
150kgf
Vickers
(HV)
10-mm
Standard
3000kgf
(HBS)
10-mm
Carbide
3000kgf
(HBW)
Knoop
500-gf
Over
(HK)
A
Scale
(HRA)
D
Scale
(HRD)
15-N
Scale
(HR15N)
30-N
Scale
(HR30N)
45-N
Scale
(HR45N)
Scleroscope
HardnessD
68
67
21
20
940
900
243
238
…
…
231
226
…
…
231
226
920
895
256
251
85.6
85.0
61.0
60.5
76.9
76.1
40.9
40.1
93.2
92.9
69.9
69.4
84.4
83.6
42.3
41.5
75.4
74.2
20.7
19.6
97.3
95.0
34.8
34.2
Model No. PHT-5000
*Laptop not included
Brinell Hardness Number C Rockwell Superficial Rockwell Number
Approximate Hardness Conversion Numbers for Non-Austenitic Steels (
Rockwell C Hardness Range)
A
(HRC)
ball
ball
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
865
832
800
772
746
720
697
674
653
633
613
595
577
560
544
528
513
498
484
471
458
446
434
423
412
402
392
382
372
363
354
345
336
327
318
310
302
294
286
279
272
266
260
254
248
…
…
…
…
…
…
…
…
…
…
…
…
…
…
(500)
(487)
(475)
(464)
451
442
432
421
409
400
390
381
371
362
353
344
336
327
319
311
301
294
286
279
271
264
258
253
247
243
237
(739)
(722)
(705)
(688)
(670)
(654)
634
615
595
577
560
543
525
512
496
481
469
455
443
432
421
409
400
390
381
371
362
353
344
336
327
319
311
301
294
286
279
271
264
258
253
247
243
237
and
…
870
846
822
799
776
754
732
710
690
670
650
630
612
594
576
558
542
526
510
495
480
466
452
438
426
414
402
391
380
370
360
351
342
334
326
318
311
304
297
290
284
278
272
266
261
60 kgf
84.5
83.9
83.4
82.8
82.3
81.8
81.2
80.7
80.1
79.6
79.0
78.5
78.0
77.4
76.8
76.3
75.9
75.2
74.7
74.1
73.6
73.1
72.5
72.0
71.5
70.9
70.4
69.9
69.4
68.9
68.4
67.9
67.4
66.8
66.3
65.8
65.3
64.8
64.3
63.8
63.3
62.8
62.4
62.0
61.5
100kgf
75.4
74.5
73.8
73.0
72.2
71.5
70.7
69.9
69.2
68.5
67.7
66.9
66.1
65.4
64.6
63.8
63.1
62.1
61.4
60.8
60.0
59.2
58.5
57.7
56.9
56.2
55.4
54.6
53.8
53.1
52.3
51.5
50.8
50.0
49.2
48.4
47.7
47.0
46.1
45.2
44.6
43.8
43.1
42.1
41.6
15-kgf
92.5
92.2
91.8
91.4
91.1
90.7
90.2
89.8
89.3
88.9
88.3
87.9
87.4
86.9
86.4
85.9
85.5
85.0
84.5
83.9
83.5
83.0
82.5
82.0
81.5
80.9
80.4
79.9
79.4
78.8
78.3
77.7
77.2
76.6
76.1
75.6
75.0
74.5
73.9
73.3
72.8
72.2
71.6
71.0
70.5
30-kgf
82.8
81.9
81.1
80.1
79.3
78.4
77.5
76.6
75.7
74.8
73.9
73.0
72.0
71.2
70.2
69.4
68.5
67.6
66.7
65.8
64.8
64.0
63.1
62.2
61.3
60.4
59.5
58.6
57.7
56.8
55.9
55.0
54.2
53.3
52.1
51.3
50.4
49.5
48.6
47.7
46.8
45.9
45.0
44.0
43.2
45-kgf
73.3
72.0
71.0
69.9
68.8
67.7
66.6
65.5
64.3
63.2
62.0
60.9
59.8
58.6
57.4
56.1
55.0
53.8
52.5
51.4
50.3
49.0
47.8
46.7
45.5
44.3
43.1
41.9
40.8
39.6
38.4
37.2
36.1
34.9
33.7
32.5
31.3
30.1
28.9
27.8
26.7
25.5
24.3
23.1
22.0
92.7
90.6
88.5
86.5
84.5
82.6
80.8
79.0
77.3
75.6
74.0
72.4
70.9
69.4
67.9
66.5
65.1
63.7
62.4
61.1
59.8
58.5
57.3
56.1
54.9
53.7
52.6
51.5
50.4
49.3
48.2
47.1
46.1
45.1
44.1
43.1
42.2
41.3
40.4
39.5
38.7
37.8
37.0
36.3
35.5
Optical Brinell Scan System
Rockwell B
100kgf
(HRB)
Vickers
(HV)
10-mm
Standard
ball
3000kgf
(HBS)
Knoop
500-gf
and
Over
(HK)
A
Scale
60 kgf
(HRA)
F Scale
60kgf
(HRF)
15-T Scale
15-kgf
(HR15T)
30-T Scale
30-kgf
(HR30T)
45-T Scale
45-kgf
(HR45T)
100
99
…
…
240
234
…
…
240
234
…
…
251
246
87
61.5
60.9
26.6
…
…
74.6
74.0
93.1
92.8
70.7
70.4
83.1
82.5
37.0
36.3
72.9
71.9
3.6
2.6
Model No. PHT-5000
Approximate Hardness Conversion Numbers for Non-Austenitic Steels (Rockwell B Hardness Range)A
Rockwell Superficial Rockwell Number
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
228
222
216
210
205
200
195
190
185
180
176
172
169
165
162
159
156
153
150
147
144
141
139
137
135
132
130
127
125
123
121
119
117
116
114
112
110
108
107
106
104
103
101
100
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
228
222
216
210
205
200
195
190
185
180
176
172
169
165
162
159
156
153
150
147
144
141
139
137
135
132
130
127
125
123
121
119
117
116
114
112
110
108
107
106
104
103
101
100
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
241
236
231
226
221
216
211
206
201
196
192
188
184
180
176
173
170
167
164
161
158
155
152
150
147
145
143
141
139
137
135
131
129
127
125
124
122
120
118
117
115
114
112
111
110
109
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
60.2
59.5
58.9
58.3
57.6
57.0
56.4
55.8
55.2
54.6
54.0
53.4
52.8
52.3
51.7
51.1
50.6
50.0
49.5
48.9
48.4
47.9
47.3
46.8
46.3
45.8
45.3
44.8
44.3
43.8
43.3
42.8
42.3
41.8
40.9
40.4
40.0
39.5
39.0
38.6
38.1
37.7
37.2
36.8
36.3
35.9
35.5
35.0
34.6
34.1
33.7
33.3
32.9
32.4
32.0
31.6
31.2
30.7
30.3
29.9
29.5
29.1
28.7
28.2
27.8
27.4
27.0
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
…
99.6
99.1
98.5
98.0
97.4
96.8
96.2
95.6
95.1
94.5
93.9
93.4
92.8
92.2
91.7
91.1
90.5
90.0
89.4
88.8
88.2
87.7
87.1
86.5
86.0
85.4
84.8
84.3
83.7
83.1
82.6
82.0
81.4
80.8
80.3
79.7
79.1
78.6
78.0
77.4
76.9
76.3
75.7
75.2
92.5
92.1
91.8
91.5
91.2
90.8
90.5
90.2
89.9
89.5
89.2
88.9
88.6
88.2
87.9
87.6
87.3
86.9
86.6
86.3
86.0
85.6
85.3
85.0
84.7
84.3
84.0
83.7
83.4
83.0
82.7
82.4
82.1
81.8
81.4
81.1
80.8
80.5
80.1
79.8
79.5
79.2
78.8
78.5
78.2
77.9
77.5
77.2
76.98
76.6
76.2
75.9
75.6
75.3
74.9
74.6
74.3
74.0
73.6
73.3
73.0
72.7
72.3
72.0
71.7
71.4
71.0
81.8
81.1
80.4
79.8
79.1
78.4
77.8
77.1
76.4
75.8
75.1
74.4
73.8
73.1
72.4
71.8
71.1
70.4
69.7
69.1
68.4
67.7
67.1
66.4
65.7
65.1
64.4
63.7
63.1
62.4
61.7
61.0
60.4
59.7
59.0
58.4
57.7
57.0
56.4
55.7
55.0
54.4
53.7
53.0
52.4
51.7
51.0
50.3
49.7
49.0
48.3
47.7
47.0
46.3
45.7
45.0
44.3
43.7
43.0
42.3
41.6
41.0
40.3
39.6
39.0
38.3
37.6
70.9
69.9
68.9
67.9
66.9
65.9
64.8
63.8
62.8
61.8
60.8
59.8
58.8
57.8
56.8
55.8
54.8
53.8
52.8
51.8
50.8
49.8
48.8
47.8
46.8
45.8
44.8
43.8
42.8
41.8
40.8
39.8
38.7
37.7
36.7
35.7
34.7
33.7
32.7
31.7
30.7
29.7
28.7
27.7
26.7
25.7
24.7
23.7
22.7
21.7
20.7
19.7
18.7
17.7
16.7
15.7
14.7
13.6
12.6
11.6
10.6
9.6
8.6
7.6
6.6
5.6
4.6
*Laptop not included
Optical Brinell Scan System
Leeb Hardness, Type D
Rockwell C Hardness
Vickers Hardness
Brinell Hardness
3000kgf (HBS)
828
819
516
510
62
61
21
20
762
737
240
234
(721)
(699)
235
229
Model No. PHT-5000
*Laptop not included
Approximate Leeb (Type D) Hardness Conversion for Non-Austenitic Steels (Rockwell C Hardness Range)A
Impact Device (HLD)
150kgf (HRC)
809
800
791
782
773
764
755
746
737
729
720
712
703
695
687
679
671
663
655
647
640
632
625
618
611
603
596
590
583
576
570
563
557
551
545
539
533
527
521
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
(HV 10)
711
688
667
645
625
605
586
568
550
534
517
503
487
473
460
447
434
422
410
398
388
377
368
358
349
339
330
323
314
306
299
291
284
277
271
264
258
251
245
10mm Steel Ball
(675)
(654)
634
614
595
577
559
542
526
511
496
482
467
455
442
430
418
407
395
385
375
365
356
347
338
328
320
313
305
297
291
283
276
270
264
258
252
246
240
Optical Brinell Scan System
BEIJING, CHINA
Model No. PHT-5000
*Laptop not included
Main Headquarters: U.S.A
Phase II Machine & Tool, Inc.
21 Industrial Ave
Upper Saddle River, NJ. 07458 USA
Tel: (201) 962-7373
Fax: (201) 962-8353
General E-Mail: info@phase2plus.com
www.phase2plus.com
Phase II Measuring Instruments (Beijing) Ltd.
Room 301, Bldg 2 Qing Yuan Xi Li, Haidian District,
Beijing 100192,China
Tel:+86-10-59792409
Fax: +86-10-59814851
General E-mail: info@phase2china.com.cn
www.phase2plus.com.cn
Optical Brinell Scan System
Return Policy:
Model No. PHT-5000
*Laptop not included
Revised: May 12, 2017
Warranty Policy:
All portable and stationary material testing instruments manufactured for/by Phase II shall be
free from defects in material and workmanship for a period of 1to 5 full years(depending upon
model)from date of purchase. Parts found to be defective shall be replaced or repaired at Phase
II’s sole discretion. Products found by Phase II to be misused, abused or neglected are not covered
under this warranty. Parts not covered by this warranty are normal wear and consumable items
such as (but not limited to) impact balls, impact bodies, diamond indentors, carbide ball indentors,
impact springs, cables and connectors, batteries, diamond stylus, contact probes, points and test
blocks.
Consumable(wearable) items such as cables and probes
have a 90 day warranty from date of purchase.
This warranty is exclusive and in lieu of all other warranties whether written, oral or implied,
including any implied warranties or merchantability or fitness for a particular purpose. In no
event shall Phase II be liable for any incidental, special or consequential damages of any nature.
Any attempts to “open, modify, or tamper with” this device by
anyone other than Phase II will result in a voided warranty.
All Phase II products must have authorization prior to return.
If product is not acceptable for any reason including application issues and
demonstrations, authorization for return must be obtained within 5 days of receipt of
product. Unit must be in same new condition it was received. Failure to do so will result
in an automatic 15% restocking fee. Returns after 30 days will not be accepted.
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