Phantom Tensioned Sports Cage System Installation Instructions Manual

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Phantom™ Tensioned Sports Cage
Installation Instructions
Parts List for Standard-Span Systems:
(1) Phantom™ Tensioned Sports Cage with three (3) top tensioning cables installed (3) 2:1 Tensioning Assemblies with black nylon tensioning halyards (3) Telescoping Reach Poles* (3) Intermediate Cables (only for spans over 69’ for 55’ cage and 84’ for 70’ cage)
*Short-Span Systems omit Reach Poles and substitute the following: (3) Anchor-End Blocks with black nylon anchoring halyards (3) Rope Cleats (6) 1/4”-20 x 2” Pan Head Screws
Additional Parts Required (must be supplied by customer):
(6) 3/8” steel eyebolts (6) wall anchors to receive 3/8” eyebolts rated to support a minimum 250-lb. load (6) wall anchors to receive 1/4” screws for Rope Cleats (Short-Span Systems only)
Tools Required for Set-up:
- pliers
- step ladder
- drill
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Initial Set-Up Procedure:
1. Determine which wall in your facility to define as the Tensioning Wall and which to define as the Anchoring Wall (see Figures 1-1 and 2-1, or 4-1 for Short-Span Systems). The Tensioning Wall will have the 2:1 Tensioning Assemblies attached to it with tensioning halyards hanging down to the floor. These halyards can be gathered and pulled to the side, or lifted and hung out of reach if needed. This should be taken into consideration so as to avoid interfering with doorways, etc. The same is true of the Anchoring Wall for Short-Span Systems as the anchoring halyards will also hang down and must connect to the Rope Cleats.
2. For the initial set-up, position and install the appropriate wall anchors and eyebolts according to Figure 1-1 prior to attaching the tensioning hardware. Be sure to account for any adjustment needed to the mounting height on the Tensioning Wall as noted in the chart at the bottom of Figure 1-1 – this is based on your wall span.
3. Once all eyebolts are installed, attach one Tensioning Block to each eyebolt on the Tensioning Wall by unscrewing the clevis pin to remove the clevis (see Inset “A” on Figure 2-1). You may need pliers to loosen the pin initially. Hang the clevis onto the eyebolt, re-insert the pin to attach the Tensioning Block, and tighten by hand. Make one last 1/4 turn with the pliers to ensure it is secure.
4. While holding onto the bit clip at the end of the 2:1 Tensioning Assembly, pull the halyard down towards the floor. Be sure the halyard is not engaged in the cam­lock and can move freely through the Tensioning Block. Attach the bit clip to the halyard itself on the LOWER side of the knot that is located 9 feet from the end of the halyard. The bit clip should be attached here and the 2:1 Tensioning Assembly stored in this fashion at all times when not in use. This is done to prevent the bit clip from accidentally drawing back up to the Tensioning Block and out of reach. The knot has been intentionally placed in the halyard for you for the same purpose – to prevent the end of the halyard from sliding up and out of reach. Repeat Steps 3-4 for each of the other eyebolts on the Tensioning Wall.
5. Lay the cage net out and stretch it across the floor with the steel rings extended towards each wall. The three Tensioning Cables should be left resting on top.
If you received Reach Poles with your shipment, proceed to the following section entitled, “Anchoring Wall Attachment for Standard-Span Systems”.
If you received Anchor-End Blocks with anchoring halyards and rope cleats, continue to Step 6.
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6. Attach one Anchor-End Block to each eyebolt on the Anchoring Wall by unscrewing the clevis pin to remove the clevis (similar to procedure for Tensioning Blocks in Step 3). You may need pliers to loosen the pin initially. Hang the clevis onto the eyebolt, re-insert the pin to attach the Anchor-End Block, and tighten by hand. Make one last 1/4 turn with the pliers to ensure it is secure.
7. While holding onto the bit clip at the end of the anchoring halyard, pull the halyard down towards the floor. Attach the bit clip to the halyard itself on the LOWER side of the knot that is located 18 inches from the end of the halyard. The bit clip should be attached here and the anchoring halyard stored in this fashion at all times when not in use. This is done to prevent the bit clip from accidentally drawing back up to the Anchor-End Block and out of reach. Repeat Steps 6-7 for each of the other eyebolts on the Anchoring Wall.
8. Locate and install each of the three Rope Cleats to correspond with each of the anchoring halyards as is convenient and practical for your facility. Tie the end of each anchoring halyard permanently to the corresponding Rope Cleat. This is done to prevent the end of the anchoring halyard from accidentally sliding up and out of reach.
Proceed to the section entitled, “Anchoring Wall Attachment for Short-Span Systems”.
Anchoring Wall Attachment for Standard-Span Systems:
1. Extend the Reach Poles to full length and lock in place (see Figure 3-1). Connect the hook end of one reach pole to an eyebolt on the Anchoring Wall (see Figure 2-1). Repeat this step for each of the three eyebolts on the Anchoring Wall.
This step should be done from the ground - no ladders are required!
2. Attach the bit clip on the end of each Reach Pole to the steel ring on the end of the appropriate corresponding Tensioning Cable on the net. This completes the necessary attachments at the Anchoring Wall.
Proceed to the section entitled, “Tensioning Wall Attachment (all systems)”.
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Anchoring Wall Attachment for Short-Span Systems:
1. Attach the bit clip on the end of each anchoring halyard to the steel ring on the end of the appropriate corresponding Tensioning Cable (see Figure 4-1). Hoist up each halyard so the end of the net will hang at least 3 feet away from the Anchoring Wall. Wrap the halyard onto the Rope Cleat to secure it in place. This completes the necessary attachments at the Anchoring Wall.
Proceed to the section entitled, “Tensioning Wall Attachment (all systems)”.
Tensioning Wall Attachment (all systems):
1. If included, attach one Intermediate Cable to each of the steel rings on the ends of the Tensioning Cable nearest the Tensioning Wall (see Figures 2-1 or 4-1). Please remember, not all systems include Intermediate Cables. If your system does not include Intermediate Cables, you can skip this step and proceed to the next.
2. Unhook the bit clip on the end of each 2:1 Tensioning Assembly from the halyard and attach it to the steel ring on the end of the appropriate corresponding Tensioning Cable (or Intermediate Cable if included).
3. Grab the end of one of the halyards and pull straight down to hoist the cage up into position. As the cable tension increases, the halyard will slide into the cam­lock and be held in place automatically if/when the halyard is released. Be sure to pull the halyard straight down parallel with the wall to engage the cam-lock. If the angle with the wall is too great, the cam-lock may not engage properly. Repeat this step for each of the three halyards and adjust as necessary until desired tension* (cage height) is reached.
* Please Note: It is not necessary to put excessive tension on the system – it is designed to function properly even under minimal tension with as much as 24” of sag across the span.
This completes the set-up – you are now ready to begin using the cage.
After the initial installation of the 2:1 Tensioning Assemblies, the set-up time required for the Phantom™ Tensioned Sports Cage System should be less than 5 minutes from storage to hitting!
4. To lower and remove the cage, pull each halyard out away from the wall towards the cage slightly – this will disengage the cam-locks and free the halyards, allowing the cage to drop to the ground freely. Be sure to hold on to the halyards securely to prevent them from slipping through your hands uncontrollably.
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5. Follow the set-up instructions in reverse to disconnect the cage and remove Reach Poles. Be sure to attach the bit clips on the ends of the 2:1 Tensioning Assemblies to the LOWER side of the knot on each halyard as previously mentioned. The halyards can be gathered and pulled to the side, or lifted and hung out of reach if needed.
6. When packing the net for storage, the goal is to avoid tangling the cables and losing the end rings, thereby simplifying set-up for the next use. Begin by bringing the three Tensioning Cables together. The easiest way to do this is to have one person at each end of the lowered cage. Each person collects the three cables and pulls tension between each other so that the cables run adjacent and parallel to one another.
7. Lay the cables down and push the sides of the cage inward until you have a full length row of net about 2’ wide with the cables on top.
8. Place your storage container (such as the Phantom™ Tensioned Sports Cage Storage Cart) near middle of the net. Grabbing the net in the middle, carefully lift and place it down in the bottom of the container so as not to snag it on anything. Keep loading the net in from both sides equally until the entire cage is in the container and the three steel rings from each end of the cage are left hanging out opposite sides of the container’s top opening.
9. To deploy the cage the next time, set the storage container in the middle of the designated cage area. Have two people each take one set of steel rings and pull the net out of the container as they walk toward opposite walls.
Thank you for your purchase of the Phantom™ Tensioned Sports Cage System!
We hope you enjoy the simplicity and ease of use it provides.
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FIGURE 1-
WALL ANCHOR POSITIONING
1
SIX (6) 3/8-INCH DIA. STEEL EYEBOLTS
REQUIRED PER CAGE*
7'-6"
7'-6"
TENSIONING
WALL
SEE CHART
BELOW
TENSIONING WALL MOUNTING HEIGHTS
55' Phantom™ Cage
WALL SPAN HEIGHT UP TO 80' 80' - 90' 90' - 100' 100' +
14'-0" 14'-6" 15'-0" CALL
70' Phantom™ Cage
WALL SPAN HEIGHT UP TO 100' 100' - 110' 110' - 120' 120' +
7'-6"
7'-6"
14'-0"
ANCHORING
WALL
14'-0" 14'-6" 15'-0" CALL
* EYEBOLTS AND WALL ANCHORS ARE NOT INCLUDED.
IT IS THE RESPONSIBILITY OF THE END USER TO PROVIDE THE EYEBOLTS AND WALL ANCHORS APPROPRIATE FOR THEIR WALL CONDITION.
WALL ANCHORS MUST BE RATED TO SUPPORT A MINIMUM LOADING OF 250 LBS. AND SIZED TO RECEIVE A 3/8" THREADED EYEBOLT.
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FIG
STANDARD-SPAN ATTACHMENT DETAIL
URE 2-1
TENSIONING
WALL
2:1 TENSIONING ASSEMBLY
TENSIONING
HALYARD
BIT CLIP
INTERMEDIATE CABLE
(IF INCLUDED)
BIT CLIP
ANCHORING
WALL
REACH POLE
TENSIONING CABLE
BIT CLIP
INSET "A" - TENSIONING BLOCK DETAIL
CLEVIS
CLEVIS PIN
CAM-LOCK
PLEASE NOTE: IT IS NORMAL TO EXPECT 18" TO 24" OF SAG THROUGHOUT THE CAGE, ALTHOUGH LESS CAN BE ATTAINED BY INCREASING TENSION ON THE HALYARDS.
INTERMEDIATE CABLES ARE INCLUDED FOR SPANS OVER 69' FOR A 55' CAGE AND 84' FOR A 70' CAGE.
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FIG
TELESCOPING REACH POLE INSTRUCTIONS
URE 3-1
REACH POLE SHORTENED FOR STORAGE
USE TWIST-LOCK TO SECURE POLE POSITION FOR STORAGE/USE
REACH POLE EXTENDED FOR USE
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4-
FIGUR
SHORT-SPAN ATTACHMENT DETAIL
E
1
TENSIONING
WALL
2:1 TENSIONING ASSEMBLY
TENSIONING
HALYARD
BIT CLIP
INTERMEDIATE CABLE
(IF INCLUDED)
BIT CLIP
ANCHORING
WALL
ANCHOR-END BLOCK
TENSIONING CABLE
ANCHORING
HALYARD
BIT CLIP
ROPE CLEAT
INSET "A" - TENSIONING BLOCK DETAIL
CLEVIS
CLEVIS PIN
CAM-LOCK
PLEASE NOTE: IT IS NORMAL TO EXPECT 18" TO 24" OF SAG THROUGHOUT THE CAGE, ALTHOUGH LESS CAN BE ATTAINED BY INCREASING TENSION ON THE HALYARDS.
INTERMEDIATE CABLES ARE INCLUDED FOR SPANS OVER 69' FOR A 55' CAGE AND 84' FOR A 70' CAGE.
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