PGS A Series, A-30, A-40 User Manual

R

Gas Grills
Models A-30 and A-40

Grills by AEI Corporation

PGS BY AEI CORPORATION

2641 DU BRIDGE AVE.

IRVINE, CA. 92606-5001 [phone] FAX [phone] E MAIL [e-mail]

Please note: We have made our catalogs, specification sheets, and other materials relating to our line of outdoor cooking products as
comprehensive and accurate as possible. We are constantly trying to improve all aspects of our products and therefore, reserve the
right to make changes anytime, without notice. Because product improvements may have been made since the time our materials were
printed, please check with your Authorized PGS Dealer or Distributor, if you have any specific questions concerning our products. AEI
is dedicated to producing the finest leisure gas appliances for the home.

ASSEMBLY, OPERATING
& MAINTENANCE INSTRUCTIONS

Revised 02/2009

1

CONGRATULATIONS! You have purchased a truly exceptional outdoor cooking appliance
with your PGS grill from AEI Corporation. Your outdoor gas grill has been designed and
constructed to give you many years of outdoor cooking enjoyment. All PGS grills are designed
with quality, dependability, performance and safety features not found in any other gas grills.

Please read this manual from cover to cover. It will provide great information on the assembly,
care, maintenance and most important safe use of your “outdoor grilling machine”.

Your grill will become one of the most versatile, exciting, and often used appliances that you
own! We would like to thank you for selecting one of our fine products. If we can be of any
help or can answer any questions please do not hesitate to contact us. We also welcome any
and all comments you might have about your grill and how we might improve it in the future.

Bon Appetit!

George Speicher Pete Arnold
President Vice President

Please note: We have made our catalogs, specification sheets, and other materials relating to
our fine line of outdoor cooking products as comprehensive and accurate as possible. We are
constantly trying to improve all aspects of our products and therefore, reserve the right to make
changes in them at anytime, without notice. Because product improvements may have been
made since the time our materials were printed, please check with your Authorized PGS
Dealer or Distributor if you have any specific questions concerning our products. PGS is
dedicated to producing the finest leisure gas appliances for the home.

AEI Corporation Post Office Box 16097 Irvine CA 92623-6097 [phone]

FAX [phone] e-mail: [e-mail]

2

TABLE OF CONTENTS

Safety Responsibilities, Warning Symbol................................................................................................ Page 4

Grill Model Identification (Location of Serial Number) ............................................................................. Page 4

Very Important Safety Tips & Warnings........................................................................................... Pages 5 & 6

Liquid Propane Gas Safety, Connections, Handling and Storage...................................................Pages 7 & 8

Natural Gas Pressure Requirements...............................................................................................Pages 8 & 9

Definition of Key Terms ........................................................................................................................... Page 9

Required Tools ...................................................................................................................................... Page 10

Part Numbers & Descriptions ................................................................................................................ Page 10

Parts Breakdown ................................................................................................................................... Page 11

Post and Base (MPB) Assembly Instructions..............................................................................Pages 12 & 13

Permanent Post Installation (48PP) ...................................................................................................... Page 13

Column to Base Kit Assembly Instructions (A-NB,A-LC and A-NC)............................................Pages 14 & 15

Grill Head Assembly....................................................................................................................Pages 16 & 17

Connecting the Gas Supply......................................................................................................... Pages 16 & 17

Ignitor Assembly.................................................................................................................................... Page 17

Side Shelf Installation..................................................................................................................Pages 17 & 18

Finish Assembly..................................................................................................................................... Page 18

Lighting Your Grill / If Burner Fails to Light.................................................................................. Pages 18 & 19

Periodic Cleaning.........................................................................................................................Pages 19 & 20

Flashback (Spider Fires)........................................................................................................................ Page 20

Electrode Adjustment............................................................................................................................. Page 20

Flare Ups............................................................................................................................................... Page 21

Grease Cup Clean Out.......................................................................................................................... Page 21

Flame Adjustment........................................................................................................................Pages 21 & 22

Helpful Hints .......................................................................................................................................... Page 22

Orifice Engagement............................................................................................................................... Page 22

Gas Grill Conversion.............................................................................................................................. Page 22

Trouble Shooting ................................................................................................................................... Page 23

Proper Tube Bending............................................................................................................................. Page 24

Cooking Tips and Temperature Guide................................................................................... Pages 24, 25 & 26

Warranty Information............................................................................................................................. Page 27

3

SPECIAL ATTENTION:

THIS SYMBOL NOTES SAFETY RELATED
ITEMS OR PRODUCT WARNINGS

IT IS YOUR RESPONSIBILITY TO:

ASSEMBLE, INSTALL, LEAK CHECK, CARE AND

OPERATE YOUR GAS GRILL. SAVE THESE

INSTRUCTIONS FOR FUTURE REFERENCE.

FOR YOUR SAFETY IF YOU SMELL GAS:

1. SHUT OFF GAS TO THE APPLIANCE.

2. EXTINGUISH ANY OPEN FLAME.

3. OPEN LID.

4. IF ODOR CONTINUES, IMMEDIATELY
CALL YOUR GAS SUPPLIER.

THIS GAS GRILL IS DESIGNED FOR OUTDOOR

USE ONLY

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE OR OTHER

FLAMMABLE VAPOR AND LIQUIDS IN THE

VICINITY OF THIS APPLIANCE.

THIS GRILL IS NOT INTENDED FOR USE ON A
BOAT/HOUSE BOAT OR RECREATION VEHICLE

STORE THE LP GAS (PROPANE) CYLINDER
OUTDOORS IN A WELL-VENTILATED SPACE.
DO NOT STORE A PROPANE GAS CYLINDER IN
DIRECT SUNLIGHT. DO NOT STORE EXTRA
CYLINDERS IN CART OR NEAR GRILL. DO NOT
STORE THE PROPANE CYLINDER ON IT S SIDE.

Teflon tape or pipe joint compound will
be required on all steel pipe connection

Never use a sealer when your connection
is brass to brass. Brass to brass is self-sealing.
Using a sealant on a brass-to-brass connection
may cause a leak!

The grill itself is partially assembled, with the burner,
venturi, ignitor, collector box, and ignitor lead wire
installed. Take your time in assembly. Please read
instructions thoroughly before starting assembly.

This manual is based on information available when
the manual was printed. Continued improvements in

s.

design could cause changes in the grill that may or
may not be included herein.
Please consult your authorized PGS dealer if you
have any questions concerning assembly, installation
or operation of your grill.

The display of a test agency certification seal on the
product label indicates that the unit is constructed
according to the certified testing agency.

MODEL IDENTIFICATION

A model number and the serial number on the vertical
left hand side of the control panel identify your PGS
Grill. TAKE THE TIME NOW TO RECORD THE
MODEL AND SERIAL NUMBER OF YOUR GRILL IN
THE SPACE PROVIDED BELOW. Always use both
the model number and the serial number when calling
or writing AEI about your PGS grill. We can be
reached at: PO Box 16097, Irvine, CA 92623-6097
[phone] FAX [phone]. Email:
[e-mail]

PLEASE RETAIN INSTRUCTIONS FOR FUTURE
REFERENCE, AND RETURN THE OWNERS
REGISTRATION CARD IMMEDIATELY. RETURN
OF WARRANTY CARD INSURES WARRANTY
REGISTRATION. MAINTAINING YOUR SALES
RECEIPT WILL EXPEDITE WARRANTY CLAIMS.

DATE PURCHASE: _______________________
DEALERSHIP: _________________________
CITY, STATE: ___________________________
MODEL NUMBER: ________________________
TYPE OF GAS: NATURAL GAS___PROPANE___
SERIAL NUMBER ___________________________

The grill must be located no closer than 30" from
any

combustible surface above, behind or to the

sides. The grill should not be located
under overhead-unprotected combustible
materials.

4

VERY IMPORTANT SAFETY TIPS AND WARNINGS

PGS IS MOST CONCERNED ABOUT THE SAFE USE OF OUR PRODUCT. THE FOLLOWING TWO PAGES
ARE A SUMMARIZATION OF THE SAFETY TIPS FOUND THROUGHOUT THIS MANUAL. PLEASE TAKE THE
TIME TO REVIEW THEM, AS THEY ARE CRITICAL IN THE ENJOYABLE USE OF YOUR GRILL. IMPROPER
ASSEMBLY, NEGLECT, OR INSUFFICIENT CARE OF YOUR PGS GAS GRILL MAY RESULT IN SERIOUS
BODILY INJURY AND/OR PROPERTY DAMAGE.

GIVE THIS SYMBOL SPECIAL ATTENTION THROUGHOUT THIS MANUAL. IT NOTES SAFETY
RELATED ITEMS OR PRODUCT WARNINGS

OUR GRILLS ARE TESTED IN ACCORDANCE WITH ANSI Z21.58A-2002*CGA 1.6A-M99 STANDARD FOR OUTDOOR GAS
COOKING APPLIANCES. CHECK YOUR LOCAL BUILDING CODES FOR THE PROPER METHODS OF INSTALLATION. IN
THE ABSENCE OF LOCAL CODES, THIS GRILL SHOULD BE INSTALLED IN COMPLIANCE WITH THE NATIONAL FUEL
CODE NO. Z223.1-2002 AND THE NATIONAL ELECTRICAL CODE ANSI/NFPA NO. 70-2002. GAS GRILLS ARE NOT AGA
DESIGN CERTIFIED OR RECOMMENDED FOR USE ON RECREATIONAL VEHICLES, PORTABLE TRAILERS,
BOATS/HOUSE BOATS, OR ANY OTHER MOVING INSTALLATION.

 CALIFORNIA PROPOSITION 65 WARNING: THE BURNING OF GAS COOKING FUEL GENERATES SOME BY-
PRODUCTS WHICH ARE ON THE LIST OF SUBSTANCES AND ARE KNOWN BY THE STATE OF CALIFORNIA TO CAUSE
CANCER OR REPRODUCTIVE HARM. CALIFORNIA LAW REQUIRES THAT BUSINESSES WARN CONSUMERS OF
POTENTIAL EXPOSURE TO SUCH SUBSTANCES. TO MINIMIZE EXPOSURE TO THESE SUBSTANCES, ALWAYS
OPERATE THIS GAS GRILL ACCORDING TO THE USE AND CARE INSTRUCTIONS FOUND IN THIS MANUAL. BE
CERTAIN TO PROVIDE ADEQUATE VENTILATION WHEN COOKING.

 WARNING: DO NOT TRY TO LIGHT THIS APPLIANCE WITHOUT FIRST READING: THE "LIGHTING YOUR GRILL"
SECTION OF THIS MANUAL FOUND ON PAGE 21.

 DO NOT MODIFY ORIGINAL EQUIPMENT. YOUR GRILL HAS BEEN DESIGNED AND ENGINEERED TO OPERATE
SAFELY AS OUTLINED IN THIS MANUAL. ONLY REPLACE COMPONENTS WITH GENUINE PGS REPLACEMENT PARTS,
WHICH ARE AVAILABLE FROM YOUR LOCAL DEALER AND/OR DISTRIBUTOR. USE OF NON-GENUINE PARTS MAY
RESULT IN INFERIOR PERFORMANCE AND/OR SAFETY HAZARDS AND WILL VOID THE WARRANTY.

 CHILDREN SHOULD NOT BE LEFT ALONE OR UNATTENDED IN AN AREA WHERE THE GRILL IS IN OPERATION.
WE SUGGEST PLACEMENT OF YOUR GRILL WELL AWAY FROM AREAS WHERE CHILDREN PLAY. DO NOT STORE
ITEMS THAT MAY INTEREST CHILDREN IN OR AROUND THE GRILL, IN THE CART, OR IN THE MASONRY ENCLOSURE.
NEVER ALLOW CHILDREN TO CRAWL OR PLAY INSIDE A MASONRY ENCLOSURE.

 NEVER STORE ADDITIONAL OR EMPTY PROPANE CYLINDERS IN GRILL CABINET OR AROUND THE GRILL. DO
NOT STORE A PROPANE CYLINDER INDOORS OR ON ITS SIDE. NEVER ALLOW A PROPANE CYLINDER TO BE
OVERFILLED. NEVER USE A DENTED, RUSTY OR DAMAGED PROPANE CYLINDER. NEVER REPLACE THE SAFETY
COUPLER FITTINGS ON THE GRILL WITH ANY OTHER CONNECTIONS.

 NEVER STORE POOL CHEMICALS OR OTHER FLAMMABLE MATERIALS IN ANY CABINET BELOW OR NEAR THE
GRILL. NEVER ALLOW LOOSE CLOTHING, POTHOLDERS, SYNTHETIC MATERIALS, OR OTHER FLAMMABLE
MATERIALS TO COME IN CONTACT WITH THE GRILL AND/OR ITS PARTS. FLAMMABLE MATERIALS COULD IGNITE
AND CAUSE PERSONAL INJURY AND/OR PROPERTY DAMAGE.

 NEVER MOVE YOUR GAS GRILL WHEN OPERATING. NEVER MOVE GRILL WHEN HOT. NEVER COVER GRILL

WHEN HOT.

 DO NOT HEAT UP UNOPENED FOOD CONTAINERS ON THE GRILL AS A BUILDUP OF PRESSURE MAY CAUSE THE
CONTAINER TO BURST.

 THE LP CYLINDER THAT YOU USE WITH YOUR GRILL SHOULD BE EQUIPPED WITH AN OVERFILL PROTECTION
DEVICE (OPD). IF YOU USE A TANK EXCHANGE SYSTEM, BE SURE TO EXCHANGE THIS TANK FOR ANOTHER TANK
WITH THE SAME SAFETY SYSTEM.

 USE AN INSULATED GLOVE WHEN OPENING AND OPERATING THE GRILL. OPEN GRILL LID SLOWLY TO ALLOW
HEAT AND SMOKE TO ESCAPE BEFORE FULLY OPENING.

 NEVER LEAN OVER HOT GRILL SURFACE OR LOOK DIRECTLY INTO GRILL WHEN ATTEMPTING TO LIGHT. THE
GRILL HOOD MUST BE OPENED FULLY WHEN LIGHTING. BE SURE THAT ALL FAMILY MEMBERS ARE AWARE OF
SAFE LIGHTING AND OPERATING PROCEDURES FOR THE GRILL.

5

 IF A PROFESSIONAL INSTALLER OR DEALER INSTALLS THE GRILL, BE SURE THAT HE SHOWS YOU WHERE
YOUR GAS SUPPLY SHUT OFF IS LOCATED. ALL GAS LINES MUST HAVE A SHUT OFF THAT IS READILY AND EASILY
ACCESSIBLE. IF YOU SMELL GAS, CHECK FOR GAS LEAKS IMMEDIATELY. CHECK ONLY WITH A SOAP AND WATER
SOLUTION. NEVER CHECK FOR GAS LEAKS WITH AN OPEN FLAME.

 NEVER USE CHARCOAL, VOLCANIC ROCK, WOOD CHIP MATERIALS, OR NON-PGS BRIQUETTES IN YOUR GRILL.
 KEEP THE OPTIONAL ROTISSERIE MOTOR AND ELECTRICAL SUPPLY CORD AWAY FROM HEATED CASTING,

COOKING GRIDS, OTHER HOT PARTS OR WATER. STORE ROTISSERIE MOTOR AND PARTS IN A DRY PLACE WHEN
NOT IS USE.

 NEVER USE GRILL IN A WINDY AREA AND NEVER USE THE GRILL DURING AN EXTREMELY WINDY DAY.
CLIMATIC CONDITIONS WILL IMPACT THE PERFORMANCE OF THE GRILL. IN CONSISTENTLY WINDY CONDITIONS,
WE SUGGEST INSTALLING A SUITABLE WINDBREAK.

 ALWAYS ADHERE TO THE REQUIRED CLEARANCES FROM COMBUSTIBLES. THE GRILL IS DESIGNED FOR USE
OUTDOORS ONLY; NEVER OPERATE IN GARAGE, BUILDINGS, SHED, BREEZEWAYS OR OTHER ENCLOSED AREAS.

 STORE YOUR GRILL IN A WELL-VENTED AREA. REMOVE THE LP CYLINDER, IF EQUIPPED WITH ONE, AND
STORE IT OUTDOORS IN A WELL-VENTILATED AREA AWAY FROM HEAT AND WHERE CHILDREN MAY POSSIBLY
TAMPER WITH IT.

 WHEN USING THE OPTIONAL SIDE BURNER KIT, USE POTS THAT HAVE FLAT BOTTOMS AND ARE LARGE
ENOUGH TO COVER THE ENTIRE BURNER. ADJUST THE FLAME SO THAT IT ONLY HEATS THE BOTTOM OF THE POT
OR PAN TO AVOID THE POSSIBLE LIGHTING OF CLOTHING. POSITION HANDLE IN A WAY THAT IT DOES NOT
CONFLICT WITH THE OPENING AND CLOSING OF GRILL LID. YOU CANNOT OPERATE YOUR SIDE BURNER KIT AND
ROTISSERIE MOTOR SIMULTANEOUSLY.

 GREASE IS EXTREMELY FLAMMABLE. LET HOT GREASE COOL DOWN BEFORE ATTEMPTING TO HANDLE OR
DISPOSE. PLEASE CLEAN OUT YOUR GREASE TRAY OR GREASE CAN ON A REGULAR BASIS.

 NEVER COVER COOKING GRID WITH A MATERIAL THAT WILL TRAP HEAT BENEATH COOKING GRIDS, SUCH AS
LARGE PANS OR ALUMINUM FOIL. HEAT REFLECTED BELOW MAY CAUSE DAMAGE TO ROCK GRATES, BURNERS,
GAS VALVE ASSEMBLY AND POSSIBLY TO GAS TRAIN. YOU NEED ONLY TO “PRE-HEAT” YOUR GRILL FIVE TO
SEVEN MINUTES BEFORE COOKING. YOU DO NOT NEED TO “BURN-OFF” YOUR GAS GRILL FOR EXTENDED TIMES
AFTER USE.

 SPIDERS AND OTHER SMALL INSECTS CAN BUILD NESTS OR WEBS IN THE BURNERS OF YOUR PGS GRILL,
WHICH WILL CAUSE GAS TO FLOW OUT FROM THE FRONT OF THE BURNER TUBES. THIS CAN CAUSE A FIRE TO
BURN BEHIND YOUR CONTROL PANEL, THEREBY DAMAGING YOUR GRILL AND MAKES THE GRILL UNSAFE TO
OPERATE. INSPECT YOUR GRILL TWICE A YEAR OR IMMEDIATELY WHEN SYMPTOMS APPEAR. SEE "FLASHBACK"
ON PAGE 22.

 PLEASE REFER TO SPECIFIC SECTIONS OF THIS MANUAL (SEE TABLE OF CONTENTS) IF YOU HAVE QUESTIONS
REGARDING DIFFERENT TYPES OF FUELS, LIGHTING, OR TROUBLE-SHOOTING. IF YOU HAVE QUESTIONS THAT
ARE NOT ANSWERED IN THIS MANUAL PLEASE CALL YOUR LOCAL DEALER.

 THE GRILL MUST BE LOCATED NO CLOSER THAN 30" FROM ANY COMBUSTIBLE SURFACE ABOVE, BEHIND OR
TO THE SIDES. THE GRILL SHOULD NOT BE LOCATED UNDER OVERHEAD-UNPROTECTED COMBUSTIBLE
MATERIALS.

 KEEP THE AREA AROUND THE GRILL CLEAR OF COMBUSTIBLE MATERIALS, FLAMMABLE VAPORS OR
LIQUIDS SUCH AS GASOLINE. THE GRILL SURFACES BECOME VERY HOT DURING USE. KEEP CHILDREN AND PETS
AWAY. USE HOT PADS OR OVEN MITTS,

GAS

Both natural gas (NG) and propane gas (LP) have a
long history of safe use when simple rules are
followed. If not, there is danger of fire or explosion.

Check Local Codes. Consult your local LP dealer or
Natural Gas Company listed in your local directory for
recommended installation procedures and

6

regulations. In the absence of local codes, installation
must conform to the National Fuel Gas Code, ANSI
Z21.58a-1999*CGA 1.62-M99.

NEVER USE NATURAL GAS IN A UNIT
DESIGNED FOR LIQUID PROPANE OR THE

REVERSE. IF YOU WISH TO CONVERT
YOUR GRILL FROM ONE TYPE OF GAS TO THE
OTHER, PLEASE CONTACT YOUR LOCAL DEALER
OR DISTRIBUTOR

.

Never connect an unregulated propane gas cylinder
or unregulated natural gas to your gas grill (Note:
most homes equipped with natural gas have a
regulator near the gas meter.

USER SAFETY INFORMATION OF PROPANE

MODELS

Your PGS grill is designed to operate on Propane
Gas regulated at a gas pressure of 11" water column
(W.C.) (2.7kPa). If you are hooking your grill into
"System LP" which fuels your home, please be certain
that you are at this pressure.

Operating your grill at pressure higher
or lower than recommended may
damage the grill or result in a hazard or

poor performance.

A regulator adjusted to this pressure must be installed
in the gas supply line before the grill is connected to
the propane source. PGS propane gas grills include
an 11" W.C. regulator and a "TYPE II" Cylinder
Connection Device. This system complies with the
specifications and requirements of ANSI Z21.58a­1999*CGA 1.62-M99 standards. This system can
only be used with a "quick couple" type of tank. Our
regulated hoses include an excess flow safety system
that will limit the flow of gas to your grill in the event of
leaking gas or a damaged hose.

PLEASE NOTE. In the event that you
inadvertently have the valves of your grill turned
to the "ON" position, and then open the valve on
top of your tank, the excess flow device will
activate and shut off the flow of gas. If this
should occur, turn the valves to the “OFF”
position on your grill head, then the valve on the
tank. Wait two minutes and then open the valve
on the tank BEFORE turning the valves of your
grill head. Always turn on the valve at the top of
your tank and then the valves to your grill head to
the “ON” position.

The safety system detailed above has been
incorporated into your PGS gas grill to provide you

and your family the maximum in safety when
operating the grill.

PLEASE DO NOT CHANGE THE LP HOSE OR USE

WITH A STANDARD 20 LB. P.O.L.
CYLINDER.

TURN VALVE THAT IS LOCATED AT THE
TOP OF TANK TO "OFF" WHEN GRILL IS
NOT IN USE.

DO NOT CONNECT THE GRILL TO A PROPANE GAS
CYLINDER GREATER THAN 20 LB. CAPACITY.

PROPANE CYLINDER FILLING

Federal Law requires any tank used for a gas grill
must include an overfill protection device. If you

are uncertain whether your tank complies, check with
selling dealer. Please do not allow a fueling station
operator to change or modify this safety system on
your propane cylinder.

When the hose is disconnected from the tank, the
flow of gas is safely shut off. You must

still shut off
the main tank valve located at the top of the tank
when transporting your tank or when the unit is not in
use.

PROPANE CYLINDER FILLING AND HANDLING

SAFETY TIPS

 Be certain tank is equipped with an overfill

protection device.

 Do not modify hose or LP fittings. Contact a local

dealer or distributor if tank, hose or fittings need
replacement.

 If it is evident there is excessive abrasion or wear,

or the hose is cut, it must be replaced prior to the
grill being operated. Please see your local PGS
dealer/distributor or call PGS for an exact
replacement.

 Store propane tank outdoors in a cool, well-

ventilated area. Never store extra tanks in, on, or
around your grill.

 Turn off tank when not in use.
 Transport tanks upright ONLY.
 Never allow a tank to be overfilled. 100% full tank

holds only 4.5 gallons of propane.

 Inspect your grill cabinet often to ensure that

ventilation openings in sides and back of pedestal
are free from debris and have proper air
circulation.

Never



paint LP cylinder a dark color. This may
cause OVERHEATING. Do not apply heat
directly to tank.

7

 LP Gas is stored under high pressure and must

be handled with care. Do not handle a tank
roughly.

 Be sure your LP gas dealer checks the cylinder

with a soapy solution for leaks after filling.

 Do not turn gas valve on unless connection

between regulator and coupler is complete.

 Storage of your gas grill indoors is permissible

only if the cylinder is disconnected, removed from
grill and cylinder stored outdoors.

BEFORE ATTEMPTING TO LIGHT GRILL,
BE CERTAIN THE GAS VALVE KNOBS

ARE IN THE OFF POSITION. TURN TANK
VALVE ON BY TURNING KNOB ON TOP OF TANK,
COUNTER CLOCKWISE. CHECK ALL
CONNECTIONS WITH A SOLUTION OF 50%
LIQUID SOAP, 50% WATER. SOLUTION CAN BE
SPRAYED ON WITH A SPRAY BOTTLE OR
PAINTED ON ALL CONNECTIONS WITH A BRUSH.
IF BUBBLES APPEAR THERE IS A LEAK, TURN
OFF GAS, TIGHTEN FITTINGS AND REPEAT THIS
CHECK.

The cylinder must be provided with a shut-off valve
terminating in an LP-gas supply cylinder, valve outlet
specified, as applicable, for Connection No. 510 in the
Standard for Compressed Gas Cylinder Valve Outlet
and Inlet Connections, ANSI/CGA-V-1, or Connection
No. 600 in the Compressed Gas Association’s Limited
Standard Cylinder Valve Outlet Connection for
Propane Small Valve Series or a combination LP-gas
cylinder valve and quick-disconnect assembly
complying with 1.5.5-c and a safety relief device
making a direct connection with the vapor space of
the cylinder.

The cylinder supply system must be arranged for
vapor withdrawal and must include a collar to protect
the cylinder valve. Special Note** All new tanks are
filled with air, not propane. Air must be purged before
the tank is filled. When purchasing an LP gas tank,
be certain it meets all standards, and allow only a
qualified LP-gas dealer to fill the propane gas
cylinder.

PROPANE GAS CYLINDER

DISCONNECTED CYLINDER MUST NOT
BE STORED IN A BUILDING, GARAGE OR

ANY OTHER ENCLOSED AREA. BEFORE
LIGHTING YOUR GRILL, INSPECT THE HOSE TO
ENSURE THAT IT IS IN TACT AND THERE ARE
NO LEAKS.

All LP-gas cylinders used with this grill shall be
approximately 12" in diameter and about 18" in height.
The maximum fuel capacity must be 20 lbs. of
propane (47.7 lbs. nominal water capacity or 4.5
gallons). DO NOT connect your grill to a propane gas
cylinder that exceeds this capacity.

All propane-gas cylinders used with the grill must be
constructed and marked in accordance with the
specifications for propane-gas cylinders of the U.S.
Department of Transportation (DOT). In Canada, gas
cylinders must meet CTC specs. Federal Law
requires any tank used for a gas grill must include an
overfill protection device.

All refillable propane-gas cylinders used with the gas
grill must be inspected at every filling and must be re­qualified by a licensed LP-gas cylinder filler in
accordance with DOT (US) or CTC (Canadian)
requirements for LP-cylinders.

LP-Gas Tank Specifications:

Weight (filled)

40 lbs. (18.14 kg)
Capacity 4.5 gallons
Diameter (outside) 12 1/8" (30.8 cm)
Height 18" (45.7 cm)
Connection TYPE QCC1

NATURAL GAS MODELS

Your PGS gas grill has been designed and produced
for outdoor use only! Every gas-burning appliance
produces carbon monoxide and should not be allowed
to accumulate in confined areas.

YOUR PGS GAS GRILL INSIDE A HOME, GARAGE,
RECREATIONAL VEHICLE, BOAT/HOUSE BOAT, OR
ANY OTHER ENCLOSED AREA.

DO NOT OPERATE

When choosing a location for your grill, you must
locate it at least 30" away from any combustible
material and out of traffic paths. The grill and its
individual shutoff valve must be disconnected from
the gas supply piping system during any pressure
testing of that system at test pressures in excess of
1/2 psig (3.5kPa).

The grill must be isolated from the gas by closing its
valves during any pressure testing of the gas supply
piping system at test pressures equal to or less than
1/2 psig (3.5kPa). Piping system at test pressures
equal to or less than 1/2

DEFINITION OF KEY TERMS

GRILL HEAD: Entire BBQ grill (lid & pit) that can be

mounted on a variety of options.

8

GRILL MOUNT: Supports gas grill head, can be a
post and base mount, a permanent post mounts
pedestal mount (stationary or mobile) or built in frame
inserted in a masonry enclosure.

COLUMN; Pedestal that support grill head when
used with a base kit. Ours are either stainless steel of
aluminum.

GRILL UPPER CASTING: Top (lid) of gas grill head,
made of aluminum and powder coated black.

GRILL LOWER CASTING: Bottom (pit) of gas grill
head made of aluminum and powder coated black.

BASE: Stationary or designed to be used with wheels
made of aluminum and powder coated black.

VALVE: Device used to control amount of gas (and
heat) grill produces.

ORIFICES: Openings at end of valve that restrict
amount of gas going to BBQ.

VENTURI: Banana shaped tube that allows gas to
flow from the valve to the burner.

FEEDLINE: Aluminum gas line from back to grill
mount to bottom of valve. Used only on models that
include pedestal.

HINGE PINS AND COTTER PINS: Hinge pin goes
through lower and upper casting with cotter pins
permanently holding.

GASKET: Insulator between pedestal and base.
WATER COLUMN (W.C.): A measurement of gas

pressure.

YOU WILL NEED THE FOLLOWING TOOLS TO ASSEMBLE YOUR PGS GAS GRILL:

1 - Mallet or Hammer 1 - Med. Phillips Head Screw Driver
2 - 6" Adjustable Wrenches 1 - Small Roll of Teflon Tape (Natural Gas Only)
50% Soap and Water Solution 1 - Spray bottle or brush

Having these additional tools on hand will make assembly easier:

1 - 1/2" Socket and Drive 1 - 7/16" Socket and Drive

REF# MISC HARDWARE QTY PART NUMBER

AA SIDE SHELF BOLTS 7/16 x 1/4/20 x .75" 4 190170
AB CONTROL PANEL HEX BOLTS 7/16 x 1/4/20 x .75" 2 190170
AC HEAD HEX BOLTS 7/16 x 1/4/20 x 1.25" 4 190050
AD BASE HEX BOLTS 1/2 x 5/16 x 3/4 6 190010
AE STIFF BRKT / HEAD BOLT 1/4 x 20 x 1.25" 2 190050
AF STIFF BRKT / PANEL BOLT 1/4 x 20 x .5" 2 B1401
BB FLAT WASHER 5/16" 6 190020
BC LOCK WASHER 5/16" 6 190030
CA NUT 1/4 LOCKING KEP 10 N1404
CB NUT 5/16 6 190040

Hardware is not pictured

9