Phantom Tech QC03-0903R User Manual

Page 1
Installation Manual for
!
Installation
Questions?
Missing Parts?
Replacements?
PLEASE CALL OUR
HELP LINE AT
1-866-333-8868
Please do not return
product to store
For Right Hinged Doors
Please read entire manual
before beginning installation.
For door openings up to 36” (914 mm) wide
Quick and
Easy to Size
and Install
Recommended for In-Swing Doors
(Not for use on sliding patio doors)
Durable. Reliable. Attractive.
3
and 81
/16” (2,062 mm) high
QC03-0903R
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2
Congratulations and thank you for purchasing an Unseen Screen!
The Unseen retractable screen is designed and manufactured by Seiki Screen Systems, one of the world's largest manufacturers of retractable screens. Phantom Screens, North America's leading brand of retractable solutions, is proud to bring you these innovative products. Thanks to engineered design and rigorous product testing, this screen will provide years of dependable operation. Plus, it comes with a factory supplied limited lifetime warranty against manufacturer’s defects on all parts, except mesh.
The screen was designed for easy sizing and installation. This Installation Manual provides a step by step guide through the entire process.
Any questions? Contact our Toll Free Help Line at 1-866-333-8868.
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3
Index
Getting to Know the Unseen Screen ................ 4
Understanding the Application of the Screen ... 5
Parts and Tools ............................................ 6, 7
Measuring the Door Opening ........................... 8
Choosing the Correct Bottom Rail ....................9
Sizing the Screen ........................................... 10
Cutting the Top and Bottom Rails ................... 11
Cutting the Screen Housing ................12, 13, 14
Installing the Top Rail ..................................... 15
Installing the Screen Housing ......................... 16
Installing the Bottom Rail ...........................17, 18
Final Steps ............................................... 19, 20
Notes Page ..................................................... 21
Service and Maintenance, Warranty ........ 22, 23
Page 4
4
Getting to Know the
! ATTENTION !
Insect screens are intended to provide reasonable insect control and are not intended to provide security or retention of objects, animals or persons.
!
Installation
Questions? Missing Parts? Replacements?
PLEASE CALL OUR
HELP LINE AT
1-866-333-8868
Please do not return
product to store
Before beginning the installation process, become familiar with the screen and the door on which it will be installed.
End Cap L
Unseen Screen
Wood Screw
End Cap R
Top Rail
Upper Housing Assembly
Screen Housing
Latch
Wood Screw
Self Drilling
Screw
Low Rail or High Rail
Side Bar Cushion
Side Bar
Handle Grip
Wood Screw
Mesh
Handle
Lower Housing Assembly
Page 5
5
Understanding the Application of the
Screen
Is there enough Mounting Surface for the Unseen?
The screen installs on the outside surface of the door trim (brick mold). A minumum of 11/16" (17 mm) is required. See Mounting Surface as indicated in diagram .
A
Is the Door Opening Square?
For the screen to operate effectively, the door opening must be perfectly square. Using a Carpenter Square, check to ensure that the door frame or mounting surface is square. If not, use shims to bring the door frame or mounting surface to square before beginning installation. If shimming the door frame or mounting surface is not possible, apply shims beneath the screen components to ensure a plumb, level and square installation.
Is this screen being installed on a Right Hinged Door?
Finally, make sure the correct model has been purchased! The screen in
this package is congured for a “RIGHT” hinged door. The hinges should
be on the right side and the door knob should be on the left. This screen is designed to be installed on in-swing doors only. This requires the screen to be installed on the outside of the building.
A
Door
Frame
Door Knob
Door
INSTALL ON
BRICKMOLD,
hinge side
Top View of Door Frame
Door Hinge
Page 6
6
Parts
The following parts are included with your Unseen Screen.
Top Rail
1
Screen Housing
Do not remove blue tape until installation is complete
2
Low Bottom
3
Rail
High Bottom
4
Rail
7
5
Latch
Self Drilling Metal Screw (4 pcs.) Stainless Steel
Handle
6
Painted Wood Screw (11 pcs.) for Side Bar
Handle Grip
Protective
8
Sticker
Drill bit
Page 7
7
! WARNING
Improper use of hand or power tools can result in pers onal injury and/or product damage. Follow equipment manufacturer’s instructions for safe operation. Always wear safety glasses.
The following tools will be required for this install.
Electric Drill
Measuring Tape
Electric Drill
Level
Metal File
Measuring Tape
Carpenter Square Philips Screwdriver
Electric Drill
Hack Saw 32 TPI
Level
Measuring Tape
Carpenter Square Philips Screwdriver
Electric Drill
Hack Saw 32 TPI
Measuring Tape
Electric Drill
Measuring Tape
Hack Saw 32 TPI
Tools
Metal File
Carpenter Square
Hack Saw 32 TPI
Measuring Tape
Philips Screwdriver
Safety Glasses
Electric Drill
Pen Level
NOTE: a chop saw can be used in place of a hacksaw provided that a
*
bi-metal blade has been properly installed.
Page 8
8
Measuring the
Door Opening
For the width (W), measure the dimension between the right and left exterior trim or door frame at both the top and bottom of the doorway as indicated in the diagram. Record the smallest of the two sizes in the box labeled "Width" below.
For the height (H), measure the inside dimension between the top exterior trim or door frame and the door sill at the lowest point in its slope. Measure in all three locations as indicated in the diagram and record the smallest dimension in the box labeled "Height" below.
Top Trim Mounting Surface
T
Width
Finally, measure the height of the lowest at portion of the exterior trim or door frame (T). This must be a minimum of 5/8" (16 mm),
and must be completely at and
square.
(W)
Height
(H)
T
Page 9
9
Choosing the Correct
Bottom Rail
The screen package comes with two Bottom Rail options to
accommodate different congurations. Choosing the correct Bottom Rail
is important, since this will determine the nal cut size of the Screen.
B
Low Bottom Rail
Exterior Trim
Use the Low Bottom Rail in the
3
following circumstances:
1. The front edge of the door sill is ush
with the exterior trim or door frame and there is a minimum of 9/16" (15 mm) clearance from the top of the sill and the deck below .
B
2. There is a minimum of 9/16" (15 mm) clearance, but the front edge of the door sill is recessed . Use a shim or an
C
aftermarket sill extension to extend the sill
so it is ush with the exterior trim or door
frame.
High Bottom Rail
Use the High Bottom Rail in the
4
following circumstances:
1. The door sill is ush with the exterior
trim or door frame , but there is less
B
than 9/16" (15 mm) clearance to the deck below.
2. The door sill extends beyond the exterior trim .
D
Door Sill
The height of the door sill (min 9/16" (15 mm))
C
Exterior Trim
Door Sill
The height of the door sill (min 9/16" (15 mm))
D
Exterior Trim
Door Sill
E
3. The door sill has an existing track for a sliding screen .
E
Rail for at panel
Screen
Page 10
10
Sizing the
Screen
If the door opening is smaller than 36" (914 mm) wide and 80 9/16" (2,047 mm) high when using the Low Bottom Rail or less than 81 3/16" (2,062 mm) high when using the High Bottom Rail , the
3
4
Screen must be cut.
NOTE: Actual Unseen components are designed with offset dimensions
to t a standard opening (see dimensions above); therefore parts will not measure the same as the doorway dimensions. To t a smaller opening,
determine the Length to be Cut from the components by calculating the difference between your doorway measurements and the standard width and height provided above.
Determining Cut Size for Screen Housing
Important: The cut size of the Screen Housing depends on whether the
3
Low Bottom Rail
correct formula is used (see page 9 for Bottom Rail selection).
or High Bottom Rail is selected. Ensure that the
4
For Screen Housing
Use the following formula:
(2,047 mm)
9/16”
80
For Screen Housing
Use the following formula:
(2,062 mm)
3/16”
81
with Low Bottom Rail
(Measured Height) [Length to be cut off ]
- [ ] =
with High Bottom Rail
(Measured Height) [Length to be cut off ]
- [ ] =
Determining Cut Size for Top Rail and Bottom Rail
Use the following formula:
(Measured Width) [Length to be cut off]
(914 mm)
36
- [ ] =
Page 11
11
Cutting the
Top and Bottom Rails
NOTE: Top Rail is clearly labeled with CUT and NO CUT zones.
1. Remove the End Caps from both sides of the Top Rail .
2. Using the "Length to be Cut" dimension for Top Rail calculated on
2
Cut this end
Door opening
2
DO NOT
cut this end.
2
2
Page 10, carefully measure and mark the rail on all sides to ensure an even cut.
3. Cut straight through Top Rail .
2
Cutting the Bottom Rail
NOTE: Low and High Bottom Rails and are clearly labeled with CUT
3 4
and NO CUT zones.
1. Select the Bottom Rail chosen on Page 9.
2. Using the same "Length to be Cut" dimension for Top Rail , carefully measure and mark the Bottom Rail on all sides to ensure an even cut.
3. Cut straight through Bottom Rail or .
2
Cut this portion
3
4
3
OR
NOTE: After cutting any part of the screen, use a le to remove any burrs from the
surfaces.
Cut this portion
4
Page 12
12
Cutting the
Screen Housing
NOTE: All cutting will be done on the lower end of the Screen Housing,
away from the Upper Housing Assembly and spring mechanism. The Screen is clearly labeled with CUT and NO CUT zones.
1. Begin by tightening the screw at the top of the Upper Housing
Assembly . This will align the Mesh Cylinder for cutting.
F
2. Remove the Lower Housing Assembly and washer by removing the two screws with a Philips screwdriver.
Upper Housing Assembly
G
F
Lower Housing Assembly
G
1
Washer
3. Slide the Side Bar Cushion off of the Side Bar and slide the Bottom
1
Rail Guide off of the Screen Housing .
H
H
Side Bar
Side Bar Cushion
Inner Handle
Bottom Rail Guide
Page 13
13
Cutting the
Screen Housing
4. Carefully measure and mark the Screen Housing on all sides using the "Length to be Cut" dimension for Screen Housing calculated on
1
Page 10.
5. Cut straight through Screen Housing and the berglass mesh.
Do not remove blue tape until installation is complete.
I
Cut only from bottom as indicated by hack saw
Cut this
illustration.
1
1
Important
portion
6. Replace the Side Bar Cushion onto the Side Bar, ensuring that it is pushed in as far as it will go.
J
Side Bar
Side Bar Cushion
J
Side Bar Cushion
Side Bar
Side Bar
Ensure th at the SIDE BAR CUS HION is pushed c ompletely i n place.
K
1
I
Side Bar
Cushion
Washer
Lower Housing Assembly
7. Slide the Bottom Rail Guide back onto Screen Housing and reattach the Lower Housing Assembly and Washer using the two screws.
Inner Handle
Bottom Rail Guide
1
K
Page 14
14
Cutting the
8. Loosen the screw at the top of the Upper Housing Assembly until the head of the screw is slightly above the Top.
Screen Housing
L
L
9. Finally, remove the blue tape, slide the Inner Handle to the center of
M
the Screen Housing and tighten the screws
.
Center and tighten inner handle
M
Remove the blue tape
Page 15
15
Installing the
Top Rail
The top edge of the Top Rail will be mounted exactly 5/8" (16 mm) from
2
the bottom edge of the exterior top trim or door frame.
1. Make a mark 5/8" (16 mm) up from the bottom edge of the exterior trim or door frame. Using a level, extend the mark across the surface. This mark will be the reference point for the top edge of the Top Rail .
2. Apply the Protective Sticker to back edge of Top Rail on the
8
2
2
right side.
3. Remove the backing on the adhesive strip and position Top Rail
2
along the guide line.
4. Secure Top Rail using the Wood Screws provided.
2
2
Backing of Adhesive Strip
Protective
8
Sticker
Protective Sticker must be applied half way to the back edge of and then fold the other half over after cutting has been completed.
2
8
5/8"
(16 mm)
Mounting Surface
Page 16
16
Installing the
Screen Housing
1. Insert the rollers of the Screen Housing into Top Rail (Right side).
2
2. Peel the backing off the adhesive strip along the back of the Side Bar.
3. Making sure the top of the Side Bar Cushion is level with the Upper Housing Assembly, fasten the Side Bar Cushion to the exterior trim or door frame using a Wood Screw.
4. Press the Side Bar rmly in place along the exterior trim or door frame, making sure that the berglass mesh is kept at, and the Side Bar is
square to Top Rail .
2
5. Using the Wood Screws provided, secure the Side Bar to the exterior trim or door frame.
Side Bar Cushion must be positioned level with the Upper Housing Assembly.
Side Bar Cushion
Side Bar
Rollers
Side Bar Cushion must be positioned
ush and square
2
to .
Upper Housing Assembly
Exterior Trim
2
NOTE: If during the sizing of Screen
Housing , the
1
predrilled hole for the Bottom Side Bar
Cushion was removed, a
new hole must be drilled.
Wood Screw [for Side Bar]
Side Bar Cushion
Page 17
17
Installing the
Bottom Rail
1. Select the Bottom Rail (Low or High) chosen on Page 9, and remove the adhesive backing.
2. While slightly lifting the Bottom Rail Guide on the Screen Housing ,
3
insert Bottom Rail or .
4
1
3. Slide the Bottom Rail in just far enough so that when laying at on sill,
it will be tight against the left side of the door frame.
Lift
Bottom Rail Guide
4
3
or
Insert
1
The backing of the adhesive strip
Door Sill
Important
While lifting the Bottom Rail Guide slightly, insert the Bottom Rail / into it. The installation function is the same for either Bottom Rail type.
3
4
Page 18
18
Installing the
Positioning the Bottom Rail
Bottom Rail
A.
Min. 9/16"
(15 mm)
Door Sill ush with Exterior Trim
Exterior Trim
3
Front edge
ush with
Door Sill.
Door Sill extends beyond
C.
Door Sill
Exterior Trim
Exterior Trim
Front edge
ush with
Exter ior Trim.
Door Sill or
4
Concrete Surface
Door Sill recessed from Exterior Trim
B.
Exterior Trim
Front edge
ush with
Exter ior Trim.
Min. 9/16"
(15 mm)
Shim can be installed between Door Sill and
3
for added support. Shim not
included
3
.
Door Sill with Existing
D.
Door Sill
Screen Tracks
Exterior Trim
Front edge
ush with
Exter ior Trim.
4
Existing
Screen Tracks
Door Sill or Concrete Surface
4. While keeping it tight to the left door frame, position the bottom rail
ush with the exterior trim (see above drawing), and then press down rmly into place.
5. Through the predrilled holes in the Bottom Rail or ,
3
fasten to the door sill using the Self Drilling Metal Screws provided. It is not
N
necessary to pre-drill the surface below.
4
N
Self Drilling Metal Screws
Page 19
19
Final
Steps
Install the End Caps
1. Locate the two End Caps removed during earlier installation steps and
2
press rmly into place on both ends of Top Rail .
End Cap L
O
Center of Frame
4" (100 mm)
2
5
O
End Cap R
Push rmly in place
1
Install the Latch
1. Position Latch to the left inner edge of the exterior trim or door frame, 4" (100 mm) below the center of the frame.
2. Fasten in place using the Wood Screws provided.
5
O
P
Exterior Trim
5
P
Wood Screw
Page 20
20
Final
Steps
Installing the Handle
1. Remove the backing on the adhesive strip from the back side of the Handle .
6
2. Adhere the Handle onto the Screen Housing at the center of the
6
1
door opening.
3. Remove the backing on the adhesive strip from the Handle Grip .
4. Insert the Handle Grip into the hole on the Handle and adhere onto the Screen Housing .
Center of the opening
7 6
1
1
7
7
6
Congratulations! You have now installed your Unseen Screen!
Page 21
21
Page 22
22
Service and Maintenance
The Unseen Screen is designed and engineered to be maintenance free. The following are some helpful hints to ensure the smooth operation of your Unseen Screen for years to come.
• The moving components used in the screen contain nylon. This
combination of compounds is strong, impact resistant, and self-lubricating. Do not use oil, grease, petroleum or oil based sprays or lubricants on any of the components on the screen. These products attract dirt and debris, which may affect the operation of the Unseen Screen. However, the periodic application of a dry silicone lubricant to the moving parts is permissible.
• We recommend that when the screen is not required, keep it stored
away in the Screen Housing. This will extend the life of the mesh and keep it clean.
• The Bottom Rail should be kept free of dirt and debris. Use a broom to
remove any obstructions from the Bottom Rail.
• If the screen mesh becomes damaged or torn, a Replacement Mesh
Cartridge can be purchased separately through the help line.
Hints
If you have any questions during the installation of the Unseen Screen, please call toll free:
1-866-333-8868
Page 23
23
Unseen Screen Limited Lifetime / Non-transferable
Manufacturer's Warranty
The Unseen Screen is warranted by Seiki Screen Systems to be free of manufacturer’s defects in materials or workmanship, for as long as the original purchaser owns and/or resides at that residence and that the product remains at its original point of installation. Seiki Screen Systems will repair or replace at its discretion, any component, within the terms and conditions of this warranty, which is deemed as being defective from the manufacturing process upon proof of purchase. This warranty excludes the screen mesh.
Furthermore this warranty does not cover components damaged through improper use or installation, or if components have been altered from their original state in a manner not otherwise prescribed in this manual. This warranty is strictly limited to defective components only. This non-transferable, limited warranty excludes labor, breakage or damage due to normal wear and tear, lack of maintenance, or use for
other than residential applications, accidents and “acts of God”.
Replacements or repairs made subject to this limited warranty are otherwise warranted for the balance of the original warranty period. Seiki Screen Systems’ liability under this limited warranty is restricted to the corrective actions as set forth herein and contrarily repudiates all incidental and consequential damage. It is the responsibility of the consumer to notify Seiki Screen Systems of missing components, within 30 days of the purchase of the Unseen Screen.
The Unseen Screen is designed to assist in keeping unwanted insects from the home; it is in no way intended as a safety or security device to prevent access or exit by individuals, animals or small children. Liability for any damages, including but not limited to general, special, indirect, incidental, consequential, aggravated, punitive or exemplary damages, and economic loss, as well as for breach of any expressed or implied warranties, including but not limited to implied warranties of merchantability,
quality and tness for any purpose other than as prescribed herein, is disavowed and
omitted here from, to the extent that such a disclaimer and preclusions are permitted by the laws of any particular jurisdiction.
Maintenance: Keep Bottom Rail clean and free of debris. Periodic use of silicone spray on the rollers of the Upper Housing Assembly and the Bottom Rail Guide is recommended; do not use petroleum-based lubricants.
Unseen Screen Designed and Manufactured by Seiki Screen Systems Marketed by Phantom Screens PRODUCT INFORMATION MANUAL For warranty claims Call 1-866-333-8868
Page 24
Designed & Manufactured by Seiki Screen Systems ™
Marketed & Distributed by Phantom Screens ®
Seiki Screen Systems
www.seikiscreensystems.com
Phantom Mfg. (Int'l) Ltd.
www.phantomscreens.com
© 2009 Phantom Mfg. (Int'l) Ltd. & Seiki Screen Systems
24
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